Yamaha FZ09E, FZ6RY, FZ6-ST, FZ6-SS, FZ1-NV, FZ1-SV Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Yamaha FZ09E(C), FZ6RY(C), FZ6-ST(C), FZ6-SS(C), FZ1-N, FZ1-NV, FZ1-S, FZ1-SV, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Yamaha FZ09E(C), FZ6RY(C), FZ6-ST(C), FZ6-SS(C), FZ1-N, FZ1-NV, FZ1-S, FZ1-SV motorcycles workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Yamaha FZ09E(C) Service Manual 2014.pdf
LIT-11616-22-77 - Yamaha FZ6RY(C) Service Manual 2009.pdf
LIT-11616-18-43 (5VX-28197-11) - Yamaha FZ6-ST, FZ6-STC Service Manual.pdf
LIT-11616-17-50 (SVX-28197-10) - Yamaha FZ6-SS, FZ6-SSC Service Manual.pdf
2D1-28197-E0 (EAS20040) - Yamaha FZ1-N, FZ1-NV, FZ1-S, FZ1-SV Service Manual.pdf
Yamaha FZ150i (V-Ixion) Fuel Injection Service Manual '08-'13.pdf
LIT-11666-17-50 (SVX-281 07-10) - Yamaha FZ6-ST, FZ6-STC Assembly Manual.pdf
LIT-11626-17-50 (5VX-28199-10) - Yamaha FZ6-SS, FZ6-SSC Owner’s Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,683 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
2D1-28197-E0 (EAS20040) - Yamaha FZ1-N, FZ1-NV, FZ1-S, FZ1-SV Service Manual....2
TABLE OF CONTENTS....8
GENERAL INFORMATION....10
IDENTIFICATION....11
FEATURES....12
FI SYSTEM....13
INSTRUMENT FUNCTIONS....14
IMPORTANT INFORMATION....18
CHECKING THE CONNECTIONS....20
SPECIAL TOOLS....21
SPECIFICATIONS....28
GENERAL SPECIFICATIONS....29
ENGINE SPECIFICATIONS....29
CHASSIS SPECIFICATIONS....36
ELECTRICAL SPECIFICATIONS....38
TIGHTENING TORQUES....40
LUBRICATION POINTS AND LUBRICANT TYPES....48
LUBRICATION SYSTEM CHART AND DIAGRAMS....51
COOLING SYSTEM DIAGRAMS....63
CABLE ROUTING....67
PERIODIC CHECKS AND ADJUSTMENTS....84
PERIODIC MAINTENANCE....87
ENGINE....90
CHASSIS....108
ELECTRICAL SYSTEM....121
CHASSIS....124
GENERAL CHASSIS....127
FRONT WHEEL....134
REAR WHEEL....140
FRONT BRAKE....146
REAR BRAKE....158
HANDLEBAR....169
FRONT FORK....174
STEERING HEAD....183
REAR SHOCK ABSORBER ASSEMBLY....187
SWINGARM....191
CHAIN DRIVE....195
ENGINE....198
ENGINE REMOVAL....201
CAMSHAFTS....209
CYLINDER HEAD....218
VALVES AND VALVE SPRINGS....221
GENERATOR....230
STARTER CLUTCH....234
CRANKSHAFT POSITION SENSOR....237
ELECTRIC STARTER....239
CLUTCH....243
SHIFT SHAFT....253
OIL PUMP....257
CRANKCASE....265
CRANKSHAFT....269
TRANSMISSION....284
COOLING SYSTEM....293
RADIATOR....294
OIL COOLER....297
THERMOSTAT....299
WATER PUMP....303
FUEL SYSTEM....307
FUEL TANK....308
THROTTLE BODIES....311
AIR INDUCTION SYSTEM....320
ELECTRICAL SYSTEM....323
IGNITION SYSTEM....326
ELECTRIC STARTING SYSTEM....330
CHARGING SYSTEM....336
LIGHTING SYSTEM....340
SIGNALING SYSTEM....346
COOLING SYSTEM....352
FUEL INJECTION SYSTEM....356
FUEL PUMP SYSTEM....400
IMMOBILIZER SYSTEM....404
ELECTRICAL COMPONENTS....414
TROUBLESHOOTING....439
TROUBLESHOOTING....440
WIRING DIAGRAM....447
LIT-11616-17-50 (SVX-28197-10) - Yamaha FZ6-SS, FZ6-SSC Service Manual....453
FZ6-SS(C) Service Manual....453
How to use this Manual....456
Table of Contents....458
Chapter 1 General Information....469
Motorcycle Identification....469
Features....470
Important Information....474
Checking the Connections....476
Special Tools....477
Chapter 2 Specifications....480
General Specifications....480
Engine Specifications....481
Chassis Specifications....489
Electrical Specifications....493
Conversion Table....496
General Tightening Torque Specifications....496
Tightening Torques....497
Lubrication Points and Lubricant Types....502
