Infiniti G35/G37/Q40 Workshop Repair Service Manual 2007-2015
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 2007-2015 Infiniti G35, G37, Q40 (V36 Series). Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 2007-2015 Infiniti G35/G37/Q40 (V36 Series) is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
TABLE OF CONTENTS
QUICK REFERENCE INDEX
GENERAL INFORMATION
MAINTENANCE
ENGINE MECHANICAL
ENGINE LUBRICATION & COOLING SYSTEMS
ENGINE CONTROL SYSTEM
ACCELERATOR CONTROL, FUEL & EXHAUST SYSTEMS
CLUTCH
MANUAL TRANSAXLE
AUTOMATIC TRANSAXLE
FRONT AXLE & FRONT SUSPENSION
REAR AXLE & REAR SUSPENSION
BRAKE SYSTEM
STEERING SYSTEM
RESTRAINT SYSTEM
BODY & TRIM
HEATER & AIR CONDITIONER
ELECTRICAL SYSTEM
ALPHABETICAL INDEX
Table of Contents....3
PRECAUTION....4
PRECAUTIONS....4
Precautions for Removing Battery Terminal....4
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....4
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....4
REMOVAL AND INSTALLATION....5
ACCELERATOR CONTROL SYSTEM....5
Exploded View....5
Removal and Installation....5
REMOVAL....5
INSTALLATION....5
Inspection....5
INSPECTION AFTER INSTALLATION....5
av....6
Table of Contents....6
BASE AUDIO WITH REAR VIEW CAMERA....12
PRECAUTION....12
PRECAUTIONS....12
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....12
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....12
Precautions for Removing Battery Terminal....12
Precaution for Trouble Diagnosis....12
AV COMMUNICATION SYSTEM....12
Precaution for Harness Repair....13
AV COMMUNICATION SYSTEM....13
PREPARATION....14
PREPARATION....14
Commercial Service Tools....14
SYSTEM DESCRIPTION....15
COMPONENT PARTS....15
Component Parts Location....15
Component Description....16
SYSTEM....18
MULTI AV SYSTEM....18
MULTI AV SYSTEM : System Diagram....18
MULTI AV SYSTEM : System Description....18
COMMUNICATION SIGNAL....18
AUDIO FUNCTION....18
Operating Signal....19
Screen Display....19
AM/FM Radio Mode....19
Satellite Radio Mode....19
CD Mode....19
USB Connection Function....19
HANDS-FREE PHONE SYSTEM....19
When A Call Is Originated....19
When Receiving A Call....19
REAR VIEW MONITOR FUNCTION....19
VEHICLE INFORMATION FUNCTION....20
DIAGNOSIS SYSTEM (AV CONTROL UNIT)....21
Description....21
On Board Diagnosis Function....21
MULTIFUNCTION SWITCH AND PRESET SWITCH SELF-DIAGNOSIS FUNCTION....21
Self-diagnosis Mode....21
Finishing Self-diagnosis Mode....21
ON BOARD DIAGNOSIS ITEM....21
Description....21
On Board Diagnosis Item....21
METHOD OF STARTING....22
SELF-DIAGNOSIS MODE....22
Detection Range of Self-diagnosis Mode....23
SELF-DIAGNOSIS RESULTS....23
Only Unit Part Is Displayed In Red...23
A Connecting Cable Between Units Is Displayed In Yellow...23
CONFIRMATION/ADJUSTMENT MODE....24
Display Diagnosis....25
Vehicle Signals....25
Speaker Test....26
Climate Control....26
Error History....26
Camera Cont...28
Vehicle CAN Diagnosis....28
AV COMM Diagnosis....29
Delete Unit Connection Log....29
Initialize Settings....29
CONSULT Function....30
CONSULT FUNCTIONS....30
AV Communication....30
ECU IDENTIFICATION....30
SELF DIAGNOSIS RESULT....30
Self-diagnosis Results Display Item....30
DATA MONITOR....31
ALL SIGNALS....31
SELECTION FROM MENU....32
WORK SUPPORT....32
CONFIGURATION....32
DIAGNOSIS SYSTEM (TEL ADAPTER UNIT)....33
On Board Diagnosis Function....33
HANDS-FREE PHONE SYSTEM ON BOARD DIAGNOSIS....33
ON BOARD DIAGNOSIS ITEM....33
Self-diagnosis results....33
The Details of Error Count....33
FLOW CHART OF TROUBLE DIAGNOSIS....34
ECU DIAGNOSIS INFORMATION....35
AV CONTROL UNIT....35
Reference Value....35
VALUES ON THE DIAGNOSIS TOOL....35
TERMINAL LAYOUT....35
PHYSICAL VALUES....35
DTC Index....41
SELF-DIAGNOSIS RESULTS DISPLAY ITEM....41
DISPLAY UNIT....43
Reference Value....43
TERMINAL LAYOUT....43
PHYSICAL VALUES....43
SATELLITE RADIO TUNER....46
Reference Value....46
TERMINAL LAYOUT....46
PHYSICAL VALUES....46
TEL ADAPTER UNIT....48
Reference Value....48
TERMINAL LAYOUT....48
PHYSICAL VALUES....48
WIRING DIAGRAM....50
BASE AUDIO WITH REAR VIEW CAMERA....50
Wiring Diagram....50
BASIC INSPECTION....65
DIAGNOSIS AND REPAIR WORKFLOW....65
Work Flow....65
OVERALL SEQUENCE....65
DETAILED FLOW....65
ADDITIONAL SERVICE WHEN REPLACING (AV CONTROL UNIT)....67
Description....67
BEFORE REPLACEMENT....67
AFTER REPLACEMENT....67
Work Procedure....67
CONFIGURATION (AV CONTROL UNIT)....68
Description....68
Work Procedure....68
Configuration List....68
DTC/CIRCUIT DIAGNOSIS....70
U1000 CAN COMM CIRCUIT....70
Description....70
DTC Logic....70
DTC DETECTION LOGIC....70
Diagnosis Procedure....70
U1010 CONTROL UNIT (CAN)....71
DTC Logic....71
DTC DETECTION LOGIC....71
U1200 AV CONTROL UNIT....72
DTC Logic....72
U1216 AV CONTROL UNIT....73
DTC Logic....73
U1232 STEERING ANGLE SENSOR....74
DTC Logic....74
Diagnosis Procedure....74
U1243 DISPLAY UNIT....75
DTC Logic....75
Diagnosis Procedure....75
U1255 SATELLITE RADIO TUNER....77
DTC Logic....77
Diagnosis Procedure....77
U1300 AV COMM CIRCUIT....79
Description....79
SELF-DIAGNOSIS RESULTS DISPLAY ITEM....79
U1310 AV CONTROL UNIT....80
DTC Logic....80
POWER SUPPLY AND GROUND CIRCUIT....81
AV CONTROL UNIT....81
AV CONTROL UNIT : Diagnosis Procedure....81
DISPLAY UNIT....81
DISPLAY UNIT : Diagnosis Procedure....81
SATELLITE RADIO TUNER....82
SATELLITE RADIO TUNER : Diagnosis Procedure....82
TEL ADAPTER UNIT....83
TEL ADAPTER UNIT : Diagnosis Procedure....83
RGB (R: RED) SIGNAL CIRCUIT....84
Description....84
Diagnosis Procedure....84
RGB (G: GREEN) SIGNAL CIRCUIT....85
Description....85
Diagnosis Procedure....85
RGB (B: BLUE) SIGNAL CIRCUIT....86
Description....86
Diagnosis Procedure....86
RGB SYNCHRONIZING SIGNAL CIRCUIT....87
Description....87
Diagnosis Procedure....87
RGB AREA (YS) SIGNAL CIRCUIT....88
Description....88
Diagnosis Procedure....88
CAMERA IMAGE SIGNAL CIRCUIT....89
Description....89
Diagnosis Procedure....89
COMPOSITE IMAGE SIGNAL CIRCUIT....91
Description....91
Diagnosis Procedure....91
HORIZONTAL SYNCHRONIZING (HP) SIGNAL CIRCUIT....92
Description....92
Diagnosis Procedure....92
VERTICAL SYNCHRONIZING (VP) SIGNAL CIRCUIT....93
Description....93
Diagnosis Procedure....93
DISK EJECT SIGNAL CIRCUIT....94
Description....94
Diagnosis Procedure....94
MICROPHONE SIGNAL CIRCUIT....95
Description....95
Diagnosis Procedure....95
CONTROL SIGNAL CIRCUIT....97
Description....97
Diagnosis Procedure....97
STEERING SWITCH SIGNAL A CIRCUIT....98
Description....98
Diagnosis Procedure....98
Component Inspection....98
STEERING SWITCH SIGNAL B CIRCUIT....100
Description....100
Diagnosis Procedure....100
Component Inspection....100
STEERING SWITCH GROUND CIRCUIT....102
Description....102
Diagnosis Procedure....102
Component Inspection....102
SYMPTOM DIAGNOSIS....104
MULTI AV SYSTEM SYMPTOMS....104
Symptom Table....104
OPERATION....104
RELATED TO HANDS-FREE PHONE....104
Check Compatibility....104
RELATED TO RGB IMAGE....105
RELATED TO AUDIO....105
RELATED TO USB....106
RELATED TO STEERING SWITCH....106
RELATED TO CAMERA....107
Trouble Diagnosis Chart by Symptom....107
NORMAL OPERATING CONDITION....108
Description....108
BASIC OPERATIONS....108
RELATED TO VOICE RECOGNITION....108
Related to Telephone....108
RELATED TO AUDIO....108
RELATED TO HANDS-FREE PHONE....109
REMOVAL AND INSTALLATION....111
AV CONTROL UNIT....111
Exploded View....111
REMOVAL....111
DISASSEMBLY....111
Removal and Installation....111
REMOVAL....111
INSTALLATION....111
DISPLAY UNIT....113
Exploded View....113
Removal and Installation....113
REMOVAL....113
INSTALLATION....113
FRONT DOOR SPEAKER....114
Exploded View....114
Removal and Installation....114
REMOVAL....114
INSTALLATION....114
REAR DOOR SPEAKER....115
Exploded View....115
Removal and Installation....115
REMOVAL....115
INSTALLATION....115
TWEETER....116
Exploded View....116
Removal and Installation....116
REMOVAL....116
INSTALLATION....116
ANTENNA AMP...117
Exploded View....117
Removal and Installation....117
REMOVAL....117
INSTALLATION....117
SATELLITE RADIO TUNER....118
Exploded View....118
Removal and Installation....118
REMOVAL....118
INSTALLATION....118
SATELLITE RADIO ANTENNA....119
Exploded View....119
Removal and Installation....119
REMOVAL....119
INSTALLATION....119
MULTIFUNCTION SWITCH....120
Exploded View....120
REMOVAL....120
DISASSEMBLY....120
Removal and Installation....120
REMOVAL....120
INSTALLATION....120
PRESET SWITCH....121
Exploded View....121
REMOVAL....121
DISASSEMBLY....121
Removal and Installation....121
REMOVAL....121
INSTALLATION....121
STEERING SWITCH....122
Exploded View....122
Removal and Installation....122
REMOVAL....122
INSTALLATION....122
USB CONNECTOR....123
Exploded View....123
Removal and Installation....123
REMOVAL....123
INSTALLATION....123
MICROPHONE....124
Exploded View....124
REMOVAL....124
DISASSEMBLY....124
Removal and Installation....124
REMOVAL....124
INSTALLATION....124
TEL ANTENNA....125
Exploded View....125
Removal and Installation....125
REMOVAL....125
INSTALLATION....125
TEL ADAPTER UNIT....126
Exploded View....126
Removal and Installation....126
REMOVAL....126
INSTALLATION....126
REAR VIEW CAMERA....127
Exploded View....127
REMOVAL....127
DISASSEMBLY....127
Removal and Installation....127
REMOVAL....127
INSTALLATION....127
Adjustment....127
STEERING ANGLE SENSOR....129
Exploded View....129
REMOVAL....129
DISASSEMBLY....129
Removal and Installation....129
REMOVAL....129
INSTALLATION....129
ANTENNA FEEDER....130
Feeder Layout....130
BOSE AUDIO WITH NAVIGATION....131
PRECAUTION....131
PRECAUTIONS....131
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....131
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....131
Precautions for Removing Battery Terminal....131
Precaution for Trouble Diagnosis....131
AV COMMUNICATION SYSTEM....131
Precaution for Harness Repair....132
AV COMMUNICATION SYSTEM....132
PREPARATION....133
PREPARATION....133
Commercial Service Tools....133
SYSTEM DESCRIPTION....134
COMPONENT PARTS....134
Component Parts Location....134
Component Description....135
SYSTEM....137
MULTI AV SYSTEM....137
MULTI AV SYSTEM : System Diagram....137
MULTI AV SYSTEM : System Description....137
COMMUNICATION SIGNAL....137
NAVIGATION SYSTEM FUNCTION....138
Description....138
Position Detection Principle....138
Map-matching....138
GPS (Global Positioning System)....139
AUDIO FUNCTION....140
Operating Signal....140
Screen Display....140
AM/FM Radio Mode....140
Satellite Radio Mode....140
CD Mode....140
Bluetooth® Audio Mode....140
Driver's Audio Stage....140
DVD PLAYBACK FUNCTION....140
HANDS-FREE PHONE FUNCTION....141
When A Call Is Originated....141
When Receiving A Call....141
USB CONNECTION FUNCTION....141
VOICE RECOGNITION FUNCTION....141
TOUCH PANEL SYSTEM....141
REAR VIEW MONITOR FUNCTION....141
VEHICLE INFORMATION FUNCTION....141
MULTI AV SYSTEM : Fail-Safe....142
FAIL-SAFE CONDITIONS....142
Display....142
DESCRIPTION OF CONTROLS....142
Ability Operation Mode ....142
RELEASE CONDITIONS OF FAIL-SAFE ....142
When The Temperature of HDD Is Low or High....142
DIAGNOSIS SYSTEM (AV CONTROL UNIT)....143
Description....143
On Board Diagnosis Function....143
MULTIFUNCTION SWITCH AND PRESET SWITCH SELF-DIAGNOSIS FUNCTION....143
Self-diagnosis Mode....143
Finishing Self-diagnosis Mode....143
ON BOARD DIAGNOSIS ITEM....143
Description....143
On Board Diagnosis Item....143
METHOD OF STARTING....144
SELF-DIAGNOSIS MODE....145
Detection Range of Self-diagnosis Mode....145
SELF-DIAGNOSIS RESULTS....145
Only Unit Part Is Displayed In Red...145
A Connecting Cable Between Units Is Displayed In Yellow...146
CONFIRMATION/ADJUSTMENT MODE....146
Display Diagnosis....147
Vehicle Signals....147
Climate Control....148
Navigation....148
Error History....148
Speaker Test....151
Vehicle CAN Diagnosis....151
AV COMM Diagnosis....151
Hands-Free Phone....152
Camera Cont...152
XM....154
Delete Unit Connection Log....154
Initialize Settings....154
Version Information....154
CONSULT Function....155
APPLICATION ITEMS....155
AV communication....155
ECU IDENTIFICATION....155
SELF DIAGNOSIS RESULT....155
Self-diagnosis Results Display Item....155
DATA MONITOR....157
ALL SIGNALS....157
SELECTION FROM MENU....157
WORK SUPPORT....158
CONFIGURATION....158
ECU DIAGNOSIS INFORMATION....159
AV CONTROL UNIT....159
Reference Value....159
VALUES ON THE DIAGNOSIS TOOL....159
TERMINAL LAYOUT....159
PHYSICAL VALUES....159
Fail-Safe....163
FAIL-SAFE CONDITIONS....163
Display....163
DESCRIPTION OF CONTROLS....163
Ability Operation Mode ....164
RELEASE CONDITIONS OF FAIL-SAFE ....164
When The Temperature of HDD Is Low or High....164
DTC Index....164
SELF-DIAGNOSIS RESULTS DISPLAY ITEM....164
DISPLAY UNIT....166
Reference Value....166
TERMINAL LAYOUT....166
PHYSICAL VALUES....166
BOSE AMP...168
Reference Value....168
TERMINAL LAYOUT....168
PHYSICAL VALUES....168
WIRING DIAGRAM....171
BOSE AUDIO WITH NAVIGATION....171
Wiring Diagram....171
BASIC INSPECTION....188
DIAGNOSIS AND REPAIR WORKFLOW....188
Work Flow....188
OVERALL SEQUENCE....188
DETAILED FLOW....188
ADDITIONAL SERVICE WHEN REPLACING (AV CONTROL UNIT)....190
Description....190
BEFORE REPLACEMENT....190
AFTER REPLACEMENT....190
Work Procedure....190
CONFIGURATION (AV CONTROL UNIT)....191
Description....191
Work Procedure....191
Configuration List....191
DTC/CIRCUIT DIAGNOSIS....193
U1000 CAN COMM CIRCUIT....193
Description....193
DTC Logic....193
DTC DETECTION LOGIC....193
Diagnosis Procedure....193
U1010 CONTROL UNIT (CAN)....194
DTC Logic....194
DTC DETECTION LOGIC....194
U1200 AV CONTROL UNIT....195
DTC Logic....195
U1201 AV CONTROL UNIT....196
DTC Logic....196
U1202 AV CONTROL UNIT....197
DTC Logic....197
U1204 AV CONTROL UNIT....198
Description....198
DTC Logic....198
Diagnosis Procedure....198
U1205 AV CONTROL UNIT....199
Description....199
DTC Logic....199
Diagnosis Procedure....199
U1206 AV CONTROL UNIT....200
Description....200
DTC Logic....200
Diagnosis Procedure....200
U1207 AV CONTROL UNIT....201
Description....201
DTC Logic....201
Diagnosis Procedure....201
U1216 AV CONTROL UNIT....202
DTC Logic....202
U1217 AV CONTROL UNIT....203
DTC Logic....203
U1218 AV CONTROL UNIT....204
DTC Logic....204
U1219 AV CONTROL UNIT....205
DTC Logic....205
U121A AV CONTROL UNIT....206
DTC Logic....206
U121B AV CONTROL UNIT....207
DTC Logic....207
U121C AV CONTROL UNIT....208
DTC Logic....208
U121D AV CONTROL UNIT....209
DTC Logic....209
Diagnosis Procedure....209
U121E AV CONTROL UNIT....210
DTC Logic....210
Diagnosis Procedure....210
U1225 AV CONTROL UNIT....211
DTC Logic....211
DTC DETECTION LOGIC....211
U1227 AV CONTROL UNIT....212
DTC Logic....212
Diagnosis Procedure....212
U1228 AV CONTROL UNIT....213
DTC Logic....213
DTC DETECTION LOGIC....213
U1229 AV CONTROL UNIT....214
DTC Logic....214
DTC DETECTION LOGIC....214
U122A AV CONTROL UNIT....215
DTC Logic....215
Diagnosis Procedure....215
U122E AV CONTROL UNIT....216
DTC Logic....216
DTC DETECTION LOGIC....216
U1232 STEERING ANGLE SENSOR....217
DTC Logic....217
Diagnosis Procedure....217
U1243 DISPLAY UNIT....218
DTC Logic....218
Diagnosis Procedure....218
U1244 GPS ANTENNA....220
DTC Logic....220
Diagnosis Procedure....220
U1258 SATELLITE RADIO ANTENNA....221
DTC Logic....221
Diagnosis Procedure....221
U1263 USB....222
DTC Logic....222
Diagnosis Procedure....222
U1264 ANTENNA AMP...223
DTC Logic....223
Diagnosis Procedure....223
U1265 BOSE AMP...224
DTC Logic....224
Diagnosis Procedure....224
U1300 AV COMM CIRCUIT....225
Description....225
SELF-DIAGNOSIS RESULTS DISPLAY ITEM....225
U1310 AV CONTROL UNIT....226
DTC Logic....226
POWER SUPPLY AND GROUND CIRCUIT....227
AV CONTROL UNIT....227
AV CONTROL UNIT : Diagnosis Procedure....227
DISPLAY UNIT....228
DISPLAY UNIT : Diagnosis Procedure....228
BOSE AMP...229
BOSE AMP. : Diagnosis Procedure....229
RGB DIGITAL IMAGE SIGNAL CIRCUIT....230
Description....230
Diagnosis Procedure....230
COMPOSITE IMAGE SIGNAL CIRCUIT....231
Description....231
Diagnosis Procedure....231
DISK EJECT SIGNAL CIRCUIT....232
Description....232
Diagnosis Procedure....232
MODE CHANGE SIGNAL CIRCUIT....233
Description....233
Diagnosis Procedure....233
MICROPHONE SIGNAL CIRCUIT....234
Description....234
Diagnosis Procedure....234
CAMERA IMAGE SIGNAL CIRCUIT....236
Description....236
Diagnosis Procedure....236
STEERING SWITCH SIGNAL A CIRCUIT....238
Description....238
Diagnosis Procedure....238
Component Inspection....238
STEERING SWITCH SIGNAL B CIRCUIT....240
Description....240
Diagnosis Procedure....240
Component Inspection....240
STEERING SWITCH GROUND CIRCUIT....242
Description....242
Diagnosis Procedure....242
Component Inspection....242
SYMPTOM DIAGNOSIS....244
MULTI AV SYSTEM SYMPTOMS....244
Symptom Table....244
RELATED TO NAVIGATION....244
RELATED TO HANDS-FREE PHONE....244
Check Compatibility....244
RELATED TO RGB IMAGE....245
RELATED TO VOICE CONTROL....245
RELATED TO AUDIO....245
RELATED TO DVD MODE....246
RELATED TO CAMERA....247
Trouble Diagnosis Chart by Symptom....247
RELATED TO USB....247
RELATED TO STEERING SWITCH....247
NORMAL OPERATING CONDITION....248
Description....248
BASIC OPERATIONS....248
RELATED TO VOICE RECOGNITION....248
Related to Basic Operation....248
Related to Item Choice....248
Related to Telephone....249
RELATED TO AUDIO....249
RELATED TO DVD ....250
RELATED TO VEHICLE ICON....251
RELATED TO ROUTE CALCULATION AND VISUAL GUIDANCE ....252
RELATED TO VOICE GUIDANCE....253
RELATED TO HANDS-FREE PHONE....253
REMOVAL AND INSTALLATION....254
AV CONTROL UNIT....254
Exploded View....254
REMOVAL....254
DISASSEMBLY....254
Removal and Installation....254
REMOVAL....254
INSTALLATION....254
DISPLAY UNIT....256
Exploded View....256
Removal and Installation....256
REMOVAL....256
INSTALLATION....256
FRONT DOOR SQUAWKER....257
Exploded View....257
Removal and Installation....257
REMOVAL....257
INSTALLATION....257
FRONT DOOR WOOFER....258
Exploded View....258
Removal and Installation....258
REMOVAL....258
INSTALLATION....258
REAR DOOR SPEAKER....259
Exploded View....259
Removal and Installation....259
REMOVAL....259
INSTALLATION....259
TWEETER....260
Exploded View....260
Removal and Installation....260
REMOVAL....260
INSTALLATION....260
CENTER SPEAKER....261
Exploded View....261
Removal and Installation....261
REMOVAL....261
INSTALLATION....261
REAR WOOFER....262
Exploded View....262
Removal and Installation....262
REMOVAL....262
INSTALLATION....262
BOSE AMP...263
Exploded View....263
Removal and Installation....263
REMOVAL....263
INSTALLATION....263
ANTENNA AMP...264
Exploded View....264
Removal and Installation....264
REMOVAL....264
INSTALLATION....264
SATELLITE RADIO ANTENNA....265
Exploded View....265
Removal and Installation....265
REMOVAL....265
INSTALLATION....265
MULTIFUNCTION SWITCH....266
Exploded View....266
REMOVAL....266
DISASSEMBLY....266
Removal and Installation....266
REMOVAL....266
INSTALLATION....266
PRESET SWITCH....267
Exploded View....267
REMOVAL....267
DISASSEMBLY....267
Removal and Installation....267
REMOVAL....267
INSTALLATION....267
STEERING SWITCH....268
Exploded View....268
Removal and Installation....268
REMOVAL....268
INSTALLATION....268
USB CONNECTOR....269
Exploded View....269
Removal and Installation....269
REMOVAL....269
INSTALLATION....269
MICROPHONE....270
Exploded View....270
REMOVAL....270
DISASSEMBLY....270
Removal and Installation....270
REMOVAL....270
INSTALLATION....270
GPS ANTENNA....271
Exploded View....271
Removal and Installation....271
REMOVAL....271
INSTALLATION....271
Feeder Layout....272
REAR VIEW CAMERA....273
Exploded View....273
REMOVAL....273
DISASSEMBLY....273
Removal and Installation....273
REMOVAL....273
INSTALLATION....273
Adjustment....273
STEERING ANGLE SENSOR....275
Exploded View....275
REMOVAL....275
DISASSEMBLY....275
Removal and Installation....275
REMOVAL....275
INSTALLATION....275
ANTENNA FEEDER....276
Feeder Layout....276
bcs....277
Table of Contents....277
BASIC INSPECTION....279
INSPECTION AND ADJUSTMENT....279
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT....279
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description....279
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement....279
TRANSIT MODE CANCEL OPERATION....280
Description....280
Work Procedure....280
SYSTEM DESCRIPTION....281
BODY CONTROL SYSTEM....281
System Description....281
OUTLINE....281
BCM control function list....281
Component Parts Location....282
COMBINATION SWITCH READING SYSTEM....283
System Diagram....283
System Description....283
OUTLINE....283
COMBINATION SWITCH MATRIX....283
COMBINATION SWITCH READING FUNCTION....284
Description....284
Operation Example....285
WIPER VOLUME DIAL POSITION....285
SIGNAL BUFFER SYSTEM....287
System Diagram....287
System Description....287
OUTLINE....287
Signal transmission function list....287
POWER CONSUMPTION CONTROL SYSTEM....289
System Diagram....289
System Description....289
OUTLINE....289
LOW POWER CONSUMPTION CONTROL WITH BCM....289
Sleep mode activation....289
Wake-up operation....290
Component Parts Location....291
DIAGNOSIS SYSTEM (BCM)....292
COMMON ITEM....292
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....292
APPLICATION ITEM....292
SYSTEM APPLICATION....292
FREEZE FRAME DATA (FFD)....292
DOOR LOCK....293
DOOR LOCK : CONSULT Function (BCM - DOOR LOCK)....293
BCM CONSULT FUNCTION....293
WORK SUPPORT....294
DATA MONITOR....294
ACTIVE TEST....294
REAR WINDOW DEFOGGER....295
REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER)....295
DATA MONITOR....295
ACTIVE TEST....295
BUZZER....295
BUZZER : CONSULT Function (BCM - BUZZER)....295
CONSULT APPLICATION ITEMS....295
DATA MONITOR....295
ACTIVE TEST....296
INT LAMP....296
INT LAMP : CONSULT Function (BCM - INT LAMP)....296
WORK SUPPORT....296
DATA MONITOR....297
ACTIVE TEST....297
HEADLAMP....298
HEADLAMP : CONSULT Function (BCM - HEAD LAMP)....298
WORK SUPPORT....298
DATA MONITOR....298
ACTIVE TEST....299
WIPER....300
WIPER : CONSULT Function (BCM - WIPER)....300
WORK SUPPORT....300
DATA MONITOR....300
ACTIVE TEST....300
FLASHER....301
FLASHER : CONSULT Function (BCM - FLASHER)....301
WORK SUPPORT....301
DATA MONITOR....301
ACTIVE TEST....301
INTELLIGENT KEY....301
INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY)....301
WORK SUPPORT....301
SELF-DIAG RESULT....302
DATA MONITOR....302
ACTIVE TEST....304
COMB SW....305
COMB SW : CONSULT Function (BCM - COMB SW)....305
DATA MONITOR....305
BCM....305
BCM : CONSULT Function (BCM - BCM)....305
WORK SUPPORT....305
IMMU....306
IMMU : CONSULT Function (BCM - IMMU)....306
DATA MONITOR....306
ACTIVE TEST....306
BATTERY SAVER....306
BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)....306
WORK SUPPORT....306
DATA MONITOR....306
ACTIVE TEST....307
TRUNK....307
TRUNK : CONSULT Function (BCM - TRUNK)....307
BCM CONSULT FUNCTION....307
DATA MONITOR....307
ACTIVE TEST....308
THEFT ALM....308
THEFT ALM : CONSULT Function (BCM - THEFT)....308
DATA MONITOR....308
WORK SUPPORT....309
ACTIVE TEST....309
RETAIND PWR....309
RETAIND PWR : CONSULT Function (BCM - RETAINED PWR)....309
Data monitor....309
SIGNAL BUFFER....309
SIGNAL BUFFER : CONSULT Function (BCM - SIGNAL BUFFER)....309
DATA MONITOR....309
ACTIVE TEST....309
AIR PRESSURE MONITOR....310
AIR PRESSURE MONITOR : CONSULT Function (BCM - AIR PRESSURE MONITOR)....310
APPLICATION ITEM....310
SELF DIAGNOSTIC RESULT....310
DATA MONITOR MODE....310
ACTIVE TEST MODE....310
TEST ITEM LIST....310
WORK SUPPORT MODE....311
DTC/CIRCUIT DIAGNOSIS....312
U1000 CAN COMM....312
Description....312
DTC Logic....312
DTC DETECTION LOGIC....312
Diagnosis Procedure....312
U1010 CONTROL UNIT (CAN)....313
DTC Logic....313
DTC DETECTION LOGIC....313
Diagnosis Procedure....313
U0415 VEHICLE SPEED....314
Description....314
DTC Logic....314
DTC DETECTION LOGIC....314
DTC CONFIRMATION PROCEDURE....314
Diagnosis Procedure....314
B2562 LOW VOLTAGE....315
DTC Logic....315
DTC DETECTION LOGIC....315
DTC CONFIRMATION PROCEDURE....315
Diagnosis Procedure....315
POWER SUPPLY AND GROUND CIRCUIT....316
Diagnosis Procedure....316
COMBINATION SWITCH INPUT CIRCUIT....317
Diagnosis Procedure....317
COMBINATION SWITCH OUTPUT CIRCUIT....319
Diagnosis Procedure....319
ECU DIAGNOSIS INFORMATION....321
BCM (BODY CONTROL MODULE)....321
Reference Value....321
VALUES ON THE DIAGNOSIS TOOL....321
TERMINAL LAYOUT....326
PHYSICAL VALUES....326
Wiring Diagram - BCM -....345
Fail-safe....358
FAIL-SAFE CONTROL BY DTC....358
DTC Inspection Priority Chart....359
DTC Index....360
SYMPTOM DIAGNOSIS....363
COMBINATION SWITCH SYSTEM SYMPTOMS....363
Symptom Table....363
NORMAL OPERATING CONDITION....364
Description....364
TRANSIT MODE....364
PRECAUTION....365
PRECAUTIONS....365
Precautions for Removing Battery Terminal....365
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....365
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....365
REMOVAL AND INSTALLATION....366
BCM (BODY CONTROL MODULE)....366
Exploded View....366
Removal and Installation....366
REMOVAL....366
INSTALLATION....366
COMBINATION SWITCH....367
Exploded View....367
Removal and Installation....367
REMOVAL....367
INSTALLATION....367
br....368
Table of Contents....368
SYMPTOM DIAGNOSIS....370
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....370
NVH Troubleshooting Chart....370
PRECAUTION....371
PRECAUTIONS....371
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....371
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....371
Precaution for Procedure without Cowl Top Cover....371
Precaution for Brake System....371
Precautions for Removing Battery Terminal....372
PREPARATION....373
PREPARATION....373
Commercial Service Tool....373
BASIC INSPECTION....374
FRONT DISC BRAKE....374
DISC ROTOR....374
DISC ROTOR : Inspection....374
INSPECTION....374
Uneven wear....374
REAR DISC BRAKE....375
DISC ROTOR....375
DISC ROTOR : Inspection....375
INSPECTION....375
Uneven wear....375
PERIODIC MAINTENANCE....376
BRAKE PEDAL....376
Inspection and Adjustment....376
INSPECTION....376
Brake Pedal Height....376
ASCD Brake Switch and Stop Lamp Switch....376
Brake Pedal Play....376
Brake Pedal Shaky Fitting....376
Depressed Brake Pedal Height....377
ADJUSTMENT....377
Brake Pedal Height....377
ASCD Brake Switch and Stop Lamp Switch....377
Brake Pedal Play....378
Brake Pedal Shaky Fitting....378
BRAKE FLUID....379
Inspection....379
BRAKE FLUID LEVEL....379
BRAKE LINE....379
Draining....379
Refilling....379
Bleeding Brake System....380
BRAKE MASTER CYLINDER....381
Inspection....381
FLUID LEAK....381
