Caterpillar C280 Marine and Petroleum Engines Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar C280 Marine and Petroleum Engines, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar C280 Marine and Petroleum Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
UENR5135 - Schematic (Cat Alarm and Protection Module Electrical System_ Ladder)
KENR6071 - Disassembly and Assembly (C280-12 and C280–16 Marine Engines).pdf
RENR5082 - Specifications (C280 Marine and Petroleum Engines).pdf
RENR5083 - Systems Operation (C280 Marine and Petroleum Engines).pdf
RENR5083 - Testing and Adjusting (C280 Marine and Petroleum Engines).pdf
UENR0547 - Specifications (C280-16 Petroleum Engine).pdf
UENR0549 - Troubleshooting (C280 Marine and Petroleum Engines).pdf
UENR2166 - Schematic (C280-16 Petroleum Uprate FMT Engine Electrical System).pdf
UENR4742 - Schematic (Marine; Offshore and Retrofit Air Assisted SCR Aftertreatment Electrical System).pdf
UENR5453 - Schematic (C280-12 Marine_Petroleum Engine Electrical System).pdf
UENR6158 - Disassembly and Assembly (C280 Petroleum Engine).pdf
UENR7143 - Schematic (Marine Power Display with Alarm and Protection Module with Auto-Maskin Electrical System).pdf
UENR7144 - Schematic (Marine Power Display with Alarm and Protection Module with Speed Control Electrical System).pdf
UENR7145 - Schematic (Marine Power Display with Alarm and Protection Module Electrical System).pdf
UENR8335 - Schematic (Def Transfer Pump Electrical System).pdf
PRODUCT DETAILS:
Total Pages: 1,921 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR6071 - Disassembly and Assembly (C280-12 and C280–16 Marine Engines)....1
Engine Lifting Bracket - Remove and Install....6
Engine Support - Remove and Install....9
Mounting Isolator - Remove and Install....12
Exhaust Manifold Shield - Remove and Install....14
Exhaust Manifold - Remove and Install - C280-12....20
Exhaust Manifold - Remove and Install - C280-16....24
Aftercooler - Remove - High Performance Aftercooler....28
Aftercooler - Install - High Performance Aftercooler....39
Air Inlet Shutoff - Remove and Install....51
Turbocharger Cartridge - Remove....53
Turbocharger Cartridge - Install....56
Turbocharger - Remove....59
Turbocharger - Disassemble....61
Turbocharger - Assemble....86
Turbocharger - Install....108
Engine Oil Filler and Oil Level Gauge - Remove and Install....110
Crankcase Explosion Relief Valve - Remove and Install....115
Water Temperature Regulator - Remove and Install....118
Remote Water Temperature Regulator Housing - Remove....126
Remote Water Temperature Regulator Housing - Disassemble....128
Remote Water Temperature Regulator Housing - Assemble....130
Remote Water Temperature Regulator Housing - Install....132
Expansion Tank - Remove and Install....134
Water Pump - Remove....136
Water Pump - Disassemble....138
Water Pump - Assemble....143
Water Pump - Install....148
Auxiliary Water Pump - Remove....150
Auxiliary Water Pump - Disassemble....152
Auxiliary Water Pump - Assemble....155
Auxiliary Water Pump - Install....159
Water Pump Seal - Remove....161
Water Pump Seal - Install....164
Fuel Filters - Remove and Install....168
Fuel Filter Housings - Remove....171
Fuel Filter Housings - Disassemble....173
Fuel Filter Housings - Assemble....176
Fuel Filter Housings - Install....179
Fuel Priming Pump - Remove....181
Fuel Priming Pump - Disassemble....182
Fuel Priming Pump - Assemble....185
Fuel Priming Pump - Install....189
Fuel Transfer Pump - Remove....190
Fuel Transfer Pump - Disassemble....192
Fuel Transfer Pump - Assemble....199
Fuel Transfer Pump - Install....207