Cooling System Diagrams....504
Engine Oil Lubrication Chart....508
Lubrication Diagrams....509
Cable Routing....515
Chapter 3 Periodic Checks and Adjustment....530
Introduction....530
Periodic Maintenance Chart for the Emission Control System....530
General Maintenance and Lubrication Chart....530
Seat....532
Fuel Tank....533
Cowlings....537
Air Filter Case....538
Battery Box and Battery Box Bracket....539
Engine....540
Chassis....570
Electrical System....588
Chapter 4 Chassis....598
Front Wheel and Brake Discs....598
Rear Wheel and Brake Disc....606
Front and Rear Brakes....613
Front Fork....642
Handlebar....652
Steering Head....656
Rear Shock Absorber Assembly....661
Swingarm and Drive Chain....665
Chapter 5 Engine....672
Engine....672
Camshafts....679
Cylinder Head....690
Valves and Valve Springs....693
Starter Clutch and Generator....703
Shift Shaft....710
Crankshaft Position Sensor and Pickup Rotor....713
Clutch....717
Oil Pan and Oil Pump....726
Crankcase....733
Connecting Rods and Pistons....738
Crankshaft....758
Transmission....763
Chapter 6 Cooling System....773
Radiator....773
Oil Cooler....777
Thermostat....780
Water Pump....783
Chapter 7 Fuel Injection System....789
Fuel Injection System....789
Throttle Bodies....813
Air Induction System....820
Chapter 8 Electrical System....824
Electrical Components....824
Checking Switch Continuity....826
Checking the Switches....827
Checking the Bulbs and Bulb Sockets....828
Ignition System....831
Electric Starting System....837
Starter Motor....842
Charging System....847
Lighting System....850
Signaling System....857
Cooling System....866
Fuel Pump System....870
Self-Diagnosis....875
Chapter 9 Troubleshooting....878
Starting Failures....878
Incorrect Engine Idling Speed....879
Poor Medium-and High-Speed Performance....879
Faulty Gear Shifting....880
Faulty Clutch....880
Overheating....881
Overcooling....881
Poor Braking Performance....881
Faulty Front Fork Legs....882
Unstable Handling....882
Faulty Lighting or Signaling System....883
Wiring Diagram....884
Color Wiring Diagram....885
LIT-11616-18-43 (5VX-28197-11) - Yamaha FZ6-ST, FZ6-STC Service Manual....888
FZ6-ST/STC Supplementary Service Manual....888
How to use this Manual....891
Contents....893
Specifications....894
General Specifications....894
Engine Specifications....894
Chassis Specifications....894
Electrical Specifications....894
Tightening Torques....895
Cable Routing....896
Chassis....907
Swingarm and Drive Chain....907
Engine....909
Engine....909
Connecting Rods and Pistons....911
FZ6-SS/C Service Manual....922
How to use this Manual....925
Table of Contents....927
Chapter 1 General Information....938
Motorcycle Identification....938
Features....939
Important Information....943
Checking the Connections....945
Special Tools....946
Chapter 2 Specifications....949
General Specifications....949
Engine Specifications....950
Chassis Specifications....958
Electrical Specifications....962
Conversion Table....965
General Tightening Torque Specifications....965
Tightening Torques....966
Lubrication Points and Lubricant Types....971
Cooling System Diagrams....973
Engine Oil Lubrication Chart....977
Lubrication Diagrams....978
Cable Routing....984
Chapter 3 Periodic Checks and Adjustments....999
Introduction....999
Periodic Maintenance Chart for the Emission Control System....999
General Maintenance and Lubrication Chart....999
Seat....1001
Fuel Tank....1002
Cowlings....1006
Air Filter Case....1007
