John Deere 190GW Wheeled Excavator Operator's Manual (OMT356186X19 OMT356186X28 OMT356186X63)
Complete Operator's Manual in English / Spanish / French for John Deere 190GW Wheeled Excavator, with all the technical information to maintain and operate your Excavator like professional mechanics.
OMT356186X19 - John Deere 190GW Wheeled Excavator Operator's Manual.pdf
OMT356186X63 - John Deere 190GW Excavadora sobre ruedas.pdf
OMT356186X28 - Excavatrice à roues 190GW.pdf
PRODUCT DETAILS:
Total Pages: 600 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...29
Safety and Operator Convenience Features...30
Section 1-2: Safety—General Precautions...32
Recognize Safety Information...33
Follow Safety Instructions...34
Operate Only If Qualified...35
Wear Protective Equipment...36
Avoid Unauthorized Machine Modifications...37
Control Pattern Selector—If Equipped...38
Add Cab Guarding for Special Uses...39
Inspect Machine...40
Stay Clear of Moving Parts...41
Avoid High-Pressure Fluids...42
Avoid High-Pressure Oils...43
Work In Ventilated Area...44
Avoid Static Electricity Risk When Refueling...45
Prevent Fires...47
In Case of Machine Fire...48
Prevent Battery Explosions...49
Handle Chemical Products Safely...50
Decommissioning — Proper Recycling and Disposal of Fluids and Components...51
Exhaust Filter Ash Handling and Disposal...52
Prepare for Emergencies...53
Clean Debris from Machine...54
Section 1-3: Safety—Operating Precautions...55
Use Steps and Handholds Correctly...56
Start Only From Operator's Seat...57
Use and Maintain Seat Belt...58
Prevent Unintended Machine Movement...59
Avoid Work Site Hazards...60
Keep Riders Off Machine...62
Avoid Backover Accidents...63
Inspect and Maintain ROPS...64
Avoid Machine Tip Over...65
Operating or Traveling On Public Roads...66
Use Special Care When Lifting Objects...67
Travel Safely...68
Prevent Acid Burns...69
Add and Operate Attachments Safely...71
Section 1-4: Safety—Maintenance Precautions...72
Park and Prepare for Service Safely...73
Service Cooling System Safely...74
Remove Paint Before Welding or Heating...75
Service Tires Safely...76
Follow Tire Recommendations...77
Make Welding Repairs Safely...78
Drive Metal Pins Safely...79
Clean Exhaust Filter Safely...80
Section 1-5: Safety—Safety Signs and Other Instructions...84
Safety Signs and Other Instructions...84
Hydraulic Coupler Safety Signs—If Equipped...96
Section 2-1: Operation—Operator's Station...97
Pedals, Levers, and Panels...99
Control Levers...102
Forward, Neutral, and Reverse (FNR) Switch...104
Switch Panel...106
Switch Panel Functions...107
Steering Column Console...109
Steering Column Console Functions...111
Rear Panel...114
Horn...115
Power Boost Button...116
Pilot Shutoff Lever...117
Swing Lock Lever...118
Left Console Switch Panel...120
Right and Left Outriggers Selector Switch...121
Front and Rear Blade or Outriggers Selector Switch...123
Pilot Disable Switch...124
Hazard Light Switch...125
Auxiliary Function Enable Switch...126
Assist Attachment Flow Rate Adjustment Switch...127
Right Console Switch Panel...128
Exhaust Filter Parked Cleaning Switch...129
Auto Axle Lock Switch...131
Rear Light Switch—If Equipped...133
Travel Alarm and Travel Alarm Cancel Switch...134
Beacon Light Switch—If Equipped...135
Engine Stop Switch...136
Cab Heater and Air Conditioner...137
Selecting Display Between Celsius and Fahrenheit...140
Operating the AM/FM Radio...141
Secondary Exit Tool...143
Cab Door Release Lever...144
Cab Dome Light Switch...145
Opening Upper Front (Alternative Exit) Window...146
Removing and Storing the Lower Front Window...148
Opening Cab Door Window...150
Opening and Closing the Polycarbonate-Type Roof Exit Cover...151
Fire Extinguisher Mounting Location...152
Adjusting the Mechanical Suspension Seat...153
Adjusting Pilot Control Lever Console Height...155
Section 2-2: Operation—Monitor Operation...156
Monitor...157
Monitor Functions...159
Monitor Start-Up...162
Main Menu...163
Main Menu—Alarm List...166
Main Menu—Air Conditioner...175
Main Menu—Radio...179
Main Menu—Work Mode...182
Main Menu—Meter Setting...185
Main Menu—Setting Menu...187
Main Menu—Setting Menu—Date and Time...189
Main Menu—Setting Menu—Attachment Name Input...191
Main Menu—Setting Menu—Auto-Shutdown...192
