Caterpillar 316F Excavator Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 316F Excavator, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 316F Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M0076102 - Troubleshooting (312F; 313F; 316F and 318F Excavators).pdf
M0077874 - Systems Operation (316F Excavator Machine Systems).pdf
UENR5345 - Schematic (316F and 318F Excavator Electrical System) (YDL1-10000 HCP1-10000 ECZ1-10000 FFT1-10000).pdf
UENR5357 - Schematic (316F Excavator Hydraulic System (Function Isolation) (XAD1-UP DYR1-UP ECZ1-UP YDL1-UP).pdf
UENR5361 - Schematic (316F Excavator Hydraulic System - Attachment - Combined Function - Electric Control).pdf
UENR5362 - Schematic (316F Excavator Hydraulic System - Attachment - One-Way _ One or Two Pump - Electric Control).pdf
UENR5363 - Schematic (316F Excavator Hydraulic System - Attachment - TWO-WAY _ ONE PUMP).pdf
UENR5364 - Schematic (316F Excavator Hydraulic System - Attachment - Auxiliary Ready).pdf
UENR5365 - Schematic (316F Excavator Hydraulic System - Attachment - Medium Pressure).pdf
UENR5366 - Schematic (316F Excavator Hydraulic System - Attachment - Quick Coupler).pdf
UENR5367 - Schematic (316F Excavator Hydraulic System - Attachment - 2-Way Pattern Change).pdf
UENR5368 - Schematic (316F Excavator Hydraulic System - Attachment - Boom Lowering Control Valve).pdf
UENR5369 - Schematic (316F Excavator Hydraulic System - Attachment - Stick Lowering Control Valve).pdf
UENR5584 - Disassembly and Assembly (316F; 318F Excavator Engine Supplement).pdf
UENR5585 - Disassembly and Assembly (316F; 318F Excavator Machine Systems).pdf
UENR5623 - Specifications (316F Excavator Machine System Specifications).pdf
UENR5624 - Systems Operation (316F Excavator Machine Systems).pdf
UENR5625 - Testing and Adjusting (316F Excavator Machine System).pdf
UENR5950 - Troubleshooting (312F; 313F; 316F and 318F Excavators).pdf
UENR6167 - Schematic (316F and 318F Excavator Electrical System) (XAD10001-UP FFT10001-UP HCP10001-UP ECZ10001-UP YDL10001-UP DYR1-UP EWC1-UP).pdf
PRODUCT DETAILS:
Total Pages: 2,732 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
M0076102 - Troubleshooting (312F; 313F; 316F and 318F Excavators)...3
General Information...4
Service Tools...6
Connector Locations...9
Diagnostic Capabilities...10
Diagnostic Trouble Codes...14
Determining Diagnostic Trouble Codes...25
Event Codes...35
Symptom Troubleshooting...44
Emerging Symptom Information...46
Alarm - Test...47
CAN Data Link - Test...53
Electrical Connector - Inspect...64
Relay - Test...72
Sensor Signal (Analog; Active) - Test...77
Sensor Signal (Analog; Passive) - Test...85
Sensor Signal (PWM) - Test...91
Sensor Supply - Test...104
Solenoid Valve - Test...112
Window Wiper Delay - Test...124
Wiring Harness (Open Circuit) - Test...130
Wiring Harness (Short Circuit) - Test...131
ECM Software - Install...133
ECM - Configure...135
ECM - Replace...137
Connector Contact Description...139
System Schematic...147
UENR5950 - Troubleshooting (312F; 313F; 316F and 318F Excavators)...152
General Information...153
Service Tools...155
Connector Locations...158
Diagnostic Capabilities...164
Diagnostic Trouble Codes...168
Determining Diagnostic Trouble Codes...182
Event Codes...191
Symptom Troubleshooting...197
Emerging Symptom Information...199
Alarm - Test...200
CAN Data Link - Test...205
Electrical Connector - Inspect...214
Electrical Power Supply - Test...221
Relay - Test...225
Sensor Signal (Analog; Passive) - Test...229
Sensor Signal (PWM) - Test...235
Sensor Supply - Test...247
Solenoid Valve - Test...253
Solenoid Valve (Switch Controlled) - Test...264
Switch Circuits - Test...273
Window Wiper Delay - Test...278
Wiring Harness (Open Circuit) - Test...283
