John Deere 135D Excavator Service Manual (Operation & Test - TM10742)
Complete technical Disgnosis Manual with electrical wiring diagrams for John Deere 135D Excavator. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
John Deere 135D Excavator Diagnostics, Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCF) Diagnostic Trouble Codes
Engine Control Module (ECM) Diagnostic Trouble Codes
Information Controller (ICF) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Monitor Controller (MON) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Reference Material
Terminology Cross Reference Chart
Dealer Fabricated Tools
Dealer Fabricated Tools
TM10742 - John Deere 135D Excavator Operation and Test Manual.pdf
TM10742 - John Deere 135D Excavator Operation and Test Manual.epub
Total Pages: 823 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
Table of Contents (exploded views)
Foreword
9000 - General Information
01 - Safety
Add and Operate Attachments Safely
Add Cab Guarding for Special Uses
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Detonation of Explosive Devices
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Special Care When Lifting Objects
Use Steps and Handholds Correctly
Wear Protective Equipment
9001 - Diagnostic Trouble Codes (DTC)
10 - Main Controller (MCF) Diagnostic Trouble Codes
11000.02 342200224 Abnormal EEPROM
11001.02 342200224 Abnormal RAM
11002.02 342200224 Abnormal A _ D Conversion
11003.03 342200224 Abnormal Sensor Voltage
11004.02 342200224 Abnormal CAN Communication
11100.02 342200224 Abnormal Engine Speed
11101.03 342200224 Engine Control Dial Voltage High
11101.04 342200224 Engine Control Dial Voltage Low
11200.03 342200224 Pump 1 Delivery Pressure Sensor Voltage High
11200.04 342200224 Pump 1 Delivery Pressure Sensor Voltage Low
11202.03 342200224 Pump 2 Delivery Pressure Sensor Voltage High
11202.04 342200224 Pump 2 Delivery Pressure Sensor Voltage Low
11206.03 342200224 Pump 1 Control Pressure Sensor Voltage High
11206.04 342200224 Pump 1 Control Pressure Sensor Voltage Low
11208.03 342200224 Pump 2 Control Pressure Sensor Voltage High
11208.04 342200224 Pump 2 Control Pressure Sensor Voltage Low
11301.03 342200224 Swing Pilot Pressure Sensor Voltage High
11301.04 342200224 Swing Pilot Pressure Sensor Voltage Low
11302.03 342200224 Boom Up Pilot Pressure Sensor Voltage High
11302.04 342200224 Boom Up Pilot Pressure Sensor Voltage Low
11303.03 342200224 Arm In Pilot Pressure Sensor Voltage High
11303.04 342200224 Arm In Pilot Pressure Sensor Voltage Low
11304.03 342200224 Travel Pilot Pressure Sensor Voltage High
11304.04 342200224 Travel Pilot Pressure Sensor Voltage Low
11307.03 342200224 Front Attachment Pilot Pressure Sensor Voltage High
11307.04 342200224 Front Attachment Pilot Pressure Sensor Voltage Low
11400.02 342200224 Pump 2 Flow Rate Limit Solenoid Current Feedback Abnormal
11400.03 342200224 Pump 2 Flow Rate Limit Solenoid Feedback Current High
11400.04 342200224 Pump 2 Flow Rate Limit Solenoid Feedback Current Low
11401.02 342200224 Torque Control Solenoid Feedback Current Abnormal
11401.03 342200224 Torque Control Solenoid Feedback Current High
11401.04 342200224 Torque Control Solenoid Feedback Current Low
11403.02 342200224 Arm Regenerative Solenoid Feedback Current Abnormal
11403.03 342200224 Arm Regenerative Solenoid Feedback Current High
11403.04 342200224 Arm Regenerative Solenoid Feedback Current Low
11405.02 342200224 Travel Speed Solenoid Feedback Current Abnormal
11405.03 342200224 Travel Speed Solenoid Feedback Current High
11405.04 342200224 Travel Speed Solenoid Feedback Current Low
11901.03 342200224 Hydraulic Oil Temperature Sensor Voltage High
11901.04 342200224 Hydraulic Oil Temperature Sensor Voltage Low
11910.02 342200224 Actual Engine Speed Message Error
11911.02 342200224 Security Signal Received from ECM
11914.02 342200224 Radiator Coolant Temperature Message Error
11918.02 342200224 Work Mode Received Message Error
11920.02 342200224 Fuel Flow Rate Message Error
Main Controller (MCF) Diagnostic Trouble Codes
20 - Engine Control Module (ECM) Diagnostic Trouble Codes
10001.03 342200224 EGR Position Sensor Malfunction (P0487)
10002.02 342200224 EGR Valve Control Malfunction (P0488)
10003.02 342200224 Injection Nozzle Common #1 Malfunction (P1261)