Fuel Pressure Control Valve - Remove....208
Fuel Pressure Control Valve - Install....210
Prelubrication Oil Pump - Remove....211
Prelubrication Oil Pump - Disassemble....214
Prelubrication Oil Pump - Assemble....217
Prelubrication Oil Pump - Install....220
Engine Oil Pump - Remove....222
Engine Oil Pump - Disassemble....224
Engine Oil Pump - Assemble....227
Engine Oil Pump - Install....231
Engine Oil Coolers - Remove....233
Engine Oil Coolers - Disassemble....235
Engine Oil Coolers - Assemble....237
Engine Oil Coolers - Install....240
Engine Oil Filter Elements - Remove and Install....242
Engine Oil Filter Housings - Remove....246
Engine Oil Filter Housings - Disassemble....249
Engine Oil Filter Housings - Assemble....256
Engine Oil Filter Housings - Install....263
Centrifugal Oil Filter - Remove....266
Centrifugal Oil Filter - Disassemble....268
Centrifugal Oil Filter - Assemble....271
Centrifugal Oil Filter - Install....274
Engine Oil Pan - Remove....276
Engine Oil Pan - Disassemble....279
Engine Oil Pan - Assemble....283
Engine Oil Pan - Install....288
Oil Temperature Regulators - Remove and Install....291
Priority Valve - Remove....295
Priority Valve - Disassemble....298
Priority Valve - Assemble....300
Priority Valve - Install....302
Vibration Damper - Remove....304
Vibration Damper - Install....307
Flywheel and Ring Gear - Remove and Install....310
Crankshaft Front Seal - Remove....315
Crankshaft Front Seal - Install....317
Crankshaft Rear Seal - Remove....319
Crankshaft Rear Seal - Install....321
Crankshaft Front Gear - Remove and Install....323
Crankshaft Rear Gear - Remove and Install....326
Camshaft Drive Gear - Remove....329
Camshaft Drive Gear - Install....331
Idler Gears (Rear) - Remove....335
Idler Gears (Rear) - Install....338
Idler Gears (Front) - Remove....341
Idler Gears (Front) - Install....344
Housing (Front) - Remove....349
Housing (Front) - Install....353
Housing (Rear) - Remove....357
Housing (Rear) - Install....359
Manual Barring Group - Remove....361
Manual Barring Group - Disassemble....362
Manual Barring Group - Assemble....364
Manual Barring Group - Install....366
Valve Cover Base - Remove and Install....367
Valve Mechanism - Remove....369
Valve Mechanism - Install....371
Rocker Arm - Disassemble....374
Rocker Arm - Assemble....376
Valve Lifter - Remove....381
Valve Lifter - Disassemble....383
Valve Lifter - Assemble....386
Valve Lifter - Install....389
Fuel Injector - Remove....391
Fuel Injector - Install....394
Cylinder Head - Remove....397
Cylinder Head - Disassemble....403
Cylinder Head - Assemble....412
Cylinder Head - Install....423
Piston and Connecting Rods - Remove - Hydraulic Tensioned Rod Bolts....428
Piston and Connecting Rods - Remove....436
Piston and Connecting Rods - Install - Hydraulic Tensioned Rod Bolts....443
Piston and Connecting Rods - Install....454
Cylinder Liner - Remove....463
Cylinder Liner - Install....466
Camshaft - Remove....469
Camshaft - Install....475
Camshaft Bearings - Remove....485
Camshaft Bearings - Install....487
Crankshaft Main Bearings - Remove....490
Crankshaft Main Bearings - Install....498
Crankshaft - Remove....505
Crankshaft - Install....510
RENR5082 - Specifications (C280 Marine and Petroleum Engines)....517
Fuel Injection Lines....520
Fuel Filter Housing....526
Fuel Transfer Pump....529
Fuel Injector Mechanism....531
Fuel Injector....533
Fuel Pressure Control Valve....537
Aftercooler....539
Camshaft....541
Camshaft Bearings....547
Camshaft Bearing Position....549
Valve Mechanism....553
Cylinder Head; Valves; Valve Springs and Valve Seat Inserts....556
