Caterpillar C1.1, C1.5 and C2.2 Generator Sets Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar C1.1, C1.5 and C2.2 Generator Sets, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar C1.1, C1.5 and C2.2 Generator Sets workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR8791 - Systems Operation (C1.1; C1.5 and C2.2 Generator Sets).pdf
KENR8791 - Testing & Adjusting (C1.1; C1.5 and C2.2 Generator Sets).pdf
KENR9149 - Disassembly & Assembly (C1.1; C1.5 and C2.2 Generator Sets).pdf
M0110003 - Schematic (C1.1 and C2.2 Generator Set with EMCP 4.1_4.2 Electrical System).pdf
M0110005 - Schematic (C1.1; C1.5; C2.2 and C3.3 Genset with 4520 Control Electrical System).pdf
UENR6332 - Schematic (C1.1 and C2.2 Generator Set Electrical System).pdf
UENR8271 - Schematic (C1.1; C1.5 and C2.2 Engine with 7410_7420 Control Electrical System).pdf
UENR8273 - Schematic (C1.1; C1.5 and C2.2 Engine with 4520 Control Electrical System).pdf
PRODUCT DETAILS:
Total Pages: 495 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
UENR8271 - Schematic (C1.1; C1.5 and C2.2 Engine with 7410_7420 Control Electrical System)....2
M0110003 - Schematic (C1.1 and C2.2 Generator Set with EMCP 4.1_4.2 Electrical System)....4
M0110005 - Schematic (C1.1; C1.5; C2.2 and C3.3 Genset with 4520 Control Electrical System)....6
UENR8273 - Schematic (C1.1; C1.5 and C2.2 Engine with 4520 Control Electrical System)....10
UENR6332 - Schematic (C1.1 and C2.2 Generator Set Electrical System)....12
KENR9149 - Disassembly & Assembly (C1.1; C1.5 and C2.2 Generator Sets)....14
Fuel Filter Base - Remove and Install....17
Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump....21
Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump....25
Fuel Injection Lines - Remove and Install....28
Fuel Shutoff Solenoid - Remove and Install....35
Fuel Injection Pump - Remove and Install....38
Fuel Injector - Remove and Install....44
Turbocharger - Remove and Install....48
Exhaust Manifold - Remove and Install....54
Inlet and Exhaust Valve Springs - Remove and Install....57
Inlet and Exhaust Valves - Remove and Install....63
Engine Oil Line - Remove and Install....71
Engine Oil Cooler - Remove and Install....76
Engine Oil Relief Valve - Remove and Install....79
Engine Oil Pump - Remove....82
Engine Oil Pump - Install....86
Water Pump - Remove and Install....92
Water Temperature Regulator Housing - Remove and Install....97
Water Temperature Regulator - Remove and Install....100
Flywheel - Remove....104
Flywheel - Install....107
Crankshaft Rear Seal - Remove and Install....111
Crankshaft Wear Sleeve (Rear) - Remove and Install....115
Flywheel Housing - Remove and Install....121
Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate....124
Crankshaft Pulley - Remove and Install....129
Crankshaft Front Seal - Remove and Install....132
Housing (Front) - Remove....136
Housing (Front) - Disassemble....139
Housing (Front) - Assemble....145
Housing (Front) - Install....153
Crankcase Breather - Remove and Install - Naturally Aspirated Engines....156
Crankcase Breather - Remove and Install - Turbocharged Engines....161
Valve Mechanism Cover - Remove and Install....166
Rocker Shaft and Pushrod - Remove....171
Rocker Shaft - Disassemble - C1.5 and C2.2 Engines....174
Rocker Shaft - Disassemble - C1.1 Engines....177
Rocker Shaft - Assemble - C1.5 and C2.2 Engines....180
Rocker Shaft - Assemble - C1.1 Engines....183
Rocker Shaft and Pushrod - Install....186
Cylinder Head - Remove....189
Cylinder Head - Install....193
Lifter Group - Remove and Install....198
Camshaft - Remove....201
Camshaft - Disassemble....205
Camshaft - Assemble....207
Camshaft - Install....209
Engine Oil Pan - Remove and Install....213
Pistons and Connecting Rods - Remove....216
Pistons and Connecting Rods - Disassemble....219
Pistons and Connecting Rods - Assemble....225
Pistons and Connecting Rods - Install....230
Connecting Rod Bearings - Remove - Connecting rods in position....233
Connecting Rod Bearings - Install - Connecting rods in position....235
Crankshaft Main Bearings - Remove....238
Crankshaft Main Bearings - Install....242
Crankshaft - Remove....246
Crankshaft - Install....249
Bearing Clearance - Check....253
Coolant Temperature Switch - Remove and Install....256
Engine Oil Pressure Switch - Remove and Install....259
Glow Plugs - Remove and Install....264
V-Belts - Remove and Install....267
Fan - Remove and Install....270
Alternator - Remove and Install - 65 Amp and 85 Amp Alternators....272
Alternator - Remove and Install - 40 Amp Alternator....276
Alternator - Remove and Install - 14 Amp and 15 Amp Alternators....279
Electric Starting Motor - Remove and Install....282
KENR8791 - Systems Operation (C1.1; C1.5 and C2.2 Generator Sets)....285
General Information....286
Fuel System....292
Air Inlet and Exhaust System....303
Lubrication System....308
Cooling System....311
Basic Engine....313
Electrical System....316
KENR8791 - Testing & Adjusting (C1.1; C1.5 and C2.2 Generator Sets)....329
Troubleshooting....331
Fuel System - Inspect....373
Air in Fuel - Test....375
Engine Speed - Check....378
Finding Top Center Position for No. 1 Piston....380
Fuel Injection Timing - Check....382
Fuel Injector - Test....384
Fuel Quality - Test....392
Fuel System - Prime....394
Fuel System Pressure - Test....396
Gear Group (Front) - Time....399
Governor - Adjust....401
Air Inlet and Exhaust System - Inspect....421
Wastegate - Test....423
Exhaust Temperature - Test....425
Engine Crankcase Pressure (Blowby) - Test....426
Compression - Test....428
Engine Valve Lash - Inspect_Adjust....431
Valve Depth - Inspect....437
Valve Guide - Inspect....440
Engine Oil Pressure - Test....442
Engine Oil Pump - Inspect....444
Excessive Bearing Wear - Inspect....448
Excessive Engine Oil Consumption - Inspect....449
Cooling System - Check - Overheating....450
Cooling System - Inspect....453
Cooling System - Test....454
Water Temperature Regulator - Test....462
Water Pump - Inspect....463
Piston Ring Groove - Inspect....465
Connecting Rod - Inspect....468
Connecting Rod Bearings - Inspect....470
Main Bearings - Inspect....471
Cylinder Block - Inspect....472
Cylinder Head - Inspect....474
Piston Height - Inspect....478
Flywheel - Inspect....481
Flywheel Housing - Inspect....484
Gear Group - Inspect....487
Alternator - Test....489
Battery - Test....491
Charging System - Test....492
Coolant Temperature Switch - Test....493
Electric Starting System - Test....494
Engine Oil Pressure Switch - Test....495
Fuel Shutoff Solenoid - Test....496
Glow Plugs - Test....498
Caterpillar C1.1, C1.5 and C2.2 Generator Sets Repair Service Manual
