Caterpillar C175-16 and C175-20 Engine Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar C175-16 and C175-20 Engines, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
C175-16 and C175-20 Engines for Caterpillar Built Machines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
UENR1791 - Schematic (C175-16 Locomotive Engine Electrical System)
KENR6887 - Systems Operation (3516C and C175-16 Engines Selective Catalytic Reduction).pdf
M0098535 - Schematic (C175-16 IMO II Electrical System - (Preliminary)).pdf
KENR6887 - Testing and Adjusting (3516C and C175-16 Engines Selective Catalytic Reduction).pdf
UENR5492 - Schematic (C175-20 Locomotive Engine Electrical System).pdf
UENR1791 - Schematic (C175-16 Locomotive Engine Electrical System).pdf
UENR3961 - Schematic (High Voltage - Generator Off Package with EMCP 4.3 Controller Electrical System).pdf
UENR3943 - Schematic (High Voltage - Generator Off Package with EMCP4.2 Controller Electrical System).pdf
UENR7835 - Schematic (C175-20 Locomotive Engine Aftertreatment Electrical System).pdf
M0095518 - Schematic (C175-16 Oil and Gas Engine Electrical System).pdf
UENR3675 - Schematic (C175-20 Generator Set Engine Electrical System).pdf
KENR6665 - C175 Generator (3000 Frame Version with EMCP 4.2 Electrical System).pdf
KENR6665 - Schematic (C175 Generator 3000 Frame Version with EMCP 4.2 Electrical System).pdf
M0099187 - Schematic (C175-16 Uprate Engine Electrical System).pdf
UENR2504 - Schematic (Clean Emissions Module Electrical System).pdf
M0117826 - Schematic (C175-20 Engine Electrical System (Function Isolation); (BXR2123-UP TZ8101-UP).pdf
M0117824 - Schematic (C175-20 Engine Electrical System (Function Isolation).pdf
UENR2653 - Schematic (C175-16 Petroleum_Marine Engine Electrical System).pdf
UENR5230 - Schematic (3500 and C175 Global Design Packages with Optional EMCP 4.2 Control Panel Electrical System).pdf
KENR6863 - Systems Operation (C175-16 Locomotive Engine).pdf
KENR5453 - Systems Operation (C175-16 Petroleum Engines).pdf
M0100399 - Testing and Adjusting (C175 Petroleum Engine).pdf
RENR9338 - Systems Operation (C175 Generator Set Engines).pdf
UENR2993 - Systems Operation (C175-20 Locomotive Engine).pdf
M0100399 - Systems Operation (C175 Petroleum Engine).pdf
KENR5397 - Systems Operation (C175-16 and C175-20 Engines for Off-Highway Trucks).pdf
UENR2993 - Testing and Adjusting (C175-20 Locomotive Engine).pdf
UENR2504 - Schematic (3500 and C175 Global Design Package with Optional EMCP 4.3 and EMCP 4.4 Control Panel Electrical System; (Optional components and Engine Interface Harnesses).pdf
UENR4749 - Schematic (3500 & C175 Global Design Package with Optional EMCP 4.3 and EMCP 4.4 Control Panel Electrical System (Optional components and Engine Interface Harnesses).pdf
KENR5453 - Testing and Adjusting (C175-16 Petroleum Engines).pdf
RENR9338 - Testing and Adjusting (C175 Generator Set Engines).pdf
KENR5397 - Testing and Adjusting (C175-16 and C175-20 Engines for Off-Highway Trucks).pdf
KENR6887 - Troubleshooting (3516C and C175-16 Engines Selective Catalytic Reduction).pdf
RENR9337 - Specifications (C175-16 and C175-20 Generator Set Engines).pdf
M0069134 - Specifications (C175-20 Tier 4 Final Locomotive Engines).pdf
KENR6897 - Specifications (C175-16 Generator Set Engine).pdf
KENR6862 - Specifications (C175-16 Marine Engine).pdf
KENR6863 - Testing & Adjusting (C175-16 Locomotive Engine).pdf
M0099649 - Specifications (C175-16 Petroleum Engines).pdf
KENR5452 - Specifications (C175-16 Petroleum Engines).pdf
KENR5396 - Specifications (C175-16 and C175-20 Engines for Off-Highway Trucks).pdf
KENR6864 - Troubleshooting (C175-16 Locomotive Engine).pdf
UENR2994 - Troubleshooting (C175-20 Locomotive Engine).pdf
KENR8168 - Disassembly and Assembly (C175-16 Generator Set Engine).pdf
M0099469 - Troubleshooting (C175 Petroleum Engine).pdf
KENR5398 - Troubleshooting (C175-16 and C175-20 Engines for Off-Highway Truck_Tractors).pdf
UENR5600 - Disassembly and Assembly (C175-16 PETROLEUM ENGINES).pdf
SEBP4467 - Parts Manual (Preliminary Information) (C175-16 Generator Set) (G2E1-Up, G2F1-Up, G2G1-Up, WYB1-Up).pdf
KENR5454 - Troubleshooting (C175-16 Petroleum Engine).pdf
M0100237 - Disassembly and Assembly (C175-16 Petroleum Engines).pdf
M0067480 - Disassembly and Assembly (C175-16 and C175-20 Locomotive Engines).pdf
RENR7466 - Disassembly and Assembly (C175 Generator Set Engines).pdf
KENR6052 - Disassembly and Assembly (C175-16 and C175-20 Engines for Caterpillar Built Machines).pdf
RENR9339 - Troubleshooting (C175 Generator Set Engines).pdf
PRODUCT DETAILS:
Total Pages: 6,802 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR5396 - Specifications (C175-16 and C175-20 Engines for Off-Highway Trucks)....1
Engine Design....4
Fuel Injection Pump....6
Fuel Control Manifold....15
Fuel Filter (Secondary)....17
Fuel Filter....19
Fuel Transfer Pump....20
Fuel Priming Pump - Electric....24
Fuel Injector....26
Fuel Lines - High Pressure Common Rails....29
Fuel Lines....31
Camshaft....35
Lifter Group....41
Valve Mechanism....47
Cylinder Head....49
Cylinder Head Valves....56
Turbocharger....64
Turbocharger Support....74
Exhaust Manifold....79
Exhaust Fitting....88
Exhaust Lines....91
Engine Oil Pump....94
Engine Oil Scavenge Pump....100
Engine Oil Filter....103
Engine Oil Lines....109
Fumes Disposal Group....115
Crankcase Breather....117
Engine Oil Pan....118
Water Lines....120
Water Connection Group....122
Water Pump....124
Auxiliary Water Pump....127
Refrigerant Compressor....129
Cylinder Block - Type 1....131
Cylinder Block - Type 2....143
Cylinder Liner....149
Piston and Rings....151
Connecting Rod - Type 2....154
Connecting Rod - Type 1....158
Connecting Rod and Main Bearing Journals - Type 2....162
Crankshaft - Type 2....163
Crankshaft Wear Sleeves and Seals....165
Cover Group (Front Housing)....167
Housing (Front)....168
Gear Group (Front)....172
Gear Group (Rear)....174
Accessory Drive - Air and refrigerant compressor....176
Accessory Drive....178
Flywheel....182
Flywheel Housing....184
Flywheel Housing Adapter....186
Flywheel Housing Cover....188
Engine Trunnion....190
Vibration Damper....192
Vibration Damper Guard....194
Fastener Group (Vibration Damper)....195
Engine Support....197
Belt Tensioner....198
Belt Tensioner - Alternator and Compressor....202
Alternator and Regulator....206
Alternator Mounting....212
Electric Starting Motor....216
Engine Oil Level Sensor....220
Inlet Manifold Temperature Sensor....222
Fuel Pressure Sensor....223
Fuel Temperature Sensor....225
Engine Oil Pressure Sensor....226
Engine Coolant Pressure Sensor....229
Engine Coolant Temperature Sensor....230
Crankcase Pressure Sensor....231
Atmospheric Pressure Sensor....232
Temperature Sensor - Engine Coolant....234
Temperature Sensor - Exhaust Temperature....236
Engine Speed Sensor....240
Oil Pressure Regulator....244
Thermocouple....247
KENR5397 - Systems Operation (C175-16 and C175-20 Engines for Off-Highway Trucks)....249
Ether Control System....250
Electronic Control Module (ECM)....251
Engine Monitoring System....254
Histogramming....255
Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel....256
ECM Total Fuel Consumption Adjustment - Diesel Fuel....257
ECM Hour Increment Adjustment....258
Fuel System Operation....259
Fuel Injector....264
Air Inlet and Exhaust System Operation....266
Air Inlet and Exhaust System Operation - High Altitude Arrangement (HAA)....268
Valve Mechanism....272
Turbocharger....274
Turbocharger - High Altitude Arrangement....277
Lubrication System Operation....280
Lubrication System Operation - High Altitude Arrangement....284
Cooling System Operation - High Altitude Arrangement....289
Cooling System Operation....291
Cylinder Block; Liners and Heads....293
Pistons; Rings and Connecting Rods....298
Crankshaft....301
Camshaft....303
Air Starting System....304
Electrical System Operation....306
Grounding Practices....307
Charging System....308
Starting System....310
Circuit Breaker....313
KENR5397 - Testing and Adjusting (C175-16 and C175-20 Engines for Off-Highway Trucks)....314
Fuel System Inspection....316
Fuel Rail Pressure - Release....319
Fuel Rail Leakage - Check....323
Injector Bypass Fuel Flow - Test....334
