Caterpillar 770G and 772G Off-Highway Truck Operation and Maintenance Manual (SEBU8491)
Complete Operation and Maintenance manual for Caterpillar 770G and 772G Off-Highway Truck, with all the technical information to maintain and operate your CAT truck.
SEBU8491 - Operation and Maintenance Manual (770G and 772G Off-Highway Truck).pdf
PRODUCT DETAILS:
Total Pages: 558 pages
File Format: PDF (Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
FOREWORD...2
Foreword...3
MAINTENANCE...7
Tire Inflation with Nitrogen...11
Tire Inflation Pressure Adjustment...13
Lubricant Viscosities - Fluids Recommendations...14
Capacities (Refill)...25
S·O·S Information...27
System Pressure Release...28
Prepare the Machine for Maintenance...31
Match Tire Size - Dual Tire Configuration...35
Welding on Machines and Engines with Electronic Controls...36
Severe Service Application...38
Maintenance Interval Schedule...40
ARD Spark Plug - Clean...44
Air Conditioner Filter - Clean...47
Automatic Lubrication Reservoir - Fill...49
Backup Alarm - Test...52
Battery - Recycle...53
Battery or Battery Cable - Inspect_Replace...54
Belts - Inspect_Replace...56
Body Pivot Bearings - Lubricate...58
Brakes; Indicators and Gauges - Test...59
Braking System - Test...60
Brake Discs - Check...64
Breather (Differential and Final Drive) - Replace...65
Breather (Hoist and Brake Tank) - Replace...66
Breather (Torque Converter and Transmission) - Replace...67
Cab Air Filter - Clean_Replace...68
Central Lubrication System - Lubricate - If Equipped...70
Cooling System Coolant (ELC) - Change...75
Cooling System Coolant Extender (ELC) - Add...79
Cooling System Coolant Level - Check...82
Cooling System Coolant Sample - Obtain...84
Cooling System Pressure Cap - Clean_Replace...86
Cooling System Water Temperature Regulator - Replace...88
DEF Filler Screen - Clean - (Emission Related Component)...93
DEF Manifold Filters - Replace - Emission Related Component...95
Diesel Exhaust Fluid - Fill...101
Diesel Exhaust Fluid Filter - Replace - Emissions Related Component) - (Tier 4 Only...103
Diesel Exhaust Fluid Injector - Replace - Emission Related Component...106
Diesel Particulate Filter - Clean...108
Differential and Final Drive Oil - Change...109
Differential and Final Drive Oil - Inspect...113
Differential and Final Drive Oil Level - Check...114
Differential and Final Drive Oil Sample - Obtain...115
Display and Camera - Clean - If Equipped...117
Drive Shaft Slip Joint - Lubricate...119
Electronic Unit Injector - Inspect_Adjust...120
Engine Air Filter Primary Element - Clean_Replace...121
Engine Air Filter Secondary Element - Replace...125
Engine Air Precleaner - Clean...127
Engine Brake Slave Piston Lash - Inspect_Adjust - If Equipped...129
Engine Components - Clean_Inspect; Rebuild_Install Reman; Install New...130
Engine Components - Rebuild_Install Reman...132
Engine Crankcase Breather - Clean...133
Engine Oil Level - Check...135
Engine Oil Sample - Obtain...137
Engine Oil and Filter - Change...139
Engine Valve Lash - Check_Adjust...144
Ether Starting Aid Cylinder - Replace...146
Frame - Clean_Inspect...148
Frame and Body - Inspect...150
Frame and Body Support Pads - Clean_Inspect...152
Front Suspension Cylinder - Lubricate...154
Front Wheel Oil - Change...156
Front Wheel Oil - Inspect...159
Front Wheel Oil Level - Check...160
Front Wheel Oil Sample - Obtain...162
Fuel System - Fill...164
Fuel System - Prime...167
Fuel System Primary Filter (Water Separator) - Drain...169
Fuel System Primary Filter (Water Separator) - Replace...171
Fuel System Secondary Filter - Replace...175
Fuel Tank Cap and Strainer - Clean...179
Fuel Tank Water and Sediment - Drain...181
Fuses; Circuit Breakers and Relays - Replace_Reset...183
High Intensity Discharge Lamp (HID) - Replace - If Equipped...193
Hoist Cylinder Bearings - Lubricate...195
Hoist and Brake Tank Oil - Change...197
Hoist and Brake Tank Oil Level - Check...200
