John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF Operator's manual (OMER525732)
Complete Operator's manual for John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors.
omer525732 - 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors - (European Edition) Operator's Manual.pdf
omer525737 - Τρακτέρ 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN και 5105GF (MY20- ) -: (Ευρωπαϊκή έκδοση) Greek.pdf
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Total Pages: 913 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Greek
TABLE OF CONTENTS
TABLE OF CONTENTS................1
Section 00: Glossary................21
Glossary................21
Trademarks................23
Section 05: Safety................25
Recognize Safety Information................593
Understand Signal Words................28
Follow Safety Instructions................29
Prepare for Emergencies................30
Wear Protective Clothing................31
Protect Against Noise................32
Handle Fuel Safely—Avoid Fires................33
Fire Prevention................34
In Case of Fire................35
Avoid Static Electricity Risk When Refueling................36
Use Foldable ROPS and Seat Belt Properly................38
Stay Clear of Rotating Drivelines................39
Use Steps and Handholds Correctly................41
Read Operator’s Manuals for ISOBUS Controllers................42
Use Seat Belt Properly................43
Vibration................871
Operating the Tractor Safely................45
Avoid Backover Accidents................47
Limited Use in Forestry Operation................48
Operating the Loader Tractor Safely................49
Keep Riders Off Machine................50
Passenger Seat................51
Use Safety Lights and Devices................52
Towing Trailers/Implements Safely................53
Use Caution on Slopes, Uneven Terrain, and Rough Ground................244
Freeing a Mired Machine................55
Avoid Contact with Agricultural Chemicals................447
Handle Agricultural Chemicals Safely................445
Handling Batteries Safely................59
Avoid Heating Near Pressurized Fluid Lines................61
Remove Paint Before Welding or Heating................62
Handle Electronic Components and Brackets Safely................63
Practice Safe Maintenance................64
Avoid Hot Exhaust................65
Clean Exhaust Filter Safely................66
Work In Ventilated Area................69
Support Machine Properly................70
Prevent Machine Runaway................71
Park Machine Safely................72
Transport Tractor Safely................73
Service Cooling System Safely................74
Service Accumulator Systems Safely................75
Service Tires Safely................387
Service Front-Wheel Drive Tractor Safely................77
Tightening Wheel Retaining Bolts/Nuts................78
Avoid High-Pressure Fluids................558
Do Not Open High-Pressure Fuel System................826
Store Attachments Safely................81
Decommissioning — Proper Recycling and Disposal of Fluids and Components................82
Section 05A: Safety Decals................83
Pictorial Safety Signs................84
Operator’s Manual................85
No Riders (Foldable ROPS)................86
Use Seat Belt Properly (Cab or Fixed ROPS)................87
Use Seat Belt Properly (Foldable ROPS)................88
ROPS in Normal Position (Foldable ROPS)................89
Hitch Remote Control (Mechanical Hitch)................90
Hitch Remote Control (Electronic Hitch)................91
Accumulator — Front Hitch................291
Accumulator — Front Suspended Axle................93
Pick-Up Hitch................346
Hydraulic Lines and Hydraulic Components — Rear Hitch................95
Hydraulic Lines and Hydraulic Components — Front Hitch................291
Hydraulic Lines and Hydraulic Components — Front Distributors................97
Section 10: Vehicle Overview................98
Product Identification View................99
Section 10A: Operator's Manual - General Information................593
Scope of This Manual................102
Operator Manual Usage Information................593
Comply with Operator's Manuals of Implement Manufacturers................104
Operator Training Required................105
Section 20: Operating the Engine................818
Neutral Start Switch................107
Starting the Engine................818
Start with a Booster Battery................662
Start the Engine with a Slave Battery................662
Battery — Disconnect Electrical Circuit (5GV, 5GN, 5GF)................117
Battery — Disconnect Electrical Circuit (5GL, 5GL-N)................120
Observe Instruments After Starting the Engine................818
Engine Oil Pressure Indicator Light................123
Alternator Indicator Light................124
Air Cleaner Indicator Light................125
Transmission Oil Filter Indicator Light................126
Coolant Temperature Gauge................127
Observe Fuel Level................128
Fill Fuel Tank................129
Change Engine Speeds................130
Warm up the Engine................818
Restart a Stalled Engine................818
Engines with Turbocharger................134
Avoid Idling the Engine................818
Observe Engine Work and Idle Speeds................136
Stop the Engine................818
Park the Tractor................138
Section 20A: Cold Weather Operation................139
Cold-Weather Operation................140
Section 20B: Aftertreatment Equipment (DOC/DPF)................142