Wiring Harness (Short Circuit) - Test...285
ECM Software - Install...287
ECM - Configure...289
ECM - Replace...290
Connector Contact Description...292
System Schematic...299
UENR5584 - Disassembly and Assembly (316F; 318F Excavator Engine Supplement)...305
System Pressure - Release...307
Battery...308
Alternator...310
Electric Starting Motor...314
Temperature Sensor (Catalyst Inlet)...317
Diesel Exhaust Fluid Filter...319
DEF Injector and Mounting...321
Manifold (DEF Heater)...327
Solenoid Valve (DEF Heater Coolant)...337
Nitrogen Oxide Sensor...340
Clean Emissions Module...345
Air Cleaner...350
Refrigerant Compressor...353
Refrigerant Condenser...356
Belt Tensioner...358
Fan...360
Water Pump...363
Aftercooler...372
Radiator...375
Hydraulic Oil Cooler...378
Water Separator and Fuel Priming Pump...380
Engine Oil Filter and Oil Filter Base...384
Cooling System Package (Radiator; Hydraulic Oil Cooler; and Aftercooler...387
Crankshaft Front Seal...395
Oil Pan - Aluminum and Pressed Steel Oil Pans...400
Crankshaft Vibration Damper and Pulley...416
Fuel Filter and Base...419
Fuel Cooler...422
Water Temperature Regulator...424
Turbocharger...427
Fuel Manifold...434
Hood...439
Engine Front Mount...441
Engine Rear Mount...443
Engine...445
UENR5585 - Disassembly and Assembly (316F; 318F Excavator Machine Systems)...457
Duo-Cone Conventional Seals...460
System Pressure - Release...472
Bucket...473
Bucket Linkage...478
Bucket Linkage Bearings and Seals...489
Bucket Cylinder - Lines...495
Bucket Cylinder...497
Load Control Valve (Stick Cylinder)...503
Stick Cylinder - Stick Lowering Control Valve...506
Stick Cylinder - Lines...508
Stick Cylinder...510
Stick...516
Stick Bearings and Seals...524
Load Control Valve (Boom Cylinder)...529
Boom Cylinder...532
Boom Cylinder - Lines...540
Boom...542
Boom Bearings and Seals...549
Upper Frame and Undercarriage Frame...552
Window Wiper Motor - Lower...569
Window Wiper Motor - Front; Upper...573
Cab...575
Counterweight...584
Fuel Tank...588
Check Valve (Cooler Bypass)...596
Hydraulic Lockout Control...598
Seat...600
Seat Support...602
Seat Suspension...603
Heating and Air Conditioning...605
Refrigerant Receiver-Dryer...609
Actuator Motor (Air Distributor)...612
Control Module (Automatic Temperature Control Unit)...614
Track Carrier Roller...617
Track Roller...622
Track - Press Fit Master Pin...630
Front Idler and Recoil Spring...638
Recoil Spring...645
Hydraulic Track Adjusters...655
Sprocket...659
Travel Motor...663
Counterbalance Valve (Travel)...689
Final Drive...693
Final Drive - Disassemble...727
Final Drive - Assemble...748
Swivel...771
Swing Cushion Valve...780
Swing Motor...782
Swing Drive - Newer Style...808
Swing Drive...824
Swing Gear and Bearing...840
Pilot Valve - Stick...850
Oil Filter (Hydraulic; Return)...852
Hydraulic Tank...854
Relief Valve (Pilot)...866
Gear Pump (Pilot)...868
Main Hydraulic Pump - Remove and Install...870
Main Hydraulic Pump - Disassemble...875
Main Hydraulic Pump - Assemble...888
Auxiliary Pilot Valve (Straight Travel)...904
Selector Valve (Alternate Pattern Control)...910
Pilot Valve (Joystick)...913
Control Manifold (Pilot Oil) - Hydraulic Lockout; Swing Brake; Travel...919
Pilot Valve (Travel)...923
Accumulator...926
Main Control Valve...929
UENR5357 - Schematic (316F Excavator Hydraulic System (Function Isolation) (XAD1-UP DYR1-UP ECZ1-UP YDL1-UP)...987
Features...987
Cover Page...989
Information...0
Component Location...990
Tap Location...991
Schematic...992
Machine Views...0
Cab - Top View...993
Front Linkage...994
Machine - Top Right...995
Main Control Valve - Rear...996
Pump - Right Side...997
UENR6167 - Schematic (316F and 318F Excavator Electrical System) (XAD10001-UP FFT10001-UP HCP10001-UP ECZ10001-UP YDL10001-UP DYR1-UP EWC1-UP)...998
