KTM 950 Adventure/Super Enduro/Supermoto, 990 Adventure/Super Duke Repair Service Manual 2003-2007
Complete service repair manual with Electrical Wiring Diagrams for 2003-2007 KTM 950 Adventure, 950 Super Enduro, 950 Supermoto, 990 Adventure, 990 Super Duke, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
KTM 950 Adventure/Super Enduro/Supermoto, 990 Adventure/Super Duke workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KTM 950 ADVENTURE, 990 SUPER DUKE REPAIR MANUAL 2003-2005
KTM 950 Adventure (S) REPAIR MANUAL 2003 (DE).pdf
KTM 950, 990 ADVENTURE, 990 SUPER DUKE, 950 SUPERMOTO, 950 SUPER ENDURO REPAIR MANUAL 2003-2006.pdf
KTM 950_990 ADVENTURE, 990 SUPER DUKE, 950 SUPERMOTO, 950 SUPER ENDURO REPAIR MANUAL 2003-2007.pdf
KTM 950 ADVENTURE 2003 Owners Manual.pdf
KTM 950 ADVENTURE 2003 Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,221 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
"'03-'07 950-990.pdf"
394 pages; 2003-2007 Repair manual for
950/990 ADVENTURE
990 SUPER DUKE
950 SUPERMOTO
950 SUPER ENDURO
"'03-'06 950-990.pdf"
394 pages; 2003-2006 Repair manual for
950/990 ADVENTURE
990 SUPER DUKE
950 SUPERMOTO
950 SUPER ENDURO
"'03-'05 950-990"
203 MB PDF; 2003-2005 Service manual for 950 Adventure, 990 Super Duke
LANGUAGE: EN/DE/FR/IT/ES
"'03 950 Adventure (S) (EN).pdf"
185 pages; 2003 Service manual for 950 Adventure, Adventure S
"'03 950 Adventure (S) (DE).pdf"
386 pages, German; 2003 Service manual for 950 Adventure, Adventure S
"'03 950 Adventure Owners Manual.pdf"
55 pages; 2003 Owners manual for 950 Adventure
TABLE OF CONTENTS
HOME...0
NOTES AND PREFACE ...1
Title page and file spine...1
Important information...7
Introduction...9
Reply fax for repair manuals...11
TABLE OF CONTENTS...5
GENERAL INFORMATION...13
OIL SYSTEM...15
AIR INTAKE SYSTEM...16
SLS-SYSTEM...17
COOLING SYSTEM...18
SPECIALTOOLS – CHASSIS...19
SPECIALTOOLS – ENGINE...20
BLEEDING THE CLUTCH...22
REMOVING AND REFITTING ENGINE...23
REMOVING THE ENGINE...25
REFITTING THE ENGINE...30
DISASSEMBLING THE ENGINE...35
VALVE COVERS...37
SPARK PLUG SHAFT INSERTS...37
STARTER MOTOR...37
SETTING CYLINDER REAR TO TDC...38
CAMSHAFTS CYLINDER REAR...38
CHAIN TENSIONER CYLINDER REAR...39
TIMING CHAIN CYLINDER REAR...39
DOUBLE TIMING GEAR...40
CYLINDER HEAD REAR WITH CYLINDER...40
SETTING CYLINDER FRONT TO TDC...40
CAMSHAFTS CYLINDER FRONT...41
OIL PRESSURE SWITCH...41
CHAIN TENSIONER CYLINDER FRONT...41
TIMING CHAIN CYLINDER FRONT...42
CYLINDER HEAD FRONT WITH CYLINDER...42
WATER PUMP...43
OIL SCREEN...43
CLUTCH COVER...43
CLUTCH...44
PRIMARY PINION AND CLUTCH...45
GENERATOR COVER...46
ROTOR...46
FREEWHEEL...46
BALANCER SHAFT...46
SHIFT MECHANISM...47
ENGINE CASE HALF...47
TRANSMISSION...48
OIL PUMPS...49
SERVICING INDIVIDUAL COMPONENTS...51
ROLLER BEARING...53
MAIN BEARINGS - GENERAL INFORMATION...54
REPLACING BEARING SHELLS, OUTPUT END...55
REPLACING BEARING SHELLS, GENERATOR END...55
REPLACING THE CONROD BEARINGS...56
SELECTING THE BEARING SHELLS...56
REPLACING THE SUPPORTING BEARINGS IN THE CLUTCH COVER...57
OVERHAULING THE WATER PUMP...58
CHECKING THE SUCTION PUMP FOR WEAR...59
CHECKING THE PRESSURE PUMP FOR WEAR...59
BYPASS VALVE...59
DISASSEMBLING THE CYLINDER HEAD AND CHECKING...60
CHECKING THE PISTONS...61
ASSEMBLY INSTRUCTIONS FOR PISTON RINGS...61
CHECKING THE PISTON RING END GAP...61
MEASURING PISTONS + CYLINDERS, ESTABLISHING THE PISTON...61
PISTON AND CYLINDER IDENTIFICATION...62
ASSEMBLING THE CYLINDER HEAD...62
GENERATOR COVER...64
VALVE GEAR – CHECKING PARTS FOR WEAR...64
CLUTCH – CHECKING PARTS FOR WEAR...65
SHIFT MECHANISM – CHECKING PARTS FOR WEAR...66
PREASSEMBLING THE SHIFT SHAFT...66
GENERAL INFORMATION ON SERVICING THE TRANSMISSION...67
ASSEMBLING THE MAIN SHAFT...67
ASSEMBLING THE COUNTERSHAFT...68
CHECKING THE FREEWHEEL...69
REPLACING THE FREEWHEEL HUB...69
STARTER...69
ASSEMBLING ENGINE...71
OIL PUMPS...73
TRANSMISSION...75
CASE HALF...76
SHIFT MECHANISM...77
ALIGNING THE RETURN SPRING...77
BALANCER SHAFT...78
FREEWHEEL...78
ROTOR...78
GENERATOR COVER...79
TIMING CHAIN AND BALANCING WEIGHT...79
PRIMARY PINION...80
OUTER CLUTCH HUB...80
CLUTCH DISKS...81
CLUTCH COVER...82
OIL SCREEN...83
WATER PUMP...83
CYLINDER HEAD REAR WITH TIMING CHAIN...84
CHAIN TENSIONER CYLINDER REAR...86
CAMSHAFTS CYLINDER REAR...87
SETTING CYLINDER FRONT TO TDC...88