Checking Engine Cylinders....342
Checking Engine Cylinders with an Electronic Service Tool....343
Engine Rotation....344
Finding the Top Center Position for the No. 1 Piston....345
Camshaft Timing....348
Crankshaft Position for Valve Lash Setting....354
Restriction of Air Inlet and Exhaust....355
Measuring Inlet Manifold Pressure....356
Measuring Exhaust Temperature....357
Crankcase Pressure....358
Valve Lash - Adjust....359
Exhaust Bypass Valve - Adjust - High Altitude Arrangement....364
Aftercooler - Test....366
General Information (Lubrication System)....384
Engine Oil Pressure - Test....385
General Information (Cooling System)....396
Visual Inspection....398
Test Tools for the Cooling System....400
Radiator and Cooling System - Test....404
Coolant Temperature Sensor - Test....408
Connecting Rod Bearings....412
Cylinder Block....413
Cylinder Head....414
Flywheel - Inspect....416
Flywheel Housing - Inspect....420
Vibration Damper....425
General Information (Air_Electric Starting System)....426
Test Tools for the Electrical System....427
Battery....432
Charging System....433
Alternator Regulator....434
Electric Starting System....436
Pinion Clearance Adjustment....438
KENR5398 - Troubleshooting (C175-16 and C175-20 Engines for Off-Highway Truck_Tractors)....440
General Information....443
Welding Precaution....444
Electronic Service Tools....446
System Overview....456
Component Location....471
Engine Monitoring System....479
Diagnostic Capabilities....481
Electrical Connectors....483
Wiring Information....484
Configuration Parameters....485
Diagnostic Trouble Codes....488
Symptom Troubleshooting....515
Alternator Problem - Charging Problem and_or Noisy Operation....517
Coolant Contains Fuel....520
Coolant Contains Oil....522
Coolant Pressure Is Low....526
Coolant Temperature Is High....530
Coolant Temperature Is Low....538
Crankcase Pressure Is High....543
ECM Does Not Communicate with Other Modules....546
Engine Cranks but Does Not Start....548
Engine Does Not Crank....555
Engine Has Mechanical Noise (Knock)....559
Engine Misfires; Runs Rough or Is Unstable....563
Engine Overspeeds....567
Engine Top Speed Is Not Obtained....569
Engine Vibration Is Excessive....571
Exhaust Differential Temperature Is High....573
Exhaust Has Excessive Black Smoke....577
Exhaust Has Excessive White Smoke....581
Fuel Filter Is Restricted....585
Fuel Flow Is High....587
Fuel Pressure Is High....595
Fuel Pressure Is Low - Fuel Transfer System....598
Fuel Rail Pressure Is Low....603
Fuel Rail Pressure Problem....607
Fuel Temperature Is High....611
Fuel Transfer Pump Inlet Pressure Is Low....615
Idle Speed Is High....618
Inlet Air Is Restricted....620
Intake Manifold Air Pressure Is High....622
Intake Manifold Air Temperature Is High....626
Oil Consumption Is Excessive....631
Oil Contains Coolant....634
Oil Contains Fuel....638
Oil Filter Differential Pressure Problem - If Equipped with the Self-Cleaning Oil Filter....642
Oil Filter Differential Pressure Problem....646
Oil Pressure Is Low....649
Oil Temperature Is High....654
Power Is Intermittently Low or Power Cutout Is Intermittent....657
Prelubrication Pump Problem....662
Turbocharger Turbine Temperature Is High....665
Valve Lash Is Excessive....670
Valve Rotator or Spring Lock Is Free....672
Clean Fuel Module - Test....673
Coolant Level - Test....679
Coolant Temperature Control Module - Test....693
Data Link - Test....699
Electrical Power Supply - Test....706
Ether Starting Aid - Test....721
Fuel Control - Test....726
Fuel Priming Pump - Test....731
Fuel System Verification - Test....737
Injector Solenoid - Test....742
Oil Renewal - Test....755
Prelubrication - Test....768
Sensor Signal (Analog; Active) - Test....788
Sensor Signal (Analog; Passive) - Test....795
Sensor Signal (PWM) - Test....810
Sensor Supply - Test....815
Shutdown - Test....819
Speed Control - Test....828
Speed_Timing - Test....833
Water in Fuel - Test....838
Factory Passwords....851
ECM Will Not Accept Factory Passwords....853
Electronic Service Tool Does Not Communicate....855
Test ECM Mode....863
Injector Trim File - Install....865
ECM Software - Install....867
ECM - Configure....870
ECM - Replace....871
Electrical Connectors - Inspect....874
Fuel Pump (High Pressure) - Replace....883
KENR5452 - Specifications (C175-16 Petroleum Engines)....885
Engine Design....888
Fuel Injection Pump....890
Fuel Filter (Primary)....894
Fuel Transfer Pump....896
Fuel Priming Pump....898
Fuel Injector....900
Fuel Lines - Fuel Lines for the High Pressure Fuel Pump....902
Fuel Lines....905
Fuel Lines - High Pressure Common Rails....911
Camshaft....913
Lifter Group....916
Valve Mechanism....920
Cylinder Head....922
Cylinder Head Valves....925
Turbocharger Oil Lines....928
Turbocharger....931
Exhaust Manifold....935
Exhaust Flange....945
Air Cleaner....947
Air Lines....950
Air Shutoff....956
Engine Oil Pump....960
Engine Oil Lines....963
Crankcase Breather....967
Engine Oil Pan....969
Thermostatic Valve....973
Water Pump....977
Auxiliary Water Pump....982
Cylinder Block - Type 1....984
Cylinder Block - Type 2....990
Cylinder Liner....996
Piston and Rings....998
Connecting Rod - Type 2....1001
Connecting Rod - Type 1....1005
Connecting Rod and Main Bearing Journals - Type 1....1009
Connecting Rod and Main Bearing Journals - Type 2....1010
Crankshaft - Type 2....1011
Crankshaft - Type 1....1013
Crankshaft Wear Sleeves and Seals....1016
Housing (Front)....1018
Gear Group (Front)....1022
Gear Group (Rear)....1028
Flywheel....1030
Flywheel Housing....1035
Flywheel Housing Cover....1038
Coupling Fastener....1040
Flexible Coupling....1041
Vibration Damper....1048
Vibration Damper Guard....1053
Stub Shaft (Front)....1058
Alternator and Regulator....1060
Electric Starting Motor....1062
Jacket Water Heater....1064
Engine Harness....1067
Temperature Sensor (Air Inlet)....1069
Inlet Manifold Temperature Sensor....1070
Inlet Manifold Air Pressure Sensor....1071
Fuel Pressure Sensor....1072
Fuel Temperature Sensor....1074
Engine Oil Pressure Sensor....1075
Engine Oil Temperature Sensor....1076
Engine Coolant Pressure Sensor....1077
Engine Coolant Temperature Sensor....1078
Turbocharger Speed Sensor....1079
Crankcase Pressure Sensor....1080
Atmospheric Pressure Sensor....1081
Pressure Sensor....1082
Temperature Sensor....1085
Temperature Sensor - Engine Coolant....1086
Temperature Sensor - Exhaust Temperature....1087
Engine Speed Sensor....1089
Oil Mist Detector....1093
Thermocouple....1095
Control Panel (Engine) - Circuit Breaker....1096
KENR5453 - Systems Operation (C175-16 Petroleum Engines)....1099
Electronic Control Module (ECM)....1100
Engine Monitoring System....1104
Histogramming....1105
ECM Total Fuel Consumption Adjustment - Diesel Fuel....1106
ECM Hour Increment Adjustment....1107
Fuel System Operation....1108
Fuel Injector....1114
Air Inlet and Exhaust System Operation....1116
Aftercooler....1118
Air Shutoff....1119
Valve Mechanism....1121
Turbocharger....1123
Lubrication System Operation....1126
Centrifugal Oil Filters....1131
Cooling System Operation....1133
Cylinder Block; Liners and Heads....1140
Pistons; Rings and Connecting Rods....1145
Crankshaft....1148
Camshaft....1150
Air Starting System....1151
Electrical System Operation....1153
Grounding Practices....1154
Starting System....1155
Circuit Breaker....1158
KENR5453 - Testing and Adjusting (C175-16 Petroleum Engines)....1159
Fuel System Inspection....1161
Fuel Rail Pressure - Release....1164
Fuel Rail Leakage - Check....1168
Injector Bypass Fuel Flow - Test....1179
Checking Engine Cylinders....1187
Checking Engine Cylinders with an Electronic Service Tool....1188
Engine Rotation....1189
Finding the Top Center Position for the No. 1 Piston....1190
Camshaft Timing....1194
Crankshaft Position for Valve Lash Setting....1200
Restriction of Air Inlet and Exhaust....1201
Measuring Inlet Manifold Pressure....1202
Measuring Exhaust Temperature....1203
Crankcase Pressure....1204
Valve Lash - Adjust....1205
General Information (Lubrication System)....1210
Engine Oil Pressure - Test....1211
Excessive Engine Oil Consumption - Inspect....1216
Increased Engine Oil Temperature - Inspect....1217
General Information (Cooling System)....1218
Visual Inspection....1220
