Caterpillar 953C Track-Type Loaders (2ZN / BBX) Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 953C Track-Type Loaders, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 953C Track-Type Loaders (2ZN / BBX) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR5643 - Disassembly and Assembly (953C Track-Type Loader Engine Supplement).pdf
RENR5644 - Schematic (953C Track-Type Loader Power Train).pdf
RENR5646 - Specifications (953C Track-Type Loader Power Train).pdf
RENR5646 - Systems Operation (953C Track-Type Loader Power Train).pdf
RENR5646 - Testing and Adjusting (953C Track-Type Loader Power Train).pdf
RENR5648 - Disassembly and Assembly (953C Track-Type Loader Power Train).pdf
RENR5650 - Specifications (953C Track-Type Loader Hydraulic System).pdf
RENR5650 - Systems Operation (953C Track-Type Loader Hydraulic System).pdf
RENR5650 - Testing and Adjusting (953C Track-Type Loader Hydraulic System).pdf
RENR5651 - Schematic (953C Track-Type Loader Hydraulic System).pdf
RENR5652 - Disassembly and Assembly (953C Track-Type Loader Machine Systems).pdf
RENR5653 - Schematic (953C Track-Type LoaderElectrical System).pdf
RENR5887 - Schematic (953C Tier II Track-Type Loader Electrical System).pdf
RENR8150 - Specifications (953C Track-Type Loader Machine Systems).pdf
RENR8218 - Specifications (953C Track-Type Loader Power Train).pdf
RENR8218 - Systems Operation (953C Track-Type Loader Power Train).pdf
RENR8218 - Testing and Adjusting (953C Track-Type Loader Power Train).pdf
RENR8219 - Schematic (953C Track-Type Loader Hydraulic and Power Train System).pdf
RENR9880 - Schematic (953C Tier II Track-Type Loader Electrical System).pdf
SENR1764 - Specifications (953C Track-Type Loader Hydraulic System).pdf
SENR1768 - Systems Operation & Testing and Adjusting (953C Track-Type Loader Hydraulic System).pdf
SENR1773 - Disassembly and Assembly (953C Track-Type Loader Machine Systems).pdf
SENR1774 - Schematic (953C Track Loader Electrical System (For Serial Numbers 2ZN1-1749)).pdf
SENR1774 - Schematic (953C Track-Type Loader Electrical System (For Serial Numbers 2ZN1750-UP).pdf
SENR1873 - Disassembly and Assembly (3116 Engine Supplement for 953C Track-Type Loader).pdf
SENR1874 - Specifications (953C Track-Type Loader Power Train).pdf
SENR1875 - Systems Operation (953C Track-Type Loader).pdf
SENR1875 - Testing and Adjusting (953C Track-Type Loader).pdf
SENR1876 - Schematic (953C TRACK-TYPE LOADER POWER TRAIN).pdf
SENR1877 - Disassembly and Assembly (953C Track-Type Loader Power Train).pdf
SENR8314 - Systems Operation (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System).pdf
SENR8314 - Testing and Adjusting (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System).pdf
SENR8314 - Troubleshooting (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System).pdf
SENR8403 - Disassembly and Assembly (SUPPLEMENT FOR 953C TRACK LOADER - 3116 ENGINE).pdf
SENR8404 - Specifications (953C Track-Type Loader Power Train).pdf
SENR8405 - Systems Operation (953C Track-Type Loader).pdf
SENR8405 - Testing and Adjusting (953C Track-Type Loader).pdf
SENR8407 - Disassembly and Assembly (953C Track-Type Loader Power Train).pdf
SENR8408 - Specifications (953C TRACK-TYPE LOADER HYDRAULICS).pdf
SENR8409 - Systems Operation (953C TRACK-TYPE LOADER HYDRAULICS).pdf
SENR8409 - Testing and Adjusting (953C TRACK-TYPE LOADER HYDRAULICS).pdf
SENR8410 - Schematic (953C TRACK-TYPE LOADER HYDRAULIC SYSTEM).pdf
SENR8411 - Disassembly and Assembly (953C TRACK LOADER MACHINE SYSTEM).pdf
PRODUCT DETAILS:
Total Pages: 4,012 pages
File Format: PDF
Language: English
TABLE OF CONTENTS
RENR5643 - Disassembly and Assembly (953C Track-Type Loader Engine Supplement)...4
Aftercooler - Install...6
Aftercooler - Remove...9
Air Cleaner - Remove and Install...12
Air Inlet Heater - Remove and Install...14
Alternator - Remove and Install...18
Electric Starting Motor - Remove and Install...21
Engine - Install...26
Engine - Remove...34
Engine Electronic Control Module - Remove and Install...43
Engine Enclosure - Remove and Install...45
Engine Oil Cooler - Remove and Install...55
Engine Oil Filter and Base - Install...58
Engine Oil Filter and Base - Remove...60
Fan Drive - Assemble...62
Fan Drive - Disassemble...65
Fan Drive - Install...68
Fan Drive - Remove...71
Flywheel - Install...74
Flywheel - Remove...76
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install...78
Fuel Filter Base and Priming Pump - Remove and Install...81
Hydraulic Oil Cooler - Remove and Install...84
Muffler - Remove and Install...88
Radiator - Install...91
Radiator - Remove...95
Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove...99
Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator, - Install...111
Turbocharger - Remove and Install...123
Water Pump - Install...126
Water Pump - Remove...128
Water Temperature Regulator - Remove and Install...131
RENR5644 - Schematic (953C Track-Type Loader Power Train)...135
Collage...136
Main...152
RENR5646 - Specifications (953C Track-Type Loader Power Train)...154
Brake and Final Drive Group...155
Charge Pressure Relief Valve...159
Drive Group (Flexible Coupling)...160
Electronic Control Module Manifold...161
Hydraulic Oil Filter...164
Hydrostatic Drive Motor...167
Hydrostatic Drive Pump...169
Hydrostatic Pump Drive...175
Speed Control (Override and Brake)...176
Speed and Direction Control...177
Steering Control...179
Synchronization Manifold...180
RENR5646 - Systems Operation (953C Track-Type Loader Power Train)...181
Caterpillar Monitoring System...182
Final Drive and Parking Brake...187
General Information...191
Location of Power Train Components...193
Piston Pump and Piston Motor Stroking Range (Drive)...203
Power Train Electronic Control System...221
Power Train Oil System...251
Undercarriage...296
RENR5646 - Testing and Adjusting (953C Track-Type Loader Power Train)...310
Accumulator - Test...311
Calibration Procedures...315
Charge Relief Valve - Test and Adjust...317
Cooler Bypass Valve - Test...321
General Testing and Adjusting Information...325
Piston Pump Neutral - Test and Adjust...328
Piston Pump and Motor Maximum Displacement - Test...335
Piston Pump and Piston Motor Efficiency - Test...345
Transmission Stall - Test...355
Troubleshooting...363
Visual Inspection...387
RENR5648 - Disassembly and Assembly (953C Track-Type Loader Power Train)...388
Charge Pressure Relief Valve (Hydrostatic) - Remove and Install...390
Duo-Cone Conventional Seals - Install...393
Equalizer Bar - Assemble...405
Equalizer Bar - Disassemble...408
Equalizer Bar - Install...411
Equalizer Bar - Remove...415
Final Drive and Sprocket - Assemble...421
Final Drive and Sprocket - Disassemble...430
Final Drive and Sprocket - Install...442
Final Drive and Sprocket - Remove...445
Flexible Coupling - Remove and Install...449
Front Idler and Yoke - Assemble...451
Front Idler and Yoke - Disassemble...459
Front Idler and Yoke - Install...465
Front Idler and Yoke - Remove...467
Gear Pump (Steering) - Assemble...468
Gear Pump (Steering) - Disassemble...473
Gear Pump (Steering) - Install...478
Gear Pump (Steering) - Remove...480
Hydraulic Drive Pump - Assemble - Piston...482
Hydraulic Drive Pump - Assemble...517
Hydraulic Drive Pump - Disassemble - Piston...541
Hydraulic Drive Pump - Disassemble...564
Hydraulic Drive Pump - Install - Piston...585
Hydraulic Drive Pump - Install...590
Hydraulic Drive Pump - Remove - Piston...594
Hydraulic Drive Pump - Remove...600
Pivot Shaft - Remove and Install...605
Pump Drive - Assemble...608
Pump Drive - Disassemble...612
Pump Drive - Install...616
Pump Drive - Remove...624
Recoil Spring - Install...634
Recoil Spring - Remove...638
Shuttle Valve (Hydrostatic) - Remove and Install...643
Solenoid Valve (Hydrostatic) - Remove and Install...646
Sprocket Segment - Remove and Install...652
Synchronizing Valve - Install...655
Synchronizing Valve - Remove...657
Track - Adjust...659
Track - Connect...665
Track - Separate...668
Track Adjuster - Assemble...673
Track Adjuster - Disassemble...675
Track Adjuster - Install...678
Track Adjuster - Remove...680
Track Brake - Assemble...682
Track Brake - Disassemble...685
Track Brake - Install...689
Track Brake - Remove...692
Track Carrier Roller - Install...696
Track Carrier Roller - Remove...699
Track Drive Motor - Assemble...703
Track Drive Motor - Disassemble...720
Track Drive Motor - Install...734
Track Drive Motor - Remove...736
Track Roller - Install...739
Track Roller - Remove...741
Track Roller Frame - Install...743
Track Roller Frame - Remove...749
RENR5650 - Specifications (953C Track-Type Loader Hydraulic System)...755
Attachment Control Valve...756
Attachment Lines Group...758
Bucket Control Group...759
Diverter Control Group...764
Diverter Valve...766
Hydraulic Pump - Auxiliary...767
Hydraulic Tank and Filter...769
Lift Cylinder...773
Lift Kickout Adjustment Procedure...776
Lift and Tilt Control Valve...779
Main Relief Valve...781
Multi-Purpose Bucket Cylinder...782
Pilot Valve...784
Relief Valve For Attachment Cylinders...791
Relief Valve for Head End of Tilt and Lift Cylinders...793
Relief Valve for Rod End of Tilt Cylinder...795
Ripper Cylinder Mounting Group...798
Ripper Cylinder...800
Tilt Cylinder...802
RENR5650 - Systems Operation (953C Track-Type Loader Hydraulic System)...804
