John Deere 300GLC Excavator Operator's Manual (OMT357638X19 OMT330416)
Complete service Operator's Manual for John Deere 300GLC Excavators, with all the technical information to maintain and operate like professional mechanics.
OMT330416 - John Deere Super Long Front Excavator 210GLC, 250GLC, 290GLC, 300GLC, 350GLC Operator's Manual.pdf
OMT357638X19 - John Deere 300GLC Excavator Operator's Manual.pdf
PRODUCT DETAILS:
Total Pages: 861 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
OMT330416 - John Deere Super Long Front Excavator 210GLC, 250GLC, 290GLC, 300GLC, 350GLC Operator's Manual...2
TABLE OF CONTENTS...2
Section 1-1: Safety—Safety and Operator Conveniences...10
Safety and Operator Convenience Features...11
Section 1-2: Safety—General Precautions...13
Recognize Safety Information...14
Follow Safety Instructions...15
Operate Only If Qualified...16
Wear Protective Equipment...17
Avoid Unauthorized Machine Modifications...18
Control Pattern Selector—If Equipped...19
Add Cab Guarding for Special Uses...20
Inspect Machine...21
Stay Clear of Moving Parts...22
Avoid High-Pressure Fluids...23
Avoid High-Pressure Oils...24
Work In Ventilated Area...25
Avoid Static Electricity Risk When Refueling...26
Prevent Fires...28
In Case of Machine Fire...29
Prevent Battery Explosions...30
Handle Chemical Products Safely...31
Handle Starting Fluid Safely...32
Dispose of Waste Properly...33
Exhaust Filter Ash Handling and Disposal...34
Prepare for Emergencies...35
Clean Debris from Machine...36
Section 1-3: Safety—Operating Precautions...37
Use Steps and Handholds Correctly...38
Start Only From Operator's Seat...39
Use and Maintain Seat Belt...40
Prevent Unintended Machine Movement...41
Avoid Work Site Hazards...42
Keep Riders Off Machine...44
Avoid Backover Accidents...45
Inspect and Maintain ROPS...46
Avoid Machine Tip Over...47
Use Special Care When Lifting Objects...49
Travel Safely...50
Prevent Acid Burns...51
Add and Operate Attachments Safely...53
Operate Machine on Smooth Ground...54
Avoid Rapid Machine Operation...55
Section 1-4: Safety—Maintenance Precautions...56
Park and Prepare for Service Safely...57
Service Cooling System Safely...58
Remove Paint Before Welding or Heating...59
Make Welding Repairs Safely...60
Drive Metal Pins Safely...61
Clean Exhaust Filter Safely...62
Section 1-5: Safety—Safety Signs and Other Instructions...66
Safety Signs and Other Instructions...66
Safety Signs Installed on Hydraulic Coupler—If Equipped...82
Section 2-1: Operation—Operator's Station...83
Switch Panel...84
Switch Panel Functions...85
Section 2-2: Operation—Operating the Machine...87
Before Starting Work...88
Operator's Daily Machine Check Before Starting...89
Driving the Machine...91
Operating Attachment...92
Avoid Digging on Stiff Ground...93
Avoid One Side Operation...94
Avoid Using Bucket Other Than Specified...95
Power Mode...96
Lifting the Machine...97
Section 3-1: Miscellaneous—Machine Transporting...99
Transporting the Machine by Trailer...100
Loading and Unloading...101
Transporting In the Job Site With the Front Attachment...103
Dimensions and Weights for Transport...104
Section 3-2: Miscellaneous—Machine Assembly...108
Installing Boom...109
Installing Boom Hoses...112
Installing Boom Cylinders...114
Installing Counterweight...118
Installing Arm...122
Installing Arm Hoses...125
Connecting Lubrication Lines...127
Installing Bucket...129
Removing Bucket...130
Removing Lubrication Lines...131
Removing Arm Hoses...132
Removing Arm...134
Removing Counterweight...136
Removing Boom Cylinder...140
Removing Boom Hoses...143