Test Tools for the Cooling System....1222
Coolant Temperature Sensor - Test....1226
Cylinder Block....1229
Cylinder Head....1230
Flywheel - Inspect....1232
Flywheel Housing - Inspect....1236
Vibration Damper....1241
General Information (Air_Electric Starting System)....1242
Test Tools for the Electrical System....1243
Battery....1248
Electric Starting System....1249
Pinion Clearance Adjustment....1251
KENR5454 - Troubleshooting (C175-16 Petroleum Engine)....1253
General Information....1256
Welding Precaution....1257
Electronic Service Tools....1259
System Overview....1269
Component Location....1299
Engine Monitoring System....1307
Diagnostic Capabilities....1309
Programmable Parameters....1311
Electrical Connectors....1312
Wiring Information....1318
Configuration Parameters....1319
Diagnostic Trouble Codes....1336
Event Codes....1374
Symptom Troubleshooting....1413
Aftercooler Coolant Pressure Is Low....1415
Coolant Contains Fuel....1417
Coolant Contains Oil....1419
Coolant Pressure Is Low....1423
Coolant Temperature Is High....1428
Coolant Temperature Is Low....1432
ECM Does Not Communicate with Other Modules....1437
Engine Cranks but Does Not Start....1439
Engine Does Not Crank....1445
Engine Has Mechanical Noise (Knock)....1450
Engine Misfires; Runs Rough or Is Unstable....1453
Engine Overspeeds....1457
Engine Shutdown Occurrence....1459
Engine Shutdown Override Occurrence....1462
Engine Top Speed Is Not Obtained....1464
Engine Vibration Is Excessive....1466
Exhaust Has Excessive Black Smoke....1468
Exhaust Has Excessive White Smoke....1473
Exhaust Temperature Is High....1476
Exhaust Temperature Is Low....1487
Fuel Filter Is Restricted....1496
Fuel Flow Is High....1499
Fuel Pressure Is High - Fuel Supply System....1507
Fuel Pressure Is High - Fuel Transfer System....1510
Fuel Pressure Is Low - Fuel Transfer System....1512
Fuel Pressure Is Low - Fuel Supply System....1517
Fuel Rail Pressure Is Low....1521
Fuel Rail Pressure Leakage Is High....1529
Fuel Temperature Is High....1533
Inlet Air Is Restricted....1537
Inlet Air Temperature Is High....1541
Intake Manifold Air Pressure Is High....1544
Intake Manifold Air Pressure Is Low....1548
Intake Manifold Air Temperature Is High....1551
Oil Consumption Is Excessive....1555
Oil Contains Coolant....1558
Oil Contains Fuel....1562
Oil Filter Differential Pressure Problem....1566
Oil Pressure Is Low....1569
Oil Temperature Is High....1574
Power Is Intermittently Low or Power Cutout Is Intermittent....1577
Prelubrication Pump Problem....1582
Secondary ECM Assumes Control....1585
Turbocharger Turbine Temperature Is High....1589
Valve Lash Is Excessive....1592
Valve Rotator or Spring Lock Is Free....1594
Coolant Temperature Control Module - Test....1595
Data Link - Test....1604
Direct Fuel Control Mode - Test....1614
Electrical Power Supply - Test....1619
Fuel Control - Test....1632
Fuel Priming Pump - Test....1643
Fuel System Verification - Test....1654
Indicator Lamp - Test....1660
Injector Solenoid - Test....1664
Prelubrication - Test....1681
Sensor Signal (Analog; Active) - Test....1692
Sensor Signal (Analog; Passive) - Test....1711
Sensor Signal (PWM) - Test....1726
Sensor Supply - Test....1734
Shutdown - Test....1755
Speed Control - Test....1766
Speed_Timing - Test....1773
Switch Circuits - Test....1793
Factory Passwords....1799
ECM Will Not Accept Factory Passwords....1801
Electronic Service Tool Does Not Communicate....1803
Test ECM Mode....1811
Engine Overspeed Verification Test....1813
Injector Trim File - Install....1816
ECM Software - Install....1818
ECM - Configure....1820
ECM - Replace....1821
Electrical Connectors - Inspect....1824
KENR6052 - Disassembly and Assembly (C175-16 and C175-20 Engines for Caterpillar Built Machines)....1842
Air Starting Motor - Remove....1846
Air Starting Motor - Install....1848
Electric Starting Motor - Remove and Install....1850
Alternator - Remove and Install....1852
Electronic Control Module (Engine) - Remove and Install....1858
Fuel Filter Housing - Remove - Secondary....1860
Fuel Filter Housing - Remove....1863
Fuel Filter Housing - Install....1865
Fuel Priming Pump - Remove and Install....1869
Fuel Transfer Pump - Remove....1871
Fuel Transfer Pump - Install....1873
High Pressure Fuel Rails - Remove and Install....1875
Flow Limiter - Remove and Install....1888
Fuel Control Valve - Remove and Install - Primary....1895
Fuel Pump (High Pressure) - Remove and Install....1899
Turbocharger - Remove....1904
Turbocharger - Remove - High Altitude....1908
Turbocharger - Install....1912
Turbocharger - Install - High Altitude....1917
Air Inlet Manifold - Remove and Install....1921
Exhaust Elbow - Remove and Install....1923
Exhaust Manifold - Remove and Install....1928
Water Pump - Remove....1936
Water Pump - Disassemble....1938
Water Pump - Assemble....1945
Water Pump - Install....1954
Fuel and Auxiliary Water Pump Drive - Remove and Install - C175–20....1956
Fuel and Auxiliary Water Pump Drive - Remove and Install....1961
Auxiliary Water Pump - Remove....1965
Auxiliary Water Pump - Disassemble....1967
Auxiliary Water Pump - Assemble....1974
Auxiliary Water Pump - Install....1983
Engine Oil Cooler - Remove....1986
Engine Oil Cooler - Disassemble....1990
Engine Oil Cooler - Assemble....1992
Engine Oil Cooler - Install....1994
Engine Oil Pump - Remove....1998
Engine Oil Pump - Disassemble....2004
Engine Oil Pump - Assemble....2007
Engine Oil Pump - Install....2010
Engine Oil Filter Housing - Remove and Install....2016
Engine Oil Filter Housing - Remove....2019
Engine Oil Filter Housing - Install....2021
Engine Oil and Water Pump Drive - Remove....2023
Engine Oil and Water Pump Drive - Disassemble....2025
Engine Oil and Water Pump Drive - Assemble....2027
Engine Oil and Water Pump Drive - Install....2029
Engine Oil Screen - Remove and Install....2032
Engine Oil Pan - Remove - C175-16....2038
Engine Oil Pan - Disassemble - C175-16....2043
Engine Oil Pan - Assemble - C175-16....2046
Engine Oil Pan - Install - C175-16....2051
Engine Oil Scavenge Pump - Remove....2057
Engine Oil Scavenge Pump - Disassemble....2062
Engine Oil Scavenge Pump - Assemble....2065
Engine Oil Scavenge Pump - Install....2070
Crankcase Breather - Remove and Install....2076
Valve Cover - Remove and Install....2078
Rocker Shaft and Push Rods - Remove....2083
Rocker Shaft - Disassemble....2085
Rocker Shaft - Assemble....2087
Rocker Shaft and Push Rods - Install....2089
Valve Lifter - Remove....2092
Valve Lifter - Disassemble....2097
Valve Lifter - Assemble....2099
Valve Lifter - Install....2101
Electronic Unit Injector - Remove....2106
Electronic Unit Injector - Install....2110
Electronic Unit Injector Sleeve - Remove....2116
Electronic Unit Injector Sleeve - Install....2118
Cylinder Head - Remove....2120
Cylinder Head - Install....2123
Inlet and Exhaust Valve Springs - Remove and Install....2131
Inlet and Exhaust Valves - Remove and Install....2137
Inlet and Exhaust Valve Guides - Remove and Install....2142
Inlet and Exhaust Valve Seat Inserts - Remove and Install....2144
Inlet Valve Seals - Remove and Install....2146
Front Drive Housing - Remove and Install....2151
Vibration Damper - Remove and Install - Fastener Group 1....2158
Crankshaft Front Seal - Remove....2161
Crankshaft Front Seal - Install....2163
Flywheel - Remove and Install....2165
Crankshaft Rear Seal - Remove....2169
Crankshaft Rear Seal - Install....2171
Flywheel Housing - Remove....2173
Flywheel Housing - Install....2177
Idler Gears (Front) - Remove and Install....2181
Gear Group (Rear) - Remove....2187
Gear Group (Rear) - Install....2189
Cup Plug - Remove and Install....2192
Piston Cooling Jets - Remove and Install....2195
Bearing Clearance - Check....2199
Connecting Rod Bearings - Remove and Install....2202
Crankshaft Main Bearings - Remove....2215
Crankshaft Main Bearings - Install....2219
Pistons; Liners; and Connecting Rods - Remove....2224
Pistons and Connecting Rods - Disassemble....2229
Pistons and Connecting Rods - Assemble....2232
Pistons; Liners; and Connecting Rods - Install....2237
Camshaft - Remove....2246
Camshaft Bearings - Remove....2251
Camshaft Bearings - Install....2254
Camshaft - Install....2258
Crankshaft - Remove....2263