Note on Exhaust Cleaning System................143
Exhaust Filter Cleaning, General Information................593
Aftertreatment General Warning (Tractor with DPF System)................146
DPF Soot Load, General Information................593
Access the DPF Menu on the Digital Display................149
Manual Regeneration, General Information................593
DPF Soot Load................820
Section 30: Controls................156
Vehicle Controls (Cab) (5GV, 5GN, 5GF)................157
Vehicle Controls (Open Operator Station) (5GF)................159
Vehicle Controls (5GL)................161
Vehicle Controls (Mechanical Transmission) (Cab) (5GL-N)................163
Vehicle Controls (PowrReverser™ Transmission) (Cab) (5GL-N)................165
Vehicle Controls................167
Section 30A: Instrument Panel................173
Instruments and Indicator Lights................174
F Inducement General Warning................176
Section 30B: Digital Display................178
Digital Display - User Interface................179
User Menu................183
Digital Display - Initial Setup (Matching with Tractor)................190
Oil Service Message Reset................564
Section 50: Drive Train................205
Drive Train - Overview................206
Section 50A: Front-Wheel Drive................207
Operate Front-Wheel Drive................208
Setting of the Steering Angle (Auto 4WD)................210
Activation of the Auto 4WD................212
Controls on the Right-Hand Cab Post................214
Activation of the Suspension System................217
Malfunction Error Codes and Indicator Lights................220
Section 50B: Differential Lock................221
Use Differential Lock................222
Section 50C: Brakes................827
Use Brakes................827
Stop the Tractor................225
Hydraulic Trailer Brakes................827
Chock Block................232
Section 50D: Transmission - General Information................593
Reduce Fuel Consumption................234
Travel Speeds................238
Use Caution on Slopes, Uneven Terrain, and Rough Ground................244
Select a Gear................245
Cruise Control................246
Manually Adjusting the Engine Speed Memories MEM1/ MEM2 (Optional)................250
Section 50E: PowrReverser™ Transmission................821
Shifting Transmission................821
Electrohydraulic Hi-Lo (24/12 - Speed Transmission) (If Equipped)................254
Operate Transmission Shift Levers................263
Section 50L: Mechanical Transmission................821
Shifting Transmission................821
Mechanical Hi-Lo (24/24 - Speed Transmission) (5GV, 5GN, 5GF, 5GL, and 5GL-N)................262
Operate Transmission Shift Levers................263
Section 60: PTO Shaft and Hitch................264
Maximum Lifting Force................841
Section 60A: PTO Shaft - General Information................593
Front PTO — PTO Shield................267
PTO Guard................269
Operating Instructions................271
PTO Automatic Shutoff Function................273
Selecting PTO Speeds................274
Attaching PTO-Driven Implement................275
Section 60B: Front PTO................825
Front PTO................825
Section 60C: Rear PTO................280
Operating the Rear PTO (Mechanical Version)................281
Operating the Rear PTO (Electrohydraulic Version)................285
Selecting Ground Drive PTO................287
Ground Drive PTO Revolution Speeds................289
Section 60D: Front Hitch................291
Front Hitch................291
Front Implement Fixing Points................296
Section 60E: Rear Hitch................298
Three-Point Hitch Components................299
Match Tractor Power to Implement................301
Hitch Control Levers (Mechanical Hitch)................302
Use the Hitch Position Control (Mechanical Hitch)................303
Use the Draft Control (Mechanical Hitch)................305
Adjust the Rate-of-Drop................307
Transporting Mounted Implements (EHS II)................309
Depth Adjustment (EHS II)................310
Load/Depth Adjustment (EHS II)................311
Raise/Lower Switch (EHS II)................313
Height Adjustment (EHS II)................314
Adjusting Rate-of-Drop (EHS II)................315
Reset the Electronic Hitch Sensing (EHS II)................316
Hitch Remote Control (EHS II)................317
Prepare the Implement................319
Converting Category II Hitch to Category IN or Category I................321
Positioning Draft Link Ends................322
Quick-Coupling (Hook-Type) Draft Links................323
Attaching Implements................324
Attach Implements to 3-Point Hitch................326
Adjust Sway Blocks................329
3-Point Hitch Leveling System (If Equipped)................298
Position the Center Link................333
Level the Hitch................334
Adjust Hitch Control Lever Friction................337
Electronic Hitch Sensing II (EHS II)................338
Calibrating the System (EHS II)................339
Section 60F: Coupling Devices................341
Drawbar................342
Proper Use of Drawbar................343
Height Adjustable Trailer Hitches................344
Pick-Up Hitch................346
Pick-Up Hitch Decal................348
Tow the Tractor................349
Section 70: Hydraulic System................823
Maximum Permissible Oil Withdrawal................353
Section 70A: Hydraulic Connections................354
Use Correct Hose Tips................355
