Caterpillar Excavators 315C Repair Service Manual

Model: 
Price: US$ 49.00

Complete service repair manual with Electrical Wiring Diagrams for Caterpillar Excavators 315C, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Caterpillar Excavators 315C workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

RENR3616 - Schematic (315C Excavator Hydraulic System - Attachment One-Way with Two Pump Flow).pdf
RENR3617 - Schematic (315C Excavator Hydraulic System - Attachment Two-Way with One Pump System).pdf
RENR3644 - Schematic (312C & 315C Excavators Hydraulic System - Attachment Combined Function Hydraulics).pdf
RENR3763 - Specifications (312C, 315C, 318C, 319C, 320C, 322C, 325C, 330C Excavators Air Conditioning and Heating).pdf
RENR3763 - Systems Operation (312C, 315C, 318C, 319C, 320C, 322C, 325C, 330C Excavators Air Conditioning and Heating).pdf
RENR3763 - Testing & Adjusting (312C, 315C, 318C, 319C, 320C, 322C, 325C, 330C Excavators Air Conditioning and Heating).pdf
RENR3814 - Systems Operation (312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C, M325C Excavators & 325C MHPU & 330C MHPU Mobile Hydraulic Power Units Engine & Pump Control - V2).pdf
RENR3814 - Testing & Adjusting (312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C, M325C Excavators & 325C MHPU & 330C MHPU Mobile Hydraulic Power Units Engine & Pump Control - V2).pdf
RENR5516 - Disassembly & Assembly (315C Excavator).pdf
RENR5517 - Specifications (315C Excavator Machine System Specifications).pdf
RENR5518 - Systems Operation (315C Excavator Hydraulic System).pdf
RENR5519 - Testing & Adjusting (315C Excavator Hydraulic System).pdf
RENR5524 - Schematic (315C Excavator Hydraulic System).pdf
RENR5525 - Disassembly & Assembly (315C Excavator Machine Systems).pdf
RENR5554 - Systems Operation (312C & 315C Excavators Tool Control System).pdf
RENR5554 - Testing & Adjusting (312C & 315C Excavators Tool Control System).pdf
RENR5554 - Troubleshooting (312C & 315C Excavators Tool Control System).pdf
RENR6634 - Systems Operation (312C and 315C Excavators Tool Control System).pdf
RENR6634 - Testing and Adjusting (312C and 315C Excavators Tool Control System).pdf
RENR6634 - Troubleshooting (312C and 315C Excavators Tool Control System).pdf
RENR7274 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Air Conditioning Electrical System).pdf
RENR7276 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Heating Electrical System).pdf
RENR7863 - Schematic (315C Excavator Electrical System).pdf
SENR6573 - Disassembly & Assembly (Nippondenso Fuel System).pdf
SENR6573- Systems Operation (Nippondenso Fuel System).pdf
SENR6573 - Testing & Adjusting (Nippondenso Fuel System).pdf

PRODUCT DETAILS:
Total Pages: 3,643 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
!!! # Generated bmk file
RENR7276 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Heating Electrical System)...3
  Main...4
  Collage...6
RENR7274 - Schematic (312C; 315C; 318C; 320C; 322C; 325C; 330C Excavators Air Conditioning Electrical System)...12
  Main...13
  Collage...15
RENR6634 - Testing and Adjusting (312C and 315C Excavators Tool Control System)...21
  Process for Setting Up the Work Tool...23
  Service Mode - Enter...24
  Machine Tool Control System - Select...29
  Work Tool - Select...33
  Work Tool Parameter - Program...39
  System G 1a Default Value of Work Tool Parameters...46
  System G 1a Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...50
  System G 1a Relief Valve (Line) - Test and Adjust...72
  System G 1b Default Value of Work Tool Parameters...80
  System G 1b Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...86
  System G 1b Relief Valve (Line) - Test and Adjust...108
  System G 1c Default Value of Work Tool Parameters...116
  System G 1c Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...128
  System G 1c Relief Valve (Line) - Test and Adjust - One-Way System...156
  System G 2 Medium Pressure Hydraulic System - Test and Adjust...164
  System G14 Default Value of Work Tool Parameters...173
  System G14 Joystick Slide Control - Calibrate...199
  System G14 Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...205
  System G14 Solenoid Valve (Proportional Reducing) - Calibrate - Attachment Control Valve...232