CYLINDER HEAD FRONT WITH TIMING CHAIN...88
CHAIN TENSIONER CYLINDER FRONT...90
OIL PRESSURE SWITCH...90
CAMSHAFTS CYLINDER FRONT...91
STARTER MOTOR...92
SPARK PLUG SHAFT INSERTS...93
VALVE COVER...93
ELECTRICAL...95
CHECKING FOR LOSS OF CURRENT...97
DISMOUNTING THE BATTERY...97
CHARGING THE BATTERY...97
JUMP START...97
CHECKING THE CHARGING VOLTAGE/ RECTIFIER REGULATOR...97
CHECKING THE GENERATOR COILS...97
ELECTRIC STARTER SYSTEM...98
CHECKING THE AUXILIARY STARTER RELAY...99
FUNCTIONAL CHECK OF THE AUXILIARY STARTER RELAY...99
CHECKING THE DIODES...99
CHECKING THE STARTER RELAY...100
CHECKING THE STARTER EINGINE...100
CHECKING THE CLUTCH SWITCH...100
CHECKING THE TIP SWITCH AND THE EMERGENCY OFF SWITCH...100
TROUBLESHOOTING IN THE STARTER SYSTEM...100
IGNITION SYSTEM, ECU...101
CHECKING THE ECU...102
CHECKING THE PULSE GENERATOR...102
CHECKING THE FUEL PUMP RELAY...102
CHECKING THE IGNITION COILS...102
TROUBLESHOOTING IN THE IGNITION SYSTEM...103
THE EPC SYSTEM...104
CHECKING THE SOLENOID VALVE FOR THE EPC...105
CHECKING THE GEAR SENSOR...105
FUEL SYSTEM...107
KEIHIN CVRD 43...109
DESCRIPTION OF THE ACV (AIR CUT VALVE) SYSTEM...110
DISASSEMBLING THE CARBURETOR...111
ASSEMBLING THE CARBURETOR...114
CHECKING THE FLOAT LEVEL...117
ADJUSTING THE MIXTURE CONTROL SCREW...117
CHECKING THE THROTTLE SENSOR...118
ADJUSTING THE THOTTLE SENSOR...118
ADJUSTING THE CHOKE CABLE...118
ADJUSTING THE THROTTLE CABLES...118
SYNCHRONIZING THE CARBURETOR...151
ADJUSTING THE IDLE SPEED...151
TROUBLE SHOOTING...119
CHASSIS...123
REPLACING THE FRONT WHEEL BEARING...125
REPLACING THE REAR WHEEL BEARING...126
REPLACING THE FORK LEGS...127
REPLACING THE SHOCK ABSORBER...128
REPLACING THE STEERING HEAD BEARING...129
REPLACING THE SWING ARM BEARING...130
REPLACING THE CHAIN, PINION AND REAR SPROCKET...131
CUTTING AND RIVETING THE CHAIN...132
TECHNICAL SPECIFICATIONS...133
LC8 ENGINE...135
950 ADVENTURE CHASSIS...136
TOLERANCES, MOUNTING CLEARANCES – ENGINE...138
TIGHTENING TORQUES - ENGINE...140
TIGHTENING TORQUES - CHASSIS...141
PERIODIC MAINTENANCE SCHEDULE...143
PERIODIC MAINTENANCE SCHEDULE 950 ADVENTURE...144
MAINTENANCE WORK...143
Changing the engine oil and the oil filter...146
Cleaning the oil screens in the engine and oil tank...146
Cleaning the magnets on the drain plug for the engine and oil tank...146
Replacing the spark plugs...148
Checking and adjusting the valve clearance...149
Checking the clutch lining...150
Checking the clutch pressure booster system...150
Carburetor synchronization...151
Idle adjustment...151
Checking the cooling system for leakage and antifreeze...152
Checking the radiator fan for proper functioning...152
Lubricating the cables...152
Checking the air filter, replacing if necessary, cleaning the air filter box...152
Checking the brake fluid level, lining thickness, brake disks...152
Changing the brake fluid...153
Checking the bolts on the brake system for force fit...155
Cleaning the dust boots...155
Bleeding the fork legs...155
Checking the swing arm support...155
Checking/adjusting the steering head bearing...155
Checking all chassis bolts for force fit...155
Checking the spoke tension and rim run-out...156
Checking the chain and chain guides for wear, force fit and tension...156
Checking the nuts/bolts on the engine sprocket and...156
Checking the wheel bearing and jerk damper for clearance...156
Servicing the fork...157
Servicing the shock absorber...157
Cleaning and greasing the steering head bearing and sealing elements...157
Cleaning and adjusting the carburetor...158
Changing the cooling liquid...158
WIRING DIAGRAMS...159
WIRING DIAGRAMS...160
START SYSTEM...162
CHARGING SYSTEM...164
ECU...166
FLASHER, HORN, COOLING FAN...168
LIGHTS...170
LIGHTS USA...172
INSTRUMENTS...174
GROUND CONNECTION...176
POSITIVE CONNECTION...177
CONNECTOR LIST...159
Connector AA - AF...178
Connector AG - AJ...179
Connector AK - AM...180
Connector AN - AR...181
Connector AS - AW...182
Connector AX - AZ, BA...183
Connector BB - BG...184
Connector BH - BK...185
NOTES AND PREFACE ...1
Title page and file spine...1
Important information...7
Updating instruction...7
Explanation update...9
Introduction...11
Reply fax for repair manuals...13
TABLE OF CONTENTS...5
GENERAL INFORMATION...15
OIL SYSTEM...17
AIR INTAKE SYSTEM...18
SLS-SYSTEM...19
COOLING SYSTEM...20