Compression Release Valve....561
Manual Valve Group (Cylinder Pressure)....563
Turbocharger....565
Exhaust Manifold....573
Air Cleaner Adapter....576
Air Inlet Elbow....579
Air Inlet Shutoff....583
Air Shutoff....585
Prelube Pump....589
Engine Oil Pump....593
Engine Centrifugal Oil Filter....597
Engine Oil Filter....599
Priority Valve....604
Engine Oil Cooler....606
Engine Oil Temperature Regulator....610
Crankcase Breather....612
Water Temperature Regulator....614
Water Pump....618
Auxiliary Water Pump - Sea Water....635
Cylinder Block....641
Cylinder Liner....651
Piston and Rings - Three Ring Piston....655
Piston and Rings....658
Connecting Rod....661
Connecting Rod and Main Bearing Journals....667
Crankshaft....668
Crankshaft Seals....671
Housing (Front)....673
Gear Group (Front)....676
Housing (Rear)....680
Gear Group (Rear)....682
Manual Barring Group....685
Flywheel....690
Engine Speed_Timing Wheel....695
Flexible Coupling....697
Vibration Damper - Single....699
Vibration Damper - Dual....701
Vibration Damper....704
Engine Lifting Bracket....705
Engine Support....709
Stub Shaft (Front)....711
Air Starting Motor....715
Pressure Regulating Valve....717
Boost Pressure Sensor....721
Atmospheric Pressure Sensor....723
Probe Adapter....724
Engine Speed Sensor....728
Prelube Pump Motors....729
Pressure Contactor....731
Pressure Transducer....734
Pressure Switch....738
Thermocouple....740
RENR5083 - Systems Operation (C280 Marine and Petroleum Engines)....742
General Information....743
Speed Control....744
Engine Speed_Timing Sensor....746
Fuel System Operation....749
Fuel Injector Mechanism....752
Fuel Injector....754
Air Inlet and Exhaust System Operation....756
Aftercooler....758
Air Shutoff....759
Valve Mechanism....760
Turbocharger - Napier 297....762
Exhaust Bypass Valve....766
Lubrication System Operation....768
Metal Particle Detector....771
Cooling System Operation....772
Cylinder Block; Liners and Heads....773
Pistons; Rings and Connecting Rods....775
Crankshaft....777
Camshaft....778
Crankcase Explosion Relief Valves....779
Manual Barring Group....780
Air Starting System Operation....787
Grounding Practices....789
Circuit Breaker....790
RENR5083 - Testing and Adjusting (C280 Marine and Petroleum Engines)....791
Engine Governing - Adjust....793
Fuel System Inspection....797
Checking Engine Cylinders with an Electronic Service Tool....798
Fuel Pressure....799
Finding the Top Center Position for the No. 1 Piston....804
Fuel Injector Adjustment....806
Engine Speed Measurement....810
Crankshaft Position for Fuel Timing and Valve Lash Adjustment....811
Restriction of Air Inlet and Exhaust....817
Measuring Exhaust Temperature....818
Valve Lash and Valve Bridge Adjustment....819
Exhaust Bypass Valve - Adjust....825
Engine Oil Pressure - Test....828
Excessive Bearing Wear - Inspect....831
Excessive Engine Oil Consumption - Inspect....832
Increased Engine Oil Temperature - Inspect....833
Metal Particle Detector - Test....834
General Information (Cooling System)....836
Visual Inspection....838
Test Tools for the Cooling System....840
Testing the Cooling System....844
Coolant Temperature Sensor - Test....848
Water Temperature Regulator - Test....850
Connecting Rod Bearings....852
Main Bearings....853
Cylinder Block....854
Cylinder Head....855
Flywheel - Inspect....858
Flywheel Housing - Inspect....862
Crankshaft Deflection (Bend)....867
Pressure Regulating Valve....870
Lubricator and Strainer....872
Test Tools for the Electrical System....874
Battery....879
UENR0547 - Specifications (C280-16 Petroleum Engine)....880