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...193
Main Menu—Setting Menu—Sub Meter Selection...195
Main Menu—Setting Menu—Rear View Camera Monitor...197
Main Menu—Setting Menu—Display Item Selection...199
Main Menu—Setting Menu—Brightness Adjustment...201
Main Menu—Setting Menu—Language...202
Main Menu—Setting Menu—Unit Selection...203
Main Menu—Setting Menu—Main Menu Sequence Change...205
Main Menu—Information Menu...206
Main Menu—Information Menu—Operation...208
Main Menu—Information Menu—Maintenance...210
Main Menu—Information Menu—Troubleshooting...212
Main Menu—Information Menu—Monitoring...213
Section 2-3: Operation—Operating the Machine...214
Before Starting Work...215
Operator's Daily Machine Check Before Starting...216
Battery Disconnect Switch—If Equipped...218
Starting Engine...542
Cold Weather Start Aid...221
Cold Weather Warm-Up...222
Work Brake Control...225
Accelerator Pedal Engine Speed Control...227
Accelerator Pedal...228
Exhaust Filter...231
Exhaust Filter Parked Cleaning...234
Locking the Hydraulic Coupler to the Attachment—If Equipped...237
Unlocking the Hydraulic Coupler From the Attachment—If Equipped...240
Control Lever Pattern Operation...242
Mechanical Control Lever Pattern Selector—If Equipped...245
Control Lever Pattern Conversion...246
Blade and/or Outriggers Operation...248
Lock Outriggers for Travel...252
2-Piece Boom Operation—If Equipped...214
Attachment Indicators...258
Operating Front Attachment...259
Operating In Water and Mud...260
Driving Up a Steep or Slippery Slope...261
Lower Boom With Engine Stopped...263
Parking the Machine...265
Loading and Unloading for Transport...268
Towing Machine...271
Lifting With Bucket Loop...274
Lifting With John Deere Quick Coupler...276
Lifting the Machine...278
Section 3-1: Maintenance—Machine...280
Diesel Fuel...281
Diesel Fuel Specifications...283
Lubricity of Diesel Fuel...284
Handling and Storing Diesel Fuel...285
Biodiesel Fuel...286
Testing Diesel Fuel...288
Supplemental Diesel Fuel Additives...289
Fuel Filters...290
Minimizing the Effect of Cold Weather on Diesel Engines...291
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...293
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...294
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...296
Oil Filters...298
Alternative and Synthetic Lubricants...299
Lubricant Storage...300
Mixing of Lubricants...301
Hydraulic Oil...302
Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil...304
Pump Drive and Transmission Gear Case Oil...305
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease...306
Diesel Engine Coolant (engine without wet sleeve cylinder liners)...307
Water Quality for Mixing with Coolant Concentrate...309
Operating in Warm Temperature Climates...310
Testing Coolant Freeze Point...311
Disposing of Coolant...313
Section 3-2: Maintenance—Periodic Maintenance...314
Service Machine at Specified Intervals...315
Checking Hour Meter Regularly...316
Prepare Machine for Maintenance...317
Open Access Doors for Service...319
Open Engine Cover for Service...320
Fuel Tank...321
Hydraulic Breaker and Crusher Attachments...322
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...323
Service Intervals...324
Required Parts...326
Section 3-3: Maintenance—As Required...328
Inspect Tires and Check Pressure...329
Tire Pressures...331
Remove and Clean Fuel Tank Inlet Screen...332
Drain Water and Sediment From Fuel Tank Sump...333
Drain Primary Fuel Filter and Water Separator...335
Drain Final Fuel Filter and Water Separator...336
Drain Auxiliary Fuel Filter and Water Separator...337
Check Windshield Washer Fluid Level...338
Check and Clean Air Cleaner Dust Unloader Valve...339
Inspect Brake Lining...340
Clean Rear Camera Lens...341
Inspect Belts...342
Remove and Clean Radiator Air Inlet Screen...345
Section 3-4: Maintenance—10 Hours or Daily...346
Check Hydraulic Tank Oil Level...347
Check Engine Oil Level...350
Checking Engine Coolant Level...352
Check Brake Accumulator...354
Lubricate Hydraulic Coupler—If Equipped...355
Section 3-5: Maintenance—Every 100 Hours...356
Lubricate Front End Pin Joints and Working Tool Pivots...357
Lubricate 2-Piece Boom—If Equipped...359
Section 3-6: Maintenance—Every 250 Hours...360
Check Swing Gear Case Oil Level...361
