Caterpillar 316E Excavator Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 316E Excavator, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 316E Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR5862 - Schematic (316E Excavator Hydraulic System - Attachment - One-Way _ One or Two Pump - Electric Control).pdf
KENR5863 - Schematic (316E Excavator Hydraulic System - Attachment - Boom Lowering Control Valve).pdf
KENR5864 - Schematic (316E Excavator Hydraulic System - Attachment - Stick Lowering Control Valve).pdf
KENR5866 - Schematic (316E Excavator Hydraulic System - Attachment - Combined Function - Electric Control).pdf
KENR5867 - Schematic (316E Excavator Hydraulic System - Attachment - Fine Swing).pdf
KENR5869 - Schematic (316E Excavator Hydraulic System - Attachment - Combined Function - Electric Control (Auxiliary Ready)).pdf
KENR5870 - Schematic (316E Excavator Hydraulic System - Attachment - Two-Way _ One Pump).pdf
KENR5871 - Schematic (316E Excavator Hydraulic System - Attachment - Medium Pressure).pdf
KENR5873 - Schematic (316E Excavator Hydraulic System - Attachment - Alternate Control Pattern (Two-Way)).pdf
KENR8207 - Troubleshooting (312E, 316E and 318E Excavators).pdf
KENR9673 - Specifications (316E Excavator Machine System).pdf
KENR9674 - Systems Operation (316E Excavator Systems).pdf
KENR9675 - Testing and Adjusting (316E Excavator Systems).pdf
KENR9676 - Schematic (316E Excavator Hydraulic System).pdf
KENR9677 - Schematic (316E Excavator Electrical System; Cab; Chassis; Accugrade; Product Link).pdf
KENR9853 - Disassembly and Assembly (316E Excavator C4.4 Engine Supplement).pdf
KENR9854 - Disassembly and Assembly (316E Excavator Machine Systems).pdf
UENR0413 - Schematic (316E Excavator Hydraulic System - Attachment - Quick Coupler).pdf
PRODUCT DETAILS:
Total Pages: 2,032 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR8207 - Troubleshooting (312E; 316E and 318E Excavators)...3
Alarm - Test...4
CAN Data Link - Test...9
Connector Contact Description...19
Connector Locations...24
Determining Diagnostic Trouble Codes...25
Diagnostic Capabilities...34
Diagnostic Trouble Codes...38
ECM - Configure...48
ECM - Replace...50
ECM Software - Install...52
Electrical Connector - Inspect...54
Electrical Power Supply - Test...61
Emerging Symptom Information...65
Event Codes...68
General Information...73
Indicator Lamp - Test...75
Relay - Test...79
Sensor Signal (Analog, Active) - Test...84
Sensor Signal (Analog, Passive) - Test...93
Sensor Signal (PWM) - Test...97
Sensor Supply - Test...109
Service Tools...115
Solenoid Valve - Test...118
Switch Circuits - Test...128
Symptom Troubleshooting...133
System Schematic...135
Window Wiper Delay - Test...139
Wiring Harness (Open Circuit) - Test...144
Wiring Harness (Short Circuit) - Test...145
KENR9854 - Disassembly and Assembly (316E Excavator Machine Systems)...147
Duo-Cone Conventional Seals...151
System Pressure - Release...162
Bucket...163
Bucket Linkage...168
Bucket Linkage Bearings and Seals...179
Bucket Cylinder - Lines...185
Bucket Cylinder...187
Solenoid Valve (Quick Coupler)...193
Load Control Valve (Stick Cylinder)...194
Auxiliary Hydraulic Lines...197
Stick Lines...202
Stick Cylinder...204
Stick Cylinder - Stick Lowering Control Valve...210
Stick Cylinder - Lines...212
Stick...214
Stick Bearings and Seals...222