Crankshaft - Install....2269
Air Compressor - Remove and Install....2276
Engine Trunnion - Remove and Install....2280
Accessory Drive (Rear) - Remove....2284
Accessory Drive (Rear) - Install....2288
KENR6862 - Specifications (C175-16 Marine Engine)....2294
Engine Design....2296
Fuel Injection Pump....2298
Fuel Filter (Secondary)....2302
Fuel Filter Base 1....2303
Fuel Filter Base 2....2304
Fuel Transfer Pump....2305
Fuel Priming Pump - Electric....2306
Fuel Injector....2307
Fuel Lines....2309
Fuel Lines - Fuel Lines for the High Pressure Fuel Pump....2310
Fuel Lines - High Pressure Common Rails....2313
Aftercooler....2319
Camshaft....2321
Lifter Group....2324
Valve Mechanism....2328
Cylinder Head....2330
Cylinder Head Valves....2333
Turbocharger....2336
Turbocharger Mounting....2338
Exhaust Manifold....2340
Air Lines....2344
Air Lines - Aftercooler....2345
Inlet Manifold....2349
Pressure Control Valve - Oil Regulator Valve and Oil Bypass Valve....2350
Oil Pump....2354
Engine Oil Lines....2357
Crankcase Breather....2359
Engine Oil Pan....2360
Water Lines....2362
Thermostatic Valve....2369
Water Pump....2370
Auxiliary Water Pump....2375
Cylinder Block - Type 2....2377
Cylinder Liner....2383
Piston and Rings....2385
Connecting Rod - Type 1....2388
Connecting Rod - Type 2....2392
Connecting Rod and Main Bearing Journals - Type 2....2396
Crankshaft - Type 2....2397
Crankshaft Wear Sleeves and Seals....2399
Housing (Front)....2401
Gear Group (Front)....2403
Gear Group (Rear)....2405
Flywheel....2407
Flywheel Housing....2409
Flywheel Housing Cover....2411
Generator Coupling....2413
Vibration Damper....2415
Vibration Damper Guard....2417
Fastener Group (Vibration Damper)....2418
Electric Starting Motor....2420
Air Starting Motor....2422
Engine Harness....2424
Pressure Sensor....2428
Temperature Sensor - Exhaust Temperature....2432
Temperature Sensor - Engine Coolant....2433
Engine Speed Sensor....2434
Oil Pressure Regulator....2437
Junction Box....2439
Thermocouple....2441
KENR6863 - Systems Operation (C175-16 Locomotive Engine)....2443
Cold Mode Operation....2444
Electronic Control Module (ECM)....2445
100 Hour Free Configuration on Engine Start-up....2448
Engine Monitoring System....2449
Histogramming....2450
ECM Total Fuel Consumption Adjustment - Diesel Fuel....2451
ECM Hour Increment Adjustment....2452
Fuel System Operation....2453
Fuel Injector....2459
Air Inlet and Exhaust System Operation....2461
Aftercooler....2463
Valve Mechanism....2464
Turbocharger....2466
Lubrication System Operation....2468
Cooling System Operation....2473
Cylinder Block; Liners and Heads....2477
Pistons; Rings and Connecting Rods....2482
Crankshaft....2485
Camshaft....2487
Air Starting System....2488
Grounding Practices....2490
Starting System....2491
KENR6863 - Testing & Adjusting (C175-16 Locomotive Engine)....2494
Engine Governing - Adjust....2496
Fuel System Inspection....2499
Fuel Rail Pressure - Release....2502
Fuel Rail Leakage - Check....2506
Injector Bypass Fuel Flow - Test....2517
Checking Engine Cylinders....2525
Checking Engine Cylinders with an Electronic Service Tool....2526
Engine Rotation....2527
Finding the Top Center Position for the No. 1 Piston....2528
Camshaft Timing....2533
Crankshaft Position for Valve Lash Setting....2539
Restriction of Air Inlet and Exhaust....2540
Measuring Inlet Manifold Pressure....2541
Measuring Exhaust Temperature....2542
Crankcase Pressure....2543
Valve Lash - Adjust....2544
General Information (Lubrication System)....2549
Engine Oil Pressure - Test....2550
General Information (Cooling System)....2555
Visual Inspection....2557
Test Tools for the Cooling System....2559
Radiator and Cooling System - Test....2562
Coolant Temperature Sensor - Test....2566
Cylinder Block....2568
Cylinder Head....2569
Flywheel - Inspect....2571
Flywheel Housing - Inspect....2574
Vibration Damper....2578
General Information (Air_Electric Starting System)....2579
Test Tools for the Electrical System....2580
Battery....2585
Electric Starting System....2586
Pinion Clearance Adjustment....2587
Sensor Supply - Test....2589
Speed Control - Test....2605
Speed_Timing - Test....2615
Starting - Test....2634
Factory Passwords....2649
ECM Will Not Accept Factory Passwords....2651
Electronic Service Tool Does Not Communicate....2653
Test ECM Mode....2661
Injector Trim File - Install....2663
ECM Software - Install....2665
ECM - Configure....2667
ECM - Replace....2668
Electrical Connectors - Inspect....2671
KENR6864 - Troubleshooting (C175-16 Locomotive Engine)....2680
General Information....2683
Welding Precaution....2684
Electronic Service Tools....2686
System Overview....2696
Component Location....2705
Engine Monitoring System....2711
Diagnostic Capabilities....2713
Programmable Parameters....2715
Electrical Connectors....2716
Wiring Information....2723
Configuration Parameters....2724
Diagnostic Trouble Codes....2738
Event Codes....2773
Symptom Troubleshooting....2798
Aftercooler Coolant Pressure Is Low....2800
Aftercooler Coolant Temperature Is High....2802
Coolant Contains Fuel....2807
Coolant Contains Oil....2809
Coolant Level Is Low....2813
Coolant Pressure Is Low....2815
Coolant Temperature Is High....2820
Coolant Temperature Is Low....2828
Crankcase Pressure Is High....2839
ECM Does Not Communicate with Other Modules....2842
Engine Cranks but Does Not Start....2844
Engine Does Not Crank....2851
Engine Has Mechanical Noise (Knock)....2856
Engine Misfires; Runs Rough or Is Unstable....2859
Engine Overspeeds....2863
Engine Stalls Immediately After Starting....2865
Engine Top Speed Is Not Obtained....2867
Engine Vibration Is Excessive....2869
Exhaust Has Excessive Black Smoke....2871
Exhaust Has Excessive White Smoke....2876
Exhaust Temperature Is High....2879
Exhaust Temperature Is Low....2882
Fuel Filter Is Restricted....2885
Fuel Flow Is High....2888
Fuel Pressure Is High - Fuel Supply System....2896
Fuel Pressure Is Low - Fuel Supply System....2898
Fuel Rail Pressure Is High....2900
Fuel Rail Temperature Is High....2905
Fuel Temperature Is High....2908
Inlet Air Is Restricted....2912
Inlet Air Temperature Is High....2916
Intake Manifold Air Pressure Is High....2919
Intake Manifold Air Pressure Is Low....2923
Intake Manifold Air Temperature Is High....2926
Oil Consumption Is Excessive....2930
Oil Contains Coolant....2933
Oil Contains Fuel....2937
Oil Filter Differential Pressure Problem....2941
Oil Pressure Is Low....2944
Oil Temperature Is High....2949
Power Is Intermittently Low or Power Cutout Is Intermittent....2952
Prelubrication Pump Problem....2957
Turbocharger Speed Change Occurrence....2960
Turbocharger Turbine Temperature Is High....2961
Valve Lash Is Excessive....2965
Valve Rotator or Spring Lock Is Free....2967
Coolant Temperature Control Module - Test....2968
Data Link - Test....2981
Electrical Power Supply - Test....2997
Fuel Control - Test....3005
Fuel Priming Pump - Test....3019
Fuel System Verification - Test....3035
Injector Solenoid - Test....3041
Prelubrication - Test....3060
Sensor Signal (Analog; Active) - Test....3070
Sensor Signal (Analog; Passive) - Test....3088
Sensor Signal (PWM) - Test....3103
M0067480 - Disassembly and Assembly (C175-16 and C175-20 Locomotive Engines)....3114
Water Pump - Remove....3118
Fuel Lines - Install - High Pressure....3121
Electric Starting Motor - Remove and Install....3128
Electronic Control Module (Engine) - Remove and Install....3131
Fuel Filter Housing - Remove....3133
Fuel Filter Housing - Install....3136
Fuel Transfer Pump - Remove....3138
Fuel Transfer Pump - Install....3141
Fuel Control Valve - Remove and Install....3144
Fuel Pump (High Pressure) - Remove and Install....3149
DEF Injector and Mounting - Remove and Install....3153
Exhaust Shield - Remove and Install - Manifold Shield....3156
Turbocharger - Remove....3161
Turbocharger - Install....3170
Aftercooler - Remove and Install....3180
Air Inlet Manifold - Remove and Install....3187
Exhaust Manifold - Remove and Install....3191
Flexible Exhaust Pipe - Remove and Install....3203
Water Temperature Control Valve - Remove....3214
Water Temperature Control Valve - Disassemble....3216
Water Temperature Control Valve - Assemble....3220
Water Temperature Control Valve - Install....3226