Removing Boom...145
Section 3-3: Miscellaneous—Operational Checkout...148
Operational Checkout...148
Section 3-4: Miscellaneous—Specifications...174
210GLC Machine Specifications...175
210GLC Working Ranges...177
210GLC Lift Capacity—With 800 mm (32 in.) Shoe...179
250GLC Machine Specifications...182
250GLC Working Ranges...184
250GLC Lift Capacity—With 700 mm (28 in.) Shoe...186
250GLC Lift Capacity—With 800 mm (32 in.) Shoe...189
290GLC Machine Specifications...192
290GLC Working Ranges...194
290GLC Lift Capacity—With 800 mm (32 in.) Shoe...196
300GLC Machine Specifications...199
300GLC Working Ranges...201
300GLC Lift Capacity—With 800 mm (32 in.) Shoe...203
350GLC Machine Specifications...206
350GLC Working Ranges—H18...208
350GLC Lift Capacity—H18—With 800 mm (32 in.) Shoe...210
350GLC Working Ranges—H22...213
350GLC Lift Capacity—H22—With 800 mm (32 in.) Shoe...215
OMT357638X19 - John Deere 300GLC Excavator Operator's Manual...224
TABLE OF CONTENTS...224
Section 1-1: Safety—Safety and Operator Conveniences...270
Safety and Operator Convenience Features...271
Section 1-2: Safety—General Precautions...273
Recognize Safety Information...274
Follow Safety Instructions...275
Operate Only If Qualified...276
Wear Protective Equipment...277
Protect Against Noise...278
Avoid Unauthorized Machine Modifications...279
Control Pattern...280
Control Pattern Selector—If Equipped...281
Add Cab Guarding for Special Uses...282
Inspect Machine...283
Stay Clear of Moving Parts...284
Avoid High-Pressure Fluids...285
Avoid High-Pressure Oils...286
Work In Ventilated Area...287
Avoid Static Electricity Risk When Refueling...288
High Debris Applications...290
Prevent Fires...291
In Case of Machine Fire...292
Prevent Battery Explosions...293
Handle Chemical Products Safely...294
Handle Starting Fluid Safely...295
Decommissioning — Proper Recycling and Disposal of Fluids and Components...296
Exhaust Filter Ash Handling and Disposal...297
Prepare for Emergencies...298
Clean Debris from Machine...299
Section 1-3: Safety—Operating Precautions...300
Use Steps and Handholds Correctly...301
Start Only From Operator's Seat...302
Use and Maintain Seat Belt...303
Heated and Ventilated Operator’s Seat...304
Prevent Unintended Machine Movement...305
Avoid Work Site Hazards...306
Keep Riders Off Machine...308
Avoid Backover Accidents...309
Inspect and Maintain ROPS...310
Avoid Machine Tip Over and Machine Damage...311
Use Special Care When Lifting Objects...313
Use Care When Swinging Machine...314
Operate Boom With Care...315
Avoid Power Lines...316
Travel Safely...317
Prevent Acid Burns...318
Add and Operate Attachments Safely...320
Section 1-4: Safety—Maintenance Precautions...321
Park and Prepare for Service Safely...322
Service Machines Safely...323
Service Cooling System Safely...324
Remove Paint Before Welding or Heating...325
Make Welding Repairs Safely...326
Drive Metal Pins Safely...327
Use Proper Lifting Equipment...328
Clean Exhaust Filter Safely...329
Section 1-5: Safety—Safety Signs and Other Instructions...333
Safety Signs and Other Instructions...333
Safety Signs Installed on Hydraulic Coupler—If Equipped...343
Section 2-1: Operation—Operator’s Station...344
Pedals, Levers, and Panels...346
Switch Panel...348
Switch Panel Functions...349
Rear Left Panel...351
Horn...352
Power Boost Button...353
Pilot Shutoff Lever...354
Left Console...355
Travel Alarm and Travel Alarm Cancel Switch...356
Seat Heater Switch—If Equipped...357
Seat Heating and Cooling Switch—If Equipped...358
Reversing Fan Switch—If Equipped...359
Rear Light Switch—If Equipped...360
