John Deere 770G, 770GP, 772G, and 772GP Motor Graders Operator's Manual (OMT390949X19 OMT415570X19)
Complete Operator's Manual for John Deere 770G, 770GP, 772G, and 772GP Motor Graders.
OMT390949X19 - John Deere 770G, 770GP, 772G, and 772GP Motor Graders Operator's Manual.pdf
omt390949x63 - John Deere 770G, 770GP, 772G, y 772GP Motoniveladoras.pdf
omt390949x029 - John Deere 770G, 770GP, 772G, und 772GP Motorgrader.pdf
omt390949x054 - John Deere Motoniveladoras 770G, 770GP, 772G, e 772GP.pdf
omt390949x28 - John Deere Niveleuses 770G, 770GP, 772G, et 772GP.pdf
OMT415570X19 - John Deere SmartGrade Motor Grader Operator's Manual.pdf
omt415570x63 - Motoniveladora John Deere SmartGrade™.pdf
omt415570x054 - Motoniveladora SmartGrade™ John Deere.pdf
omt415570x28 - Niveleuses automotrices John Deere SmartGrade™.pdf
omt415570x29 - Motorgrader SmartGrade™.pdf
PRODUCT DETAILS:
Total Pages: 613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: Spanish German Portuguese English French
Category: Operator's Manual
OMT390949X19 - John Deere 770G, 770GP, 772G, and 772GP Motor Graders Operator's Manual
TABLE OF CONTENTS...2
Section 1-1: Safety—Safety and Operator Conveniences...48
Safety and Operator Convenience Features...49
Section 1-2: Safety—General Precautions...51
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...52
Recognize Safety Information...56
Follow Safety Instructions...57
Operate Only If Qualified...58
Wear Protective Equipment...59
Protect Against Noise...60
Avoid Unauthorized Machine Modifications...61
Inspect Machine...62
Stay Clear of Moving Parts...63
Avoid High-Pressure Fluids...64
Avoid High-Pressure Oils...65
Work In Ventilated Area...66
Avoid Static Electricity Risk When Refueling...67
High Debris Applications...69
Prevent Fires...70
In Case of Machine Fire...71
Prevent Battery Explosions...72
Handle Chemical Products Safely...73
Handle Starting Fluid Safely...74
Decommissioning — Proper Recycling and Disposal of Fluids and Components...75
Exhaust Filter Ash Handling and Disposal...76
Prepare for Emergencies...77
Clean Debris from Machine...78
Section 1-3: Safety—Operating Precautions...79
Use Steps and Handholds Correctly...80
Start Only From Operator's Seat...81
Use and Maintain Seat Belt...82
Heated and Ventilated Operator’s Seat...83
Prevent Unintended Machine Movement...84
Avoid Work Site Hazards...86
Keep Riders Off Machine...88
Avoid Backover Accidents...89
Avoid Machine Tip Over and Machine Damage...90
Operating or Traveling On Public Roads...91
Inspect and Maintain ROPS...92
Operating in Water and Mud...237
Travel Safely...94
Prevent Acid Burns...95
Add and Operate Attachments Safely...97
Section 1-4: Safety—Maintenance Precautions...98
Park And Prepare For Service Safely...99
Service Machines Safely...100
Clean Exhaust Filter Safely...101
Service Cooling System Safely...104
Service Accumulator Systems Safely...105
Remove Paint Before Welding or Heating...106
Make Welding Repairs Safely...107
Drive Metal Pins Safely...108
Service Tires Safely...109
Use Proper Lifting Equipment...110
Section 1-5: Safety—Safety Signs and Other Instructions...112
Safety Signs and Other Instructions...112
Section 2-1: Operation—Operator’s Station...132
Primary Display Unit (PDU) Functions...133
Sealed Switch Module (SSM)...152
Sealed Switch Module (SSM) Functions...155
Front Console...164
Adjusting Front Console...166
Engine Speed Control and 6WD Switches...167
Levers...169
Levers—Grade Pro Machines Only...171
Pedals...176
Lights...177
Heating and Fan Controls...179
Fire Extinguisher Mounting Location...180
Opening Lower Front Windows—If Equipped...181
Opening Side Windows...182
Cab Door Release...183
Adjusting Seat...185