Engine Design....883
Fuel Injection Lines....885
Fuel Injection Pump....889
Fuel Transfer Pump....891
Fuel Priming Pump....893
Fuel Injector Mechanism....894
Fuel Injector....896
Aftercooler....897
Camshaft....899
Camshaft Bearings....905
Camshaft Bearing Position....907
Valve Mechanism....910
Cylinder Head; Valves; Valve Springs and Valve Seat Inserts....912
Compression Release Valve....917
Manual Valve Group (Cylinder Pressure)....919
Turbocharger Oil Lines....920
Turbocharger....921
Exhaust Bypass....925
Exhaust Manifold....927
Air Cleaner....933
Air Lines....934
Air Inlet Elbow....935
Air Shutoff....937
Prelube Pump....939
Engine Oil Lines (Prelubrication)....941
Engine Oil Pump....942
Engine Centrifugal Oil Filter....947
Engine Oil Lines (Centrifugal Filter)....948
Engine Oil Filter....950
Priority Valve....957
Engine Oil Cooler....959
Crankcase Breather....960
Water Temperature Regulator....962
Temperature Sensor....963
Water Pump....964
Cylinder Block....969
Cylinder Liner....974
Piston and Rings....976
Connecting Rod....979
Connecting Rod and Main Bearing Journals....982
Crankshaft....983
Crankshaft Seals....986
Housing (Front)....988
Gear Group (Front)....990
Housing (Rear)....993
Gear Group (Rear)....995
Manual Barring Group....998
Flywheel....1002
Engine Mount....1008
Engine Speed_Timing Wheel....1009
Vibration Damper - Single....1010
Engine Lifting Bracket....1012
Pressure Regulating Valve....1014
Air Starting Control....1015
Coolant Level Switch....1017
Inlet Manifold Temperature Sensor....1018
Inlet Manifold Air Pressure Sensor....1019
Coolant Level Sensor....1020
Engine Oil Pressure Sensor....1021
Engine Oil Temperature Sensor....1022
Crankcase Pressure Sensor....1023
Engine Speed Sensor....1024
Particle Sensor....1026
Oil Mist Detector....1027
Crankcase Explosion Relief Valve....1029
Prelube Pump Motors....1030
Pressure Switch....1031
Thermocouple....1032
UENR0549 - Troubleshooting (C280 Marine and Petroleum Engines)....1033
General Information....1036
Welding Precaution....1037
Electronic Service Tools....1039
System Overview....1049
Component Location....1057
Engine Monitoring System....1066
Diagnostic Capabilities....1068
Programmable Parameters....1070
Electrical Connectors....1071
Configuration Parameters....1076
Diagnostic Trouble Codes....1083
Event Codes....1094
Symptom Troubleshooting....1111
Acceleration Is Poor or Throttle Response Is Poor....1113
Aftercooler Coolant Pressure Is Low....1117
Aftercooler Coolant Temperature Is High....1119
Coolant Contains Oil....1123
Coolant Level Is Low....1126
Coolant Pressure Is Low....1129
Coolant Temperature Is High....1134
Coolant Temperature Is Low....1138
Crankcase Pressure Is High....1142
Cylinder Is Noisy....1144
ECM Does Not Communicate with Other Modules....1148
Engine Cranks but Does Not Start....1150
Engine Does Not Crank....1155
Engine Has Early Wear....1160
Engine Has Mechanical Noise (Knock)....1163
Engine Misfires; Runs Rough or Is Unstable....1166
Engine Overspeeds....1170
Engine Shutdown Occurs Intermittently....1173
Engine Shutdown Override Occurrence....1177
Engine Stalls at Low RPM....1179
Engine Top Speed Is Not Obtained....1182
Engine Vibration Is Excessive....1186
Exhaust Has Excessive Black Smoke....1188
Exhaust Has Excessive White Smoke....1192
Exhaust Temperature Is High....1196
Exhaust Temperature Is Low....1207
Fuel Consumption Is Excessive....1215
Fuel Filter Is Restricted....1219
Fuel Pressure Is High....1222
Fuel Pressure Is Low....1225
Intake Manifold Air Temperature Is High....1228
Oil Consumption Is Excessive....1232