ABS-SYSTEM...21
SPECIAL TOOLS - ENGINE...22
SPECIAL TOOLS - CHASSIS...24
BLEEDING THE CLUTCH...25
RESETTING THE CONTROL UNIT AFTER REPLACING/REPAIRING THE ENGINE...26
ADJUSTING THE THROTTLE CABLE FOR MODELS WITH FUEL INJECTION...27
ECU-SOFTWARE UPDATE/MAPPING...28
BLEEDING THE COOLING SYSTEM...15
CHECKING THE OIL PRESSURE...30
REMOVING AND REFITTING ENGINE...31
950 ADVENTURE...31
REMOVING THE ENGINE...33
REFITTING THE ENGINE...38
990 SUPER DUKE...31
REMOVING THE ENGINE...43
REFITTING THE ENGINE...44
950 SUPERMOTO...31
REMOVING THE ENGINE...51
REFITTING THE ENGINE...51
DISASSEMBLING THE ENGINE...53
VALVE COVERS...55
SPARK PLUG SHAFT INSERTS...55
STARTER MOTOR...55
SETTING CYLINDER REAR TO TDC...56
CAMSHAFTS CYLINDER REAR...56
CHAIN TENSIONER CYLINDER REAR...57
TIMING CHAIN CYLINDER REAR...57
DOUBLE TIMING GEAR...58
CYLINDER HEAD REAR WITH CYLINDER...58
SETTING CYLINDER FRONT TO TDC...58
CAMSHAFTS CYLINDER FRONT...59
OIL PRESSURE SWITCH...59
CHAIN TENSIONER CYLINDER FRONT...59
TIMING CHAIN CYLINDER FRONT...60
CYLINDER HEAD FRONT WITH CYLINDER...60
WATER PUMP...61
OIL SCREEN...61
CLUTCH COVER...61
CLUTCH...62
PRIMARY PINION AND CLUTCH...63
GENERATOR COVER...64
ROTOR...64
FREEWHEEL...65
BALANCER SHAFT...65
SHIFT MECHANISM...65
ENGINE CASE HALF...66
TRANSMISSION...67
OIL PUMPS...68
SERVICING INDIVIDUAL COMPONENTS...69
ROLLER BEARING...71
MAIN BEARINGS - GENERAL INFORMATION...72
REPLACING BEARING SHELLS, OUTPUT END...73
REPLACING BEARING SHELLS, GENERATOR END...73
REPLACING THE CONROD BEARINGS...74
SELECTING THE BEARING SHELLS...74
REPLACING THE SUPPORTING BEARINGS IN THE CLUTCH COVER...75
OVERHAULING THE WATER PUMP...76
CHECKING THE SUCTION PUMP FOR WEAR...77
CHECKING THE PRESSURE PUMP FOR WEAR...77
BYPASS VALVE...77
DISASSEMBLING THE CYLINDER HEAD AND CHECKING PARTS FOR WEAR...78
CHECKING THE PISTONS...79
ASSEMBLY INSTRUCTIONS FOR PISTON RINGS...79
CHECKING THE PISTON RING END GAP...79
MEASURING PISTONS + CYLINDERS, ESTABLISHING THE PISTON MOUNTING CLEARANCE...79
PISTON AND CYLINDER IDENTIFICATION...80
ASSEMBLING THE CYLINDER HEAD...80
GENERATOR COVER...82
TORQUE LIMITER...82
VALVE GEAR - CHECKING PARTS FOR WEAR...82
PREASSEMBLING THE SPREADER...83
CLUTCH - CHECKING PARTS FOR WEAR...84
SHIFT MECHANISM - CHECKING PARTS FOR WEAR...85
PREASSEMBLING THE SHIFT SHAFT...85
GENERAL INFORMATION ON SERVICING THE TRANSMISSION...86
ASSEMBLING THE MAIN SHAFT...86
ASSEMBLING THE COUNTERSHAFT...87
CHECKING THE FREEWHEEL...88
REPLACING THE FREEWHEEL HUB...88
STARTER...88
ASSEMBLING THE ENGINE...89
OIL PUMPS...91
AXIAL CLEARANCE OF THE MAIN SHAFT...92
TRANSMISSION...93
CASE HALF...94
SHIFT MECHANISM...95
ALIGNING THE RETURN SPRING...95
BALANCER SHAFT...96
FREEWHEEL...96
ROTOR...96
GENERATOR COVER...97
TIMING CHAIN AND BALANCING WEIGHT...97
PRIMARY PINION...98
OUTER CLUTCH HUB...98
CLUTCH DISKS...99
CLUTCH COVER...100
OIL SCREEN...101
WATER PUMP...101
CYLINDER HEAD REAR WITH TIMING CHAIN...102
CHAIN TENSIONER CYLINDER REAR...104
CAMSHAFTS CYLINDER REAR...105
SETTING CYLINDER FRONT TO TDC...106
CYLINDER HEAD FRONT WITH TIMING CHAIN...106
CHAIN TENSIONER CYLINDER FRONT...108
OIL PRESSURE SWITCH...108
CAMSHAFTS CYLINDER FRONT...109
STARTER MOTOR...110
SPARK PLUG SHAFT INSERTS...111
VALVE COVER...111
ELECTRICAL...113
CHECKING FOR LOSS OF CURRENT...115
DISMOUNTING THE BATTERY...115
CHARGING THE BATTERY...115
JUMP START...115
CHECKING THE CHARGING VOLTAGE/ RECTIFIER REGULATOR...115
CHECKING THE GENERATOR COILS...115
ELECTRIC STARTER SYSTEM 950 ADVENTURE...116
ELECTRIC STARTER SYSTEM 990 SUPER DUKE...117
ELECTRIC STARTER SYSTEM 950 SUPERMOTO/950 SUPER ENDURO...118
ELECTRIC STARTER SYSTEM 990 ADVENTURE...119
CHECKING THE AUXILIARY STARTER RELAY...120
FUNCTIONAL CHECK OF THE AUXILIARY STARTER RELAY...121
CHECKING THE DIODES...122
CHECKING THE STARTER RELAY...123
CHECKING THE STARTER MOTOR...123
CHECKING THE CLUTCH SWITCH...124
CHECKING THE TIP SWITCH AND THE EMERGENCY OFF SWITCH...125
TROUBLESHOOTING IN THE STARTER SYSTEM...125
IGNITION SYSTEM, ECU 950 ADVENTURE...126
IGNITION SYSTEM, ECU 950 SUPERMOTO...127
IGNITION SYSTEM, ECU 950 SUPER ENDURO ...128
CHECKING THE ECU 950 ADVENTURE/950 SUPERMOTO/SUPER ENDURO...129
CHECKING THE PULSE GENERATOR 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...129
CHECKING THE FUEL PUMP RELAY 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...130
