Yamaha FJR1300N Motorcycle Repair Service Manual + Owner’s Manual 2001
Complete service repair manual with Electrical Wiring Diagrams for 2001 Yamaha FJR1300N, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Yamaha FJR1300N workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
5JW(1)(9)-AE1 - 2001 Yamaha FJR1300(N) Service Manual.pdf
/5JW-28199-20 - 2001 Yamaha FJR1300N Owner’s Manual.pdf
PRODUCT DETAILS:
Total Pages: 602 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS...7
GENERAL INFORMATION...10
Identification...1
Features...2
FI System...3
Fuel Control Block...4
ECU...5
Fuel pump...7
Pressure Regulator...8
Fuel Injector...9
Crankshaft Position Sensor...10
Cylinder identification sensor...11
Throttle position sensor...12
Intake air pressure sensor and atmospheric pressure sensor...13
Coolant temperature and Intake temperature sensors...14
O2 sensor...15
Lean angle cut-off switch...16
Operation and control...17
Three-way Catalytic Converter System...26
Air Induction System...30
Instrument Panel...32
Important Information...35
Special Tools...38
SPECIFICATIONS...13
General Specifications...1
Engine Specifications...2
Chassis Specifications...11
Electrical Specifications...15
General Tightening Torque Specifications...18
Engine Tightening Torques...19
Tightening Sequences...22
Chassis Tightening Torques...23
Lubrication Points and Lubricant Types...25
Oil Flow Diagrams...28
Cooling System Diagrams...38
Cable Routing...42
PERIODIC CHECKS AND ADJUSTMENTS...17
Introduction and Intervals...1
Seats and Fuel Tank...3
Air Filter Case...8
Cowlings and Covers...10
Valve clearance...15
Synchronizing the throttle bodies...21
Exhaust gas at idle...23
Exhaust gas volume...25
Engine idling speed...28
Throttle cable free play...30
Spark plugs...32
Ignition timing...33
Compression pressure...35
Engine oil level...37
Changing the engine oil...39
Measuring the engine oil pressure...41
Adjusting and checking the clutch...43
Bleeding the clutch system...44
Cleaning the air filter element...46
Throttle body joints...47
Fuel, vacuum and crankcase breather hoses...48
Exhaust system...49
Coolant level...50
Cooling system...51
Changing coolant...52
Front brake adjustment...55
Rear brake adjustment...56
Brake fluid level...57
Brake pads...58
Rear brake light switch...58
Brake hoses...59
Bleeding the brake system...60
Shift pedal adjustment...61
Final drive oil...62
Steering head...63
Front fork...65
Rear shock absorber...68
Tires...69
Wheels...71
Chassis lubrication...72
Checking and Charging the battery...74
Fuses...79
Headlight bulbs...81
CHASSIS...20
Front wheel and brake disks...1
Rear wheel and brake disk...9
Front and rear brakes...13
Front brake pads...13
Rear brake pads...14
Replacing front pads...15
Replacing rear pads...17
Front master cylinder...20
Rear master cylinder...23
Disassembling the master cylinders...26
Checking master cylinders...27
Assembling and installing the front master cylinder...28
Assembling and installing the rear master cylinder...30
Front brake calipers...33
Rear brake caliper...35
Disassembling brake calipers...37
Checking the brake calipers...39
Assembling and installing the front calipers...40
Assembling and installing the rear caliper...42
Hydraulic clutch...46
Disassembling the master cylinder...49
Checking the master cylinder...50
Assembling and installing the master cylinder...51
Clutch release cylinder...54
Disassembling the release cylinder...56
Checking and assembling the release cylinder...57
Front fork...60
Removing and disassembling fork legs...63
Checking the fork legs...65
Assembling the fork legs...66
Installing the fork legs...70
Handlebars...71
Steering head...77
Rear shock absorber and relay arm...82
Swingarm...87
Shaft drive...92
Troubleshooting...92