Attachment Circuit...805
Bucket Control...814
Diverter Valve...817
General Information...819
Hydraulic Pump...822
Hydraulic Tank and Filter...826
Lift Circuit...828
Lift and Tilt Control Valve...848
Lift and Tilt Pilot Control Valve...867
Location of Hydraulic Components...880
Oil Cooler and Bypass Valve...886
Relief Valve...888
Tilt Circuit...889
RENR5650 - Testing and Adjusting (953C Track-Type Loader Hydraulic System)...898
Accumulator - Test...899
Attachment Circuit...902
Drift and Cycle Time - Test...904
Hydraulic Pump - Prime...910
Main Relief Valve - Test and Adjust...914
Operational Checks...918
Pump Efficiency - Test...920
Relief Valve (Implement) - Test and Adjust...923
Relief Valve (Lift Cylinder) - Test and Adjust...925
Relief Valve (Tilt Cylinder) - Test and Adjust...927
Troubleshooting...931
Visual Inspection...934
RENR5651 - Schematic (953C Track-Type Loader Hydraulic System)...936
RENR5652 - Disassembly and Assembly (953C Track-Type Loader Machine Systems)...938
Alternator - Remove and Install...940
Blower Motor - Remove and Install...943
Bottom Guard - Remove and Install...947
Bucket - Remove and Install...952
Bucket Lever and Link - Assemble...956
Bucket Lever and Link - Disassemble...959
Bucket Lever and Link - Install...962
Bucket Lever and Link - Remove...965
Bumper - Remove and Install...970
Cab - Install...973
Cab - Remove...981
Electronic Control Module - Remove and Install...990
Floor Plates - Remove and Install...992
Fuel Tank - Install...995
Fuel Tank - Remove...1000
Heater Control Valve - Remove and Install...1006
Heater Core - Remove and Install...1010
Hydraulic Attachment Fill and Air Removal Procedures...1013
Hydraulic Tank - Assemble...1015
Hydraulic Tank - Disassemble...1032
Hydraulic Tank - Install...1050
Hydraulic Tank - Remove...1057
Implement Pump - Assemble...1065
Implement Pump - Disassemble...1073
Implement Pump - Install...1081
Implement Pump - Remove...1084
Lift Arm Bearings - Remove and Install...1088
Lift Arms - Remove and Install...1092
Lift Cylinder - Install...1100
Lift Cylinder - Remove...1103
Pilot Control Valve (Dual Lever) - Assemble...1108
Pilot Control Valve (Dual Lever) - Disassemble...1114
Pilot Control Valve (Single Lever) - Assemble...1120
Pilot Control Valve (Single Lever) - Disassemble...1132
Pilot Control Valve - Install - Dual Lever...1145
Pilot Control Valve - Install - Single Lever...1147
Pilot Control Valve - Remove - Dual Lever...1149
Pilot Control Valve - Remove - Single Lever...1151
Receiver-Dryer - Remove and Install...1153
Refrigerant Compressor - Remove and Install...1158
Refrigerant Condenser - Remove and Install...1163
Refrigerant Condenser Fan and Fan Motor - Remove and Install...1170
Refrigerant Evaporator Coil - Install...1174
Refrigerant Evaporator Coil - Remove...1180
Ripper - Remove and Install...1187
Ripper Control Valve - Remove and Install...1192
Ripper Lift Cylinder - Install...1201
Ripper Lift Cylinder - Remove...1203
Seat - Remove and Install...1207
Speed Override and Brake Control - Remove and Install...1211
Speed and Direction Control and Throttle Control - Install...1216
Speed and Direction Control and Throttle Control - Remove...1225
Steering Control - Remove and Install...1234
Temperature Control - Remove and Install...1237
Tilt Cylinder - Install...1243
Tilt Cylinder - Remove...1246
Window Wiper and Wiper Motor (Front) - Install...1253
Window Wiper and Wiper Motor (Front) - Remove...1257
Window Wiper and Wiper Motor (Rear) - Remove and Install...1261
RENR5653 - Schematic (953C Track-Type LoaderElectrical System)...1267
Collage...1268
Main...1278
Features...1278
Cover Page...1279
Information...0
Component Location...1280
Connector Location...1281
CID / MID / FMI ...0
Page 1 of 2 ...1282
Page 2 of 2 ...1283
Specification and Related Manuals...1284
Standard Electrical...1285
Schematic...1286
Machine Views...0
Machine Harness Connector and Component Locations...1287
RENR5887 - Schematic (953C Tier II Track-Type Loader Electrical System)...1288
Collage...1289
Main...1304
Features...1304
Cover Page...1305
Information...0
Component Location...1306
Connector Location...1307
CID/MID/FMI...0
Page 1 of 2...1308
Page 2 of 2...1309
Specification and Related Manuals...1310
Standard Electrical...1311
Schematic...1312
Machine View...0
Machine Harness Connector and Component Locations...1313
RENR8150 - Specifications (953C Track-Type Loader Machine Systems)...1314
Air Cleaner...1315
Air Lines (Turbocharger)...1317
Armrest...1319
Battery and Wiring Group...1321
Cab Heater Group...1323
Cab Heater Lines...1324