Adjusting Premium Seat—If Equipped...187
Adjusting Premium Seat—Grade Pro Machines Only...190
12-Volt Auxiliary Power Outlet...196
Radio—If Equipped...197
Section 2-2: Operation—Operating the Machine...201
Before Starting Work...203
Inspect Machine Daily Before Starting...204
Check Instruments Before Starting...206
Battery Disconnect Switch...210
Engine Break-In Period...211
Starting the Engine...664
Operator Ability...215
Required Machine Stop Warning...216
Cold Weather Starting...219
Using Coolant Heater—If Equipped...221
Using Hydraulic Pump Soft Start Valve...223
Check Instruments After Starting...224
Exhaust Filter...225
Selective Catalytic Reduction (SCR) System Overview...228
US EPA Qualified Emergency Use — SCR Derate Override Option...230
EU Qualified Emergency Use — SCR Derate Override Option...232
Service ADVISOR™ Remote (SAR) Software Delivery Process...234
Stopping the Engine...664
Operating in Water and Mud...237
Driving Up a Steep or Slippery Slope...238
Secondary Steering—If Equipped...239
Emergency Stopping...241
Engine Speed Control Operation...242
6WD Operation—If Equipped...244
Precision Mode Operation—If Equipped...246
Operating Grade Pro System—If Equipped...248
Operation on a Grade...251
Transmission Control Operation...252
Hydraulic Control Lever Operation...254
Hydraulic Control Lever Operation—Grade Pro Machines Only...261
Cross Slope Control System Operation—Grade Pro Machines Only...275
Using Differential Lock...282
Disengaging and Engaging Saddle Lock Pin...289
Moving Blade to Bank Position...293
Parking the Machine...295
Transmission—Limp Home...298
Transmission Operation...299
Front and Rear Cameras—If Equipped...301
Rear Camera—If Equipped...303
Tire Changing Tip...304
Lifting the Machine...305
Loading Machine for Transport...308
Recovery Procedure...311
Section 2-3: Operation—Monitor Operation...313
Aftertreatment Indicators Overview...314
Primary Display Unit (PDU)...317
Main Menu...318
Main Menu—Display Settings...320
Main Menu—Camera—If Equipped...322
Main Menu—Calibrations—Cross Slope (Grade Pro Machines Only)...323
Main Menu—Calibrations—Hydraulic Valve Calibrations (Grade Pro Machines Only)...332
Main Menu—Calibrations—6WD...334
Main Menu—Calibrations—Transmission...335
Main Menu—Calibrations—Articulation Angle...337
Main Menu—Calibrations—Steering Angle...338
Main Menu—Calibrations—Cylinders...339
Main Menu—Economy (ECO) Mode...340
Main Menu—Security...341
Main Menu—Machine Setup...346
Main Menu—Diagnostics...355
Main Menu—Machine Fan...367
Main Menu—Job Timer...370
Main Menu—About...371
Main Menu—Software Update...681
Main Menu—Exhaust Filter...375
Main Menu—Exhaust Filter Auto Cleaning...376
Main Menu—Exhaust Filter Parked Cleaning...377
Main Menu—Exhaust Filter Emergency Override...379
Section 3-1: Maintenance—Machine...380
Required Emission-Related Information...381
Diesel Fuel...382
Diesel Fuel Specifications...384
Lubricity of Diesel Fuel...385
Handling and Storing Diesel Fuel...386
Biodiesel Fuel...387
Supplemental Diesel Fuel Additives...389
Testing Diesel Fuel...390
Fuel Filters...391
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...392
Refilling Diesel Exhaust Fluid (DEF) Tank...393
Testing Diesel Exhaust Fluid (DEF)...395
Storing Diesel Exhaust Fluid (DEF)...396
Disposal of Diesel Exhaust Fluid (DEF)...397
Minimizing the Effect of Cold Weather on Diesel Engines...398
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...400
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...401
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...403
Diesel Engine Oil Service Interval for Operation at High Altitude...405
Oil Filters...406
Hydraulic Oil...407