BRAKE BOOSTER....382
Inspection....382
OPERATION....382
AIR TIGHT....382
FRONT DISC BRAKE....383
BRAKE PAD....383
BRAKE PAD : Inspection and Adjustment....383
INSPECTION....383
ADJUSTMENT....383
DISC ROTOR....383
DISC ROTOR : Inspection and Adjustment....383
INSPECTION....383
Appearance....383
Runout....383
Thickness....384
ADJUSTMENT....384
REAR DISC BRAKE....385
BRAKE PAD....385
BRAKE PAD : Inspection and Adjustment....385
INSPECTION....385
ADJUSTMENT....385
DISC ROTOR....385
DISC ROTOR : Inspection and Adjustment....385
INSPECTION....385
Appearance....385
Runout....385
Thickness....386
ADJUSTMENT....386
REMOVAL AND INSTALLATION....387
BRAKE PEDAL....387
Exploded View....387
Removal and Installation....387
REMOVAL....387
INSTALLATION....388
Inspection and Adjustment....388
INSPECTION AFTER REMOVAL....388
ADJUSTMENT AFTER INSTALLATION....388
BRAKE PIPING....389
FRONT....389
FRONT : Exploded View....389
FRONT : Hydraulic Piping....390
FRONT : Removal and Installation....390
REMOVAL....390
INSTALLATION....390
FRONT : Inspection....391
INSPECTION AFTER INSTALLATION....391
REAR....391
REAR : Exploded View....392
REAR : Hydraulic Piping....392
REAR : Removal and Installation....393
REMOVAL....393
INSTALLATION....393
REAR : Inspection....393
INSPECTION AFTER INSTALLATION....393
BRAKE MASTER CYLINDER....395
Exploded View....395
Removal and Installation....395
REMOVAL ....395
INSTALLATION....396
Disassembly and Assembly....396
DISASSEMBLY....396
ASSEMBLY....396
Inspection....397
INSPECTION AFTER INSTALLATION....397
Fluid Leak....397
BRAKE BOOSTER....398
Exploded View....398
Removal and installation....398
REMOVAL....398
INSTALLATION....398
Inspection and Adjustment....399
INSPECTION BEFORE REMOVAL....399
Air Tight....399
INSPECTION AFTER REMOVAL....399
Input Rod Length Inspection....399
INSPECTION AFTER INSTALLATION....399
Operation....399
Air Tight....399
ADJUSTMENT AFTER INSTALLATION....400
BRAKE BOOSTER PRESSURE SENSOR....401
Exploded View....401
Removal and Installation....401
REMOVAL....401
INSTALLATION....401
Inspection....401
INSPECTION AFTER REMOVAL....401
VACUUM LINES....402
Exploded View....402
Removal and Installation....402
REMOVAL....402
INSTALLATION....402
Inspection....402
INSPECTION AFTER REMOVAL....402
Appearance....402
Check Valve Airtightness....403
FRONT DISC BRAKE....404
BRAKE PAD....404
BRAKE PAD : Exploded View....404
BRAKE PAD : Removal and Installation....404
REMOVAL....404
INSTALLATION....404
BRAKE PAD : Inspection....405
INSPECTION AFTER REMOVAL....405
INSPECTION AFTER INSTALLATION....405
BRAKE CALIPER ASSEMBLY....405
BRAKE CALIPER ASSEMBLY : Exploded View....405
REMOVAL....405
DISASSEMBLY....406
BRAKE CALIPER ASSEMBLY : Removal and Installation....406
REMOVAL....406
INSTALLATION....407
BRAKE CALIPER ASSEMBLY : Disassembly and Assembly....407
DISASSEMBLY....407
ASSEMBLY....408
BRAKE CALIPER ASSEMBLY : Inspection....409
INSPECTION AFTER DISASSEMBLY....409
Cylinder Body....409
Torque Member....409
Pistons....409
Sliding Pin and Sliding Pin Boot....409
INSPECTION AFTER INSTALLATION....409
REAR DISC BRAKE....410
BRAKE PAD....410
BRAKE PAD : Exploded View....410
BRAKE PAD : Removal and Installation....410
REMOVAL....410
INSTALLATION....410
BRAKE PAD : Inspection....411
INSPECTION AFTER REMOVAL....411
INSPECTION AFTER INSTALLATION....411
BRAKE CALIPER ASSEMBLY....411
BRAKE CALIPER ASSEMBLY : Exploded View....411
REMOVAL....411
DISASSEMBLY....412
BRAKE CALIPER ASSEMBLY : Removal and Installation....412
REMOVAL....412
INSTALLATION....413
BRAKE CALIPER ASSEMBLY : Disassembly and Assembly....413
DISASSEMBLY....413
ASSEMBLY....414
BRAKE CALIPER ASSEMBLY : Inspection....415
INSPECTION AFTER DISASSEMBLY....415
Cylinder Body....415
Torque Member....415
Piston....415
Sliding Pin Bolt and Sliding Pin Boot....415
INSPECTION AFTER INSTALLATION....415
SERVICE DATA AND SPECIFICATIONS (SDS)....416
SERVICE DATA AND SPECIFICATIONS (SDS)....416
General Specifications....416
Brake Pedal....416
Brake Booster....416
Front Disc Brake....416
Rear Disc Brake....416
brc....418
Table of Contents....418
VDC/TCS/ABS....421
BASIC INSPECTION....421
DIAGNOSIS AND REPAIR WORK FLOW....421
Work Flow....421
PRECAUTIONS FOR DIAGNOSIS....421
OVERALL SEQUENCE....422
DETAILED FLOW....422
Diagnostic Work Sheet....424
INSPECTION AND ADJUSTMENT....425
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT....425
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description....425
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement....425
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION....425
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description....425
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement....425
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION....425
SYSTEM DESCRIPTION....427
VDC....427
System Diagram....427
System Description....427
Component Parts Location....428
Component Description....430
TCS....431
System Diagram....431
System Description....431
Component Parts Location....432
Component Description....434
ABS....435
System Diagram....435
System Description....435
Component Parts Location....436
Component Description....438
EBD....439
System Diagram....439
System Description....439
Component Parts Location....440
Component Description....442
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]....443
CONSULT Function....443
FUNCTION....443
WORK SUPPORT....443
SELF DIAGNOSTIC RESULT....443
Operation Procedure....443
Display Item List....443
How to Erase Self-diagnosis Results....443
DATA MONITOR MODE....443
Display Item List....443
ACTIVE TEST MODE....446
Test Item....446
ECU IDENTIFICATION....447
DTC/CIRCUIT DIAGNOSIS....448
C1101, C1102, C1103, C1104 WHEEL SENSOR....448
Description....448
DTC Logic....448
DTC DETECTION LOGIC....448
DTC CONFIRMATION PROCEDURE....448
Diagnosis Procedure....448
Special Repair Requirement....450
C1105, C1106, C1107, C1108 WHEEL SENSOR....451
Description....451
DTC Logic....451
DTC DETECTION LOGIC....451
DTC CONFIRMATION PROCEDURE....451
Diagnosis Procedure....451
Special Repair Requirement....455
C1109 POWER AND GROUND SYSTEM....456
Description....456
DTC Logic....456
DTC DETECTION LOGIC....456
DTC CONFIRMATION PROCEDURE....456
Diagnosis Procedure....456
Special Repair Requirement....457
C1110, C1153, C1170 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....458
DTC Logic....458
DTC DETECTION LOGIC....458
DTC CONFIRMATION PROCEDURE....458
Diagnosis Procedure....458
Special Repair Requirement....458
C1111 ABS MOTOR, MOTOR RELAY SYSTEM....459
Description....459
PUMP....459
MOTOR....459
MOTOR RELAY....459
DTC Logic....459
DTC DETECTION LOGIC....459
DTC CONFIRMATION PROCEDURE....459
Diagnosis Procedure....459
Special Repair Requirement....460
C1115 WHEEL SENSOR....461
Description....461
DTC Logic....461
DTC DETECTION LOGIC....461
DTC CONFIRMATION PROCEDURE....461
Diagnosis Procedure....461
Special Repair Requirement....465
C1116 STOP LAMP SWITCH....466
Description....466
DTC Logic....466
DTC DETECTION LOGIC....466
DTC CONFIRMATION PROCEDURE....466
Diagnosis Procedure....466
Component Inspection....469
Special Repair Requirement....469
C1120, C1122, C1124, C1126 IN ABS SOL....471
Description....471
DTC Logic....471
DTC DETECTION LOGIC....471
DTC CONFIRMATION PROCEDURE....471
Diagnosis Procedure....471
Special Repair Requirement....472
C1121, C1123, C1125, C1127 OUT ABS SOL....473
Description....473
DTC Logic....473
DTC DETECTION LOGIC....473
DTC CONFIRMATION PROCEDURE....473
Diagnosis Procedure....473
Special Repair Requirement....474
C1130, C1131, C1132 ENGINE SIGNAL....475
Description....475
DTC Logic....475
DTC DETECTION LOGIC....475
DTC CONFIRMATION PROCEDURE....475
Diagnosis Procedure....475
Special Repair Requirement....475
C1140 ACTUATOR RELAY SYSTEM....477
Description....477
DTC Logic....477
DTC DETECTION LOGIC....477
DTC CONFIRMATION PROCEDURE....477
Diagnosis Procedure....477
Special Repair Requirement....478
C1142 PRESS SENSOR....479
Description....479
DTC Logic....479
DTC DETECTION LOGIC....479
DTC CONFIRMATION PROCEDURE....479
Diagnosis Procedure....479
Special Repair Requirement....480
C1143 STEERING ANGLE SENSOR....481
Description....481
DTC Logic....481
DTC DETECTION LOGIC....481
DTC CONFIRMATION PROCEDURE....481
Diagnosis Procedure....481
Special Repair Requirement....482
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT....483
DTC Logic....483
DTC DETECTION LOGIC....483
DTC CONFIRMATION PROCEDURE....483
Diagnosis Procedure....483
Special Repair Requirement....483
C1145, C1146 YAW RATE/SIDE G SENSOR....484
Description....484
DTC Logic....484
DTC DETECTION LOGIC....484
DTC CONFIRMATION PROCEDURE....484
Diagnosis Procedure....484
Special Repair Requirement....486
C1147, C1148, C1149, C1150 USV/HSV LINE....487
Description....487
USV1, USV2 (CUT VALVE)....487
HSV1, HSV2 (SUCTION VALVE)....487
DTC Logic....487
DTC DETECTION LOGIC....487
DTC CONFIRMATION PROCEDURE....487
Diagnosis Procedure....487
Special Repair Requirement....488
C1155 BRAKE FLUID LEVEL SWITCH....489
Description....489
DTC Logic....489
DTC DETECTION LOGIC....489
DTC CONFIRMATION PROCEDURE....489
Diagnosis Procedure....489
Component Inspection....491
Special Repair Requirement....491
U1000 CAN COMM CIRCUIT....492
Description....492
DTC Logic....492
DTC DETECTION LOGIC....492
DTC CONFIRMATION PROCEDURE....492
Diagnosis Procedure....492
Special Repair Requirement....492
U1002 SYSTEM COMM (CAN)....493
Description....493
DTC Logic....493
DTC DETECTION LOGIC....493
DTC CONFIRMATION PROCEDURE....493
Diagnosis Procedure....493
Special Repair Requirement....494
POWER SUPPLY AND GROUND CIRCUIT....495
Description....495
Diagnosis Procedure....495
PARKING BRAKE SWITCH....497
Description....497
Diagnosis Procedure....497
Component Inspection....497
VDC OFF SWITCH....499
Description....499
Diagnosis Procedure....499
Component Inspection....500
Special Repair Requirement....500
ABS WARNING LAMP....501
Description....501
Component Function Check....501
Diagnosis Procedure....501
Special Repair Requirement....501
BRAKE WARNING LAMP....502
Description....502
Component Function Check....502
Diagnosis Procedure....502
Special Repair Requirement....502
VDC WARNING LAMP....503
Description....503
Component Function Check....503
Diagnosis Procedure....503
Special Repair Requirement....503
VDC OFF INDICATOR LAMP....504
Description....504
Component Function Check....504
Diagnosis Procedure....504
Special Repair Requirement....505
ECU DIAGNOSIS INFORMATION....506
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....506
Reference Value....506
VALUES ON THE DIAGNOSIS TOOL....506
Wiring Diagram - BRAKE CONTROL SYSTEM -....510
Fail-Safe....515
ABS, EBD SYSTEM....515
VDC, TCS ....516
DTC Inspection Priority Chart....516
DTC Index....517
SYMPTOM DIAGNOSIS....518
EXCESSIVE ABS FUNCTION OPERATION FREQUENCY....518
Diagnosis Procedure....518
UNEXPECTED PEDAL REACTION....519
Diagnosis Procedure....519
THE BRAKING DISTANCE IS LONG....520
Diagnosis Procedure....520
ABS FUNCTION DOES NOT OPERATE....521
Diagnosis Procedure....521
PEDAL VIBRATION OR ABS OPERATION SOUND OCCURS....522
Diagnosis Procedure....522
VEHICLE JERKS DURING VDC/TCS/ABS CONTROL....523
Diagnosis Procedure....523
NORMAL OPERATING CONDITION....524
Description....524
PRECAUTION....525
PRECAUTIONS....525
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....525
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....525
Precaution for Procedure without Cowl Top Cover....525
Precaution for Brake System....525
Precaution for Brake Control....526
Precautions for Harness Repair....526
COMMUNICATION LINE....526
Precautions for Removing Battery Terminal....527
PREPARATION....528
PREPARATION....528
Special Service Tool....528
REMOVAL AND INSTALLATION....529
WHEEL SENSOR....529
FRONT WHEEL SENSOR....529
FRONT WHEEL SENSOR : Exploded View....529
FRONT WHEEL SENSOR : Removal and Installation....529
REMOVAL....529
INSTALLATION....529
REAR WHEEL SENSOR....530
REAR WHEEL SENSOR : Exploded View....530
REAR WHEEL SENSOR : Removal and Installation....530
REMOVAL....530
INSTALLATION....530
SENSOR ROTOR....531
FRONT SENSOR ROTOR....531
FRONT SENSOR ROTOR : Exploded View....531
FRONT SENSOR ROTOR : Removal and Installation....531
REMOVAL....531
INSTALLATION....531
REAR SENSOR ROTOR....531
REAR SENSOR ROTOR : Exploded View....531
REAR SENSOR ROTOR : Removal and Installation....531
REMOVAL....531
INSTALLATION....531
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....532
Exploded View....532
Removal and Installation....532
REMOVAL....532
INSTALLATION....533
YAW RATE/SIDE G SENSOR....534
Exploded View....534
Removal and Installation....534
REMOVAL....534
INSTALLATION....534
STEERING ANGLE SENSOR....535
Exploded View....535
Removal and Installation....535
REMOVAL....535
INSTALLATION....535
VDC OFF SWITCH....536
Removal and Installation....536
REMOVAL....536
INSTALLATION....536
brm....537
Table of Contents....537
FOR USA AND CANADA....538
VEHICLE INFORMATION....538
BODY EXTERIOR PAINT COLOR....538
Body Exterior Paint Color....538
PRECAUTION....539
REPAIRING HIGH STRENGTH STEEL....539
High Strength Steel (HSS)....539
PREPARATION....542
REPAIRING MATERIAL....542
Foam Repair....542
URETHANE FOAM APPLICATIONS....542
Example of foaming agent filling operation procedure....542
BODY COMPONENT PARTS....544
Underbody Component Parts....544
Body Component Parts....546
REMOVAL AND INSTALLATION....548
CORROSION PROTECTION....548
Description....548
Anti-Corrosive Precoated Steel (Galvannealed Steel)....548
Phosphate Coating Treatment and Cationic Electrodeposition Primer....548
Undercoating....548
Precautions in Undercoating....548
Body Sealing....549
BODY CONSTRUCTION....553
Body Construction....553
Rear Fender Hemming Process....554
PROCEDURE OF THE HEMMING PROCESS....554
REPLACEMENT OPERATIONS....556
Description....556
Radiator Core Support....558
Hoodledge....558
Front Side Member (2WD)....560
Front Side Member (AWD)....562
Front Side Member (Partial Replacement)....564
Front Pillar....565
Front Pillar (Partial Replacement)....567
Center Pillar....569
Outer Sill....572
Rear Fender....578
Outer Wheelhouse....579
Rear Panel....583
Rear Floor Rear....583
Rear Side Member Extension....584
Roof....586
SERVICE DATA AND SPECIFICATIONS (SDS)....587
BODY ALIGNMENT....587
Body Center Marks....587
Description....588
Engine Compartment....588
MEASUREMENT....588
MEASUREMENT POINTS....589
Underbody....590
MEASUREMENT (2WD)....590
MEASUREMENT (AWD)....591
MEASUREMENT POINTS....593
Passenger Compartment....593
MEASUREMENT....593
MEASUREMENT POINTS....595
Rear Body....596
MEASUREMENT....596
MEASUREMENT POINTS....596
LOCATION OF PLASTIC PARTS....598
Precautions for Plastics....598
Location of Plastic Parts....598
FOR MEXICO....601
SERVICE DATA AND SPECIFICATIONS (SDS)....601
BODY ALIGNMENT....601
Description....601
Engine Compartment....601
MEASUREMENT....601
MEASUREMENT POINTS....602
Underbody....603
MEASUREMENT (2WD)....603
MEASUREMENT (AWD)....604
MEASUREMENT POINTS....606
Passenger Compartment....606
MEASUREMENT....606
MEASUREMENT POINTS....608
Rear Body....609
MEASUREMENT....609
MEASUREMENT POINTS....609
ccs....611
Table of Contents....611
ASCD....612
SYSTEM DESCRIPTION....612
AUTOMATIC SPEED CONTROL DEVICE (ASCD)....612
Information....612
chg....613
Table of Contents....613
BASIC INSPECTION....615
DIAGNOSIS AND REPAIR WORK FLOW....615
Work Flow (With EXP-800 NI or GR8-1200 NI)....615
CHARGING SYSTEM DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI....615
OVERALL SEQUENCE....616
DETAILED FLOW....616
Work Flow (Without EXP-800 NI or GR8-1200 NI)....619
OVERALL SEQUENCE....619
DETAILED FLOW....619
SYSTEM DESCRIPTION....622
CHARGING SYSTEM....622
System Diagram....622
System Description....622
Component Parts Location....622
Component Description....623
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM....624
System Diagram....624
System Description....624
Component Parts Location....624
Component Description....625
DTC/CIRCUIT DIAGNOSIS....626
B TERMINAL CIRCUIT....626
Description....626
Diagnosis Procedure....626
L TERMINAL CIRCUIT (OPEN)....627
Description....627
Diagnosis Procedure....627
L TERMINAL CIRCUIT (SHORT)....629
Description....629
Diagnosis Procedure....629
S TERMINAL CIRCUIT....630
Description....630
Diagnosis Procedure....630
CHARGING SYSTEM....631
Wiring Diagram - CHARGING SYSTEM -....631
SYMPTOM DIAGNOSIS....635
CHARGING SYSTEM....635
Symptom Table....635
PRECAUTION....636
PRECAUTIONS....636
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....636
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....636
Precaution for Procedure without Cowl Top Cover....636
Precautions For Xenon Headlamp Service....636
Precaution for Power Generation Voltage Variable Control System....637
Precautions for Removing Battery Terminal....637
PREPARATION....638
PREPARATION....638
Special Service Tools....638
Commercial Service Tools....638
PERIODIC MAINTENANCE....639
CHARGING SYSTEM PRELIMINARY INSPECTION....639
Inspection Procedure....639
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION INSPECTION....640
Inspection Procedure....640
REMOVAL AND INSTALLATION....642
ALTERNATOR....642
Exploded View....642
REMOVAL....642
DISASSEMBLY....642
Removal and Installation (2WD)....643
REMOVAL....643
INSTALLATION....644
Removal and Installation (AWD)....644
REMOVAL....644
INSTALLATION....645
Inspection....645
ALTERNATOR PULLEY INSPECTION....645
SERVICE DATA AND SPECIFICATIONS (SDS)....646
SERVICE DATA AND SPECIFICATIONS (SDS)....646
Alternator....646
co....647
Table of Contents....647
PRECAUTION....648
PRECAUTIONS....648
Precautions for Removing Battery Terminal....648
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....648
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....648
Liquid Gasket....648
LIQUID GASKET APPLICATION PROCEDURE....648
PREPARATION....650
PREPARATION....650
Commercial Service Tools....650
SYSTEM DESCRIPTION....651
DESCRIPTION....651
Engine Cooling System....651
Engine Cooling System Schematic....652
SYMPTOM DIAGNOSIS....653
OVERHEATING CAUSE ANALYSIS....653
Troubleshooting Chart....653
PERIODIC MAINTENANCE....655
ENGINE COOLANT....655
Inspection....655
LEVEL ....655
LEAKAGE....655
Draining....655
Refilling....656
Flushing....657
RADIATOR....659
RADIATOR CAP....659
RADIATOR CAP : Inspection....659
RADIATOR....659
RADIATOR : Inspection....659
REMOVAL AND INSTALLATION....661
RADIATOR....661
Exploded View....661
Removal and Installation....662
REMOVAL....662
INSTALLATION....663
Inspection....664
INSPECTION AFTER INSTALLATION....664
COOLING FAN....665
Exploded View....665
Removal and Installation....665
REMOVAL....665
INSTALLATION....665
Disassembly and Assembly....665
DISASSEMBLY....665
ASSEMBLY....665
Inspection....666
INSPECTION AFTER REMOVAL....666
INSPECTION AFTER DISASSEMBLY....666
Cooling Fan....666
WATER PUMP....667
Exploded View....667
Removal and Installation....667
REMOVAL....667
INSTALLATION....668
Inspection....669
INSPECTION AFTER REMOVAL....669
INSPECTION AFTER INSTALLATION....669
WATER INLET AND THERMOSTAT ASSEMBLY....670
Exploded View....670
Removal and Installation....670
REMOVAL....670
INSTALLATION....670
Inspection....671
INSPECTION AFTER REMOVAL....671
INSPECTION AFTER INSTALLATION....671
WATER OUTLET AND WATER PIPING....672
Exploded View....672
Removal and Installation....672
REMOVAL....672
INSTALLATION....673
Inspection....673
INSPECTION AFTER INSTALLATION....673
SERVICE DATA AND SPECIFICATIONS (SDS)....674
SERVICE DATA AND SPECIFICATIONS (SDS)....674
Periodical Maintenance Specification....674
ENGINE COOLANT CAPACITY (APPROXIMATE)....674
Radiator....674
Thermostat....674
def....675
Table of Contents....675
BASIC INSPECTION....677
DIAGNOSIS AND REPAIR WORK FLOW....677
Work Flow....677
DETAILED FLOW....677
SYSTEM DESCRIPTION....678
REAR WINDOW DEFOGGER SYSTEM....678
System Diagram....678
System Description....678
OPERATION DESCRIPTION....678
TIMER FUNCTION....678
Component Parts Location....678
Component Description....679
DIAGNOSIS SYSTEM (BCM)....680
COMMON ITEM....680
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....680
APPLICATION ITEM....680
SYSTEM APPLICATION....680
FREEZE FRAME DATA (FFD)....680
REAR WINDOW DEFOGGER....681
REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER)....681
DATA MONITOR....681
ACTIVE TEST....682
DTC/CIRCUIT DIAGNOSIS....683
REAR WINDOW DEFOGGER SWITCH....683
Description....683
Component Function Check....683
Diagnosis Procedure....683
REAR WINDOW DEFOGGER RELAY....684
Description....684
Component Function Check....684
Diagnosis Procedure....684
Component Inspection....685
REAR WINDOW DEFOGGER....686
Description....686
Component Function Check....686
Diagnosis Procedure....686
Component Inspection....688
DOOR MIRROR DEFOGGER....689
Description....689
Component Function Check....689
Diagnosis Procedure....689
DRIVER SIDE DOOR MIRROR DEFOGGER....691
Description....691
Component Function Check....691
Diagnosis Procedure....691
PASSENGER SIDE DOOR MIRROR DEFOGGER....693
Description....693
Component Function Check....693
Diagnosis Procedure....693
REAR WINDOW DEFOGGER SYSTEM....695
Wiring Diagram - DEFOGGER CONTROL SYSTEM -....695
ECU DIAGNOSIS INFORMATION....702
BCM (BODY CONTROL MODULE)....702
Reference Value....702
VALUES ON THE DIAGNOSIS TOOL....702
TERMINAL LAYOUT....707
PHYSICAL VALUES....707
Wiring Diagram - BCM -....726
Fail-safe....739
FAIL-SAFE CONTROL BY DTC....739
DTC Inspection Priority Chart....740
DTC Index....741
SYMPTOM DIAGNOSIS....744
REAR WINDOW DEFOGGER DOES NOT OPERATE....744
Diagnosis Procedure....744
REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER DO NOT OPERATE...745
Diagnosis Procedure....745
REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH DOOR MIRROR DEFOGGERS OPERATE....746
Diagnosis Procedure....746
DOOR MIRROR DEFOGGER DOES NOT OPERATE....747
BOTH SIDES....747
BOTH SIDES : Diagnosis Procedure....747
DRIVER SIDE....747
DRIVER SIDE : Diagnosis Procedure....747
PASSENGER SIDE....747
PASSENGER SIDE : Diagnosis Procedure....747
ON IS NOT DISPLAYED WHEN PRESSING REAR WINDOW DEFOGGER SWITCH BUT IT IS OPERATED....748
Diagnosis Procedure....748
REAR WINDOW DEFOGGER INDICATOR DOES NOT ILLUMINATE....749
Diagnosis Procedure....749
PRECAUTION....750
PRECAUTIONS....750
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....750
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....750
Precaution for Procedure without Cowl Top Cover....750
Precautions For Xenon Headlamp Service....750
Precautions for Removing Battery Terminal....751
REMOVAL AND INSTALLATION....752
FILAMENT....752
Inspection and Repair....752
INSPECTION....752
REPAIR....752
REPAIR EQUIPMENT....752
REPAIRING PROCEDURE....753
CONDENSER....754
Exploded View....754
Removal and Installation....754
REMOVAL....754
INSTALLATION....754
dlk....755
Table of Contents....755
BASIC INSPECTION....761
DIAGNOSIS AND REPAIR WORK FLOW....761
Work Flow....761
OVERALL SEQUENCE....761
DETAILED FLOW....761
INSPECTION AND ADJUSTMENT....764
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT....764
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description....764
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement....764
SYSTEM DESCRIPTION....765
POWER DOOR LOCK SYSTEM....765
System Diagram....765
System Description....765
OOR LOCK FUNCTION....765
Door Lock and Unlock Switch....765
Door Key Cylinder Switch....765
KEY REMINDER FUNCTION....765
DOOR KEY CYLINDER SWITCH POWER WINDOW FUNCTION....765
AUTOMATIC DOOR LOCK/UNLOCK FUNCTION (LOCK OPERATION)....765
Vehicle Speed Sensing Auto Door Lock*1....765
P Range Interlock Door Lock*2....766
Setting change of Automatic Door Lock/Unlock Function....766
AUTOMATIC DOOR LOCK/UNLOCK FUNCTION (UNLOCK OPERATION)....766
IGN OFF Interlock Door Unlock*1....766
P Range Interlock Door Unlock*2....766
Setting change of Automatic Door Lock/Unlock Function....766
Component Parts Location....768
Component Description....769
INTELLIGENT KEY SYSTEM....770
INTELLIGENT KEY SYSTEM....770
INTELLIGENT KEY SYSTEM : System Diagram....770
INTELLIGENT KEY SYSTEM : System Description....770
INTELLIGENT KEY SYSTEM : Component Parts Location....772
INTELLIGENT KEY SYSTEM : Component Description....774
DOOR LOCK FUNCTION....774
DOOR LOCK FUNCTION : System Diagram....775
DOOR LOCK FUNCTION : System Description....775
OPERATION DESCRIPTION....775
OPERATION CONDITION....775
OUTSIDE KEY ANTENNA DETECTION AREA....775
SELECTIVE UNLOCK FUNCTION....776
Lock Operation....776
Unlock Operation....776
HAZARD AND BUZZER REMINDER FUNCTION....776
Operating Function of Hazard and Buzzer Reminder....776
How to Change Hazard and Buzzer Reminder Mode....776
AUTO DOOR LOCK FUNCTION....776
INTERIOR ROOM LAMP CONTROL....776
LIST OF OPERATION RELATED PARTS....776
DOOR LOCK FUNCTION : Component Parts Location....778
DOOR LOCK FUNCTION : Component Description....780
TRUNK OPEN FUNCTION....780
TRUNK OPEN FUNCTION : System Diagram....780
TRUNK OPEN FUNCTION : System Description....780
TRUNK LID OPENER....780
OPERATION CONDITION....781
OUTSIDE KEY ANTENNA DETECTION AREA....781
LIST OF OPERATION RELATED PARTS....781
TRUNK OPEN FUNCTION : Component Parts Location....782
TRUNK OPEN FUNCTION : Component Description....784
REMOTE KEYLESS ENTRY FUNCTION....784
REMOTE KEYLESS ENTRY FUNCTION : System Diagram....784
REMOTE KEYLESS ENTRY FUNCTION : System Description....784
OPERATION....784
OPERATION AREA....785
DOOR LOCK/UNLOCK FUNCTION....785
OPERATION CONDITION....785
SELECTIVE UNLOCK FUNCTION....785
TRUNK OPEN FUNCTION....785
OPERATION CONDITION....785
HAZARD AND HORN REMINDER FUNCTION....785
Operating Function of Hazard and Horn Reminder....785
AUTO DOOR LOCK FUNCTION....786
PANIC ALARM FUNCTION....786
KEYLESS POWER WINDOW DOWN (OPEN) FUNCTION....786
INTERIOR ROOM LAMP CONTROL....786
LIST OF OPERATION RELATED PARTS....786
REMOTE KEYLESS ENTRY FUNCTION : Component Parts Location....788
REMOTE KEYLESS ENTRY FUNCTION : Component Description....790
KEY REMINDER FUNCTION....790
KEY REMINDER FUNCTION : System Diagram....790
KEY REMINDER FUNCTION : System Description....790
KEY REMINDER FUNCTION : Component Parts Location....792
WARNING FUNCTION....793
WARNING FUNCTION : System Description....794
OPERATION DESCRIPTION....794
OPERATION CONDITION....794
WARNING METHOD....795
LIST OF OPERATION RELATED PARTS....797
WARNING FUNCTION : Component Parts Location....799