Water Pump - Disassemble....3228
Water Pump - Assemble....3235
Water Pump - Install....3243
Fuel and Auxiliary Water Pump Drive - Remove and Install....3245
Auxiliary Water Pump - Remove....3251
Auxiliary Water Pump - Disassemble....3253
Auxiliary Water Pump - Assemble....3257
Auxiliary Water Pump - Install....3260
Engine Oil Cooler - Remove....3262
Engine Oil Cooler - Disassemble....3265
Engine Oil Cooler - Assemble....3267
Engine Oil Cooler - Install....3269
Engine Oil Pump - Remove....3272
Engine Oil Pump - Disassemble....3277
Engine Oil Pump - Assemble....3280
Engine Oil Pump - Install....3283
Engine Oil Filter Housing - Remove....3288
Engine Oil Filter Housing - Install....3291
Engine Oil and Water Pump Drive - Remove....3294
Engine Oil and Water Pump Drive - Disassemble....3296
Engine Oil and Water Pump Drive - Assemble....3298
Engine Oil and Water Pump Drive - Install....3300
Engine Oil Screen - Remove and Install....3302
Engine Oil Pan - Remove....3305
Engine Oil Pan - Disassemble....3308
Engine Oil Pan - Assemble....3310
Engine Oil Pan - Install....3312
Crankcase Breather - Remove and Install....3315
Valve Cover - Remove and Install....3320
Rocker Shaft and Push Rods - Remove....3322
Rocker Shaft - Disassemble....3324
Rocker Shaft - Assemble....3326
Rocker Shaft and Push Rods - Install....3328
Valve Lifter - Remove....3331
Valve Lifter - Disassemble....3334
Valve Lifter - Assemble....3336
Valve Lifter - Install....3338
Electronic Unit Injector - Remove....3341
Electronic Unit Injector - Install....3343
Electronic Unit Injector Sleeve - Remove....3346
Electronic Unit Injector Sleeve - Install....3348
Accumulator (Fuel Injection) - Remove and Install....3350
Cylinder Head - Remove....3357
Cylinder Head - Install....3360
Inlet and Exhaust Valve Springs - Remove and Install....3364
Inlet and Exhaust Valves - Remove and Install....3368
Inlet and Exhaust Valve Guides - Remove and Install....3373
Inlet and Exhaust Valve Seat Inserts - Remove and Install....3375
Inlet Valve Seals - Remove and Install....3377
Front Drive Housing - Remove and Install....3382
Vibration Damper - Remove and Install....3386
Crankshaft Front Seal - Remove....3395
Crankshaft Front Seal - Install....3397
Flywheel - Remove and Install....3399
Crankshaft Rear Seal - Remove....3403
Crankshaft Rear Seal - Install....3405
Flywheel Housing - Remove....3407
Flywheel Housing - Install....3412
Idler Gears (Front) - Remove and Install....3416
Gear Group (Rear) - Remove....3420
Gear Group (Rear) - Install....3422
Piston Cooling Jets - Remove and Install....3425
Bearing Clearance - Check....3428
Connecting Rod Bearings - Remove and Install....3431
Crankshaft Main Bearings - Remove....3441
Crankshaft Main Bearings - Install....3445
Pistons; Liners; and Connecting Rods - Remove....3450
Pistons and Connecting Rods - Disassemble....3454
Pistons and Connecting Rods - Assemble....3457
Pistons; Liners; and Connecting Rods - Install....3461
Camshaft - Remove....3467
Camshaft Bearings - Remove....3471
Camshaft Bearings - Install....3474
Camshaft - Install....3478
Crankshaft - Remove....3482
Crankshaft - Install....3488
Catalyst (SCR) - Remove and Install....3495
Nitrogen Oxide Sensor (Exhaust Outlet) - Remove and Install....3498
Nitrogen Oxide Sensor (Exhaust Inlet) - Remove and Install....3505
Control Cabinet - Disassemble....3507
Control Cabinet - Assemble....3519
Temperature Sensor (Exhaust Inlet) - Remove and Install....3531
Temperature Sensor (Exhaust Outlet) - Remove and Install....3533
Pressure Sensor (Exhaust Inlet) - Remove and Install....3535
M0069134 - Specifications (C175-20 Tier 4 Final Locomotive Engines)....3537
Engine Design....3540
Fuel Injection Lines....3542
Fuel Injection Pump....3543
Fuel Manifold (Rail)....3545
Fuel Filter Base....3546
Fuel Filter....3547
Fuel Transfer Pump....3548
Diesel Exhaust Fluid Tank....3549
Aftercooler....3551
Aftercooler Water Lines....3553
Camshaft....3554
Lifter Group....3560
Valve Mechanism....3562
Cylinder Head....3564
Cylinder Head Valves....3567
Turbocharger....3569
Exhaust Manifold....3571
Exhaust Lines....3573
Air Lines....3574
Pressure Control Valve - Oil Regulator Valve and Oil Bypass Valve....3575
Engine Oil Lines....3577
Fumes Disposal Group....3578
Water Temperature Regulator....3580
Water Lines....3581
Thermostatic Valve....3582
Water Connection Group....3583
Water Pump....3584
Cylinder Block....3586
Cylinder Liner....3592
Piston and Rings....3594
Connecting Rod - Type 002....3597
Connecting Rod and Main Bearing Journals - Type 002....3601
Crankshaft - Type 002....3602
Crankshaft Wear Sleeves and Seals....3604
Gear Group (Front)....3606
Gear Group (Rear)....3608
Flywheel....3610
Flywheel Housing....3612
Flywheel Housing Cover....3616
Vibration Damper....3617
Vibration Damper Guard....3618
Cover (Vibration Damper Guard)....3619
Fastener Group (Vibration Damper)....3620
Electric Starting Motor....3622
Electronic Control Module....3626
Inlet Manifold Temperature Sensor....3628
Inlet Manifold Air Pressure Sensor....3629
Fuel Pressure Sensor....3630
Fuel Temperature Sensor....3632
Engine Oil Pressure Sensor....3634
Engine Oil Temperature Sensor....3635
Turbocharger Inlet Pressure Sensor....3636
Engine Coolant Pressure Sensor....3637
Engine Coolant Temperature Sensor....3638
Turbocharger Exhaust Temperature Sensor....3639
Crankcase Pressure Sensor....3640
Atmospheric Pressure Sensor....3641
Pressure Sensor....3642
Temperature Sensor....3643
Engine Speed Sensor....3644
Pressure Sensor (DEF)....3647
Temperature Sensor (DEF Manifold)....3649
Temperature Sensor (DEF Cabinet Air)....3650
Nitrogen Oxide Sensor (Engine Exhaust Out)....3651
Nitrogen Oxide Sensor (Exhaust Pipe Out)....3652
Solenoid Valve (DEF Return)....3653
Solenoid Valve (DEF Tank Refill)....3654
Thermocouple....3655
M0095518 - Schematic (C175-16 Oil and Gas Engine Electrical System)....3657
Feature....3657
Cover Page....3658
Schematics....0
Volume 1 of 2 - Engine Wiring....3660
Volume 2 of 2 - Engine Wiring (Contd.)....3661
Machine Views....0
Volume 1 of 2 - Engine Wiring....0
Control Box....3662
Left Side View....3663
Power Distribution Box....3664
Right Side View....3665
Volume 2 of 2 - Engine Wiring (Contd.)....0
Alarm and Protection Wiring....3666
Water in Fuel Wiring....3667
M0098535 - Schematic (C175-16 IMO II Electrical System - (Preliminary))....3668
M0099187 - Schematic (C175-16 Uprate Engine Electrical System)....3670
Feature....3670
Cover Page....3671
Schematics....0
Volume 1 of 2 - Engine Wiring....3673
Volume 2 of 2 - Engine Wiring (Contd)....3674
Machine Views....0
Volume 1 of 2 - Engine Wiring....0
Engine Control Box....3675
Engine Left Side View....3676
Engine Right Side View....3677
Power Distribution Box....3678
Volume 2 of 2 - Engine Wiring (Contd)....0
Engine Interconnect Wiring....3679
M0099469 - Troubleshooting (C175 Petroleum Engine)....3680
General Information....3684
Welding Precaution....3685
Electronic Service Tools....3687
Component Location....3693
Engine Monitoring System....3694
Diagnostic Capabilities....3696
Programmable Parameters....3698
Electrical Connectors....3699
Configuration Parameters....3700
Diagnostic Trouble Codes....3703
Event Codes....3726
Symptom Troubleshooting....3756
Aftercooler Coolant Pressure Is Low....3758
Air Assist Pressure Is High....3760
Air Assist Pressure Is Low....3764
Clean Emissions Module Has High Oxygen Level....3768
Coolant Contains Fuel....3771
Coolant Contains Oil....3773
Coolant Level Is Low....3777
Coolant Pressure Is Low....3779
Coolant Temperature Is High....3783
Coolant Temperature Is Low....3789
Crankcase Pressure Is High....3794
DEF Does Not Purge....3798
DEF Pressure Is High....3800
DEF Pressure Is Low....3806
DEF Tank Level Is High....3816
DEF Tank Level Is Low....3818
DEF Tank Temperature Is High....3825
DEF Tank Temperature Is Low....3827
ECM Does Not Communicate with Other Modules....3829
Engine Cranks but Does Not Start....3831
Engine Has Mechanical Noise (Knock)....3843
Engine Misfires; Runs Rough or Is Unstable....3846
Engine Overcrank Occurrence....3850
Engine Overspeeds....3855
Engine Stalls Immediately After Starting....3857
Engine Top Speed Is Not Obtained....3859
Exhaust Differential Temperature Is High....3861
