Caterpillar C1.1, C1.5 and C2.2 Engines Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar C1.1, C1.5 and C2.2 Engines, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar C1.1, C1.5 and C2.2 Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR6947 - Systems Operation (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
KENR6947 - Testing and Adjusting (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
KENR6948 - Disassembly and Assembly (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
KENR8103 - Disassembly and Assembly (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
UENR4494 - Specifications (C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
UENR4495 - Systems Operation (C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
UENR4495 - Testing and Adjusting (C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
PRODUCT DETAILS:
Total Pages: 985 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR6947 - Systems Operation (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)....1
General Information....2
Fuel System....7
Air Inlet and Exhaust System....18
Lubrication System....28
Cooling System....31
Basic Engine....33
Electrical System....36
KENR6947 - Testing and Adjusting (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)....48
Troubleshooting....50
Fuel System - Inspect....134
Air in Fuel - Test....136
Engine Speed - Check....139
Finding Top Center Position for No. 1 Piston....141
Fuel Injection Timing - Check....143
Fuel Transfer Pump - Test....145
Fuel Injector - Test....147
Fuel Quality - Test....155
Fuel System - Prime....157
Fuel System Pressure - Test....159
Gear Group (Front) - Time....162
Governor - Adjust....164
Air Inlet and Exhaust System - Inspect....184
Wastegate - Test....186
Exhaust Temperature - Test....188
Engine Crankcase Pressure (Blowby) - Test....189
Compression - Test....191
Engine Valve Lash - Inspect_Adjust....194
Valve Depth - Inspect....200
Valve Guide - Inspect....203
Engine Oil Pressure - Test....205
Engine Oil Pump - Inspect....207
Excessive Bearing Wear - Inspect....211
Excessive Engine Oil Consumption - Inspect....212
Cooling System - Check - Overheating....213
Cooling System - Inspect....216
Cooling System - Test....217
Water Temperature Regulator - Test....225
Water Pump - Inspect....226
Piston Ring Groove - Inspect....228
Connecting Rod - Inspect....231
Connecting Rod Bearings - Inspect....233
Main Bearings - Inspect....234
Cylinder Block - Inspect....235
Cylinder Head - Inspect....237
Piston Height - Inspect....241
Flywheel - Inspect....244
Flywheel Housing - Inspect....247
Gear Group - Inspect....250
Alternator - Test....252
Battery - Test....254
Charging System - Test....255
Coolant Temperature Switch - Test....256
Electric Starting System - Test....257
Engine Oil Pressure Switch - Test....258
Fuel Shutoff Solenoid - Test....259
Glow Plugs - Test....261
KENR6948 - Disassembly and Assembly (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)....263
Fuel Filter Base - Remove and Install....266
Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump....269
Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump....272
Fuel Injection Lines - Remove and Install....276
Fuel Shutoff Solenoid - Remove and Install....282
Fuel Injection Pump - Remove and Install....285
Fuel Injector - Remove and Install....291
Turbocharger - Remove and Install....294
Exhaust Manifold - Remove and Install....300
Inlet and Exhaust Valve Springs - Remove and Install....303
Inlet and Exhaust Valves - Remove and Install....309
Engine Oil Line - Remove and Install....317
Engine Oil Cooler - Remove and Install....322
Engine Oil Relief Valve - Remove and Install....325
Engine Oil Pump - Remove....328
Engine Oil Pump - Install....332
Water Pump - Remove and Install - C1.5 and C2.2 Engines....338
Water Temperature Regulator Housing - Remove and Install....344
Water Temperature Regulator - Remove and Install....347
Flywheel - Remove....350
Flywheel - Install....353
Crankshaft Rear Seal - Remove and Install....357
Crankshaft Wear Sleeve (Rear) - Remove and Install....361
Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate....367
Flywheel Housing - Remove and Install....372
Crankshaft Pulley - Remove and Install....375
Crankshaft Front Seal - Remove and Install....378
Housing (Front) - Remove....382
Housing (Front) - Disassemble....385
Housing (Front) - Assemble....391
Housing (Front) - Install....399
Crankcase Breather - Remove and Install - Turbocharged Engines....402
Crankcase Breather - Remove and Install - Naturally Aspirated Engines....407
Valve Mechanism Cover - Remove and Install....412
Rocker Shaft and Pushrod - Remove....417
Rocker Shaft - Disassemble - C1.5 and C2.2 Engines....420
Rocker Shaft - Assemble - C1.5 and C2.2 Engines....423
Rocker Shaft and Pushrod - Install....426
Cylinder Head - Remove....429
Cylinder Head - Install....435
Lifter Group - Remove and Install....447
Camshaft - Remove....450
Camshaft - Disassemble....454
Camshaft - Assemble....456
Camshaft - Install....458
Engine Oil Pan - Remove and Install....462
Pistons and Connecting Rods - Remove....465
Pistons and Connecting Rods - Disassemble....468
Pistons and Connecting Rods - Assemble....474
Pistons and Connecting Rods - Install....479
Connecting Rod Bearings - Remove - Connecting rods in position....482
Connecting Rod Bearings - Install - Connecting rods in position....484