Feature...998
Cover Page...1000
Information...0
Component Location...0
Volume 1 of 4 - Chassis Wiring...0
Page 1 of 2...1001
Page 2 of 2...1002
Volume 2 of 4 - Cab Wiring...0
Page 1 of 2...1003
Page 2 of 2...1004
Volume 3 of 4 - CGC and Product Link Wiring...1005
Volume 4 of 4 - Engine Wiring...1006
Connector Location...0
Volume 1 of 4 - Chassis Wiring...1007
Volume 2 of 4 - Cab Wiring...1008
Volume 3 of 4 - CGC and Product Link Wiring...1009
Specifications and Related Manuals...0
Volume 1 of 4 - Chassis Wiring...1010
Volume 2 of 4 - Cab Wiring...1011
Schematics...0
Volume 1 of 4 - Chassis Wiring...1012
Volume 2 of 4 - Cab Wiring...1013
Volume 3 of 4 - CGC and Product Link Wiring...1014
Volume 4 of 4 - Engine Wiring...1015
Machine Views...0
Volume 1 of 4 - Chassis Wiring...0
Engine View...1016
Machine View - Behind Cab...1017
Machine View - Front Right...1018
Machine View - Right Rear...1019
Machine View - Top Front...1020
Machine View - Rear...1021
Rear Camera View...1022
Refueling Pump...1023
Side View Camera...1024
Volume 2 of 4 - Cab Wiring...0
Cab View - Bottom...1025
Cab View - Front...1026
Cab View - Left Side Rear...1027
Cab View - Left Side...1028
Cab View - Right Side...1029
Operator Seat Wiring...1030
Side View Camera Harness...1031
Volume 3 of 4 - CGC and Product Link Wiring...0
Boom Stick View...1032
Cab View - Left Side...1033
Machine View - Behind Cab...1034
Machine View - Rear...1035
Product Link View...1036
Volume 4 of 4 - Engine Wiring...0
Engine - Left Side...1037
Engine - Right Side...1038
UENR5345 - Schematic (316F and 318F Excavator Electrical System) (YDL1-10000 HCP1-10000 ECZ1-10000 FFT1-10000)...1039
Feature...1039
Cover Page...1041
Information...0
Component Location...0
Volume 1 of 4 - Chassis Wiring...1042
Volume 2 of 4 - Cab...1043
Volume 3 of 4 - Product Link And CGC...1044
Volume 4 of 4 - Engine Wiring...1045
Connector Location...0
Volume 1 of 4 - Chassis Wiring...1046
Volume 2 of 4 - Cab...1047
Volume 3 of 4 - Product Link And CGC...1048
Specifications and Related Manuals...0
Volume 1 of 4 - Chassis Wiring...1049
Volume 2 of 4 - Cab...1050
Schematics...0
Volume 1 of 4 - Chassis Wiring...1051
Volume 2 of 4 - Cab...1052
Volume 3 of 4 - Product Link And CGC...1053
Volume 4 of 4 - Engine Wiring...1054
Machine Views...0
Volume 1 of 4 - Chassis Wiring...0
Battery Compartment...1055
Chassis Wiring...1056
Engine...1057
Pump Room...1058
Rear View Camera...1059
Refueling Pump...1060
Side View Camera...1061
Urea Pump Unit...1062
Volume 2 of 4 - Cab...0
Operator Seat Wiring...1063
Operator Station Bottom View...1064
Operator Station Front...1065
Operator Station Left Side...1066
Operator Station Right Side...1067
Side View Camera Harness...1068
Volume 3 of 4 - Product Link And CGC...0
CGC...1069
Product Link...1070
Volume 4 of 4 - Engine Wiring...0
Engine - Left Side...1071
Engine - Right Side...1072
UENR5361 - Schematic (316F Excavator Hydraulic System - Attachment - Combined Function - Electric Control)...1073
Main...1074
Features...1074
Cover Page...1075
Information...0
Component Location...1076
Tap Location...1077
Fluid Power Symbols...1078
Electrical Symbols...1079
Schematic...1080
Machine Views...0
Cab Bottom View...1081
Cab Top View...1082
Machine Component Locations...1083
Main Control Valve (Front View)...1084
Main Control Valve (Rear View)...1085
Pump Compartment Right Side View...1086
Collage...1087
UENR5362 - Schematic (316F Excavator Hydraulic System - Attachment - One-Way _ One or Two Pump - Electric Control)...1103
Main...1104
Features...1104
Cover Page...1105
Information...0
Component Location...1106
Tap Location...1107
Fluid Power Symbols...1108
Electrical Symbols...1109