Right Console...361
Exhaust Filter Parked Cleaning Switch...362
Right Enable Switch—If Equipped...364
Service ADVISOR™ Remote (SAR) Switch...365
Auxiliary Function Enable Switch—If Equipped...366
USB Charge Port—If Equipped...367
Cab Heater and Air Conditioner...369
Selecting Display Between Celsius and Fahrenheit...372
Operating the AM/FM Radio...373
Fire Extinguisher Mounting Location...375
Alternative Exit Tool...376
Cab Dome Light Switch...377
Opening Upper Front (Alternative Exit) Window...378
Removing and Storing the Lower Front Window...380
Opening Cab Door Window...382
Opening and Closing the Polycarbonate-Type Roof Exit Cover...383
Adjusting the Mechanical Suspension Seat...384
Adjusting the Air Suspension Seat—If Equipped...386
Adjusting the Premium Air Suspension Seat—If Equipped...388
Adjusting Pilot Control Lever Console Height...391
Section 2-2: Operation—Monitor Operation...392
Monitor...393
Monitor Functions...395
Aftertreatment Indicators Overview...398
Monitor Start-Up...402
Main Menu...403
Main Menu—Alarm List...405
Main Menu—Air Conditioner...415
Main Menu—Radio...418
Main Menu—Work Mode...421
Main Menu—Setting Menu...423
Main Menu—Setting Menu—Date and Time...425
Main Menu—Setting Menu—Attachment Name Input...427
Main Menu—Setting Menu—Auto-Shutdown...428
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...429
Main Menu—Setting Menu—Sub Meter Selection...431
Main Menu—Setting Menu—Rear View Camera Monitor...433
Main Menu—Setting Menu—Display Item Selection...435
Main Menu—Setting Menu—Brightness Adjustment...437
Main Menu—Setting Menu—Language...438
Main Menu—Setting Menu—Unit Selection...439
Main Menu—Setting Menu—Emergency Override...441
Main Menu—Setting Menu—Main Menu Sequence Change...442
Main Menu—Information Menu...443
Main Menu—Information Menu—Operation...445
Main Menu—Information Menu—Maintenance...447
Main Menu—Information Menu—Troubleshooting...449
Main Menu—Information Menu—Monitoring...450
Section 2-3: Operation—Operating the Machine...451
Before Starting Work...453
Inspect Machine Daily Before Starting...454
Battery Disconnect Switch...456
Engine Break-In Period...457
Starting Engine...803
Cold Weather Start Aid...461
Cold Weather Warm-Up...462
Operator Ability...465
Travel Pedals and Levers...466
Auxiliary Function Lever (AFL)...468
Exhaust Filter...470
Exhaust Filter Parked Cleaning...473
Selective Catalytic Reduction (SCR) System Overview...476
US EPA Qualified Emergency Use — SCR Derate Override Option...478
EU Qualified Emergency Use — SCR Derate Override Option...480
Service ADVISOR™ Remote (SAR) Software Delivery Process...482
Service ADVISOR™ Remote (SAR) Operation...483
Locking the Hydraulic Coupler to the Attachment—If Equipped...486
Unlocking the Hydraulic Coupler From the Attachment—If Equipped...489
Control Lever Pattern Operation...491
Mechanical Control Lever Pattern Selector—If Equipped...493
Control Lever Pattern Conversion...494
Operating in Water and Mud...497
Driving Up a Steep or Slippery Slope...498
Required Machine Stop Warning...500
Lifting...503
Lower Boom With Engine Stopped...505
Parking the Machine...507
Loading Machine for Transport...509
Recovering the Machine...513
Lifting With Bucket Loop...515
Lifting With John Deere Quick Coupler...517
Lifting the Machine...519
Section 3-1: Maintenance—Machine...521
Required Emission-Related Information...523
Diesel Fuel...524
Diesel Fuel Specifications...526
Lubricity of Diesel Fuel...527
Handling and Storing Diesel Fuel...528
Biodiesel Fuel...529
Testing Diesel Fuel...531
Supplemental Diesel Fuel Additives...532