Crankshaft Main Bearings - Remove....487
Crankshaft Main Bearings - Install....491
Crankshaft - Remove....495
Crankshaft - Install....498
Bearing Clearance - Check....502
Coolant Temperature Switch - Remove and Install....505
Engine Oil Pressure Switch - Remove and Install....508
Glow Plugs - Remove and Install....513
V-Belts - Remove and Install....516
Fan - Remove and Install....519
Alternator - Remove and Install - 55 Amp Alternator....521
Alternator - Remove and Install - 65 Amp and 85 Amp Alternators....524
Electric Starting Motor - Remove and Install....528
KENR8103 - Disassembly and Assembly (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)....531
Fuel Filter Base - Remove....534
Fuel Filter Base - Install....536
Fuel Transfer Pump - Remove....538
Fuel Transfer Pump - Install....540
Fuel Injection Lines - Remove and Install....543
Fuel Injection Nozzles - Remove....549
Fuel Injection Nozzles - Install....551
Fuel Shutoff Solenoid - Remove and Install....553
Fuel Injection Pump - Remove....556
Fuel Injection Pump - Install....559
Exhaust Manifold - Remove and Install....562
Inlet and Exhaust Valve Springs - Remove and Install....565
Inlet and Exhaust Valves - Remove and Install....570
Engine Oil Line - Remove and Install....576
Engine Oil Relief Valve - Remove and Install....581
Engine Oil Pump - Remove....584
Engine Oil Pump - Install....588
Water Pump - Remove....594
Water Pump - Install....597
Water Temperature Regulator Housing - Remove and Install....600
Water Temperature Regulator - Remove and Install....603
Flywheel - Remove....607
Flywheel - Install....610
Crankshaft Rear Seal - Remove....613
Crankshaft Rear Seal - Install....615
Flywheel Housing - Remove and Install....618
Crankshaft Pulley - Remove and Install....622
Crankshaft Front Seal - Remove....625
Crankshaft Front Seal - Install....629
Housing (Front) - Remove....631
Housing (Front) - Disassemble....634
Housing (Front) - Assemble....639
Housing (Front) - Install....643
Crankcase Breather - Remove and Install....646
Valve Mechanism Cover - Remove and Install....651
Rocker Shaft and Pushrod - Remove....654
Rocker Shaft - Disassemble....656
Rocker Shaft - Assemble....661
Rocker Shaft and Pushrod - Install....666
Cylinder Head - Remove....668
Cylinder Head - Install....671
Lifter Group - Remove and Install....674
Camshaft - Remove....677
Camshaft - Disassemble....680
Camshaft - Assemble....682
Camshaft - Install....684
Engine Oil Pan - Remove and Install....687
Pistons and Connecting Rods - Remove....690
Pistons and Connecting Rods - Disassemble....692
Pistons and Connecting Rods - Assemble....698
Pistons and Connecting Rods - Install....704
Connecting Rod Bearings - Remove....708
Connecting Rod Bearings - Install....710
Crankshaft Main Bearings - Remove....713
Crankshaft Main Bearings - Install....715
Crankshaft - Remove....717
Crankshaft - Install....719
Bearing Clearance - Check....721
Coolant Temperature Switch - Remove and Install....724
Engine Oil Pressure Switch - Remove and Install....727
Glow Plugs - Remove and Install....730
V-Belts - Remove and Install....733
Fan - Remove and Install....736
Alternator - Remove and Install....745
Electric Starting Motor - Remove and Install....758
UENR4494 - Specifications (C1.5 and C2.2 Engines for Caterpillar Built Machines)....763
Engine Design....765
Fuel Injection Lines....769
Fuel Injection Pump....772
Fuel Injection Nozzles....775
Fuel Transfer Pump....776
Lifter Group....777
Rocker Shaft....778
Valve Mechanism Cover....782
Cylinder Head Valves....785
Cylinder Head....790
Turbocharger....795
Air Pump (ARD Air)....797
Exhaust Manifold....799
Exhaust Combustion (ARD)....801
Camshaft....805
Engine Oil Lines....809
Engine Oil Filter....812
Engine Oil Relief Valve....813
Engine Oil Pump....815
Engine Oil Pan....818
Crankcase Breather....821
Water Temperature Regulator....823
Cylinder Block....826
Crankshaft....829
Connecting Rod Bearing Journal....833
Main Bearing Journal....835
Connecting Rod....837
Piston and Rings....840
Housing (Front)....845
Gear Group (Front)....849
Flywheel....851
Flywheel Housing....853
Crankshaft Pulley....855
Belt Tension Chart....857
Fan Drive....859
Engine Lifting Bracket....861
Alternator and Regulator....864
Electric Starting Motor....866
Coolant Temperature Sensor....869
Engine Oil Pressure Switch....870
Boost Pressure Sensor - If equipped....872
Inlet Manifold Temperature Sensor....874
Temperature Sensor (DPF Inlet)....875
Temperature Sensor (DOC Inlet)....876
Speed_Timing Sensor....877
Glow Plugs....880
UENR4495 - Systems Operation (C1.5 and C2.2 Engines for Caterpillar Built Machines)....881
General Information....882
Glossary of Electronic Control Terms....889
Electronic Control System Components....896
Fuel System....914
Air Inlet and Exhaust System....921
Clean Emissions Module....927
Lubrication System....932
Cooling System....935
Basic Engine....937
Electrical System....940
UENR4495 - Testing and Adjusting (C1.5 and C2.2 Engines for Caterpillar Built Machines)....946
Fuel System - Inspect....947
Air in Fuel - Test....948
Finding Top Center Position for No. 1 Piston....951
Fuel Injection Timing - Check....953
Fuel Transfer Pump - Test....955
Fuel Injector - Test....957
Fuel Quality - Test....965
Fuel System - Prime....967
Gear Group (Front) - Time....968
Governor - Adjust....970
Caterpillar C1.1, C1.5 and C2.2 Engines Repair Service Manual