  System G14 Relief Valve (Line) - Test and Adjust - Number 1 Relief Valve and Number 2 Relief Valve...240
  System G14 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...250
  System G14 Relief Valve (Line) - Test and Adjust - Auxiliary Control Valve...253
  System G14 Relief Valve (Main) - Test and Adjust - Auxiliary Control Valve (Medium Pressure)...260
  Solenoid Valve (Proportional Reducing) - Output Test - Negative Flow Control...262
  Switch Status - Check...266
  Governor Actuator - Calibrate...270
  Electronic Control Module (ECM) - Flash Program...279
  Electronic Control Module (ECM) - Replace...280
  Connector Contact Identification...281
  System Schematic...289
RENR6634 - Troubleshooting (312C and 315C Excavators Tool Control System)...290
  General Information...293
  Service Tools...294
  Electrical Component and Connector Locations...299
  Harness and Wire Identification...300
  Using Service Mode...302
  Visual Inspection...310
  Initial Troubleshooting Procedure...311
  Diagnostic Code List...314
  Using the Operator Monitor to Determine Diagnostic Codes...317
  Using Caterpillar Electronic Technician to Determine Diagnostic Codes...320
  MID 06A - CID 0145 - FMI 06...322
  MID 06A - CID 1522 - FMI 03...325
  MID 06A - CID 1522 - FMI 05...328
  MID 06A - CID 1522 - FMI 06...332
  MID 06A - CID 1523 - FMI 03...335
  MID 06A - CID 1523 - FMI 05...338
  MID 06A - CID 1523 - FMI 06...341
  MID 06A - CID 1593 - FMI 03...344
  MID 06A - CID 1593 - FMI 05...347
  MID 06A - CID 1593 - FMI 06...350
  MID 06A - CID 1594 - FMI 03...353
  MID 06A - CID 1594 - FMI 05...356
  MID 06A - CID 1594 - FMI 06...359
  MID 06A - CID 1595 - FMI 03...362
  MID 06A - CID 1595 - FMI 05...365
  MID 06A - CID 1595 - FMI 06...368
  MID 06A - CID 1596 - FMI 03...371
  MID 06A - CID 1596 - FMI 05...374
  MID 06A - CID 1596 - FMI 06...377
  MID 06A - CID 1597 - FMI 03...380
  MID 06A - CID 1597 - FMI 05...383
  MID 06A - CID 1597 - FMI 06...386
  MID 06A - CID 1598 - FMI 03...389
  MID 06A - CID 1598 - FMI 05...392
  MID 06A - CID 1598 - FMI 06...395
  MID 06A - CID 1609 - FMI 03...398
  MID 06A - CID 1609 - FMI 04...403
  MID 06A - CID 1615 - FMI 03...405
  MID 06A - CID 1615 - FMI 05...408
  MID 06A - CID 1615 - FMI 06...411
  MID 06A - CID 1657 - FMI 03...414
  MID 06A - CID 1657 - FMI 04...419
  MID 06A - CID 1658 - FMI 03...422
  MID 06A - CID 1658 - FMI 04...427
  MID 06A - CID 1665 - FMI 03...430
  MID 06A - CID 1665 - FMI 05...433
  MID 06A - CID 1665 - FMI 06...436
  MID 06A - CID 1666 - FMI 03...439
  MID 06A - CID 1666 - FMI 05...442
  MID 06A - CID 1666 - FMI 06...445
  MID 069 - CID 1524 - FMI 03...448
  MID 069 - CID 1524 - FMI 05...451
  MID 069 - CID 1524 - FMI 06...454
  MID 069 - CID 1590 - FMI 03...457
  MID 069 - CID 1590 - FMI 05...460
  MID 069 - CID 1590 - FMI 06...463
  Solenoid Valve (Work Tool)...466
  Pressure Switch (Work Tool)...471
  Pressure Switch (Medium)...480
  Rocker Switch (One-Way_Two-Way)...489
  Rocker Switch (One Pump_Two Pump)...496
RENR6634 - Systems Operation (312C and 315C Excavators Tool Control System)...502
  General Information...503
  System G 1a One-Way_One Pump_Pedal_Joystick Switch...511
  System G 1b One-Way_Two Pump_Pedal_Joystick Switch...514
  System G 1c Combined Function_Pedal_Joystick Switch...517
  System G 2 Medium Pressure_Auxiliary Pump_Pedal...525
  System G 14 Combined Function_Joystick with Slide Control...528
  Hydraulic Control...537
  Implement Electronic Control Module (Tool)...539
  Switches...541
  Sensors...551
  Senders...554
  Solenoid Valves...556
  Relays...561
  Monitor Overview...562
SENR6573 - Disassembly & Assembly (Nippondenso Fuel System)...565
  Fuel Priming and Transfer Pump...566
  Fuel Injection Pump Housing...572
  Governor...586
RENR7863 - Schematic (315C Excavator Electrical System)...609
  Main...610
    Features...610
    Cover Page...611
    Information...0
      Component Location...0
        Page 1 of 2...612
        Page 2 of 2...613
      Connector Location...614
      CID / MID / FMI...615
      Specifications And Related Manuals...616
      Wire Description...0
        Page 1 of 2...617
        Page 2 of 2...618
      Standard Electrical...619
    Schematic...620
    Machine Views...0
      Machine Component Locations...621
      Area A...622
