John Deere 180CW and 210CW Wheeled Excavators Operator's Manual (OMT213055)
Complete service Operator's Manual for John Deere 180CW and 210CW Wheeled Excavators, with all the technical information to maintain and operate.
OMT213055 - John Deere 180CW and 210CW Wheeled Excavator Operator's Manual.pdf
omt215142 - Excavadoras de ruedas 180CW y 210CW.pdf
omt213055 - 180CW and 210CW Wheeled Excavator.pdf
omt215141 - Excavateur à roues 180CW et 210CW.pdf
PRODUCT DETAILS:
Total Pages: 393 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
TABLE OF CONTENTS....1
Section 1-1: Safety—Safety and Operator Conveniences....12
Safety and Operator Convenience Features....13
Section 1-2: Safety—General Precautions....15
Recognize Safety Information....16
Follow Safety Instructions....17
Operate Only If Qualified....18
Wear Protective Equipment....19
Avoid Unauthorized Machine Modifications....20
Add Cab Guarding for Special Uses....21
Inspect Machine....22
Stay Clear of Moving Parts....23
Avoid High-Pressure Fluids....24
Avoid High-Pressure Oils....25
Work In Ventilated Area....26
Prevent Fires....27
Prevent Battery Explosions....28
Handle Chemical Products Safely....29
Dispose of Waste Properly....30
Prepare for Emergencies....31
Clean Debris from Machine....32
Section 1-3: Safety—Operating Precautions....33
Use Steps and Handholds Correctly....34
Start Only From Operator's Seat....35
Use and Maintain Seat Belt....36
Prevent Unintended Machine Movement....37
Avoid Work Site Hazards....38
Keep Riders Off Machine....40
Avoid Backover Accidents....41
Avoid Machine Tip Over....42
Operating or Traveling On Public Roads....43
Use Special Care When Lifting Objects....44
Add and Operate Attachments Safely....45
Section 1-4: Safety—Maintenance Precautions....46
Park And Prepare For Service Safely....47
Service Cooling System Safely....48
Remove Paint Before Welding or Heating....49
Make Welding Repairs Safely....50
Service Tires Safely....51
Drive Metal Pins Safely....52
Section 1-5: Safety—Safety Signs....55
Replace Safety Signs....55
Safety Signs....55
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped....56
Safety Signs Installed on Hydraulic Coupler—Hydraulic Coupler—If Equipped....57
Section 2-1: Operation—Operator's Station....59
Pedals, Levers, and Panels....60
Monitor Panel....62
Monitor Panel Functions....63
Front Switch Panel....65
Front Switch Panel Functions....66
Steering Column Console....67
Steering Column Console Functions....69
Blade and Stabilizer (Outrigger) Switches—If Equipped....72
Rear Switch Panel....75
Power Boost Switch—210CW Machines Only....76
Pilot Control Shut-Off Lever....77
Operating 2-Piece Boom—If Equipped....78
Swing Lock Lever....79
Travel Alarm and Travel Alarm Cancel Switch....81
Engine Stop Knob (Fuel Shut-Off)....82
Cab Heater and Air Conditioner....83
Operating the AM-FM Radio....85
Setting the Trip Meters....86
Secondary Exit Tool....88
Opening Upper Front (Secondary Exit) Window....89
Removing and Storing the Lower Front Window....91
Opening Side Windows....92
Opening and Closing the Roof Exit Cover....93
Adjusting the Seat....94
Section 2-2: Operation—Operating the Machine....96
Before Starting Work....97
Operator's Daily Machine Check Before Starting....98
Starting the Engine....336
Cold Weather Starting....103
Cold Weather Warm-Up....105
Using Booster Batteries—24-Volt System....106
Travel Pedal....107
Locking the Hydraulic Coupler to the Attachment....108
Unlocking the Hydraulic Coupler From the Attachment....110
Control Lever Pattern Operation....112
Operating Blade or Stabilizer (Outrigger) Lever—If Equipped....115
Operating Blade or Stabilizers (Outriggers) Switches—If Equipped....117
Locking Stabilizer(s) (Outriggers) for Travel....119
Operating In Water and Mud....120
Driving Up a Steep or Slippery Slope....121
Lowering Boom With Engine Stopped....122
Parking the Machine....126
Loading and Unloading for Transport....127
Towing Machine....129
Lifting the Machine....131
Section 3-1: Maintenance—Machine....133
Diesel Fuel....134
Lubricity of Diesel Fuel....135
Handling and Storing Diesel Fuel....136
Biodiesel Fuel....137
Low Sulfur Diesel Fuel Conditioner....139
Testing Diesel Fuel....140
Minimizing the Effect of Cold Weather on Diesel Engines....141
Alternative and Synthetic Lubricants....143
Diesel Engine Oil....144
Diesel Engine Oil and Filter Service Intervals....172
Heavy Duty Diesel Engine Coolant....148
Drain Intervals for Diesel Engine Coolant....150
John Deere COOL-GARD™ II COOLANT EXTENDER....151
Supplemental Coolant Additives....152
Operating in Warm Temperature Climates....153
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II COOLANT EXTENDER....154
Testing Diesel Engine Coolant....156
Hydraulic Oil....157
Swing Gear Case, Axle Hubs, and Axle Differentials Oil....159
Pump Drive Gear Case and Transmission Gear Case Oil....160
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease....161
Section 3-2: Maintenance—Periodic Maintenance....162
Service Machine at Specified Intervals....163
Checking the Hour Meter Regularly....164
Prepare Machine for Maintenance....165
