John Deere 724K 4WD Loader Operator's Manual (OMT275144)

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Price: US$ 25.00

Complete Operator's manual for John Deere 724K 4WD Loaders, with all the technical information to maintain and operate your loader properly.

omt275144 - 724K 4WD Loader Operator's Manual.pdf
omt275144 - 724K 4WD Loader Operator's Manual.epub

PRODUCT DETAILS:
Total Pages: 595 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...37
  Safety and Operator Convenience Features...38
Section 1-2: Safety—General Precautions...39
  Recognize Safety Information...40
  Follow Safety Instructions...41
  Operate Only If Qualified...42
  Wear Protective Equipment...43
  Avoid Unauthorized Machine Modifications...44
  Inspect Machine...45
  Stay Clear of Moving Parts...46
  Avoid High-Pressure Fluids...47
  Avoid High-Pressure Oils...48
  Work In Ventilated Area...49
  Prevent Fires...50
  Clean Debris from Machine...51
  Prevent Battery Explosions...52
  Handle Chemical Products Safely...53
  Decommissioning — Proper Recycling and Disposal of Fluids and Components...54
  Prepare for Emergencies...55
  Add Cab Guarding for Special Uses...56
Section 1-3: Safety—Operating Precautions...57
  Use Steps and Handholds Correctly...58
  Start Only From Operator's Seat...59
  Use and Maintain Seat Belt...60
  Prevent Unintended Machine Movement...61
  Avoid Work Site Hazards...62
  Use Special Care When Operating Loader...64
  Keep Riders Off Machine...65
  Avoid Backover Accidents...66
  Avoid Machine Tip Over...67
  Operating on Slopes...69
  Operating or Traveling On Public Roads...70
  Inspect and Maintain ROPS...71
  Add and Operate Attachments Safely...72
Section 1-4: Safety—Maintenance Precautions...73
  Park and Prepare for Service Safely...74
  Service Cooling System Safely...75
  Service Tires Safely...76
  Remove Paint Before Welding or Heating...77
  Make Welding Repairs Safely...78
  Drive Metal Pins Safely...79
Section 1-5: Safety—Safety Signs...81
  Safety Signs...81
Section 2-1: Operation—Operator’s Station...89
  Levers—Two Function Hydraulic Control...91
  Levers—Three Function Hydraulic Control...93
  Levers—Four Function Hydraulic Control...96
  Levers—Joystick Steering Control...97
  Pedals...98
  Sealed Switch Module (SSM)...99
  Switch Module Functions...101
  Advanced Display Unit (ADU)...105
  Display Unit Functions...107
  Display Unit—Normal Display...114
  Display Unit—Main Menu...116
  Display Unit—Main Menu—Codes...118
  Display Unit—Main Menu—Codes—Active Codes...120
  Display Unit—Main Menu—Codes—Stored Codes...121
  Display Unit—Main Menu—Settings...122
  Display Unit—Main Menu—Settings—Reverse Fan Cycle...125
  Display Unit—Main Menu—Settings—Courtesy Lights...126
  Display Unit—Main Menu—Settings—Quick Shift...127
  Display Unit—Main Menu—Settings—Job Timer...128
  Display Unit—Main Menu—Settings—Stopwatch...129
  Display Unit—Main Menu—Settings—Ride Control...222
  Display Unit—Main Menu—Settings—Counters...131
  Display Unit—Main Menu—Settings—Camera Mode...132
  Display Unit—Main Menu—Settings—Operator Configuration...133
  Display Unit—Main Menu—Diagnostics...134
  Display Unit—Main Menu—Diagnostics—Machine ID...136
  Display Unit—Main Menu—Diagnostics—Battery Monitor...137
  Display Unit—Main Menu—Diagnostics—Engine Sensors...138
  Display Unit—Main Menu—Diagnostics—Transmission/Axle...139
  Display Unit—Main Menu—Diagnostics—Hydraulic Sensors...140
  Display Unit—Main Menu—Diagnostics—Machine Sensors...141
  Display Unit—Main Menu—Diagnostics—FNR Selector...142
  Display Unit—Main Menu—Diagnostics—Cab Switches...143