100.03 342200224 Engine Oil Pressure Sensor Voltage Low (P0522)
10004.02 342200224 Injection Nozzle Common #2 Malfunction (P1262)
100.04 342200224 Engine Oil Pressure Sensor Voltage High (P0523)
10005.01 342200224 Charge Circuit Malfunction342200224Bank 1 (P0611)
10006.01 342200224 Charge Circuit Malfunction342200224Bank 2 (P0612)
10007.02 342200224 Abnormal CPU (P0606)
10009.02 342200224 5 Volt Power Supply #3 Malfunction (P1633)
10010.02 342200224 5 Volt Power Supply #4 Malfunction (P1634)
10011.02 342200224 5 Volt Power Supply #5 Malfunction (P1635)
10013.02 342200224 EEPROM Malfunction (P0603)
102.03 342200224 Boost Pressure Sensor Voltage Low (P0237)
102.04 342200224 Boost Pressure Sensor Voltage High (P0238)
105.03 342200224 Boost Temperature Sensor Voltage High (P1113)
105.04 342200224 Boost Temperature Sensor Voltage Low (P1112)
1077.02 342200224 CPU Monitoring IC Malfunction (P0606)
1079.02 342200224 5 Volt Power Supply #1 Malfunction (P1631)
1080.02 342200224 5 Volt Power Supply #2 Malfunction (P1632)
108.03 342200224 Barometric Pressure Sensor Voltage Low (P0107)
108.04 342200224 Barometric Pressure Sensor Voltage High (P0108)
110.00 342200224 Engine Coolant Temperature Above Normal342200224Most Severe (P1173)
110.03 342200224 Engine Coolant Temperature Sensor Voltage High (P0118)
110.04 342200224 Engine Coolant Temperature Sensor Voltage Low (P0117)
1239.01 342200224 No Pump Pressure342200224First Stage (P0087)
1240.01 342200224 No Pump Pressure Feed342200224Second Stage (P1093)
1347.00 342200224 SCV #1 Open Circuit or Short to Ground (P0090)
1381.03 342200224 High Voltage Fault of Fuel Filter Restriction Sensor
1381.04 342200224 Low Voltage Fault of Fuel Filter Restriction Sensor
1485.02 342200224 Engine Control Module Relay Malfunction (P1625)
157.00 342200224 Common Rail Pressure342200224First Stage (P088)
157.00 342200224 Common Rail Pressure342200224Second Stage (P088)
157.02 342200224 Common Rail Pressure High (P0089)
157.03 342200224 Common Rail Pressure Sensor Voltage High (P0193)
157.04 342200224 Common Rail Pressure Sensor Voltage Low (P0192)
172.03 342200224 Intake Air Temperature Sensor Voltage High (P0113)
172.04 342200224 Intake Air Temperature Sensor Voltage Low (P0112)
174.03 342200224 Fuel Temperature Sensor Voltage High (P0183)
174.04 342200224 Fuel Temperature Sensor Voltage Low (P0182)
190.00 342200224 Engine Overspeed (P0219)
628.02 342200224 ROM Malfunction (P0601)
633.07 342200224 Pressure Limiter Open (P1095)
636.02 342200224 Camshaft Position Sensor (G-Sensor) Signal Mismatch (P0341)
636.02 342200224 Camshaft Position Sensor (G-Sensor) Signal Missing (P0340)
636.07 342200224 Camshaft Position Sensor (G-Sensor) out of Phase (P1345)
639.02 342200224 CAN Communication Error (U2104)
639.03 342200224 CAN Timeout (U2106)
651.03 342200224 Open Circuit in Injection Nozzle #1 (P0201)
652.03 342200224 Open Circuit in Injection Nozzle #2 (P0202)
653.03 342200224 Open Circuit in Injection Nozzle #3 (P0203)
654.03 342200224 Open Circuit in Injection Nozzle #4 (P0204)
723.02 342200224 Crankshaft Position Sensor Signal Missing (P0335)
723.02 342200224 Crankshaft Sensor Mismatch (P0336)
987.03 342200224 Check Engine Lamp Malfunction (P0650)
Engine Control Module (ECM) Diagnostic Trouble Codes
30 - Information Controller (ICF) Diagnostic Trouble Codes
14000.02 342200224 Abnormal CAN Communication
14002.02 342200224 ICF External RAM Read _ Write Error
14003.02 342200224 ICF EEPROM Sum Check Error
14006.02 342200224 ICF Satellite Communication Terminal Communication Error
14008.02 342200224 ICF Abnormal Internal RAM
14100.02 342200224 Satellite Communication Terminal Abnormal EEPROM
14101.02 342200224 Satellite Communication Terminal Abnormal IB _ OB Queue
14102.02 342200224 Satellite Communication Terminal Abnormal Local Loop Back
14103.02 342200224 Satellite Communication Terminal The Satellite is not found
14104.02 342200224 Satellite Communication Terminal Fail 1 of Remote Loop Back
14105.02 342200224 Satellite Communication Terminal Tail 2 of Remote Loop Back
14106.02 342200224 Satellite Communication Terminal Sending and Receiving Data are Mismatched
Information Controller (ICF) Diagnostic Trouble Codes
40 - Air Conditioner Controller (ACF) Diagnostic Trouble Codes
21 342200224 Mix Door Open Circuit
-21 342200224 Mix Door Short Circuit