Battery Box and Battery Box Bracket....1008
Engine....1009
Chassis....1039
Electrical System....1057
Chapter 4 Chassis....1067
Front Wheel and Brake Discs....1067
Rear Wheel and Brake Disc....1075
Front and Rear Brakes....1082
Front Fork....1111
Handlebar....1121
Steering Head....1125
Rear Shock Absorber Assembly....1130
Swingarm and Drive Chain....1134
Chapter 5 Engine....1141
Engiine....1141
Camshafts....1148
Cylinder Head....1159
Valves and Valve Springs....1162
Starter Clutch and Generator....1172
Shift Shaft....1179
Crankshaft Position Sensor and Pickup Rotor....1182
Clutch....1186
Oil Pan and Oil Pump....1195
Crankcase....1202
Connecting Rods and Pistons....1207
Crankshaft....1227
Transmission....1232
Chapter 6 Cooling System....1242
Radiator....1242
Oil Cooler....1246
Thermostat....1249
Water Pump....1252
Chapter 7 Fuel Injection System....1258
Fuel Injection System....1258
Throttle Bodies....1282
Air Induction System....1289
Chapter 8 Electrical System....1293
Electrical Components....1293
Check Switch Continuity....1295
Checking the Switches....1296
Checking the Bulbs and Bulb Sockets....1297
Ignition System....1300
Electric Starting System....1306
Starter System....1311
Charging System....1316
Lighting System....1319
Signaling System....1326
Cooling System....1335
Fuel Pump System....1339
Self-Diagnosis....1344
Chapter 9 Troubleshooting....1347
Starting Failures....1347
Incorrect Engine Idling Speed....1348
Poor Medium-and-High-Speed Performance....1348
Faulty Gear Shifting....1349
Faulty Clutch....1349
Overheating....1350
Overcooling....1350
Poor Braking Performance....1350
Faulty Front Fork ....1351
Unstable Handling....1351
Faulty Lighting or Signaling System....1354
Wiring Diagram....1355
LIT-11616-22-77 - Yamaha FZ6RY(C) Service Manual 2009....1357
TABLE OF CONTENTS....0
GENERAL INFORMATION....1365
IDENTIFICATION....1366
FEATURES....1367
IMPORTANT INFORMATION....1372
CHECKING THE CONNECTIONS....1374
SPECIAL TOOLS....1377
SPECIFICATIONS....1383
GENERAL SPECIFICATIONS....1384
ENGINE SPECIFICATIONS....1385
CHASSIS SPECIFICATIONS....1392
ELECTRICAL SPECIFICATIONS....1395
TIGHTENING TORQUES....1397
LUBRICATION POINTS AND LUBRICANT TYPES....1405
LUBRICATION SYSTEM CHART AND DIAGRAMS....1408
COOLING SYSTEM DIAGRAMS....1422
CABLE ROUTING....1424
PERIODIC CHECKS AND ADJUSTMENTS....1455
PERIODIC MAINTENANCE....1457
CHASSIS....1487
GENERAL CHASSIS....1489
FRONT WHEEL....1494
REAR WHEEL....1499
FRONT BRAKE....1504
REAR BRAKE....1516
HANDLEBAR....1528
FRONT FORK....1532
STEERING HEAD....1539
REAR SHOCK ABSORBER ASSEMBLY....1543
SWINGARM....1546
CHAIN DRIVE....1549
ENGINE....1553
ENGINE REMOVAL....1555
CAMSHAFTS....1562
CYLINDER HEAD....1570
VALVES AND VALVE SPRINGS....1574
GENERATOR AND STARTER CLUTCH....1582
PICKUP ROTOR....1587
ELECTRIC STARTER....1590
OIL PUMP....1594
CLUTCH....1601
SHIFT SHAFT....1610
CRANKCASE....1613
CRANKSHAFT....1618
TRANSMISSION....1630
COOLING SYSTEM....1639
RADIATOR....1640
OIL COOLER....1643
THERMOSTAT....1645
WATER PUMP....1648
FUEL SYSTEM....1653
FUEL TANK....1654
THROTTLE BODIES....1657
AIR INDUCTION SYSTEM....1664
CANISTER (FOR CALIFORNIA)....1668
ELECTRICAL SYSTEM....1669
IGNITION SYSTEM....1672
ELECTRIC STARTING SYSTEM....1676
CHARGING SYSTEM....1682
LIGHTING SYSTEM....1686
SIGNALING SYSTEM....1690
COOLING SYSTEM....1696
FUEL INJECTION SYSTEM....1700
FUEL PUMP SYSTEM....1738
ELECTRICAL COMPONENTS....1742
TROUBLESHOOTING....1767
TROUBLESHOOTING....1768