Communication Electronic Control Module (Product Link)...1325
Coolant Level Sensor...1327
Drain Line (Engine Oil Pan)...1328
Engine and Transmission Enclosure...1329
Front Idler and Recoil Spring...1331
Guard (Hydraulic Tank)...1333
Loader Frame...1335
Muffler...1336
Pressure Sensor (Pilot Oil)...1338
ROPS Mounting...1339
Radiator...1340
Refrigerant Compressor - Lines...1342
Track - SystemOne Undercarriage (If Equipped)...1343
Track Carrier Rollers - SystemOne Undercarriage (If Equipped)...1345
Track Carrier Rollers...1346
Track Roller Frame...1348
Track Rollers - SystemOne Undercarriage (If Equipped)...1349
Track Rollers...1351
Track...1353
RENR8218 - Specifications (953C Track-Type Loader Power Train)...1355
Brake and Final Drive Group...1356
Charge Pressure Relief Valve...1360
Drive Group (Flexible Coupling)...1361
Electronic Control Module Manifold...1362
Hydraulic Oil Filter...1365
Hydrostatic Drive Motor...1368
Hydrostatic Drive Pump...1370
Hydrostatic Pump Drive...1372
Speed Control (Override and Brake)...1373
Steering Control...1374
Synchronization Manifold...1375
RENR8218 - Systems Operation (953C Track-Type Loader Power Train)...1376
Caterpillar Monitoring System...1377
Final Drive and Parking Brake...1382
General Information...1386
Location of Power Train Components...1388
Piston Pump and Piston Motor Stroking Range (Drive)...1399
Power Train Electronic Control System...1415
Power Train Oil System...1443
System Schematics...1455
Undercarriage...1474
RENR8218 - Testing and Adjusting (953C Track-Type Loader Power Train)...1488
Accumulator - Test...1489
Calibration Procedures...1493
Charge Relief Valve - Test and Adjust...1495
Cooler Bypass Valve - Test...1499
General Testing and Adjusting Information...1503
Piston Pump Neutral - Test and Adjust...1506
Piston Pump and Motor Maximum Displacement - Test and Adjust...1517
Piston Pump and Piston Motor Efficiency - Test...1526
Transmission Stall - Test...1538
Troubleshooting...1546
Visual Inspection...1570
RENR8219 - Schematic (953C Track-Type Loader Hydraulic and Power Train System)...1571
Collage...1572
Main...1590
RENR9880 - Schematic (953C Tier II Track-Type Loader Electrical System)...1592
Collage...1593
Main...1608
Features...1608
Cover Page...1609
Information...0
Component Location...1610
Connector Location...1611
CID/MID/FMI...1612
Specification and Related Manuals...1613
Standard Electrical...1614
Schematic...1615
Machine Views...0
Machine Harness Connector and Component Locations...1616
SENR1764 - Specifications (953C Track-Type Loader Hydraulic System)...1617
Hydraulic Tank and Filter...1618
Hydraulic Pump...1623
Lift and Tilt Control Valve...1625
Attachment Control Valve...1627
Relief Valve For Attachment Cylinders...1629
Main Relief Valve...1631
Pilot Valve...1633
Lift Cylinder...1640
Relief Valve for Head End of Tilt and Lift Cylinders...1642
Tilt Cylinder...1644
Relief Valve for Rod End of Tilt Cylinder...1645
Multi-Purpose Bucket Cylinder...1648
Ripper Cylinder...1650
Ripper Cylinder Mounting Group...1652
Bucket Control Group...1654
Diverter Control Group...1659
Attachment Lines Group...1661
Ripper Mounting...1663
Cutting Edges; End Bits and Teeth...1665
Bucket Positioner Adjustment Procedure...1666
Lift Kickout Adjustment Procedure...1668
SENR1768 - Systems Operation & Testing and Adjusting (953C Track-Type Loader Hydraulic System)...1671
General Information...1672
Hydraulic Pump...1678
Hydraulic Tank and Filter...1686
Lift and Tilt Pilot Control Valve...1688
Lift and Tilt Control Valve...1701
Attachment Control Valve...1720
Relief Valve (Main)...1725
Makeup Valve...1727
Oil Cooler and Bypass Valve...1729
Oil Filter...1731
Diverter Valve...1733
Bucket Control...1735
Tilt Circuit...1738
Lift Circuit...1747
Attachment Circuit...1767
Hydraulic Systems...1776
SENR1773 - Disassembly and Assembly (953C Track-Type Loader Machine Systems)...1797
Duo-Cone Conventional Seals - Install...1800
Duo-Cone Inverted Seals - Install...1824
Bucket - Remove and Install...1846
Bucket Lever and Link - Remove...1849
Bucket Lever and Link - Disassemble...1851
Bucket Lever and Link - Assemble...1853
Bucket Lever and Link - Install...1855
Tilt Cylinder - Remove...1857
Tilt Cylinder - Disassemble...1861
Tilt Cylinder - Assemble...1864
Lift Cylinder - Remove...1868
Lift Cylinder - Disassemble...1871
Lift Cylinder - Assemble...1874
Lift Cylinder - Install...1877
Lift Arms - Remove and Install...1880
Electronic Control Module (ECM) Manifold - Remove and Install...1884
Lift Arm Bearings - Remove and Install...1891
Hydraulic Charge Pressure Relief Valve - Remove and Install...1895
Hydraulic Oil Filter - Remove and Install...1899
