John Deere 230GW Wheeled Excavator Operator's Manual (OMT356703X19)

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Price: US$ 29.00

Complete Operator's manual with for John Deere 230GW Wheeled Excavators, with all the technical information to maintain and operate your excavators.

OMT356703X19 - John Deere 230GW Wheeled Excavator Operator's Manual.pdf
omt356703x28 - John Deere Excavatrice à roues 230GW.pdf
omt356703x63 - John Deere 230GW Excavadora sobre ruedas.pdf

PRODUCT DETAILS:
Total Pages: 600 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
John Deere - 230GW Excavator - 1FF230GW__E061001

TABLE OF CONTENTS....1
Section 1-1: Safety—Safety and Operator Conveniences....29
  Safety and Operator Convenience Features....30
Section 1-2: Safety—General Precautions....32
  Recognize Safety Information....33
  Follow Safety Instructions....34
  Operate Only If Qualified....35
  Wear Protective Equipment....36
  Avoid Unauthorized Machine Modifications....37
  Control Pattern Selector—If Equipped....38
  Add Cab Guarding for Special Uses....39
  Inspect Machine....40
  Stay Clear of Moving Parts....41
  Avoid High-Pressure Fluids....42
  Avoid High-Pressure Oils....43
  Work In Ventilated Area....44
  Avoid Static Electricity Risk When Refueling....45
  Prevent Fires....47
  In Case of Machine Fire....48
  Prevent Battery Explosions....49
  Handle Chemical Products Safely....50
  Decommissioning — Proper Recycling and Disposal of Fluids and Components....51
  Exhaust Filter Ash Handling and Disposal....52
  Prepare for Emergencies....53
  Clean Debris from Machine....54
Section 1-3: Safety—Operating Precautions....55
  Use Steps and Handholds Correctly....56
  Start Only From Operator's Seat....57
  Use and Maintain Seat Belt....58
  Prevent Unintended Machine Movement....59
  Avoid Work Site Hazards....60
  Keep Riders Off Machine....62
  Avoid Backover Accidents....63
  Inspect and Maintain ROPS....64
  Avoid Machine Tip Over....65
  Operating or Traveling On Public Roads....66
  Use Special Care When Lifting Objects....67
  Travel Safely....68
  Prevent Acid Burns....69
  Add and Operate Attachments Safely....71
Section 1-4: Safety—Maintenance Precautions....72
  Park and Prepare for Service Safely....73
  Service Cooling System Safely....74
  Remove Paint Before Welding or Heating....75
  Service Tires Safely....76
  Follow Tire Recommendations....77
  Make Welding Repairs Safely....78
  Drive Metal Pins Safely....79
  Clean Exhaust Filter Safely....80
Section 1-5: Safety—Safety Signs and Other Instructions....84
  Safety Signs and Other Instructions....84
  Hydraulic Coupler Safety Signs—If Equipped....96
Section 2-1: Operation—Operator's Station....97
  Pedals, Levers, and Panels....99
  Control Levers....102
  Forward, Neutral, and Reverse (FNR) Switch....104
  Switch Panel....106
  Switch Panel Functions....107
  Steering Column Console....109
  Steering Column Console Functions....111
  Rear Panel....114
  Horn....115
  Power Boost Button....116
  Pilot Shutoff Lever....117
  Swing Lock Lever....118
  Left Console Switch Panel....120
  Right and Left Outriggers Selector Switch....121
  Front and Rear Blade or Outriggers Selector Switch....123
  Pilot Disable Switch....124
  Hazard Light Switch....125
  Auxiliary Function Enable Switch....126
  Assist Attachment Flow Rate Adjustment Switch....127
  Right Console Switch Panel....128
  Exhaust Filter Parked Cleaning Switch....129
  Auto Axle Lock Switch....131
  Rear Light Switch—If Equipped....133
  Travel Alarm and Travel Alarm Cancel Switch....134
  Beacon Light Switch—If Equipped....135
  Engine Stop Switch....136
  Cab Heater and Air Conditioner....137
  Selecting Display Between Celsius and Fahrenheit....140
  Operating the AM/FM Radio....141
  Secondary Exit Tool....143
  Cab Door Release Lever....144
  Cab Dome Light Switch....145
  Opening Upper Front (Alternative Exit) Window....146
  Removing and Storing the Lower Front Window....148
  Opening Cab Door Window....150
  Opening and Closing the Polycarbonate-Type Roof Exit Cover....151
  Fire Extinguisher Mounting Location....152
  Adjusting the Mechanical Suspension Seat....153
  Adjusting Pilot Control Lever Console Height....155
Section 2-2: Operation—Monitor Operation....156
  Monitor....157
  Monitor Functions....159
  Monitor Start-Up....162
  Main Menu....163
  Main Menu—Alarm List....166
  Main Menu—Air Conditioner....175
  Main Menu—Radio....179
  Main Menu—Work Mode....182
  Main Menu—Meter Setting....185
  Main Menu—Setting Menu....187
  Main Menu—Setting Menu—Date and Time....189