Exhaust Has Excessive Black Smoke....3864
Exhaust Has Excessive White Smoke....3868
Exhaust Temperature Is High....3872
Exhaust Temperature Is Low....3884
Fuel Filter Is Restricted....3887
Fuel Flow Is High....3889
Fuel Pressure Is High....3900
Fuel Pressure Is Low....3905
Fuel Rail Pressure Is High....3912
Fuel Rail Pressure Leakage Is High....3915
Fuel Rail Pressure Problem....3919
Fuel Temperature Is High....3923
Inlet Air Is Restricted....3927
Intake Manifold Air Temperature Is High....3929
NOx Conversion Is Low....3934
Oil Consumption Is Excessive....3940
Oil Contains Coolant....3943
Oil Filter Differential Pressure Problem - If Equipped with the Self-Cleaning Oil Filter....3947
Oil Pressure Is Low....3951
Oil Temperature Is High....3956
Power Is Intermittently Low or Power Cutout Is Intermittent....3959
Prelubrication Pump Problem....3964
SCR Catalyst Inlet Pressure Is High....3967
SCR Catalyst Inlet Pressure Is Low....3969
Secondary ECM Assumes Control....3972
Turbocharger Differential Speed Problem....3975
Turbocharger Turbine Speed Is High....3978
Turbocharger Turbine Temperature Is High....3982
Valve Lash Is Excessive....3987
Valve Rotator or Spring Lock Is Free....3989
Air Shutoff - Test....3990
Aftertreatment Identification Module - Test....3997
Circuit Breaker - Test....4000
Clean Fuel Module - Test....4003
Coolant Temperature Control Module - Test....4009
Data Link - Test....4015
Data Link Configuration Status - Test....4026
DEF Pump Motor - Test....4029
DEF Pump Power Supply - Test....4033
DEF Tank Sensor - Test....4035
Direct Fuel Control Mode - Test....4038
Electrical Power Supply - Test....4043
Emergency Stop - Test....4046
Engine Control Switch - Test....4053
Exhaust Temperature - Test....4058
Fuel Control - Test....4062
Fuel Priming Pump - Test....4067
Indicator Lamp - Test....4073
Injector Solenoid - Test....4077
NOx Sensor - Test....4093
NOx Sensor Supply - Test....4096
Prelubrication - Test....4098
SCR Catalyst Temperature Sensor - Test....4108
Sensor Calibration Required - Test....4111
Sensor (Data Link Type) - Test....4115
Sensor Signal (Analog; Active) - Test....4119
Sensor Signal (Analog; Passive) - Test....4126
Sensor Signal (PWM) - Test....4131
Sensor Supply - Test....4137
Shutdown - Test....4143
Solenoid Valve - Test - Aftertreatment....4155
Solenoid Valve - Test - Engine....4158
Speed_Timing - Test....4161
Speed Control - Test....4166
Cat ET Service Features....4172
Cat ET Service Error Identifiers....4196
Factory Passwords....4200
ECM Will Not Accept Factory Passwords....4202
Electronic Service Tool Does Not Communicate....4204
Test ECM Mode....4212
Engine Overspeed Verification Test....4214
Injector Trim File - Install....4217
ECM Software - Install....4219
ECM - Configure....4222
ECM - Replace....4223
Electrical Connectors - Inspect....4226
Fuel Pump (High Pressure) - Replace....4235
M0099649 - Specifications (C175-16 Petroleum Engines)....4237
Engine Design....4240
Fuel Injection Pump....4242
Fuel Filter (Primary)....4244
Fuel Filter....4246
Fuel Transfer Pump....4247
Fuel Injector....4248
Fuel Lines....4251
Diesel Exhaust Fluid Tank....4256
Aftercooler....4258
Camshaft....4260
Lifter Group....4263
Valve Mechanism....4265
Cylinder Head....4267
Cylinder Head Valves....4270
Turbocharger Oil Lines....4272
Turbocharger....4273
Turbocharger Support....4274
Exhaust Manifold....4276
Exhaust Shield....4282
Exhaust Flange....4283
Exhaust System....4284
Air Cleaner....4286
Air Lines - Aftercooler....4288
Air Lines....4290
Inlet Air Temperature Sensor....4297
Air Shutoff....4298
Pressure Control Valve - Oil Regulator Valve and Oil Bypass Valve....4300
Engine Oil Pump....4302
Engine Oil Filter....4305
Engine Oil Lines....4307
Engine Oil Pan....4310
Water Lines....4314
Thermostatic Valve....4318
Water Pump....4319
Auxiliary Water Pump....4322
Cylinder Block - Type 2....4324
Cylinder Liner....4330
Piston and Rings....4332
Connecting Rod - Type 2....4334
Connecting Rod and Main Bearing Journals - Type 2....4338
Crankshaft - Type 2....4339
Crankshaft Wear Sleeves and Seals....4341
Housing (Front)....4343
Gear Group (Front)....4345
Gear Group (Rear)....4347
Flywheel....4349
Flywheel Housing....4350
Flywheel Housing Cover....4352
Vibration Damper....4353
Vibration Damper Guard....4354
Cover (Vibration Damper Guard)....4355
Fastener Group (Vibration Damper)....4356
Electric Starting Motor....4358
Air Pressure Regulator Group....4362
Jacket Water Heater....4363
Inlet Manifold Temperature Sensor....4364
Inlet Manifold Air Pressure Sensor....4365
Fuel Pressure Sensor....4366
Fuel Temperature Sensor....4367
Engine Oil Pressure Sensor....4368
Engine Oil Temperature Sensor....4369
Turbocharger Inlet Pressure Sensor....4370
Engine Coolant Pressure Sensor....4371
Engine Coolant Temperature Sensor....4372
Turbocharger Exhaust Temperature Sensor....4373
Turbocharger Speed Sensor....4374
Crankcase Pressure Sensor....4375
Atmospheric Pressure Sensor....4377
Pressure Sensor....4378
Temperature Sensor....4380
Engine Speed Sensor....4381
Pressure Sensor (DEF)....4384
Temperature Sensor (DEF)....4386
Detector Sensor (Fuel Leak)....4387
Solenoid Valve (DEF Return)....4388
Solenoid Valve (DEF Tank Refill)....4390
Air Control Valve (DEF Return Pilot)....4391
Oil Pressure Regulator....4393
Control Panel (Engine)....4395
Control Panel (Engine) - LECP....4399
Thermocouple....4402
M0100237 - Disassembly and Assembly (C175-16 Petroleum Engines)....4405
Fuel Lines - Install - High Pressure....4409
Air Starting Motor - Remove and Install....4416
Prelubrication Oil Pump - Remove and Install....4418
Electronic Control Module (Engine) - Remove and Install....4420
Fuel Filter Housing - Remove and Install....4421
Fuel Priming Pump - Remove and Install....4424
Fuel Transfer Pump - Remove and Install....4426
Fuel Control Valve - Remove and Install....4429
Fuel Pump (High Pressure) - Remove and Install....4434
DEF Injector and Mounting - Remove and Install....4438
Air Cleaner - Remove and Install....4441
Exhaust Shield - Remove and Install....4444
Turbocharger - Remove....4474
Turbocharger - Install....4476
Air Shutoff - Remove and Install....4480
Aftercooler - Remove and Install....4483
Air Inlet Manifold - Remove and Install....4488
Exhaust Elbow - Remove and Install....4490
Exhaust Manifold - Remove and Install....4492
Water Temperature Control Valve - Remove and Install - Jacket Water (JW)....4495
Water Temperature Control Valve - Remove - Separate Circuit Aftercooler (SCAC)....4498
Water Temperature Control Valve - Disassemble....4500
Water Temperature Control Valve - Assemble....4504
Water Temperature Control Valve - Install - Separate Circuit Aftercooler (SCAC)....4510
Water Pump - Remove and Install....4511
Water Pump - Disassemble....4514
Water Pump - Assemble....4521
Fuel and Auxiliary Water Pump Drive - Remove and Install....4530
Auxiliary Water Pump - Remove and Install....4534
Auxiliary Water Pump - Disassemble....4537
Auxiliary Water Pump - Assemble....4541
Engine Oil Cooler - Remove and Install....4545
Engine Oil Cooler - Disassemble....4549
Engine Oil Cooler - Assemble....4551
Engine Oil Pump - Remove and Install....4553
Engine Oil Pump - Disassemble....4560
Engine Oil Pump - Assemble....4563
Engine Oil Filter Housing - Remove and Install....4566
Engine Oil and Water Pump Drive - Remove and Install....4569
Engine Oil and Water Pump Drive - Disassemble....4572
Engine Oil and Water Pump Drive - Assemble....4574
Engine Oil Screen - Remove and Install....4576
Engine Oil Pan - Remove....4578
Engine Oil Pan - Disassemble....4582
Engine Oil Pan - Assemble....4584
Engine Oil Pan - Install....4586
Crankcase Breather - Remove and Install....4590
Valve Cover - Remove and Install....4592
Rocker Shaft and Push Rods - Remove and Install....4597
Rocker Shaft - Disassemble....4599
Rocker Shaft - Assemble....4601
Valve Lifter - Remove and Install....4603
Valve Lifter - Disassemble....4606
Valve Lifter - Assemble....4608
Electronic Unit Injector - Remove....4610
Electronic Unit Injector - Install....4612
Electronic Unit Injector Sleeve - Remove and Install....4615
Accumulator (Fuel Injection) - Remove and Install....4617
Cylinder Head - Remove and Install....4624