Fuel Filters...533
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...534
Refilling Diesel Exhaust Fluid (DEF) Tank...535
Testing Diesel Exhaust Fluid (DEF)...537
Storing Diesel Exhaust Fluid (DEF)...538
Disposal of Diesel Exhaust Fluid (DEF)...539
Minimizing the Effect of Cold Weather on Diesel Engines...540
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...542
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...543
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...545
Diesel Engine Oil Service Interval for Operation at High Altitude...547
Oil Filters...548
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...549
Water Quality for Mixing with Coolant Concentrate...551
Operating in Warm Temperature Climates...552
Testing Coolant Freeze Point...553
Disposing of Coolant...555
Alternative and Synthetic Lubricants...556
Lubricant Storage...557
Mixing of Lubricants...558
Hydraulic Oil...559
Pump Drive Gear Case Oil...561
Swing Gear Case and Travel Gear Case Oils...562
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...563
Section 3-2: Maintenance—Periodic Maintenance...565
Service Machine at Specified Intervals...566
Check the Hour Meter Regularly...567
Prepare Machine for Maintenance...568
Open Access Doors for Service...570
Open Engine Cover for Service...572
Fuel Tank...574
Hydraulic Breaker and Crusher Attachments...575
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...576
Service Intervals...577
Required Parts...579
Section 3-3: Maintenance—As Required...581
Remove and Clean Fuel Tank Inlet Screen...582
Check Windshield Washer Fluid Level...583
Check and Clean Air Cleaner Dust Unloader Valve...584
Check and Adjust Track Sag...585
Clean Rear Camera Lens—If Equipped...588
Service Exhaust Filter...589
Section 3-4: Maintenance—Every 10 Hours or Daily...590
Check Engine Oil Level...591
Check Engine Coolant Level...593
Check Hydraulic Tank Oil Level...595
Lubricate Hydraulic Coupler—If Equipped...598
Section 3-5: Maintenance—Every 50 Hours or Weekly...599
Drain Water and Sediment from Fuel Tank Sump...600
Drain Primary Fuel Filter and Water Separator...602
Drain Auxiliary Fuel Filter and Water Separator—If Equipped...603
Lubricate Working Tool Pivots...604
Section 3-6: Maintenance—Every 100 Hours...605
Inspect and Re-Torque Track Hardware...606
Section 3-7: Maintenance—Every 250 Hours...608
Check Swing Gear Case Oil Level...609
Drain Water and Sediment From Hydraulic Tank...611
Check Pump Drive Gear Case Oil Level...613
Check Battery Electrolyte Level and Terminals...615
Check Travel Gear Case Oil Level...618
Take Engine Oil Sample...619
Lubricate Front End Pin Joints...620
Section 3-8: Maintenance—Every 500 Hours...623
Lubricate Swing Bearing...624
Lubricate Swing Bearing Gear...625
Replace Primary Fuel Filter and Water Separator...626
Replace Final Fuel Filter...628
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...630
Check Air Intake Hoses...632
Drain and Refill Engine Oil and Replace Filter...633
Clean Cab Fresh Air and Cab Recirculating Air Filters...635
Take Fluid Samples...637
Section 3-9: Maintenance—Every 1000 Hours...638
Drain and Refill Swing Gear Case Oil...639
Replace Pilot Oil Filter...640
Replace Hydraulic Tank Oil Filter...642
Inspect Serpentine Belt...645
Drain and Refill Pump Drive Gear Case Oil...646
Remove and Clean Open Crankcase Ventilation (OCV) Hose...648
Replace Air Cleaner Elements...649
Replace Air Cleaner Dust Unloader Valve...651
Check Coolant Condition...652
Section 3-10: Maintenance—Every 2000 Hours...653
Check and Adjust Engine Valve Lash...654