Schematic...1110
Machine Views...0
Machine Component Locations...1111
Cab Bottom View...1112
Cab Top View...1113
Main Control Valve (Front View)...1114
Main Control Valve (Rear View)...1115
Pump Compartment Right Side View...1116
Collage...1117
UENR5363 - Schematic (316F Excavator Hydraulic System - Attachment - TWO-WAY _ ONE PUMP)...1133
Main...1134
Features...1134
Cover Page...1135
Information...0
Component Location...1136
Tap Location...1137
Fluid Power Symbols...1138
Electrical Symbols...1139
Schematic...1140
Machine Views...0
Cab Bottom View...1141
Cab Top View...1142
Machine Component Locations...1143
Main Control Valve (Front View)...1144
Main Control Valve (Rear View)...1145
Pump Compartment Right Side View...1146
Collage...1147
UENR5364 - Schematic (316F Excavator Hydraulic System - Attachment - Auxiliary Ready)...1163
Main...1164
Features...1164
Cover Page...1165
Information...0
Component Location...1166
Tap Location...1167
Fluid Power Symbols...1168
Electrical Symbols...1169
Schematic...1170
Machine Views...0
Cab Bottom View...1171
Cab Top View...1172
Machine Component Locations...1173
Main Control Valve (Front View)...1174
Main Control Valve (Rear View)...1175
Pump Compartment Right Side View...1176
Collage...1177
UENR5365 - Schematic (316F Excavator Hydraulic System - Attachment - Medium Pressure)...1193
Main...1194
Features...1194
Cover Page...1195
Information...0
Component Location...1196
Tap Location...1197
Fluid Power Symbols...1198
Electrical Symbols...1199
Schematic...1200
Machine Views...0
Cab Bottom View...1201
Cab Top View...1202
Machine Component Locations...1203
Main Control Valve (Front View)...1204
Main Control Valve (Rear View)...1205
Pump Compartment Right Side View...1206
Collage...1207
UENR5366 - Schematic (316F Excavator Hydraulic System - Attachment - Quick Coupler)...1223
Main...1224
Features...1224
Cover Page...1225
Information...0
Component Location...1226
Tap Location...1227
Fluid Power Symbols...1228
Electrical Symbols...1229
Schematic...1230
Machine Views...0
Machine Component Locations...1231
Cab Bottom View...1232
Cab Top View...1233
Main Control Valve (Front View)...1234
Main Control Vavle (Rear View)...1235
Pump Compartment Right Side View...1236
Collage...1237
UENR5367 - Schematic (316F Excavator Hydraulic System - Attachment - 2-Way Pattern Change)...1253
Main...1254
Features...1254
Cover Page...1255
Information...0
Component Location...1256
Tap Location...1257
Fluid Power Symbols...1258
Electrical Symbols...1259
Schematic...1260
Machine Views...0
Cab Bottom View...1261
Cab Top View...1262
Machine Component Locations...1263
Main Control Valve (Front View)...1264
Main Control Valve (Rear View)...1265
Pump Compartment Right Side View...1266
Collage...1267
UENR5368 - Schematic (316F Excavator Hydraulic System - Attachment - Boom Lowering Control Valve)...1283
Main...1284
Features...1284
Cover Page...1285
Information...0
Component Location...1286
Tap Location...1287
Fluid Power Symbols...1288
Electrical Symbols...1289
Schematic...1290
Machine Views...0
Boom Lowering Control Valve (Attachment)...1291
Cab Bottom View...1292
Cab Top View...1293
Machine Component Locations...1294
Main Controlo Valve (Front View)...1295
Main Control Valve (Rear View)...1296
Pump Compartment Right Side View...1297
Collage...1298
UENR5369 - Schematic (316F Excavator Hydraulic System - Attachment - Stick Lowering Control Valve)...1314
Main...1315
Features...1315
Cover Page...1316
Information...0
Component Location...1317
Tap Location...1318
Fluid Power Symbols...1319
Electrical Symbols...1320
Schematic...1321
Machine Views...0
Boom Lowering Control Valve...1322
Cab Bottom View...1323
Cab Top View...1324
Machine Component Locations...1325