  Display Unit—Main Menu—Diagnostics—Switch Module...144
  Display Unit—Main Menu—Diagnostics—Joystick Steering—If Equipped...145
  Display Unit—Main Menu—Diagnostics—Tire Pressure—If Equipped...146
  Display Unit—Main Menu—Diagnostics—Object Detect—If Equipped...148
  Display Unit—Main Menu—Diagnostics—Auto Diff Lock—If Equipped...149
  Display Unit—Main Menu—Diagnostics—Payload Scale—If Equipped...151
  Display Unit—Main Menu—Diagnostics—JDLink™ System Info...152
  Display Unit—Main Menu—Diagnostics—Park Brake Test...153
  Display Unit—Main Menu—Payload Scale—If Equipped...155
  Display Unit—Main Menu—Payload Scale—Long Total...157
  Display Unit—Main Menu—Payload Scale—Display Units...158
  Display Unit—Main Menu—Payload Scale—Auto Add...159
  Display Unit—Main Menu—Payload Scale—Diagnostics...160
  Display Unit—Main Menu—Payload Scale—Setup...161
  Display Unit—Main Menu—Security...162
  Display Unit—Main Menu—Security—Security...165
  Display Unit—Main Menu—Security—Change Owner PIN...166
  Display Unit—Main Menu—Security—Manage Operator PINs...167
  Display Unit—Main Menu—Security—Manage Transport PIN...168
  Display Unit—Main Menu—Security—Delayed Operator Logout...170
  Display Unit—Main Menu—Software Delivery...171
  Display Unit—Main Menu—Software Delivery—Software Update...560
  Horn Button...175
  Turn Signals...176
  Joystick Steering Armrest Adjustment— if Equipped...177
  Air Conditioner and Heater Operation...179
  Counter Switch...181
  Opening and Securing Side Door...183
  Opening Side Window/Secondary Exit...185
  Opening Rear Side Window...186
  Seat Adjustment...187
  Fire Extinguisher Mounting Location...189
Section 2-2: Operation—Operating the Machine...190
  Before Starting Work...192
  Inspect Machine Daily Before Starting...193
  Check Instruments Before Starting...194
  Security System...195
  Battery Disconnect Switch...196
  Engine Break-In Period...197
  Starting the Engine...541
  Cold Start Aid—Block Heater—If Equipped...202
  Cold Start Aid—Starting Fluid—If Equipped...203
  Warmup...205
  Cold Weather Warmup...206
  Park Brake Switch...207
  Shifting the Transmission...545
  Automatic Idle and Automatic Shutdown...212
  Joystick Bucket and Boom Control...213
  Two Lever Bucket and Boom Control...215
  Auxiliary Control...217
  Joystick Steering Control—If Equipped...218
  Ride Control...222
  Secondary Steering—If Equipped...226
  Differential Lock Operation...228
  Service ADVISOR™ Remote (SAR) Software Delivery Process...229
  Rear Camera and Radar Object Detection (ROD) System—If Equipped...230
  Counter Switch Operation...233
  Embedded Payload Scale—If Equipped...235
  Boom Height Kickout Adjustment...242
  Return-to-Carry Kickout Adjustment...243
  Return-to-Dig Adjustment for Z-Bar Linkage...244
  Operating Loader Coupler—If Equipped...248
  Using the Loader Bucket...249
  Backdragging...252
  Fork Attachment...253
  Operating in Water and Mud...255
  Parking the Machine...256
  Loading Machine on a Trailer...258
  Towing Procedure...261
  Lifting the Machine...264
Section 3-1: Maintenance—Machine...266
  Diesel Fuel...267
  Lubricity of Diesel Fuel...269
  Handling and Storing Diesel Fuel...270
  Biodiesel Fuel...271
  Testing Diesel Fuel...273
  Minimizing the Effect of Cold Weather on Diesel Engines...274
  Alternative and Synthetic Lubricants...276
  Mixing of Lubricants...277
  Lubricant Storage...278
  Diesel Engine Break-In™ Oil...279
  Diesel Engine Oil—Tier 3 and Stage III A Engines...280
  Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Plus Engines...282