Drain and Refill Travel Gear Case Oil...655
Replace Open Crankcase Ventilation (OCV) Filter...657
Clean Diesel Exhaust Fluid (DEF) Tank (S.N. —730487)...658
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S.N. —730487)...659
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...660
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...661
Section 3-11: Maintenance—Every 4000 Hours...663
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter...664
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S.N. 730488—731699)...666
Clean Diesel Exhaust Fluid (DEF) Tank (S.N. 730488—731699)...667
Section 3-12: Maintenance—Every 5000 Hours...668
Drain and Refill Hydraulic Tank Oil...669
Replace Hydraulic Tank Vent Cap Filter...673
Section 3-13: Maintenance—Every 6000 Hours...676
Drain Cooling System...677
Cooling System Fill and Deaeration Procedure...679
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S.N. 731700— )...681
Section 4-1: Miscellaneous—Machine...686
Clean Machine Regularly...687
Bleed Fuel System...688
Bleed Hydraulic System...809
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...691
Replace Coolant Filter—If Equipped (S.N. —730487)...693
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...695
Do Not Service Control Valves, Cylinders, Pumps, or Motors...696
Precautions for Alternator and Regulator...697
Handling, Checking, and Servicing Batteries Carefully...698
Using Battery Charger...701
Using Booster Batteries—24-Volt System...703
Replacing Batteries...704
Fluid Sampling Test Ports—If Equipped...705
Welding on Machine...706
Keep Electronic Control Unit Connectors Clean...707
Adding 12-Volt Accessories...708
JDLink™ Machine Monitoring System (MMS)—If Equipped...709
Keep ROPS Installed Properly...710
Replacing Fuses...711
Replacing Seat Belt...715
Replacing Bucket Teeth...717
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...719
Replacing Bucket Teeth—TK Series...721
Bucket Remove and Install...722
Track Sag General Information...731
Check Track Shoe Hardware...732
Hardware Torque Specifications...733
Unified Inch Bolt and Screw Torque Values...734
Metric Bolt and Screw Torque Values...736
Section 4-2: Miscellaneous—Operational Checkout...739
Operational Checkout...739
Section 4-3: Miscellaneous—Troubleshooting...801
Troubleshooting Procedure...802
Engine...803
Hydraulic System...809
Electrical System...812
Software Update...816
Section 4-4: Miscellaneous—Storage...817
Prepare Machine for Storage...818
Monthly Storage Procedure...820
Preparing Engine for Long-Term Storage...822
Removing Engine From Long-Term Storage...824
Section 4-5: Miscellaneous—Machine Numbers...825
Record Product Identification Number (PIN)...826
Record Engine Serial Number...827
Record Travel Motor Serial Numbers...828
Record Swing Motor Serial Number...829
Record Hydraulic Coupler Serial Number—If Equipped...830
Record Hydraulic Pump Serial Number...831
Keep Proof of Ownership...832
Keep Machines Secure...833
Section 4-6: Miscellaneous—Specifications...834
Engine Specifications...835
Drain and Refill Capacities...836
Machine Specifications...837
Working Ranges...839
Lift Capacity—Arm: 3.11 m (10 ft. 2 in.); Bucket: 957 kg (2110 lb.); Shoe: 600 mm (24 in.)...841
Lift Capacity—Arm: 3.11 m (10 ft. 2 in.); Bucket: 957 kg (2110 lb.); Shoe: 800 mm (32 in.)...843
Lift Capacity—Arm: 3.76 m (12 ft. 4 in.); Bucket: 957 kg (2110 lb.); Shoe: 600 mm (24 in.)...845
Lift Capacity—Arm: 3.76 m (12 ft. 4 in.); Bucket: 957 kg (2110 lb.); Shoe: 800 mm (32 in.)...847
John Deere 300GLC Excavator Operator's Manual (OMT357638X19 OMT330416)