CHECKING THE IGNITION COILS (CARBURETTOR MODELS ONLY)...130
TROUBLESHOOTING IN THE IGNITION SYSTEM 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...131
THE EPC SYSTEM 950 ADVENTURE...132
THE EPC SYSTEM 950 SUPERMOTO...133
THE EPC SYSTEM 950 SUPER ENDURO...134
CHECKING THE SOLENOID VALVE FOR THE EPC 950 ADVENTURE/950 SUPERMOTO...135
CHECKING THE GEAR SENSOR 950 ADVENTURE/950 SUPERMOTO...135
CARBURETOR HEATER 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...136
INJECTION/IGNITION SYSTEM...137
ESTABLISHING THE INJECTION PERIOD...137
CORRECTION SENSORS AND INPUTS...137
SYSTEM DIAGRAM...138
BASIC DESCRIPTION OF THE SYSTEM...139
WIRING DIAGRAM 990 SUPER DUKE...140
WIRING DIAGRAM 990 ADVENTURE...141
BLOCK DIAGRAM...142
DESCRIPTION OF THE ELECTRIC SYSTEM...143
DESCRIPTION OF THE COMPONENTS...144
SAFETY AGAINST FAILURE/EMERGENCY OPERATION...150
COMPONENT TESTS...151
ERROR CODES...162
ABBREVIATIONS, LIMIT VALUES 990 SUPER DUKE...163
ABBREVIATIONS, LIMIT VALUES 990 ADVENTURE...164
ALARM SYSTEM 990 SUPER DUKE...165
ORDER FOR ADDITIONAL HAND-HELD TRANSMITTERS...166
ADAPTING THE HAND-HELD TRANSMITTER...166
STARTING WITH THE EMERGENCY CODE...167
ABS-SYSTEM 990 ADVENTURE...168
CHECKING THE FUSES...168
CHECKING THE ABS FAULT MEMORY USING THE KTM DIAGNOSTICS TOOL...168
CHECKING THE ABS SENSOR WITH THE KTM DIAGNOSTICS TOOL...168
FUEL SYSTEM...169
KEIHIN CARBURETOR CVRD 43...169
DESCRIPTION OF THE ACV (AIR CUT VALVE) SYSTEM...172
DISASSEMBLING THE CARBURETOR...173
ASSEMBLING THE CARBURETOR...176
CHECKING THE FLOAT LEVEL...179
ADJUSTING THE MIXTURE CONTROL SCREW...179
CHECKING THE THROTTLE SENSOR...180
ADJUSTING THE THOTTLE SENSOR...180
ADJUSTING THE CHOKE CABLE...180
ADJUSTING THE THROTTLE CABLES...180
SYNCHRONIZING THE CARBURETOR...169
ADJUSTING THE IDLE SPEED...169
CARBURETOR HEATER...181
KEIHIN ELECTRONIC FUEL INJECTION...169
ADJUSTING THE THROTTLE CABLE...182
DISMOUNTING/MOUNTING THE THROTTLE BODY...182
DISMOUNTING/MOUNTING THE FUEL PUMP...182
REPLACING THE FUEL FILTER...182
CHECKING THE FUEL PRESSURE...183
TROUBLE SHOOTING...185
CHASSIS...189
DISMOUNTING/MOUNTING THE FRONT WHEEL...191
DISMOUNTING/MOUNTING THE REAR WHEEL...192
REPLACING THE FRONT WHEEL BEARING...193
REPLACING THE REAR WHEEL BEARING...194
REPLACING THE FRONT BRAKE PADS...195
REPLACING THE REAR BRAKE PADS...196
REPLACING THE FORK LEGS...197
REPLACING THE SHOCK ABSORBER...198
REPLACING THE STEERING HEAD BEARING...200
REPLACING THE SWING ARM BEARING...201
REPLACING THE CHAIN, PINION AND REAR SPROCKET...202
CUTTING AND RIVETING THE CHAIN...203
REPLACING THE ABS UNIT...204
REPLACING THE FRONT ABS SENSOR...204
REPLACING THE REAR ABS SENSOR...204
TECHNICAL SPECIFICATIONS...205
950 ADVENTURE...205
ENGINE...207
CHASSIS...208
990 SUPER DUKE / SUPER DUKE R...205
ENGINE...210
CHASSIS...211
950 SUPERMOTO / SUPERMOTO R...205
ENGINE...213
CHASSIS...214
990 ADVENTURE...205
ENGINE...216
CHASSIS...217
950 SUPER ENDURO...205
ENGINE...219
CHASSIS...220
TOLERANCES, MOUNTING CLEARANCES...222
TIGHTENING TORQUES...205
ENGINE...224
CHASSIS...225
PERIODIC MAINTENANCE SCHEDULE...227
950 ADVENTURE...228
990 SUPER DUKE...230
950 SUPERMOTO...232
990 ADVENTURE...234
950 SUPER ENDURO...236
MAINTENANCE WORK...227
CHANGING THE ENGINE OIL AND THE OIL FILTER...238
CLEANING THE OIL SCREENS IN THE ENGINE AND OIL TANK...238
CLEANING THE MAGNETS ON THE DRAIN PLUG FOR THE ENGINE AND OIL TANK...238
REPLACING THE SPARK PLUGS...240
CHECKING AND ADJUSTING THE VALVE CLEARANCE...241
CHECKING THE CLUTCH LINING...244
CHECKING THE CLUTCH PRESSURE BOOSTER SYSTEM...244
CLEAN THE OIL JET FOR THE CLUTCH LUBRICATION...244
CARBURETOR SYNCHRONIZATION...245
IDLE ADJUSTMENT 950 ADVENTURE...245
IDLE ADJUSTMENT 950 SUPERMOTO/SUPER ENDURO...246
CHECK FAULT MEMORY WITH THE KTM DIAGNOSIS TOOL...246
PERFORM A STATUS CHECK USING THE KTM DIAGNOSIS TOOL...246
REPLACE THE O-RING OF THE FUEL HOSE CONNECTION...246
CHECKING THE COOLING SYSTEM FOR LEAKAGE AND ANTIFREEZE...246
CHECKING THE RADIATOR FAN FOR PROPER FUNCTIONING...246
LUBRICATING THE CABLES...246
CHECKING THE AIR FILTER, REPLACING IF NECESSARY, CLEANING THE AIR FILTER BOX...246
CHECKING THE BRAKE FLUID LEVEL, LINING THICKNESS, BRAKE DISKS...246
CHANGING THE BRAKE FLUID FRONT...247
CHANGING THE BRAKE FLUID REAR...248
CHECKING THE BOLTS ON THE BRAKE SYSTEM FOR FORCE FIT...248