Hoist and Brake Tank Oil Sample - Obtain...202
Magnetic Plug (Wheels) - Check...204
Oil Filter (Brake) - Replace...206
Oil Filter (Power Train) - Replace...208
Oil Filter (Steering) - Replace...210
Oil Filter - Inspect...212
Radiator Core and Aftercooler - Clean...214
Rear Axle Housing Lateral Control Rod Bearings - Lubricate...216
Rear Axle Support_A-Frame Bearing - Lubricate...217
Rear Suspension Cylinder Bearings - Lubricate...218
Receiver Dryer (Refrigerant) - Replace...220
Rim - Inspect...222
Rollover Protective Structure (ROPS) - Inspect...226
Screen (Hoist and Brake Tank) - Inspect_Clean_Replace...227
Seat Belt - Inspect...230
Seat Belt - Replace...231
Seat Suspension - Inspect_Lubricate...233
Secondary Steering - Test...234
Service Brakes - Inspect...236
Steering Ball Stud - Replace...237
Steering Cylinder Bearings - Lubricate...238
Steering Linkage - Inspect...239
Steering System Oil - Change...241
Steering System Oil Level - Check...244
Steering System Oil Sample - Obtain...245
Steering Tie Rod and Pin Bearings - Lubricate...247
Suction Screen (Torque Converter Scavenge) - Clean...249
Suction Screen (Transmission Scavenge) - Clean...252
Suspension Cylinder - Check...255
Tire Inflation - Check...259
Torque Converter and Transmission Oil - Change...260
Torque Converter and Transmission Oil Level - Check...264
Torque Converter and Transmission Oil Sample - Obtain...266
Traction Control System (TCS) - Test...269
Window Washer Bottle - Fill...271
Window Wipers - Inspect_Replace...273
Windows - Clean...274
OPERATION...275
Mounting and Dismounting...277
Daily Inspection...279
Engine Exhaust (Diverter) - If Equipped...282
Alternate Exit...284
Seat...285
Seat Belt...291
Seat Belt - 4-Point Harness (If Equipped)...299
Mirror...303
Operator Controls...308
Radio Mount...330
Diesel Particulate Filter Regeneration...332
Selective Catalytic Reduction Warning System...337
Battery Disconnect Switch...350
Backup Alarm...354
Engine Shutdown Switch...355
Braking...357
Retarding...361
Product Link...367
Monitoring System...369
Camera - If Equipped...388
Service Ports...391
Direction and Speed Control...393
Engine Lockout Control...397
Machine Lockout Control...400
Operation Information...403
Engine Starting ...410
Engine and Machine Warm-Up...413
Stopping the Machine...418
Stopping the Engine...420
Stopping the Engine if an Electrical Malfunction Occurs...425
Body Retaining Pin...427
Leaving the Machine...430
Use of Wheel Chocks...432
Machine Storage and Specified Storage Period...436
Lifting and Tying Down the Machine...437
Shipping the Machine...442
Roading the Machine...443
Jacking Locations...444
Towing the Machine...446
Dumping with Engine Stopped...451
Lowering the Body with Engine Stopped...452
Towing With Inoperable Engine...455
Towing With Power Train Failure...459
Engine Starting with Jump Start Cables...462
Engine Starting with Auxiliary Start Receptacle...465
PRODUCT INFORMATION...467
Specifications...468
Plate Locations and Film Locations...476
Emissions Certification Film...485
Declaration of Conformity...486
REFERENCE INFORMATION...488
Reference Material...489
Decommissioning and Disposal...490
SAFETY...491
Safety Messages...492
Additional Messages...505
General Hazard Information...511
Crushing Prevention and Cutting Prevention...517
Fire Safety...518
Burn Prevention...520
Fire Prevention and Explosion Prevention...522
Fire Extinguisher Location...529
Tire Information...530
Electrical Storm Injury Prevention...532
Before Starting Engine...533
Engine Starting...534
Before Operation...535
Visibility Information...536
Restricted Visibility...537
Operation...539
Parking...544
Slope Operation...545
Sound Information and Vibration Information...547
Operator Station...553
Guards - Operator Protection...554
WARRANTY...556
Emissions Warranty Information...557
Caterpillar 770G and 772G Off-Highway Truck Operation and Maintenance Manual (SEBU8491)