TRUNK OPEN FUNCTION....801
System Diagram....801
System Description....801
TRUNK LID OPENER OPERATION....801
Component Parts Location....802
Component Description....802
INTEGRATED HOMELINK TRANSMITTER....803
Component Description....803
DIAGNOSIS SYSTEM (BCM)....804
COMMON ITEM....804
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....804
APPLICATION ITEM....804
SYSTEM APPLICATION....804
FREEZE FRAME DATA (FFD)....804
DOOR LOCK....805
DOOR LOCK : CONSULT Function (BCM - DOOR LOCK)....805
BCM CONSULT FUNCTION....805
WORK SUPPORT....806
DATA MONITOR....806
ACTIVE TEST....806
INTELLIGENT KEY....807
INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY)....807
WORK SUPPORT....807
SELF-DIAG RESULT....808
DATA MONITOR....808
ACTIVE TEST....809
TRUNK....810
TRUNK : CONSULT Function (BCM - TRUNK)....810
BCM CONSULT FUNCTION....810
DATA MONITOR....810
ACTIVE TEST....810
DTC/CIRCUIT DIAGNOSIS....811
U1000 CAN COMM CIRCUIT....811
Description....811
DTC Logic....811
DTC DETECTION LOGIC....811
Diagnosis Procedure....811
U1010 CONTROL UNIT (CAN)....812
DTC Logic....812
DTC DETECTION LOGIC....812
Diagnosis Procedure....812
Special Repair Requirement....812
B2621 INSIDE ANTENNA....813
Description....813
DTC Logic....813
DTC DETECTION LOGIC....813
DTC CONFIRMATION PROCEDURE....813
Diagnosis Procedure....813
B2622 INSIDE ANTENNA....815
Description....815
DTC Logic....815
DTC DETECTION LOGIC....815
DTC CONFIRMATION PROCEDURE....815
Diagnosis Procedure....815
B2623 INSIDE ANTENNA....817
Description....817
DTC Logic....817
DTC DETECTION LOGIC....817
DTC CONFIRMATION PROCEDURE....817
Diagnosis Procedure....817
POWER SUPPLY AND GROUND CIRCUIT....819
BCM (BODY CONTROL MODULE)....819
BCM (BODY CONTROL MODULE) : Diagnosis Procedure....819
DOOR SWITCH....820
Description....820
Component Function Check....820
Diagnosis Procedure....820
Component Inspection....822
DOOR LOCK AND UNLOCK SWITCH....823
DRIVER SIDE....823
DRIVER SIDE : Description....823
DRIVER SIDE : Component Function Check....823
DRIVER SIDE : Diagnosis Procedure....823
PASSENGER SIDE....823
PASSENGER SIDE : Description....823
PASSENGER SIDE : Component Function Check....823
PASSENGER SIDE : Diagnosis Procedure....823
DOOR LOCK ACTUATOR....825
DRIVER SIDE....825
DRIVER SIDE : Description....825
DRIVER SIDE : Component Function Check....825
DRIVER SIDE : Diagnosis Procedure....825
PASSENGER SIDE....825
PASSENGER SIDE : Description....826
PASSENGER SIDE : Component Function Check....826
PASSENGER SIDE : Diagnosis Procedure....826
REAR LH....826
REAR LH : Description....826
REAR LH : Component Function Check....827
REAR LH : Diagnosis Procedure....827
REAR RH....827
REAR RH : Description....827
REAR RH : Component Function Check....827
REAR RH : Diagnosis Procedure....828
FUEL LID LOCK ACTUATOR....829
Description....829
Component Function Check....829
Diagnosis Procedure....829
TRUNK LID OPENER ACTUATOR....830
Description....830
Component Function Check....830
Diagnosis Procedure....830
TRUNK ROOM LAMP SWITCH....832
Description....832
Component Function Check....832
Diagnosis Procedure....832
Component Inspection....833
DOOR KEY CYLINDER SWITCH....834
Description....834
Component Function Check....834
Diagnosis Procedure....834
Component Inspection....835
REMOTE KEYLESS ENTRY RECEIVER....836
Description....836
Component Function Check....836
Diagnosis Procedure....836
TRUNK LID OPENER SWITCH....839
Description....839
Component Function Check....839
Diagnosis Procedure....839
Component Inspection....840
TRUNK LID OPENER REQUEST SWITCH....841
Description....841
Component Function Check....841
Diagnosis Procedure....841
Component Inspection....842
TRUNK LID OPENER CANCEL SWITCH....843
Description....843
Component Function Check....843
Diagnosis Procedure....843
Component Inspection....844
DOOR REQUEST SWITCH....845
Description....845
Component Function Check....845
Diagnosis Procedure....845
Component Inspection....846
UNLOCK SENSOR....847
Description....847
Component Function Check....847
Diagnosis Procedure....847
Component Inspection....848
OUTSIDE KEY ANTENNA....849
Description....849
Component Function Check....849
Diagnosis Procedure....849
INTELLIGENT KEY WARNING BUZZER....852
Description....852
Component Function Check....852
Diagnosis Procedure....852
Component Inspection....853
INTELLIGENT KEY....854
Description....854
Component Function Check....854
Diagnosis Procedure....854
Component Inspection....854
Special Repair Requirement....855
KEY SLOT....856
Description....856
Component Function Check....856
Diagnosis Procedure....856
Component Inspection....857
KEY SLOT INDICATOR....858
Description....858
Component Function Check....858
Diagnosis Procedure....858
Component Inspection....859
HORN FUNCTION....860
Description....860
Component Function Check....860
Diagnosis Procedure....860
COMBINATION METER DISPLAY FUNCTION....862
Description....862
Component Function Check....862
Diagnosis Procedure....862
BUZZER (COMBINATION METER)....863
Description....863
Component Function Check....863
Diagnosis Procedure....863
KEY WARNING LAMP....864
Description....864
Component Function Check....864
Diagnosis Procedure....864
HAZARD FUNCTION....865
Description....865
Component Function Check....865
Diagnosis Procedure....865
INTEGRATED HOMELINK TRANSMITTER....866
Description....866
Component Function Check....866
Diagnosis Procedure....866
POWER DOOR LOCK SYSTEM....868
Wiring Diagram - POWER DOOR LOCK SYSTEM -....868
INTELLIGENT KEY SYSTEM....877
Wiring Diagram - INTELLIGENT KEY SYSTEM -....877
TRUNK LID OPENER....890
Wiring Diagram - TRUNK LID OPENER -....890
INTEGRATED HOMELINK TRANSMITTER SYSTEM....895
Wiring Diagram - INTEGRATED HOMELINK TRANSMITTER SYSTEM -....895
ECU DIAGNOSIS INFORMATION....897
BCM (BODY CONTROL MODULE)....897
Reference Value....897
VALUES ON THE DIAGNOSIS TOOL....897
TERMINAL LAYOUT....902
PHYSICAL VALUES....902
Wiring Diagram - BCM -....921
Fail-safe....934
FAIL-SAFE CONTROL BY DTC....934
DTC Inspection Priority Chart....935
DTC Index....936
SYMPTOM DIAGNOSIS....939
DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH....939
ALL DOOR....939
ALL DOOR : Description....939
ALL DOOR : Diagnosis Procedure....939
DRIVER SIDE....939
DRIVER SIDE : Description....939
DRIVER SIDE : Diagnosis Procedure....939
PASSENGER SIDE....940
PASSENGER SIDE : Description....940
PASSENGER SIDE : Diagnosis Procedure....940
REAR LH....940
REAR LH : Description....940
REAR LH : Diagnosis Procedure....940
REAR RH....940
REAR RH : Description....940
REAR RH : Diagnosis Procedure....940
DOOR DOES NOT LOCK/UNLOCK WITH DOOR KEY CYLINDER OPERATION....942
Description....942
Diagnosis Procedure....942
DOOR DOES NOT LOCK/UNLOCK WITH DOOR REQUEST SWITCH....943
ALL DOOR....943
ALL DOOR : Description....943
ALL DOOR : Diagnosis Procedure....943
DRIVER SIDE....943
DRIVER SIDE : Description....943
DRIVER SIDE : Diagnosis Procedure....943
PASSENGER SIDE....944
PASSENGER SIDE : Description....944
PASSENGER SIDE : Diagnosis Procedure....944
DOOR DOES NOT LOCK/UNLOCK WITH INTELLIGENT KEY....945
Description....945
Diagnosis Procedure....945
TRUNK LID DOES NOT OPEN WITH TRUNK LID OPENER SWITCH....947
Description....947
Diagnosis Procedure....947
TRUNK LID DOES NOT OPEN WITH INTELLIGENT KEY....948
Description....948
Diagnosis Procedure....948
TRUNK LID DOES NOT OPEN WITH TRUNK LID OPENER REQUEST SWITCH....949
Description....949
Diagnosis Procedure....949
SELECTIVE UNLOCK FUNCTION DOES NOT OPERATE....950
DOOR REQUEST SWITCH....950
DOOR REQUEST SWITCH : Description....950
DOOR REQUEST SWITCH : Diagnosis Procedure....950
INTELLIGENT KEY....950
INTELLIGENT KEY : Description....950
INTELLIGENT KEY : Diagnosis Procedure....950
DOOR KEY CYLINDER....951
DOOR KEY CYLINDER : Description....951
DOOR KEY CYLINDER : Diagnosis Procedure....951
VEHICLE SPEED SENSING AUTO LOCK OPERATION DOES NOT OPERATE....952
Description....952
Diagnosis Procedure....952
IGN OFF INTERLOCK DOOR UNLOCK FUNCTION DOES NOT OPERATE....953
Description....953
Diagnosis Procedure....953
P RANGE INTERLOCK DOOR LOCK/UNLOCK FUNCTION DOES NOT OPERATE....954
Description....954
Diagnosis Procedure....954
AUTO DOOR LOCK OPERATION DOES NOT OPERATE....955
Description....955
Diagnosis Procedure....955
FUEL LID LOCK ACTUATOR DOES NOT OPERATE....956
Description....956
Diagnosis Procedure....956
PANIC ALARM FUNCTION DOES NOT OPERATE....957
Description....957
Diagnosis Procedure....957
HAZARD AND HORN REMINDER DOES NOT OPERATE....958
Description....958
Diagnosis Procedure....958
HAZARD AND BUZZER REMINDER DOES NOT OPERATE....959
Description....959
Diagnosis Procedure....959
KEY REMINDER FUNCTION DOES NOT OPERATE....960
INTELLIGENT KEY SYSTEM....960
INTELLIGENT KEY SYSTEM : Description....960
INTELLIGENT KEY SYSTEM : Diagnosis Procedure....960
POWER DOOR LOCK SYSTEM....960
POWER DOOR LOCK SYSTEM : Description....961
POWER DOOR LOCK SYSTEM : Diagnosis Procedure....961
KEY WARNING DOES NOT OPERATE....962
Description....962
Diagnosis Procedure....962
OFF POSITION WARNING DOES NOT OPERATE....963
Description....963
Diagnosis Procedure....963
P POSITION WARNING DOES NOT OPERATE....964
Description....964
Diagnosis Procedure....964
ACC WARNING DOES NOT OPERATE....966
Description....966
Diagnosis Procedure....966
TAKE AWAY WARNING DOES NOT OPERATE....967
Description....967
Diagnosis Procedure....967
INTELLIGENT KEY LOW BATTERY WARNING DOES NOT OPERATE....969
Description....969
Diagnosis Procedure....969
DOOR LOCK OPERATION WARNING DOES NOT OPERATE....970
Description....970
Diagnosis Procedure....970
KEY ID WARNING DOES NOT OPERATE....971
Description....971
Diagnosis Procedure....971
KEY WARNING LAMP DOES NOT ILLUMINATE....972
Description....972
Diagnosis Procedure....972
INTEGRATED HOMELINK TRANSMITTER DOES NOT OPERATE....973
Diagnosis Procedure....973
SQUEAK AND RATTLE TROUBLE DIAGNOSES....974
Work Flow....974
CUSTOMER INTERVIEW....974
DUPLICATE THE NOISE AND TEST DRIVE....974
CHECK RELATED SERVICE BULLETINS....975
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....975
REPAIR THE CAUSE....975
CONFIRM THE REPAIR....976
Inspection Procedure....976
INSTRUMENT PANEL....976
CENTER CONSOLE....976
DOORS....976
TRUNK....976
SUNROOF/HEADLINING....977
SEATS....977
UNDERHOOD....977
Diagnostic Worksheet....978
PRECAUTION....980
PRECAUTIONS....980
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....980
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....980
Precaution for Procedure without Cowl Top Cover....980
Precautions For Xenon Headlamp Service....980
Work....981
Precautions for Removing Battery Terminal....981
PREPARATION....982
PREPARATION....982
Special Service Tools....982
Commercial Service Tools....982
REMOVAL AND INSTALLATION....983
HOOD....983
HOOD ASSEMBLY....983
HOOD ASSEMBLY : Exploded View....983
HOOD ASSEMBLY : Removal and Installation....983
REMOVAL....983
INSTALLATION....984
HOOD ASSEMBLY : Adjustment....984
HOOD ASSEMBLY : Disposal ....985
DISPOSAL OF HOOD STAY....985
HOOD LOCK CONTROL....986
HOOD LOCK CONTROL : Exploded View....986
HOOD LOCK CONTROL : Removal and Installation....987
REMOVAL....987
INSTALLATION....988
HOOD LOCK CONTROL : Inspection....988
RADIATOR CORE SUPPORT....989
Exploded View....989
Removal and Installation....989
REMOVAL....989
INSTALLATION....990
FRONT FENDER....992
Exploded View....992
Removal and Installation....992
REMOVAL....992
INSTALLATION....992
DOOR....993
FRONT DOOR....993
FRONT DOOR : Exploded View....993
FRONT DOOR : Removal and Installation....993
REMOVAL....993
INSTALLATION....993
FRONT DOOR : Adjustment....994
CLEARANCE, SURFACE HEIGHT AND SURFACE MISMATCH ADJUSTMENT....994
STRIKER ADJUSTMENT....995
REAR DOOR....995
REAR DOOR : Exploded View....995
REAR DOOR : Removal and Installation....996
REMOVAL....996
INSTALLATION....996
REAR DOOR : Adjustment....996
CLEARANCE, SURFACE HEIGHT AND SURFACE MISMATCH ADJUSTMENT....996
STRIKER ADJUSTMENT....998
DOOR LOCK....999
FRONT DOOR LOCK....999
FRONT DOOR LOCK : Exploded View....999
FRONT DOOR LOCK : Removal and Installation....999
REMOVAL....999
INSTALLATION....1002
REAR DOOR LOCK....1002
REAR DOOR LOCK : Exploded View....1002
REAR DOOR LOCK : Removal and Installation....1003
REMOVAL....1003
INSTALLATION....1004
TRUNK LID....1005
TRUNK LID ASSEMBLY....1005
TRUNK LID ASSEMBLY : Exploded View....1005
TRUNK LID ASSEMBLY : Removal and Installation....1005
REMOVAL....1005
INSTALLATION....1005
TRUNK LID ASSEMBLY : Adjustment....1006
TRUNK LID ASSEMBLY : Disposal ....1007
DISPOSAL OF TRUNK LID STAY....1007
TRUNK LID LOCK....1007
TRUNK LID LOCK : Exploded View....1008
TRUNK LID LOCK : Removal and Installation....1008
REMOVAL....1008
INSTALLATION....1008
TRUNK LID WEATHERSTRIP....1008
TRUNK LID WEATHERSTRIP : Exploded View....1009
TRUNK LID WEATHERSTRIP : Removal and Installation....1009
REMOVAL....1009
INSTALLATION....1009
FUEL FILLER LID OPENER....1010
Exploded View....1010
Removal and Installation....1010
REMOVAL ....1010
INSTALLATION ....1010
DOOR SWITCH....1011
Removal and Installation....1011
REMOVAL....1011
INSTALLATION....1011
INSIDE KEY ANTENNA....1012
INSTRUMENT CENTER....1012
INSTRUMENT CENTER : Exploded View....1012
INSTRUMENT CENTER : Removal and Installation....1012
REMOVAL....1012
INSTALLATION....1012
CONSOLE....1012
CONSOLE : Exploded View....1012
CONSOLE : Removal and Installation....1012
REMOVAL....1012
INSTALLATION....1012
TRUNK ROOM....1012
TRUNK ROOM : Exploded View....1012
TRUNK ROOM : Removal and Installation....1013
REMOVAL....1013
INSTALLATION....1013
OUTSIDE KEY ANTENNA....1014
DRIVER SIDE....1014
DRIVER SIDE : Exploded View....1014
DRIVER SIDE : Removal and Installation....1014
REMOVAL....1014
INSTALLATION....1014
PASSENGER SIDE....1014
PASSENGER SIDE : Exploded View....1014
PASSENGER SIDE : Removal and Installation....1014
REMOVAL....1014
INSTALLATION....1014
REAR BUMPER....1014
REAR BUMPER : Exploded View....1014
REAR BUMPER : Removal and Installation....1014
REMOVAL....1014
INSTALLATION....1014
INTELLIGENT KEY WARNING BUZZER....1015
Exploded View....1015
Removal and Installation....1015
REMOVAL....1015
INSTALLATION....1015
KEY SLOT....1016
Exploded View....1016
Removal and Installation....1016
REMOVAL....1016
INSTALLATION....1016
TRUNK OPENER REQUEST SWITCH....1017
Exploded View....1017
Removal and Installation....1017
REMOVAL....1017
INSTALLATION....1017
TRUNK LID OPENER SWITCH....1018
Exploded View....1018
Removal and Installation....1018
REMOVAL....1018
INSTALLATION....1018
TRUNK LID OPENER CANCEL SWITCH....1019
Exploded View....1019
Removal and Installation....1019
REMOVAL....1019
INSTALLATION....1019
REMOTE KEYLESS ENTRY RECEIVER....1020
Exploded View....1020
Removal and Installation....1020
REMOVAL....1020
INSTALLATION....1020
INTELLIGENT KEY BATTERY....1021
Removal and Installation....1021
dln....1022
Table of Contents....1022
TRANSFER: ETX13C....1027
BASIC INSPECTION....1027
DIAGNOSIS AND REPAIR WORK FLOW....1027
Work Flow....1027
DETAILED FLOW....1027
SYSTEM DESCRIPTION....1028
AWD SYSTEM....1028
System Diagram....1028
CONTROL DIAGRAM....1028
CROSS-SECTIONAL VIEW....1028
System Description....1029
DESCRIPTION....1029
OPERATION PRINCIPLE....1030
Component Parts Location....1031
Component Description....1031
DIAGNOSIS SYSTEM (AWD CONTROL UNIT)....1032
CONSULT Function....1032
FUNCTION....1032
ECU IDENTIFICATION....1032
SELF DIAGNOSTIC RESULT....1032
Display Item List....1032
How to Erase Self-Diagnostic Results....1032
DATA MONITOR....1032
Display Item List....1032
ACTIVE TEST....1033
Description....1033
Test Item....1033
DTC/CIRCUIT DIAGNOSIS....1034
C1201 AWD CONTROL UNIT....1034
Description....1034
DTC Logic....1034
DTC DETECTION LOGIC....1034
DTC CONFIRMATION PROCEDURE....1034
Diagnosis Procedure....1034
C1203 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....1035
Description....1035
DTC Logic....1035
DTC DETECTION LOGIC....1035
DTC CONFIRMATION PROCEDURE....1035
Diagnosis Procedure....1035
C1204 AWD SOLENOID....1036
Description....1036
DTC Logic....1036
DTC DETECTION LOGIC....1036
DTC CONFIRMATION PROCEDURE....1036
Diagnosis Procedure....1036
Component Inspection....1037
C1205 AWD ACTUATOR RELAY....1038
Description....1038
DTC Logic....1038
DTC DETECTION LOGIC....1038
DTC CONFIRMATION PROCEDURE....1038
Diagnosis Procedure....1038
C1210 ECM....1040
Description....1040
DTC Logic....1040
DTC DETECTION LOGIC....1040
DTC CONFIRMATION PROCEDURE....1040
Diagnosis Procedure....1040
P1804 TRANSFER CONTROL UNIT....1041
Description....1041
DTC Logic....1041
DTC DETECTION LOGIC....1041
DTC CONFIRMATION PROCEDURE....1041
Diagnosis Procedure....1041
P1809 TRANSFER CONTROL UNIT....1042
Description....1042
DTC Logic....1042
DTC DETECTION LOGIC....1042
DTC CONFIRMATION PROCEDURE....1042
Diagnosis Procedure....1042
P1826 TRANSFER FLUID TEMPERATURE....1043
Description....1043
DTC Logic....1043
DTC DETECTION LOGIC....1043
DTC CONFIRMATION PROCEDURE....1043
Diagnosis Procedure....1043
Component Inspection....1045
U1000 CAN COMM CIRCUIT....1046
Description....1046
DTC Logic....1046
DTC DETECTION LOGIC....1046
DTC CONFIRMATION PROCEDURE....1046
Diagnosis Procedure....1046
U1010 CONTROL UNIT (CAN)....1047
Description....1047
DTC Logic....1047
DTC DETECTION LOGIC....1047
DTC CONFIRMATION PROCEDURE....1047
Diagnosis Procedure....1047
POWER SUPPLY AND GROUND CIRCUIT....1048
Description....1048
Diagnosis Procedure....1048
AWD WARNING LAMP....1051
Description....1051
AWD WARNING LAMP INDICATION....1051
Component Function Check....1051
Diagnosis Procedure....1051
ECU DIAGNOSIS INFORMATION....1053
AWD CONTROL UNIT....1053
Reference Value....1053
VALUES ON THE DIAGNOSIS TOOL....1053
TERMINAL LAYOUT....1054
PHYSICAL VALUES....1054
Wiring Diagram - AWD SYSTEM -....1055
Fail-Safe....1059
AWD system....1059
DTC Inspection Priority Chart....1060
DTC Index....1060
SYMPTOM DIAGNOSIS....1062
AWD WARNING LAMP DOES NOT TURN ON....1062
Description....1062
Diagnosis Procedure....1062
AWD WARNING LAMP DOES NOT TURN OFF....1063
Description....1063
Diagnosis Procedure....1063
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS....1064
Description....1064
Diagnosis Procedure....1064
VEHICLE DOES NOT ENTER AWD MODE....1065
Description....1065
Diagnosis Procedure....1065
AWD WARNING LAMP BLINKS QUICKLY....1066
Description....1066
AWD WARNING LAMP BLINKS SLOWLY....1067
Description....1067
Diagnosis Procedure....1067
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....1068
NVH Troubleshooting Chart....1068
PRECAUTION....1069
PRECAUTIONS....1069
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....1069
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....1069
Service Notice or Precautions for Transfer....1069
Precautions for Removing Battery Terminal....1070
PREPARATION....1071
PREPARATION....1071
Special Service Tools....1071
Commercial Service Tools....1072
PERIODIC MAINTENANCE....1074
TRANSFER FLUID....1074
Inspection....1074
FLUID LEAKAGE....1074
FLUID LEVEL....1074
Draining....1074
Refilling....1074
REMOVAL AND INSTALLATION....1075
AWD CONTROL UNIT....1075
Exploded View....1075
Removal and Installation....1075
REMOVAL....1075
INSTALLATION....1075
FRONT OIL SEAL....1076
Exploded View....1076
Removal and Installation....1076
REMOVAL....1076
INSTALLATION....1076
REAR OIL SEAL....1077
Exploded View....1077
Removal and Installation....1077
REMOVAL....1077
INSTALLATION....1078
UNIT REMOVAL AND INSTALLATION....1080
TRANSFER ASSEMBLY....1080
Exploded View....1080
Removal and Installation....1080
REMOVAL....1080
INSTALLATION....1080
UNIT DISASSEMBLY AND ASSEMBLY....1082
FRONT CASE AND REAR CASE....1082
Exploded View....1082
Disassembly....1083
Assembly....1086
Inspection....1090
CASES....1090
BEARING....1090
SHAFT....1091
GEARS AND CHAIN....1091
MAIN SHAFT....1092
Exploded View....1092
Disassembly....1093
Assembly....1094
Inspection....1095
CASES....1095
BEARING....1095
SHAFT....1095
GEARS AND CHAIN....1095
FRONT DRIVE SHAFT AND DRIVE CHAIN....1097
Exploded View....1097
Disassembly....1098
Assembly....1098
Inspection....1099
CASES....1099
BEARING....1099
SHAFT....1099
GEARS AND CHAIN....1100
SERVICE DATA AND SPECIFICATIONS (SDS)....1101
SERVICE DATA AND SPECIFICATIONS (SDS)....1101
General Specifications....1101
FRONT PROPELLER SHAFT: 2S56A....1102
SYMPTOM DIAGNOSIS....1102
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....1102
NVH Troubleshooting Chart....1102
PRECAUTION....1103
PRECAUTIONS....1103
Precautions for Removing Battery Terminal....1103
PREPARATION....1104
PREPARATION....1104
Commercial Service Tools....1104
PERIODIC MAINTENANCE....1105
FRONT PROPELLER SHAFT....1105
Inspection....1105
APPEARANCE AND NOISE....1105
VIBRATION....1105
REMOVAL AND INSTALLATION....1106
FRONT PROPELLER SHAFT....1106
Exploded View....1106
Removal and Installation....1106
REMOVAL....1106
INSTALLATION....1107
Inspection....1107
INSPECTION AFTER REMOVAL....1107
Appearance....1107
Propeller Shaft Runout....1107
Journal Axial Play....1108
INSPECTION AFTER INSTALLATION....1108
SERVICE DATA AND SPECIFICATIONS (SDS)....1109
SERVICE DATA AND SPECIFICATIONS (SDS)....1109
General Specifications....1109
Propeller Shaft Runout....1109
Journal Axial Play....1109
REAR PROPELLER SHAFT: 3S80A-R....1110
SYMPTOM DIAGNOSIS....1110
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....1110
NVH Troubleshooting Chart....1110
PRECAUTION....1111
PRECAUTIONS....1111
Precautions for Removing Battery Terminal....1111
PREPARATION....1112
PREPARATION....1112
Commercial Service Tools....1112
PERIODIC MAINTENANCE....1113
REAR PROPELLER SHAFT....1113
Inspection....1113
NOISE....1113
VIBRATION....1113
REMOVAL AND INSTALLATION....1114
REAR PROPELLER SHAFT....1114
Exploded View....1114
Removal and Installation....1114
REMOVAL....1114
INSTALLATION....1116
Inspection....1117
INSPECTION AFTER REMOVAL....1117
Appearance....1117
Propeller Shaft Runout....1117
JOURNAL AXIAL PLAY....1117
CENTER BEARING....1117
INSPECTION AFTER INSTALLATION....1118
SERVICE DATA AND SPECIFICATIONS (SDS)....1119
SERVICE DATA AND SPECIFICATIONS (SDS)....1119
General Specifications....1119
Propeller Shaft Runout....1119
Journal Axial Play....1119
REAR PROPELLER SHAFT: 3F80A-1VL107....1120
SYMPTOM DIAGNOSIS....1120
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....1120
NVH Troubleshooting Chart....1120
PRECAUTION....1121
PRECAUTIONS....1121
Precautions for Removing Battery Terminal....1121
PREPARATION....1122
PREPARATION....1122
Commercial Service Tools....1122
PERIODIC MAINTENANCE....1123
REAR PROPELLER SHAFT....1123
Inspection....1123
NOISE....1123
VIBRATION....1123
REMOVAL AND INSTALLATION....1124
REAR PROPELLER SHAFT....1124
Exploded View....1124
Removal and Installation....1124
REMOVAL....1124
INSTALLATION....1125
Inspection....1127
INSPECTION AFTER REMOVAL....1127
Appearance....1127
Propeller Shaft Runout....1127
Journal Axial Play....1127
Center Bearing....1128
INSPECTION AFTER INSTALLATION....1128
SERVICE DATA AND SPECIFICATIONS (SDS)....1129
SERVICE DATA AND SPECIFICATIONS (SDS)....1129
General Specifications....1129
Propeller Shaft Runout....1129
Journal Axial Play....1129
FRONT FINAL DRIVE: F160A....1130
SYSTEM DESCRIPTION....1130
FRONT FINAL DRIVE ASSEMBLY....1130
System Diagram....1130
SYMPTOM DIAGNOSIS....1131
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....1131
NVH Troubleshooting Chart....1131
PRECAUTION....1132
PRECAUTIONS....1132
Service Notice or Precautions for Front Final Drive....1132
Precautions for Removing Battery Terminal....1132
PREPARATION....1133
PREPARATION....1133
Special Service Tools....1133
Commercial Service Tools....1135
PERIODIC MAINTENANCE....1136
FRONT DIFFERENTIAL GEAR OIL....1136
Inspection....1136
OIL LEAKAGE....1136
OIL LEVEL....1136
Draining....1136
Refilling....1136
REMOVAL AND INSTALLATION....1137
SIDE OIL SEAL....1137
RIGHT SIDE....1137
RIGHT SIDE : Exploded View....1137
RIGHT SIDE : Removal and Installation....1137
REMOVAL....1137
INSTALLATION....1137
LEFT SIDE....1138
LEFT SIDE : Exploded View....1138
LEFT SIDE : Removal and Installation....1138
REMOVAL....1138
INSTALLATION....1138
UNIT REMOVAL AND INSTALLATION....1140
FRONT FINAL DRIVE ASSEMBLY....1140
Exploded View....1140
Removal and Installation....1140
REMOVAL....1140
INSTALLATION....1140
UNIT DISASSEMBLY AND ASSEMBLY....1142
SIDE SHAFT....1142
Exploded View....1142
Disassembly....1143
Assembly....1143
Inspection After Disassembly....1144
DRIVE GEAR AND DRIVE PINION....1144
BEARING....1144
SIDE GEAR AND PINION MATE GEAR....1144
SIDE GEAR THRUST WASHER AND PINION MATE THRUST WASHER....1144
OIL SEAL....1144
DIFFERENTIAL CASE....1144
COMPANION FLANGE....1144
DIFFERENTIAL ASSEMBLY....1145
Exploded View....1145
Disassembly....1146
Assembly....1149
Adjustment....1153
TOTAL PRELOAD TORQUE....1153
SIDE BEARING PRELOAD....1154
DRIVE GEAR RUNOUT....1155
TOOTH CONTACT....1155
BACKLASH....1157
Inspection After Disassembly....1158
DRIVE GEAR AND DRIVE PINION....1158
BEARING....1158
SIDE GEAR AND PINION MATE GEAR....1158
SIDE GEAR THRUST WASHER AND PINION MATE THRUST WASHER....1158
OIL SEAL....1158
DIFFERENTIAL CASE....1158
COMPANION FLANGE....1158
DRIVE PINION....1159
Exploded View....1159
Disassembly....1160
Assembly....1161
Adjustment....1163
PINION GEAR HEIGHT....1163
PINION BEARING PRELOAD....1164
COMPANION FLANGE RUNOUT....1165
Inspection After Disassembly....1166
DRIVE GEAR AND DRIVE PINION....1166
BEARING....1166
SIDE GEAR AND PINION MATE GEAR....1166
SIDE GEAR THRUST WASHER AND PINION MATE THRUST WASHER....1166
OIL SEAL....1166
DIFFERENTIAL CASE....1166
COMPANION FLANGE....1166
SERVICE DATA AND SPECIFICATIONS (SDS)....1167
SERVICE DATA AND SPECIFICATIONS (SDS)....1167
General Specifications....1167
Drive Gear Runout....1167
Differential Side Gear Clearance....1167
Preload Torque....1167
Backlash....1167
Companion Flange Runout....1167
REAR FINAL DRIVE: R200....1168
SYSTEM DESCRIPTION....1168
REAR FINAL DRIVE ASSEMBLY....1168
System Diagram....1168
CROSS-SECTIONAL VIEW....1168
SYMPTOM DIAGNOSIS....1170
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....1170
NVH Troubleshooting Chart....1170
2WD ....1170
AWD....1170
PRECAUTION....1172
PRECAUTIONS....1172
Service Notice or Precautions for Rear Final Drive....1172
Precautions for Removing Battery Terminal....1172
PREPARATION....1173
PREPARATION....1173
Special Service Tools....1173
Commercial Service Tools....1175
PERIODIC MAINTENANCE....1177
REAR DIFFERENTIAL GEAR OIL....1177
Inspection....1177
OIL LEAKAGE....1177