      Area B...623
      Area C...624
      Area D...625
      Area E...626
      Area F...627
      Area G...628
  Collage...629
RENR5554 - Troubleshooting (312C & 315C Excavators Tool Control System)...645
  Service Tools...646
  Rocker Switch (One Pump Two Pump)...651
  General Information...658
  Pressure Switch (Work Tool)...659
  MID 069 - CID 1590 - FMI 03...669
  Visual Inspection...672
  Pressure Switch (Medium)...674
  Rocker Switch (One-Way Two-Way)...684
  Two Pump)...691
  MID 069 - CID 1590 - FMI 05...698
  MID 069 - CID 1524 - FMI 06...702
  Using the Operator Monitor to Determine Diagnostic Codes...706
  Using Caterpillar Electronic Technician to Determine Diagnostic Codes...710
  MID 069 - CID 1590 - FMI 06...713
  Rocker Switch (One-Way_Two-Way)...717
  MID 069 - CID 1524 - FMI 05...724
  Counterclockwise Rotation Circuit...728
  Solenoid Valve (Work Tool)...733
  MID 069 - CID 1524 - FMI 03...738
  Initial Troubleshooting Procedure...741
  Diagnostic Code List...749
  Using Service Mode...750
  Electrical Component and Connector Locations...760
  Clockwise Rotation Circuit...763
  Harness and Wire Identification...768
RENR5554 - Testing & Adjusting (312C & 315C Excavators Tool Control System)...770
  System Schematic...771
  Controller Connector Contact Identification...773
  Governor Actuator - Calibrate...775
  Controller - Replace...785
  Hydraulic System - Setup...787
  Process for Setting Up the Work Tool...792
  Service Mode - Enter...794
  Controller - Flash Program...799
  Work Tool Parameter - Program...800
  System 11 Prime Default Value of Work Tool Parameters...809
  System 11 Prime Medium Pressure Hydraulic System - Test and Adjust...814
  System 3 Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...824
  Machine Tool Control System - Select...844
  System 3 Default Value of Work Tool Parameters...852
  System 11 Prime Relief Valve (Line) - Test and Adjust - One-Way System...857
  System 5 Relief Valve (Line) - Test and Adjust...866
  Work Tool - Select...870
  System 11 Prime Relief Valve (Line) - Test and Adjust - Two-Way System...877
  System 5 Default Value of Work Tool Parameters...886
  System 3 Relief Valve (Line) - Test and Adjust...889
  Solenoid Valve (Proportional Reducing) - Output Test - Negative Flow Control...898
  System 11 Prime Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...903
RENR5554 - Systems Operation (312C & 315C Excavators Tool Control System)...943
  System 11 Prime Combined Function Pedal...944
  System 3 One-Way_Two Pump_Foot Switch...954
  System 11 Prime Combined Function_Pedal...961
  Switches...976
  System 5 Two-Way One Pump Pedal...999
  Hydraulic Control...1003
  System 5 Two-Way_One Pump_Pedal...1006
  System 3 One-Way Two Pump Foot Switch...1010
  General Information...1018
  Controller...1034
  Senders...1039
  Solenoid Valves...1041
  Monitor Overview...1055
  Relays...1060
RENR5525 - Disassembly & Assembly (315C Excavator Machine Systems)...1063
  Handle (Joystick) - Remove and Install...1069
  Fuel Tank - Remove...1075
  Gear Pump (Pilot) - Remove and Install...1083
  Pump Control - Install...1086
  Shuttle Valve - Install - Auxiliary Control...1089
  Swing Drive - Assemble...1092
  Swing Drive - Remove...1101
  Auxiliary Pilot Valve (Straight Travel) - Install...1103
  Shuttle Valve - Disassemble - Straight Travel...1106
  Auxiliary Pilot Valve (Straight Travel) - Assemble...1108
  Swing Gear and Bearing - Remove and Install...1111
  Seat - Remove and Install...1117
  Heating and Air Conditioning Unit - Remove...1121
  Final Drive - Assemble...1131
  Boom - Remove ...1143
  Solenoid Valve (Two-Way Flow and One Pump_Two Pump) - Remove...1149
  Counterbalance Valve (Travel) - Remove...1153
  Check Valve (Cooler Bypass) - Remove...1156
  Track Roller - Install...1159
  Shuttle Valve - Remove - Auxiliary Control...1162
  Shuttle Valve - Assemble - Straight Travel...1166
  Window Wiper Motor - Remove and Install - Lower...1168
  Counterbalance Valve (Travel) - Assemble...1175
  Window Wiper Motor - Remove and Install - Upper...1181
  Blower Motor (Air Conditioner; Heater) - Remove...1191
  Swing Motor - Disassemble...1198
  Travel Motor - Assemble...1209
  Main Hydraulic Pump - Disassemble...1222
  Two Pump) - Remove...1232