Load Control Valve (Boom Cylinder)...227
Boom Lines...230
Boom Cylinder...231
Boom Cylinder - Lines...239
Boom...241
Boom Bearings and Seals...248
Front Lines...251
Grease Lines...255
Upper Frame and Undercarriage Frame...259
Window Wiper Motor - Lower...293
Window Wiper Motor - Front; Upper...297
Cab...299
Counterweight...308
Handrail...312
Fuel Tank...314
Check Valve (Cooler Bypass)...322
Hydraulic Lockout Control...324
Seat...326
Seat Support...328
Seat Suspension...329
Heating and Air Conditioning...331
Refrigerant Receiver-Dryer...335
Actuator Motor (Air Distributor)...338
Control Module (Automatic Temperature Control Unit)...340
Track Carrier Roller...343
Track Roller...348
Track - Press Fit Master Pin...356
Front Idler and Recoil Spring...364
Recoil Spring...371
Hydraulic Track Adjusters...381
Sprocket...385
Travel Motor Lines...389
Travel Motor...391
Counterbalance Valve (Travel)...417
Final Drive...421
Swivel...455
Swing Cushion Valve...464
Swing Motor...466
Swing Drive...492
Swing Gear and Bearing...508
Pilot Valve - Stick...518
Oil Filter (Hydraulic) - Case Drain...520
Oil Filter (Hydraulic; Return)...522
Hydraulic Tank...524
Relief Valve (Pilot)...536
Gear Pump (Pilot)...538
Pump Lines (Main)...540
Main Hydraulic Pump...542
Auxiliary Pilot Valve (Straight Travel)...568
Selector Valve (Alternate Pattern Control)...574
Pilot Valve (Joystick)...577
Control Manifold (Pilot Oil) - Hydraulic Lockout; Swing Brake; Travel...583
Pilot Valve (Travel)...587
Accumulator...590
Pilot Lines...593
Main Control Valve...595
Solenoid Valve...653
Solenoid Valve - Straight Travel...655
Solenoid Valve - Work Tool; 4-Function...656
Solenoid Valve - System 16; 1-Way; 2-Pump...657
Pump Head (Main)...658
Pump Coupling...662
Relief Valve (Main)...664
Relief Valve (Line)...665
Manifold and Reducing Valve (Pilot Oil)...667
Excavator Pins (Boom and Boom Cylinder)...669
Hydraulic Cylinder...671
Bucket Adjuster...673
Hydraulic Tank Mounting...675
Hydraulic Tank and Filter...676
Hydraulic Oil Cooler Lines...678
Pressure Reducing Valve (Boom Priority)...680
Shuttle Valve (Pilot Lines)...682
Handle Control (Travel)...684
Relief Valve (Crossover)...686
Control Valve - Variable Adjustable Boom...688
Quick Coupler...690
Shuttle Valve (Pump Flow Control)...692
Pump Control Valve...693
Air Conditioner Lines...695
Selector Valve (Control Pattern Change)...698
Joystick Control...700
Hydraulic Pedal Control - Auxiliary...702
Hydraulic Pedal Control - Straight Travel...705
Rollover Protective Structure (ROPS) Mounting...708
Vandalism Guard...709
KENR9853 - Disassembly and Assembly (316E Excavator C4.4 Engine Supplement)...710
System Pressure - Release...712
Battery...713
Alternator...715
Electric Starting Motor...719
Air Cleaner...722
Refrigerant Compressor...725
Refrigerant Condenser...728
Belt Tensioner...731
Fan...733
Water Pump...736
Aftercooler...745
Radiator...748
Hydraulic Oil Cooler...751
Cooling System Package (Radiator; Hydraulic Oil Cooler; and Aftercooler...753
Crankshaft Front Seal...761
Crankshaft Vibration Damper and Pulley...766
Oil Pan - Aluminum and Pressed Steel Oil Pans...769
Engine Oil Pump...785
Fuel Injection Pump...793
Fuel Filter and Base...803
Water Separator and Fuel Priming Pump...806
Fuel Cooler...810
Engine Oil Cooler...812
Water Temperature Regulator...820