OIL LEVEL....1177
Draining....1177
Refilling....1177
REMOVAL AND INSTALLATION....1178
FRONT OIL SEAL....1178
2WD....1178
2WD : Exploded View....1178
2WD : Removal and Installation....1178
REMOVAL....1178
INSTALLATION....1180
AWD....1182
AWD : Exploded View....1182
AWD : Removal and Installation....1183
REMOVAL....1183
INSTALLATION....1185
SIDE OIL SEAL....1188
2WD....1188
2WD : Exploded View....1188
2WD : Removal and Installation....1188
REMOVAL....1188
INSTALLATION....1188
AWD....1189
AWD : Exploded View....1189
AWD : Removal and Installation....1190
REMOVAL....1190
INSTALLATION....1190
UNIT REMOVAL AND INSTALLATION....1192
REAR FINAL DRIVE ASSEMBLY....1192
2WD....1192
2WD : Exploded View....1192
2WD : Removal and Installation....1192
REMOVAL....1192
INSTALLATION....1193
AWD....1193
AWD : Exploded View....1194
AWD : Removal and Installation....1194
REMOVAL....1194
INSTALLATION....1194
UNIT DISASSEMBLY AND ASSEMBLY....1196
DIFFERENTIAL ASSEMBLY....1196
2WD....1196
2WD : Exploded View....1196
2WD : Disassembly....1197
2WD : Assembly....1199
2WD : Adjustment....1203
TOTAL PRELOAD TORQUE....1203
SIDE BEARING PRELOAD....1204
DRIVE GEAR RUNOUT....1205
TOOTH CONTACT....1205
BACKLASH....1207
2WD : Inspection After Disassembly....1207
DRIVE GEAR AND DRIVE PINION....1207
BEARING....1207
SIDE GEAR AND PINION MATE GEAR....1208
SIDE GEAR THRUST WASHER AND PINION MATE THRUST WASHER....1208
OIL SEAL....1208
DIFFERENTIAL CASE....1208
COMPANION FLANGE....1208
AWD....1208
AWD : Exploded View....1208
AWD : Disassembly....1209
AWD : Assembly....1212
AWD : Adjustment....1215
TOTAL PRELOAD TORQUE....1215
SIDE BEARING PRELOAD....1216
DRIVE GEAR RUNOUT....1217
TOOTH CONTACT....1217
BACKLASH....1219
AWD : Inspection After Disassembly....1220
DRIVE GEAR AND DRIVE PINION....1220
BEARING....1220
SIDE GEAR AND PINION MATE GEAR....1220
SIDE GEAR THRUST WASHER AND PINION MATE THRUST WASHER....1220
OIL SEAL....1220
DIFFERENTIAL CASE....1220
COMPANION FLANGE....1220
DRIVE PINION....1221
2WD....1221
2WD : Exploded View....1221
2WD : Disassembly....1222
2WD : Assembly....1223
2WD : Adjustment....1227
PINION GEAR HEIGHT....1227
DRIVE PINION RUNOUT....1227
2WD : Inspection After Disassembly....1227
DRIVE GEAR AND DRIVE PINION....1227
BEARING....1227
SIDE GEAR AND PINION MATE GEAR....1228
SIDE GEAR THRUST WASHER AND PINION MATE THRUST WASHER....1228
OIL SEAL....1228
DIFFERENTIAL CASE....1228
COMPANION FLANGE....1228
AWD....1228
AWD : Exploded View....1228
AWD : Disassembly....1229
AWD : Assembly....1231
AWD : Adjustment....1234
PINION GEAR HEIGHT....1234
COMPANION FLANGE RUNOUT....1235
AWD : Inspection After Disassembly....1235
DRIVE GEAR AND DRIVE PINION....1235
BEARING....1235
SIDE GEAR AND PINION MATE GEAR....1235
SIDE GEAR THRUST WASHER AND PINION MATE THRUST WASHER....1235
OIL SEAL....1235
DIFFERENTIAL CASE....1235
COMPANION FLANGE....1235
SERVICE DATA AND SPECIFICATIONS (SDS)....1237
SERVICE DATA AND SPECIFICATIONS (SDS)....1237
General Specification....1237
Drive Gear Runout....1237
Differential Side Gear Clearance....1237
Preload Torque....1237
Backlash....1237
Companion Flange Runout (AWD)....1237
Drive Pinion Runout (2WD)....1238
ec....1239
Table of Contents....1239
VQ37VHR....1247
BASIC INSPECTION....1247
DIAGNOSIS AND REPAIR WORKFLOW....1247
Work Flow....1247
OVERALL SEQUENCE....1247
DETAILED FLOW....1248
Diagnostic Work Sheet....1250
DESCRIPTION....1250
WORKSHEET SAMPLE....1251
INSPECTION AND ADJUSTMENT....1252
BASIC INSPECTION....1252
BASIC INSPECTION : Special Repair Requirement....1252
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (ECM)....1255
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (ECM) : Description....1255
PROGRAMMING OPERATION....1255
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (ECM) : Work Procedure....1255
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (VVEL CONTROL MODULE)....1257
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (VVEL CONTROL MODULE) : Description....1257
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT (VVEL CONTROL MODULE) : Special Repair Requirement....1257
IDLE SPEED....1257
IDLE SPEED : Description....1257
IDLE SPEED : Special Repair Requirement....1257
IGNITION TIMING....1257
IGNITION TIMING : Description....1257
IGNITION TIMING : Special Repair Requirement....1257
VIN REGISTRATION....1258
VIN REGISTRATION : Description....1258
VIN REGISTRATION : Special Repair Requirement....1258
ACCELERATOR PEDAL RELEASED POSITION LEARNING....1258
ACCELERATOR PEDAL RELEASED POSITION LEARNING : Description....1258
ACCELERATOR PEDAL RELEASED POSITION LEARNING : Special Repair Requirement....1258
THROTTLE VALVE CLOSED POSITION LEARNING....1259
THROTTLE VALVE CLOSED POSITION LEARNING : Description....1259
THROTTLE VALVE CLOSED POSITION LEARNING : Special Repair Requirement....1259
IDLE AIR VOLUME LEARNING....1259
IDLE AIR VOLUME LEARNING : Description....1259
IDLE AIR VOLUME LEARNING : Special Repair Requirement....1259
VVEL CONTROL SHAFT POSITION SENSOR ADJUSTMENT....1261
VVEL CONTROL SHAFT POSITION SENSOR ADJUSTMENT : Description....1261
VVEL CONTROL SHAFT POSITION SENSOR ADJUSTMENT : Special Repair Requirement....1261
MIXTURE RATIO SELF-LEARNING VALUE CLEAR....1263
MIXTURE RATIO SELF-LEARNING VALUE CLEAR : Description....1263
MIXTURE RATIO SELF-LEARNING VALUE CLEAR : Special Repair Requirement....1263
HOW TO SET SRT CODE....1264
Description....1264
OUTLINE....1264
SRT ITEM....1264
SRT SERVICE PROCEDURE....1264
SRT Set Driving Pattern....1265
Work Procedure....1267
HOW TO ERASE PERMANENT DTC....1270
Description....1270
OUTLINE....1270
When a DTC is stored in ECM....1270
When a DTC is not stored in ECM....1270
PERMANENT DTC ITEM....1270
PERMANENT DTC SERVICE PROCEDURE....1271
Work Procedure (Group A)....1271
Work Procedure (Group B)....1273
SYSTEM DESCRIPTION....1276
ENGINE CONTROL SYSTEM....1276
System Diagram....1276
System Description....1277
Component Parts Location....1277
Component Description....1284
MULTIPORT FUEL INJECTION SYSTEM....1286
System Diagram....1286
System Description....1286
INPUT/OUTPUT SIGNAL CHART....1286
SYSTEM DESCRIPTION....1287
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION....1287
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)....1287
MIXTURE RATIO SELF-LEARNING CONTROL....1287
FUEL INJECTION TIMING....1288
FUEL SHUT-OFF....1288
Component Parts Location....1289
Component Description....1295
ELECTRIC IGNITION SYSTEM....1297
System Diagram....1297
System Description....1297
INPUT/OUTPUT SIGNAL CHART....1297
SYSTEM DESCRIPTION....1297
Component Parts Location....1298
Component Description....1304
AIR CONDITIONING CUT CONTROL....1305
System Diagram....1305
System Description....1305
INPUT/OUTPUT SIGNAL CHART....1305
SYSTEM DESCRIPTION....1305
Component Parts Location....1306
Component Description....1312
AUTOMATIC SPEED CONTROL DEVICE (ASCD)....1313
System Diagram....1313
System Description....1313
INPUT/OUTPUT SIGNAL CHART....1313
BASIC ASCD SYSTEM....1313
SET OPERATION....1313
ACCELERATE OPERATION....1313
CANCEL OPERATION....1314
COAST OPERATION....1314
RESUME OPERATION....1314
Component Parts Location....1315
Component Description....1321
CAN COMMUNICATION....1322
System Description....1322
COOLING FAN CONTROL....1323
System Diagram....1323
System Description....1323
INPUT/OUTPUT SIGNAL CHART....1323
SYSTEM DESCRIPTION....1323
Component Parts Location....1324
Component Description....1330
EVAPORATIVE EMISSION SYSTEM....1331
System Diagram....1331
System Description....1331
INPUT/OUTPUT SIGNAL CHART....1331
SYSTEM DESCRIPTION....1332
Component Parts Location....1333
Component Description....1339
FUEL FILLER CAP WARNING SYSTEM....1341
System Diagram....1341
System Description....1341
INPUT/OUTPUT SIGNAL CHART....1341
SYSTEM DESCRIPTION....1341
Reset Operation....1341
Component Parts Location....1342
Component Description....1348
INTAKE VALVE TIMING CONTROL....1349
System Diagram....1349
System Description....1349
INPUT/OUTPUT SIGNAL CHART....1349
SYSTEM DESCRIPTION....1349
Component Parts Location....1350
Component Description....1356
VVEL SYSTEM....1357
System Diagram....1357
System Description....1357
INPUT/OUTPUT SIGNAL CHART....1357
SYSTEM DESCRIPTION....1357
Component Parts Location....1358
Component Description....1364
ON BOARD DIAGNOSTIC (OBD) SYSTEM....1365
Diagnosis Description....1365
GST (Generic Scan Tool)....1365
DIAGNOSIS SYSTEM (ECM)....1366
DIAGNOSIS DESCRIPTION....1366
DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic....1366
DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data....1366
DTC AND 1ST TRIP DTC....1366
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA....1366
DIAGNOSIS DESCRIPTION : Counter System....1367
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS....1367
COUNTER SYSTEM CHART....1367
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”....1367
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”....1368
Driving Pattern B....1368
Driving Pattern C....1369
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”....1369
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”....1370
Driving Pattern A....1370
Driving Pattern B....1370
DIAGNOSIS DESCRIPTION : Driving Pattern....1370
DRIVING PATTERN A....1370
DRIVING PATTERN B....1370
DRIVING PATTERN C....1370
DRIVING PATTERN D....1371
DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code....1371
SRT SET TIMING....1371
DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)....1372
On Board Diagnosis Function....1373
ON BOARD DIAGNOSIS ITEM....1373
BULB CHECK MODE....1373
Description....1373
Operation Procedure....1373
SRT STATUS MODE....1373
Description....1373
Operation Procedure....1373
MALFUNCTION WARNING MODE....1374
Description....1374
Operation Procedure....1374
SELF-DIAGNOSTIC RESULTS MODE....1374
Description....1374
How to Set Self-diagnostic Results Mode....1374
How to Read Self-diagnostic Results....1375
How to Erase Self-diagnostic Results....1376
CONSULT Function....1376
FUNCTION....1376
SELF DIAG RESULT MODE....1376
Self Diagnostic Item....1376
How to Read DTC and 1st Trip DTC....1376
How to Erase DTC and 1st Trip DTC....1376
Freeze Frame Data and 1st Trip Freeze Frame Data....1377
DATA MONITOR MODE....1377
Monitored Item....1377
WORK SUPPORT MODE....1383
Work Item....1383
ACTIVE TEST MODE....1383
Test Item....1383
DTC WORK SUPPORT MODE....1384
Test Item....1384
SRT & P-DTC MODE....1385
SRT STATUS Mode....1385
PERMANENT DTC STATUS Mode....1385
SRT WORK SUPPORT Mode....1385
PERMANENT DTC WORK SUPPORT Mode....1385
DTC/CIRCUIT DIAGNOSIS....1386
TROUBLE DIAGNOSIS - SPECIFICATION VALUE....1386
Description....1386
Component Function Check....1386
Diagnosis Procedure....1387
OVERALL SEQUENCE....1387
DETAILED PROCEDURE....1388
POWER SUPPLY AND GROUND CIRCUIT....1394
Diagnosis Procedure....1394
POWER SUPPLY AND GROUND CIRCUIT (VVEL CONTROL MODULE)....1397
Diagnosis Procedure....1397
U0101 CAN COMM CIRCUIT....1399
Description....1399
DTC Logic....1399
DTC DETECTION LOGIC....1399
DTC CONFIRMATION PROCEDURE....1399
Diagnosis Procedure....1399
U1001 CAN COMM CIRCUIT....1400
Description....1400
DTC Logic....1400
DTC DETECTION LOGIC....1400
DTC CONFIRMATION PROCEDURE....1400
Diagnosis Procedure....1400
U1003 CAN COMM CIRCUIT....1401
Description....1401
DTC Logic....1401
DTC DETECTION LOGIC....1401
DTC CONFIRMATION PROCEDURE....1401
Diagnosis Procedure....1401
U1024 CAN COMM CIRCUIT....1403
Description....1403
DTC Logic....1403
DTC DETECTION LOGIC....1403
DTC CONFIRMATION PROCEDURE....1403
Diagnosis Procedure....1403
P0011, P0021 IVT CONTROL....1405
DTC Logic....1405
DTC DETECTION LOGIC....1405
DTC CONFIRMATION PROCEDURE....1405
Diagnosis Procedure....1406
Component Inspection....1407
P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER....1409
Description....1409
SYSTEM DESCRIPTION....1409
DTC Logic....1409
DTC DETECTION LOGIC....1409
DTC CONFIRMATION PROCEDURE....1409
Diagnosis Procedure....1410
Component Inspection....1411
P0037, P0038, P0057, P0058 HO2S2 HEATER....1412
Description....1412
SYSTEM DESCRIPTION....1412
OPERATION....1412
DTC Logic....1412
DTC DETECTION LOGIC....1412
DTC CONFIRMATION PROCEDURE....1412
Diagnosis Procedure....1413
Component Inspection....1414
P0075, P0081 IVT CONTROL SOLENOID VALVE....1415
Description....1415
DTC Logic....1415
DTC DETECTION LOGIC....1415
DTC CONFIRMATION PROCEDURE....1415
Diagnosis Procedure....1415
Component Inspection....1416
P0101, P010B MAF SENSOR....1418
Description....1418
DTC Logic....1418
DTC DETECTION LOGIC....1418
DTC CONFIRMATION PROCEDURE....1418
Diagnosis Procedure....1419
Component Inspection....1420
P0102, P0103, P010C, P010D MAF SENSOR....1424
Description....1424
DTC Logic....1424
DTC DETECTION LOGIC....1424
DTC CONFIRMATION PROCEDURE....1424
Diagnosis Procedure....1425
Component Inspection....1426
P0111 IAT SENSOR 1....1430
DTC Logic....1430
DTC DETECTION LOGIC....1430
DTC CONFIRMATION PROCEDURE....1430
Component Function Check....1431
Diagnosis Procedure....1431
Component Inspection....1431
P0112, P0113 IAT SENSOR....1432
Description....1432
DTC Logic....1432
DTC DETECTION LOGIC....1432
DTC CONFIRMATION PROCEDURE....1432
Diagnosis Procedure....1433
Component Inspection....1433
P0116 ECT SENSOR....1435
Description....1435
DTC Logic....1435
DTC DETECTION LOGIC....1435
DTC CONFIRMATION PROCEDURE....1435
Component Function Check....1436
Diagnosis Procedure....1437
Component Inspection....1437
P0117, P0118 ECT SENSOR....1438
Description....1438
DTC Logic....1438
DTC DETECTION LOGIC....1438
DTC CONFIRMATION PROCEDURE....1438
Diagnosis Procedure....1439
Component Inspection....1440
P0122, P0123, P0227, P0228 TP SENSOR....1441
Description....1441
DTC Logic....1441
DTC DETECTION LOGIC....1441
DTC CONFIRMATION PROCEDURE....1441
Diagnosis Procedure....1442
Component Inspection....1443
Special Repair Requirement....1443
P0125 ECT SENSOR....1445
Description....1445
DTC Logic....1445
DTC DETECTION LOGIC....1445
DTC CONFIRMATION PROCEDURE....1445
Diagnosis Procedure....1446
Component Inspection....1446
P0127 IAT SENSOR....1448
Description....1448
DTC Logic....1448
DTC DETECTION LOGIC....1448
DTC CONFIRMATION PROCEDURE....1448
Diagnosis Procedure....1449
Component Inspection....1449
P0128 THERMOSTAT FUNCTION....1450
DTC Logic....1450
DTC DETECTION LOGIC....1450
DTC CONFIRMATION PROCEDURE....1450
Diagnosis Procedure....1451
Component Inspection....1451
P0130, P0150 A/F SENSOR 1....1453
Description....1453
DTC Logic....1453
DTC DETECTION LOGIC....1453
DTC CONFIRMATION PROCEDURE....1453
Component Function Check....1455
Diagnosis Procedure....1455
P0131, P0151 A/F SENSOR 1....1457
Description....1457
DTC Logic....1457
DTC DETECTION LOGIC....1457
DTC CONFIRMATION PROCEDURE....1457
Diagnosis Procedure....1458
P0132, P0152 A/F SENSOR 1....1460
Description....1460
DTC Logic....1460
DTC DETECTION LOGIC....1460
DTC CONFIRMATION PROCEDURE....1460
Diagnosis Procedure....1461
P0133, P0153 A/F SENSOR 1....1463
Description....1463
DTC Logic....1463
DTC DETECTION LOGIC....1463
DTC CONFIRMATION PROCEDURE....1463
Diagnosis Procedure....1465
P0137, P0157 HO2S2....1468
Description....1468
DTC Logic....1468
DTC DETECTION LOGIC....1468
DTC CONFIRMATION PROCEDURE....1468
Component Function Check....1469
Diagnosis Procedure....1470
Component Inspection....1472
P0138, P0158 HO2S2....1474
Description....1474
DTC Logic....1474
DTC DETECTION LOGIC....1474
DTC CONFIRMATION PROCEDURE....1475
Component Function Check....1476
Diagnosis Procedure....1477
Component Inspection....1480
P0139, P0159 HO2S2....1482
Description....1482
DTC Logic....1482
DTC DETECTION LOGIC....1482
DTC CONFIRMATION PROCEDURE....1482
Component Function Check....1484
Diagnosis Procedure....1485
Component Inspection....1486
P014C, P014D, P014E, P014F, P015A, P015B, P015C, P015D A/F SENSOR 1....1489
DTC Logic....1489
DTC DETECTION LOGIC....1489
DTC CONFIRMATION PROCEDURE....1489
Diagnosis Procedure....1491
P0171, P0174 FUEL INJECTION SYSTEM FUNCTION....1495
DTC Logic....1495
DTC DETECTION LOGIC....1495
DTC CONFIRMATION PROCEDURE....1495
Diagnosis Procedure....1496
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION....1499
DTC Logic....1499
DTC DETECTION LOGIC....1499
DTC CONFIRMATION PROCEDURE....1499
Diagnosis Procedure....1500
P0181 FTT SENSOR....1503
Description....1503
DTC Logic....1503
DTC DETECTION LOGIC....1503
DTC CONFIRMATION PROCEDURE....1503
Component Function Check....1505
Diagnosis Procedure....1505
Component Inspection....1506
P0182, P0183 FTT SENSOR....1507
Description....1507
DTC Logic....1507
DTC DETECTION LOGIC....1507
DTC CONFIRMATION PROCEDURE....1507
Diagnosis Procedure....1507
Component Inspection....1509
P0196 EOT SENSOR....1510
Description....1510
DTC Logic....1510
DTC DETECTION LOGIC....1510
DTC CONFIRMATION PROCEDURE....1510
Component Function Check....1512
Diagnosis Procedure....1513
Component Inspection....1513
P0197, P0198 EOT SENSOR....1514
Description....1514
DTC Logic....1514
DTC DETECTION LOGIC....1514
DTC CONFIRMATION PROCEDURE....1514
Diagnosis Procedure....1515
Component Inspection....1515
P0222, P0223, P2132, P2133 TP SENSOR....1517
Description....1517
DTC Logic....1517
DTC DETECTION LOGIC....1517
DTC CONFIRMATION PROCEDURE....1517
Diagnosis Procedure....1517
Component Inspection....1519
Special Repair Requirement....1519
P0300, P0301, P0302, P0303, P0304, P0305, P0306 MISFIRE....1520
DTC Logic....1520
DTC DETECTION LOGIC....1520
DTC CONFIRMATION PROCEDURE....1520
Diagnosis Procedure....1521
P0327, P0328, P0332, P0333 KS....1526
Description....1526
DTC Logic....1526
DTC DETECTION LOGIC....1526
DTC CONFIRMATION PROCEDURE....1526
Diagnosis Procedure....1526
Component Inspection....1527
P0335 CKP SENSOR (POS)....1529
Description....1529
DTC Logic....1529
DTC DETECTION LOGIC....1529
DTC CONFIRMATION PROCEDURE....1529
Diagnosis Procedure....1530
Component Inspection....1532
P0340, P0345 CMP SENSOR (PHASE)....1533
Description....1533
DTC Logic....1533
DTC DETECTION LOGIC....1533
DTC CONFIRMATION PROCEDURE....1533
Diagnosis Procedure....1534
Component Inspection....1536
P0420, P0430 THREE WAY CATALYST FUNCTION....1537
DTC Logic....1537
DTC DETECTION LOGIC....1537
DTC CONFIRMATION PROCEDURE....1537
Component Function Check....1538
Diagnosis Procedure....1539
P0441 EVAP CONTROL SYSTEM....1542
DTC Logic....1542
DTC DETECTION LOGIC....1542
DTC CONFIRMATION PROCEDURE....1542
Component Function Check....1543
Diagnosis Procedure....1544
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE....1547
Description....1547
DTC Logic....1547
DTC DETECTION LOGIC....1547
DTC CONFIRMATION PROCEDURE....1547
Diagnosis Procedure....1548
Component Inspection....1550
P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE....1552
Description....1552
DTC Logic....1552
DTC DETECTION LOGIC....1552
DTC CONFIRMATION PROCEDURE....1552
Diagnosis Procedure....1552
Component Inspection....1554
P0447 EVAP CANISTER VENT CONTROL VALVE....1555
Description....1555
DTC Logic....1555
DTC DETECTION LOGIC....1555
DTC CONFIRMATION PROCEDURE....1555
Diagnosis Procedure....1555
Component Inspection....1557
P0448 EVAP CANISTER VENT CONTROL VALVE....1559
Description....1559
DTC Logic....1559
DTC DETECTION LOGIC....1559
DTC CONFIRMATION PROCEDURE....1559
Diagnosis Procedure....1560
Component Inspection....1561
P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR....1563
Description....1563
DTC Logic....1563
DTC DETECTION LOGIC....1563
DTC CONFIRMATION PROCEDURE....1563
Diagnosis Procedure....1563
Component Inspection....1565
P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR....1566
Description....1566
DTC Logic....1566
DTC DETECTION LOGIC....1566
DTC CONFIRMATION PROCEDURE....1566
Diagnosis Procedure....1567
Component Inspection....1570
P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR....1571
Description....1571
DTC Logic....1571
DTC DETECTION LOGIC....1571
DTC CONFIRMATION PROCEDURE....1571
Diagnosis Procedure....1572
Component Inspection....1575
P0456 EVAP CONTROL SYSTEM....1577
DTC Logic....1577
DTC DETECTION LOGIC....1577
DTC CONFIRMATION PROCEDURE....1577
Diagnosis Procedure....1578
Component Inspection....1581
P0460 FUEL LEVEL SENSOR....1583
Description....1583
DTC Logic....1583
DTC DETECTION LOGIC....1583
DTC CONFIRMATION PROCEDURE....1583
Diagnosis Procedure....1583
P0461 FUEL LEVEL SENSOR....1585
Description....1585
DTC Logic....1585
DTC DETECTION LOGIC....1585
DTC CONFIRMATION PROCEDURE....1585
Component Function Check....1585
Diagnosis Procedure....1586
P0462, P0463 FUEL LEVEL SENSOR....1587
Description....1587
DTC Logic....1587
DTC DETECTION LOGIC....1587
DTC CONFIRMATION PROCEDURE....1587
Diagnosis Procedure....1587
P0500 VSS....1589
Description....1589
DTC Logic....1589
DTC DETECTION LOGIC....1589
DTC CONFIRMATION PROCEDURE....1589
Diagnosis Procedure....1589
P0506 ISC SYSTEM....1591
Description....1591
DTC Logic....1591
DTC DETECTION LOGIC....1591
DTC CONFIRMATION PROCEDURE....1591
Diagnosis Procedure....1591
P0507 ISC SYSTEM....1593
Description....1593
DTC Logic....1593
DTC DETECTION LOGIC....1593
DTC CONFIRMATION PROCEDURE....1593
Diagnosis Procedure....1593
P050A, P050B, P050E COLD START CONTROL....1595
Description....1595
DTC Logic....1595
DTC DETECTION LOGIC....1595
DTC CONFIRMATION PROCEDURE....1595
Diagnosis Procedure....1596
P0524 ENGINE OIL PRESSURE....1597
DTC Logic....1597
DTC DETECTION LOGIC....1597
DTC CONFIRMATION PROCEDURE....1597
Diagnosis Procedure....1598
Component Inspection....1599
P0550 PSP SENSOR....1600
Description....1600
DTC Logic....1600
DTC DETECTION LOGIC....1600
DTC CONFIRMATION PROCEDURE....1600
Diagnosis Procedure....1600
Component Inspection....1601
P0603 ECM POWER SUPPLY....1603
Description....1603
DTC Logic....1603
DTC DETECTION LOGIC....1603
DTC CONFIRMATION PROCEDURE....1603
Diagnosis Procedure....1603
P0605 ECM....1605
Description....1605
DTC Logic....1605
DTC DETECTION LOGIC....1605
DTC CONFIRMATION PROCEDURE....1605
Diagnosis Procedure....1606
P0607 ECM....1607
Description....1607
DTC Logic....1607
DTC DETECTION LOGIC....1607
DTC CONFIRMATION PROCEDURE....1607
Diagnosis Procedure....1607
P0643 SENSOR POWER SUPPLY....1608
DTC Logic....1608
DTC DETECTION LOGIC....1608
DTC CONFIRMATION PROCEDURE....1608
Diagnosis Procedure....1608
P0850 PNP SWITCH....1611
Description....1611
DTC Logic....1611
DTC DETECTION LOGIC....1611
DTC CONFIRMATION PROCEDURE....1611
Component Function Check....1612
Diagnosis Procedure....1612
P100A, P100B VVEL SYSTEM....1614
DTC Logic....1614
DTC DETECTION LOGIC....1614
DTC CONFIRMATION PROCEDURE....1614
Diagnosis Procedure....1614
Component Inspection (VVEL ACTUATOR MOTOR)....1616
Component Inspection (VVEL ACTUATOR SUB ASSEMBLY)....1616
Special Repair Requirement....1617
P1087, P1088 VVEL SYSTEM....1618
DTC Logic....1618
DTC DETECTION LOGIC....1618
P1089, P1092 VVEL CONTROL SHAFT POSITION SENSOR....1619
Description....1619
DTC Logic....1619
DTC DETECTION LOGIC....1619
DTC CONFIRMATION PROCEDURE....1619
Diagnosis Procedure....1619
Special Repair Requirement....1621
P1090, P1093 VVEL ACTUATOR MOTOR....1623
Description....1623
DTC Logic....1623
DTC DETECTION LOGIC....1623
DTC CONFIRMATION PROCEDURE....1623
Diagnosis Procedure....1623
Component Inspection (VVEL ACTUATOR MOTOR)....1625
Component Inspection (VVEL ACTUATOR SUB ASSEMBLY)....1625
Special Repair Requirement....1626
P1091 VVEL ACTUATOR MOTOR RELAY....1627
Description....1627
DTC Logic....1627
DTC DETECTION LOGIC....1627
DTC CONFIRMATION PROCEDURE....1627
Diagnosis Procedure....1627
Component Inspection....1629
P1148, P1168 CLOSED LOOP CONTROL....1630
DTC Logic....1630
DTC DETECTION LOGIC....1630
P1211 TCS CONTROL UNIT....1631
Description....1631
DTC Logic....1631
DTC DETECTION LOGIC....1631
DTC CONFIRMATION PROCEDURE....1631
Diagnosis Procedure....1631
P1212 TCS COMMUNICATION LINE....1632
Description....1632
DTC Logic....1632
DTC DETECTION LOGIC....1632
DTC CONFIRMATION PROCEDURE....1632
Diagnosis Procedure....1632
P1217 ENGINE OVER TEMPERATURE....1633
DTC Logic....1633
DTC DETECTION LOGIC....1633
DTC CONFIRMATION PROCEDURE....1633
Component Function Check....1633
Diagnosis Procedure....1634
P1225, P1234 TP SENSOR....1637
Description....1637
DTC Logic....1637
DTC DETECTION LOGIC....1637
DTC CONFIRMATION PROCEDURE....1637
Diagnosis Procedure....1637
Special Repair Requirement....1638
P1226, P1235 TP SENSOR....1639
Description....1639
DTC Logic....1639
DTC DETECTION LOGIC....1639
DTC CONFIRMATION PROCEDURE....1639
Diagnosis Procedure....1639
Special Repair Requirement....1640
P1233, P2101 ELECTRIC THROTTLE CONTROL FUNCTION....1641
Description....1641
DTC Logic....1641
DTC DETECTION LOGIC....1641
DTC CONFIRMATION PROCEDURE....1641
Diagnosis Procedure....1641
Component Inspection....1644
Special Repair Requirement....1644
P1236, P2118 THROTTLE CONTROL MOTOR....1645
Description....1645
DTC Logic....1645
DTC DETECTION LOGIC....1645
DTC CONFIRMATION PROCEDURE....1645
Diagnosis Procedure....1645
Component Inspection....1646
Special Repair Requirement....1647
P1238, P2119 ELECTRIC THROTTLE CONTROL ACTUATOR....1648
Description....1648
DTC Logic....1648
DTC DETECTION LOGIC....1648
DTC CONFIRMATION PROCEDURE....1648
Diagnosis Procedure....1649
Special Repair Requirement....1649
P1239, P2135 TP SENSOR....1650
Description....1650
DTC Logic....1650
DTC DETECTION LOGIC....1650
DTC CONFIRMATION PROCEDURE....1650
Diagnosis Procedure....1650
Component Inspection....1652
Special Repair Requirement....1652
P1290, P2100, P2103 THROTTLE CONTROL MOTOR RELAY....1653
Description....1653
DTC Logic....1653
DTC DETECTION LOGIC....1653
DTC CONFIRMATION PROCEDURE....1653
Diagnosis Procedure....1653
P1550 BATTERY CURRENT SENSOR....1655
Description....1655
DTC Logic....1655
DTC DETECTION LOGIC....1655
DTC CONFIRMATION PROCEDURE....1655
Diagnosis Procedure....1655
Component Inspection....1657
P1551, P1552 BATTERY CURRENT SENSOR....1658
Description....1658
DTC Logic....1658
DTC DETECTION LOGIC....1658
DTC CONFIRMATION PROCEDURE....1658
Diagnosis Procedure....1658
Component Inspection....1660
P1553 BATTERY CURRENT SENSOR....1661
Description....1661
DTC Logic....1661
DTC DETECTION LOGIC....1661
DTC CONFIRMATION PROCEDURE....1661
Diagnosis Procedure....1661
Component Inspection....1663
P1554 BATTERY CURRENT SENSOR....1664
Description....1664
DTC Logic....1664
DTC DETECTION LOGIC....1664
DTC CONFIRMATION PROCEDURE....1664
Component Function Check....1664
Diagnosis Procedure....1665