  Main Menu—Setting Menu—Attachment Name Input....191
  Main Menu—Setting Menu—Auto-Shutdown....192
  Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....193
  Main Menu—Setting Menu—Sub Meter Selection....195
  Main Menu—Setting Menu—Rear View Camera Monitor....197
  Main Menu—Setting Menu—Display Item Selection....199
  Main Menu—Setting Menu—Brightness Adjustment....201
  Main Menu—Setting Menu—Language....202
  Main Menu—Setting Menu—Unit Selection....203
  Main Menu—Setting Menu—Main Menu Sequence Change....205
  Main Menu—Information Menu....206
  Main Menu—Information Menu—Operation....208
  Main Menu—Information Menu—Maintenance....210
  Main Menu—Information Menu—Troubleshooting....212
  Main Menu—Information Menu—Monitoring....213
Section 2-3: Operation—Operating the Machine....214
  Before Starting Work....215
  Operator's Daily Machine Check Before Starting....216
  Battery Disconnect Switch—If Equipped....218
  Starting Engine....543
  Cold Weather Start Aid....221
  Cold Weather Warm-Up....222
  Work Brake Control....225
  Accelerator Pedal Engine Speed Control....227
  Accelerator Pedal....228
  Exhaust Filter....231
  Exhaust Filter Parked Cleaning....234
  Locking the Hydraulic Coupler to the Attachment—If Equipped....237
  Unlocking the Hydraulic Coupler From the Attachment—If Equipped....240
  Control Lever Pattern Operation....242
  Mechanical Control Lever Pattern Selector—If Equipped....245
  Control Lever Pattern Conversion....246
  Blade and/or Outriggers Operation....248
  Lock Outriggers for Travel....252
  2-Piece Boom Operation—If Equipped....214
  Attachment Indicators....258
  Operating Front Attachment....259
  Operating In Water and Mud....260
  Driving Up a Steep or Slippery Slope....261
  Lower Boom With Engine Stopped....263
  Parking the Machine....265
  Loading and Unloading for Transport....268
  Towing Machine....271
  Lifting With Bucket Loop....274
  Lifting With John Deere Quick Coupler....276
  Lifting the Machine....278
Section 3-1: Maintenance—Machine....280
  Diesel Fuel....281
  Diesel Fuel Specifications....283
  Lubricity of Diesel Fuel....284
  Handling and Storing Diesel Fuel....285
  Biodiesel Fuel....286
  Testing Diesel Fuel....288
  Supplemental Diesel Fuel Additives....289
  Fuel Filters....290
  Minimizing the Effect of Cold Weather on Diesel Engines....291
  John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....293
  Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....294
  Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....296
  Oil Filters....298
  Alternative and Synthetic Lubricants....299
  Lubricant Storage....300
  Mixing of Lubricants....301
  Hydraulic Oil....302
  Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil....304
  Pump Drive and Transmission Gear Case Oil....305
  Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease....306
  Diesel Engine Coolant (engine without wet sleeve cylinder liners)....307
  Water Quality for Mixing with Coolant Concentrate....309
  Operating in Warm Temperature Climates....310
  Testing Coolant Freeze Point....311
  Disposing of Coolant....313
Section 3-2: Maintenance—Periodic Maintenance....314
  Service Machine at Specified Intervals....315
  Checking Hour Meter Regularly....316
  Prepare Machine for Maintenance....317
  Open Access Doors for Service....319
  Open Engine Cover for Service....321
  Fuel Tank....322
  Hydraulic Breaker and Crusher Attachments....323
  Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....324
  Service Intervals....325
  Required Parts....327
Section 3-3: Maintenance—As Required....329
  Inspect Tires and Check Pressure....330
  Tire Pressures....332
  Remove and Clean Fuel Tank Inlet Screen....333
  Drain Water and Sediment From Fuel Tank Sump....334
  Drain Primary Fuel Filter and Water Separator....336
  Drain Final Fuel Filter and Water Separator....337
  Drain Auxiliary Fuel Filter and Water Separator....338
  Check Windshield Washer Fluid Level....339
  Check and Clean Air Cleaner Dust Unloader Valve....340
  Inspect Brake Lining....341
  Clean Rear Camera Lens....342
  Inspect Belts....343
  Remove and Clean Radiator Air Inlet Screen....346
Section 3-4: Maintenance—10 Hours or Daily....347
  Check Hydraulic Tank Oil Level....348
  Check Engine Oil Level....351
  Checking Engine Coolant Level....353
  Check Brake Accumulator....355
  Lubricate Hydraulic Coupler—If Equipped....356
Section 3-5: Maintenance—Every 100 Hours....357
  Lubricate Front End Pin Joints and Working Tool Pivots....358
  Lubricate 2-Piece Boom—If Equipped....360
Section 3-6: Maintenance—Every 250 Hours....361