CHECK ABS FAULT MEMORY WITH THE KTM DIAGNOSIS TOOL...248
CLEANING THE DUST BOOTS...249
BLEEDING THE FORK LEGS...249
CHECKING THE SWING ARM SUPPORT...249
CHECKING/ADJUSTING THE STEERING HEAD BEARING...249
CHECKING ALL CHASSIS BOLTS FOR FORCE FIT...249
CHECKING THE SPOKE TENSION AND RIM RUN-OUT...250
CHECKING THE CHAIN AND CHAIN GUIDES FOR WEAR, FORCE FIT AND TENSION...250
CHECKING THE NUTS/BOLTS ON THE ENGINE SPROCKET AND THE REAR SPROCKET FOR THE SECURING AGENT AND A TIGHT FIT...250
CHECKING THE WHEEL BEARING AND JERK DAMPER FOR CLEARANCE...250
SERVICING THE FORK...251
SERVICING THE SHOCK ABSORBER...251
CLEANING AND GREASING THE STEERING HEAD BEARING AND SEALING ELEMENTS...251
CLEANING AND ADJUSTING THE CARBURETOR...252
CHANGING THE COOLING LIQUID...252
WIRING DIAGRAMS...253
950 ADVENTURE...253
WIRING DIAGRAM 2003-2004...258
EXPLANATION OF CONNECTORS, CABLE COLORS...259
WIRING DIAGRAM 2005...260
EXPLANATION OF CONNECTORS, CABLE COLORS...261
START SYSTEM...262
CHARGING SYSTEM...264
ECU...266
FLASHER, HORN, COOLING FAN...268
LIGHTS...270
LIGHTS USA...272
INSTRUMENTS...274
GROUND CONNECTION...276
POSITIVE CONNECTION...277
CONNECTOR LIST 950 ADVENTURE...253
CONNECTOR AA - AF...278
CONNECTOR AG - AH...279
CONNECTOR AI - AK...280
CONNECTOR AL - AM...281
CONNECTOR AN - AR...282
CONNECTOR AR - AT...283
CONNECTOR AU - AW...284
CONNECTOR AX - AZ, BA...285
CONNECTOR BB - BG...286
CONNECTOR BH - BK...287
990 SUPER DUKE / SUPER DUKE R...254
WIRING DIAGRAM (UP TO THE 2006 MODEL)...288
EXPLANATION OF CONNECTORS, CABLE COLORS...289
START/CHARGING SYSTEM (UP TO THE 2006 MODEL)...290
START/CHARGING SYSTEM (STARTING WITH THE 2007 MODEL)...291
ECU (UP TO THE 2006 MODEL)...292
ECU (STARTING WITH THE 2007 MODEL)...293
FLASHER, HORN, COOLING FAN...294
LIGHTS...296
INSTRUMENTS (UP TO THE 2006 MODEL)...298
INSTRUMENTS (STARTING WITH THE 2007 MODEL)...299
GROUND CONNECTION...300
POSITIVE CONNECTION...301
CONNECTOR LIST 990 SUPER DUKE / SUPER DUKE R...254
CONNECTOR AA - AE...302
CONNECTOR AF - AH...303
CONNECTOR AI - AL...304
CONNECTOR AM...305
CONNECTOR AO - AR1...306
CONNECTOR AR2 - AS...307
CONNECTOR AT - AX...308
CONNECTOR AY - AZ, BB - BD...309
CONNECTOR BE - BI...310
CONNECTOR BJ - BV...311
CONNECTOR BZ, CA...312
CONNECTOR CC - CK...313
CONNECTOR CL - CQ...314
CONNECTOR CR, DJ - DK...315
950 SUPERMOTO / SUPERMOTO R...255
WIRING DIAGRAM (UP TO THE 2007 MODEL)...316
WIRING DIAGRAM (STARTING WITH THE 2007 MODEL)...317
EXPLANATION OF CONNECTORS, CABLE COLORS...318
START/CHARGING SYSTEM (UP TO THE 2007 MODEL)...319
START/CHARGING SYSTEM (STARTING WITH THE 2007 MODEL)...320
ECU...321
FLASHER, HORN, COOLING FAN...322
LIGHTS...324
INSTRUMENTS...326
GROUND CONNECTION...328
POSITIVE CONNECTION...329
CONNECTOR LIST 950 SUPERMOTO / SUPERMOTO R...255
CONNECTOR AA - AF1...330
CONNECTOR AF2 - AH...331
CONNECTOR AI - AJ...332
CONNECTOR AK - AL2...333
CONNECTOR AL3 - AM...334
CONNECTOR AO - AR...335
CONNECTOR AS - AT3...336
CONNECTOR AT4 - AX...337
CONNECTOR AY - AZ, BB - BG...338
CONNECTOR BI - BS...339
CONNECTOR BV - BW, CD, CR...340
CONNECTOR DI - DK...341
990 ADVENTURE...256
WIRING DIAGRAM (UP TO THE 2007 MODEL)...342
WIRING DIAGRAM (STARTING WITH THE 2007 MODEL)...343
EXPLANATION OF CONNECTORS, CABLE COLORS...344
START/CHARGING SYSTEM (UP TO THE 2007 MODEL)...345
START/CHARGING SYSTEM (STARTING WITH THE 2007 MODEL)...346
EFI...347
FLASHER, HORN, COOLING FAN...348
LIGHTS...350
INSTRUMENTS...352
ABS...353
GROUND CONNECTION...354
POSITIVE CONNECTION...355
CONNECTOR LIST 990 ADVENTURE...256
CONNECTOR AA - AE...356
CONNECTOR AF - AI...357
CONNECTOR AJ - AL...358
CONNECTOR AM - AO...359
CONNECTOR AP - AR4...360
CONNECTOR AR5 - AT2...361
CONNECTOR AT3 - AY...362
CONNECTOR AZ, BA - BE...363
CONNECTOR BF - BJ...364
CONNECTOR CA - CK...365
CONNECTOR CL - CQ...366
CONNECTOR CR - CX, DL-DM...367
CONNECTOR DN - DP...368
950 SUPER ENDURO...257
WIRING DIAGRAM (UP TO THE 2006 MODEL)...370
WIRING DIAGRAM (STARTING WITH THE 2007 MODEL)...371
EXPLANATION OF CONNECTORS, CABLE COLORS...372
START/CHARGING SYSTEM (UP TO THE 2006 MODEL)...373
START/CHARGING SYSTEM (STARTING WITH THE 2007 MODEL)...374
ECU...375
FLASHER, HORN, COOLING FAN...376
LIGHTS...378
INSTRUMENTS...380
GROUND CONNECTION...382
POSITIVE CONNECTION...383
CONNECTOR LIST 950 SUPER ENDURO...257
CONNECTOR AA - AF...384
CONNECTOR AH - AI...385
CONNECTOR AJ - AK...386