Component Inspection....1666
P1564 ASCD STEERING SWITCH....1668
Description....1668
DTC Logic....1668
DTC DETECTION LOGIC....1668
DTC CONFIRMATION PROCEDURE....1668
Diagnosis Procedure....1668
Component Inspection....1670
P1572 ASCD BRAKE SWITCH....1671
Description....1671
DTC Logic....1671
DTC DETECTION LOGIC....1671
DTC CONFIRMATION PROCEDURE....1671
Diagnosis Procedure....1672
Component Inspection (ASCD Brake Switch)....1675
Component Inspection (Stop Lamp Switch)....1675
P1574 ASCD VEHICLE SPEED SENSOR....1676
Description....1676
DTC Logic....1676
DTC DETECTION LOGIC....1676
DTC CONFIRMATION PROCEDURE....1676
Diagnosis Procedure....1676
P1606 VVEL CONTROL MODULE....1678
Description....1678
DTC Logic....1678
DTC DETECTION LOGIC....1678
DTC CONFIRMATION PROCEDURE....1678
Diagnosis Procedure....1678
P1607 VVEL CONTROL MODULE....1680
Description....1680
DTC Logic....1680
DTC DETECTION LOGIC....1680
DTC CONFIRMATION PROCEDURE....1680
Diagnosis Procedure....1680
P1608 VVEL SENSOR POWER SUPPLY....1682
DTC Logic....1682
DTC DETECTION LOGIC....1682
DTC CONFIRMATION PROCEDURE....1682
Diagnosis Procedure....1682
Special Repair Requirement....1683
P1805 BRAKE SWITCH....1685
Description....1685
DTC Logic....1685
DTC DETECTION LOGIC....1685
DTC CONFIRMATION PROCEDURE....1685
Diagnosis Procedure....1685
Component Inspection (Stop Lamp Switch)....1686
P2096, P2097, P2098, P2099 A/F SENSOR 1....1688
Description....1688
DTC Logic....1688
DTC DETECTION LOGIC....1688
DTC CONFIRMATION PROCEDURE....1688
Diagnosis Procedure....1689
P2122, P2123 APP SENSOR....1693
Description....1693
DTC Logic....1693
DTC DETECTION LOGIC....1693
DTC CONFIRMATION PROCEDURE....1693
Diagnosis Procedure....1693
Component Inspection....1695
Special Repair Requirement....1695
P2127, P2128 APP SENSOR....1697
Description....1697
DTC Logic....1697
DTC DETECTION LOGIC....1697
DTC CONFIRMATION PROCEDURE....1697
Diagnosis Procedure....1698
Component Inspection....1700
Special Repair Requirement....1700
P2138 APP SENSOR....1701
Description....1701
DTC Logic....1701
DTC DETECTION LOGIC....1701
DTC CONFIRMATION PROCEDURE....1701
Diagnosis Procedure....1702
Component Inspection....1704
Special Repair Requirement....1705
P219A, P219B AIR FUEL RATIO....1706
DTC Logic....1706
DTC DETECTION LOGIC....1706
DTC CONFIRMATION PROCEDURE....1706
Diagnosis Procedure....1707
ASCD BRAKE SWITCH....1711
Description....1711
Component Function Check....1711
Diagnosis Procedure....1711
Component Inspection (ASCD Brake Switch)....1712
ASCD INDICATOR....1714
Description....1714
Component Function Check....1714
Diagnosis Procedure....1714
COOLING FAN....1715
Description....1715
COOLING FAN CONTROL MODULE....1715
COOLING FAN MOTOR....1715
Component Function Check....1715
Diagnosis Procedure....1715
Component Inspection (Cooling Fan Motor)....1717
Component Inspection (Cooling Fan Relay)....1718
ELECTRICAL LOAD SIGNAL....1719
Description....1719
Component Function Check....1719
Diagnosis Procedure....1719
FUEL INJECTOR....1721
Description....1721
Component Function Check....1721
Diagnosis Procedure....1721
Component Inspection....1723
FUEL PUMP....1724
Description....1724
Component Function Check....1724
Diagnosis Procedure....1724
Component Inspection....1726
IGNITION SIGNAL....1727
Description....1727
Component Function Check....1727
Diagnosis Procedure....1727
Component Inspection (Ignition Coil with Power Transistor)....1730
Component Inspection (Condenser)....1731
MALFUNCTION INDICATOR LAMP....1732
Description....1732
Component Function Check....1732
Diagnosis Procedure....1732
ON BOARD REFUELING VAPOR RECOVERY (ORVR)....1733
Description....1733
Component Function Check....1733
Diagnosis Procedure....1733
Component Inspection....1736
POSITIVE CRANKCASE VENTILATION....1738
Description....1738
Component Inspection....1738
REFRIGERANT PRESSURE SENSOR....1740
Description....1740
Component Function Check....1740
Diagnosis Procedure....1740
SNOW MODE SWITCH....1742
Description....1742
Component Function Check....1742
Diagnosis Procedure....1742
Component Inspection....1744
ECU DIAGNOSIS INFORMATION....1745
ECM....1745
Reference Value....1745
VALUES ON THE DIAGNOSIS TOOL....1745
TERMINAL LAYOUT....1750
PHYSICAL VALUES....1750
Wiring Diagram - ENGINE CONTROL SYSTEM -....1762
Fail safe....1781
NON DTC RELATED ITEM....1781
DTC RELATED ITEM....1782
DTC Inspection Priority Chart....1783
DTC Index....1785
Test Value and Test Limit....1790
VVEL CONTROL MODULE....1798
Reference Value....1798
TERMINAL LAYOUT....1798
PHYSICAL VALUES....1798
Wiring Diagram - ENGINE CONTROL SYSTEM -....1802
SYMPTOM DIAGNOSIS....1822
ENGINE CONTROL SYSTEM SYMPTOMS....1822
Symptom Table....1822
SYSTEM - BASIC ENGINE CONTROL SYSTEM....1822
SYSTEM - ENGINE MECHANICAL & OTHER....1823
NORMAL OPERATING CONDITION....1826
Description....1826
FUEL CUT CONTROL (AT NO LOAD AND HIGH ENGINE SPEED)....1826
TORQUE CUT CONTROL (AT HIGH ENGINE OIL TEMPERATURE)....1826
PRECAUTION....1827
PRECAUTIONS....1827
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....1827
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....1827
Precaution for Procedure without Cowl Top Cover....1827
Precautions For Xenon Headlamp Service....1827
On Board Diagnostic (OBD) System of Engine and A/T....1828
General Precautions....1828
PREPARATION....1832
PREPARATION....1832
Special Service Tools....1832
Commercial Service Tools....1832
PERIODIC MAINTENANCE....1834
FUEL PRESSURE....1834
Inspection....1834
FUEL PRESSURE RELEASE....1834
With CONSULT....1834
Without CONSULT....1834
FUEL PRESSURE CHECK....1834
EVAP LEAK CHECK....1835
Inspection....1835
WITH CONSULT....1835
WITHOUT CONSULT....1835
SERVICE DATA AND SPECIFICATIONS (SDS)....1837
SERVICE DATA AND SPECIFICATIONS (SDS)....1837
Idle Speed....1837
Ignition Timing....1837
Calculated Load Value....1837
Mass Air Flow Sensor....1837
em....1838
Table of Contents....1838
VQ37VHR....1840
PRECAUTION....1840
PRECAUTIONS....1840
Precautions for Removing Battery Terminal....1840
Precaution for Procedure without Cowl Top Cover....1840
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....1840
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....1840
Precautions For Engine Service....1841
DISCONNECTING FUEL PIPING....1841
DRAINING ENGINE COOLANT....1841
INSPECTION, REPAIR AND REPLACEMENT....1841
REMOVAL AND DISASSEMBLY....1841
ASSEMBLY AND INSTALLATION....1841
Parts Requiring Angle Tightening....1841
Liquid Gasket....1842
REMOVAL OF LIQUID GASKET SEALING....1842
LIQUID GASKET APPLICATION PROCEDURE....1842
Definitions of Bank Names....1843
PREPARATION....1844
PREPARATION....1844
Special Service Tools....1844
Commercial Service Tools....1845
BASIC INSPECTION....1848
CAMSHAFT VALVE CLEARANCE....1848
Inspection and Adjustment....1848
INSPECTION....1848
Check valve clearance if applicable to the following cases:....1848
CAMSHAFT (EXH) VALVE CLEARANCE ADJUSTMENT....1851
COMPRESSION PRESSURE....1853
Inspection....1853
SYMPTOM DIAGNOSIS....1855
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....1855
NVH Troubleshooting - Engine Noise....1855
Use the Chart Below to Help You Find the Cause of the Symptom....1855
PERIODIC MAINTENANCE....1857
DRIVE BELT ....1857
Exploded View....1857
Checking....1857
Tension Adjustment....1857
Removal and Installation....1857
REMOVAL....1857
INSTALLATION....1858
Inspection....1858
INSPECTION AFTER INSTALLATION....1858
AIR CLEANER FILTER....1859
Removal and Installation....1859
REMOVAL....1859
INSTALLATION....1859
Inspection (Viscous Paper Type)....1859
INSPECTION AFTER REMOVAL....1859
MAINTENANCE INTERVAL....1859
SPARK PLUG....1860
Exploded View....1860
Removal and Installation....1860
REMOVAL....1860
INSTALLATION....1861
Inspection....1861
INSPECTION AFTER REMOVAL....1861
REMOVAL AND INSTALLATION....1862
ENGINE COVER....1862
Exploded View....1862
Removal and Installation....1862
REMOVAL....1862
INSTALLATION....1862
DRIVE BELT AUTO TENSIONER AND IDLER PULLEY....1863
Exploded View....1863
Removal and Installation....1863
REMOVAL....1863
INSTALLATION....1863
AIR CLEANER AND AIR DUCT....1864
Exploded View....1864
Removal and Installation....1864
REMOVAL....1864
INSTALLATION....1865
Inspection....1865
INSPECTION AFTER REMOVAL....1865
INTAKE MANIFOLD COLLECTOR....1866
Exploded View....1866
Removal and Installation....1866
REMOVAL....1866
INSTALLATION....1867
INTAKE MANIFOLD....1869
Exploded View....1869
Removal and Installation....1869
REMOVAL....1869
INSTALLATION....1869
Inspection....1870
INSPECTION AFTER REMOVAL....1870
Surface Distortion....1870
EXHAUST MANIFOLD....1871
Exploded View....1871
Removal and Installation....1871
REMOVAL....1871
INSTALLATION....1872
AIR FUEL RATIO SENSOR 1....1873
Inspection....1873
INSPECTION AFTER REMOVAL....1873
Surface Distortion....1873
FUEL INJECTOR AND FUEL TUBE....1875
Exploded View....1875
Removal and Installation....1875
REMOVAL....1875
INSTALLATION....1877
Inspection....1880
INSPECTION AFTER INSTALLATION....1880
Check for Fuel Leakage....1880
OIL PAN (LOWER)....1881
Exploded View (2WD)....1881
Exploded View (AWD)....1882
Removal and Installation....1882
REMOVAL....1882
INSTALLATION....1883
Inspection....1884
INSPECTION AFTER REMOVAL....1884
INSPECTION AFTER INSTALLATION....1884
IGNITION COIL, SPARK PLUG AND ROCKER COVER....1885
Exploded View....1885
Removal and Installation....1885
REMOVAL....1885
INSTALLATION....1886
TIMING CHAIN....1888
Exploded View....1888
Removal and Installation....1889
REMOVAL....1889
INSTALLATION....1894
Inspection....1903
INSPECTION AFTER REMOVAL....1903
Timing Chain....1903
INSPECTION AFTER INSTALLATION....1903
Inspection for Leakage....1903
OIL SEAL....1905
FRONT OIL SEAL....1905
FRONT OIL SEAL : Removal and Installation....1905
REMOVAL....1905
INSTALLATION....1905
REAR OIL SEAL....1905
REAR OIL SEAL : Removal and Installation....1905
REMOVAL....1905
INSTALLATION....1906
UNIT REMOVAL AND INSTALLATION....1907
ENGINE ASSEMBLY....1907
2WD....1907
2WD : Exploded View....1907
2WD : Removal and Installation....1907
REMOVAL....1908
Outline....1908
Preparation....1908
Engine Room LH....1908
Engine Room RH....1908
Vehicle Inside....1908
Vehicle Underbody....1909
Removal Work....1909
Separation Work....1909
INSTALLATION....1910
2WD : Inspection....1910
INSPECTION AFTER INSTALLATION....1910
Inspection for Leakage....1910
AWD....1911
AWD : Exploded View....1911
AWD : Removal and Installation....1912
REMOVAL....1912
Outline....1912
Preparation....1912
Engine Room LH....1912
Engine Room RH....1913
Vehicle Inside....1913
Vehicle Underbody....1913
Removal Work....1913
Separation Work....1914
INSTALLATION....1914
AWD : Inspection....1915
INSPECTION AFTER INSTALLATION....1915
Inspection for Leaks....1915
UNIT DISASSEMBLY AND ASSEMBLY....1917
ENGINE STAND SETTING....1917
Setting....1917
ENGINE UNIT....1919
Disassembly....1919
Assembly....1919
OIL PAN (UPPER) AND OIL STRAINER....1920
2WD....1920
2WD : Exploded View....1920
2WD : Disassembly and Assembly....1920
REMOVAL....1920
INSTALLATION....1921
2WD : Inspection....1922
INSPECTION AFTER REMOVAL....1922
INSPECTION AFTER INSTALLATION....1922
AWD....1922
AWD : Exploded View....1923
AWD : Disassembly and Assembly....1923
REMOVAL....1923
INSTALLATION....1924
AWD : Inspection....1926
INSPECTION AFTER REMOVAL....1926
INSPECTION AFTER INSTALLATION....1926
REAR TIMING CHAIN CASE....1927
Exploded View....1927
Disassembly and Assembly....1928
DISASSEMBLY....1928
ASSEMBLY....1929
CAMSHAFT....1932
Exploded View....1932
Disassembly and Assembly....1933
DISASSEMBLY....1933
ASSEMBLY....1935
Inspection....1942
INSPECTION AFTER REMOVAL (EXHAUST SIDE)....1942
Camshaft (EXH) Runout....1942
Camshaft (EXH) Cam Height....1942
Camshaft (EXH) Journal Oil Clearance....1942
Camshaft (EXH) End Play....1943
Camshaft Sprocket (EXH) Runout....1943
Valve Lifter (EXH)....1944
Valve Lifter Clearance (EXH)....1944
INSPECTION AFTER REMOVAL (INTAKE SIDE)....1945
Drive Shaft End Play....1945
Camshaft Sprocket (INT) Runout....1945
Valve Lifter (INT)....1945
Valve Lifter Clearance (INT)....1945
VVEL Ladder Assembly....1946
INSPECTION AFTER INSTALLATION....1947
Inspection of Camshaft Sprocket (INT) Oil Groove....1947
Inspection for Leakage....1948
CYLINDER HEAD....1949
Exploded View....1949
Disassembly and Assembly....1950
DISASSEMBLY....1950
ASSEMBLY....1951
Inspection....1955
INSPECTION AFTER DISASSEMBLY....1955
Cylinder Head Bolts Outer Diameter....1955
Cylinder Head Distortion....1956
Valve Dimensions....1956
Valve Guide Clearance....1956
Valve Seat Contact....1957
Valve Spring Squareness....1957
Valve Spring Dimensions and Valve Spring Pressure Load....1957
INSPECTION AFTER INSTALLATION....1957
Inspection for Leakage....1957
CYLINDER BLOCK....1959
Exploded View....1959
Disassembly and Assembly....1960
DISASSEMBLY....1960
ASSEMBLY....1962
Inspection....1968
CRANKSHAFT END PLAY....1968
CONNECTING ROD SIDE CLEARANCE....1968
PISTON TO PISTON PIN OIL CLEARANCE....1969
Piston Pin Hole Diameter....1969
Piston Pin Outer Diameter....1969
Piston to Piston Pin Oil Clearance....1969
PISTON RING SIDE CLEARANCE....1969
PISTON RING END GAP....1970
CONNECTING ROD BEND AND TORSION....1970
CONNECTING ROD BIG END DIAMETER....1970
CONNECTING ROD BUSHING OIL CLEARANCE....1971
Connecting Rod Bushing Inner Diameter....1971
Piston Pin Outer Diameter....1971
Connecting Rod Bushing Oil Clearance....1971
CYLINDER BLOCK DISTORTION....1972
MAIN BEARING HOUSING INNER DIAMETER....1972
PISTON TO CYLINDER BORE CLEARANCE....1973
Cylinder Bore inner Diameter ....1973
Piston Skirt Diameter....1973
Piston-to-Cylinder Bore Clearance....1973
Reboring Cylinder Bore....1973
CRANKSHAFT MAIN JOURNAL DIAMETER....1974
CRANKSHAFT PIN JOURNAL DIAMETER....1974
CRANKSHAFT OUT-OF-ROUND AND TAPER....1974
CRANKSHAFT RUNOUT ....1974
CONNECTING ROD BEARING OIL CLEARANCE....1975
Method by Calculation....1975
Method of Using Plastigage....1975
MAIN BEARING OIL CLEARANCE....1975
Method by Calculation....1975
Method of Using Plastigage....1976
MAIN BEARING CRUSH HEIGHT....1976
CONNECTING ROD BEARING CRUSH HEIGHT....1976
LOWER CYLINDER BLOCK BOLT OUTER DIAMETER....1977
CONNECTING ROD BOLT OUTER DIAMETER....1977
DRIVE PLATE....1977
OIL JET....1977
OIL JET RELIEF VALVE....1977
HOW TO SELECT PISTON AND BEARING....1978
Description....1978
Piston....1978
WHEN NEW CYLINDER BLOCK IS USED....1978
WHEN CYLINDER BLOCK IS REUSED....1978
PISTON SELECTION TABLE....1979
Connecting Rod Bearing....1979
WHEN NEW CONNECTING ROD AND CRANKSHAFT ARE USED....1979
WHEN CONNECTING ROD AND CRANKSHAFT ARE REUSED....1980
CONNECTING ROD BEARING SELECTION TABLE....1980
CONNECTING ROD BEARING GRADE TABLE....1981
UNDERSIZE BEARING USAGE GUIDE....1981
Main Bearing....1982
WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED....1982
WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED....1982
MAIN BEARING SELECTION TABLE....1983
MAIN BEARING GRADE TABLE (ALL JOURNALS)....1983
UNDERSIZE BEARING USAGE GUIDE....1983
SERVICE DATA AND SPECIFICATIONS (SDS)....1984
SERVICE DATA AND SPECIFICATIONS (SDS)....1984
General Specification....1984
GENERAL SPECIFICATIONS....1984
Drive Belt....1984
DRIVE BELT....1984
Spark Plug....1984
SPARK PLUG....1984
Intake Manifold ....1985
INTAKE MANIFOLD....1985
Exhaust Manifold....1985
EXHAUST MANIFOLD....1985
Camshaft....1985
CAMSHAFT (EXH)....1985
CAMSHAFT (INT)....1985
VALVE LIFTER....1986
VALVE CLEARANCE....1986
AVAILABLE VALVE LIFTER....1986
Cylinder Head....1987
CYLINDER HEAD....1987
VALVE DIMENSIONS....1987
VALVE GUIDE....1988
VALVE SEAT....1988
VALVE SPRING....1989
Cylinder Block....1989
CYLINDER BLOCK....1989
AVAILABLE PISTON....1990
PISTON RING....1991
PISTON PIN....1991
CONNECTING ROD....1991
CRANKSHAFT....1992
Main Bearing....1993
MAIN BEARING....1993
UNDERSIZE....1994
MAIN BEARING OIL CLEARANCE....1994
Connecting Rod Bearing....1994
CONNECTING ROD BEARING....1994
UNDERSIZE....1994
CONNECTING ROD BEARING OIL CLEARANCE....1995
ex....1996
Table of Contents....1996
PRECAUTION....1997
PRECAUTIONS....1997
Precautions for Removing Battery Terminal....1997
Removal and Installation....1997
PREPARATION....1998
PREPARATION....1998
Special Service Tool....1998
Commercial Service Tool....1998
PERIODIC MAINTENANCE....1999
EXHAUST SYSTEM....1999
Inspection....1999
REMOVAL AND INSTALLATION....2000
EXHAUST SYSTEM....2000
Exploded View....2000
Removal and Installation....2001
REMOVAL....2001
INSTALLATION....2001
Inspection....2001
INSPECTION AFTER INSTALLATION....2001
exl....2002
Table of Contents....2002
XENON TYPE....2005
BASIC INSPECTION....2005
DIAGNOSIS AND REPAIR WORK FLOW....2005
Work Flow....2005
OVERALL SEQUENCE....2005
DETAILED FLOW....2005
SYSTEM DESCRIPTION....2008
HEADLAMP SYSTEM....2008
System Diagram....2008
System Description....2008
OUTLINE....2008
HEADLAMP BASIC OPERATION ....2008
HEADLAMP HI/LO SWITCHING OPERATION....2008
Component Parts Location....2010
Component Description....2011
AUTO LIGHT SYSTEM....2012
System Diagram....2012
System Description....2012
OUTLINE....2012
AUTO LIGHT FUNCTION....2012
DELAY TIMER FUNCTION....2012
Component Parts Location....2013
Component Description....2014
FRONT FOG LAMP SYSTEM....2015
System Diagram....2015
System Description....2015
OUTLINE....2015
FRONT FOG LAMP OPERATION ....2015
Component Parts Location....2016
Component Description....2016
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM....2017
System Diagram....2017
System Description....2017
OUTLINE....2017
TURN SIGNAL LAMP OPERATION....2017
HAZARD WARNING LAMP OPERATION....2017
TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL SOUND OPERATION....2017
HIGH FLASHER OPERATION....2017
Component Parts Location....2018
Component Description....2018
PARKING, LICENSE PLATE AND TAIL LAMPS SYSTEM....2019
System Diagram....2019
System Description....2019
OUTLINE....2019
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMPS OPERATION....2019
Component Parts Location....2020
Component Description....2020
EXTERIOR LAMP BATTERY SAVER SYSTEM....2021
System Diagram....2021
System Description....2021
OUTLINE....2021
EXTERIOR LAMP BATTERY SAVER ACTIVATION....2021
Component Parts Location....2022
Component Description....2022
DIAGNOSIS SYSTEM (BCM)....2023
COMMON ITEM....2023
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....2023
APPLICATION ITEM....2023
SYSTEM APPLICATION....2023
FREEZE FRAME DATA (FFD)....2023
HEADLAMP....2024
HEADLAMP : CONSULT Function (BCM - HEAD LAMP)....2024
WORK SUPPORT....2024
DATA MONITOR....2025
ACTIVE TEST....2026
FLASHER....2026
FLASHER : CONSULT Function (BCM - FLASHER)....2026
WORK SUPPORT....2026
DATA MONITOR....2027
ACTIVE TEST....2027
DIAGNOSIS SYSTEM (IPDM E/R)....2028
Diagnosis Description....2028
AUTO ACTIVE TEST....2028
Description....2028
Operation Procedure....2028
Inspection in Auto Active Test Mode....2028
Concept of auto active test....2029
Diagnosis chart in auto active test mode....2029
CONSULT Function (IPDM E/R)....2030
APPLICATION ITEM....2030
SELF DIAGNOSTIC RESULT....2030
DATA MONITOR....2030
ACTIVE TEST....2031
DTC/CIRCUIT DIAGNOSIS....2033
POWER SUPPLY AND GROUND CIRCUIT....2033
BCM (BODY CONTROL MODULE)....2033
BCM (BODY CONTROL MODULE) : Diagnosis Procedure....2033
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....2033
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) : Diagnosis Procedure....2033
HEADLAMP (HI) CIRCUIT....2035
Description....2035
Component Function Check....2035
Diagnosis Procedure....2035
HEADLAMP (LO) CIRCUIT....2038
Description....2038
Component Function Check....2038
Diagnosis Procedure....2038
XENON HEADLAMP....2040
Description....2040
OUTLINE....2040
ILLUMINATION PRINCIPLE....2040
PRECAUTIONS FOR TROUBLE DIAGNOSIS....2040
Diagnosis Procedure....2040
FRONT FOG LAMP CIRCUIT....2042
Component Function Check....2042
Diagnosis Procedure....2042
PARKING LAMP CIRCUIT....2044
Component Function Check....2044
Diagnosis Procedure....2044
TURN SIGNAL LAMP CIRCUIT....2046
Description....2046
Component Function Check....2046
Diagnosis Procedure....2046
OPTICAL SENSOR....2049
Description....2049
Component Function Check....2049
Diagnosis Procedure....2049
HAZARD SWITCH....2052
Description....2052
Component Function Check....2052
Diagnosis Procedure....2052
TAIL LAMP CIRCUIT....2054
Component Function Check....2054
Diagnosis Procedure....2054
LICENSE PLATE LAMP CIRCUIT....2056
Component Function Check....2056
Diagnosis Procedure....2056
HEADLAMP SYSTEM....2057
Wiring Diagram - HEADLAMP -....2057
AUTO LIGHT SYSTEM....2062
Wiring Diagram - AUTO LIGHT SYSTEM -....2062
FRONT FOG LAMP SYSTEM....2068
Wiring Diagram - FRONT FOG LAMP -....2068
TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM....2072
Wiring Diagram - TURN AND HAZARD WARNING LAMPS -....2072
PARKING, LICENSE PLATE AND TAIL LAMPS SYSTEM....2077
Wiring Diagram - PARKING LICENSE PLATE AND TAIL LAMPS -....2077
STOP LAMP....2082
Wiring Diagram - STOP LAMP -....2082
BACK-UP LAMP....2084
Wiring Diagram - BACK-UP LAMP -....2084
ECU DIAGNOSIS INFORMATION....2088
BCM (BODY CONTROL MODULE)....2088
Reference Value....2088
VALUES ON THE DIAGNOSIS TOOL....2088
TERMINAL LAYOUT....2093
PHYSICAL VALUES....2093
Wiring Diagram - BCM -....2112
Fail-safe....2125
FAIL-SAFE CONTROL BY DTC....2125
DTC Inspection Priority Chart....2126
DTC Index....2127
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....2130
Reference Value....2130
VALUES ON THE DIAGNOSIS TOOL....2130
TERMINAL LAYOUT....2132
PHYSICAL VALUES....2132
Wiring Diagram - IPDM E/R -....2137
Fail-safe....2140
CAN COMMUNICATION CONTROL....2140
If No CAN Communication Is Available With ECM....2140
If No CAN Communication Is Available With BCM....2141
IGNITION RELAY MALFUNCTION DETECTION FUNCTION....2141
FRONT WIPER CONTROL....2141
STARTER MOTOR PROTECTION FUNCTION....2142
DTC Index....2142
SYMPTOM DIAGNOSIS....2143
EXTERIOR LIGHTING SYSTEM SYMPTOMS....2143
Symptom Table....2143
NORMAL OPERATING CONDITION....2145
Description....2145
XENON HEADLAMP....2145
AUTO LIGHT SYSTEM....2145
BOTH SIDE HEADLAMPS DO NOT SWITCH TO HIGH BEAM....2146
Description....2146
Diagnosis Procedure....2146
BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON....2147
Description....2147
Diagnosis Procedure....2147
PARKING, LICENSE PLATE, SIDE MARKER AND TAIL LAMPS ARE NOT TURNED ON....2148
Description....2148
Diagnosis Procedure....2148
BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON....2149
Description....2149
Diagnosis Procedure....2149
PRECAUTION....2150
PRECAUTIONS....2150
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2150
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2150
Precautions For Xenon Headlamp Service....2150
Precautions for Removing Battery Terminal....2151
PERIODIC MAINTENANCE....2152
HEADLAMP AIMING ADJUSTMENT....2152
Description....2152
PREPARATION BEFORE ADJUSTING....2152
AIMING ADJUSTMENT SCREW....2152
Aiming Adjustment Procedure....2153
FRONT FOG LAMP AIMING ADJUSTMENT....2154
Description....2154
PREPARATION BEFORE ADJUSTING....2154
AIMING ADJUSTMENT SCREW....2154
Aiming Adjustment Procedure....2154
REMOVAL AND INSTALLATION....2156
FRONT COMBINATION LAMP....2156
Exploded View....2156
REMOVAL....2156
DISASSEMBLY....2156
Removal and Installation....2157
REMOVAL....2157
INSTALLATION....2157
Replacement....2157
HEADLAMP BULB....2157
PARKING/FRONT SIDE MARKER LAMP BULB....2157
FRONT TURN SIGNAL LAMP BULB....2157
Disassembly and Assembly....2158
DISASSEMBLY....2158
ASSEMBLY....2158
FRONT FOG LAMP....2159
Exploded View....2159
Removal and Installation....2159
REMOVAL....2159
INSTALLATION....2159
Replacement....2159
FRONT FOG LAMP BULB....2159
OPTICAL SENSOR....2161
Exploded View....2161
Removal and Installation....2161
REMOVAL....2161
INSTALLATION....2161
LIGHTING & TURN SIGNAL SWITCH....2162
Exploded View....2162
HAZARD SWITCH....2163
Exploded View....2163
STEERING ANGLE SENSOR....2164
Removal and Installation....2164
REAR COMBINATION LAMP....2165
Exploded View....2165
Removal and Installation....2165
REMOVAL....2165
INSTALLATION....2165
Replacement....2165
REAR TURN SIGNAL LAMP BULB....2165
HIGH-MOUNTED STOP LAMP....2167
Exploded View....2167
Removal and Installation....2167
REMOVAL....2167
INSTALLATION....2167
BACK-UP LAMP....2168
Exploded View....2168
Removal and Installation....2168
REMOVAL....2168
INSTALLATION....2168
Replacement....2168
BACK-UP LAMP BULB....2168
LICENSE PLATE LAMP....2170
Exploded View....2170
Removal and Installation....2170
REMOVAL....2170
INSTALLATION....2170
Replacement....2170
LICENSE PLATE LAMP BULB....2170
SERVICE DATA AND SPECIFICATIONS (SDS)....2172
SERVICE DATA AND SPECIFICATIONS (SDS)....2172
Bulb Specifications....2172
ext....2173
Table of Contents....2173
SYMPTOM DIAGNOSIS....2175
SQUEAK AND RATTLE TROUBLE DIAGNOSES....2175
Work Flow....2175
CUSTOMER INTERVIEW....2175
DUPLICATE THE NOISE AND TEST DRIVE....2175
CHECK RELATED SERVICE BULLETINS....2176
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....2176
REPAIR THE CAUSE....2176
CONFIRM THE REPAIR....2177
Inspection Procedure....2177
INSTRUMENT PANEL....2177
CENTER CONSOLE....2177
DOORS....2177
TRUNK....2177
SUNROOF/HEADLINING....2178
SEATS....2178
UNDERHOOD....2178
Diagnostic Worksheet....2179
PRECAUTION....2181
PRECAUTIONS....2181
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2181
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2181
Precaution for Procedure without Cowl Top Cover....2181
Precautions For Xenon Headlamp Service....2181
Precautions for Removing Battery Terminal....2182
Precaution for Work....2182
PREPARATION....2183
PREPARATION....2183
Special Service Tools....2183
Commercial Service Tools....2183
REMOVAL AND INSTALLATION....2184
FRONT BUMPER....2184
Exploded View....2184
STANDERD....2184
SPORTS....2185
Removal and Installation....2187
REMOVAL....2187
INSTALLATION....2188
REAR BUMPER....2190
Exploded View....2190
Removal and Installation....2191
REMOVAL....2191
INSTALLATION....2192
FRONT SPOILER....2193
Exploded View....2193
Removal and Installation....2193
REMOVAL....2193
INSTALLATION....2193
FRONT GRILLE....2194
Exploded View....2194
Removal and Installation....2194
REMOVAL....2194
INSTALLATION....2195
COWL TOP....2196
Exploded View....2196
Removal and Installation....2196
REMOVAL....2196
INSTALLATION....2197
FENDER PROTECTOR....2199
FENDER PROTECTOR....2199
FENDER PROTECTOR : Exploded View....2199
FENDER PROTECTOR : Removal and Installation....2199
REMOVAL....2199
INSTALLATION....2200
REAR WHEEL HOUSE PROTECTOR....2200