  Diesel Engine Oil—Tier 2 and Stage II Engines...284
  Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines...286
  Transmission, Park Brake, and Axle Oil...288
  Hydraulic Oil...289
  Grease...291
  Diesel Engine Coolant (engine with wet sleeve cylinder liners)...293
  Drain Intervals for Diesel Engine Coolant...295
  John Deere COOL-GARD™ II Coolant Extender...296
  Supplemental Coolant Additives...297
  Operating in Warm Temperature Climates...298
  Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...299
  Testing Diesel Engine Coolant...301
  Disposing of Coolant...302
Section 3-2: Maintenance—Periodic Maintenance...303
  Engine Identification...304
  Service Machine at Specified Intervals...307
  Check Hour Meter Regularly...308
  Prepare Machine for Maintenance...309
  Frame Locking Bar...312
  Boom Lock...313
  Engine Service Doors and Side Shields...315
  Cooling System Doors...317
  Fuel Tank...319
  Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...320
  Service Intervals...321
  Required Parts...324
Section 3-3: Maintenance—As Required...326
  Inspect Tires and Check Pressure...327
  Tire Pressures...329
  Check Wheel Bolt Torque...334
  Inspect Engine Air Cleaner Elements...335
  Replace Fast Fill Fuel Breather—If Equipped...338
  Inspect Air Conditioner Compressor and Alternator Belt...339
  Check Coolant...410
  Clean Cooler Cores...343
  Check Windshield Washer Fluid Level...345
  Drain Water From Primary Fuel Filter...346
  Drain Water From Final Fuel Filter...347
  Drain Water From Auxiliary Fuel Filter and Water Separator—If Equipped...348
  Check and Clean or Replace Cab Fresh Air Filter...349
  Check and Clean or Replace Cab Recirculating Air Filter...351
  Check Rear Camera and Radar Object Detection (ROD) System—If Equipped...353
Section 3-4: Maintenance—Every 10 Hours or Daily...356
  Clean Air Cleaner Dust Unloader Valve...357
  Check Coolant Level in Surge Tank...358
  Check Engine Oil Level...359
  Check Hydraulic System Oil Level...360
  Check Transmission Oil Level...361
  Inspect Outer Pin Seals...363
Section 3-5: Maintenance—Every 100 Hours...365
  Lubricate Loader Linkage and Cylinder Pivots...366
Section 3-6: Maintenance—Initial Service - 250 Hours...368
  Drain and Refill Engine Oil and Replace Filter...388
  Drain and Refill Front and Rear Axle Oil...422
  Replace Axle Oil Filters—If Equipped...411
Section 3-7: Maintenance—Every 250 Hours...374
  Take Engine Oil Sample...375
Section 3-8: Maintenance—Every 500 Hours...376
  Lubricate Driveline Upper and Lower Sliding Joints and Lower U-Joints...377
  Check Front and Rear Axle Oil Level...379
  Lubricate Front and Rear Axle Shaft Seals...381
  Check Battery Water Level and Terminals...382
  Check Air Intake Hoses and Charge Air Cooler Tube Couplings...386
  Replace Fast Fill Fuel Breather Filter—If Equipped...387
  Drain and Refill Engine Oil and Replace Filter...388
  Changing Engine Oil (Quick Service—If Equipped) and Replace Filter...390
  Replace Primary Fuel Filter...392
  Replace Final Fuel Filter...394
  Replace Auxiliary Fuel Filter—If Equipped...396
  Replace In-Line Fuel Strainer...397
  Replace Hydraulic Reservoir Breather Filter...398
  Check Park Brake Oil Level...399
  Lubricate Front and Rear Shaft Seals on Park Brake...552
  Take Fluid Samples...401
  Check Ride Control Accumulator...402
Section 3-9: Maintenance—Every 1000 Hours...405
  Clean Engine Crankcase Vent Tube...406
  Replace Air Cleaner Dust Unloader Valve...407
  Replace Engine Air Cleaner Elements...408
  Check Coolant...410
  Replace Axle Oil Filters—If Equipped...411