Transmission, Axle, Tandem Drive, Circle Gear Case, and 6WD Hubs Oil—If Equipped...409
Grease with Molybdenum Disulfide...410
Alternative and Synthetic Lubricants...411
Mixing of Lubricants...412
Lubricant Storage...413
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...414
Water Quality for Mixing with Coolant Concentrate...416
Operating in Warm Temperature Climates...417
Testing Coolant Freeze Point...418
Disposing of Coolant...420
Section 3-2: Maintenance—Periodic Maintenance...421
Service Machine at Specified Intervals...422
Check the Hour Meter Regularly...423
Fuel Tank...424
Prepare Machine for Maintenance...425
Locking Machine Frame...426
Locking Front Wheels...427
Service Doors...428
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...430
Service Intervals...431
Required Parts...434
Maintenance Legend...436
Section 3-3: Maintenance—As Required...438
Service Exhaust Filter...439
Clean Cooler Cores...440
Clean and Tighten Battery Terminals...443
Clean Battery Compartment...444
Replace Cab Fresh Air and Cab Recirculation Filters...446
Lubricate Circle Pinion (Standard Circle)...448
Check Tire Pressure...449
Check Blade Circle and Draft Frame Wear Inserts (Standard Circle)...452
Check Blade Lift Cylinder Sockets...453
Blade Side Shift Wear Insert Adjustment...454
Lubricate Saddle Locking Pin Holes...456
Inspect Accessory Belt and Belt Tensioner Spring...457
Replace Starting Fluid Cylinder—If Equipped...459
Drain Fuel Tank Sump...460
Drain Primary Fuel Filter and Water Separator...461
Drain Auxiliary Fuel Filter and Water Separator—If Equipped...462
Replace Engine Air Intake Filter Elements...464
Check Camera—If Equipped...466
Transmission Control Unit Calibration...468
6WD Controller Calibration—If Equipped...469
Cross Slope Sensors Calibration—If Equipped...470
Hydraulic Valves Calibration—If Equipped...471
Section 3-4: Maintenance—Every 10 Hours or Daily...472
Check Hydraulic Tank Oil Level...473
Check Transmission Oil Level...474
Check Engine Oil Level...475
Check Engine Coolant Surge Tank Level...476
Section 3-5: Maintenance—Every 50 Hours...478
Lubricate Frame Hinge Pivots...479
Lubricate Draft Frame Ball...480
Lubricate Front Mounted Scarifier or Dozer Blade—If Equipped...481
Lubricate Balderson™ Style Front Lift Group—If Equipped...482
Lubricate Front Axle Oscillation Pin...483
Lubricate Front Axle Lean Pivot Casting Pins...484
Lubricate Front Axle Lean Bar Pivot...485
Lubricate Front Axle Steering Pin...486
Lubricate Tie Rod Ends...487
Lubricate Steering Cylinders...488
Lubricate Midmount Scarifier—If Equipped...489
Lubricate Lift Cylinders...490
Lubricate Circle Side Shift Cylinder...491
Lubricate Saddle Locking Pin...492
Section 3-6: Maintenance—Every 250 Hours...493
Check Hybrid Battery Electrolyte Level—If Equipped...494
Take Engine Oil Sample...497
Section 3-7: Maintenance—Initial Service—500 Hours...498
Replace Axle Oil Filter...542
Replace Transmission Oil Filter...546
Section 3-8: Maintenance—Every 500 Hours...503
Drain and Refill Engine Oil and Replace Filter...504
Drain and Refill Engine Oil (Quick Service)—If Equipped...507
Lubricate Tandem Pivots...509
Lubricate Circle Ring Gear (Premium Circle)...510
Check Circle Gear Case Oil Level (Standard Circle)...512
Check Brake Accumulator...513
Check Tandem Oil Level...514
Replace Final Fuel Filter...516
Replace Primary Fuel Filter and Water Separator...518
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...520
Check Axle Oil Level...522
Check 6WD Hub Oil Level—If Equipped...523
Take Fluid Samples...524
Section 3-9: Maintenance—Every 1000 Hours...525
Drain and Refill 6WD Hub Oil—If Equipped...526
Adjust Front Wheel Bearings—Standard Axle Only...527