REAR WHEEL HOUSE PROTECTOR : Exploded View....2200
REAR WHEEL HOUSE PROTECTOR : Removal and Installation....2200
REMOVAL....2200
INSTALLATION....2201
CENTER MUD GUARD....2202
Exploded View....2202
Removal and Installation....2202
REMOVAL....2202
INSTALLATION....2203
FLOOR SIDE FAIRING....2204
Exploded View....2204
Removal and Installation....2204
REMOVAL....2204
ENGINE LOWER COVER....2204
FLOOR UNDER COVER (LH/RH)....2204
REAR DIFFUSER....2204
INSTALLATION....2204
ROOF SIDE MOLDING....2206
Exploded View....2206
Removal and Installation....2206
REMOVAL....2206
INSTALLATION....2206
REMOVAL AND INSTALLATION OF ROOF SIDE MOLDING CLIP....2207
Removal....2207
Installation....2207
DOOR SASH MOLDING....2208
Exploded View....2208
Removal and Installation....2208
FRONT DOOR SASH MOLDING....2208
Removal....2208
Installation....2209
REAR DOOR SUSH MOLDING....2209
Removal....2209
Installation....2209
DOOR OUTSIDE MOLDING....2210
Exploded View....2210
Removal and Installation....2210
REMOVAL....2210
FRONT DOOR OUTSIDE MOLDING....2210
REAR DOOR OUTSIDE MOLDING....2211
INSTALLATION....2211
DOOR PARTING SEAL....2212
Exploded View....2212
Removal and Installation....2212
REMOVAL....2212
FRONT DOOR PARTING SEAL....2212
REAR DOOR PARTING SEAL....2212
INSTALLATION....2212
TRUNK LID FINISHER....2213
Exploded View....2213
Removal and Installation....2213
REMOVAL....2213
INSTALLATION....2214
REAR SPOILER....2215
Exploded View....2215
Removal and Installation....2215
REMOVAL....2215
INSTALLATION....2215
fax....2216
Table of Contents....2216
2WD....2218
SYMPTOM DIAGNOSIS....2218
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....2218
NVH Troubleshooting Chart....2218
PRECAUTION....2219
PRECAUTIONS....2219
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2219
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2219
Precautions for Removing Battery Terminal....2219
PREPARATION....2220
PREPARATION....2220
Commercial Service Tool....2220
PERIODIC MAINTENANCE....2221
FRONT WHEEL HUB AND KNUCKLE....2221
Inspection....2221
MOUNTING INSPECTION....2221
WHEEL BEARING INSPECTION....2221
REMOVAL AND INSTALLATION....2222
FRONT WHEEL HUB AND KNUCKLE....2222
Exploded View....2222
Removal and Installation....2222
REMOVAL....2222
Wheel Hub and Bearing Assembly....2222
Steering Knuckle....2222
INSTALLATION....2223
Inspection....2223
INSPECTION AFTER REMOVAL....2223
Ball Joint Inspection....2223
INSPECTION AFTER INSTALLATION....2223
SERVICE DATA AND SPECIFICATIONS (SDS)....2224
SERVICE DATA AND SPECIFICATIONS (SDS)....2224
Wheel Bearing....2224
AWD....2225
SYMPTOM DIAGNOSIS....2225
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....2225
NVH Troubleshooting Chart....2225
PRECAUTION....2226
PRECAUTIONS....2226
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2226
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2226
Precautions for Drive Shaft....2226
Precautions for Removing Battery Terminal....2227
PREPARATION....2228
PREPARATION....2228
Special Service Tool....2228
Commercial Service Tool....2229
PERIODIC MAINTENANCE....2230
FRONT WHEEL HUB AND KNUCKLE....2230
Inspection....2230
MOUNTING INSPECTION....2230
WHEEL BEARING INSPECTION....2230
FRONT DRIVE SHAFT....2231
Inspection....2231
REMOVAL AND INSTALLATION....2232
FRONT WHEEL HUB AND KNUCKLE....2232
Exploded View....2232
Removal and Installation....2232
REMOVAL....2232
Wheel Hub and Bearing Assembly....2232
Steering Knuckle....2233
INSTALLATION....2233
Inspection....2233
INSPECTION AFTER REMOVAL....2233
Ball Joint Inspection....2233
INSPECTION AFTER INSTALLATION....2233
FRONT DRIVE SHAFT BOOT....2234
Exploded View....2234
Replacement....2234
WHEEL SIDE....2234
FRONT DRIVE SHAFT....2238
Exploded View....2238
REMOVAL....2238
DISASSEMBLY....2238
Removal and Installation....2239
REMOVAL....2239
Left Side....2239
Right Side....2239
INSTALLATION....2239
Left Side....2239
Right Side....2239
Disassembly and Assembly....2239
DISASSEMBLY....2239
Front Final Drive Side....2239
Wheel Side....2240
ASSEMBLY....2240
Front Final Drive Side....2240
Wheel Side....2242
Inspection....2242
INSPECTION AFTER REMOVAL....2242
INSPECTION AFTER DISASSEMBLY....2243
Shaft....2243
Joint Sub-Assembly (Wheel Side)....2243
Housing and Spider assembly (Front Final Drive side)....2243
SERVICE DATA AND SPECIFICATIONS (SDS)....2244
SERVICE DATA AND SPECIFICATIONS (SDS)....2244
Wheel Bearing....2244
Drive Shaft....2244
fl....2245
Table of Contents....2245
PRECAUTION....2246
PRECAUTIONS....2246
Precautions for Removing Battery Terminal....2246
General Precautions....2246
PREPARATION....2247
PREPARATION....2247
Commercial Service Tools....2247
PERIODIC MAINTENANCE....2248
FUEL SYSTEM....2248
Inspection....2248
Quick Connector....2248
REMOVAL AND INSTALLATION....2249
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY....2249
Exploded View....2249
REMOVAL....2249
DISASSEMBLY....2249
Removal and Installation....2250
REMOVAL....2250
INSTALLATION....2252
Disassembly and Assembly....2253
DISASSEMBLY....2253
ASSEMBLY....2253
Inspection....2254
INSPECTION AFTER INSTALLATION....2254
FUEL TANK....2255
Exploded View....2255
Removal and Installation....2255
REMOVAL....2255
INSTALLATION....2256
Inspection....2257
INSPECTION AFTER INSTALLATION....2257
EVAP CANISTER....2258
Exploded View....2258
Hydraulic Layout....2259
Removal and Installation....2260
REMOVAL....2260
INSTALLATION....2260
DISASSEMBLY....2261
ASSEMBLY....2261
Inspection....2261
SERVICE DATA AND SPECIFICATIONS (SDS)....2262
SERVICE DATA AND SPECIFICATIONS (SDS)....2262
Fuel Tank....2262
Standard and Limit....2262
fsu....2263
Table of Contents....2263
2WD....2265
SYMPTOM DIAGNOSIS....2265
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....2265
NVH Troubleshooting Chart....2265
PRECAUTION....2266
PRECAUTIONS....2266
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2266
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2266
Precaution for Procedure without Cowl Top Cover....2266
Precautions for Suspension....2266
Precautions for Removing Battery Terminal....2267
PREPARATION....2268
PREPARATION....2268
Special Service Tool....2268
Commercial Service Tool....2268
PERIODIC MAINTENANCE....2269
FRONT SUSPENSION ASSEMBLY....2269
Inspection....2269
COMPONENT PART....2269
Ball Joint Axial End Play....2269
SHOCK ABSORBER....2269
WHEEL ALIGNMENT....2270
Inspection....2270
DESCRIPTION....2270
PRELIMINARY CHECK....2270
GENENRAL INFORMATION AND RECOMMENDATIONS....2270
ALIGNMENT PROCESS....2270
Adjustment....2270
TOE-IN....2270
REMOVAL AND INSTALLATION....2272
FRONT COIL SPRING AND SHOCK ABSORBER....2272
Exploded View....2272
Removal and Installation....2273
REMOVAL....2273
INSTALLATION....2273
Disassembly and Assembly....2273
DISASSEMBLY....2273
ASSEMBLY....2274
Inspection....2275
INSPECTION AFTER DISASSEMBLY....2275
Shock Absorber....2275
Shock Absorber Mounting Bracket and Rubber Parts Inspection....2275
Coil Spring....2275
INSPECTION AFTER INSTALLATION....2276
Disposal....2276
TRANSVERSE LINK....2277
Exploded View....2277
Removal and Installation....2278
REMOVAL....2278
INSTALLATION....2278
Inspection....2278
INSPECTION AFTER REMOVAL....2278
Appearance....2278
Ball Joint Inspection....2278
Swing Torque Inspection....2278
Rotating Torque Inspection....2278
Axial End Play Inspection....2279
INSPECTION AFTER INSTALLATION....2279
UPPER LINK....2280
Exploded View....2280
Removal and Installation....2281
REMOVAL....2281
INSTALLATION....2281
Inspection....2281
INSPECTION AFTER REMOVAL....2281
Appearance....2281
Ball Joint Inspection....2281
Swing Torque Inspection....2281
Axial End Play Inspection....2281
INSPECTION AFTER INSTALLATION....2281
FRONT STABILIZER....2282
Exploded View....2282
Removal and Installation....2283
REMOVAL....2283
INSTALLATION....2283
Inspection....2283
INSPECTION AFTER REMOVAL....2283
UNIT REMOVAL AND INSTALLATION....2284
FRONT SUSPENSION MEMBER....2284
Exploded View....2284
Removal and Installation....2285
REMOVAL....2285
INSTALLATION....2285
Inspection....2285
INSPECTION AFTER REMOVAL....2285
INSPECTION AFTER INSTALLATION....2285
SERVICE DATA AND SPECIFICATIONS (SDS)....2286
SERVICE DATA AND SPECIFICATIONS (SDS)....2286
Wheel Alignment....2286
Ball Joint....2286
Wheelarch Height....2286
AWD....2288
SYMPTOM DIAGNOSIS....2288
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....2288
NVH Troubleshooting Chart....2288
PRECAUTION....2289
PRECAUTIONS....2289
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2289
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2289
Precaution for Procedure without Cowl Top Cover....2289
Precautions for Suspension....2289
Precautions for Removing Battery Terminal....2290
PREPARATION....2291
PREPARATION....2291
Special Service Tool....2291
Commercial Service Tool....2291
PERIODIC MAINTENANCE....2292
FRONT SUSPENSION ASSEMBLY....2292
Inspection....2292
COMPONENT PART....2292
Ball Joint Axial End Play....2292
SHOCK ABSORBER....2292
WHEEL ALIGNMENT....2293
Inspection....2293
DESCRIPTION....2293
PRELIMINARY CHECK....2293
GENENRAL INFORMATION AND RECOMMENDATIONS....2293
ALIGNMENT PROCESS....2293
Adjustment....2293
TOE-IN....2293
REMOVAL AND INSTALLATION....2295
FRONT COIL SPRING AND SHOCK ABSORBER....2295
Exploded View....2295
Removal and Installation....2296
REMOVAL....2296
INSTALLATION....2296
Disassembly and Assembly....2296
DISASSEMBLY....2296
ASSEMBLY....2297
Inspection....2299
INSPECTION AFTER DISASSEMBLY....2299
Shock Absorber....2299
Shock Absorber Mounting Bracket and Rubber Parts Inspection....2299
Coil Spring....2299
INSPECTION AFTER INSTALLATION....2299
Disposal....2299
TRANSVERSE LINK....2300
Exploded View....2300
Removal and Installation....2301
REMOVAL....2301
INSTALLATION....2301
Inspection....2301
INSPECTION AFTER REMOVAL....2301
Appearance....2301
Ball Joint Inspection....2301
Swing Torque Inspection....2301
Rotating Torque Inspection....2301
Axial End Play Inspection....2302
INSPECTION AFTER INSTALLATION....2302
UPPER LINK....2303
Exploded View....2303
Removal and Installation....2304
REMOVAL....2304
INSTALLATION....2304
Inspection....2304
INSPECTION AFTER REMOVAL....2304
Appearance....2304
Ball Joint Inspection....2304
Swing Torque Inspection....2304
Axial End Play Inspection....2304
INSPECTION AFTER INSTALLATION....2304
FRONT STABILIZER....2305
Exploded View....2305
Removal and Installation....2306
REMOVAL....2306
INSTALLATION....2306
Inspection....2306
INSPECTION AFTER REMOVAL....2306
UNIT REMOVAL AND INSTALLATION....2307
FRONT SUSPENSION MEMBER....2307
Exploded View....2307
Removal and Installation....2308
REMOVAL....2308
INSTALLATION....2308
Inspection....2308
INSPECTION AFTER REMOVAL....2308
INSPECTION AFER INSTALLATION....2308
SERVICE DATA AND SPECIFICATIONS (SDS)....2309
SERVICE DATA AND SPECIFICATIONS (SDS)....2309
Wheel Alignment....2309
Ball Joint....2309
Wheelarch Height....2309
fwd....2311
QUICK REFERENCE INDEX....2311
FOREWORD....2312
QUICK REFERENCE CHART....2314
A: GENERAL INFORMATION....2311
B: ENGINE....2311
C: ELECTRIC POWER TRAIN....2311
D: TRANSMISSION & DRIVELINE....2311
E: SUSPENSION....2311
F: BRAKES....2311
G: STEERING....2311
H: RESTRAINTS....2311
I: VENTILATION, HEATER & AIR CONDITIONER....2311
J: BODY INTERIOR....2311
K: BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY....2311
L: DRIVER CONTROLS....2311
M: ELECTRICAL & POWER CONTROL....2311
N: DRIVER INFORMATION & MULTIMEDIA....2311
O: CRUISE CONTROL & DRIVER ASSISTANCE....2311
P: MAINTENANCE....2311
Comment Sheet....2313
gi....2317
Table of Contents....2317
HOW TO USE THIS MANUAL....2319
HOW TO USE THIS MANUAL....2319
Description....2319
Terms....2319
Units....2319
Contents....2319
Relation between Illustrations and Descriptions....2320
Components....2320
SYMBOLS....2321
HOW TO FOLLOW TROUBLE DIAGNOSES....2322
Description....2322
How to Follow Test Groups in Trouble Diagnosis....2322
Key to Symbols Signifying Measurements or Procedures....2323
HOW TO READ WIRING DIAGRAMS....2325
Connector Symbols....2325
Sample/Wiring Diagram -Example-....2326
SWITCH POSITIONS ....2327
MULTIPLE SWITCH....2327
Connector Information....2328
HOW TO USE CONNECTOR INFORMATION....2328
ABBREVIATIONS....2330
Abbreviation List....2330
TIGHTENING TORQUE OF STANDARD BOLTS....2335
Description....2335
Tightening Torque Table (New Standard Included)....2335
PREVIOUS STANDARD....2335
NEW STANDARD BASED ON ISO....2336
DISCRIMINATION OF BOLTS AND NUTS....2337
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS....2338
Recommended Chemical Products and Sealants....2338
VEHICLE INFORMATION....2339
IDENTIFICATION INFORMATION....2339
Model Variation....2339
Information About Identification or Model Code....2339
IDENTIFICATION NUMBER....2339
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT....2340
CERTIFICATION LABEL....2340
ENGINE SERIAL NUMBER ....2340
VQ37VHR....2340
AUTOMATIC TRANSMISSION NUMBER ....2340
Dimensions....2341
Wheels & Tires....2341
PRECAUTION....2342
PRECAUTIONS....2342
Description....2342
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2342
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2342
Precaution for Procedure without Cowl Top Cover....2342
Precautions For Xenon Headlamp Service....2342
Precautions for Removing Battery Terminal....2343
General Precautions....2343
Three Way Catalyst....2345
Multiport Fuel Injection System or Engine Control System....2345
Hoses....2345
HOSE REMOVAL AND INSTALLATION....2345
HOSE CLAMPING....2345
Engine Oils....2346
HEALTH PROTECTION PRECAUTIONS ....2346
ENVIRONMENTAL PROTECTION PRECAUTIONS ....2346
Air Conditioning....2346
Fuel....2347
LIFTING POINT....2348
Commercial Service Tools....2348
Garage Jack and Safety Stand and 2-Pole Lift....2348
Board-On Lift....2349
TOW TRUCK TOWING....2350
Tow Truck Towing....2350
2WD MODELS....2350
AWD MODELS....2351
Vehicle Recovery (Freeing a Stuck Vehicle)....2351
FRONT....2351
REAR....2351
AUTOMATIC TRANSMISSION....2351
BASIC INSPECTION....2353
SERVICE INFORMATION FOR ELECTRICAL INCIDENT....2353
Work Flow....2353
WORK FLOW....2353
Control Units and Electrical Parts....2353
PRECAUTIONS....2353
How to Check Terminal....2354
CONNECTOR AND TERMINAL PIN KIT....2354
HOW TO PROBE CONNECTORS....2355
Probing from Harness Side ....2355
Probing from Terminal Side ....2355
How to Check Enlarged Contact Spring of Terminal....2356
Waterproof Connector Inspection ....2357
Terminal Lock Inspection ....2357
Intermittent Incident....2357
DESCRIPTION....2357
VEHICLE VIBRATION....2358
Connector & Harness....2358
Hint....2358
Sensor & Relay....2358
Engine Compartment....2358
Behind the Instrument Panel....2358
Under Seating Areas....2358
HEAT SENSITIVE....2359
FREEZING ....2359
WATER INTRUSION....2359
ELECTRICAL LOAD ....2359
COLD OR HOT START UP ....2359
Circuit Inspection....2360
DESCRIPTION ....2360
TESTING FOR “OPENS” IN THE CIRCUIT....2360
Continuity Check Method....2360
Voltage Check Method....2360
TESTING FOR “SHORTS” IN THE CIRCUIT....2361
Resistance Check Method....2361
Voltage Check Method....2361
GROUND INSPECTION ....2361
VOLTAGE DROP TESTS ....2362
Measuring Voltage Drop - Accumulated Method....2362
Measuring Voltage Drop - Step-by-Step....2363
CONTROL UNIT CIRCUIT TEST ....2363
CASE 1....2363
CASE 2....2364
CONSULT/GST CHECKING SYSTEM....2365
Description....2365
CONSULT Function and System Application*1....2365
FUNCTION....2365
SYSTEM APPLICATION*1....2365
CONSULT/GST Data Link Connector (DLC) Circuit....2366
INSPECTION PROCEDURE....2366
Wiring Diagram - CONSULT/GST CHECKING SYSTEM -....2367
INSPECTION AND ADJUSTMENT....2372
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL....2372
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection....2372
gw....2373
Table of Contents....2373
SYMPTOM DIAGNOSIS....2374
SQUEAK AND RATTLE TROUBLE DIAGNOSES....2374
Work Flow....2374
CUSTOMER INTERVIEW....2374
DUPLICATE THE NOISE AND TEST DRIVE....2374
CHECK RELATED SERVICE BULLETINS....2375
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....2375
REPAIR THE CAUSE....2375
CONFIRM THE REPAIR....2376
Inspection Procedure....2376
INSTRUMENT PANEL....2376
CENTER CONSOLE....2376
DOORS....2376
TRUNK....2376
SUNROOF/HEADLINING....2377
SEATS....2377
UNDERHOOD....2377
Diagnostic Worksheet....2378
PRECAUTION....2380
PRECAUTIONS....2380
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2380
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2380
Precaution for Procedure without Cowl Top Cover....2380
Handling for Adhesive and Primer....2380
Precautions for Removing Battery Terminal....2381
PREPARATION....2382
PREPARATION....2382
Special Service Tools....2382
Commercial Service Tools....2382
REMOVAL AND INSTALLATION....2383
WINDSHIELD GLASS....2383
Exploded View....2383
Removal and Installation....2383
REMOVAL....2383
INSTALLATION....2384
Inspection....2384
REPAIRING WATER LEAKAGE FOR WINDSHIELD GLASS....2384
REAR WINDOW GLASS....2385
Exploded View....2385
Removal and Installation....2385
REMOVAL....2385
INSTALLATION....2386
Inspection....2386
REPAIRING WATER LEAKAGE FOR REAR WINDOW GLASS....2386
FRONT DOOR GLASS....2387
Exploded View....2387
Removal and Installation....2387
REMOVAL....2387
INSTALLATION....2388
Inspection and Adjustment....2388
SYSTEM INITIALIZATION....2388
Initialization....2388
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM....2388
FITTING INSPECTION....2388
FRONT REGULATOR....2389
Exploded View....2389
Removal and Installation....2389
REMOVAL....2389
INSTALLATION....2389
Disassembly and Assembly....2389
DISASSEMBLY....2389
ASSEMBLY....2390
Inspection and Installation....2390
Inspection after Removal....2390
SYSTEM INITIALIZATION....2390
Initialization....2390
FITTING INSPECTION....2390
REAR DOOR GLASS....2391
Exploded View....2391
Removal and Installation....2391
REMOVAL....2391
INSTALLATION....2392
Inspection and Adjustment....2392
SYSTEM INITIALIZATION OF ANTI-PINCH SYSTEM....2392
Initialization....2392
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM....2392
FITTING INSPECTION....2393
REAR REGULATOR....2394
Exploded View....2394
Removal and Installation....2394
REMOVAL....2394
INSTALLATION....2394
Disassembly and Assembly....2395
DISASSEMBLY....2395
ASSEMBLY....2395
Inspection and Adjustment....2395
Inspection after Removal....2395
SYSTEM INITIALIZATION OF THE ANTI-PINCH SYSTEM....2395
Initialization....2395
FITTING INSPECTION....2395
ha....2396
Table of Contents....2396
BASIC INSPECTION....2398
DIAGNOSIS AND REPAIR WORKFLOW....2398
Work Flow....2398
DETAILED FLOW....2398
SYSTEM DESCRIPTION....2399
REFRIGERATION SYSTEM....2399
System Diagram....2399
System Description....2399
REFRIGERANT CYCLE....2399
Refrigerant Flow....2399
Freeze Protection....2399
REFRIGERANT SYSTEM PROTECTION....2399
Refrigerant Pressure Sensor....2399
Pressure Relief Valve....2399
Component Parts Location....2400
ENGINE COMPERTMET....2400
PASSENGER COMPERTMENT....2400
Component Description....2401
SYMPTOM DIAGNOSIS....2402
REFRIGERATION SYSTEM SYMPTOMS....2402
Trouble Diagnosis For Unusual Pressure....2402
Symptom Table....2402
COMPRESSOR SYSTEM SYMPTOMS....2405
Symptom Table....2405
PRECAUTION....2406
PRECAUTIONS....2406
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2406
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2406
Precaution for Procedure without Cowl Top Cover....2406
Precautions for Removing Battery Terminal....2407
Working with HFC-134a (R-134a)....2407
CONTAMINATED REFRIGERANT....2407
General Refrigerant Precaution....2407
Refrigerant Connection....2408
ABOUT ONE-TOUCH JOINT....2408
Description....2408
Component Parts....2408
Functions Of Component Parts....2408
Removal....2409
Installation....2409
O-RING AND REFRIGERANT CONNECTION....2410
O-Ring Part Numbers and Specifications....2410
Service Equipment....2412
RECOVERY/RECYCLING RECHARGING EQUIPMENT....2412
ELECTRICAL LEAK DETECTOR....2412
VACUUM PUMP....2412
MANIFOLD GAUGE SET....2412
SERVICE HOSES....2412
SERVICE COUPLERS....2412
REFRIGERANT WEIGHT SCALE....2413
CHARGING CYLINDER....2413
COMPRESSOR....2414
General Precautions....2414
LEAK DETECTION DYE....2415
General Precautions....2415
IDENTIFICATION....2415
IDENTIFICATION LABEL FOR VEHICLE....2415
PREPARATION....2416
PREPARATION....2416
Special Service Tool....2416
Commercial Service Tool....2419
Sealant or/and Lubricant....2419
PERIODIC MAINTENANCE....2420
REFRIGERANT....2420
Collection and Charge....2420
SETTING OF SERVICE TOOLS AND EQUIPMENT....2420
Discharging Refrigerant....2420
Evacuating System and Charging Refrigerant....2420
Procedure....2420
LUBRICANT....2424
Description....2424
MAINTENANCE OF LUBRICANT QUANTITY....2424
LUBRICANT....2424
Adjustment....2424
LUBRICANT RETURN OPERATION....2424
Lubricant Adjusting Procedure for Components Replacement Except Compressor....2424
Lubricant Adjusting Procedure for Compressor Replacement....2425
REFRIGERATION SYSTEM....2427
Inspection....2427
Performance Chart....2427
TEST CONDITION....2427
TEST READING....2427
Refrigerant Leakages....2428
FLUORESCENT LEAK DETECTOR....2429
Inspection....2429
CHECKING SYSTEM FOR LEAKAGES USING THE FLUORESCENT LEAK DETECTOR....2429
DYE INJECTION....2429
ELECTRICAL LEAK DETECTOR....2430
Inspection....2430
PRECAUTIONS FOR HANDLING LEAK DETECTOR....2430
CHECKING PROCEDURE....2430
REMOVAL AND INSTALLATION....2433
COMPRESSOR....2433
Exploded View....2433
REMOVAL....2433
DISASSEMBLY....2433
COMPRESSOR....2433
COMPRESSOR : Removal and Installation....2433
REMOVAL....2433
INSTALLATION....2434
MAGNET CLUTCH....2434
MAGNET CLUTCH : Removal and Installation of Compressor Clutch....2434
REMOVAL....2434
Overhaul....2434
INSTALLATION....2435
Break-in Operation....2435
Inspection....2435
CHECK DISC TO PULLEY CLEARANCE....2435
COOLER PIPE AND HOSE....2436
Exploded View....2436
LOW-PRESSURE FLEXIBLE HOSE AND PIPE 2....2436
LOW-PRESSURE FLEXIBLE HOSE AND PIPE 2 : Removal and Installation....2436
REMOVAL....2436
INSTALLATION....2437
HIGH-PRESSURE FLEXIBLE HOSE....2438
HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation....2438
REMOVAL....2438
INSTALLATION....2438
HIGH-PRESSURE PIPE 1....2439
HIGH-PRESSURE PIPE 1 : Removal and Installation....2439
REMOVAL....2439
INSTALLATION....2439
LOW-PRESSURE PIPE 1 AND HIGH-PRESSURE PIPE 2....2440
LOW-PRESSURE PIPE 1 AND HIGH-PRESSURE PIPE 2 : Removal and Installation....2440
REMOVAL....2440
INSTALLATION....2441
CONDENSER....2442
Exploded View....2442
CONDENSER....2442
CONDENSER : Removal and Installation....2442
REMOVAL....2442
INSTALLATION....2442
CONDENSER PIPE ASSEMBLY....2442
CONDENSER PIPE ASSEMBLY : Removal and Installation....2442
REMOVAL....2442
INSTALLATION....2443
LIQUID TANK....2443
LIQUID TANK : Removal and Installation....2443
REMOVAL....2443
INSTALLATION....2444
REFRIGERANT PRESSURE SENSOR....2444
REFRIGERANT PRESSURE SENSOR : Removal and Installation....2444
REMOVAL....2444
INSTALLATION....2444
HEATER & COOLING UNIT ASSEMBLY....2445
Exploded View....2445
REMOVAL....2445
DISASSEMBLY....2445
HEATER & COOLING UNIT ASSEMBLY....2447
HEATER & COOLING UNIT ASSEMBLY : Removal and Installation....2447
REMOVAL....2447
INSTALLATION....2448
HEATER CORE....2448
HEATER CORE : Removal and Installation....2448
REMOVAL....2448
INSTALLATION....2449
EVAPORATOR....2449
EVAPORATOR : Removal and Installation....2449
REMOVAL....2449
INSTALLATION....2449
EXPANSION VALVE....2450
EXPANSION VALVE : Removal and Installation....2450
REMOVAL....2450
INSTALLATION....2450
SERVICE DATA AND SPECIFICATIONS (SDS)....2451
SERVICE DATA AND SPECIFICATIONS (SDS)....2451
Compressor....2451
Lubricant....2451
Refrigerant....2451
Engine Idling Speed....2451
Belt Tension....2451
hac....2452
Table of Contents....2452
AUTOMATIC AIR CONDITIONING....2454
BASIC INSPECTION....2454
DIAGNOSIS AND REPAIR WORK FLOW....2454
Work Flow....2454
OVERALL SEQUENCE....2454
DETAILED FLOW....2454
INSPECTION AND ADJUSTMENT....2457
Description & Inspection....2457
DESCRIPTION....2457
INSPECTION PROCEDURE....2457
Temperature Setting Trimmer....2458
DESCRIPTION....2458
Foot Position Setting Trimmer....2459
DESCRIPTION....2459
Inlet Port Memory Function....2460
DESCRIPTION....2460
SYSTEM DESCRIPTION....2461
COMPRESSOR CONTROL FUNCTION....2461
Description....2461
PRINCIPLE OF OPERATION....2461
Functional Circuit Diagram....2461
Functional Initial Inspection Chart....2461
Fail-safe....2461
FAIL-SAFE FUNCTION....2461
Component Part Location....2462
ENGINE COMPARTMENT....2462
PASSENGER COMPARTMENT....2463
Component Description....2464
AUTOMATIC AIR CONDITIONING SYSTEM....2466
System Diagram....2466
CONTROL SYSTEM....2466
System Description....2466
CONTROL OPERATION....2466
Display Screen....2466
Preset Switch....2467
MODE Switch....2467
Temperature Control Dial (Potentio Temperature Control) (Driver Side) ....2467
Temperature Control Dial (Potentio Temperature Control) (Passenger Side) ....2467
AUTO Switch ....2467
Defroster (DEF) Switch....2467
A/C Switch....2467
FAN Switches....2467
OFF Switch....2467
Rear Window Defogger Switch....2467
Intake Switch....2468
DUAL Switch....2468
DISCHARGE AIR FLOW....2469
SWITCHES AND THEIR CONTROL FUNCTION....2470
AIR CONDITIONING LAN CONTROL SYSTEM....2471
SYSTEM CONSTRUCTION....2471
Operation....2472
Transmission Data and Transmission Order....2472
Component Part Location....2473
ENGINE COMPARTMENT....2473
PASSENGER COMPARTMENT....2474
Component Description....2475
CAN COMMUNICATION SYSTEM....2477
System Description....2477
MODE DOOR CONTROL SYSTEM....2478
System Diagram....2478
System Description....2478
SYSTEM OPERATION....2478
Door Motor Circuit....2478
Mode Door Control Specification....2478
AIR MIX DOOR CONTROL SYSTEM....2480
System Diagram....2480
System Description....2480
SYSTEM OPERATION....2480
Door Motor Circuit....2480
Air Mix Door Control Specification....2480
INTAKE DOOR CONTROL SYSTEM....2482
System Diagram....2482
System Description....2482
SYSTEM OPERATION....2482
Door Motor Circuit....2482
Intake Door Control Specification....2482
BLOWER MOTOR CONTROL SYSTEM....2484
System Diagram....2484
System Description....2484
SYSTEM OPERATION....2484
Automatic Mode....2484
Starting Fan Speed Control....2484
Fan speed Compensation....2484
Fan Speed Control Specification....2485
MAGNET CLUTCH CONTROL SYSTEM....2486
System Diagram....2486
System Description....2486
SYSTEM OPERATION....2486
Compressor Protection Control....2486
Low Temperature Protection Control....2486
DIAGNOSIS SYSTEM (UNIFIED METER & A/C AMP.)....2488
Diagnosis Description....2488
SELF-DIAGNOSIS SYSTEM....2488