  Pilot Valve (Implement) - Disassemble...1236
  Travel Motor - Disassemble...1241
  Final Drive - Disassemble...1254
  Bucket Linkage Bearings and Seals - Install...1264
  Swivel - Remove...1266
  Heating and Air Conditioning Unit - Install...1270
  Check Valve (Cooler Bypass) - Disassemble...1279
  Boom Bearings and Seals - Remove and Install ...1282
  Sprocket - Remove and Install...1288
  Boom - Remove...1293
  Stick Cylinder - Remove and Install ...1299
  Bucket Linkage - Remove...1305
  Swing Drive - Install...1308
  Stick Bearings and Seals - Install...1310
  Pilot Valve (Joystick) - Remove...1312
  Pilot Valve (Oil Manifold) - Remove - NFC Limit Valve...1318
  Travel Motor - Remove...1322
  Hydraulic Lockout Control - Disassemble...1326
  Temperature Sensor (Ambient Air) - Remove and Install...1331
  Hydraulic Tank and Filter - Remove...1334
  Main Hydraulic Pump - Install...1344
  Pilot Valve (Oil Manifold) - Disassemble - NFC Limit Valve...1352
  Control Panel (Air Conditioner) - Remove...1356
  Pilot Valve (Travel) - Install...1360
  Solenoid Valve (Rotate) - Remove...1365
  Swing Motor - Install...1370
  Track Carrier Roller - Install...1373
  Undercarriage Frame - Remove...1376
  Track Roller - Remove...1384
  Control Panel (Air Conditioner) - Install...1389
  Hydraulic Track Adjusters - Disassemble...1393
  Main Control Valve - Remove...1396
  Boom Bearings and Seals - Remove and Install...1403
  Counterweight - Remove and Install...1406
  Swivel - Install...1410
  Storage Box and Covers (Cab) - Remove and Install...1414
  Stick Bearings and Seals - Remove...1419
  Recoil Spring - Assemble...1422
  Pilot Valve (Oil Manifold) - Assemble - NFC Limit Valve...1427
  Swivel - Assemble...1430
  Pump Control - Disassemble...1433
  Hydraulic Tank and Filter - Install...1439
  Pilot Valve (Implement) - Install...1450
  Hydraulic Lockout Control - Install...1453
  Evaporator Coil - Install...1456
  Evaporator Coil - Remove...1467
  Pilot Valve (Oil Manifold) - Assemble...1478
  Sensor (Sunlight) - Remove...1485
  Bucket Cylinder - Remove and Install...1487
  Check Valve (Cooler Bypass) - Assemble...1496
  Cab - Install...1499
  Shuttle Valve - Install - Straight Travel...1507
  Heater Core - Remove...1510
  Pilot Valve (Joystick) - Assemble...1514
  Hydraulic Lockout Control - Remove...1521
  Accumulator (Hydraulic Pilot) - Remove and Install...1524
  Bucket Linkage - Install...1527
  Duo-Cone Conventional Seals - Install...1531
  Pilot Valve (Oil Manifold) - Install...1545
  Boom - Install...1549
  Pilot Valve (Travel) - Assemble...1554
  Pilot Valve (Implement) - Remove...1566
  Pilot Valve (Implement) - Assemble...1569
  Pilot Valve (Oil Manifold) - Disassemble...1573
  Final Drive - Remove...1580
  Fuel Tank - Install...1584
  Speed Control - Remove and Install - Blower Linear Control...1592
  Temperature Sensor (Cab Air) - Remove and Install...1595
  Auxiliary Pilot Valve (Straight Travel) - Remove...1608
  Boom Lighting - Remove and Install...1612
  Counterbalance Valve (Travel) - Disassemble...1614
  Sprocket - Remove and Install ...1621
  Stick - Remove...1625
  Final Drive - Install...1629
  Pressure Switch (Refrigerant Pressure Cutoff) - Install...1633
  Pressure Reducing Valve - Remove and Install...1636
  Cab - Remove...1642
  Pump Control - Remove...1650
  Front Idler; Recoil Spring and Hydraulic Track Adjuster - Remove...1654
  Main Control Valve - Install...1657
  Stick - Install...1664
  Alternate Pattern Control Valve - Assemble...1668
  Coolant Temperature Sensor - Remove and Install...1671
  Shuttle Valve - Remove - Straight Travel...1674
  Hydraulic Track Adjusters - Assemble...1677
  Alternate Pattern Control Valve - Install...1681
  Main Hydraulic Pump - Remove...1684
  Pressure Switch (Refrigerant Pressure Cutoff) - Remove...1693
  Pilot Valve (Joystick) - Install...1696
  Pilot Valve (Oil Manifold) - Install - NFC Limit Valve...1701
  Swing Motor - Assemble...1704
  Auxiliary Pilot Valve (Straight Travel) - Disassemble...1714
  Track Carrier Roller - Remove...1717
  Blower Motor (Air Conditioner; Heater) - Install...1720
  Bucket - Remove...1727
  Recoil Spring - Disassemble...1730
  Pilot Valve (Oil Manifold) - Remove...1736
  Sensor (Sunlight) - Install...1741
  Pilot Valve (Travel) - Remove...1743