CONNECTOR AL...387
CONNECTOR AM - AO...388
CONNECTOR AR - AS...389
CONNECTOR AT - AU...390
CONNECTOR AV - AZ...391
CONNECTOR BA - BI...392
CONNECTOR BJ - BT...393
CONNECTOR BW, CD - CR, DI...394
NOTES AND PREFACE ...1
Title page and file spine...1
Important information...7
Updating instruction...7
Explanation update...9
Introduction...11
Reply fax for repair manuals...13
TABLE OF CONTENTS...5
GENERAL INFORMATION...15
OIL SYSTEM...17
AIR INTAKE SYSTEM...18
SLS-SYSTEM...19
COOLING SYSTEM...20
ABS-SYSTEM...21
SPECIAL TOOLS - ENGINE...22
SPECIAL TOOLS - CHASSIS...24
BLEEDING THE CLUTCH...25
RESETTING THE CONTROL UNIT AFTER REPLACING/REPAIRING THE ENGINE...26
ADJUSTING THE THROTTLE CABLE FOR MODELS WITH FUEL INJECTION...27
ECU-SOFTWARE UPDATE/MAPPING...28
BLEEDING THE COOLING SYSTEM...15
CHECKING THE OIL PRESSURE...30
REMOVING AND REFITTING ENGINE...31
950 ADVENTURE...31
REMOVING THE ENGINE...33
REFITTING THE ENGINE...38
990 SUPER DUKE...31
REMOVING THE ENGINE...43
REFITTING THE ENGINE...44
950 SUPERMOTO...31
REMOVING THE ENGINE...51
REFITTING THE ENGINE...51
DISASSEMBLING THE ENGINE...53
VALVE COVERS...55
SPARK PLUG SHAFT INSERTS...55
STARTER MOTOR...55
SETTING CYLINDER REAR TO TDC...56
CAMSHAFTS CYLINDER REAR...56
CHAIN TENSIONER CYLINDER REAR...57
TIMING CHAIN CYLINDER REAR...57
DOUBLE TIMING GEAR...58
CYLINDER HEAD REAR WITH CYLINDER...58
SETTING CYLINDER FRONT TO TDC...58
CAMSHAFTS CYLINDER FRONT...59
OIL PRESSURE SWITCH...59
CHAIN TENSIONER CYLINDER FRONT...59
TIMING CHAIN CYLINDER FRONT...60
CYLINDER HEAD FRONT WITH CYLINDER...60
WATER PUMP...61
OIL SCREEN...61
CLUTCH COVER...61
CLUTCH...62
PRIMARY PINION AND CLUTCH...63
GENERATOR COVER...64
ROTOR...64
FREEWHEEL...65
BALANCER SHAFT...65
SHIFT MECHANISM...65
ENGINE CASE HALF...66
TRANSMISSION...67
OIL PUMPS...68
SERVICING INDIVIDUAL COMPONENTS...69
ROLLER BEARING...71
MAIN BEARINGS - GENERAL INFORMATION...72
REPLACING BEARING SHELLS, OUTPUT END...73
REPLACING BEARING SHELLS, GENERATOR END...73
REPLACING THE CONROD BEARINGS...74
SELECTING THE BEARING SHELLS...74
REPLACING THE SUPPORTING BEARINGS IN THE CLUTCH COVER...75
OVERHAULING THE WATER PUMP...76
CHECKING THE SUCTION PUMP FOR WEAR...77
CHECKING THE PRESSURE PUMP FOR WEAR...77
BYPASS VALVE...77
DISASSEMBLING THE CYLINDER HEAD AND CHECKING PARTS FOR WEAR...78
CHECKING THE PISTONS...79
ASSEMBLY INSTRUCTIONS FOR PISTON RINGS...79
CHECKING THE PISTON RING END GAP...79
MEASURING PISTONS + CYLINDERS, ESTABLISHING THE PISTON MOUNTING CLEARANCE...79
PISTON AND CYLINDER IDENTIFICATION...80
ASSEMBLING THE CYLINDER HEAD...80
GENERATOR COVER...82
TORQUE LIMITER...82
VALVE GEAR - CHECKING PARTS FOR WEAR...82
PREASSEMBLING THE SPREADER...83
CLUTCH - CHECKING PARTS FOR WEAR...84
SHIFT MECHANISM - CHECKING PARTS FOR WEAR...85
PREASSEMBLING THE SHIFT SHAFT...85
GENERAL INFORMATION ON SERVICING THE TRANSMISSION...86
ASSEMBLING THE MAIN SHAFT...86
ASSEMBLING THE COUNTERSHAFT...87
CHECKING THE FREEWHEEL...88
REPLACING THE FREEWHEEL HUB...88
STARTER...88
ASSEMBLING THE ENGINE...89
OIL PUMPS...91
AXIAL CLEARANCE OF THE MAIN SHAFT...92
TRANSMISSION...93
CASE HALF...94
SHIFT MECHANISM...95
ALIGNING THE RETURN SPRING...95
BALANCER SHAFT...96
FREEWHEEL...96
ROTOR...96
GENERATOR COVER...97
TIMING CHAIN AND BALANCING WEIGHT...97
PRIMARY PINION...98
OUTER CLUTCH HUB...98
CLUTCH DISKS...99
CLUTCH COVER...100
OIL SCREEN...101
WATER PUMP...101
CYLINDER HEAD REAR WITH TIMING CHAIN...102
CHAIN TENSIONER CYLINDER REAR...104
CAMSHAFTS CYLINDER REAR...105
SETTING CYLINDER FRONT TO TDC...106
CYLINDER HEAD FRONT WITH TIMING CHAIN...106
CHAIN TENSIONER CYLINDER FRONT...108
OIL PRESSURE SWITCH...108
CAMSHAFTS CYLINDER FRONT...109
STARTER MOTOR...110
SPARK PLUG SHAFT INSERTS...111
VALVE COVER...111
ELECTRICAL...113
CHECKING FOR LOSS OF CURRENT...115
DISMOUNTING THE BATTERY...115
CHARGING THE BATTERY...115
JUMP START...115
CHECKING THE CHARGING VOLTAGE/ RECTIFIER REGULATOR...115
CHECKING THE GENERATOR COILS...115
ELECTRIC STARTER SYSTEM 950 ADVENTURE...116
ELECTRIC STARTER SYSTEM 990 SUPER DUKE...117
ELECTRIC STARTER SYSTEM 950 SUPERMOTO/950 SUPER ENDURO...118
ELECTRIC STARTER SYSTEM 990 ADVENTURE...119
CHECKING THE AUXILIARY STARTER RELAY...120
FUNCTIONAL CHECK OF THE AUXILIARY STARTER RELAY...121
CHECKING THE DIODES...122
CHECKING THE STARTER RELAY...123
CHECKING THE STARTER MOTOR...123