  Check Swing Gear Case Oil Level....362
  Drain Water and Sediment From Hydraulic Tank....364
  Check Pump Drive Gear Case Oil Level....366
  Check Battery Electrolyte Level and Terminals....368
  Lubricate Front Axle Kingpin....371
  Check Front and Rear Hub Oil Levels....372
  Check Front and Rear Axle Differential Oil Levels....374
  Lubricate Equalizer Pin....376
  Check Transmission Oil Level....377
  Take Engine Oil Sample....379
Section 3-7: Maintenance—Every 500 Hours....380
  Lubricate Swing Bearing Gear....381
  Drain and Refill Engine Oil and Replace Filter....382
  Check Air Intake Hoses....384
  Clean Cab Fresh Air and Cab Recirculating Air Filters....385
  Lubricate Swing Bearing....387
  Lubricate Travel Driveline....388
  Take Fluid Samples....389
Section 3-8: Maintenance—Every 1000 Hours....390
  Drain and Refill Swing Gear Case Oil....391
  Replace Hydraulic Tank Oil Filter....392
  Replace Pilot-Brake and Steering Oil Filters....395
  Drain and Refill Pump Drive Gear Case Oil....398
  Remove and Clean Open Crankcase Ventilation (OCV) Hose....400
  Check and Adjust Engine Valve Lash....401
  Replace Air Cleaner Elements....402
  Replace Air Cleaner Dust Unloader Valve....404
  Lubricate Outrigger—If Equipped....405
  Lubricate Blade—If Equipped....406
  Replace Primary Fuel Filter and Water Separator....407
  Replace Final Fuel Filter and Water Separator....409
  Check Coolant Condition....411
Section 3-9: Maintenance—Every 2000 Hours....412
  Drain and Refill Front and Rear Hub Oil....413
  Drain and Refill Front and Rear Axle Differential Oil....415
  Drain and Refill Transmission Oil....418
  Replace Auxiliary Fuel Filter and Water Separator....420
Section 3-10: Maintenance—Every 4000 Hours....422
  Drain Cooling System....423
  Cooling System Fill and Deaeration Procedure....425
Section 3-11: Maintenance—Every 4500 Hours....427
  Service Exhaust Filter....428
  Clean EGR Cooler....429
  Check Turbocharger....430
  Check and Clean Fuel Injector....431
Section 3-12: Maintenance—Every 5000 Hours....432
  Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....433
  Replace Hydraulic Tank Vent Cap Filter....437
Section 4-1: Miscellaneous—Machine....440
  Bleed Fuel System....441
  Bleed Hydraulic System....551
  Bleed Transmission System....444
  Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....447
  Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....448
  Do Not Service Control Valves, Cylinders, Pumps, or Motors....449
  Precautions for Alternator and Regulator....450
  Using Booster Batteries—24-Volt System....451
  Handling, Checking, and Servicing Batteries Carefully....452
  Using Battery Charger....455
  Replacing Batteries....457
  Welding on Machine....458
  Keep Electronic Control Unit Connectors Clean....459
  Cleaning the Machine Regularly....460
  Adding 12-Volt Accessories....461
  JDLink™ Machine Monitoring System (MMS)—If Equipped....462
  Replacing Fuses....463
  Removing and Installing Bucket....466
  Replacing Bucket Teeth....468
  Replacing Bucket Tooth Tip—Heavy-Duty Bucket....470
  Replacing Bucket Teeth—TK Series....472
  Hardware Torque Specifications....473
  Unified Inch Bolt and Screw Torque Values....474
  Metric Bolt and Screw Torque Values....476
Section 4-2: Miscellaneous—Operational Checkout....479
  Operational Checkout....479
Section 4-3: Miscellaneous—Troubleshooting....541
  Troubleshooting Procedure....542
  Engine....543
  Electrical System....548
  Hydraulic System....551
Section 4-4: Miscellaneous—Storage....554
  Prepare Machine for Storage....555
  Monthly Storage Procedure....557
Section 4-5: Miscellaneous—Machine Numbers....559
  Record Product Identification Number (PIN)....560
  Record Engine Serial Number....561
  Record Travel Motor Serial Number....562
  Record Swing Motor Serial Number....563
  Record Hydraulic Pump Serial Number....564
  Record Hydraulic Coupler Serial Number—If Equipped....565
  Keep Proof of Ownership....566
  Keep Machines Secure....567
Section 4-6: Miscellaneous—Specifications....568
  Engine Specifications....569
  Travel Speeds....570
  Drain and Refill Capacities....571
  Machine Specifications....572
  Working Ranges....577
  Lift Capacity—Monoblock Boom; Front Blade and Rear Outrigger....581
  Lift Capacity—Monoblock Boom; Front and Rear Outrigger....583
  Lift Capacity—2-Piece Boom; Front Blade and Rear Outrigger....585
  Lift Capacity—2-Piece Boom; Front and Rear Outrigger....587

John Deere 230GW Wheeled Excavator Operator's Manual (OMT356703X19)

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