  Heater Core - Install...1749
  Track - Connect...1753
  Swivel - Disassemble...1757
  Main Hydraulic Pump - Assemble...1759
  Hydraulic Lockout Control - Assemble...1769
  Boom Cylinder - Remove and Install...1774
  Track - Separate...1782
  Bucket - Install...1786
  Main Control Valve - Disassemble...1790
  Swing Motor - Remove...1791
  Travel Motor - Install...1794
  Alternate Pattern Control Valve - Disassemble...1798
  Solenoid Valve (Two-Way Flow and One Pump_Two Pump) - Install...1801
  Bucket Linkage Bearings and Seals - Remove...1804
  Solenoid Valve (Rotate) - Install...1807
  Undercarriage Frame - Install...1812
  Front Idler; Recoil Spring and Hydraulic Track Adjuster - Install...1819
  Counterbalance Valve (Travel) - Install...1822
  Check Valve (Cooler Bypass) - Install...1825
  Pump Control - Assemble...1828
  Pilot Valve (Travel) - Disassemble...1834
  Pilot Valve (Joystick) - Disassemble...1845
  Main Control Valve - Assemble...1852
  Swing Drive - Disassemble...1891
  Two Pump) - Install...1899
  Alternate Pattern Control Valve - Remove...1903
RENR5524 - Schematic (315C Excavator Hydraulic System)...1906
  Main...1907
  Collage...1909
RENR5519 - Testing & Adjusting (315C Excavator Hydraulic System)...1921
  Gear Pump (Pilot) - Test...1923
  Cylinder Speed - Check...1928
  Travel on Level Ground - Test - Optional Test...1932
  Relief Valve (Crossover) - Test and Adjust...1935
  Engine Performance - Test - Engine Speed...1941
  Cylinder Drift - Check - Loaded Bucket...1943
  Travel on Level Ground - Test...1946
  Main Pump (Flow) - Test - Constant Horsepower Flow Control...1949
  Main Hydraulic Pump Air - Purge...1961
  General Testing and Adjusting Information...1964
  Swing Speed and Overswing on Level Ground - Check...1966
  Relief Valve (Swing) - Test and Adjust...1969
  Visual Inspection...1973
  Travel Motor - Test - Measurement of Case Drain Oil...1975
  Cylinder Drift - Check - Empty Bucket...1978
  Relief Valve (Line) - Test and Adjust...1983
  Machine Drift on a Slope - Check...1992
  Swing Speed and Swing Drift on a Slope - Check...1995
  Pump Control (Output Flow) - Adjust...2000
  Pump Control (Negative Flow) - Adjust...2003
  Relief Valve (Line) - Test and Adjust - Boom Lowering Control Valve...2007
  Swing Bearing Movement - Measure...2012
  Flow Meter and Hose Setup - Basic...2019
  Pump Control (Negative Flow) - Test...2021
  Specifications...2036
  Accumulator (Pilot) - Test and Charge...2041
  Operational Checks...2048
  Swing Motor - Test - Measurement of Case Drain Oil...2050
  Relief Valve (Main) - Test and Adjust...2054
  Overload Warning - Set - If Equipped...2058
  Relief Valve (Line) - Test and Adjust - Stick Lowering Control Valve...2069
  Relief Valve (Pilot) - Test and Adjust...2073
  Hydraulic System Pressure - Release...2075
RENR5518 - Systems Operation (315C Excavator Hydraulic System)...2080
  Travel Counterbalance Valve...2082
  Solenoid Valve (Hydraulic Activation)...2093
  Relief Valve (Swing)...2099
  Swivel...2103
  Swing Hydraulic System...2106
  Check Valve (Load)...2116
  Main Control Valve...2119
  Swing Drive...2132
  Negative Flow Control System...2138
  Accumulator (Pilot)...2144
  Control Valve (Stick Lowering)...2147
  General Information...2154
  Main Hydraulic Pump...2155
  Relief Valve (Main)...2160
  Control Valve (Boom Lowering)...2165
  Travel Motor...2172
  Hydraulic Oil Cooler...2178
  Final Drive...2180
  Pilot Valve (Travel and Steering)...2185
  Stick Hydraulic System...2189
  Gear Pump (Pilot)...2200
  Travel Parking Brake...2201
  Relief Valve (Pilot)...2205
  Check Valve (Return Makeup) - Slow Return Check Valve...2207
  Bucket Hydraulic System...2209
  Boom Hydraulic System...2213
  Oil Makeup (Swing System)...2225
  Pilot Valve (Joystick)...2228
  Displacement Change Valve...2234
  Electronic Control System...2240
  Pilot Valve (Swing Parking Brake)...2244
  Oil Makeup (Travel System)...2249
  Cylinders (Boom; Stick and Bucket)...2252
  Hydraulic Tank and Filter...2255
  Pilot Hydraulic System...2257
  Main Hydraulic System...2263
  Bypass Valve (Return) - Bypass Check Valve...2268
  Control Valve (Straight Travel)...2271
  Relief Valve (Line)...2277
  Solenoid Valve (Proportional Reducing)...2281
  Return Hydraulic System...2286