OPERATION PROCEDURE....2488
CONFORMATION METHOD....2488
DTC/CIRCUIT DIAGNOSIS....2493
POWER SUPPLY AND GROUND CIRCUIT....2493
UNIFIED METER AND A/C AMP...2493
UNIFIED METER AND A/C AMP. : Diagnosis Procedure....2493
UNIFIED METER AND A/C AMP...2494
Description....2494
COMPONENT DESCRIPTION....2494
Unified Meter and A/C Amp. (Automatic Amplifier)....2494
Component Function Check....2494
Diagnosis Procedure....2494
MODE DOOR MOTOR....2495
Description....2495
COMPONENT DESCRIPTION....2495
Mode Door Motor....2495
Component Function Check....2495
Diagnosis Procedure....2495
AIR MIX DOOR MOTOR....2497
Description....2497
COMPONENT DESCRIPTION....2497
Air Mix Door Motor....2497
Component Function Check....2497
DRIVER SIDE....2497
PASSENGER SIDE....2497
Diagnosis Procedure....2498
INTAKE DOOR MOTOR....2500
Description....2500
COMPONENT DESCRIPTION....2500
Intake Door Motor....2500
Component Function Check....2500
Diagnosis Procedure....2500
BLOWER MOTOR....2502
Description....2502
COMPONENT DESCRIPTION....2502
Brush-less Motor....2502
Component Function Check....2502
Diagnosis Procedure....2502
Component Inspection....2504
MAGNET CLUTCH....2506
Description....2506
Component Function Check....2506
Diagnosis Procedure....2506
ECV (ELECTRICAL CONTROL VALVE)....2508
Description....2508
Diagnosis Procedure....2508
AMBIENT SENSOR....2510
Description....2510
COMPONENT DESCRIPTION....2510
Ambient Sensor....2510
AMBIENT TEMPERATURE INPUT PROCESS....2510
Component Function Check....2510
Diagnosis Procedure....2510
Component Inspection....2511
IN-VEHICLE SENSOR....2513
Description....2513
COMPONENT DESCRIPTION....2513
In-vehicle Sensor....2513
Aspirator....2513
Component Function Check....2513
Diagnosis Procedure....2513
Component Inspection....2514
SUNLOAD SENSOR....2516
Description....2516
COMPONENT DESCRIPTION....2516
Sunload Sensor....2516
SUNLOAD INPUT PROCESS....2516
Component Function Check....2516
Diagnosis Procedure....2516
Component Inspection....2517
INTAKE SENSOR....2519
Description....2519
COMPONENT DESCRIPTION....2519
Intake Sensor....2519
Component Function Check....2519
Diagnosis Procedure....2519
Component Inspection....2520
ECU DIAGNOSIS INFORMATION....2521
UNIFIED METER AND A/C AMP...2521
Reference Value....2521
TERMINAL LAYOUT....2521
PHYSICAL VALUES....2521
Wiring Diagram - AUTOMATIC AIR CONDITIONING SYSTEM -....2523
Fail-safe....2530
FAIL-SAFE FUNCTION....2530
ECM....2532
Reference Value....2532
VALUES ON THE DIAGNOSIS TOOL....2532
TERMINAL LAYOUT....2537
PHYSICAL VALUES....2537
SYMPTOM DIAGNOSIS....2549
AUTOMATIC AIR CONDITIONING SYSTEM....2549
Diagnosis Chart By Symptom....2549
INSUFFICIENT COOLING....2550
Description....2550
Inspection procedure....2550
INSUFFICIENT HEATING....2552
Description....2552
Inspection procedure....2552
NOISE....2554
Description....2554
Inspection procedure....2554
SELF-DIAGNOSIS CANNOT BE PERFORMED....2556
Description....2556
Inspection procedure....2556
MEMORY FUNCTION DOES NOT OPERATE....2557
Description....2557
Inspection procedure....2557
PRECAUTION....2558
PRECAUTIONS....2558
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2558
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2558
Precautions for Removing Battery Terminal....2558
REMOVAL AND INSTALLATION....2559
PRESET SWITCH....2559
Exploded View....2559
Removal and Installation....2559
REMOVAL....2559
INSTALLATION....2559
UNIFIED METER AND A/C AMP...2560
Exploded View....2560
Removal and Installation....2560
REMOVAL....2560
INSTALLATION....2560
AMBIENT SENSOR....2561
Exploded View....2561
Removal and Installation....2561
REMOVAL....2561
INSTALLATION....2561
IN-VEHICLE SENSOR....2562
Exploded View....2562
Removal and Installation....2562
REMOVAL....2562
INSTALLATION....2562
SUNLOAD SENSOR....2563
Exploded View....2563
Removal and Installation....2563
REMOVAL....2563
INSTALLATION....2563
INTAKE SENSOR....2564
Exploded View....2564
Removal and Installation....2564
REMOVAL....2564
INSTALLATION....2564
REFRIGERANT PRESSURE SENSOR....2565
Exploded View....2565
Removal and Installation....2565
REMOVAL....2565
INSTALLATION....2565
DOOR MOTOR....2566
Exploded View....2566
MODE DOOR MOTOR....2566
MODE DOOR MOTOR : Removal and Installation....2566
REMOVAL....2566
INSTALLATION....2566
AIR MIX DOOR MOTOR....2566
AIR MIX DOOR MOTOR : Removal and Installation....2567
REMOVAL....2567
Driver Side (with left and right ventilation temperature separately control system)....2567
Passenger Side....2567
INSTALLATION....2567
INTAKE DOOR MOTOR....2567
INTAKE DOOR MOTOR : Removal and Installation....2567
REMOVAL....2567
INSTALLATION....2567
hrn....2568
Table of Contents....2568
DTC/CIRCUIT DIAGNOSIS....2569
HORN....2569
Wiring Diagram - HORN -....2569
PRECAUTION....2572
PRECAUTIONS....2572
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2572
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2572
Precautions for Removing Battery Terminal....2572
REMOVAL AND INSTALLATION....2573
HORN....2573
Exploded View....2573
Removal and Installation....2573
REMOVAL....2573
Horn (LOW)....2573
Horn (HIGH)....2573
INSTALLATION....2573
inl....2574
Table of Contents....2574
BASIC INSPECTION....2576
DIAGNOSIS AND REPAIR WORK FLOW....2576
Work Flow....2576
OVERALL SEQUENCE....2576
DETAILED FLOW....2576
SYSTEM DESCRIPTION....2579
INTERIOR ROOM LAMP CONTROL SYSTEM....2579
System Diagram....2579
System Description....2579
OUTLINE....2579
INTERIOR ROOM LAMP TIMER CONTROL....2579
Interior Room Lamp Timer Basic Operation....2579
Interior Room Lamp ON Operation....2580
Interior Room Lamp OFF Operation....2580
TRUNK ROOM LAMP CONTROL....2580
STEP LAMP CONTROL....2580
PUSH-BUTTON IGNITION SWITCH ILLUMINATION CONTROL....2580
Push-button Ignition Switch Illumination Basic Operation....2580
Push-button Ignition Switch Illumination ON Operation....2580
Push-button Ignition Switch Illumination OFF Operation....2580
Component Parts Location....2581
Component Description....2582
INTERIOR ROOM LAMP BATTERY SAVER SYSTEM....2583
System Diagram....2583
System Description....2583
OUTLINE....2583
Applicable lamps....2583
INTERIOR ROOM LAMP BATTERY SAVER FUNCTION....2583
Component Parts Location....2584
Component Description....2584
ILLUMINATION CONTROL SYSTEM....2586
System Diagram....2586
System Description....2586
OUTLINE....2586
ILLUMINATION CONTROL....2586
Component Parts Location....2587
Component Description....2587
DIAGNOSIS SYSTEM (BCM)....2588
COMMON ITEM....2588
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....2588
APPLICATION ITEM....2588
SYSTEM APPLICATION....2588
FREEZE FRAME DATA (FFD)....2588
INT LAMP....2589
INT LAMP : CONSULT Function (BCM - INT LAMP)....2590
WORK SUPPORT....2590
DATA MONITOR....2590
ACTIVE TEST....2591
BATTERY SAVER....2591
BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)....2591
WORK SUPPORT....2591
DATA MONITOR....2592
ACTIVE TEST....2592
DTC/CIRCUIT DIAGNOSIS....2593
POWER SUPPLY AND GROUND CIRCUIT....2593
BCM (BODY CONTROL MODULE)....2593
BCM (BODY CONTROL MODULE) : Diagnosis Procedure....2593
INTERIOR ROOM LAMP POWER SUPPLY CIRCUIT....2594
Description....2594
Component Function Check....2594
Diagnosis Procedure....2594
INTERIOR ROOM LAMP CONTROL CIRCUIT....2596
Description....2596
Component Function Check....2596
Diagnosis Procedure....2596
STEP LAMP CIRCUIT....2598
Description....2598
Component Function Check....2598
Diagnosis Procedure....2598
TRUNK ROOM LAMP CIRCUIT....2600
Description....2600
Component Function Check....2600
Diagnosis Procedure....2600
PUSH-BUTTON IGNITION SWITCH ILLUMINATION CIRCUIT....2602
Description....2602
Component Function Check....2602
Diagnosis Procedure....2602
INTERIOR ROOM LAMP CONTROL SYSTEM....2604
Wiring Diagram - INTERIOR ROOM LAMP -....2604
ILLUMINATION....2614
Wiring Diagram - ILLUMINATION -....2614
ECU DIAGNOSIS INFORMATION....2625
BCM (BODY CONTROL MODULE)....2625
Reference Value....2625
VALUES ON THE DIAGNOSIS TOOL....2625
TERMINAL LAYOUT....2630
PHYSICAL VALUES....2630
Wiring Diagram - BCM -....2649
Fail-safe....2662
FAIL-SAFE CONTROL BY DTC....2662
DTC Inspection Priority Chart....2663
DTC Index....2664
SYMPTOM DIAGNOSIS....2667
INTERIOR LIGHTING SYSTEM SYMPTOMS....2667
Symptom Table....2667
PRECAUTION....2668
PRECAUTIONS....2668
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2668
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2668
Precautions For Xenon Headlamp Service....2668
Precautions for Removing Battery Terminal....2669
REMOVAL AND INSTALLATION....2670
MAP LAMP....2670
Exploded View....2670
Removal and Installation....2670
Replacement....2670
MAP LAMP BULB....2670
VANITY MIRROR LAMP....2671
Exploded View....2671
Replacement....2671
VANITY MIRROR LAMP BULB....2671
CIGARETTE LIGHTER ILLUMINATION....2672
Exploded View....2672
Replacement....2672
CIGARETTE LIGHTER ILLUMINATION BULB....2672
GLOVE BOX LAMP....2673
Exploded View....2673
Replacement....2673
GLOVE BOX LAMP BULB....2673
STEP LAMP....2674
Exploded View....2674
Removal and Installation....2674
REMOVAL....2674
INSTALLATION....2674
Replacement....2674
STEP LAMP BULB....2674
PERSONAL LAMP....2675
Exploded View....2675
Removal and Installation....2675
REMOVAL....2675
INSTALLATION....2675
Replacement....2676
PERSONAL LAMP BULB....2676
TRUNK ROOM LAMP....2677
Exploded View....2677
Removal and Installation....2677
REMOVAL....2677
INSTALLATION....2677
Replacement....2677
TRUNK ROOM LAMP BULB....2677
SERVICE DATA AND SPECIFICATIONS (SDS)....2678
SERVICE DATA AND SPECIFICATIONS (SDS)....2678
Bulb Specifications....2678
int....2679
Table of Contents....2679
SYMPTOM DIAGNOSIS....2680
SQUEAK AND RATTLE TROUBLE DIAGNOSES....2680
Work Flow....2680
CUSTOMER INTERVIEW....2680
DUPLICATE THE NOISE AND TEST DRIVE....2680
CHECK RELATED SERVICE BULLETINS....2681
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....2681
REPAIR THE CAUSE....2681
CONFIRM THE REPAIR....2682
Inspection Procedure....2682
INSTRUMENT PANEL....2682
CENTER CONSOLE....2682
DOORS....2682
TRUNK....2682
SUNROOF/HEADLINING....2683
SEATS....2683
UNDERHOOD....2683
Diagnostic Worksheet....2684
PRECAUTION....2686
PRECAUTIONS....2686
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2686
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2686
Precaution for Procedure without Cowl Top Cover....2686
Precautions for Removing Battery Terminal....2687
Precaution for Work....2687
PREPARATION....2688
PREPARATION....2688
Special Service Tools....2688
Commercial Service Tools....2688
CLIP LIST....2689
Clip List....2689
REMOVAL AND INSTALLATION....2690
DOOR FINISHER....2690
Exploded View....2690
Removal and Installation....2690
REMOVAL....2690
FRONT AND REAR DOOR FINISHER....2690
INSTALLATION....2692
BODY SIDE TRIM....2693
Exploded View....2693
Removal and Installation....2693
REMOVAL....2693
FRONT PILLAR GARNISH....2693
DASH SIDE FINISHER....2694
FRONT KICKING PLATE OUTER....2694
FRONT KICKING PLATE INNER....2694
REAR KICKING PLATE OUTER....2695
REAR KICKING PLATE INNER....2695
FRONT BODY SIDE WELT....2695
REAR BODY SIDE WELT....2695
CENTER PILLAR LOWER GARNISH....2695
CENTER PILLAR UPPER GARNISH....2696
REAR WHEEL HOUSE GARNISH....2696
REAR PILLAR FINISHER....2696
INSTALLATION....2697
REAR PARCEL SHELF FINISHER....2698
Exploded View....2698
Removal and Installation....2698
REMOVAL....2698
INSTALLATION....2699
FLOOR TRIM....2700
Exploded View....2700
Removal and Installation....2700
REMOVAL....2700
INSTALLATION....2701
HEADLINING....2702
NORMAL ROOF....2702
NORMAL ROOF : Exploded View....2702
NORMAL ROOF : Removal and Installation....2703
REMOVAL....2703
INSTALLATION....2704
SUNROOF....2704
SUNROOF : Exploded View....2705
SUNROOF : Removal and Installation....2705
REMOVAL....2705
INSTALLATION....2707
TRUNK ROOM TRIM....2708
Exploded View....2708
Removal and Installation....2708
REMOVAL....2708
INSTALLATION....2709
TRUNK LID TRIM....2710
Exploded View....2710
Removal and Installation....2710
REMOVAL....2710
INSTALLATION....2711
ip....2712
Table of Contents....2712
PRECAUTION....2713
PRECAUTIONS....2713
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2713
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2713
Precautions for Removing Battery Terminal....2713
Precaution for Procedure without Cowl Top Cover....2714
Precaution....2714
PREPARATION....2715
PREPARATION....2715
Special Service Tools....2715
Commercial Service Tools....2715
CLIP LIST....2716
Clip List....2716
SYMPTOM DIAGNOSIS....2717
SQUEAK AND RATTLE TROUBLE DIAGNOSES....2717
Work Flow....2717
CUSTOMER INTERVIEW....2717
DUPLICATE THE NOISE AND TEST DRIVE....2717
CHECK RELATED SERVICE BULLETINS....2718
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....2718
REPAIR THE CAUSE....2718
CONFIRM THE REPAIR....2719
Inspection Procedure....2719
INSTRUMENT PANEL....2719
CENTER CONSOLE....2719
DOORS....2719
TRUNK....2719
SUNROOF/HEADLINING....2720
SEATS....2720
UNDERHOOD....2720
Diagnostic Worksheet....2721
REMOVAL AND INSTALLATION....2723
INSTRUMENT PANEL ASSEMBLY....2723
Exploded View....2723
Removal and Installation....2724
WORK STEP....2724
REMOVAL....2725
INSTALLATION....2732
CENTER CONSOLE ASSEMBLY....2733
Exploded View....2733
Removal and Installation....2734
REMOVAL....2734
INSTALLATION....2736
Disassembly and Assembly....2736
DISASSEMBLY ....2736
ASSEMBLY....2738
lan....2739
Table of Contents....2739
CAN FUNDAMENTAL....2741
PRECAUTION....2741
PRECAUTIONS....2741
Precautions for Trouble Diagnosis....2741
Precautions for Harness Repair....2741
SYSTEM DESCRIPTION....2742
CAN COMMUNICATION SYSTEM....2742
System Description....2742
System Diagram....2742
CAN Communication Control Circuit....2743
DIAG ON CAN....2744
Description....2744
System Diagram....2744
TROUBLE DIAGNOSIS....2745
Condition of Error Detection....2745
CAN COMMUNICATION SYSTEM ERROR....2745
WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL....2745
Symptom When Error Occurs in CAN Communication System....2745
ERROR EXAMPLE....2745
Example: TCM branch line open circuit....2745
Example: Data link connector branch line open circuit....2746
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit....2747
Example: CAN-H, CAN-L Harness Short Circuit....2747
CAN Diagnosis with CONSULT....2748
Self-Diagnosis....2748
CAN Diagnostic Support Monitor....2748
MONITOR ITEM (CONSULT)....2748
Without PAST....2749
With PAST....2749
MONITOR ITEM (ON-BOARD DIAGNOSIS)....2749
How to Use CAN Communication Signal Chart....2750
BASIC INSPECTION....2751
DIAGNOSIS AND REPAIR WORKFLOW....2751
Trouble Diagnosis Flow Chart....2751
DESCRIPTION....2751
DETAIL OF TROUBLE DIAGNOSIS FLOW CHART....2751
CAN....2756
HOW TO USE THIS MANUAL....2756
HOW TO USE THIS SECTION....2756
Caution....2756
Abbreviation List....2756
PRECAUTION....2757
PRECAUTIONS....2757
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2757
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2757
Precautions for Removing Battery Terminal....2757
Precautions for Trouble Diagnosis....2757
Precautions for Harness Repair....2758
BASIC INSPECTION....2759
DIAGNOSIS AND REPAIR WORKFLOW....2759
Interview Sheet....2759
SYSTEM DESCRIPTION....2760
CAN COMMUNICATION SYSTEM....2760
CAN System Specification Chart....2760
CAN Communication Signal Chart....2760
DTC/CIRCUIT DIAGNOSIS....2763
CAN COMMUNICATION SYSTEM....2763
Component Parts Location....2763
Wiring Diagram - CAN SYSTEM -....2764
MALFUNCTION AREA CHART....2769
Main Line....2769
Branch Line....2769
Short Circuit....2769
MAIN LINE BETWEEN AV AND DLC CIRCUIT....2770
Diagnosis Procedure....2770
MAIN LINE BETWEEN DLC AND ABS CIRCUIT....2771
Diagnosis Procedure....2771
ECM BRANCH LINE CIRCUIT....2772
Diagnosis Procedure....2772
4WD BRANCH LINE CIRCUIT....2773
Diagnosis Procedure....2773
AV BRANCH LINE CIRCUIT....2774
Diagnosis Procedure....2774
TCM BRANCH LINE CIRCUIT....2775
Diagnosis Procedure....2775
A-BAG BRANCH LINE CIRCUIT....2776
Diagnosis Procedure....2776
BCM BRANCH LINE CIRCUIT....2777
Diagnosis Procedure....2777
DLC BRANCH LINE CIRCUIT....2778
Diagnosis Procedure....2778
M&A BRANCH LINE CIRCUIT....2779
Diagnosis Procedure....2779
STRG BRANCH LINE CIRCUIT....2780
Diagnosis Procedure....2780
ABS BRANCH LINE CIRCUIT....2781
Diagnosis Procedure....2781
IPDM-E BRANCH LINE CIRCUIT....2782
Diagnosis Procedure....2782
CAN COMMUNICATION CIRCUIT....2783
Diagnosis Procedure....2783
CAN SYSTEM (TYPE 1)....2785
DTC/CIRCUIT DIAGNOSIS....2785
MAIN LINE BETWEEN AV AND DLC CIRCUIT....2785
Diagnosis Procedure....2785
MAIN LINE BETWEEN DLC AND ABS CIRCUIT....2786
Diagnosis Procedure....2786
ECM BRANCH LINE CIRCUIT....2787
Diagnosis Procedure....2787
AV BRANCH LINE CIRCUIT....2788
Diagnosis Procedure....2788
TCM BRANCH LINE CIRCUIT....2789
Diagnosis Procedure....2789
A-BAG BRANCH LINE CIRCUIT....2790
Diagnosis Procedure....2790
BCM BRANCH LINE CIRCUIT....2791
Diagnosis Procedure....2791
DLC BRANCH LINE CIRCUIT....2792
Diagnosis Procedure....2792
M&A BRANCH LINE CIRCUIT....2793
Diagnosis Procedure....2793
STRG BRANCH LINE CIRCUIT....2794
Diagnosis Procedure....2794
ABS BRANCH LINE CIRCUIT....2795
Diagnosis Procedure....2795
IPDM-E BRANCH LINE CIRCUIT....2796
Diagnosis Procedure....2796
CAN COMMUNICATION CIRCUIT....2797
Diagnosis Procedure....2797
CAN SYSTEM (TYPE 2)....2799
DTC/CIRCUIT DIAGNOSIS....2799
MAIN LINE BETWEEN AV AND DLC CIRCUIT....2799
Diagnosis Procedure....2799
MAIN LINE BETWEEN DLC AND ABS CIRCUIT....2800
Diagnosis Procedure....2800
ECM BRANCH LINE CIRCUIT....2801
Diagnosis Procedure....2801
4WD BRANCH LINE CIRCUIT....2802
Diagnosis Procedure....2802
AV BRANCH LINE CIRCUIT....2803
Diagnosis Procedure....2803
TCM BRANCH LINE CIRCUIT....2804
Diagnosis Procedure....2804
A-BAG BRANCH LINE CIRCUIT....2805
Diagnosis Procedure....2805
BCM BRANCH LINE CIRCUIT....2806
Diagnosis Procedure....2806
DLC BRANCH LINE CIRCUIT....2807
Diagnosis Procedure....2807
M&A BRANCH LINE CIRCUIT....2808
Diagnosis Procedure....2808
STRG BRANCH LINE CIRCUIT....2809
Diagnosis Procedure....2809
ABS BRANCH LINE CIRCUIT....2810
Diagnosis Procedure....2810
IPDM-E BRANCH LINE CIRCUIT....2811
Diagnosis Procedure....2811
CAN COMMUNICATION CIRCUIT....2812
Diagnosis Procedure....2812
lu....2814
Table of Contents....2814
PRECAUTION....2815
PRECAUTIONS....2815
Precautions for Removing Battery Terminal....2815
Precautions For Engine Service....2815
DISCONNECTING FUEL PIPING....2815
DRAINING ENGINE COOLANT....2815
INSPECTION, REPAIR AND REPLACEMENT....2815
REMOVAL AND DISASSEMBLY....2815
ASSEMBLY AND INSTALLATION....2815
Liquid Gasket....2816
LIQUID GASKET APPLICATION PROCEDURE....2816
PREPARATION....2817
PREPARATION....2817
Special Service Tools....2817
Commercial Service Tools....2817
SYSTEM DESCRIPTION....2819
DESCRIPTION....2819
Engine Lubrication System....2819
Engine Lubrication System Schematic....2820
PERIODIC MAINTENANCE....2821
ENGINE OIL....2821
Inspection....2821
ENGINE OIL LEVEL....2821
ENGINE OIL APPEARANCE....2821
ENGINE OIL LEAKAGE....2821
OIL PRESSURE CHECK....2822
Draining....2823
Refilling....2823
OIL FILTER....2824
Removal and Installation....2824
REMOVAL....2824
INSTALLATION....2824
Inspection....2825
INSPECTION AFTER INSTALLATION....2825
REMOVAL AND INSTALLATION....2826
OIL FILTER BRACKET (AWD)....2826
Exploded View....2826
Removal and Installation....2826
REMOVAL....2826
INSTALLATION....2827
Inspection....2827
INSPECTION AFTER INSTALLATION....2827
UNIT DISASSEMBLY AND ASSEMBLY....2828
OIL PUMP....2828
Exploded View....2828
Removal and Installation....2828
REMOVAL....2828
INSTALLATION....2828
Disassembly....2828
Assembly....2828
Inspection....2829
INSPECTION AFTER DISASSEMBLY....2829
Oil Pump Clearance....2829
Regulator Valve Clearance....2830
INSPECTION AFTER INSTALLATION....2830
SERVICE DATA AND SPECIFICATIONS (SDS)....2831
SERVICE DATA AND SPECIFICATIONS (SDS)....2831
Periodical Maintenance Specification....2831
ENGINE OIL CAPACITY (APPROXIMATE)....2831
Engine Oil Pressure....2831
Oil Pump....2831
Regulator Valve....2831
ma....2832
Table of Contents....2832
PREPARATION....2834
PREPARATION....2834
Special Service Tool....2834
Commercial Service Tool....2834
PERIODIC MAINTENANCE....2835
GENERAL MAINTENANCE....2835
Explanation of General Maintenance....2835
OUTSIDE THE VEHICLE....2835
INSIDE THE VEHICLE....2835
UNDER THE HOOD AND VEHICLE....2836
PERIODIC MAINTENANCE....2837
Introduction of Periodic Maintenance....2837
EMISSION CONTROL SYSTEM MAINTENANCE....2837
CHASSIS AND BODY MAINTENANCE....2838
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS....2839
RECOMMENDED FLUIDS AND LUBRICANTS....2841
Fluids and Lubricants....2841
Engine Oil Recommendation....2841
Anti-Freeze Coolant Mixture Ratio....2842
ENGINE MAINTENANCE....2843
DRIVE BELT....2843
DRIVE BELT : Exploded View....2843
DRIVE BELT : Checking....2843
DRIVE BELT : Tension Adjustment....2843
ENGINE COOLANT....2843
ENGINE COOLANT : Draining....2843
ENGINE COOLANT : Refilling....2844
ENGINE COOLANT : Flushing....2846
FUEL LINES....2846
FUEL LINES : Inspection....2847
AIR CLEANER FILTER....2847
AIR CLEANER FILTER : Removal and Installation....2847
REMOVAL....2847
INSTALLATION....2847
ENGINE OIL....2847
ENGINE OIL : Draining....2847
ENGINE OIL : Refilling....2848
OIL FILTER....2848
OIL FILTER : Removal and Installation....2848
REMOVAL....2848
INSTALLATION....2849
OIL FILTER : Inspection....2849
INSPECTION AFTER INSTALLATION....2849
SPARK PLUG....2849
SPARK PLUG : Removal and Installation....2849
REMOVAL....2849
INSTALLATION....2850
SPARK PLUG : Inspection....2850
INSPECTION AFTER REMOVAL....2850
EVAP VAPOR LINES....2850
EVAP VAPOR LINES : Inspection....2850
CHASSIS MAINTENANCE....2851
EXHAUST SYSTEM....2851
EXHAUST SYSTEM : Inspection....2851
A/T FLUID....2851
A/T FLUID : Inspection....2851
FLUID LEAKAGE....2851
TRANSFER FLUID....2851
TRANSFER FLUID : Inspection....2851
FLUID LEAKAGE....2851
FLUID LEVEL....2851
TRANSFER FLUID : Draining....2851
TRANSFER FLUID : Refilling....2852
FRONT PROPELLER SHAFT: 2S56A....2852
FRONT PROPELLER SHAFT: 2S56A : Inspection....2852
APPEARANCE AND NOISE....2852
VIBRATION....2852
REAR PROPELLER SHAFT: 3S80A-R....2852
REAR PROPELLER SHAFT: 3S80A-R : Inspection....2852
NOISE....2852
VIBRATION....2853
REAR PROPELLER SHAFT: 3F80A-1VL107....2853
REAR PROPELLER SHAFT: 3F80A-1VL107 : Inspection....2853
NOISE....2853
VIBRATION....2853
FRONT DIFFERENTIAL GEAR OIL: F160A....2854
FRONT DIFFERENTIAL GEAR OIL: F160A : Inspection....2854
OIL LEAKAGE....2854
OIL LEVEL....2854
FRONT DIFFERENTIAL GEAR OIL: F160A : Draining....2854
FRONT DIFFERENTIAL GEAR OIL: F160A : Refilling....2855
REAR DIFFERENTIAL GEAR OIL: R200....2855
REAR DIFFERENTIAL GEAR OIL: R200 : Inspection....2855
OIL LEAKAGE....2855
OIL LEVEL....2855
REAR DIFFERENTIAL GEAR OIL: R200 : Draining....2855
REAR DIFFERENTIAL GEAR OIL: R200 : Refilling....2856
WHEELS (BONDING WEIGHT TYPE)....2856
WHEELS (BONDING WEIGHT TYPE) : Adjustment....2856
BALANCING WHEELS (BONDING WEIGHT TYPE)....2856
Preparation Before Adjustment....2856
Wheel Balance Adjustment....2856
TIRE ROTATION....2857
BRAKE FLUID LEVEL AND LEAKS....2857
BRAKE FLUID LEVEL AND LEAKS : Inspection....2858
BRAKE LINES AND CABLES....2858
BRAKE LINES AND CABLES : Inspection....2858
BRAKE FLUID....2858
BRAKE FLUID : Changing....2858
DISC BRAKE....2858
DISC BRAKE : Inspection....2858
DISC ROTOR....2858
CALIPER....2858
BRAKE PAD....2859
DISC BRAKE : Front Disc Brake....2859
DISC BRAKE : Rear Disc Brake....2859
STEERING GEAR AND LINKAGE....2859
STEERING GEAR AND LINKAGE : Inspection....2859
STEERING GEAR....2859
STEERING LINKAGE....2860
POWER STEERING FLUID AND LINES....2860
POWER STEERING FLUID AND LINES : Inspection....2860
AXLE AND SUSPENSION PARTS....2860
AXLE AND SUSPENSION PARTS : Inspection....2860
DRIVE SHAFT....2861
DRIVE SHAFT : Inspection....2861
BODY MAINTENANCE....2862
LOCKS, HINGES AND HOOD LATCH....2862
LOCKS, HINGES AND HOOD LATCH : Lubricating....2862
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS....2862
SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection....2862
SERVICE DATA AND SPECIFICATIONS (SDS)....2863
SERVICE DATA AND SPECIFICATIONS (SDS)....2863
DRIVE BELT....2863
DRIVE BELT : Drive Belt....2863
DRIVE BELT....2863
ENGINE COOLANT....2863
ENGINE COOLANT : Periodical Maintenance Specification....2863
ENGINE COOLANT CAPACITY (APPROXIMATE)....2863
ENGINE OIL....2863
ENGINE OIL : Periodical Maintenance Specification....2863
ENGINE OIL CAPACITY (APPROXIMATE)....2863
SPARK PLUG....2863
SPARK PLUG : Spark Plug....2863
SPARK PLUG....2863
ROAD WHEEL....2863
ROAD WHEEL : Road Wheel....2863
ALUMINUM WHEEL (CONVENTIONAL)....2863
STEEL WHEEL (FOR EMERGENCY USE)....2863
mir....2865
Table of Contents....2865
SYSTEM DESCRIPTION....2866
DOOR MIRROR SYSTEM....2866
Component Description....2866
INSIDE MIRROR SYSTEM....2867
System Description....2867
Component Description....2867
DTC/CIRCUIT DIAGNOSIS....2868
DOOR MIRROR....2868
Wiring Diagram - DOOR MIRROR SYSTEM -....2868
AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM....2871
Wiring Diagram - INSIDE MIRROR SYSTEM -....2871
SYMPTOM DIAGNOSIS....2873
SQUEAK AND RATTLE TROUBLE DIAGNOSES....2873
Work Flow....2873
CUSTOMER INTERVIEW....2873
DUPLICATE THE NOISE AND TEST DRIVE....2873
CHECK RELATED SERVICE BULLETINS....2874
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE....2874
REPAIR THE CAUSE....2874
CONFIRM THE REPAIR....2875
Inspection Procedure....2875
INSTRUMENT PANEL....2875
CENTER CONSOLE....2875
DOORS....2875
TRUNK....2875
SUNROOF/HEADLINING....2876
SEATS....2876
UNDERHOOD....2876
Diagnostic Worksheet....2877
PRECAUTION....2879
PRECAUTIONS....2879
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....2879
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....2879
Precaution for Procedure without Cowl Top Cover....2879
Precautions for Removing Battery Terminal....2880
PREPARATION....2881
PREPARATION....2881
Special Service Tools....2881
Commercial Service Tools....2881
REMOVAL AND INSTALLATION....2882
INSIDE MIRROR....2882
Exploded View....2882
Removal and Installation....2882
REMOVAL....2882
INSTALLATION....2882
OUTSIDE MIRROR....2883
DOOR MIRROR ASSEMBLY....2883
DOOR MIRROR ASSEMBLY : Exploded View....2883
DOOR MIRROR ASSEMBLY : Removal and Installation....2883
REMOVAL....2883
INSTALLATION....2883
GLASS MIRROR....2883
GLASS MIRROR : Exploded View....2884
GLASS MIRROR : Disassembly and Assembly....2884
DISASSEMBLY....2884
ASSEMBLY....2884
DOOR MIRROR COVER....2884
DOOR MIRROR COVER : Exploded View....2885