Engine Oil Filter and Oil Filter Base...823
Engine Electronic Control...826
Turbocharger...845
Fuel Manifold...852
Diesel Particulate Filter...857
Soot Antenna...861
Soot Sensor...863
Temperature Sensor (DPF)...865
Pressure Sensor (DPF) - Clean Emissions Module...868
Exhaust Elbow...872
Clean Emissions Module...875
Hood...878
Engine Front Mount...881
Engine Rear Mount...883
Engine...885
KENR9677 - Schematic (316E Excavator Electrical System; Cab; Chassis; Accugrade; Product Link)...897
Features...897
Cover page...898
Information...0
Component Tables...0
Volume 1 - Cab...899
Volume 2 - Chassis...900
Connector Tables...0
Volume 1 - Cab...901
Volume 2 - Chassis...902
CID MID FMI Tables...0
Volume 1 - Cab...903
Volume 2 - Chassis...904
Standard Electrical...905
Schematic...0
Voumel 1 - Cab...906
Volume 2 - Chassis...907
Machine Views...0
Cab Frame View...908
Cab LH View...909
Cab Floor view...910
Cab Controls View...911
Cab RH Console View...912
ROPS Harness View...913
Battery Room View...914
Pump Room View...915
Pilot Manifold View...916
Control Valve View...917
Refueling and Fine Swing...918
Harnesses AT, HH, HA...919
Tool 10 with Hammer...920
Tool 20, 21, 25 and Medium Circuit...921
Accugrade and Product Link...922
WAVS Camera View...923
Engine View...924
CEM View...925
Horns View...926
KENR5862 - Schematic (316E Excavator Hydraulic System - Attachment - One-Way _ One or Two Pump - Electric Control)...927
Main...928
Features...928
Cover Page...929
Information...0
Component Location...930
Tap Location...931
Fluid Power Symbols...932
Electrical Symbols...933
Schematic...934
Machine Views...0
Machine Component Locations...935
Main Hydraulic Pump and Tank...936
Work Tool Control (Front View)...937
Collage...938
KENR5863 - Schematic (316E Excavator Hydraulic System - Attachment - Boom Lowering Control Valve)...953
Main...954
Features...954
Cover Page...955
Information...0
Component Location...956
Tap Location...957
Fluid Power Symbols...958
Electrical Symbols...959
Schematic...960
Machine Views...0
Machine Component Locations...961
Boom Cylinder...962
Main Hydraulic Pump and Tank...963
Main Control Valve...964
Work Tool Control (Front View)...965
Collage...966
KENR5864 - Schematic (316E Excavator Hydraulic System - Attachment - Stick Lowering Control Valve)...981
Main...982
Features...982
Cover Page...983
Information...0
Component Location...984
Tap Location...985
Fluid Power Symbols...986
Electrical Symbols...987
Schematic...988
Machine Views...0
Machine Component Location...989
Boom Cylinder...990
Main Conrtrol Valve...991
Main Hydraulic Pump and Tank...992
Stick Cylinder...993
Work Tool Control...994
Collage...995
KENR5866 - Schematic (316E Excavator Hydraulic System - Attachment - Combined Function - Electric Control)...1010
Main...1011
Features...1011
Cover Page...1012
Information...0
Component Location...1013
Tap Location...1014
Fluid Power Symbols...1015
Electrical Symbols...1016
Schematic...1017
Machine Views...0
Machine Component Locations...1018
Main Control Valve...1019
Main Hydraulic Pump and Tank...1020
Work Tool Control (Front View)...1021
Collage...1022
KENR5867 - Schematic (316E Excavator Hydraulic System - Attachment - Fine Swing)...1037
Main...1038
Features...1038
Cover Page...1039
Information...0
Component Location...1040
Tap Location...1041
Fluid Power Symbols...1042