CHECKING THE CLUTCH SWITCH...124
CHECKING THE TIP SWITCH AND THE EMERGENCY OFF SWITCH...125
TROUBLESHOOTING IN THE STARTER SYSTEM...125
IGNITION SYSTEM, ECU 950 ADVENTURE...126
IGNITION SYSTEM, ECU 950 SUPERMOTO...127
IGNITION SYSTEM, ECU 950 SUPER ENDURO ...128
CHECKING THE ECU 950 ADVENTURE/950 SUPERMOTO/SUPER ENDURO...129
CHECKING THE PULSE GENERATOR 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...129
CHECKING THE FUEL PUMP RELAY 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...130
CHECKING THE IGNITION COILS (CARBURETTOR MODELS ONLY)...130
TROUBLESHOOTING IN THE IGNITION SYSTEM 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...131
THE EPC SYSTEM 950 ADVENTURE...132
THE EPC SYSTEM 950 SUPERMOTO...133
THE EPC SYSTEM 950 SUPER ENDURO...134
CHECKING THE SOLENOID VALVE FOR THE EPC 950 ADVENTURE/950 SUPERMOTO...135
CHECKING THE GEAR SENSOR 950 ADVENTURE/950 SUPERMOTO...135
CARBURETOR HEATER 950 ADVENTURE/SUPERMOTO/SUPER ENDURO...136
INJECTION/IGNITION SYSTEM...137
ESTABLISHING THE INJECTION PERIOD...137
CORRECTION SENSORS AND INPUTS...137
SYSTEM DIAGRAM...138
BASIC DESCRIPTION OF THE SYSTEM...139
WIRING DIAGRAM 990 SUPER DUKE...140
WIRING DIAGRAM 990 ADVENTURE...141
BLOCK DIAGRAM...142
DESCRIPTION OF THE ELECTRIC SYSTEM...143
DESCRIPTION OF THE COMPONENTS...144
SAFETY AGAINST FAILURE/EMERGENCY OPERATION...150
COMPONENT TESTS...151
ERROR CODES...162
ABBREVIATIONS, LIMIT VALUES 990 SUPER DUKE...163
ABBREVIATIONS, LIMIT VALUES 990 ADVENTURE...164
ALARM SYSTEM 990 SUPER DUKE...165
ORDER FOR ADDITIONAL HAND-HELD TRANSMITTERS...166
ADAPTING THE HAND-HELD TRANSMITTER...166
STARTING WITH THE EMERGENCY CODE...167
ABS-SYSTEM 990 ADVENTURE...168
CHECKING THE FUSES...168
CHECKING THE ABS FAULT MEMORY USING THE KTM DIAGNOSTICS TOOL...168
CHECKING THE ABS SENSOR WITH THE KTM DIAGNOSTICS TOOL...168
FUEL SYSTEM...169
KEIHIN CARBURETOR CVRD 43...169
DESCRIPTION OF THE ACV (AIR CUT VALVE) SYSTEM...172
DISASSEMBLING THE CARBURETOR...173
ASSEMBLING THE CARBURETOR...176
CHECKING THE FLOAT LEVEL...179
ADJUSTING THE MIXTURE CONTROL SCREW...179
CHECKING THE THROTTLE SENSOR...180
ADJUSTING THE THOTTLE SENSOR...180
ADJUSTING THE CHOKE CABLE...180
ADJUSTING THE THROTTLE CABLES...180
SYNCHRONIZING THE CARBURETOR...169
ADJUSTING THE IDLE SPEED...169
CARBURETOR HEATER...181
KEIHIN ELECTRONIC FUEL INJECTION...169
ADJUSTING THE THROTTLE CABLE...182
DISMOUNTING/MOUNTING THE THROTTLE BODY...182
DISMOUNTING/MOUNTING THE FUEL PUMP...182
REPLACING THE FUEL FILTER...182
CHECKING THE FUEL PRESSURE...183
TROUBLE SHOOTING...185
CHASSIS...189
DISMOUNTING/MOUNTING THE FRONT WHEEL...191
DISMOUNTING/MOUNTING THE REAR WHEEL...192
REPLACING THE FRONT WHEEL BEARING...193
REPLACING THE REAR WHEEL BEARING...194
REPLACING THE FRONT BRAKE PADS...195
REPLACING THE REAR BRAKE PADS...196
REPLACING THE FORK LEGS...197
REPLACING THE SHOCK ABSORBER...198
REPLACING THE STEERING HEAD BEARING...200
REPLACING THE SWING ARM BEARING...201
REPLACING THE CHAIN, PINION AND REAR SPROCKET...202
CUTTING AND RIVETING THE CHAIN...203
REPLACING THE ABS UNIT...204
REPLACING THE FRONT ABS SENSOR...204
REPLACING THE REAR ABS SENSOR...204
TECHNICAL SPECIFICATIONS...205
950 ADVENTURE...205
ENGINE...207
CHASSIS...208
990 SUPER DUKE...205
ENGINE...210
CHASSIS...211
950 SUPERMOTO...205
ENGINE...213
CHASSIS...214
990 ADVENTURE...205
ENGINE...216
CHASSIS...217
950 SUPER ENDURO...205
ENGINE...219
CHASSIS...220
TOLERANCES, MOUNTING CLEARANCES...222
TIGHTENING TORQUES...205
ENGINE...224
CHASSIS...225
PERIODIC MAINTENANCE SCHEDULE...227
950 ADVENTURE...228
990 SUPER DUKE...230
950 SUPERMOTO...232
990 ADVENTURE...234
950 SUPER ENDURO...236
MAINTENANCE WORK...227
CHANGING THE ENGINE OIL AND THE OIL FILTER...238
CLEANING THE OIL SCREENS IN THE ENGINE AND OIL TANK...238
CLEANING THE MAGNETS ON THE DRAIN PLUG FOR THE ENGINE AND OIL TANK...238
REPLACING THE SPARK PLUGS...240
CHECKING AND ADJUSTING THE VALVE CLEARANCE...241
CHECKING THE CLUTCH LINING...244
CHECKING THE CLUTCH PRESSURE BOOSTER SYSTEM...244
CLEAN THE OIL JET FOR THE CLUTCH LUBRICATION...244
CARBURETOR SYNCHRONIZATION...245
IDLE ADJUSTMENT 950 ADVENTURE...245
IDLE ADJUSTMENT 950 SUPERMOTO/SUPER ENDURO...246
CHECK FAULT MEMORY WITH THE KTM DIAGNOSIS TOOL...246
PERFORM A STATUS CHECK USING THE KTM DIAGNOSIS TOOL...246
REPLACE THE O-RING OF THE FUEL HOSE CONNECTION...246