Hydraulic Tank - Remove...1901
Hydraulic Tank - Disassemble...1908
Hydraulic Tank - Assemble...1929
Hydraulic Tank - Install...1950
Synchronizing Valve - Remove...1956
Synchronizing Valve - Disassemble...1957
Synchronizing Valve - Assemble...1960
Synchronizing Valve - Install...1962
Equipment Pump - Remove...1963
Equipment Pump - Disassemble...1966
Equipment Pump - Assemble...1972
Equipment Pump - Install...1977
Hydraulic Charge Pump - Remove...1980
Hydraulic Charge Pump - Disassemble...1981
Hydraulic Charge Pump - Assemble...1984
Hydraulic Charge Pump - Install...1988
Hydraulic Attachment Fill and Air Removal Procedures...1989
Electronic Control Module - Remove and Install...1991
Steering Control - Remove and Install...1993
Speed Override and Brake Control - Remove and Install...1996
Direction and Speed Control and Throttle Control - Remove...2001
Direction and Speed Control and Throttle Control - Install...2006
Window Wiper and Wiper Motor (Rear) - Remove and Install...2011
Window Wiper and Wiper Motor (Front) - Remove...2016
Window Wiper and Wiper Motor (Front) - Install...2020
Window Washer Pump - Remove and Install...2024
Cab - Remove...2027
Cab - Install...2034
Cab Door Latch and Striker - Remove and Install...2041
Cab Air Filter (Exterior) - Remove and Install...2044
Cab Recirculation Air Filter (Interior) - Remove and Install...2046
Mirror - Remove and Install...2048
Floor Plates - Remove and Install...2050
Seat - Remove and Install...2053
Temperature Control - Remove and Install...2055
Blower Motor (Air Conditioner and Heater) - Remove and Install...2059
Heater Core - Remove and Install...2063
Heater Control Valve - Remove and Install...2065
Air Conditioner Belt - Remove and Install...2069
Refrigerant Compressor - Remove and Install...2071
Refrigerant Condenser - Remove and Install...2076
Refrigerant Condenser Fan and Fan Motor - Remove and Install...2081
Refrigerant Evaporator Coil - Remove...2084
Refrigerant Evaporator Coil - Install...2089
Receiver-Dryer - Remove and Install...2094
Bumper - Remove and Install...2098
SENR1774 - Schematic (953C Track Loader Electrical System (For Serial Numbers 2ZN1-1749))...2101
Main...2102
Features...2102
Cover Page...2103
Information...0
Component Location...2104
Connector Location...2105
CID/MID/FMI...2106
Specifications and Related Manuals...2107
Standard Electrical...2108
Schematic...2109
Machine View...0
Machine Harness Connector and Component Locations...2110
Collage...2111
SENR1774 - Schematic (953C Track-Type Loader Electrical System (For Serial Numbers 2ZN1750-UP)...2121
Main...2122
Features...2122
Cover Page...2123
Information...0
Component Location...2124
Connector Location...2125
CID/MID/FMI...2126
Specification and Related Manuals...2127
Standard Electrical...2128
Schematic...2129
Machine Views...0
Machine Harness Connector and Component Locations...2130
Collage...2131
SENR1873 - Disassembly and Assembly (3116 Engine Supplement for 953C Track-Type Loader)...2141
Alternator - Remove and Install...2142
Alternator Belt - Remove and Install...2145
Electric Starting Motor - Remove and Install...2148
Fuel Tank - Remove...2150
Fuel Tank - Install...2155
Water Separator - Remove and Install...2160
Fuel Shutoff Solenoid - Remove and Install...2163
Engine Oil Filter; Oil Filter Base and Oil Cooler - Remove and Install...2165
Air Cleaner - Remove and Install...2171
Fan - Remove and Install...2176
Air Inlet Heater - Remove and Install...2180
Hood - Remove and Install...2183
Engine Side Guards - Remove and Install...2189
Muffler - Remove and Install...2191
Turbocharger - Remove and Install...2194
Radiator Guard - Remove and Install...2200
Radiator - Remove and Install...2204
Radiator Support - Remove...2211
Radiator Support - Install...2219
Transmission Oil Cooler - Remove and Install...2226
Engine - Remove...2231
Engine - Install...2237
SENR1874 - Specifications (953C Track-Type Loader Power Train)...2242
Hydraulic Oil Filter...2243
Hydrostatic Drive Pump...2245
Governor Control...2249
Speed Control (Override and Brake)...2253
Speed and Direction Control...2254
Hydrostatic Pump Drive...2256
Hydrostatic Drive Motor...2258
Brake and Final Drive Group...2260
ROPS Mounting...2264
Rollover Protective Structure (ROPS)...2265
Front Idler and Recoil Spring...2266
Track...2268
Track Carrier Rollers...2270
Track Rollers...2272
Screen Group...2274
Synchronization Manifold...2275
Pivot Bar...2276
Drive Group (Flexible Coupling)...2277
Electronic Control Module Manifold...2278
SENR1875 - Systems Operation (953C Track-Type Loader)...2282
General Information...2283
Power Train Oil System...2301