22 342200224 Mode Encoder Open Circuit
23 342200224 In-Cab Ambient Temperature Sensor Open Circuit
-23 342200224 In-Cab Ambient Temperature Sensor Short Circuit
24 342200224 Outdoor Ambient Temperature Sensor Open Circuit
-24 342200224 Outdoor Ambient Temperature Sensor Short Circuit
25 342200224 Coolant Temperature Sensor Open Circuit
-25 342200224 Coolant Temperature Sensor Short Circuit
26 342200224 Solar Radiation Sensor Open Circuit
-26 342200224 Solar Radiation Sensor Short Circuit
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
50 - Monitor Controller (MON) Diagnostic Trouble Codes
13303.02 342200224 Abnormal Thermister Temperature
13304.02 342200224 Abnormal REG Input H Level
13306.02 342200224 Abnormal EEPROM
13308.02 342200224 Abnormal CAN Communication
13310.02 342200224 Shorted Circuit in Coolant Temperature Sensor
13311.03 342200224 Fuel Level Sensor Short Circuit
13311.04 342200224 Fuel Level Sensor Open Circuit
20101.2 342200224 Engine Warning Alarm
20105.2 342200224 Hydraulic Oil Filter Restriction Alarm
20106.2 342200224 Air Cleaner Restriction Alarm
Monitor Controller (MON) Diagnostic Trouble Codes
9005 - Operational Checkout Procedure
10 - System Operational Checks
Operational Checkout
9010 - Engine
05 - Theory of Operation
Cooling System Operation
Engine Component Location
Engine Fuel System Operation
Engine Intake and Exhaust System Operation
Engine Lubrication System Operation
Engine Speed Control System Operation
Engine Turbocharger Operation
Exhaust Gas Recirculation (EGR) Operation
Quick On System Operation
15 - Diagnostic Information
4JJ1 Isuzu Diesel Engine
Auto-Idle Does Not Work
Coolant in Oil or Oil in Coolant
Coolant Temperature Too Low
Diagnose Engine Malfunctions
Engine Cranks But Will Not Start
Engine Does Not Develop Full Power
Engine Emits Excessive Black or Gray Exhaust Smoke
Engine Emits Excessive White Exhaust Smoke
Engine Misfires Or Runs Irregularly
Engine Overheats
Engine Uses Too Much Fuel
Engine Uses Too Much Oil
Excessive Drag in Turbocharger Rotating Members
Fuel In Oil
High Engine Oil Pressure
Low Engine Oil Pressure
Oil Dripping From Turbocharger Adapter
Turbocharger Excessively Noisy or Vibrates
25 - Tests
Air Filter Restriction Indicator Switch Test
Engine Compression Pressure Test
Engine Oil Pressure Test
Engine Power Test Using Turbocharger Boost Pressure
Engine Valve Lash (Clearance) Check and Adjust
Fuel Supply Pressure Test
Serpentine Belt Check and Adjust
9015 - Electrical System
05 - System Information
Electrical Diagram Information
10 - System Diagrams
12-Volt Power Converter Harness (W23) Component Location
12-Volt Power Converter Harness (W23) Wiring Diagram
2-Speed Harness (W21) Component Location
2-Speed Harness (W21) Wiring Diagram
Air Suspension Seat Harness (W12) Component Location
Air Suspension Seat Harness (W12) Wiring Diagram
Attachment Harness (W20) Component Location
Attachment Harness (W20) Wiring Diagram
Auxiliary Fuse Box Harness (W9) Component Location
Auxiliary Fuse Box Harness (W9) Wiring Diagram
Auxiliary Solenoid Harness (W61) Component Location
Auxiliary Solenoid Harness (W61) Wiring Diagram
Cab Harness (W1) Component Location
Cab Harness (W1) Wiring Diagram
Engine Harness (W4) Component Location
Engine Harness (W4) Wiring Diagram
Explanation of Wire Markings
Fuse and Relay Specifications
Heater and Air Conditioner Harness (W6) Component Location
Heater and Air Conditioner Harness (W6) Wiring Diagram
JDLink342204242 Modular Telematics Gateway (MTG) Harness (W6002) Component Location342200224If Equipped
JDLink342204242 Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram342200224If Equipped
Lighter Harness (W19) Component Location
Lighter Harness (W19) Wiring Diagram
Machine Harness (W2) Component Location
Machine Harness (W2) Wiring Diagram
Monitor Harness (W3) Component Location
Monitor Harness (W3) Wiring Diagram
Multi-Function Pilot Control Lever Harness (W14) Component Location
Multi-Function Pilot Control Lever Harness (W14) Wiring Diagram
Pilot Shutoff Switch Harness (W11) Component Location
Pilot Shutoff Switch Harness (W11) Wiring Diagram
Pilot Shutoff Valve Harness (W17) Component Location
Pilot Shutoff Valve Harness (W17) Wiring Diagram
Pump Harness (W8) Component Location
Pump Harness (W8) Wiring Diagram
Right Console Harness (W7) Component Location