Oil Contains Coolant....1235
Oil Contains Fuel....1239
Oil Filter Differential Pressure Problem....1242
Oil Pressure Is Low....1245
Oil Temperature Is High....1250
Power Is Intermittently Low or Power Cutout Is Intermittent....1253
Prelubrication Pump Problem....1257
Secondary ECM Assumes Control....1260
Valve Lash Is Excessive....1263
Valve Rotator or Spring Lock Is Free....1265
Data Link - Test....1266
Direct Fuel Control Mode - Test....1277
Electrical Power Supply - Test....1283
Injector Solenoid - Test....1289
Prelubrication - Test....1301
Sensor Signal (Analog; Active) - Test....1313
Sensor Signal (Analog; Passive) - Test....1324
Sensor Supply - Test....1332
Solenoid Valve - Test....1340
Speed Control - Test....1349
Speed_Timing - Test....1359
Starting - Test....1367
Electronic Service Tool Does Not Communicate....1378
ECM Software - Install....1386
ECM - Replace....1388
Electrical Connectors - Inspect....1391
UENR2166 - Schematic (C280-16 Petroleum Uprate FMT Engine Electrical System)....1400
Features....1400
Cover Page....1402
Schematic....1403
Machine Views....0
ECM Panel....1404
Front Harness and Components....1405
Front View....1406
LCPD Box....1407
Left Side Harnesses and Components....1408
Left Side View....1409
Rear View....1410
Right Side View....1411
Right Side Harnesses and Components....1412
UENR4742 - Schematic (Marine; Offshore and Retrofit Air Assisted SCR Aftertreatment Electrical System)....1413
Features....1413
Cover Page....1415
Schematic....1416
Machine Views....0
C280 Exhaust Outlet Box....1417
C280 Exhaust Inlet Box....1418
Cabinet Side View....1419
Cabinet Top View....1420
CE Harness View....1421
Exhaust Module View....1422
PH Harness View....1423
C280 Converter Group....1424
C280 Mixer Group....1425
UENR5453 - Schematic (C280-12 Marine_Petroleum Engine Electrical System)....1426
Features....1426
Cover Page....1427
Schematic....1429
Machine Views....0
ECM Panel....1430
Front Harness and Components....1431
Left Side Harnesses and Components....1432
Left Side View....1433
Power Distribution Box....1434
Right Side Harnesses and Components....1435
Right Side View....1436
UENR6158 - Disassembly and Assembly (C280 Petroleum Engine)....1437
Engine Lifting Bracket - Remove and Install....1441
Engine Support - Remove and Install....1444
Mounting Isolator - Remove and Install....1447
Air Regulator - Remove and Install - Air Starting....1449
Air Starting Motor - Remove and Install....1453
Exhaust Manifold Shield - Remove and Install....1455
Exhaust Manifold - Remove and Install....1483
Aftercooler - Remove and Install....1486
Air Inlet Shutoff - Remove and Install....1492
Turbocharger Cartridge - Remove....1494
Turbocharger Cartridge - Install....1497
Turbocharger - Remove and Install....1500
Turbocharger - Disassemble....1507
Turbocharger - Assemble....1532
Engine Oil Filler and Oil Level Gauge - Remove and Install....1554
Crankcase Explosion Relief Valve - Remove and Install....1558
Water Pump - Remove and Install....1559
Water Pump - Disassemble....1561
Water Pump - Assemble....1566
Auxiliary Water Pump - Remove and Install....1571
Auxiliary Water Pump - Disassemble....1574
Auxiliary Water Pump - Assemble....1579
Fuel Filter Housings - Remove and Install....1584
Fuel Filter Housings - Disassemble....1588
Fuel Filter Housings - Assemble....1591
Fuel Priming Pump - Remove and Install....1594
Fuel Priming Pump - Disassemble....1596
Fuel Priming Pump - Assemble....1599
Fuel Transfer Pump - Remove and Install....1603
Fuel Transfer Pump - Disassemble....1605
Fuel Transfer Pump - Assemble....1612