Electrical Symbols...1043
Schematic...1044
Machine Views...0
Machine Component Locations...1045
Main Control Valve...1046
Main Hydraulic Pump and Tank...1047
Work Tool Control (Front View)...1048
Collage...1050
KENR5869 - Schematic (316E Excavator Hydraulic System - Attachment - Combined Function - Electric Control (Auxiliary Ready))...1065
Main...1066
Features...1066
Cover Page...1067
Information...0
Component Location...1068
Tap Location...1069
Fluid Power Symbols...1070
Electrical Symbols...1071
Schematic...1072
Machine Views...0
Machine Component Locations...1073
Main Control Valve...1074
Main Hydraulic Pump and Tank...1075
Work Tool Control (Front View)...1076
Collage...1077
KENR5870 - Schematic (316E Excavator Hydraulic System - Attachment - Two-Way _ One Pump)...1092
Main...1093
Features...1093
Cover Page...1094
Information...0
Component Location...1095
Tap Location...1096
Fluid Power Symbols...1097
Electrical Symbols...1098
Schematic...1099
Machine Views...0
Machine Component Locations...1100
Main Control Valve...1101
Main Hydraulic Pump and Tank...1102
Worktool Control (Front View)...1103
Collage...1104
KENR5871 - Schematic (316E Excavator Hydraulic System - Attachment - Medium Pressure)...1119
Main...1120
Features...1120
Cover Page...1121
Information...0
Component Location...1122
Tap Location...1123
Fluid Power Symbols...1124
Electrical Symbols...1125
Schematic...1126
Machine Views...0
Machine Component Locations...1127
Main Control Valve...1128
Main Hydraulic Pump and Tank...1129
Work Tool Control (Front View)...1130
Collage...1131
KENR5873 - Schematic (316E Excavator Hydraulic System - Attachment - Alternate Control Pattern (Two-Way))...1146
Main...1147
Features...1147
Cover Page...1148
Information...0
Component Location...1149
Tap Location...1150
Fluid Power Symbols...1151
Electrical Symbols...1152
Schematic...1153
Machine Views...0
Machine Component Locations...1154
Main Hydraulic Pump and Tank...1155
Work Tool Control (Front View)...1156
Collage...1157
KENR9676 - Schematic (316E Excavator Hydraulic System)...1172
Main...1173
Features...1173
Cover Page...1174
Information...0
Component Location...1175
Tap Location...1176
Fluid Power Symbols...1177
Electrical Symbols...1178
Schematic...1179
Machine Views...0
Machine Component Locations...1180
Left Side View (Cab Removed)...1181
Main Control Valve...1182
Right Side Rear View...1183
Collage...1184
UENR0413 - Schematic (316E Excavator Hydraulic System - Attachment - Quick Coupler)...1200
Main...1201
Collage...1203
KENR9673 - Specifications (316E Excavator Machine System)...1218
Air Cleaner...1223
Air Lines...1224
Main Hydraulic Pump...1226
Auxiliary Pump Drive and Mounting...1229
Pilot Lines (Main Pump)...1231
Pump Head (Main)...1233
Main Control Valve...1237
Pump Lines...1248
Pump Coupling...1252
Pump Control Valve...1253
Relief Valve (Main)...1254
Relief Valve (Line)...1257
Front Lines...1259
Hydraulic Oil Lines...1271
Boom Lines...1273
Boom Cylinder Lines...1274
Boom Cylinder Lines - Left Hand...1286
Boom Cylinder Lines - Right Hand...1287
Boom Cylinder...1288
Handrail...1293
Pilot Valve - Stick...1295
Pilot Valve...1297
Boom - 5.1 m (16.73 ft)...1299
Excavator Pins (Boom and Boom Cylinder)...1301
Stick - 2.6 m (8.53 ft)...1303
Stick - 3.1 m (10.17 ft)...1307
Stick - 2.9 m (9.51 ft)...1311
Stick Lines - Long...1313