Inlet and Exhaust Valve Springs - Remove and Install....4628
Inlet and Exhaust Valves - Remove and Install....4634
Inlet and Exhaust Valve Guides - Remove and Install....4639
Inlet and Exhaust Valve Seat Inserts - Remove and Install....4641
Inlet Valve Seals - Remove and Install....4643
Front Drive Housing - Remove and Install....4648
Vibration Damper - Remove and Install....4653
Crankshaft Front Seal - Remove and Install....4655
Flywheel - Remove and Install....4658
Crankshaft Rear Seal - Remove and Install....4662
Flywheel Housing - Remove....4665
Flywheel Housing - Install....4670
Idler Gears (Front) - Remove and Install....4674
Gear Group (Rear) - Remove and Install....4678
Piston Cooling Jets - Remove and Install....4680
Bearing Clearance - Check....4682
Connecting Rod Bearings - Remove and Install....4685
Crankshaft Main Bearings - Remove and Install....4698
Pistons; Liners; and Connecting Rods - Remove and Install....4707
Pistons and Connecting Rods - Disassemble....4720
Pistons and Connecting Rods - Assemble....4723
Camshaft Bearings - Remove....4727
Camshaft Bearings - Install....4730
Camshaft - Remove and Install....4734
Crankshaft - Remove....4742
Crankshaft - Install....4748
Catalyst (SCR) - Remove and Install....4759
Nitrogen Oxide Sensor (Exhaust Outlet) - Remove and Install....4765
Nitrogen Oxide Sensor (Exhaust Inlet) - Remove and Install....4767
Control Cabinet - Disassemble....4769
Control Cabinet - Assemble....4781
Pressure Sensor (Engine Oil Filter; Inlet) - Remove and Install....4793
Pressure Sensor (Engine Oil; Block Inlet) - Remove and Install....4794
Temperature Sensor (Engine Oil; Block Inlet) - Remove and Install....4795
Temperature Sensor (Exhaust Inlet) - Remove and Install....4797
Temperature Sensor (Exhaust Outlet) - Remove and Install....4800
Pressure Sensor (Exhaust Inlet) - Remove and Install....4803
Pressure Sensor (Turbocharger Compressor; Inlet Air) - Remove and Install....4805
Temperature Sensor (Turbocharger Compressor; Inlet Air) - Remove and Install....4806
Temperature Sensor (Air Inlet Manifold) - Remove and Install....4807
Pressure Sensor (Air Inlet Manifold) - Remove and Install....4808
Temperature Sensor (Coolant; Block Outlet) - Remove and Install....4809
Pressure Sensor (Coolant; Block Inlet) - Remove and Install....4810
Pressure Sensor (Coolant; Block Outlet) - Remove and Install....4811
Engine Speed Sensor - Remove and Install....4812
Oil Mist Detector - Remove and Install....4813
M0100399 - Systems Operation (C175 Petroleum Engine)....4814
Cold Mode Operation....4815
Electronic Control Module (ECM)....4816
Engine Monitoring System....4819
Histogramming....4820
ECM Total Fuel Consumption Adjustment - Diesel Fuel....4821
ECM Hour Increment Adjustment....4822
Fuel System Operation....4823
Air Inlet and Exhaust System Operation - Aftertreatment....4830
Air Inlet and Exhaust System Operation....4842
Dosing Control System Operation....4844
Aftercooler....4849
Air Shutoff....4850
Valve Mechanism - Hydraulic Lash Adjusters....4852
Turbocharger....4854
Lubrication System Operation....4857
Centrifugal Oil Filters....4862
Cooling System Operation....4864
Cylinder Block; Liners and Heads....4871
Pistons; Rings and Connecting Rods....4876
Crankshaft....4879
Camshaft....4881
Air Starting System....4882
Electrical System Operation....4884
Grounding Practices....4885
Starting System....4886
Circuit Breaker....4889
M0100399 - Testing and Adjusting (C175 Petroleum Engine)....4890
Fuel System Inspection....4891
Fuel Rail Pressure - Release....4894
Engine Rotation....4897
Finding the Top Center Position for the No. 1 Piston....4898
Camshaft Timing....4902
Crankshaft Position for Valve Lash Setting....4908
Restriction of Air Inlet and Exhaust....4909
Measuring Inlet Manifold Pressure....4910
Measuring Exhaust Temperature....4911
Crankcase Pressure....4912
Valve Lash - Adjust - Hydraulic Lash Adjusters....4913
Aftertreatment SCR System - Decommission....4921
Aftertreatment SCR System - Recommission....4924
Aftertreatment SCR System Dosing - Test....4926
Diesel Exhaust Fluid Quality - Test....4927
General Information (Cooling System)....4930
Visual Inspection....4932
Test Tools for the Cooling System....4934
Coolant Temperature Sensor - Test....4938
Cylinder Block....4941
Cylinder Head....4942
Flywheel - Inspect....4944
Flywheel Housing - Inspect....4948
Vibration Damper....4953
General Information (Air_Electric Starting System)....4954
Test Tools for the Electrical System....4955
Battery....4960
Electric Starting System....4961
Pinion Clearance Adjustment....4963
SEBP4467 - Parts Manual (Preliminary Information) (C175-16 Generator Set) (G2E1-Up, G2F1-Up, G2G1-Up, WYB1-Up)....4965
UENR1791 - Schematic (C175-16 Locomotive Engine Electrical System)....5752
Main....5753
Features....5753
Cover page....5755
Schematic....0
Schematic....5756
Machine Views....0
Left Side View....5757
Right Side View....5758
Front View....5759
ECM Panel View....5760
Left Side Harness View....5761
Right Side Harness View....5762
Front Harness View....5763
Collage....5764
UENR2653 - Schematic (C175-16 Petroleum_Marine Engine Electrical System)....5789
Features....5789
Cover Page....5791
Schematic....5792
Machine Views....0
ECM Panel ....5793
Front Harnesses....5794
LCPD and HCPD Box....5795
Left Side View....5796
LH Harnesses....5797
RH harnesses....5798
Right Side View....5799
UENR2993 - Systems Operation (C175-20 Locomotive Engine)....5800
Cold Mode Operation....5801
Cat Data Link....5802
CAN Data Link....5803
Electronic Control Module (ECM)....5804
System Configuration Parameters....5807
100 Hour Free Configuration on Engine Start-up....5808
Engine Monitoring System....5809
Histogramming....5810
Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel....5811
ECM Total Fuel Consumption Adjustment - Diesel Fuel....5812
ECM Hour Increment Adjustment....5813
Fuel System Operation....5814
Fuel Injector....5823
Air Inlet and Exhaust System Operation - Aftertreatment....5827
Dosing Control System Operation....5838
Aftercooler....5842
Valve Mechanism - Hydraulic Lash Adjusters....5843
Turbocharger....5845
Lubrication System Operation....5847
Cooling System Operation....5851
Cylinder Block; Liners and Heads....5858
Pistons; Rings and Connecting Rods....5863
Crankshaft....5866
Camshaft....5868
Grounding Practices....5869
Starting System....5870
UENR2993 - Testing and Adjusting (C175-20 Locomotive Engine)....5873
Engine Governing - Adjust....5875
Air in Fuel - Test....5878
Fuel System Inspection....5881
Fuel Rail Pressure - Release....5884
Finding the Top Center Position for the No. 1 Piston....5887
Camshaft Timing....5892
Crankshaft Position for Valve Lash Setting....5898
Restriction of Air Inlet and Exhaust....5899
Measuring Inlet Manifold Pressure....5900
Measuring Exhaust Temperature....5901
Crankcase Pressure....5902
Valve Lash - Adjust - Hydraulic Lash Adjusters....5903
Aftertreatment SCR System Dosing - Test....5911
Aftertreatment SCR System Verification - Test....5912
Air Pressure Regulator - Test and Adjust....5913
Diesel Exhaust Fluid Quality - Test....5917
General Information (Lubrication System)....5920
Engine Oil Pressure - Test....5921
General Information (Cooling System)....5926
Visual Inspection....5928
Test Tools for the Cooling System....5930
Radiator and Cooling System - Test....5934
Coolant Temperature Sensor - Test....5938
Cylinder Block....5941
Cylinder Head....5942
Flywheel - Inspect....5944
Flywheel Housing - Inspect....5948
Vibration Damper....5953
Test Tools for the Electrical System....5954
Electric Starting System....5957
Pinion Clearance Adjustment....5959
UENR2994 - Troubleshooting (C175-20 Locomotive Engine)....5961
General Information....5965
Welding Precaution....5966
Electronic Service Tools....5968
Engine Monitoring System....5974
Diagnostic Capabilities....5976
Programmable Parameters....5978
Electrical Connectors....5979
Configuration Parameters....5986
Diagnostic Trouble Codes....5989
Event Codes....6023
Symptom Troubleshooting....6039
Aftercooler Coolant Pressure Is Low....6041
Aftercooler Coolant Temperature Is High....6043
Air Assist Pressure Is High....6047
Air Assist Pressure Is Low....6051
Clean Emissions Module Has High Oxygen Level....6057