Right Console Harness (W7) Wiring Diagram
Seat Heater Switch Harness (W13) Component Location
Seat Heater Switch Harness (W13) Wiring Diagram
Service Advisor Connector Harness (W22) Component Location
Service Advisor Connector Harness (W22) Wiring Diagram
System Functional Schematic, Component Location, and Wiring Diagram Master Legend
System Functional Schematic
Travel Alarm Cancel Switch Harness (W15) Component Location
Travel Alarm Cancel Switch Harness (W15) Wiring Diagram
Travel Alarm Cancel Switch Sub Harness (W10) Component Location
Travel Alarm Cancel Switch Sub Harness (W10) Wiring Diagram
15 - Sub-System Diagnostics
Attachment Control Circuit Theory of Operation
Controller Area Network (CAN) Theory of Operation
Engine Control Module (ECM) Circuit Theory of Operation
Information Controller (ICF) Circuit Theory of Operation
JDLink342204242 Circuit Theory of Operation342200224If Equipped
Main Controller (MCF) Circuit Theory of Operation
Monitor Controller Circuit Theory of Operation
Pilot Shutoff Circuit Theory of Operation
Starting and Charging Circuit Theory of Operation
Travel Alarm Circuit Theory of Operation
Windshield Wiper and Washer Circuit Theory of Operation
16 - Monitor Operation
Monitor Menu Operation
Monitor Service Menu Operation
20 - References
Alternator Test
Battery Remove and Install
Disconnecting Spring Wire Clip Connectors
Disconnect Tab Retainer Connectors
Electrical Component Checks
Engine Control Module (ECM) Remove and Install
Fuse Test
Information Controller (ICF) Recorded Data
Information Controller (ICF) Remove and Install
Install CINCH 342204242 Contact
Install DEUTSCH 342204242 Contact
Install WEATHER PACK 342204242 Contact
JDLink342204242 Connection Procedure342200224If Equipped
Key Switch Remove and Install
Left Console Switch Remove and Install
Main Controller (MCF) Remove and Install
Monitor Controller Remove and Install
Monitor Data Items
Pressure Sensor Test
Proportional Solenoid Test
Reading Diagnostic Trouble Codes With Monitor Display
Reading Diagnostic Trouble Codes With Service ADVISOR342204242 Diagnostic Application
Rear Cover Remove and Install
Relay Test
Remove Connector Body from Blade Terminals
Repair 32 and 48 Way CINCH 342204242 Connectors
Replace CINCH 342204242 Connectors
Replace DEUTSCH 342204242 Connectors
Replace DEUTSCH 342204242 Rectangular or Triangular Connectors
Replace (Pull Type) Metri-Pack342204242 Connectors
Replace (Push Type) Metri-Pack342204242 Connectors
Replace WEATHER PACK 342204242 Connector
Service ADVISOR342204242 Connection Procedure
Service ADVISOR342204242 Diagnostic Application
Service ADVISOR342204242 Interactive Tests
Solenoid Test
Switch Panel Remove and Install
Temperature Sensor Test
Travel Alarm Remove and Install
9020 - Power Train
05 - Theory of Operation
Track Adjuster and Recoil Spring Operation
Travel Gearbox Operation
15 - Diagnostic Information
Diagnose Undercarriage Components Malfunctions
Measure Swing Bearing Wear
9025 - Hydraulic System
05 - Theory of Operation
Arm Regenerative Valve Circuit Operation
Auxiliary Flow Combiner Valve and Bypass Shut-Off Valve Operation
Auxiliary Flow Rate Control Valve Circuit Operation
Auxiliary High Flow Line Kit Operation
Auxiliary Pilot Control Valve Operation
Auxiliary Shuttle Valve Operation
Auxiliary System Operation
Blade Circuit Operation342200224If Equipped
Boom and Arm Reduced Leakage Valves Operation
Boom Regenerative Valve Circuit Operation
Bucket Flow Rate Control Valve Circuit Operation
Bucket Regenerative Valve Circuit Operation
Center Joint Operation
Circuit Relief and Anticavitation Valve Operation
Control Valve Check Valves Identification and Operation
Control Valve Operation
Cylinder Operation
Engine Speed Sensing Control Circuit Operation
Flow Combiner Valve Operation
Flow Rate Pressure Reducing Valve Operation
Flow Rate Select Solenoid Valve Operation
Hydraulic System Operation
Main Relief Valve Circuit Operation
Pilot Control Valve Operation
Pilot Operation of Control Valve Operation
Pilot Pump, Pressure Regulating Valve and Filter Operation
Pilot Shutoff Solenoid Valve Operation
Pilot Signal Manifold Operation
Pilot System Operation
Pump 1 and Pump 2 Regulator Operation
Pump 1, Pump 2 and Drive Gearbox Operation
Return Filter Operation
Selector Valve Operation
Selector Valve Solenoid Valve Operation
Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation
Swing Motor Park Brake Release Circuit Operation
Swing Reduction Gearbox Operation
Travel Motor and Park Brake Valve Operation
Travel Motor Speed Circuit Operation
Travel Pilot Control Valve Operation
Two Pump Combined Flow Kit Operation
Two Way Solenoid Kit Operation
15 - Diagnostic Informtion
Auxiliary Attachment Schematic
Auxiliary System Line Connections
Blade Hydraulic System Component Location
Control Valve Line Identification
Diagnose Dig Circuit Malfunctions
Diagnose Hydraulic System Malfunctions
Diagnose Pilot Circuit Malfunctions
Diagnose Swing Circuit Malfunctions
Diagnose Travel Circuit Malfunctions
Hydraulic System Component Location
Hydraulic System Line Connections
Hydraulic System Schematic
Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Backhoe Pattern
Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Excavator Pattern
Pilot Signal Manifold-to-Control Valve Line Connection
Pump 1, Pump 2, and Pilot Pump Line Identification
Swing Motor Line Identification
Travel Hydraulic System Line Connection
Travel System Component Location
25 - Tests
Arm Regenerative Solenoid Valve Test and Adjustment
Blade Main Relief Valve Test and Adjustment
Circuit Relief Valve Test and Adjustment
Control Valve Spool Actuating Pilot Pressure Test
Cylinder Drift Test342200224Boom, Arm, and Bucket
General Oil Cleanup Procedure Using Portable Filter Caddy
Hydraulic Component Failure Cleanup Procedure Using Portable Filter Caddy
Hydraulic Oil Warm-Up Procedure
JT02156A Digital Pressure357200242Temperature Analyzer Installation
JT05800 Digital Thermometer Installation
Main Relief Valve Test and Adjustment
Pilot Pressure Regulating Valve Test and Adjustment
Pump Control Pilot Pressure Signal Test
Pump Flow Test
Pump Regulator Test and Adjustment342200224Maximum Flow
Pump Regulator Test and Adjustment342200224Minimum Flow
Swing Motor Crossover Relief Valve Test and Adjustment
Swing Motor Leakage Test
Torque Control Solenoid Valve Test and Adjustment
Travel Motor Crossover Relief Valve Test and Adjustment
Travel Motor Leakage Test
Travel Speed Solenoid Valve Test and Adjustment
9031 - Heating and Air Conditioning
05 - Theory of Operation
Air Conditioning System Cycle of Operation
15 - Diagnostic Informtion
Diagnose Air Conditioning System Malfunctions
Diagnose Heating System Malfunctions
Heater and Air Conditioner Component Location
Heater and Air Conditioner Diagnostic Trouble Code Check
25 - Tests
Air Conditioner Compressor Belt Check and Adjustment
Air Conditioner Compressor Clutch Test
Heater and Air Conditioner Operational Checks
Operating Pressure Diagnostic Chart
Refrigerant Cautions and Proper Handling
Refrigerant Hoses and Tubing Inspection
Refrigerant Leak Test
9050 - Reference Material
Terminology Cross Reference Chart
9900 - Dealer Fabricated Tools
DFT1218 Split Flange Hose Cap
External_Files
R28273 - Turbocharger
RW4218 - Blade Terminals
T101856 - Travel Motor Stalled Using Pin
T103502 - Minimum Flow Adjusting Screw
T138057 - Tool Position For Insertion
T140090 - Dial Indicator Location
T141788 - Relay Test
T142036 - Split Flange Hose Cap
T142307 - Refrigerant System Cycle of Operation
T143000 - Electrical Schematic Symbols
T143804 - Flow Adjusting Cartridge and Maximum Flow Adjusting Screw
T144086 - Swing Motor Drain Line
T144139 - Center Joint and Return Manifold
T144148 - Travel Motor Drain Line
T144464 - Heater and Air Conditioner Control Panel
T144489 - Air Conditioner Display
T144993 - A
T149303 - Bucket Flow Rate Pilot Valve
T158291 - Travel Alarm Harness Check
T195714 - Wiring Diagram Example
T209601 - Main Relief Valve Location
T209602 - Main Relief Valve Section
T6292AZ - Control Valve Lift
T6808CE - JT05800 Digital Thermometer
T6904AG - Boom and Bucket Position
T7350EP - Air Cleaner and Filter Restriction Indicator Switch
T7487AF - Voltage Check
T7535AE - Retainer Tab
T7886AJ - Machine Positions For Check
T8182AK - Battery Relay Check
T8182AN - Fusible Link Check
T8197AO - Spring Wire Clip Connectors
T8357AK - Key Switch Check
T8543AI - JT02156A Digital Pressure
TS204 - Prevent Battery Explosions
TX1000033 - Switch Panel
TX1000386 - Pilot Shutoff Solenoid Valve Port Locations
TX1000485 - Auxiliary Pilot Control Valve
TX1000660 - Auxiliary Fuse Block Layout
TX1000660 - Fuse Block 2