Opening Access Doors for Service....166
Opening Engine Hood for Service....168
Fuel Tank....169
Hydraulic Breaker and Crusher Attachments....170
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....171
Service Intervals....172
Required Parts....174
Section 3-3: Maintenance—As Required....177
Check Coolant....265
Inspecting Tires and Checking Pressure....180
Draining Fuel Tank Sump....183
Checking Windshield Washer Fluid Level....184
Cleaning or Replacing Air Cleaner Elements....255
Cleaning Air Cleaner Dust Valve....187
Inspecting Brake Lining....188
Section 3-4: Maintenance—10 Hours or Daily....189
Checking Hydraulic Oil Level....190
Checking Engine Oil Level....191
Checking Recovery Tank Coolant Level....193
Checking Brake Accumulator....194
Checking Air Conditioning....195
Grease Hydraulic Coupler—If Equipped....197
Section 3-5: Maintenance—Every 50 Hours....198
Draining Water Separator....199
Section 3-6: Maintenance—Initial Service - 100 Hours....200
Changing Transmission Gear Case Oil....270
Section 3-7: Maintenance—Every 100 Hours....202
Greasing Front Joint Pins and Bucket and Link Pins....203
Greasing 2-Piece Boom—If Equipped....206
Inspecting and Replacing Belts....207
Section 3-8: Maintenance—Every 250 Hours....209
Checking Swing Gear Case Oil Level....210
Draining Hydraulic Tank Sump....211
Checking Pump Drive Gear Case Oil Level....213
Checking Battery Electrolyte Level and Terminals....214
Cleaning or Replacing Air Cleaner Elements....255
Greasing Front Axle Kingpin....218
Checking Front and Rear Hub Oil Levels....219
Checking Front and Rear Axle Differential Oil Levels....220
Greasing Equalizer Pin....223
Checking Transmission Gear Case Oil Level....224
Take Engine Oil Sample....225
Section 3-9: Maintenance—Every 500 Hours....226
Greasing Swing Bearing Gear....227
Replace Water Separator Filter....228
Replacing Final Fuel Filter....229
Changing Engine Oil and Replacing Filter....230
Checking Air Intake Hoses....233
Cleaning Air Inlet Screen and Coolers....234
Cleaning Fresh Air and Recirculation Filters....235
Greasing Swing Bearing....237
Greasing Travel Driveline....238
Take Fluid Samples....239
Section 3-10: Maintenance—Every 1000 Hours....240
Changing Swing Gear Case Oil....241
Cleaning Fuel Tank Inlet Screen....244
Replacing Hydraulic Oil Filter....245
Replacing Pilot Control and Pilot Brake Oil Filters....248
Change Pump Drive Gear Case (Pump Transmission) Oil....250
Cleaning the Engine Crankcase Ventilation Tube....252
Adjusting Engine Valve Clearance....253
Adjusting Engine Speed Linkage....254
Replacing Air Cleaner Elements....255
Replacing Air Cleaner Dust Valve....256
Changing Front and Rear Hub Oil....257
Changing Front and Rear Axle Differential Oil....259
Greasing Stabilizer (Outrigger)—If Equipped....263
Greasing Blade—If Equipped....264
Check Coolant....265
Section 3-11: Maintenance—Every 2000 Hours....266
Draining Cooling System....267
Filling and Deaerating the Cooling System....269
Changing Transmission Gear Case Oil....270
Section 3-12: Maintenance—Every 4000 Hours....271
Changing Hydraulic System Oil and Cleaning Suction Screen....272
Section 4-1: Miscellaneous—Machine....275
Bleeding the Fuel System....276
Bleeding the Hydraulic System....343
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....281
Do Not Service Control Valves, Cylinders, Pumps or Motors....282
Precautions for Alternator and Regulator....283
Handling, Checking, and Servicing Batteries Carefully....284
Using Battery Charger....286
Replacing Batteries....287
Welding On Machine....288
Cleaning the Machine Regularly....289
Adding 12-Volt Accessories....290
Replacing Fuses....291
Replacing Bucket Teeth....295
Adjusting Bucket Linkage....297
Removing the Bucket....300
Hardware Torque Specifications....302
Unified Inch Bolt and Screw Torque Values....303
Metric Bolt and Screw Torque Values....305
Section 4-2: Miscellaneous—Operational Checkout....308
Operational Checkout....308
Section 4-3: Miscellaneous—Troubleshooting....334
Troubleshooting Procedure....335
Engine....336
Electrical System....340
Hydraulic System....343
Section 4-4: Miscellaneous—Storage....345
Prepare Machine for Storage....346
Monthly Storage Procedure....348
Section 4-5: Miscellaneous—Machine Numbers....350
Record Product Identification Number (PIN)....351
Record Engine Serial Number....352
Record Travel Motor Serial Number....353
Record Swing Motor Serial Number....354
Record Hydraulic Pump Serial Number....355
Hydraulic Coupler Serial Number—If Equipped....356
Keep Proof of Ownership....357
Keep Machines Secure....358
Section 4-6: Miscellaneous—Specifications....359
180CW Engine Specifications....359
180CW Travel Speeds....359
180CW Drain and Refill Capacities....359
180CW Machine Specifications....359
180CW Working Ranges....359
180CW Lift Capacity....359
210CW Engine Specifications....359
210CW Travel Speeds....359
210CW Drain and Refill Capacities....359
210CW Machine Specifications....359
210CW Working Ranges....359
210CW Lift Capacity....359
John Deere 180CW and 210CW Wheeled Excavators Operator's Manual (OMT213055)