Connecting Cylinder Hoses................356
Connect Hose Under Pressure................358
Section 70B: Selective Control Valves - Controls................359
Selective Control Valve (SCV) Levers................360
Control Lever and Coupler Identification................364
Electrically-Actuated Selective Control Valve (Optional)................368
Section 70C: Selective Control Valves - Settings................377
Double/Single Acting SCVs Conversion................378
Flow Divider Valve................379
Remote Hydraulic Cylinders................382
Section 80: Wheels and Tires................386
Service Tires Safely................387
Changing Wheels Safely................388
Check Implement-to-Tire Clearance................389
Tire Pressures................573
Mounting Tires................391
Tire Combinations................392
Section 80A: Front Wheels, Tires, and Treads................399
Tighten Wheel Bolts................400
Adjusting Front Axle Tread Width................402
Check Toe-In................404
Adjust Toe-In................406
Direction of Tire Rotation................408
Tread Adjustment................432
Section 80B: Steering Stop and Fender - Settings................424
Steering Angle Adjustment................425
Section 80C: Rear Wheels, Tires, and Treads................427
Tighten Rear Wheel Nuts and Bolts................428
Rear Wheel Weights................429
Observe Rear Wheel Tread Width Limitations................876
Tread Adjustment................432
Section 90: Operator's Station and Cab................438
Cab Classification According to EN 15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)................439
Roll-Over Protective Structure................441
Emergency Exits................442
Clean Vehicle of Hazardous Pesticides................444
Handle Agricultural Chemicals Safely................445
Avoid Contact with Agricultural Chemicals................447
Operating Roll-Over Protective Structure................449
Use the Seat Belt................451
Fuse Box................452
Section 90A: Seat Adjustment................454
Seat Adjustment................454
Section 90C: Mirrors................456
Mirrors (Open Operator Station)................457
Section 90D: Access Steps................458
Steps and Handrails................459
Section 90E: Wiper / Washer System................461
Operator’s Cab Switches................462
Section 90F: Heater / Ventilation / Air Conditioning (HVAC)................464
Heater and Air Conditioning System Controls (5GV, 5GN, 5GF)................465
Heater and Air Conditioning System Controls (5GL-N)................471
Section 90G: Lights................476
Total View - Lights (Cab) (5GV, 5GN, 5GF)................477
Total View - Lights (Open Operator Station)................478
Total View - Lights (Cab) (5GL)................480
Light Switch and Turn Signal Switch................481
Low Beam and High Beam Indicator Light................483
Wake up Mode................484
Front Clearance Lights, Turn Signal Lights, and Tail Lights................485
Turn Signal Lights................488
Hazard Warning Light Switch................489
Beacon Light................490
H4 Farm Headlights (Optional)................492
Dome Light................493
Worklight Switches (Open Operator Station)................494
Worklight Switches (Cab)................495
Section 90H: Power Outlet Sockets................497
Seven-Terminal Trailer Socket................498
Section 90I: Accessories................499
Tool Box................500
Sun Visor................501
Section 100: Performance Ballast................502
Select Ballast................503
Ballast Limitations................504
Measuring Rear Wheel Slip................505
Installing Front Weights................509
Ballasting Front Wheel Drive Tractors................507
With Weight in Three-Point Hitch................828
Front Weights................509
Section 110: Transport................511
Transporting the Tractor................512
Select Tire Inflation Pressure................513
Drive on Public Roads................515
Driving Tractor on Public Roads................517
Towing Tractor................520
Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant................521
Oilscan™ and CoolScan™................522
Section 200A: Diesel Fuel................524
Diesel Fuel................524
Handling and Storing Diesel Fuel................526
Lubricity of Diesel Fuel................527
Testing Diesel Fuel................528
Biodiesel Fuel................529
Minimizing the Effect of Cold Weather on Diesel Engines................531
Supplemental Diesel Fuel Additives................533
Section 200C: Engine Oil................534
John Deere Break-In Plus™ Engine Oil................535
Engine Break-In Period................536
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................537
Engine Oil and Filter Service Intervals................539
Section 200D: Engine Coolant................540
Diesel Engine Coolant................541
Operating in Warm Temperature Climates................543
Water Quality for Mixing with Coolant Concentrate................544
Testing Diesel Engine Coolant................545
Supplemental Coolant Additives................546
Section 200E: Other Lubricants................547
Transmission and Hydraulic Oil................548
Front-Wheel Drive Axle Oil................549
Grease for Automated Lubrication Systems................551
Mixing of Lubricants................552
Lubricant Storage................553