Main Control Valve (Front View)...1326
Main Control Valve (Rear View)...1327
Pump Compartment Right Side View...1328
Stick Lowering Control Valve...1329
Collage...1330
UENR5623 - Specifications (316F Excavator Machine System Specifications)...1346
Air Cleaner...1351
Main Hydraulic Pump...1353
Gear Pump - Auxiliary...1356
Auxiliary Pump Drive and Mounting...1357
Pilot Lines (Main Pump)...1359
Pump Head (Main)...1361
Main Control Valve...1365
Control Valve and Mounting...1376
Pump Lines...1377
Pump Coupling...1379
Pump Control Valve...1380
Relief Valve (Main)...1382
Relief Valve (Line)...1385
Front Lines...1387
Hydraulic Oil Lines...1398
Boom Lines...1400
Boom Cylinder...1401
Boom Cylinder Lines...1403
Handrail...1414
Pilot Valve...1416
Pilot Valve - Stick...1418
Solenoid Valve (Proportional Reducing)...1423
Manifold and Reducing Valve (Pilot Oil)...1425
Boom - 5.1 m (16.73 ft)...1426
Excavator Pins (Boom and Boom Cylinder)...1428
Stick - 2.6 m (8.53 ft)...1430
Stick - 2.9 m (9.51 ft)...1432
Stick - 3.1 m (10.17 ft)...1434
Stick Lines - Long...1438
Stick Lines...1439
Stick Lines - Extra Long...1440
Stick Cylinder...1441
Stick Cylinder Lines...1443
Stick Cylinder Lines - Stick Lowering Control Valve...1445
Cylinder Guard...1447
Bucket Cylinder Lines...1449
Bucket Cylinder...1451
Bucket Adjuster...1457
Bucket Linkage...1458
Hydraulic Tank Mounting...1461
Hydraulic Tank and Filter...1462
Hydraulic Oil Cooler Lines Group...1465
Drain Line...1467
Check Valve (Hydraulic Oil Cooler Bypass)...1469
Rear View Mirror...1470
Coolant Tank and Mounting...1478
Control Manifold (Pilot Oil)...1480
Pressure Reducing Valve (Boom Priority)...1482
Relief Valve (Pilot)...1484
Accumulator (Pilot)...1485
Oil Filter (Hydraulic) - Case Drain...1491
Oil Filter (Pilot)...1493
Oil Filter (Return)...1495
Pilot Lines - Boom Lowering Control...1496
Pilot Lines...1498
Shuttle Valve (Pilot Lines)...1510
Pilot Valve (Joystick)...1512
Hoist Solenoid Valve - Fine Swing...1514
Hoist Solenoid Valve - Work Tool...1515
Hoist Solenoid Valve - Boom Lowering...1517
Hoist Solenoid Valve...1519
Solenoid Valve (Work Tool; 4-Function)...1520
Swivel - Mounting...1522
Swivel...1524
Swing Motor...1525
Fasteners - Final Drive and Mounting Group...1528
Swing Drive...1532
Swing Drive - Without Motor...1536
Swing Drive Mounting...1538
Swing Gear and Bearing...1540
Sprocket...1546
Travel Motor...1547
Travel Motor and Mounting...1556
Travel Motor Guard...1557
Handle Control (Travel)...1558
Relief Valve (Crossover)...1562
Travel Counterbalance Valve...1564
Travel Motor Lines...1568
Final Drive...1570
Final Drive - Without Motor...1573
Front Idler...1574
Track Adjuster...1576
Track Adjuster and Recoil...1580
Track Carrier Roller...1582
Track Roller (Single Flange)...1584
Track...1588
Fuel Lines...1590
Liquid Level Sensor (Water Separator)...1592
Fuel Tank and Mounting...1593
Engine Mounting...1595
Storage Box and Mounting...1596
Control Valve - Variable Adjustable Boom...1597
Control Valve...1599
Cutting Edge...1601
Counterweight - Mounting...1603
Auxiliary Hydraulic Lines - High Pressure Reach Boom...1604
Auxiliary Hydraulic Lines - Coupler Lines for Reach Boom...1605
Auxiliary Hydraulic Lines - Medium Pressure Stick...1608
Auxiliary Hydraulic Lines - High Pressure (Stick)...1610
Auxiliary Hydraulic Lines...1611
Grease Lines...1628
Blower Motor...1629
Heater and Air Conditioner Mounting...1631
Air Conditioner Lines...1633
Refrigerant Compressor...1635
Refrigerant Compressor Mounting...1637
Chassis Lighting...1638
Flood Lamp...1640
Flood Lighting...1649
Wiring (Cab)...1653
Cold Weather Battery and Mounting...1658
Pressure Sensor - Accumulator...1662
Pressure Sensor...1663
Pressure Switch (Refrigerant Pressure Cutoff)...1665