WIRING DIAGRAM....1775
LIT-11626-17-50 (5VX-28199-10) - Yamaha FZ6-SS, FZ6-SSC Owner’s Manual....1777
Introduction....1779
Table of Contents....1783
Safety Information....1785
Location of Important Labels....1789
Description....1792
Left View....1792
Right View....1793
Controls and Instruments....1794
Instruments and Control Functions....1795
Main Switch/Steering Lock....1795
Indicator and Warning Lights....1796
LCD Tachometer....1797
Multi-Function Display....1797
Handlebar Switches....1800
Clutch Lever....1801
Shift Pedal....1801
Brake Lever....1801
Brake Pedal....1802
Fuel Tank Cap....1802
Fuel....1803
Catalytic Converter....1804
Seat....1804
Storage Compartment....1805
Adjusting the Shock Absorber Assembly....1805
Sidestand....1806
Ignition Circuit Cut-Off System....1807
Pre-Operation Checks....1809
Pre-Operation Check List....1810
Operation and Important Riding Points ....1812
Starting the Engine....1812
Shifting....1813
Engine Break-In....1814
Parking....1815
Periodic Maintenance and Minor Repair....1816
Owner's Tool Kit....1816
Periodic Maintenance Chart for the Emission Control System....1818
General Maintenance and Lubricating Chart....1819
Removing and Installing Panels....1823
Checking the Spark Plugs....1824
Canister (for California Only)....1825
Engine Oil and Oil Filter Cartridge....1825
Coolant....1828
Replacing the Air Filter Element....1830
Adjusting the Throttle Cable Free Play....1831
Adjusting the Valve Clearance....1831
Tires....1832
Cast Wheels....1834
Accessories and Replacement Parts....1835
Adjusting the Clutch Lever Free Play ....1835
Adjusting the Brake Pedal Postion....1836
Adjusting the Rear Brake Light Switch....1837
Checking the Front and Rear Brake Pads....1837
Checking the Brake Fluid Level....1838
Checking the Brake Fluid....1839
Drive Chain Slack....1839
Lubricating the Drive Chain....1840
Checking and Lubricating the Cables....1841
Checking and Lubricating the Throttle Grip and Cable....1841
Checking and Lubricating the Brake and Shift Pedals....1842
Checking and Lubricating tne Brake and Clutch Levers....1842
Checking and Lubricating the Centerstand and Sidestand....1843
Checking the Front Fork....1843
Checking the Steering....1844
Checking the Wheel Bearings....1845
Battery....1845
Replacing the Fuses....1846
Replacing the Headlight Bulb....1847
Replacing the Tail/Brake Light Bulb....1848
Replacing a Turn Signal Light Bulb....1849
Replacing the License Plate Light Bulb....1849
Front Wheel....1850
Rear Wheel....1851
Troubleshooting....1853
Troubleshooting Chart....1854
Motorcycle Care and Storage....1856
Care....1856
Storage....1858
Specifications....1860
Consumer Information....1863
Identification Numbers....1863
Reporting Safety Defects....1865
Motorcycle Noise Regulation....1866
Maintenance Record....1867
Street and Enduro Motorcycle Limited Warranty....1869
Yamaha Extended Service (Y.E.S.)....1871
Index....1873
LIT-11666-17-50 (SVX-281 07-10) - Yamaha FZ6-ST, FZ6-STC Assembly Manual....1876
Yamaha FZ150i (V-Ixion) Fuel Injection Service Manual '08-'13....1902
Yamaha FZ09E(C) Service Manual 2014....2230
Contents....2236
Specicifations....2264
Torques....2278
Periodic Maintenance....2336
Chassis....2368
Fork....2417
Shock....2432
Chain....2439
Engine....2444
Transmission....2522
Cooling....2530
Fuel....2542
Electrical....2562
Troubleshooting....2676
Wiring Diagram....2696
Yamaha FZ09E, FZ6RY, FZ6-ST, FZ6-SS, FZ1-NV, FZ1-SV Repair Service Manual