Alternative and Synthetic Lubricants................554
Section 210: Service — General Information................593
Safe Maintenance and Cleaning................556
Using High Pressure Washers................557
Avoid High-Pressure Fluids................558
Storing Fuel................559
Ultra Low Sulfur Fuel................560
When Performing Services................561
Lubrication and Periodic Service................563
Oil Service Message Reset................564
Use Correct Lubricant................567
Other Service Jobs................568
Oil Vapor Recirculation System Maintenance................569
Turbo Compressor Maintenance................570
Overhaul Injection Pump................571
Fuel Filters................572
Tire Pressures................573
Inspect All Tires................574
Service Tractor Safely................575
Air Intake System Components................576
Fuel System Components................577
Engine Cooling System Components................578
Air-Conditioning System................581
Open Hood................583
Lifting Points................584
Jack up the Tractor - Lifting Points................585
Metric Bolt and Screw Torque Values................587
Unified Inch Bolt and Screw Torque Values................589
Section 210B: Service Intervals................591
Information................593
Service (Daily / Every 10, After First 50, Every 250, 500, and 750 Hours)................594
Service (Every 1000, 1250, 1500, 3000 Hours and Service — As Required)................597
Information on Changing Engine Oil................600
Engine Oil and Filter Change................605
Engine Oil and Filter Change................605
Engine Oil and Filter Change................605
Engine Oil and Filter Change................605
Engine Oil and Filter Change................605
Engine Air Cleaner and Cab Air Filters, Service................607
Engine Air Cleaner and Cab Air Filters, Service................607
Activated Carbon Filters in Cab, Service (If Equipped)................611
Activated Carbon Filters in Cab, Service (If Equipped)................611
Activated Carbon Filters in Cab, Service (If Equipped)................611
Activated Carbon Filters in Cab, Service (If Equipped)................611
Cooling System, Service................613
Cooling System, Service................613
Yearly Service................615
Yearly Service................615
50 Hour Service................591
250 Hour Service................591
500 Hour Service................591
750 Hour Service................591
1000 Hour Service................591
1250 Hour Service................591
1500 Hour Service................591
1750 Hour Service................591
2000 Hour Service................591
2250 Hour Service................591
2500 Hour Service................591
2750 Hour Service................591
3000 Hour Service................591
3250 Hour Service................592
3500 Hour Service................592
3750 Hour Service................592
4000 Hour Service................592
4250 Hour Service................592
4500 Hour Service................592
4750 Hour Service................592
5000 Hour Service................592
5250 Hour Service................592
5500 Hour Service................592
5750 Hour Service................592
6000 Hour Service................592
Information About Further Services................641
Record for Further Services................642
Section 220A: Service — Cleaning................646
Cleaning the Dust Unloading Valve................647
Clean Radiator and Oil Cooler................648
Radiators, Cleaning................650
Clean Air-Conditioning System Condenser................654
Service Air Cleaner at Regular Intervals................656
Clean Cab Air Filters (5GV, 5GN, 5GF)................657
Clean Cab Air Filters (5GL-N)................658
Section 220B: Service — Electrical System................824
Observe Electrical Service Precautions................660
Battery................662
Battery Cut-off Switch (If Equipped)................667
Bulb Replacement — Safety Instructions................669
Checking on Lights................670
Adjusting the Headlights................671
Replace Headlight Bulbs................672
Replace Clearance, Brake, and Turn Signal Light Bulbs................673
Replace Rear Working Light Bulb................674
Battery, Checking Status / Charge................675
Starting Motor................676
Main Fuses and Relays (Open Operator Station) (5GL, 5GL-N)................677
Main Fuses and Relays (Cab) (5GL, 5GL-N)................682
Fuse Check (5GL, 5GL-N)................687
Engine Fuses and Relays (5GL, 5GL-N)................688
Main Power Supply Fuses and Additional Relays (5GL, 5GL-N)................690
Main Fuses and Relays (5GV, 5GN, 5GF)................691
Fuses and Relays (E-SCV) (5GV, 5GN, 5GF)................692
Fuse Box (Cab) (If Equipped) (5GV, 5GN, 5GF)................693
Relays (Cab) (5GV, 5GN, 5GF)................695
Engine Fuses and Relays (5GV, 5GN, 5GF)................696
Main Power Supply Fuses and Additional Relays (5GV, 5GN, 5GF)................698
Fuse and Relay Box (Mechanical Transmission) (5GV, 5GF, 5GN)................702
Fuse and Relay Box (PowrReverser™ Transmission) (5GV, 5GN, 5GF)................704
Section 220C: Maintenance — Checking Hardware Torques................706
After the First 4 and 8 Hours of Operation................707
Mounting Bolts of Operator's Cab / Open Station and ROPS................709
Section 220D: Service — Checks................710