CHECKING THE COOLING SYSTEM FOR LEAKAGE AND ANTIFREEZE...246
CHECKING THE RADIATOR FAN FOR PROPER FUNCTIONING...246
LUBRICATING THE CABLES...246
CHECKING THE AIR FILTER, REPLACING IF NECESSARY, CLEANING THE AIR FILTER BOX...246
CHECKING THE BRAKE FLUID LEVEL, LINING THICKNESS, BRAKE DISKS...246
CHANGING THE BRAKE FLUID FRONT...247
CHANGING THE BRAKE FLUID REAR...248
CHECKING THE BOLTS ON THE BRAKE SYSTEM FOR FORCE FIT...248
CHECK ABS FAULT MEMORY WITH THE KTM DIAGNOSIS TOOL...248
CLEANING THE DUST BOOTS...249
BLEEDING THE FORK LEGS...249
CHECKING THE SWING ARM SUPPORT...249
CHECKING/ADJUSTING THE STEERING HEAD BEARING...249
CHECKING ALL CHASSIS BOLTS FOR FORCE FIT...249
CHECKING THE SPOKE TENSION AND RIM RUN-OUT...250
CHECKING THE CHAIN AND CHAIN GUIDES FOR WEAR, FORCE FIT AND TENSION...250
CHECKING THE NUTS/BOLTS ON THE ENGINE SPROCKET AND THE REAR SPROCKET FOR THE SECURING AGENT AND A TIGHT FIT...250
CHECKING THE WHEEL BEARING AND JERK DAMPER FOR CLEARANCE...250
SERVICING THE FORK...251
SERVICING THE SHOCK ABSORBER...251
CLEANING AND GREASING THE STEERING HEAD BEARING AND SEALING ELEMENTS...251
CLEANING AND ADJUSTING THE CARBURETOR...252
CHANGING THE COOLING LIQUID...252
WIRING DIAGRAMS...253
950 ADVENTURE...253
WIRING DIAGRAM 2003-2004...258
EXPLANATION OF CONNECTORS, CABLE COLORS...259
WIRING DIAGRAM 2005...260
EXPLANATION OF CONNECTORS, CABLE COLORS...261
START SYSTEM...262
CHARGING SYSTEM...264
ECU...266
FLASHER, HORN, COOLING FAN...268
LIGHTS...270
LIGHTS USA...272
INSTRUMENTS...274
GROUND CONNECTION...276
POSITIVE CONNECTION...277
CONNECTOR LIST 950 ADVENTURE...253
CONNECTOR AA - AF...278
CONNECTOR AG - AH...279
CONNECTOR AI - AK...280
CONNECTOR AL - AM...281
CONNECTOR AN - AR...282
CONNECTOR AR - AT...283
CONNECTOR AU - AW...284
CONNECTOR AX - AZ, BA...285
CONNECTOR BB - BG...286
CONNECTOR BH - BK...287
990 SUPER DUKE...254
WIRING DIAGRAM...288
EXPLANATION OF CONNECTORS, CABLE COLORS...289
START/CHARGING SYSTEM...290
ECU...292
FLASHER, HORN, COOLING FAN...294
LIGHTS...296
INSTRUMENTS...298
GROUND CONNECTION...300
POSITIVE CONNECTION...301
CONNECTOR LIST 990 SUPER DUKE...254
CONNECTOR AA - AE...302
CONNECTOR AF - AH...303
CONNECTOR AI - AL...304
CONNECTOR AM...305
CONNECTOR AO - AR1...306
CONNECTOR AR2 - AS...307
CONNECTOR AT - AX...308
CONNECTOR AY - AZ, BB - BD...309
CONNECTOR BE - BI...310
CONNECTOR BJ - BV...311
CONNECTOR BZ, CA...312
CONNECTOR CC - CK...313
CONNECTOR CL - CQ...314
CONNECTOR CR, DJ - DK...315
950 SUPERMOTO...255
WIRING DIAGRAM...316
EXPLANATION OF CONNECTORS, CABLE COLORS...317
START/CHARGING SYSTEM...318
ECU...320
FLASHER, HORN, COOLING FAN...322
LIGHTS...324
INSTRUMENTS...326
GROUND CONNECTION...328
POSITIVE CONNECTION...329
CONNECTOR LIST 950 SUPERMOTO...255
CONNECTOR AA - AF1...330
CONNECTOR AF2 - AH...331
CONNECTOR AI - AJ...332
CONNECTOR AK - AL2...333
CONNECTOR AL3 - AM...334
CONNECTOR AO - AR...335
CONNECTOR AS - AT3...336
CONNECTOR AT4 - AX...337
CONNECTOR AY - AZ, BB - BG...338
CONNECTOR BI - BS...339
CONNECTOR BV - BW, CD, CR...340
CONNECTOR DI - DK...341
990 ADVENTURE...256
WIRING DIAGRAM...342
EXPLANATION OF CONNECTORS, CABLE COLORS...343
START/CHARGING SYSTEM...344
EFI...346
FLASHER, HORN, COOLING FAN...348
LIGHTS...350
INSTRUMENTS...352
ABS...353
GROUND CONNECTION...354
POSITIVE CONNECTION...355
CONNECTOR LIST 990 ADVENTURE...256
CONNECTOR AA - AE...356
CONNECTOR AF - AI...357
CONNECTOR AJ - AL...358
CONNECTOR AM - AO...359
CONNECTOR AP - AR4...360
CONNECTOR AR5 - AT2...361
CONNECTOR AT3 - AY...362
CONNECTOR AZ, BA - BE...363
CONNECTOR BF - BJ...364
CONNECTOR CA - CK...365
CONNECTOR CL - CQ...366
CONNECTOR CR - CX, DL-DM...367
CONNECTOR DN - DP...368
950 SUPER ENDURO...257
WIRING DIAGRAM...370
EXPLANATION OF CONNECTORS, CABLE COLORS...371
START/CHARGING SYSTEM...372
ECU...374
FLASHER, HORN, COOLING FAN...376
LIGHTS...378
INSTRUMENTS...380
GROUND CONNECTION...382
POSITIVE CONNECTION...383
CONNECTOR LIST 950 SUPER ENDURO...257
CONNECTOR AA - AF...384
CONNECTOR AH - AI...385
CONNECTOR AJ - AK...386
CONNECTOR AL...387
CONNECTOR AM - AO...388
CONNECTOR AR - AS...389
CONNECTOR AT - AU...390
CONNECTOR AV - AZ...391
CONNECTOR BA - BI...392
CONNECTOR BJ - BT...393
CONNECTOR BW, CD - CR, DI...394
KTM 950 Adventure/Super Enduro/Supermoto, 990 Adventure/Super Duke Repair Service Manual 2003-2007