Hydrostatic System...2308
Sensors...2319
Calibration Operation...2326
Power Train Electrical System...2338
System Schematics...2346
Power Train System Components...2375
Final Drive and Parking Brake...2387
Undercarriage...2391
SENR1875 - Testing and Adjusting (953C Track-Type Loader)...2403
Power Train...2404
Visual Inspection...2407
Troubleshooting...2408
Transmission Stall - Test...2437
Operational Tests...2441
Backup Alarm Adjustment...2472
SENR1876 - Schematic (953C TRACK-TYPE LOADER POWER TRAIN)...2473
SENR1877 - Disassembly and Assembly (953C Track-Type Loader Power Train)...2475
Duo-Cone Conventional Seals - Install...2477
Duo-Cone Inverted Seals - Install...2489
Power Train Guard (Transmission) - Remove and Install...2510
Sprocket Segment - Remove and Install...2512
Track Carrier Roller - Remove...2515
Track Carrier Roller - Disassemble...2518
Track Carrier Roller - Assemble...2522
Track Carrier Roller - Install...2526
Track Roller - Remove...2528
Track Roller - Disassemble...2531
Track Roller - Assemble...2535
Track Roller - Install...2540
Track - Separate...2542
Track - Disassemble...2547
Track - Assemble...2553
Track - Connect...2563
Track - Adjust...2566
Front Idler and Yoke - Remove...2572
Front Idler and Yoke - Disassemble...2573
Front Idler and Yoke - Assemble...2579
Front Idler and Yoke - Install...2587
Track Adjuster - Remove...2589
Track Adjuster - Disassemble...2590
Track Adjuster - Assemble...2593
Track Adjuster - Install...2595
Recoil Spring - Remove...2596
Recoil Spring - Install...2601
Track Roller Frame - Remove...2605
Track Roller Frame - Install...2609
Pivot Shaft - Remove and Install...2613
Equalizer Bar - Remove...2616
Equalizer Bar - Disassemble...2620
Equalizer Bar - Assemble...2623
Equalizer Bar - Install...2626
Final Drive and Sprocket - Remove...2630
Final Drive and Sprocket - Disassemble...2634
Final Drive and Sprocket - Assemble...2644
Final Drive and Sprocket - Install...2652
Track Brake - Remove...2655
Track Brake - Disassemble...2659
Track Brake - Assemble...2663
Track Brake - Install...2666
Track Drive Motor - Remove...2669
Track Drive Motor - Disassemble...2671
Track Drive Motor - Assemble...2685
Track Drive Motor - Install...2702
Pump Drive - Remove...2704
Pump Drive - Disassemble...2710
Pump Drive - Assemble...2714
Pump Drive - Install...2718
Flexible Coupling - Remove and Install...2725
Hydraulic Drive Pump - Disassemble...2728
Hydraulic Drive Pump - Assemble...2744
SENR8314 - Systems Operation (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System)...2765
General Information...2766
Normal Operation...2768
Calibration Operation...2774
Electronic Control Module (Hydrostatic Transmission)...2776
Switches...2780
Sensors...2786
Solenoid Valves...2796
Magnetic Switch (Air Inlet Heater Relay)...2802
Backup Alarm...2803
CAT Data Link...2804
Caterpillar Monitoring System...2805
SENR8314 - Testing and Adjusting (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System)...2809
Accessing Calibration Submodes...2810
Engine Speed Display - Submode 18...2819
Left Track Speed Display - Submode 22...2821
Right Track Speed Display - Submode 23...2823
Charge Pressure Display - Submode 19; Submode 26 and Submode 27...2825
Software Part Number Display - Submode 13...2827
Limit Switch (Throttle Lever) - Check - Submode 10...2829
Limit Switch (Tilt Lever) - Check - Submode 11...2831
Limit Switch (Parking Brake) - Check - Submode 12...2833
Rocker Switch (Speed Mode) - Check - Submode 14...2835
Pressure Switch (Pilot) for the Hydraulic System - Check - Submode 25...2837
Solenoid Valve (Parking Brake) - Check - Submode 21...2839
Transmission Stall - Test - Submode 20...2841
Fuel Flow Measurement - Test - Submode 24...2844
Steering Sensitivity - Adjust...2846
Right and Left Pedal Calibration - Submode 1; Submode 2; Submode 5; and Submode 6...2848
Center Pedal Calibration - Submode 3 and Submode 4...2853
Direction and Speed Control Calibration - Submode 7; Submode 8; and Submode 9...2857
Track Speed Calibration - Submode 15; Submode 16; and Submode 17...2861
Speed Sensor - Adjust...2873
Electrical Connector - Inspect...2874
Wiring Harness (Open Circuit) - Test...2876
Wiring Harness (Short Circuit) - Test...2877
Electronic Control Module (ECM) - Flash Program...2878
Electronic Control Module (ECM) - Replace...2879
Glossary of Electrical Terms...2880
System Schematic...2883
SENR8314 - Troubleshooting (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System)...2887
General Information...2891
Service Tools...2892
Electrical Component and Connector Locations...2893
Diagnostic Capabilities...2895