Check Engine Air Intake Hoses...529
Check Coolant Condition...530
Replace Fuel Tank Breather...531
Section 3-10: Maintenance—Every 2000 Hours...532
Drain and Refill Axle Oil...533
Drain and Refill Transmission Oil...534
Drain and Refill Transmission Oil (Quick Service)—If Equipped...536
Replace Rear Axle Breather Filter and Hydraulic Tank Breather Filter...538
Drain and Refill Circle Gear Case Oil (Standard Circle)...540
Check and Adjust Engine Valve Lash...541
Replace Axle Oil Filter...542
Replace Hydraulic Oil Filter...544
Replace Transmission Oil Filter...546
Replace 6WD Hydraulic Oil Filter—If Equipped...548
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...549
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...550
Remove and Clean Open Crankcase Ventilation (OCV) Tube...552
Section 3-11: Maintenance—Every 4000 Hours...553
Drain and Refill Hydraulic Tank Oil...554
Drain and Refill Hydraulic Tank Oil (Quick Service)—If Equipped...556
Drain and Refill Tandem Oil...558
Drain and Refill Circle Gear Case Oil (Premium Circle)...560
Clean Transmission Pump Inlet Screen...562
Replace Diesel Exhaust Fluid (DEF) Tank Breather...564
Replace Diesel Exhaust Fluid (DEF) Baffle...565
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter...566
Clean Diesel Exhaust Fluid (DEF) Tank...567
Section 3-12: Maintenance—Every 6000 Hours...568
Drain and Refill Cooling System...569
Drain and Refill Cooling System (Quick Service)—If Equipped...573
Section 4-1: Miscellaneous—Machine...576
Clean Machine Regularly...577
Bleeding Service Brake...678
Bleed Fuel System...580
Check Fuel Tank Vent Hose...581
Clean Cab Drains...583
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...584
Do Not Service Control Valves, Cylinders, Pumps, or Motors...585
Precautions for Alternator and Regulator...586
Handling, Checking, and Servicing Hybrid Batteries Carefully—If Equipped...587
Using Battery Charger...590
Using Booster Batteries—24-Volt System...592
Replacing Batteries...593
JDLink™ Machine Monitoring System (MMS)—If Equipped...595
Circuit Breakers...596
Replacing Fuses...597
Welding on Machine...601
Keep Electronic Control Unit Connectors Clean...602
Checking and Adjusting Cylinder Ball and Socket Clearances...603
Checking Draft Ball Pivot Clearance...604
Replacing Front and Midmount Scarifier Shank...605
Replacing Rear Scarifier Shank...606
Replacing Front, Midmount, and Rear Scarifier Teeth...607
Replacing Ripper Teeth...608
Fluid Sampling Test Ports...609
Keep ROPS Installed Properly...610
Remove and Install Halogen Bulbs...611
Replacing Seat Belt...613
Hardware Torque Specifications...615
Unified Inch Bolt and Screw Torque Values...616
Metric Bolt and Screw Torque Values...618
Section 4-2: Miscellaneous—Operational Checkout...621
Operational Checkout...621
Section 4-3: Miscellaneous—Troubleshooting...662
Troubleshooting Procedure...663
Engine...664
Battery...669
Hydrostatic Front Wheel Drive...670
Transmission and Hydraulic Related...671
Park Brake...673
Differential...674
Hydraulic System...675
Steering System...677
Service Brake...678
Air Conditioning System...679
Heater System...680
Software Update...681
Section 4-4: Miscellaneous—Storage...682
Prepare Machine for Storage...683
Monthly Storage Procedure...685
Preparing Engine for Long-Term Storage...687
Removing Engine From Long-Term Storage...689
Section 4-5: Miscellaneous—Machine Numbers...691
Record Product Identification Number (PIN)...692
Record Engine Serial Number...693
Record Transmission Serial Number...694
Record Hydraulic Pump Serial Number...695
Keep Proof of Ownership...696
Keep Machines Secure...697
Section 4-6: Miscellaneous—Specifications...698
Engine Specifications...699