Checking for contamination and leaks...95
Ring gear backlash...96
Ring gear to stopper bolt clearance...98
Removal and disassembly...100
Removing and installing ring gear bearings...105
Aligning the final drive pinion gear and ring gear...107
Reassembling the final drive...110
Installing the U-joint and final drive assembly...112
ENGINE...23
Mufflers and exhaust pipe assembly...1
Leads and hoses...2
Removing the engine...4
Installing the engine...6
Camshafts...8
Removing...11
Checking...12
Camshaft sprockets...13
Timing chain tensioner...14
Installing ...14
Cylinder head...19
Removing...19
Checking...20
Installing...21
Valves and valve springs...24
Removing...24
Checking...26
Installing...32
Generator and starter clutch...34
Pickup coil rotor...41
Clutch...45
Shift shaft...55
Oil pan and oil pump...59
Middle gear...66
Removing...66
Disassembling...68
Checking and assembly...72
Installing the middle drive shaft assembly...73
Installing the middle driven shaft assembly...74
Measuring and adjusting backlash...75
Aligning the middle gear...79
Crankcase...82
Separating the crankcase...82
Disassembling and checking the crankcase...86
Assembling the crankcase...88
Connecting rods and pistons...92
Removing connecting rods and pistons...92
Checking the cylinders and pistons...94
Checking the piston rings and pins...95
Checking the connecting rods...98
Installing the connecting rods and pistons...100
Crankshaft...104
Transmission...109
Removing the transmission, shift drum and forks...109
Disassembling the axle assemblies...111
Checking and reassembly...115
Installing the transmission...118
Balancers...119
Removal...119
Checking and installation...121
Adjusting balancer gear lash...125
COOLING SYSTEM...28
Radiator...1
Oil Cooler...5
Thermostat...8
Water pump...12
FUEL INJECTION SYSTEM...31
Components locations...1
Wiring diagram...2
ECU self diagnostic function...3
Table of fault code numbers...6
Fail-safe operation...7
Troubleshooting...8
Codes, symptoms and probably causes...11
Sensor operation verification table...13
Actuator operation verification table...14
Troubleshooting basic proceedure...15
Troubleshooting the fault code...16
Diagnosis mode (malfunction not detected)...28
Throttle bodies...33
Fuel pump and pressure regulator...38
Air induction system...40
ELECTRICAL...34
Electrical components locations...1
Checking switches...3
Checking bulbs and sockets...7
Ignition system...10
Electric starting system...15
Starter motor...21
Charging system...27
Lighting system...30
Signaling system...37
Cooling system...47
Fuel Injection system...52
1. Main, fuel injection system and ignition fuses ...53
2. Battery...53
3. Main switch...53
4. Engine stop switch...53
5. Fuel injection system relay...54
6. Fuel pump resistance...54
7. Crankshaft position sensor resistance...54
8. Cylinder identification sensor output voltage...55
9. Speed sensor output voltage...55
10.Coolant temperature sensor...56
11.Intake air temperature sensor resistance...57
12.Intake air pressure sensor output voltage...57
13.Atmospheric pressure sensor output voltage...58
14.AI system solenoid...58
CHECKING THE FUEL PUMP...59
CHECKING AND ADJUSTING THE THROTTLE POSITION SENSOR...60
Windshield drive system...64
TROUBLESHOOTING...37
Starting problems...1
Incorrect engine idling speed...2
Poor medium and high speed performance...3
Faulty gear shifting...3
Faulty clutch...4
Overheating...4
Poor braking performance...5
Faulty front fork legs...5
Unstable handling...6
Faulty lighting or signaling system...6
WIRING DIAGRAM (for Europe)...42
WIRING DIAGRAM (for Oceania)...43
WIRING DIAGRAM (for North America)...44
micapeak.com...0
The "Barbarian Jumper Mod"...45
Installing Riv-Nut ports in the FJR's Headers...54
Yamaha FJR1300N Motorcycle Repair Service Manual + Owner’s Manual 2001