Diagnostic Code List...2900
Using Caterpillar Monitoring System to Determine Diagnostic Codes...2911
Using Caterpillar Electronic Technician to Determine Diagnostic Codes...2917
MID 079 - CID 0070 - FMI 03...2924
MID 079 - CID 0070 - FMI 04...2928
MID 079 - CID 0110 - FMI 03...2932
MID 079 - CID 0110 - FMI 04...2937
MID 079 - CID 0132 - FMI 03...2940
MID 079 - CID 0132 - FMI 04...2944
MID 079 - CID 0133 - FMI 03...2947
MID 079 - CID 0133 - FMI 05...2950
MID 079 - CID 0133 - FMI 06...2953
MID 079 - CID 0133 - FMI 07...2956
MID 079 - CID 0133 - FMI 12...2960
MID 079 - CID 0134 - FMI 07...2964
MID 079 - CID 0135 - FMI 07...2970
MID 079 - CID 0136 - FMI 08...2976
MID 079 - CID 0137 - FMI 08...2980
MID 079 - CID 0168 - FMI 03...2984
MID 079 - CID 0168 - FMI 04...2986
MID 079 - CID 0190 - FMI 08...2989
MID 079 - CID 0269 - FMI 03...2994
MID 079 - CID 0269 - FMI 04...2996
MID 079 - CID 0296 - FMI 12...2999
MID 079 - CID 0299 - FMI 03...3001
MID 079 - CID 0299 - FMI 04...3006
MID 079 - CID 0299 - FMI 11...3009
MID 079 - CID 0299 - FMI 13...3011
MID 079 - CID 0349 - FMI 03...3013
MID 079 - CID 0349 - FMI 05...3016
MID 079 - CID 0349 - FMI 06...3019
MID 079 - CID 0463 - FMI 03...3022
MID 079 - CID 0463 - FMI 05...3025
MID 079 - CID 0463 - FMI 06...3028
MID 079 - CID 0464 - FMI 03...3031
MID 079 - CID 0464 - FMI 04...3035
MID 079 - CID 0465 - FMI 03...3039
MID 079 - CID 0465 - FMI 04...3043
MID 079 - CID 0466 - FMI 03...3047
MID 079 - CID 0466 - FMI 04...3052
MID 079 - CID 0466 - FMI 11...3055
MID 079 - CID 0466 - FMI 13...3057
MID 079 - CID 0467 - FMI 03...3059
MID 079 - CID 0467 - FMI 04...3064
MID 079 - CID 0467 - FMI 11...3067
MID 079 - CID 0467 - FMI 13...3069
MID 079 - CID 0468 - FMI 03...3071
MID 079 - CID 0468 - FMI 04...3075
MID 079 - CID 0468 - FMI 11...3078
MID 079 - CID 0468 - FMI 13...3080
MID 079 - CID 0469 - FMI 03...3082
MID 079 - CID 0469 - FMI 05...3085
MID 079 - CID 0469 - FMI 06...3088
MID 079 - CID 0469 - FMI 12...3091
MID 079 - CID 0470 - FMI 03...3096
MID 079 - CID 0470 - FMI 05...3099
MID 079 - CID 0470 - FMI 06...3102
MID 079 - CID 0470 - FMI 12...3105
MID 079 - CID 0471 - FMI 03...3110
MID 079 - CID 0471 - FMI 05...3113
MID 079 - CID 0471 - FMI 06...3116
MID 079 - CID 0471 - FMI 12...3119
MID 079 - CID 0472 - FMI 03...3124
MID 079 - CID 0472 - FMI 05...3127
MID 079 - CID 0472 - FMI 06...3130
MID 079 - CID 0472 - FMI 12...3133
MID 079 - CID 0589 - FMI 03...3138
MID 079 - CID 0589 - FMI 04...3142
MID 079 - CID 0617 - FMI 03...3145
MID 079 - CID 0617 - FMI 05...3148
MID 079 - CID 0617 - FMI 06...3151
MID 079 - CID 0650 - FMI 11...3154
MID 079 - CID 0681 - FMI 03...3158
MID 079 - CID 0681 - FMI 05...3161
MID 079 - CID 0681 - FMI 06...3164
E283 Low Hydraulic Charge Pressure...3167
E623 Low Left Track Forward Steering Pressure...3171
E624 Low Left Track Reverse Steering Pressure...3176
E625 Low Right Track Forward Steering Pressure...3181
E626 Low Right Track Reverse Steering Pressure...3186
E702 High Left Track Steering Pressure...3191
E703 High Right Track Steering Pressure...3197
Fuse...3203
Pressure Switch (Pilot) for the Hydraulic System...3204
Rocker Switch (Air Inlet Heater)...3207
Track Speed Sensor...3209
Backup Alarm Always On...3214
Backup Alarm Always Off...3216
SENR8403 - Disassembly and Assembly (SUPPLEMENT FOR 953C TRACK LOADER - 3116 ENGINE)...3219
Introduction...3221
Condenser Fans And Motors...3223
Air Conditioning Condenser...3225
Air Conditioning Compressor...3227
Receiver-Dryer...3230
Air Conditioning Evaporator Coil...3232
Heater Core...3236
Heater Control Valve...3237
Alternator...3239
Starting Motor (Electric)...3240
Muffler...3242
Temperature Control...3243
Cab Door Latches And Strikers ...3244
Fan Assembly...3247
Turbocharger...3249
Seat...3252
Air Inlet Heater...3253
Blower Fans & Motors...3254
Hood...3256
Floor Plates...3257
Engine Compartment Shields...3259
Oil Filter; Oil Filter Base & Oil Cooler ...3260
Fuel Filter & Fuel Filter Base ...3264
Fuel Shutoff Solenoid...3267
Fuel Tank...3269
Radiator Guard...3273
Radiator...3275
Radiator Support Assembly...3279
Fuel Priming Pump And Primary Fuel Filter ...3282
Cab...3284
Engine...3289
Air Cleaner Elements & Housing...3294
Cab Air Filter (Exterior)...3296
Cab Recirculation Air Filter (Interior)...3297
Transmission Oil Cooler...3298
Mirror...3301
Windshield Wiper Motor (Front)...3302
Windshield Wiper Motor (Rear)...3304
Windshield Washer Pumps...3306
Alternator Belt...3308
Air Conditioning Belt...3310
Hydraulic Implement Fill And Air Removal Procedures...3311
SENR8404 - Specifications (953C Track-Type Loader Power Train)...3313
Hydraulic Oil Filter...3314