Check Torque of Wheel and Rim Bolts................711
Check Engine Oil Level................714
Prestarting Checks................715
Check the Fuel Filter................717
Check Coolant Level................720
Check Transmission/Hydraulic System Oil Level................722
Check Brake System Oil Level................723
Check Brake Operation................725
Check Oil Levels in Front-Wheel Drive Axle................726
Check Oil Levels in Front-Wheel Drive (Final Drive) Axle................728
Check Neutral Start System – 24/12 Transmission................821
Check Neutral Start System – 12/12 and 24/24 Transmission................821
Check Belt Wear and Belt Tension................734
Check Torque of Drawbar Attaching Screws................735
Check Front PTO Oil Level................736
Check Clutch Pedal Free Travel................737
Check Hoses and Hose Clamps................739
Check Components of Drawbar and Trailer Hitches................740
Check Engine Idle Speeds................741
Check and Lubricate Front Axle Pivot Pin................742
Check the Seat Belt................743
Check Condition of Diesel Engine Coolant................744
Radiator Pressure Cap Check................745
Inspect Hydraulic Hoses................746
Inspect Alternator................747
Inspect Suspended Front Axle................748
Section 220E: Service — Change................749
Change Engine Oil and Replace Oil Filter................750
Changing Oil in Front-Wheel Drive Axle................752
Change Oil in Front-Wheel Drive Axle Housing................753
Change Oil in Front-Wheel Drive Final Drives................755
Change Brake System Oil................756
Change Engine Coolant................757
Change Cooling System Coolant................758
Replace Transmission Hydraulic Oil and Suction Strainer................759
Change Oil and Replace Oil Filter of Front PTO................825
Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump)................763
Replace Cab Air Filters................765
Replace Diesel Particulate Filter................766
Replace Alternator Drive Belt................767
Replace Water Pump................768
Replace Fuel Filter................769
Replace and Clean Engine Air Filter................772
Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump)................776
Drain Water and Sediment from Fuel Filter................778
Drain Water and Sediment from Fuel Tank................780
Adjust PTO Clutch Linkage................781
Replace E-SCV End Cover Valve Filter................782
Section 220F: Service — Lubrication................783
Lubricate Front-Wheel Drive Axle................784
Lubricate Front Axle King Pins................786
Lubricate Suspended Front Axle................787
Lubricate 4WD Shaft................789
Lubricate Front Hitch King Pins................790
Lubricate 3-Point Hitch................792
Lubricate Hub Bearings (Tractors without Front-Wheel Drive)................794
Lubricate Draft Links................795
Lubricate................796
Lubricate Rear Axle Bearings................797
Lubricate Front PTO................825
Section 300A: Troubleshooting................799
Diagnostic Trouble Codes - Operator Information................800
Engine Troubleshooting................801
Transmission Troubleshooting................806
Brakes Troubleshooting................807
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting................808
Remote Hydraulic Cylinders Troubleshooting................810
Electrical System Troubleshooting................811
Section 400: Storage................813
Storage for Long Period................814
Remove Tractor from Storage................815
Section 500A: Specifications................817
Engine................818
DPF Soot Load................820
Transmission................821
Front-Wheel Drive Clutch................822
Hydraulic System................823
Electrical System................824
Front PTO................825
Fuel System................826
Brakes................827
Three-Point Hitch................828
Loads and Weights................829
Capacities................836
Sound Level................839
Maximum Lifting Force................841
Towable Loads................842
Shipping Weights................843
Maximum Permissible Axle Loads and Total Weights................844
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)................846
Load Capacity of Tires with Front Loader................861
Vehicle Dimensions................862
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components................869
How to Calculate Permissible Mass................870
Vibration................871
Limited Battery Warranty................872
How to Calculate Maximum Permissible Download on Trailer Hitch................874
Observe Rear Wheel Tread Width Limitations................876
Section 500B: Serial Numbers................878
Type Plates................879
Identification Plates................880
Product Identification Number................881
Engine Serial Number................884
Transmission Serial Number................885
Front Axle Serial Number................886
Suspended Front Axle Serial Number................887
Section 600: Change of Ownership................888
List of Owners................889
Section 700: Service — Predelivery Inspection................890
Service Procedure................891
Copy for Dealer................893
Copy for Owner................895
John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF Operator's manual (OMER525732)