  Pump Control (Main Hydraulic) - Main Pump Regulator...2290
  Travel Hydraulic System...2301
  Swing Motor...2311
  Relief Valve (Cushion Crossover) - Anti-Reaction Valve...2316
  Hydraulic Filter (Pilot)...2329
RENR5517 - Specifications (315C Excavator Machine System Specifications)...2332
  Final Drive...2335
  Boom Cylinder...2338
  Lines (Heater)...2340
  Boom Lighting...2346
  Accumulator (Pilot)...2348
  Lines (Return and Filter)...2350
  Shuttle Valve (Pilot Lines)...2356
  Track Carrier Roller...2358
  Lines (Boom)...2360
  Travel Motor Guard...2362
  Pressure Reducing Valve (Boom Priority)...2364
  Drain Line (Muffler)...2366
  Shuttle Valve (Pump Flow Control)...2370
  Pilot Valve - Negative Flow Control...2371
  Joystick Control...2373
  Drain Line (Work Tool)...2375
  Lines (Stick Cylinder)...2377
  Hydraulic Pedal Control (Auxiliary)...2379
  Auxiliary Hydraulic Lines - 2600 mm (8.5 ft) Stick...2381
  Oil Filter (Return)...2382
  Travel Motor...2384
  Boom Cylinder Lines - Right Hand...2387
  Handle Control (Travel)...2389
  Swing Drive...2391
  Travel Counterbalance Valve...2405
  Sprocket...2408
  Stick Cylinder...2410
  Pilot Valve (Joystick)...2412
  Track Roller (Single Flange)...2416
  Stick - 3100 mm (122 inch)...2418
  Air Cleaner...2420
  Hydraulic Tank and Filter...2422
  Stick - 2600 mm (102 inch)...2425
  Upper Frame...2427
  Boom Cylinder Lines - Left Hand...2430
  Quick Coupler...2432
  Lines (Front) - Medium...2433
  Drain Line (Boom)...2435
  Drain Line (Stick)...2436
  Front Idler...2439
  Bucket Adjuster...2441
  Pilot Control Valve (Auxiliary) - Two Attachment Pedal...2443
  Lines (Travel Motor)...2445
  Relief Valve (Main)...2447
  Lines (Swing Motor)...2452
  Relief Valve (Pilot)...2453
  Swing Motor...2457
  Auxiliary Hydraulic Lines - 3100 mm Stick...2460
  Lines (Stick) - Long...2462
  Bucket Cylinder...2464
  Heater and Air Conditioner Mounting...2469
  Boom - 5100 mm (201 inch)...2473
  Lines (Pilot) - Front...2475
  Lines (Front)...2478
  Track Roller Mounting...2488
  Track...2490
  Auxiliary Hydraulic Lines - High Pressure 2250 mm (7.4 ft)Stick...2496
  Engine Mounting...2498
  Auxiliary Hydraulic Lines - Reach Boom...2500
  Swing Gear and Bearing...2501
  Auxiliary Hydraulic Lines - 3100 mm (10 ft) Stick...2503
  Auxiliary Hydraulic Lines - Medium Pressure 2250 mm (7.4 ft) Stick...2505
  Auxiliary Hydraulic Lines - 2600 mm Stick...2507
  Lines (Stick) - Extra Long...2509
  Lines (Pilot) - Rear...2511
  Pump Lines (Main)...2514
  Pilot Valve (Travel)...2516
  Bucket...2518
  Auxiliary Hydraulic Lines - High Pressure Reach Boom...2520
  Fuel Tank...2521
  Stick - 2250 mm (89 inch)...2523
  Bucket Linkage...2525
  Stick Lines...2531
  Stick Lines - Short...2532
  Air Conditioner Lines...2534
  Recoil Spring...2540
  Chassis Lighting...2544
  Bucket Sidecutter...2546
  Bucket Cylinder Lines...2548
  Travel Motor and Mounting...2552
  Governor Control...2553
  Control Valve (Main)...2556
  Lines (Pilot)...2563
  Counterweight...2573
  Fasteners - Swing and Final Drives...2575
  Swivel...2577
  Pilot Valve (Oil Manifold)...2579
  Piston Pump (Main)...2582
RENR5516 - Disassembly & Assembly (315C Excavator)...2586
  Fuel Priming Pump - Remove and Install...2588
  System Pressure - Release...2591
  Hydraulic Oil Cooler - Install...2593
  Flywheel Ring Gear - Remove and Install...2597
  Hood - Remove and Install...2599
  Engine Oil Level Gauge (Dipstick) - Remove and Install...2603
  Cylinder Head - Remove - Engine in Chassis...2605
  Radiator - Remove...2607
  Coolant Tank (Expansion) - Remove and Install...2617
  Turbocharger - Install...2620
  Governor Control Motor - Remove and Install...2623
  Water Pump - Install...2626
  Muffler - Remove and Install...2629
  Starting Aid (Air Inlet Heater) - Remove and Install...2635
  Engine Oil Filter and Oil Filter Base - Remove and Install...2639
  Air Conditioner Dryer - Remove and Install...2645
  Turbocharger - Remove...2648
  Cylinder Head - Install - Engine in Chassis...2651
  Water Separator - Remove and Install...2653
  Fan - Remove and Install...2656
  Fuel Filter (Primary) and Fuel Filter Base - Remove and Install...2659
  Water Pump - Remove...2662
  Flywheel and Ring Gear - Remove and Install...2665