Drain Water and Sediment From Hydraulic Tank...363
Check Pump Drive Gear Case Oil Level...365
Check Battery Electrolyte Level and Terminals...367
Lubricate Front Axle Kingpin...370
Check Front and Rear Hub Oil Levels...371
Check Front and Rear Axle Differential Oil Levels...373
Lubricate Equalizer Pin...375
Check Transmission Oil Level...376
Take Engine Oil Sample...378
Section 3-7: Maintenance—Every 500 Hours...379
Lubricate Swing Bearing Gear...380
Drain and Refill Engine Oil and Replace Filter...381
Check Air Intake Hoses...383
Clean Cab Fresh Air and Cab Recirculating Air Filters...384
Lubricate Swing Bearing...386
Lubricate Travel Driveline...387
Take Fluid Samples...388
Section 3-8: Maintenance—Every 1000 Hours...389
Drain and Refill Swing Gear Case Oil...390
Replace Hydraulic Tank Oil Filter...391
Replace Pilot-Brake and Steering Oil Filters...394
Drain and Refill Pump Drive Gear Case Oil...397
Remove and Clean Open Crankcase Ventilation (OCV) Hose...399
Check and Adjust Engine Valve Lash...400
Replace Air Cleaner Elements...401
Replace Air Cleaner Dust Unloader Valve...403
Lubricate Outrigger—If Equipped...404
Lubricate Blade—If Equipped...405
Replace Primary Fuel Filter and Water Separator...406
Replace Final Fuel Filter and Water Separator...408
Check Coolant Condition...410
Section 3-9: Maintenance—Every 2000 Hours...411
Drain and Refill Front and Rear Hub Oil...412
Drain and Refill Front and Rear Axle Differential Oil...414
Drain and Refill Transmission Oil...417
Replace Auxiliary Fuel Filter and Water Separator...419
Section 3-10: Maintenance—Every 4000 Hours...421
Drain Cooling System...422
Cooling System Fill and Deaeration Procedure...424
Section 3-11: Maintenance—Every 4500 Hours...426
Service Exhaust Filter...427
Clean EGR Cooler...428
Check Turbocharger...429
Check and Clean Fuel Injector...430
Section 3-12: Maintenance—Every 5000 Hours...431
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen...432
Replace Hydraulic Tank Vent Cap Filter...436
Section 4-1: Miscellaneous—Machine...439
Bleed Fuel System...440
Bleed Hydraulic System...550
Bleed Transmission System...443
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...446
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...447
Do Not Service Control Valves, Cylinders, Pumps, or Motors...448
Precautions for Alternator and Regulator...449
Using Booster Batteries—24-Volt System...450
Handling, Checking, and Servicing Batteries Carefully...451
Using Battery Charger...454
Replacing Batteries...456
Welding on Machine...457
Keep Electronic Control Unit Connectors Clean...458
Cleaning the Machine Regularly...459
Adding 12-Volt Accessories...460
JDLink™ Machine Monitoring System (MMS)—If Equipped...461
Replacing Fuses...462
Removing and Installing Bucket...465
Replacing Bucket Teeth...467
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...469
Replacing Bucket Teeth—TK Series...471
Hardware Torque Specifications...472
Unified Inch Bolt and Screw Torque Values...473
Metric Bolt and Screw Torque Values...475
Section 4-2: Miscellaneous—Operational Checkout...478
Operational Checkout...478
Section 4-3: Miscellaneous—Troubleshooting...540
Troubleshooting Procedure...541
Engine...542
Electrical System...547
Hydraulic System...550
Section 4-4: Miscellaneous—Storage...553
Prepare Machine for Storage...554
Monthly Storage Procedure...556
Section 4-5: Miscellaneous—Machine Numbers...558
Record Product Identification Number (PIN)...559
Record Engine Serial Number...560
Record Travel Motor Serial Number...561
Record Swing Motor Serial Number...562
Record Hydraulic Pump Serial Number...563
Record Hydraulic Coupler Serial Number—If Equipped...564
Keep Proof of Ownership...565
Keep Machines Secure...566
Section 4-6: Miscellaneous—Specifications...567
Engine Specifications...568
Travel Speeds...569
Drain and Refill Capacities...570
Machine Specifications...571
Working Ranges...577
Lift Capacity—Monoblock Boom; Front Blade and Rear Outrigger...581
Lift Capacity—Monoblock Boom; Front and Rear Outrigger...583
Lift Capacity—2-Piece Boom; Front Blade and Rear Outrigger...585
Lift Capacity—2-Piece Boom; Front and Rear Outrigger...587
John Deere 190GW Wheeled Excavator Operator's Manual (OMT356186X19 OMT356186X28 OMT356186X63)