TX1000688 - Travel Motor Crossover Relief Locations
TX1000689 - Travel Motor Crossover Relief Valve Shims
TX1000782 - Fuse Block 1
TX1000782 - Fuse Block Layout
TX1001167 - Wiring Diagram Example
TX1002396 - Swing Park Brake Release Circuit Operation
TX1002673 - Default Screen
TX1003033 - No Injection
TX1003034 - Begin Injection
TX1005657 - Monitor, System Default Screen
TX1005659 - Monitor, Gauges
TX1005660 - Monitor, System Starting Screen
TX1005661 - Monitor, Hour Meter and Fuel Gauge
TX1005662 - Monitor, Gauges
TX1005666 - Monitor, Auto Idle Indicator
TX1005683 - Alternator Circuit
TX1006061 - Pilot Shutoff Switch Harness (W11) Component Location
TX1011032 - Heater and Air Conditioner Harness (W6) Component Location
TX1011034 - Right Console Harness (W7) Wiring Diagram
TX1011382 - Quick On Start System Diagram
TX1011597 - Serpentine Belt
TX1012129 - Air Suspension Seat Harness (W12) Wiring Diagram
TX1012137 - Seat Heater Switch Harness (W13) Wiring Diagram
TX1012139 - Monitor Harness (W3) Wiring Diagram
TX1012154 - Travel Alarm Cancel Switch Harness (W15) Wiring Diagram
TX1012537 - Relay and Fuse Block Component Location
TX1012538 - Relay Block
TX1012944 - Return Filter Operation
TX1014379 - Monitor Harness (W3) Component Location
TX1014855 - Air Conditioner Display
TX1016972 - Heater and Air Conditioner Harness (W6) Component Location
TX1016973 - Right Console Harness (W7) Component Location
TX1016978 - Air Suspension Seat Harness (W12) Component Location
TX1017058 - Heater and Air Conditioner Component Location
TX1025613 - Cylinder Operation342200224Boom Shown
TX1030181 - Pump 1 and Pump 2 Regulator Adjustment
TX1031305 - Track Adjuster and Recoil Spring
TX1031585 - Pilot Shutoff Valve Harness (W17) Wiring Diagram
TX1031676 - Pilot Shutoff Switch Harness (W11) Wiring Diagram
TX1032495 - Control Valve Schematic
TX1032667 - Swing Motor Schematic
TX1033022 - Travel Motor and Brake Valve Schematic
TX1033022 - Travel Motor Schematic
TX1033296 - Travel Pilot Pedal (Shockless Function)
TX1033313 - Pilot Signal Manifold
TX1033508 - Pilot Pump, Pressure Regulating Valve, and Filter
TX1033510 - De-Energized Pilot Shutoff Solenoid Valve Schematic
TX1033513 - De-Energized Pilot Shutoff Solenoid Valve Section
TX1033515 - Energized Pilot Shutoff Solenoid Valve Schematic
TX1033516 - Energized Pilot Shutoff Solenoid Valve Section
TX1033520 - Metering and Full Stroke
TX1033535 - Travel Pilot Control Valve
TX1033736 - Hydraulic System Component Location
TX1034094 - Travel System Component Location
TX1034300 - Cab Harness (W1) Wiring Diagram (1 of 3)
TX1034301 - Cab Harness (W1) Wiring Diagram (2 of 3)
TX1034303 - Cab Harness (W1) Wiring Diagram (3 of 3)
TX1034382 - Solenoid Valve Manifold
TX1034509 - Swing Motor Line Identification
TX1034527 - Swing Motor Crossover Relief Valve Location
TX1034528 - Swing Motor Crossover Relief Valve
TX1034573 - Engine Harness (W4) Wiring Diagram
TX1034624 - Pump 1, Pump 2, and Pilot Pump Line Identification
TX1034645 - Travel Alarm Cancel Switch Sub Harness (W10) Wiring Diagram
TX1034649 - Lighter Harness (W19) Wiring Diagram
TX1034736 - Attachment Harness (W20) Wiring Diagram
TX1034743 - 12-Volt Power Converter Harness (W23) Wiring Diagram
TX1034842 - Pilot Control Valves and Pilot Signal Manifold (Excavator Pattern Shown)
TX1034843 - Control Valve Schematic
TX1034886 - Boom Down Shockless Valve
TX1034895 - Pump 1 and Pump 2 Flow Rate Pilot Valve
TX1034906 - Travel Gearbox
TX1034908 - Pilot Signal Manifold Shuttle Valves
TX1034914 - Right and Top Control Valve (4 spool)
TX1034915 - Left and Bottom Control Valve (5-spool)
TX1034943 - Cab Harness (W1) Component Location
TX1034952 - Batteries, Support and Cables
TX1034997 - Pump 1, Pump 2, Pilot Pump, and Blade Pump
TX1035001 - Pump 1 and Pump 2 Cross Section
TX1035014 - Pump Regulator Component Location
TX1035042 - Pump 1 and 2 Regulators Control by Pump 1 and 2 Flow Rate Pilot Valves342200224Increasing
TX1035049 - Pump Regulator Control by Supply Oil Pressure342200224Decreasing
TX1035065 - Fuel System Component Location
TX1035066 - Cooling System Component Location
TX1035067 - Engine Intake and Exhaust Component Location
TX1035077 - Travel Motor and Brake Valve Components
TX1035084 - Monitor Display Indicators
TX1035090 - Blade Circuit Schematic
TX1035095 - Machine Harness (W2) Component Location