  Hydraulic Oil Cooler - Remove...2668
  Refrigerant Compressor - Remove and Install...2672
  Fan Guard - Remove and Install...2675
  Crankshaft Vibration Damper and Pulley - Remove and Install...2678
  Hydraulic Pedal Control (Auxiliary)...2682
  Air Cleaner - Remove and Install...2684
  Radiator - Install...2690
  Alternator - Remove and Install...2701
  Oil Pan - Remove and Install...2705
  Engine - Install...2708
  Engine - Remove...2723
  Electric Starting Motor - Remove and Install...2736
RENR3644 - Schematic (312C & 315C Excavators Hydraulic System - Attachment Combined Function Hydraulics)...2739
  Main...2740
    Features...2740
    Cover Page...2741
    Information...0
      Component Location...2742
      Fluid Power Symbols...2743
      Electrical Symbols...2744
    Schematic...2745
    Machine Views...0
      Machine Component Locations...2746
  Collage...2747
RENR3617 - Schematic (315C Excavator Hydraulic System - Attachment Two-Way with One Pump System)...2755
  Main...2756
RENR3616 - Schematic (315C Excavator Hydraulic System - Attachment One-Way with Two Pump Flow)...2758
  Main...2759
RENR3814 - Testing & Adjusting (312C; 315C; 318C; 319C; 320C; 321C; 322C; 325C; 330C; M325C Excavators & 325C MHPU & 330C MHPU Mobile Hydraulic Power Units Engine & Pump Control - V2)...2761
  AEC Is Abnormal - Troubleshoot...2764
  Active Error Mode...2776
  Adjust Clock Mode...2780
  Automatic Travel Speed Change Is Abnormal - Troubleshoot - CID 0598, CID 1161, and CID 1162...2784
  Battery Voltage Is Abnormal - Troubleshoot - CID 168...2785
  Charging System - Test...2797
  Check of Controller LED Indicator - Troubleshoot...2814
  Check of Fault Alarm - Troubleshoot - CID 2002 for 319C, 320C and 322C or CID 271 for 312C, 315C, 318C, 321C, 325C, and 330C...2816
  Check of Feedback Signal From Governor Actuator - Troubleshoot - CID 587...2823
  Check of Governor Actuator - Troubleshoot - CID 91 - 315C, 318C, 319C, 320C, 321C, And 322C...2838
  Check of Proportional Reducing Valve - Troubleshoot - CID 581...2853
  Check of Speed Sensor - Troubleshoot - CID 190...2864
  Check of Straight Travel Proportional Reducing Valve - Troubleshoot - CID 1525...2871
  Communication Problem Between Controller and Monitor - Troubleshoot - CID 248 and CID 588...2878
  Configuration Mode...2896
  Controller - Replace...2903
  Controller Connector Contact Identification...2905
  Controller Input and Output Values...2907
  Device Test...2914
  ECM Summary Mode...2921
  Electrical Components And Connector Locations...2924
  Engine Controller Is Abnormal - Troubleshoot - 590...2925
  Engine Speed Dial Does Not Work - Troubleshoot - CID 586...2930
  General Information...2941
  Governor Actuator - Calibrate...2943
  Governor Actuator - Replace...2957
  Governor Actuator Sweep - Test...2968
  Harness and Wire Identification...2976
  Initial Troubleshooting Procedure...2978
  Logged Error Mode...2979
  Logged Event Mode...2982
  Low Idle Switch Does Not Work - Troubleshoot...2985
  No Power Supply to Controller - Troubleshoot...2996
  Proportional Reducing Valve - Calibrate - Power Shift...3021
  Proportional Reducing Valve Sweep - Test - Power Shift...3025
  Service Tools...3028
  Speed Sensor - Replace...3029
  Status Mode...3032
  Swing Is Inoperable - Troubleshoot - CID 374...3035
  Switch Status Mode...3062
  System Schematic...3067
  Travel Alarm Is Abnormal - Troubleshoot - CID 376...3075
  Troubleshooting Diagnostic Codes...3090
  Using Caterpillar Electronic Technician...3094
  Using Service Mode...3101
  Warning Air Cleaner Filter Is Clogged Is Displayed - Troubleshoot...3110
  Warning Battery Charge Is Abnormal Is Displayed While Engine Is Running - Troubleshoot - CID 167...3116
  Warning Engine Coolant Level Is Low Is Displayed - Troubleshoot...3121
  Warning Engine Coolant Temperature Is High Is Displayed - Troubleshoot - CID 110...3127
  Warning Engine Oil Level Is Low Is Displayed - Troubleshoot...3136
  Warning Engine Oil Pressure Is Low Is Displayed - Troubleshoot...3145
  Warning Fuel Leftover Is Little Is Displayed - Troubleshoot - CID 96...3157
  Warning Hydraulic Oil Level Is Low Is Displayed - Troubleshoot...3165
  Warning Hydraulic Oil Temperature Is High Is Displayed - Troubleshoot - CID 600...3172