Coolant Contains Fuel....6060
Coolant Contains Oil....6062
Coolant Pressure Is Low....6066
Coolant Temperature Is High....6070
Coolant Temperature Is Low....6078
Crankcase Pressure Is High....6083
DEF Does Not Purge....6087
DEF Pressure Is High....6089
DEF Pressure Is Low....6096
DEF Tank Level Is Low....6105
DEF Tank Temperature Is High....6111
DEF Tank Temperature Is Low....6113
ECM Does Not Communicate with Other Modules....6115
Engine Cranks but Does Not Start....6117
Engine Does Not Crank....6129
Engine Has Mechanical Noise (Knock)....6133
Engine Misfires; Runs Rough or Is Unstable....6136
Engine Overspeeds....6140
Engine Stalls Immediately After Starting....6142
Engine Top Speed Is Not Obtained....6144
Engine Vibration Is Excessive....6146
Exhaust Differential Temperature Is High....6148
Exhaust Has Excessive Black Smoke....6152
Exhaust Has Excessive White Smoke....6157
Exhaust Temperature Is High....6160
Exhaust Temperature Is Low....6164
Fuel Filter Is Restricted....6166
Fuel Flow Is High....6168
Fuel Pressure Is High....6181
Fuel Pressure Is Low....6186
Fuel Rail Pressure Is High....6193
Fuel Rail Pressure Problem....6196
Fuel Temperature Is High....6200
Inlet Air Is Restricted....6204
Intake Manifold Air Temperature Is High....6206
Manifold DEF Temperature Is High....6211
Manifold DEF Temperature Is Low....6213
NOx Conversion Is Low....6216
Oil Consumption Is Excessive....6222
Oil Contains Coolant....6225
Oil Contains Fuel....6229
Oil Filter Differential Pressure Problem....6233
Oil Pressure Is Low....6236
Oil Temperature Is High....6241
Power Is Intermittently Low or Power Cutout Is Intermittent....6244
Prelubrication Pump Problem....6249
SCR Catalyst Inlet Pressure Is High....6252
SCR Catalyst Inlet Pressure Is Low....6254
Turbocharger Turbine Speed Is High....6257
Turbocharger Turbine Temperature Is High....6260
Aftertreatment Identification Module - Test....6265
Circuit Breaker - Test....6268
Coolant Temperature Control Module - Test....6271
Data Link - Test....6277
Data Link Configuration Status - Test....6288
DEF Pump Motor - Test....6291
DEF Pump Power Supply - Test....6295
DEF Tank Sensor - Test....6298
DEF Tank Heater Power Supply - Test....6301
Electrical Power Supply - Test....6304
Fuel Control - Test....6306
Injector Solenoid - Test....6312
NOx Sensor - Test....6330
NOx Sensor Supply - Test....6333
Prelubrication - Test....6337
SCR Catalyst Temperature Sensor - Test....6347
Sensor Calibration Required - Test....6350
Sensor (Data Link Type) - Test....6354
Sensor Signal (Analog; Active) - Test....6358
Sensor Signal (Analog; Passive) - Test....6365
Sensor Signal (PWM) - Test....6371
Sensor Supply - Test....6376
Solenoid Valve - Test - Engine....6380
Solenoid Valve - Test - Aftertreatment....6383
Speed Control - Test....6388
Starting - Test....6394
Cat ET Service Features....6409
Cat ET Service Error Identifiers....6433
Factory Passwords....6437
ECM Will Not Accept Factory Passwords....6439
Electronic Service Tool Does Not Communicate....6441
Test ECM Mode....6449
Injector Trim File - Install....6451
ECM Software - Install....6453
ECM - Configure....6456
ECM - Replace....6457
Electrical Connectors - Inspect....6460
Fuel Pump (High Pressure) - Replace....6469
UENR5492 - Schematic (C175-20 Locomotive Engine Electrical System)....6471
Features....6471
Cover Page....6472
Schematic....6474
Machine Views....0
ECM Panel Box....6475
Front View....6476
Left Side View....6477
Right Side View....6478
UENR5600 - Disassembly and Assembly (C175-16 PETROLEUM ENGINES)....6479
Air Starting Motor - Remove and Install....6482
Electronic Control Module (Engine) - Remove and Install....6484
Fuel Filter Housing - Remove and Install....6485
Fuel Priming Pump - Remove and Install....6488
Fuel Transfer Pump - Remove and Install....6490
High Pressure Fuel Rails - Remove and Install....6492
Flow Limiter - Remove and Install....6497
Fuel Control Valve - Remove and Install - Primary....6501
Fuel Pump (High Pressure) - Remove and Install....6504
Air Cleaner - Remove and Install....6513
Exhaust Shield - Remove and Install....6516
Exhaust Shield - Remove and Install - Manifold Shield....6522
Turbocharger - Remove....6526
Turbocharger - Install....6528
Air Shutoff - Remove and Install....6532
Aftercooler - Remove and Install....6535
Air Inlet Manifold - Remove and Install....6540
Exhaust Elbow - Remove and Install....6542
Exhaust Manifold - Remove and Install....6544
Water Temperature Control Valve - Remove and Install - Jacket Water (JW)....6547
Water Pump - Remove and Install....6550
Water Pump - Disassemble....6553
Water Pump - Assemble....6560
Fuel and Auxiliary Water Pump Drive - Remove and Install....6569
Auxiliary Water Pump - Remove and Install....6573
Auxiliary Water Pump - Disassemble....6576
Auxiliary Water Pump - Assemble....6580
Engine Oil Cooler - Remove and Install....6584
Engine Oil Cooler - Disassemble....6588
Engine Oil Cooler - Assemble....6590
Engine Oil Pump - Remove and Install....6592
Engine Oil Pump - Disassemble....6599
Engine Oil Pump - Assemble....6602
Engine Oil Filter Housing - Remove and Install....6605
Engine Oil and Water Pump Drive - Remove and Install....6608
Engine Oil and Water Pump Drive - Disassemble....6611
Engine Oil and Water Pump Drive - Assemble....6613
Engine Oil Screen - Remove and Install....6615
Engine Oil Pan - Remove....6618
Engine Oil Pan - Disassemble....6623
Engine Oil Pan - Assemble....6625
Engine Oil Pan - Install....6627
Crankcase Breather - Remove and Install....6630
Valve Cover - Remove and Install....6632
Rocker Shaft and Push Rods - Remove and Install....6637
Rocker Shaft - Disassemble....6639
Rocker Shaft - Assemble....6641
Valve Lifter - Remove and Install....6643
Valve Lifter - Disassemble....6646
Valve Lifter - Assemble....6648
Electronic Unit Injector - Remove and Install....6650
Electronic Unit Injector Sleeve - Remove and Install....6655
Cylinder Head - Remove and Install....6657
Inlet and Exhaust Valve Springs - Remove and Install....6661
Inlet and Exhaust Valves - Remove and Install....6667
Inlet and Exhaust Valve Guides - Remove and Install....6672
Inlet and Exhaust Valve Seat Inserts - Remove and Install....6674
Inlet Valve Seals - Remove and Install....6676
Front Drive Housing - Remove and Install....6681
Vibration Damper - Remove and Install....6686
Crankshaft Front Seal - Remove and Install....6688
Flywheel - Remove and Install....6691
Crankshaft Rear Seal - Remove and Install....6695
Flywheel Housing - Remove and Install....6697
Idler Gears (Front) - Remove and Install....6702
Gear Group (Rear) - Remove and Install....6706
Piston Cooling Jets - Remove and Install....6708
Bearing Clearance - Check....6710
Connecting Rod Bearings - Remove and Install....6713
Crankshaft Main Bearings - Remove and Install....6726
Pistons; Liners; and Connecting Rods - Remove and Install....6735
Pistons and Connecting Rods - Disassemble....6748
Pistons and Connecting Rods - Assemble....6751
Camshaft Bearings - Remove....6755
Camshaft Bearings - Install....6758
Camshaft - Remove and Install....6762
Crankshaft - Remove....6770
Crankshaft - Install....6776
Pressure Sensor (Engine Oil Filter; Inlet) - Remove and Install....6787
Pressure Sensor (Engine Oil; Block Inlet) - Remove and Install....6788
Temperature Sensor (Engine Oil; Block Inlet) - Remove and Install....6789
Pressure Sensor (Turbocharger Compressor; Inlet Air) - Remove and Install....6791
Temperature Sensor (Turbocharger Compressor; Inlet Air) - Remove and Install....6792
Temperature Sensor (Air Inlet Manifold) - Remove and Install....6793
Pressure Sensor (Air Inlet Manifold) - Remove and Install....6794
Temperature Sensor (Coolant; Block Outlet) - Remove and Install....6795
Pressure Sensor (Coolant; Block Inlet) - Remove and Install....6796
Pressure Sensor (Coolant; Block Outlet) - Remove and Install....6797
Engine Speed Sensor - Remove and Install....6798
UENR7835 - Schematic (C175-20 Locomotive Engine Aftertreatment Electrical System)....6799
Features....6799
Cover Page....6800
Schematic....6802
Machine Views....0
DEF Left View....6803
DEF Right View....6804
DEF Top View....6805
Exhaust Module View....6806
Caterpillar C175-16 and C175-20 Engine Repair Service Manual