Fuel Pressure Control Valve - Remove and Install....1620
Prelubrication Oil Pump - Remove and Install....1622
Prelubrication Oil Pump - Disassemble....1627
Prelubrication Oil Pump - Assemble....1630
Engine Oil Pump - Remove and Install....1633
Engine Oil Pump - Disassemble....1636
Engine Oil Pump - Assemble....1639
Engine Oil Coolers - Remove and Install....1643
Engine Oil Coolers - Disassemble....1646
Engine Oil Coolers - Assemble....1651
Engine Oil Filter Elements - Remove and Install....1656
Engine Oil Filter Housings - Remove and Install....1660
Engine Oil Filter Housings - Disassemble....1663
Engine Oil Filter Housings - Assemble....1670
Centrifugal Oil Filter - Remove and Install....1677
Centrifugal Oil Filter - Disassemble....1679
Centrifugal Oil Filter - Assemble....1682
Engine Oil Pan - Remove and Install....1685
Engine Oil Pan - Disassemble....1690
Engine Oil Pan - Assemble....1694
Oil Temperature Regulators - Remove and Install....1699
Priority Valve - Remove and Install....1702
Priority Valve - Disassemble....1705
Priority Valve - Assemble....1707
Vibration Damper - Remove and Install....1709
Flywheel and Ring Gear - Remove and Install....1715
Crankshaft Front Seal - Remove and Install....1719
Crankshaft Rear Seal - Remove and Install....1722
Crankshaft Front Gear - Remove and Install....1725
Crankshaft Rear Gear - Remove and Install....1728
Camshaft Drive Gear - Remove....1730
Camshaft Drive Gear - Install....1732
Idler Gears (Rear) - Remove....1736
Idler Gears (Rear) - Install....1739
Idler Gears (Front) - Remove....1742
Idler Gears (Front) - Install....1745
Housing (Front) - Remove and Install....1750
Housing (Rear) - Remove and Install....1756
Manual Barring Group - Remove and Install....1759
Valve Cover Base - Remove and Install....1761
Rocker Shaft and Push Rod - Remove and Install....1763
Rocker Arm - Disassemble....1767
Rocker Arm - Assemble....1769
Valve Lifter - Remove and Install....1774
Valve Lifter - Disassemble....1776
Valve Lifter - Assemble....1779
Fuel Injector - Remove and Install....1782
Cylinder Head - Remove....1787
Cylinder Head - Disassemble....1792
Cylinder Head - Assemble....1801
Cylinder Head - Install....1812
Piston Cooling Jets - Remove and Install....1817
Piston and Connecting Rods - Remove - Hydraulic Tensioned Rod Bolts....1820
Piston and Connecting Rods - Remove....1828
Piston and Connecting Rods - Install - Hydraulic Tensioned Rod Bolts....1835
Piston and Connecting Rods - Install....1846
Cylinder Liner - Remove....1855
Cylinder Liner - Install....1858
Camshaft - Remove....1861
Camshaft - Install....1867
Camshaft Bearings - Remove and Install....1877
Crankshaft Main Bearings - Remove....1880
Crankshaft Main Bearings - Install....1888
Crankshaft - Remove....1895
Crankshaft - Install....1900
UENR7143 - Schematic (Marine Power Display with Alarm and Protection Module with Auto-Maskin Electrical System)....1907
Features....1907
Cover Page....1908
Schematic....1910
Machine Views....0
Inside Panel....1911
Outside Panel....1912
UENR7144 - Schematic (Marine Power Display with Alarm and Protection Module with Speed Control Electrical System)....1913
Features....1913
Cover Page....1915
Schematic....1916
Machine Views....0
Inside Panel....1917
Outside Panel....1918
UENR7145 - Schematic (Marine Power Display with Alarm and Protection Module Electrical System)....1919
Features....1919
Cover Page....1921
Schematic....1922
Machine Views....0
Inside Panel....1923
Outside Panel....1924
UENR8335 - Schematic (Def Transfer Pump Electrical System)....1925
Caterpillar C280 Marine and Petroleum Engines Repair Service Manual