Machine Specifications...700
Machine Specifications (European Union Only)...704
Drain and Refill Capacities...707
Fluorinated Greenhouse Gas...708
Eurasian Economic Union...709
EU Declaration of Conformity...710
Machine Design Life...712
OMT415570X19 - John Deere SmartGrade Motor Grader Operator's Manual...727
TABLE OF CONTENTS...727
Section 1-1: Safety...734
Recognize Safety Information...735
Follow Safety Instructions...736
Operate Only If Qualified...737
Wear Protective Equipment...738
Protect Against Noise...739
Avoid Unauthorized Machine Modifications...740
Prevent Fires...741
Decommissioning — Proper Recycling and Disposal of Fluids and Components...742
Section 2-1: Operation—Operator’s Station...743
Display Unit Functions...744
Levers...746
Section 2-2: Operation—Operating the Machine...751
Before Starting Work...752
Inspect Machine Daily Before Starting...753
Check Instruments Before Starting...755
Parking the Machine...758
Section 2-3: Operation—Operator Interface Display...761
Main Display and Functions...763
Keyboard Functions...766
Changing Language...767
Changing Screen Brightness and Speaker Volume...768
File Menu—Projects...769
File Menu—Control...770
File Menu—Layers...774
File Menu—Points...776
Surface File Types...779
Surface Files—Displaying and Editing...780
Import a Surface File From a Project File...784
Creating Flat or Sloping Surface Files...785
Creating Crown Road Surface Files...794
Creating Triangulated Surfaces From a Topo Survey File...798
Raising or Lowering an Existing Surface...800
Subgrade an Existing Alignment...804
File Menu—Active...808
Control Menu...811
Control Menu—Machine Setup...812
Control Menu—Steer Indication...817
Control Menu—Blade Control...819
Control Menu—Wear...823
Control Menu—Blade Calibration...826
Control Menu—3D/2D Control...827
Control Menu—Restart Connection...828
Tools Menu...829
Tools Menu—Configure Radios...830
Tools Menu—Position Check...836
Tools Menu—Navigate...839
Tools Menu—Topo Survey...843
Tools Menu—Supervisor Mode...847
View Menu...849
View Menu—Layout...850
View Menu—Grade Indicator...853
View Menu—Display Options...855
Working Surface Display Options...856
Alignment Display Options...859
Point Display Options...861
Enable/Disable Shortcut Buttons...862
Background Color Display...864
Display Units Options...865
View Menu—About 3DMC...866
Section 4-1: Miscellaneous—Other Options...867
Isolating a Surface...868
Steering/Grading to Polyline...870
GNSS Information...871
Elevation Control Button...872
Slope Control Button...875
Adding and Editing Radio Channels...876
Section 4-2: Miscellaneous—Troubleshooting...878
RTK Communication Problems...879
SmartGrade™ Display Unit Problems...880
SmartGrade™ Inertial Measurement Unit (IMU) Problems...882
Blade Response Problems...883
Radio Channel Not Available in 3DMC...884
Blade Does Not Go Into Automatic Control When Auto Buttons are Pressed...885
Increment/Decrement Buttons on Joystick Don’t Change Settings...888
System Beeps Every Time a Grade Control Button is Pressed...890
Surface is Not Available Under File >> Active >> Surface Menu...891
System Keeps Coming Out of Auto When the Blade is Moved Manually...892
Machine is Off by About 0.01ft (3 mm) Vertically...893
Section 4-3: Miscellaneous—Machine Numbers...894
Record SmartGrade™ Display Unit Serial Number...895
Record SmartGrade™ Controller Serial Number...896
Record Radio Receiver Serial Number...897
Record Global Navigation Satellite System (GNSS) Receiver Serial Numbers...898
Record SmartGrade™ Inertial Measurement Unit (IMU) Serial Number...899
Keep Proof of Ownership...900
John Deere 770G, 770GP, 772G, and 772GP Motor Graders Operator's Manual (OMT390949X19 OMT415570X19)