  Lubricate Frame Hinge Pivots...412
  Drain and Refill Park Brake Oil...413
Section 3-10: Maintenance—Every 2000 Hours...414
  Replace Outer Pin Seals...415
  Drain and Refill Transmission Oil and Replace Filter...416
  Changing Transmission Oil (Quick Service—If Equipped) and Replace Filter...419
  Drain and Refill Front and Rear Axle Oil...422
  Clean Front and Rear Axle Oil Recirculation Screens—If Equipped...424
  Check and Adjust Engine Valve Lash (Clearance)...425
  Rerun Transmission Clutch Calibration...426
Section 3-11: Maintenance—Every 4000 Hours...427
  Replace Crankshaft Damper...428
  Clean Hydraulic Pump Case Drain In-Line Screen...429
  Replace Hydraulic System Return Filter...433
  Drain, Flush, and Refill Hydraulic System Oil...435
  Changing Hydraulic System Oil (Quick Service—If Equipped)...438
  Clean Hydraulic System Fill Strainer...441
Section 3-12: Maintenance—Every 5000 Hours...442
  Check Driveline Damper For Cracks...443
Section 3-13: Maintenance—Every 6000 Hours...444
  Drain Cooling System...445
  Refill Cooling System...447
  Changing Cooling System (Quick Service—If Equipped)...449
Section 4-1: Miscellaneous—Machine...451
  Tire Removal With Tire Pressure Monitor (TPM) System—If Equipped...452
  Check Air Inlet Cover...453
  Inspect Fuel Tank Vent Hose and Breather Filter...454
  Bleed Fuel System...455
  Do Not Service Control Valves, Cylinders, Pumps, or Motors...456
  Precautions for Alternator and Regulator...457
  Handling, Checking, and Servicing Batteries Carefully...458
  Using Booster Batteries—24-Volt System...461
  Using Battery Charger...463
  Replacement Batteries...465
  Remove and Install Batteries...466
  12-Volt Auxiliary Power Outlet—If Equipped...451
  JDLink™ Machine Monitoring System (MMS)—If Equipped...469
  Replacing Fuses...470
  Remove and Install Halogen Bulbs...474
  Fluid Sampling Test Ports—If Equipped...476
  Air Conditioner System Service...479
  External Service Brake Inspection...480
  Bleeding Brakes...482
  Service Recommendations For Snap-To-Connect (STC®) Fittings...484
  Welding On Machine...486
  Welding Near Electronic Control Units...487
  Keep Electronic Control Unit Connectors Clean...488
  Replacing Bucket Teeth—TK Series...489
  Keep ROPS Installed Properly...490
  Hardware Torque Specifications...491
  Metric Bolt and Screw Torque Values...492
  Unified Inch Bolt and Screw Torque Values...494
Section 4-2: Miscellaneous—Operational Checkout...497
  Operational Checkout...497
Section 4-3: Miscellaneous—Troubleshooting...539
  Troubleshooting Procedure...540
  Engine...541
  Transmission...545
  Differential and Axle...548
  Service Brake...550
  Driveline...551
  Park Brake...552
  Hydraulic System...553
  Steering...556
  Air Conditioning System...557
  Heater System...559
  Software Update...560
Section 4-4: Miscellaneous—Storage...561
  Prepare Machine for Storage...562
  Monthly Storage Procedure...564
Section 4-5: Miscellaneous—Machine Numbers...566
  Record Product Identification Number (PIN)...567
  Record Engine Serial Number...568
  Record Transmission Serial Number...569
  Record Hydraulic Pump Serial Number...570
  Record Front and Rear Axle Housing Serial Numbers...571
  Keep Proof of Ownership...572
  Keep Machines Secure...573
Section 4-6: Miscellaneous—Specifications...574
  Engine Specifications...575
  Drain and Refill Capacities...577
  Standard Z-Bar Specifications...578
  High Lift Z-Bar Specifications...580
  Travel Speeds...582

John Deere 724K 4WD Loader Operator's Manual (OMT275144)

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