Stick Lines...1314
Stick Cylinder...1315
Stick Cylinder Lines...1317
Stick Cylinder Lines - Stick Lowering Control Valve...1319
Hydraulic Cylinder...1321
Cylinder Guard...1323
Bucket Cylinder Lines...1325
Bucket Cylinder...1326
Bucket Adjuster...1330
Bucket Linkage - Without Lifting Eye...1331
Bucket Linkage - With Lifting Eye...1334
Hydraulic Tank Mounting...1337
Hydraulic Tank and Filter...1338
Hydraulic Oil Cooler Lines Group...1340
Drain Line...1342
Check Valve (Hydraulic Oil Cooler Bypass)...1344
Hood...1345
Cooling Lines...1347
Control Manifold (Pilot Oil)...1349
Pressure Reducing Valve (Boom Priority)...1351
Swing Cushion Valve...1352
Relief Valve (Pilot)...1354
Accumulator (Pilot)...1356
Oil Filter (Hydraulic) - Case Drain...1360
Oil Filter (Return)...1362
Pilot Lines - Boom Lowering Control...1364
Pilot Lines...1366
Shuttle Valve (Pilot Lines)...1383
Pilot Valve (Joystick)...1385
Hoist Solenoid Valve - Fine Swing...1387
Solenoid Valve - Straight Travel...1388
Hoist Solenoid Valve - Work Tool...1389
Hoist Solenoid Valve - Boom Lowering...1390
Solenoid Valve (Work Tool; 4-Function)...1391
Swivel...1393
Swing Motor...1394
Fasteners - Final Drive and Mounting Group...1402
Swing Drive...1406
Swing Drive Mounting...1416
Swing Gear and Bearing...1420
Sprocket...1423
Travel Motor...1424
Travel Motor and Mounting...1431
Travel Motor Guard...1433
Handle Control (Travel)...1434
Relief Valve (Crossover)...1436
Travel Counterbalance Valve...1438
Travel Motor Lines...1440
Final Drive...1442
Front Idler...1445
Track Adjuster and Recoil...1447
Track Adjuster...1449
Track Carrier Roller...1451
Track Roller (Single Flange)...1453
Track Roller (Double Flange)...1455
Track...1457
Fuel Lines...1459
Liquid Level Sensor (Water Separator)...1461
Fuel Tank...1463
Fuel Tank and Mounting...1464
Engine Mounting...1466
Control Valve - Variable Adjustable Boom...1468
Control Valve...1470
Solenoid Valve (Quick Coupler)...1472
Quick Coupler...1473
Counterweight...1475
Auxiliary Hydraulic Lines - High Pressure Reach Boom...1477
Auxiliary Hydraulic Lines - Medium Pressure Reach Boom...1478
Auxiliary Hydraulic Lines - Medium Pressure Stick...1480
Auxiliary Hydraulic Lines - Medium Pressure Boom...1482
Auxiliary Hydraulic Lines...1484
Auxiliary Hydraulic Lines - Coupler Lines...1495
Auxiliary Hydraulic Lines - High Pressure (Stick)...1497
Grease Lines...1498
Blower Motor...1499
Heater and Air Conditioner Mounting...1501
Air Conditioner Lines...1503
Refrigerant Compressor...1505
Refrigerant Compressor Mounting...1507
Pressure Switch (Refrigerant Pressure Cutoff)...1508
Pressure Sensor...1509
Selector Valve (Control Pattern Change)...1510
Operator Console...1512
Joystick Control...1513
Hydraulic Pedal Control (Travel)...1514
Hydraulic Hand Control...1515
Hydraulic Pedal Control (Auxiliary)...1516
Rollover Protective Structure (ROPS) Mounting...1520
Cab - Air Duct...1521
Cab...1523
Window Wiper - Front; Upper...1527
Window Wiper and Washer...1529
Window Wiper and Washer - Lower...1533
Communication Electronic Control Module (Product Link)...1535
Vandalism Guard...1539
KENR9674 - Systems Operation (316E Excavator Systems)...1540
General Information...1542
Main Hydraulic System...1543
Main Electrical System...1547
Engine Control...1552
Electrical Input Components...1564
Electrical Output Components...1580