Radio (AM_FM)...1667
Suspension Seat...1669
Operator Monitor...1673
Operator Console...1676
Joystick Control...1678
Hydraulic Hand Control...1680
Hydraulic Pedal Control (Auxiliary)...1681
Rollover Protective Structure (ROPS) Mounting...1686
Cab - Air Duct...1687
Cab...1689
Cab - Front Window Guard...1694
Protection Visor...1696
Window Wiper - Front; Upper...1698
Window Wiper and Washer - Lower...1700
Antenna...1702
Communication Electronic Control Module (Product Link)...1703
Vandalism Guard...1717
M0077874 - Systems Operation (316F Excavator Machine Systems)...1720
General Information (Machine System)...1723
Electronic Control (Machine System)...1724
Machine System...1750
Engine Control...1755
General Information (Pilot System)...1766
Electronic Control (Pilot System)...1767
Pilot System...1777
Gear Pump (Pilot)...1786
Hydraulic Filter (Pilot)...1787
Relief Valve (Pilot)...1789
Accumulator (Pilot)...1791
Solenoid Valve (Hydraulic Lockout)...1794
Pilot Valve (Joystick)...1800
Solenoid Valve (Proportional Reducing) - Power Shift System...1803
General Information (Main Pump System)...1808
Electronic Control (Main Pump System)...1809
Main Hydraulic Pump...1815
Pump Control (Main Hydraulic) - Main Pump Regulator...1820
General Information (Main Control Valve)...1832
Electronic Control (Main Control Valve)...1834
Main Control Valve...1842
Negative Flow Control System...1855
Relief Valve (Main)...1861
Relief Valve (Line)...1866
Check Valve (Load)...1870
General Information (Boom System)...1874
Electronic Control (Boom System)...1875
Boom System...1886
Boom Drift Reduction Valve...1895
Control Valve (Boom Lowering)...1899
Boom Cylinder...1905
General Information (Stick System)...1911
Electronic Control (Stick System)...1912
Stick System...1921
Stick Drift Reduction Valve...1931
Control Valve (Stick Lowering)...1936
Stick Cylinder...1943
General Information (Bucket System)...1951
Electronic Control (Bucket System)...1952
Bucket System...1961
Bucket Cylinder...1964
General Information (Swing System)...1969
Electronic Control (Swing System)...1970
Swing System...1980
Swing Motor...1986
Pilot Valve (Swing Parking Brake)...1990
Relief Valve (Swing)...1994
Oil Makeup (Swing System)...1999
Relief Valve (Cushion Crossover) - Anti-Reaction Valves...2004
Solenoid Valve (Fine Swing) - If Equipped...2014
Swing Drive...2017
General Information (Travel System)...2020
Electronic Control (Travel System)...2021
Travel System...2030
Pilot Valve (Travel)...2052
Travel Motor...2055
Travel Parking Brake...2063
Displacement Change Valve...2068
Travel Counterbalance Valve...2087
Oil Makeup (Travel System)...2092
Control Valve (Straight Travel)...2097
Final Drive...2102
Swivel...2106
General Information (Return System)...2112
Return Hydraulic System...2113
Check Valve (Return Makeup) - Slow Return Check Valve...2119
Bypass Valve (Return) - Bypass Check Valve...2122
Hydraulic Tank and Filter...2125
Oil Filter (Return) - Case Drain Filter...2127
Hydraulic Oil Cooler...2129
Graphic Color Codes...2131
UENR5624 - Systems Operation (316F Excavator Machine Systems)...2133
General Information (Machine System)...2136
Electronic Control (Machine System)...2137
Machine System...2164
Engine Control...2169
General Information (Pilot System)...2180
Electronic Control (Pilot System)...2181
Pilot System...2192
Gear Pump (Pilot)...2201
Hydraulic Filter (Pilot)...2202
Relief Valve (Pilot)...2204
Accumulator (Pilot)...2206
Solenoid Valve (Hydraulic Lockout)...2209
Pilot Valve (Joystick)...2215
Solenoid Valve (Proportional Reducing) - Power Shift System...2218
General Information (Main Pump System)...2223
Electronic Control (Main Pump System)...2224
Main Hydraulic Pump...2231