Hydrostatic Drive Pump...3316
Speed Control (Override and Brake)...3320
Hydrostatic Pump Drive...3321
Hydrostatic Drive Motor...3323
Brake and Final Drive Group...3325
ROPS Mounting...3329
Rollover Protective Structure (ROPS)...3330
Front Idler and Recoil Spring...3331
Track...3333
Track Carrier Rollers...3335
Track Rollers...3337
Screen Group...3339
Synchronization Manifold...3340
Pivot Bar...3341
Drive Group (Flexible Coupling)...3342
Electronic Control Module Manifold...3343
SENR8405 - Systems Operation (953C Track-Type Loader)...3346
General Information...3347
Power Train Oil System...3356
Hydrostatic System...3363
Sensors...3374
Calibration Operation...3381
Power Train Electrical System...3393
System Schematics...3401
Power Train System Components...3430
Final Drive and Parking Brake...3442
Undercarriage...3446
SENR8405 - Testing and Adjusting (953C Track-Type Loader)...3458
Power Train...3459
Visual Inspection...3462
Troubleshooting...3463
Transmission Stall - Test...3490
Operation and Instrument Tests...3494
Backup Alarm Adjustment...3525
SENR8407 - Disassembly and Assembly (953C Track-Type Loader Power Train)...3526
Duo-Cone Conventional Seals - Install...3528
Duo-Cone Inverted Seals - Install...3540
Power Train Guard (Transmission) - Remove and Install...3561
Sprocket Segment - Remove and Install...3563
Track Carrier Roller - Remove...3566
Track Carrier Roller - Disassemble...3569
Track Carrier Roller - Assemble...3573
Track Carrier Roller - Install...3577
Track Roller - Remove...3579
Track Roller - Disassemble...3582
Track Roller - Assemble...3586
Track Roller - Install...3591
Track - Separate...3593
Track - Disassemble...3598
Track - Assemble...3604
Track - Connect...3614
Track - Adjust...3617
Front Idler and Yoke - Remove...3623
Front Idler and Yoke - Disassemble...3624
Front Idler and Yoke - Assemble...3630
Front Idler and Yoke - Install...3638
Track Adjuster - Remove...3640
Track Adjuster - Disassemble...3641
Track Adjuster - Assemble...3644
Track Adjuster - Install...3646
Recoil Spring - Remove...3647
Recoil Spring - Install...3652
Track Roller Frame - Remove...3656
Track Roller Frame - Install...3660
Pivot Shaft - Remove and Install...3664
Equalizer Bar - Remove...3667
Equalizer Bar - Disassemble...3671
Equalizer Bar - Assemble...3674
Equalizer Bar - Install...3677
Final Drive and Sprocket - Remove...3681
Final Drive and Sprocket - Disassemble...3685
Final Drive and Sprocket - Assemble...3695
Final Drive and Sprocket - Install...3703
Track Brake - Remove...3706
Track Brake - Disassemble...3710
Track Brake - Assemble...3714
Track Brake - Install...3717
Track Drive Motor - Remove...3720
Track Drive Motor - Disassemble...3722
Track Drive Motor - Assemble...3736
Track Drive Motor - Install...3753
Pump Drive - Remove...3755
Pump Drive - Disassemble...3761
Pump Drive - Assemble...3765
Pump Drive - Install...3769
Flexible Coupling - Remove and Install...3776
SENR8408 - Specifications (953C TRACK-TYPE LOADER HYDRAULICS)...3779
Introduction...3780
Hydraulic Pump...3781
Tank And Valve Group...3783
Valves...3786
Cylinders...3797
Ripper Mounting Group...3800
Ripper Cylinder Mounting Group...3802
Diverter Control Group...3804
Attachment Lines Group...3806
Bucket Control Group...3807
Cutting Edges; End Bits And Tooth Groups...3809
Bucket Kickout Adjustment Procedure...3810
Lift Kickout Adjustment Procedure...3812
Neutral Start Switch And Two Level Hydraulic Switch Adjustment...3814
SENR8409 - Systems Operation (953C TRACK-TYPE LOADER HYDRAULICS)...3816
SENR8409 - Testing and Adjusting (953C TRACK-TYPE LOADER HYDRAULICS)...3853
SENR8410 - Schematic (953C TRACK-TYPE LOADER HYDRAULIC SYSTEM)...3870
SENR8411 - Disassembly and Assembly (953C TRACK LOADER MACHINE SYSTEM)...3872
Introduction...3873
Duo-Cone Seals (Conventional & Inverted)...3874
Bucket...3889
Bucket Lever And Link...3891
Lift Cylinders...3894
Tilt Cylinder...3901
Lift Arms...3907
Lift Arm Bearings...3911
Hydraulic Control Linkage (Two Lever)...3914
Hydraulic Control Linkage (Single Lever)...3920
Synchronizing Valve...3927
Control Group (Steering) (Hydrostatic Control Pedals)...3929
Control Group (Brake) (Hydrostatic Control Pedal)...3932
Control Group (Speed & Direction & throttle Control)...3934
Hydraulic Control Switches...3938
Hydraulic Valve & Mounting Group...3939
Hydraulic Charge Pressure & Relief Valve...3942
Hydraulic Oil Filters...3944
Electronic Control Module...3945
Hydraulic Tank...3946
Hydraulic Tank (Two Valve)...3952
Implement Pump...3975
Hydraulic Drive Pump...3985
Hydraulic Charge Pump...4010
Caterpillar 953C Track-Type Loaders (2ZN / BBX) Repair Service Manual