TX1035105 - Engine Harness (W4) Component Location
TX1035122 - Blade Pump Component Location
TX1035133 - Speed Sensing Control Circuit
TX1035134 - Torque Control Solenoid
TX1035146 - Travel Motor Fast Speed Operation
TX1035147 - Travel Motor Slow Speed Operation
TX1035191 - Control Valve Component Location342200224Right Front
TX1035192 - Control Valve Component Location342200224Left Rear and Bottom
TX1035193 - Control Valve Schematic
TX1035205 - Control Valve Neutral and Power Passages
TX1035207 - Pump Port Locations
TX1035208 - Brake Valve Housing342200224Braking Operation
TX1035209 - Front Cross Section (From Rear)
TX1035210 - Left and Right Travel Cross Section (From Rear)
TX1035211 - Travel Hydraulic System Line Connection
TX1035212 - Auxiliary and Bucket Cross Section (From Rear)
TX1035213 - Engine Oil Pressure Test
TX1035219 - Pilot Signal Manifold-to-Control Valve Line Connection342200224Top
TX1035220 - Pilot Signal Manifold-to-Control Valve Line Connection342200224Bottom
TX1035223 - Boom 1 and Boom 2 Cross Section (From Rear)
TX1035232 - Arm 1 and Arm 2 Cross Sections (From Rear)
TX1035235 - Travel Motor Speed Circuit Fast Speed Operation
TX1035239 - Travel Speed Solenoid Valve (port SI)342200224Energized
TX1035247 - Blade Component Location
TX1035251 - 2-Speed Harness (W21) Wiring Diagram
TX1035254 - Swing Valve and Rear Section Cross Section (From Rear)
TX1035280 - Hydraulic Pump Regulator Pilot Lines
TX1035286 - 2-Speed Harness (W21) Component Location
TX1035327 - Left Side Engine Component Location
TX1035329 - Right Side Engine Component Location
TX1035340 - Flow Combiner Valve Schematic
TX1035342 - Flow Combiner Valve Check Valves
TX1035348 - Main Relief Valve
TX1035360 - Blade Main Relief Valve
TX1035363 - Swing Gearbox Cross Section
TX1035367 - Circuit Relief and Anticavitation Valve
TX1035398 - Boom Regenerative Valve
TX1035412 - Cooling System
TX1035419 - Swing Motor
TX1035420 - Fuel System
TX1035421 - Bucket Regenerative Valve
TX1035422 - Swing Crossover Relief Valve and Make-Up Check Valve
TX1035425 - Hydraulic System Line Connections
TX1035431 - Valve Clearance Spacing
TX1035436 - Arm Regenerative Valve Circuit Schematic
TX1035441 - Arm Regenerative and Travel Speed Solenoid Valves
TX1035450 - Swing Crossover Relief Valve342200224In Neutral Position
TX1035451 - Swing Crossover Relief Valve342200224In Relief Operation
TX1035473 - Boom Reduced Leakage Valve342200224Neutral
TX1035474 - Boom Reduced Leakage Valve342200224Boom Down
TX1035478 - Flowmeter Connections
TX1035497 - Bucket Flow Rate Control Valve342200224Bucket Actuated
TX1035498 - Bucket Flow Rate Control Valve342200224Boom Up, Arm In, and Bucket Actuated
TX1035519 - Engine Crankshaft Alignment
TX1035520 - Valve Clearance Adjustment
TX1035590 - Control Valve Circuit Relief Valves342200224Right Front
TX1035591 - Control Valve Circuit Relief Valves342200224Left Rear and Bottom
TX1035650 - Exhaust Gas Recirculation System
TX1035694 - Auxiliary Fuse Box Harness (W9) Component Location
TX1052527 - Connector Harness (W22) Wiring Diagram (Without JDLink )
TX1073414 - Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Excavator Pattern
TX1073415 - Pilot Control Valve-to-Pilot Signal Manifold Component Location342200224Backhoe Pattern
TX1074619 - Work Mode Screen
TX1074620 - Attachment Specification Screen
TX1074621 - Attachment Adjustment342200224Pump Flow Rate
TX1074622 - Attachment Adjustment342200224Priority Level
TX1077066 - System Functional Schematic Example
TX1077067 - Default Screen
TX1077068 - Main Menu Screen
TX1077069 - Fault Code List
TX1077069 - Main Fault Code Screen
TX1077071 - Monitoring Screen
TX1077072 - Monitoring Reset Screen
TX1077073 - Controller Version Screen
TX1077074 - Main Menu
TX1077225 - Pilot Control Valves and Pilot Signal Manifold Schematic342200224Backhoe Pattern
TX1077226 - Pilot Control Valves and Pilot Signal Manifold Schematic342200224Excavator Pattern
TX1078181 - Monitor Controller Circuit (1 of 2)
TX1078187 - Information Controller (ICF) Circuit
TX1078188 - Windshield Wiper and Washer Circuit
TX1078189 - Pilot Shutoff Circuit
TX1078190A - Interactive Tests
TX1079482 - Travel Alarm Circuit
TX1079490 - Main Controller (MCF) Circuit (2 of 2)
TX1079491 - Engine Lubrication System
TX1079492 - Starting and Charging Circuit