Pump Control (Main Hydraulic) - Main Pump Regulator...2236
General Information (Main Control Valve)...2248
Electronic Control (Main Control Valve)...2250
Main Control Valve...2257
Negative Flow Control System...2270
Relief Valve (Main)...2276
Relief Valve (Line)...2281
Check Valve (Load)...2285
General Information (Boom System)...2289
Electronic Control (Boom System)...2290
Boom System...2302
Boom Drift Reduction Valve...2311
Control Valve (Boom Lowering)...2315
Boom Cylinder...2321
General Information (Stick System)...2327
Electronic Control (Stick System)...2328
Stick System...2338
Stick Drift Reduction Valve...2348
Control Valve (Stick Lowering)...2353
Stick Cylinder...2360
General Information (Bucket System)...2368
Electronic Control (Bucket System)...2369
Bucket System...2379
Bucket Cylinder...2382
General Information (Swing System)...2392
Electronic Control (Swing System)...2394
Swing System...2404
Swing Motor...2410
Pilot Valve (Swing Parking Brake)...2414
Relief Valve (Swing)...2418
Oil Makeup (Swing System)...2423
Relief Valve (Cushion Crossover) - Anti-Reaction Valves...2428
Solenoid Valve (Fine Swing) - If Equipped...2438
Swing Drive...2441
General Information (Travel System)...2444
Electronic Control (Travel System)...2445
Travel System...2455
Pilot Valve (Travel)...2466
Travel Motor...2469
Travel Parking Brake...2473
Displacement Change Valve...2476
Travel Counterbalance Valve...2481
Oil Makeup (Travel System)...2501
Control Valve (Straight Travel)...2504
Final Drive...2509
Swivel...2513
General Information (Return System)...2519
Return Hydraulic System...2520
Check Valve (Return Makeup) - Slow Return Check Valve...2526
Bypass Valve (Return) - Bypass Check Valve...2529
Hydraulic Tank and Filter...2532
Oil Filter (Return) - Case Drain Filter...2534
Hydraulic Oil Cooler...2536
Graphic Color Codes...2538
UENR5625 - Testing and Adjusting (316F Excavator Machine System)...2540
General Testing and Adjusting Information...2542
Visual Inspection...2543
System Pressure - Release...2545
Main Hydraulic Pump Air - Purge...2546
Overload Warning - Set - If Equipped...2550
Operational Checks...2561
Engine Performance - Test - Engine Speed...2563
Travel on Level Ground - Test - Optional Test...2567
Travel on Level Ground - Test...2569
Automatic Travel Speed Control - Test...2572
Machine Drift on a Slope - Check...2578
Swing Speed and Overswing on Level Ground - Check...2580
Swing Speed and Swing Drift on a Slope - Check...2583
Cylinder Drift - Check - Empty Bucket...2587
Cylinder Drift - Check - Loaded Bucket...2591
Cylinder Speed - Check...2593
Relief Valve (Pilot) - Test and Adjust...2597
Accumulator (Pilot) - Test and Charge...2601
Power Shift Pressure - Check...2607
Solenoid Valve (Proportional Reducing) - Calibrate - Power Shift Pressure...2611
Solenoid Valve (Proportional Reducing) - Calibrate - Boom Down Regeneration...2624
Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...2637
Relief Valve (Main) - Test and Adjust...2652
Relief Valve (Line) - Test and Adjust...2657
Swing Motor - Test - Measurement of Case Drain Oil...2666
Relief Valve (Swing) - Test and Adjust...2672
Swing Bearing Movement - Measure...2677
Travel Motor - Test - Measurement of Case Drain Oil...2683
Relief Valve (Crossover) - Test...2695
Relief Valve (Crossover) - Test and Adjust...2703
Main Pump (Flow) - Test - Hydraulic Power...2712
Pump Control (Output Flow) - Test - One Pump Calibration (Optional Test)...2723
Pump Control (Output Flow) - Test - Two Pump Calibration...2734
Pump Control (Output Flow) - Adjust...2743
Pump Control (Negative Flow) - Test...2748
Pump Control (Negative Flow) - Adjust...2759
Gear Pump (Pilot) - Test...2761
Specifications...2767
Caterpillar 316F Excavator Repair Service Manual