  Warning Return Filter Is Clogged Is Displayed - Troubleshoot...3181
  Warning Water Separator Has Water Is Abnormal - Troubleshoot...3189
  Warning Water Separator Has Water Is Displayed - Troubleshoot...3198
RENR3814 - Systems Operation (312C; 315C; 318C; 319C; 320C; 321C; 322C; 325C; 330C; M325C Excavators & 325C MHPU & 330C MHPU Mobile Hydraulic Power Units Engine & Pump Control - V2)...3201
  Automatic Engine Control...3202
  Backup System...3206
  Charging Circuit...3210
  Engine Speed Control...3213
  Engine Speed Protection...3218
  Engine and Hydraulic Pump Controller...3220
  Engine and Pump Regulation...3237
  General Information (Electrical System)...3240
  General Information (Electronic Control System)...3251
  Governor Actuator Control...3258
  Low Current Circuit...3263
  Monitoring System...3264
  One Touch Low Idle...3270
  Operator Monitor...3274
  Power Circuit...3277
  Pump Regulation...3288
  Related Components...3290
  Senders...3292
  Sensors...3294
  Solenoid Valves...3297
  Start and Stop Circuit...3302
  Starting Aid Circuit...3309
  Straight Travel Control...3316
  Swing Lock System...3319
  Switches...3321
  Tool Control...3329
RENR3763 - Testing & Adjusting (312C; 315C; 318C; 319C; 320C; 322C; 325C; 330C Excavators Air Conditioning and Heating)...3331
  Actuator Motor - Test...3332
  Air Conditioning E11 - Recirculation Sensor (Open Circuit)...3337
  Air Conditioning E12 - Recirculation Sensor (Short Circuit)...3339
  Air Conditioning E13 - Fresh Air Sensor (Open Circuit)...3341
  Air Conditioning E14 - Fresh Air Sensor (Short Circuit)...3343
  Air Conditioning E43 - Discharge Damper...3345
  Air Conditioning E44 - Air Mix Damper Error...3347
  Air Conditioning E45 - Recirculation_Fresh Air Damper Error...3349
  Air Conditioning System Schematic...3351
  Air Conditioning System Troubleshooting...3358
  General Troubleshooting Information...3395
  Heating System Schematic...3398
  Heating System Troubleshooting...3402
  Machine Preparation for Troubleshooting...3419
  Manifold Gauge Set (Refrigerant) - Install...3421
  Manifold Gauge Set (Refrigerant) - Remove...3424
  Refrigerant Compressor Oil - Check...3427
  Refrigerant Leakage - Test...3431
  Refrigerant Recovery...3434
  Refrigerant System - Charge...3438
  Refrigerant System - Evacuate...3454
  Refrigerant System - Flush...3460
  Required Tools...3463
  Temperature Sensor - Test...3465
  Troubleshooting Faults With Service Codes...3468
  Visual Inspection...3475
RENR3763 - Systems Operation (312C; 315C; 318C; 319C; 320C; 322C; 325C; 330C Excavators Air Conditioning and Heating)...3477
  Air Conditioning System Schematic...3478
  Air Conditioning System...3479
  Air Conditioning and Heating System Sensor Operation...3490
  Blower Motor...3495
  Control Module - Heater Only...3497
  Control Module - Heating and Air Conditioning...3500
  Control Module - Heating and Air conditioning Unit...3502
  Control Panel (Air Conditioner and Heater)...3508
  Control Panel - Heater Only...3516
  Control Panel...3522
  Evaporator Coil...3530
  General Information...3532
  Heater Core (Cab)...3536
  Heater System (Cab)...3538
  Heating System Schematic...3542
  Motor (Air Conditioner Control)...3560
  Pressure Switch (Refrigerant Pressure Cutoff)...3563
  Refrigerant Compressor...3565
  Refrigerant Condenser...3569
  Refrigerant Expansion Valve...3573
  Refrigerant Receiver-Dryer...3577
  Speed Control - Blower Linear Control (BLC)...3580
  Speed Control - Speed Controller for the Fan...3581
RENR3763 - Specifications (312C; 315C; 318C; 319C; 320C; 322C; 325C; 330C Excavators Air Conditioning and Heating)...3582
  Air Conditioner Lines...3583
  Blower Motor...3593
  Pressure Switch (Refrigerant Pressure Cutoff) - High Pressure...3595
  Pressure Switch (Refrigerant Pressure Cutoff) - Low Pressure...3598
  Pressure Switch (Refrigerant Pressure Cutoff)...3601
  Refrigerant Compressor...3602
  System Capacities for Refrigerant (Excavators) - 312C, 322C-330C, TK1051...3609
  System Capacities for Refrigerant (Excavators) - 312C-330C...3612
SENR6573- Systems Operation (Nippondenso Fuel System)...3620
SENR6573 - Testing & Adjusting (Nippondenso Fuel System)...3626

Caterpillar Excavators 315C Repair Service Manual

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