TX1088979 - JDLink Gateway (MTG) Harness (W6002) Wiring Diagram
TX1091456 - System Functional Schematic (SE1342200224SE3) (1 of 7)
TX1091461 - System Functional Schematic (SE16342200224SE18) (6 of 7)
TX1091462 - System Functional Schematic (SE19342200224SE21) (7 of 7)
TX1091591 - Connector Harness (W22) Wiring Diagram (With JDLink )
TX1091733 - JDLink342204242 Circuit Schematic
TX1091785 - Controller Area Network (CAN) Circuit
TX1093118 - Connector Harness (W22) Component Location (With JDLink)
TX1093272 - JDLink Modular Telematics Gateway (MTG) Harness Component Location
TX1093717 - Horn Button
TX1093760 - Travel Levers and Pedals
TX1093762 - Engine Speed Dial
TX1093763 - Locked
TX1093764 - Unlocked
TX1093766 - Hydraulic Oil Tank Cover
TX1093770 - Machine Position
TX1095437 - Heater and Air Conditioner Controls
TX1095439 - Swing Priority Check
TX1095465 - Engine Speed Dial
TX1095475 - Boom
TX1095482 - Swing Dynamic Braking
TX1095487 - Dig Function Drift
TX1095488 - Switch Panel
TX1095490 - Operators Station
TX1095494 - Travel Alarm Cancel Switch
TX1095499 - Arm, Bucket, Swing
TX1095508 - Switch Panel
TX1095509 - Travel Alarm Cancel Switch
TX1095511 - Switch Panel
TX1120481 - Tracking Check
TX1120783 - Machine Position
TX1136970 - Selector Valve Operation
TX1137138 - Auxiliary Fuse Box Harness (W9) Wiring Diagram
TX1138101 - Pump Harness (W8) Component Location
TX1138102 - Pump Harness (W8) Wiring Diagram
TX1138103 - System Functional Schematic (SE4342200224SE7) (2 of 7)
TX1138104 - Monitor Controller Circuit (2 of 2)
TX1138748 - Selector Valve Solenoid Valve De-Energized
TX1138751 - Selector Valve Solenoid Valve Energized
TX1138756 - Selector Valve Two-Way Operation
TX1138757 - Selector Valve One-Way Operation
TX1142009 - Two Pump Combined Flow Kit Schematic (auxiliary function active, 2-speed activation solenoid valve [Y43] energized)
TX1142009 - Two Pump Combined Flow Kit Schematic (auxiliary function active; 2-speed activation solenoid valve [Y43] energized)
TX1142010 - Auxiliary High Flow Line Kit Schematic (auxiliary spool shifted by auxiliary [pilot] [13])
TX1142010 - Auxiliary High Flow Line Kit Schematic (auxiliary spool shifted by auxiliary pilot oil 13)
TX1142011 - Auxiliary Pilot Control Valve Schematic (auxiliary spool shown shifted)
TX1142028 - Auxiliary Solenoid Valve Operation
TX1142028 - Auxiliary Solenoid Valve Schematic
TX1142029 - Auxiliary Solenoid Valve Operation
TX1142029 - Auxiliary Solenoid Valve Schematic
TX1142030 - Flow Rate Select Solenoid Valve Schematic (2-speed solenoid energized)
TX1142044 - Flow Rate Pressure Reducing Valve Schematic
TX1142045 - Selector Valve Solenoid Valve Schematic
TX1142046 - Auxiliary Shuttle Valve Schematic
TX1142047 - Auxiliary Shuttle Valve
TX1142048 - Flow Rate Pressure Reducing Valve Operating Below Set Pressure
TX1142050 - Flow Rate Pressure Reducing Valve Operating Above Set Pressure
TX1142051 - Flow Rate Select Solenoid Valve Energized
TX1142052 - Flow Rate Solenoid Valve De-Energized
TX1142147 - Auxiliary Solenoid Valve Operation of Control Valve (auxiliary spool shown shifted)
TX1142165 - Attachment Harness (W20) Component Location
TX1142167 - System Functional Schematic (SE7342200224SE9) (3 of 7)
TX1142172 - Attachment Control Circuit
TX1142238 - High Flow Line Connections
TX1142302 - Two Pump Combined Flow Kit Line Connections
TX1142392 - Auxiliary Flow Rate Control Valve (normal operation)
TX1142393 - Auxiliary Flow Rate Control Valve (control operation)
TX1142651 - Auxiliary Flow Combiner Valve and Bypass Shutoff Valve Schematic
TX1142652 - Auxiliary Flow Combiner Valve
TX1142653 - Bypass Shutoff Valve
TX1144334 - Auxiliary Solenoid Harness (W61) Wiring Diagram
TX1144638 - Multi-Function Pilot Control Lever Harness (W14) Wiring Diagram
TX1144641 - System Functional Schematic (SE13342200224SE15) (5 of 7)
TX1144642 - Multi-Function Pilot Control Lever Harness (W14) Component Location
TX1160650 - System Functional Schematic (SE10342200224SE12) (4 of 7)
TX1160653 - Machine Harness (W2) Wiring Diagram (3 of 3)
TX1160654 - Machine Harness (W2) Wiring Diagram (1 of 3)
TX1165810 - Main Controller (MCF) Circuit (1 of 2)
TX1194786 - Pump 1 and Pump 2 Regulator Schematic
TX1198181 - Auxiliary Solenoid Harness (W61) Component Location
...
John Deere 135D Excavator Service Manual (Operation & Test - TM10742)