DOOR MIRROR COVER : Disassembly and Assembly....2885
DISASSEMBLY....2885
ASSEMBLY....2885
DOOR MIRROR REMOTE CONTROL SWITCH....2886
Exploded View....2886
Removal and Installation....2886
REMOVAL....2886
INSTALLATION....2886
mwi....2887
Table of Contents....2887
BASIC INSPECTION....2890
DIAGNOSIS AND REPAIR WORKFLOW....2890
Work flow....2890
OVERALL SEQUENCE....2890
DETAILED FLOW....2890
SYSTEM DESCRIPTION....2892
METER SYSTEM....2892
METER SYSTEM....2892
METER SYSTEM : System Diagram....2892
METER SYSTEM : System Description....2892
COMBINATION METER....2892
UNIFIED METER AND A/C AMP...2892
IPDM E/R....2893
METER CONTROL FUNCTION LIST....2893
ARRANGEMENT OF COMBINATION METER....2895
METER SYSTEM : Component Parts Location....2896
METER SYSTEM : Component Description....2896
SPEEDOMETER....2897
SPEEDOMETER : System Diagram....2897
SPEEDOMETER : System Description....2897
SPEEDOMETER : Component Parts Location....2898
SPEEDOMETER : Component Description....2898
TACHOMETER....2899
TACHOMETER : System Diagram....2899
TACHOMETER : System Description....2899
TACHOMETER : Component Parts Location....2900
TACHOMETER : Component Description....2900
ENGINE COOLANT TEMPERATURE GAUGE....2901
ENGINE COOLANT TEMPERATURE GAUGE : System Diagram....2901
ENGINE COOLANT TEMPERATURE GAUGE : System Description....2901
ENGINE COOLANT TEMPERATURE GAUGE : Component Parts Location....2902
ENGINE COOLANT TEMPERATURE GAUGE : Component Description....2902
FUEL GAUGE....2903
FUEL GAUGE : System Diagram....2903
FUEL GAUGE : System Description....2903
CONTROL OUTLINE....2903
REFUEL CONTROL....2903
FUEL GAUGE : Component Parts Location....2904
FUEL GAUGE : Component Description....2904
ODO/TRIP METER....2905
ODO/TRIP METER : System Diagram....2905
ODO/TRIP METER : System Description....2905
ODO/TRIP METER : Component Parts Location....2906
ODO/TRIP METER : Component Description....2906
SHIFT POSITION INDICATOR....2907
SHIFT POSITION INDICATOR : System Diagram....2907
SHIFT POSITION INDICATOR : System Description....2907
MANUAL MODE....2907
NON-MANUAL MODE....2907
SHIFT POSITION INDICATOR : Component Parts Location....2908
SHIFT POSITION INDICATOR : Component Description....2909
WARNING LAMPS/INDICATOR LAMPS....2909
WARNING LAMPS/INDICATOR LAMPS : System Diagram....2909
WARNING LAMPS/INDICATOR LAMPS : System Description....2909
OIL PRESSURE WARNING LAMP....2909
WARNING LAMPS/INDICATOR LAMPS : Component Parts Location....2910
WARNING LAMPS/INDICATOR LAMPS : Component Description....2910
METER ILLUMINATION CONTROL....2911
METER ILLUMINATION CONTROL : System Diagram....2911
METER ILLUMINATION CONTROL : System Description....2911
SYSTEM DESCRIPTION....2911
Daytime Mode....2911
Nighttime Mode....2911
METER ILLUMINATION CONTROL : Component Parts Location....2912
METER ILLUMINATION CONTROL : Component Description....2912
INFORMATION DISPLAY....2913
INFORMATION DISPLAY : System Diagram....2913
INFORMATION DISPLAY : System Description....2913
DESCRIPTION....2913
PARKING BRAKE RELEASE WARNING....2913
Warning Operation Condition....2913
LOW FUEL WARNING....2913
Warning Operation Condition....2913
LOW WASHER FLUID WARNING....2913
Warning Operation Condition....2913
LOW TIRE PRESSURE WARNING....2914
FUEL FILLER CAP WARNING....2914
DOOR/TRUNK OPEN WARNING....2914
INSTANTANEOUS FUEL CONSUMPTION (MPG)....2914
AVERAGE FUEL CONSUMPTION (MPG)....2914
AVERAGE VEHICLE SPEED (MPH)....2914
TRAVEL TIME (TIME)....2915
TRAVEL DISTANCE (MILES)....2915
POSSIBLE DRIVING DISTANCE (RANGE)....2915
AMBIENT AIR TEMPERATURE....2915
SETTING....2915
INFORMATION DISPLAY : Component Parts Location....2916
INFORMATION DISPLAY : Component Description....2917
COMPASS....2918
Description....2918
DESCRIPTION....2918
ZONE VARIATION SETTING PROCEDURE....2918
CALIBRATION PROCEDURE....2919
Component Parts Location....2920
Special Repair Requirement....2920
CLOCK....2921
Component Parts Location....2921
DIAGNOSIS SYSTEM (METER)....2922
Diagnosis Description....2922
SELF-DIAGNOSIS MODE....2922
OPERATION PROCEDURE....2922
DIAGNOSIS SYSTEM (UNIFIED METER AND A/C AMP.)....2924
CONSULT Function (METER/M&A)....2924
CONSULT APPLICATION ITEMS....2924
SELF DIAG RESULT....2924
DATA MONITOR....2924
Display Item List....2924
DTC/CIRCUIT DIAGNOSIS....2928
U1000 CAN COMM CIRCUIT....2928
Description....2928
DTC Logic....2928
DTC DETECTION LOGIC....2928
Diagnosis Procedure....2928
U1010 CONTROL UNIT (CAN)....2929
Description....2929
DTC Logic....2929
DTC DETECTION LOGIC....2929
Diagnosis Procedure....2929
B2201 COMMUNICATION ERROR 1....2930
Description....2930
DTC Logic....2930
DTC DETECTION LOGIC....2930
Diagnosis Procedure....2930
B2202 COMMUNICATION ERROR 2....2932
Description....2932
DTC Logic....2932
DTC DETECTION LOGIC....2932
Diagnosis Procedure....2932
B2205 VEHICLE SPEED....2934
Description....2934
DTC Logic....2934
DTC DETECTION LOGIC....2934
Diagnosis Procedure....2934
B2267 ENGINE SPEED....2935
Description....2935
DTC Logic....2935
DTC DETECTION LOGIC....2935
Diagnosis Procedure....2935
B2268 WATER TEMP....2936
Description....2936
DTC Logic....2936
DTC DETECTION LOGIC....2936
Diagnosis Procedure....2936
POWER SUPPLY AND GROUND CIRCUIT....2937
COMBINATION METER....2937
COMBINATION METER : Diagnosis Procedure....2937
UNIFIED METER AND A/C AMP...2937
UNIFIED METER AND A/C AMP. : Diagnosis Procedure....2937
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....2938
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM) : Diagnosis Procedure....2938
FUEL LEVEL SENSOR SIGNAL CIRCUIT....2940
Description....2940
Component Function Check....2940
Diagnosis Procedure....2941
Component Inspection....2942
METER CONTROL SWITCH SIGNAL CIRCUIT....2944
Description....2944
Diagnosis Procedure....2944
Component Inspection....2945
OIL PRESSURE SWITCH SIGNAL CIRCUIT....2946
Description....2946
Component Function Check....2946
Diagnosis Procedure....2946
Component Inspection....2946
PARKING BRAKE SWITCH SIGNAL CIRCUIT....2948
Description....2948
Component Function Check....2948
Diagnosis Procedure....2948
Component Inspection....2949
WASHER LEVEL SWITCH SIGNAL CIRCUIT....2950
Description....2950
Diagnosis Procedure....2950
Component Inspection....2950
COMPASS....2951
Wiring Diagram - COMPASS -....2951
CLOCK....2953
Wiring Diagram - CLOCK -....2953
ECU DIAGNOSIS INFORMATION....2955
COMBINATION METER....2955
Reference Value....2955
VALUES ON THE DIAGNOSIS TOOL....2955
TERMINAL LAYOUT....2955
PHYSICAL VALUES....2955
Wiring Diagram - METER -....2958
Fail-safe....2968
FAIL-SAFE....2968
DTC Index....2969
UNIFIED METER AND A/C AMP...2970
Reference Value....2970
VALUES ON THE DIAGNOSIS TOOL....2970
TERMINAL LAYOUT....2974
PHYSICAL VALUES....2974
Wiring Diagram - METER -....2978
Fail-safe....2988
FAIL-SAFE....2988
DTC Index....2989
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....2991
Reference Value....2991
VALUES ON THE DIAGNOSIS TOOL....2991
TERMINAL LAYOUT....2993
PHYSICAL VALUES....2993
Wiring Diagram - IPDM E/R -....2998
Fail-safe....3001
CAN COMMUNICATION CONTROL....3001
If No CAN Communication Is Available With ECM....3001
If No CAN Communication Is Available With BCM....3002
IGNITION RELAY MALFUNCTION DETECTION FUNCTION....3002
FRONT WIPER CONTROL....3002
STARTER MOTOR PROTECTION FUNCTION....3003
DTC Index....3003
SYMPTOM DIAGNOSIS....3004
THE FUEL GAUGE POINTER DOES NOT MOVE....3004
Description....3004
Diagnosis Procedure....3004
THE METER CONTROL SWITCH IS INOPERATIVE....3005
Description....3005
Diagnosis Procedure....3005
THE OIL PRESSURE WARNING LAMP DOES NOT TURN ON....3006
Description....3006
Diagnosis Procedure....3006
THE OIL PRESSURE WARNING LAMP DOES NOT TURN OFF....3007
Description....3007
Diagnosis Procedure....3007
THE PARKING BRAKE RELEASE WARNING CONTINUES DISPLAYING, OR DOES NOT DISPLAY....3008
Description....3008
Diagnosis Procedure....3008
THE LOW WASHER FLUID WARNING CONTINUES DISPLAYING, or DOES NOT DISPLAY....3009
Description....3009
Diagnosis Procedure....3009
THE DOOR OPEN WARNING CONTINUES DISPLAYING, OR DOES NOT DISPLAY....3010
Description....3010
Diagnosis Procedure....3010
THE TRUNK OPEN WARNING CONTINUES DISPLAYING, OR DOES NOT DISPLAY....3011
Description....3011
Diagnosis Procedure....3011
THE AMBIENT TEMPERATURE DISPLAY IS INCORRECT....3012
Description....3012
Diagnosis Procedure....3012
NORMAL OPERATING CONDITION....3013
COMPASS....3013
COMPASS : Description....3013
COMPASS....3013
INFORMATION DISPLAY....3013
INFORMATION DISPLAY : Description....3013
AMBIENT AIR TEMPERATURE....3013
POSSIBLE DRIVING DISTANCE....3013
PRECAUTION....3014
PRECAUTIONS....3014
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....3014
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....3014
Precautions for Removing Battery Terminal....3014
PREPARATION....3015
PREPARATION....3015
Commercial Service Tools....3015
REMOVAL AND INSTALLATION....3016
COMBINATION METER....3016
Exploded View....3016
REMOVAL....3016
Cluster lid A Assembly....3016
Combination meter....3016
DISASSEMBLY....3016
Removal and Installation....3016
REMOVAL....3016
INSTALLATION....3017
Disassembly and Assembly....3017
DISASSEMBLY....3017
ASSEMBLY....3017
UNIFIED METER AND A/C AMP...3018
Exploded View....3018
REMOVAL....3018
DISASSEMBLY....3018
Removal and Installation....3018
REMOVAL....3018
INSTALLATION....3018
METER CONTROL SWITCH....3019
Exploded View....3019
REMOVAL....3019
DISASSEMBLY....3019
Removal and Installation....3019
REMOVAL....3019
INSTALLATION....3019
COMPASS....3020
Exploded View....3020
Removal and Installation....3020
CLOCK....3021
Exploded View....3021
REMOVAL....3021
DISASSEMBLY....3021
Removal and Installation....3021
REMOVAL....3021
INSTALLATION....3021
pb....3022
Table of Contents....3022
PRECAUTION....3023
PRECAUTIONS....3023
Precautions for Removing Battery Terminal....3023
PREPARATION....3024
PREPARATION....3024
Commercial Service Tool....3024
PERIODIC MAINTENANCE....3025
PARKING BRAKE SYSTEM....3025
Inspection and Adjustment....3025
INSPECTION....3025
Pedal Stroke....3025
Inspect Components....3025
ADJUSTMENT....3025
PARKING BRAKE SHOE....3026
Adjustment....3026
REMOVAL AND INSTALLATION....3027
PARKING BRAKE CONTROL....3027
Exploded View....3027
Removal and Installation....3027
REMOVAL....3027
INSTALLATION....3028
Adjustment....3028
ADJUSTMENT AFTER INSTALLATION....3028
PARKING BRAKE SHOE....3029
Exploded View....3029
Removal and Installation....3029
REMOVAL....3029
INSTALLATION....3029
Inspection and Adjustment....3030
INSPECTION AFTER REMOVAL....3030
Lining Thickness Inspection....3030
Drum Inner Diameter Inspection....3030
Other Inspections....3030
ADJUSTMENT AFTER INSTALLATION....3030
SERVICE DATA AND SPECIFICATIONS (SDS)....3032
SERVICE DATA AND SPECIFICATIONS (SDS)....3032
Parking Drum Brake....3032
Parking Brake Control....3032
pcs....3033
Table of Contents....3033
IPDM E/R....3035
SYSTEM DESCRIPTION....3035
RELAY CONTROL SYSTEM....3035
System Diagram....3035
System Description....3035
Component Parts Location....3036
POWER CONTROL SYSTEM....3037
System Diagram....3037
Component Parts Location....3037
SIGNAL BUFFER SYSTEM....3038
System Diagram....3038
Component Parts Location....3038
POWER CONSUMPTION CONTROL SYSTEM....3039
System Diagram....3039
System Description....3039
OUTLINE....3039
SLEEP MODE ACTIVATION....3039
WAKE-UP OPERATION....3039
Component Parts Location....3040
DIAGNOSIS SYSTEM (IPDM E/R)....3041
Diagnosis Description....3041
AUTO ACTIVE TEST....3041
Description....3041
Operation Procedure....3041
Inspection in Auto Active Test Mode....3041
Concept of auto active test....3042
Diagnosis chart in auto active test mode....3042
CONSULT Function (IPDM E/R)....3043
APPLICATION ITEM....3043
SELF DIAGNOSTIC RESULT....3043
DATA MONITOR....3043
ACTIVE TEST....3044
DTC/CIRCUIT DIAGNOSIS....3046
U1000 CAN COMM CIRCUIT....3046
Description....3046
DTC Logic....3046
DTC DETECTION LOGIC....3046
DTC CONFIRMATION PROCEDURE....3046
Diagnosis Procedure....3046
B2098 IGNITION RELAY ON STUCK....3047
Description....3047
DTC Logic....3047
DTC DETECTION LOGIC....3047
DTC CONFIRMATION PROCEDURE....3047
Diagnosis Procedure....3047
B2099 IGNITION RELAY OFF STUCK....3049
Description....3049
DTC Logic....3049
DTC DETECTION LOGIC....3049
DTC CONFIRMATION PROCEDURE....3049
Diagnosis Procedure....3049
POWER SUPPLY AND GROUND CIRCUIT....3051
Diagnosis Procedure....3051
ECU DIAGNOSIS INFORMATION....3052
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....3052
Reference Value....3052
VALUES ON THE DIAGNOSIS TOOL....3052
TERMINAL LAYOUT....3054
PHYSICAL VALUES....3054
Wiring Diagram - IPDM E/R -....3059
Fail-safe....3062
CAN COMMUNICATION CONTROL....3062
If No CAN Communication Is Available With ECM....3062
If No CAN Communication Is Available With BCM....3063
IGNITION RELAY MALFUNCTION DETECTION FUNCTION....3063
FRONT WIPER CONTROL....3063
STARTER MOTOR PROTECTION FUNCTION....3064
DTC Index....3064
PRECAUTION....3065
PRECAUTIONS....3065
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....3065
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....3065
Precaution for Procedure without Cowl Top Cover....3065
REMOVAL AND INSTALLATION....3066
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....3066
Exploded View....3066
Removal and Installation....3066
REMOVAL....3066
INSTALLATION....3067
POWER DISTRIBUTION SYSTEM....3068
BASIC INSPECTION....3068
DIAGNOSIS AND REPAIR WORK FLOW....3068
Work Flow....3068
OVERALL SEQUENCE....3068
DETAILED FLOW....3068
SYSTEM DESCRIPTION....3071
POWER DISTRIBUTION SYSTEM....3071
System Description....3071
SYSTEM DESCRIPTION....3071
BATTERY SAVER SYSTEM....3071
Reset Condition of Battery Saver System....3071
POWER SUPPLY POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION....3071
Vehicle speed: less than 4 km/h (2.5 MPH)....3071
Vehicle speed: 4 km/h (2.5 MPH) or more....3072
Component Parts Location....3073
Component Description....3074
DIAGNOSIS SYSTEM (BCM)....3075
COMMON ITEM....3075
COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....3075
APPLICATION ITEM....3075
SYSTEM APPLICATION....3075
FREEZE FRAME DATA (FFD)....3075
INTELLIGENT KEY....3076
INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY)....3076
WORK SUPPORT....3076
SELF-DIAG RESULT....3077
DATA MONITOR....3077
ACTIVE TEST....3079
DTC/CIRCUIT DIAGNOSIS....3081
B2553 IGNITION RELAY....3081
Description....3081
DTC Logic....3081
DTC DETECTION LOGIC....3081
DTC CONFIRMATION PROCEDURE....3081
Diagnosis Procedure....3081
B260A IGNITION RELAY....3083
Description....3083
DTC Logic....3083
DTC DETECTION LOGIC....3083
DTC CONFIRMATION PROCEDURE....3083
Diagnosis Procedure....3083
B2614 ACC RELAY CIRCUIT....3085
Description....3085
DTC Logic....3085
DTC DETECTION LOGIC....3085
DTC CONFIRMATION PROCEDURE....3085
Diagnosis Procedure....3085
Component Inspection....3086
B2615 BLOWER RELAY CIRCUIT....3087
Description....3087
DTC Logic....3087
DTC DETECTION LOGIC....3087
DTC CONFIRMATION PROCEDURE....3087
Diagnosis Procedure....3087
Component Inspection....3088
B2616 IGNITION RELAY CIRCUIT....3089
Description....3089
DTC Logic....3089
DTC DETECTION LOGIC....3089
DTC CONFIRMATION PROCEDURE....3089
Diagnosis Procedure....3089
Component Inspection....3090
B2618 BCM....3091
Description....3091
DTC Logic....3091
DTC DETECTION LOGIC....3091
DTC CONFIRMATION PROCEDURE....3091
Diagnosis Procedure....3091
B261A PUSH-BUTTON IGNITION SWITCH....3092
Description....3092
DTC Logic....3092
DTC DETECTION LOGIC....3092
DTC CONFIRMATION PROCEDURE....3092
Diagnosis Procedure....3092
POWER SUPPLY AND GROUND CIRCUIT....3094
BCM....3094
BCM : Diagnosis Procedure....3094
PUSH-BUTTON IGNITION SWITCH....3095
Description....3095
Component Function Check....3095
Diagnosis Procedure....3095
Component Inspection....3096
PUSH-BUTTON IGNITION SWITCH POSITION INDICATOR....3097
Description....3097
Component Function Check....3097
Diagnosis Procedure....3097
POWER DISTRIBUTION SYSTEM....3099
Wiring Diagram - PDS (POWER DISTRIBUTION SYSTEM) -....3099
ECU DIAGNOSIS INFORMATION....3106
BCM (BODY CONTROL MODULE)....3106
Reference Value....3106
VALUES ON THE DIAGNOSIS TOOL....3106
TERMINAL LAYOUT....3111
PHYSICAL VALUES....3111
Wiring Diagram - BCM -....3130
Fail-safe....3143
FAIL-SAFE CONTROL BY DTC....3143
DTC Inspection Priority Chart....3144
DTC Index....3145
PRECAUTION....3148
PRECAUTIONS....3148
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....3148
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....3148
Precaution for Procedure without Cowl Top Cover....3148
SYMPTOM DIAGNOSIS....3149
PUSH-BUTTON IGNITION SWITCH DOES NOT OPERATE....3149
Description....3149
Conditions of Vehicle (Operating Conditions)....3149
Diagnosis Procedure....3149
PUSH-BUTTON IGNITION SWITCH POSITION INDICATOR DOES NOT ILLUMINATE....3150
Description....3150
Conditions of Vehicle (Operating Conditions)....3150
Diagnosis Procedure....3150
REMOVAL AND INSTALLATION....3151
PUSH-BUTTON IGNITION SWITCH....3151
Exploded View....3151
Removal and Installation....3151
REMOVAL....3151
INSTALLATION....3151
pg....3152
Table of Contents....3152
POWER SUPPLY & GROUND CIRCUIT....3154
BASIC INSPECTION....3154
BATTERY....3154
How to Handle Battery....3154
METHODS OF PREVENTING OVER-DISCHARGE....3154
Work Flow....3154
BATTERY DIAGNOSIS WITH EXP-800 NI OR GR8-1200 NI....3154
BATTERY DIAGNOSIS WITHOUT EXP-800 NI OR GR8-1200 NI....3154
Check Electrolyte Level....3154
Specific Gravity Check....3155
Charging The Battery....3156
DTC/CIRCUIT DIAGNOSIS....3157
POWER SUPPLY ROUTING CIRCUIT....3157
Wiring Diagram - BATTERY POWER SUPPLY -....3157
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 6 -....3175
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 11 -....3176
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 34 -....3177
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 49 -....3178
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 52 -....3179
Wiring Diagram - ACCESSORY POWER SUPPLY -....3181
Wiring Diagram - ACCESSORY POWER SUPPLY FUSE No. 19 -....3185
Wiring Diagram - IGNITION POWER SUPPLY -....3186
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 3 -....3202
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 44 -....3203
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 45 -....3204
Fuse....3205
EXTENDED STORAGE FUSE SWITCH (IF EQUIPPED)....3205
How To Extended Storage Fuse Switch ON/OFF ....3205
How To Remove Extended Storage Fuse Switch....3206
Fusible Link....3208
Circuit Breaker....3208
GROUND DISTRIBUTION....3209
Engine Room Harness....3209
Main Harness....3210
Body Harness....3214
HARNESS LAYOUT....3216
How To Read Harness Layout....3216
Outline....3217
Engine Room Harness....3218
ENGINE COMPARTMENT....3218
Engine Control Harness....3219
ENGINE CONTROL HARNESS....3219
Engine Compartment....3220
Passenger Compartment....3221
Main Harness....3222
Body Harness....3222
BODY HARNESS....3222
BODY HARNESS....3223
BODY NO.2 HARNESS....3224
Door Harness....3225
FRONT DOOR HARNESS (LH SIDE)....3225
FRONT DOOR HARNESS (RH SIDE)....3226
REAR DOOR HARNESS (LH SIDE)....3227
REAR DOOR HARNESS (RH SIDE)....3228
Room Lamp Harness....3229
HARNESS CONNECTOR....3230
Description....3230
HARNESS CONNECTOR (TAB-LOCKING TYPE)....3230
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)....3230
HARNESS CONNECTOR (LEVER LOCKING TYPE)....3231
STANDARDIZED RELAY....3233
Description....3233
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS....3233
TYPE OF STANDARDIZED RELAYS....3233
FUSE BLOCK - JUNCTION BOX (J/B)....3235
Fuse, Connector and Terminal Arrangement....3235
FUSE, FUSIBLE LINK AND RELAY BOX....3236
Fuse and Fusible Link Arrangement....3236
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)....3237
Fuse, Connector and Terminal Arrangement....3237
PRECAUTION....3238
PRECAUTIONS....3238
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....3238
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....3238
Precaution for Procedure without Cowl Top Cover....3238
Precautions for Removing Battery Terminal....3239
PREPARATION....3240
PREPARATION....3240
Special Service Tools....3240
REMOVAL AND INSTALLATION....3241
BATTERY....3241
Exploded View....3241
Removal and Installation....3241
REMOVAL....3241
INSTALLATION....3241
BATTERY TERMINAL WITH FUSIBLE LINK....3243
Exploded View....3243
Removal and Installation....3243
REMOVAL....3243
INSTALLATION....3243
SERVICE DATA AND SPECIFICATIONS (SDS)....3244
SERVICE DATA AND SPECIFICATIONS (SDS)....3244
Battery....3244
pwc....3245
Table of Contents....3245
FRONT & REAR WINDOW ANTI-PINCH....3248
BASIC INSPECTION....3248
DIAGNOSIS AND REPAIR WORK FLOW....3248
Work Flow....3248
DETAILED FLOW....3248
INSPECTION AND ADJUSTMENT....3249
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL....3249
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Description....3249
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Special Repair Requirement....3249
INITIALIZATION PROCEDURE....3249
CHECK ANTI-PINCH FUNCTION....3249
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT....3249
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description....3249
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement....3250
INITIALIZATION PROCEDURE....3250
CHECK ANTI-PINCH FUNCTION....3250
SYSTEM DESCRIPTION....3251
POWER WINDOW SYSTEM....3251
System Diagram....3251
System Description....3251
POWER WINDOW AUTO-OPERATION....3251
RETAINED POWER OPERATION ....3251
Retained Power Cancel Conditions....3251
POWER WINDOW LOCK FUNCTION....3252
POWER WINDOW SERIAL LINK....3252
ANTI-PINCH OPERATION....3252
...
DTC Logic....4156
DTC DETECTION LOGIC....4156
DTC CONFIRMATION PROCEDURE....4156
Diagnosis Procedure....4156
P0729 6GR INCORRECT RATIO....4158
Description....4158
DTC Logic....4158
DTC DETECTION LOGIC....4158
DTC CONFIRMATION PROCEDURE....4158
Diagnosis Procedure....4159
P0730 INCORRECT GEAR RATIO....4160
Description....4160
DTC Logic....4160
DTC DETECTION LOGIC....4160
DTC CONFIRMATION PROCEDURE....4160
Diagnosis Procedure....4160
P0731 1GR INCORRECT RATIO....4162
Description....4162
DTC Logic....4162
DTC DETECTION LOGIC....4162
DTC CONFIRMATION PROCEDURE....4162
Diagnosis Procedure....4163
P0732 2GR INCORRECT RATIO....4164
Description....4164
DTC Logic....4164
DTC DETECTION LOGIC....4164
DTC CONFIRMATION PROCEDURE....4164
Diagnosis Procedure....4165
P0733 3GR INCORRECT RATIO....4166
Description....4166
DTC Logic....4166
DTC DETECTION LOGIC....4166
DTC CONFIRMATION PROCEDURE....4166
Diagnosis Procedure....4167
P0734 4GR INCORRECT RATIO....4168
Description....4168
DTC Logic....4168
DTC DETECTION LOGIC....4168
...
DTC Index....4643
SYMPTOM DIAGNOSIS....4644
FRONT WIPER AND WASHER SYSTEM SYMPTOMS....4644
Symptom Table....4644
FRONT WIPER DOES NOT OPERATE....4646
Description....4646
Diagnosis Procedure....4646
NORMAL OPERATING CONDITION....4648
Description....4648
FRONT WIPER MOTOR PROTECTION FUNCTION....4648
PRECAUTION....4649
PRECAUTIONS....4649
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....4649
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS....4649
Precaution for Procedure without Cowl Top Cover....4649
Precautions for Removing Battery Terminal....4650
REMOVAL AND INSTALLATION....4651
WASHER TANK....4651
Exploded View....4651
Removal and Installation....4651
REMOVAL....4651
INSTALLATION....4651
FRONT WASHER PUMP....4652
Exploded View....4652
Removal and Installation....4652
REMOVAL....4652
INSTALLATION....4652
WASHER LEVEL SWITCH....4653
Removal and Installation....4653
FRONT WASHER NOZZLE AND TUBE....4654
Hydraulic Layout....4654
Removal and Installation....4654
REMOVAL....4654
INSTALLATION....4654
Inspection and Adjustment....4654
INSPECTION....4654
Washer Nozzle Inspection....4654
ADJUSTMENT....4655
Washer Nozzle Spray Position Adjustment....4655
FRONT WIPER ARM....4657
Exploded View....4657
Removal and Installation....4657
REMOVAL....4657
INSTALLATION....4657
Adjustment....4658
WIPER BLADE POSITION ADJUSTMENT....4658
FRONT WIPER BLADE....4659
Exploded View....4659
Removal and Installation....4659
REMOVAL....4659
INSTALLATION....4659
Replacement....4660
FRONT WIPER DRIVE ASSEMBLY....4661
Exploded View....4661
REMOVAL VIEW....4661
DISASSEMBLY VIEW....4661
Removal and Installation....4661
REMOVAL....4661
INSTALLATION....4662
Disassembly and Assembly....4662
DISASSEMBLY....4662
ASSEMBLY....4662
FRONT WIPER AND WASHER SWITCH....4663
Exploded View....4663
BRAKE PEDAL
REMOVAL AND INSTALLATION
BRAKE PEDAL
Exploded View
1. Brake pedal stroke sensor (with precrash seat belt)
2. Clevis pin
3. Brake pedal assembly
4. Brake pedal pad
5. Clip
6. Snap pin
7. Lock nut
8. ASCD brake switch
9. Stop lamp switch
Removal and Installation INFOID:0000000010992596
REMOVAL
1. Remove instrument lower panel LH. Refer to IP-12, "Exploded View".
2. Remove steering column assembly. Refer to ST-15, "Exploded View".
3. Disconnect the stop lamp switch and ASCD brake switch harness connectors.
4. Disconnect the brake pedal stroke sensor harness connector. (With pre-crash seat belt)
CAUTION: Never removing brake pedal stroke sensor. (With pre-crash seat belt)
5. Turn the stop lamp switch counterclockwise to remove the stop lamp switch.
6. Loosen the lock nut for the ASCD brake switch and remove the ASCD brake switch.
7. Remove snap pin (1) and clevis pin (2) from clevis of brake booster.
8. Remove the cowl top. Refer to EXT-24, "Exploded View".
9. Remove the instrument panel. Refer to IP-12, "Exploded View".
10. Slide the steering member rearward. Refer to HA-50, "Exploded View".
11. Remove the brake pedal assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Apply the multi-purpose grease to the clevis pin and the mating faces. (Not necessary if grease has been already applied)
NOTE:
The clevis pin may be inserted in either direction.
Inspection and Adjustment
INSPECTION AFTER REMOVAL
• Check the following items and replace the brake pedal assembly if necessary.
- Check the brake pedal upper rivet (made by aluminum) (A) for deformation.
- Check the brake pedal for bend, damage, and cracks on the welded parts.
- Check the lapping length (X) of sub-bracket (B) and slide plate (C).
• Check clevis pin and plastic stopper (A) for damage and deformation.
If any is found, replace clevis pin.
ADJUSTMENT AFTER INSTALLATION
Perform the brake pedal adjustment after installing the brake pedal assembly. Refer to BR-9, "Inspection and Adjustment".
...
Infiniti G35/G37/Q40 Workshop Repair Service Manual 2007-2015