Electronic Control Module...1585
Related Components...1592
Pilot System...1595
Gear Pump (Pilot)...1604
Hydraulic Filter (Pilot)...1605
Relief Valve (Pilot)...1607
Accumulator (Pilot)...1609
Solenoid Valve (Hydraulic Lockout)...1612
Pilot Valve (Joystick)...1618
Solenoid Valve (Proportional Reducing) - Power Shift System...1621
Main Hydraulic Pump...1626
Pump Control (Main Hydraulic) - Main Pump Regulator...1631
Main Control Valve...1643
Negative Flow Control System...1656
Relief Valve (Main)...1662
Relief Valve (Line)...1667
Check Valve (Load)...1671
Boom System...1675
Boom Drift Reduction Valve...1684
Control Valve (Boom Lowering)...1688
Stick System...1694
Stick Drift Reduction Valve...1704
Control Valve (Stick Lowering)...1709
Bucket System...1716
Cylinders (Boom; Stick and Bucket)...1719
Swing System...1721
Swing Motor...1727
Pilot Valve (Swing Parking Brake)...1731
Relief Valve (Swing)...1735
Oil Makeup (Swing System)...1740
Relief Valve (Cushion Crossover) - Anti-Reaction Valves...1745
Solenoid Valve (Fine Swing) - If Equipped...1755
Swing Drive...1758
Travel System...1763
Pilot Valve (Travel)...1774
Travel Motor...1777
Travel Parking Brake...1781
Displacement Change Valve...1784
Travel Counterbalance Valve...1789
Oil Makeup (Travel System)...1799
Control Valve (Straight Travel)...1802
Final Drive...1807
Swivel...1811
Return Hydraulic System...1817
Check Valve (Return Makeup) - Slow Return Check Valve...1823
Bypass Valve (Return) - Bypass Check Valve...1826
Hydraulic Tank and Filter...1832
Oil Filter (Return) - Case Drain Filter...1838
Hydraulic Oil Cooler...1840
Graphic Color Codes...1842
KENR9675 - Testing and Adjusting (316E Excavator Systems)...1844
General Testing and Adjusting Information...1846
Visual Inspection...1847
System Pressure - Release...1849
Main Hydraulic Pump Air - Purge...1850
Operational Checks...1854
Engine Performance - Test - Engine Speed...1856
Travel on Level Ground - Test - Optional Test...1859
Travel on Level Ground - Test...1862
Automatic Travel Speed Control - Test...1865
Machine Drift on a Slope - Check...1871
Swing Speed and Overswing on Level Ground - Check...1873
Swing Speed and Swing Drift on a Slope - Check...1876
Cylinder Drift - Check - Empty Bucket...1880
Cylinder Drift - Check - Loaded Bucket...1884
Cylinder Speed - Check...1886
Relief Valve (Pilot) - Test and Adjust...1891
Accumulator (Pilot) - Test and Charge...1895
Solenoid Valve (Proportional Reducing) - Calibrate - Power Shift Pressure...1901
Solenoid Valve (Proportional Reducing) - Calibrate - Boom Down Regeneration...1914
Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...1927
Relief Valve (Main) - Test and Adjust...1942
Relief Valve (Line) - Test and Adjust...1947
Swing Motor - Test - Measurement of Case Drain Oil...1956
Relief Valve (Swing) - Test and Adjust...1962
Swing Bearing Movement - Measure...1968
Travel Motor - Test - Measurement of Case Drain Oil...1974
Relief Valve (Crossover) - Test and Adjust...1980
Main Pump (Flow) - Test - Constant Horsepower Flow Control...1989
Main Pump (Flow) - Test - Hydraulic Power...2003
Pump Control (Output Flow) - Adjust...2015
Pump Control (Negative Flow) - Test...2021
Pump Control (Negative Flow) - Adjust...2034
Gear Pump (Pilot) - Test...2036
Specifications...2042
Caterpillar 316E Excavator Repair Service Manual
