Claas Tractors Ares 506-606 Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Claas Tractors Ares 506-606, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Claas Tractors Ares 506-606 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,533 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS (60 05 029 693 - 10.2003 - EN, 01.2004 - EN)
Repair Service Manual...1
A0_EN...1
INJECTION DATA SHEETS...1
A1_EN...29
SUPPLY INJECTION...29
CONTENTS...31
IDENTIFICATION...33
SPECIFICATIONS...35
TIGHTENING TORQUES...39
OPERATING PRINCIPLES...41
CHECKS - ADJUSTMENTS...47
TOOLS...71
A2_EN...75
D.P.S.ENGINE...75
CONTENTS...77
GENERAL SPECIFICATIONS...79
DIMENSIONAL SPECIFICATIONS...83
TIGHTENING TORQUES...95
OPERATING PRINCIPLES...99
CHECKS - ADJUSTMENTS...103
REMOVAL / INSTALLATION...109
DIAGNOSTIC SHEETS...157
TOOLS...167
A3_EN...175
INJECTION ADDITIVE TIER II...175
Tightening torques...176
Operating principles...177
Checks/Adjustments...180
Removal / installation...183
DIAGNOSTIC SHEETS...186
TOOLS...187
A4_EN...189
ENGINE ADDITIVE TIER II...189
General specifications...190
DIMENSIONAL SPECIFICATIONS...193
Tightening torques...194
Checks/Adjustments...196
Removal / installation...198
TOOLS...201
B1_EN...203
GEARBOX GBA 20...203
CONTENTS...205
GENERAL SPECIFICATIONS...209
TIGHTENING TORQUES AND MAIN ADJUSTMENTS...215
REVERSHIFT FRONT AND REAR POWERCLUTCH CLUTCH...223
QUADRISHIFT HOUSING...235
TWINSHIFT HOUSING...247
PRIMARY SHAFT...257
REAR INTERMEDIATE SHAFT...263
FRONT INTERMEDIATE SHAFT...269
RIGHT COVER AND FORKS...275
CRAWLER SPEEDS...285
TOOLS...291
B2_EN...295
HYDRAULIC CIRCUIT LOW PRESSURE...295
CONTENTS...297
PRESENTATION...299
GEARBOX CONTROL AND LUBRICATION...305
MEASUREMENT POINTS AND CHECKS...315
REAR AXLE CONTROL AND LUBRICATION...321
MEASUREMENT POINTS AND CHECKS...329
TOOLS...335
B3_EN...337
GEARBOX ADDITIVE TIER II...337
General specifications...338
Rear intermediary shaft...339
B4_EN...343
LOW PRESSURE HYDRAULIC CIRCUIT ADDITIVE TIER II...343
Presentation...344
Measurement and checking points...349
"Control values statement" sheet...351
TOOLS...353
C1_EN...355
REAR AXLE...355
CONTENTS...357
PRESENTATION...359
HD HEAVY DUTY AXLE TUBES...363
SHD HEAVY DUTY AXLE TUBES...370
DIFFERENTIAL...377
REAR POWER TAKE OFF...387
REAR POWER TAKE- OFF CLUTCH...391
REAR POWER TAKE- OFF UPPER SHAFT...397
REAR POWER TAKE OFF LOWER SHAFT...407
POWER TAKE- OFF PROPORTIONAL...411
TOOLS...419
C2_EN...421
SERVICE BRAKES - HAND BRAKE...421
Presentation...422
Brake pistons and seals...423
Tractors not equipped with boosters...427
Tractors equipped with boosters and braking valve...428
Tractors fitted with boosters Lucas...430
Tractors fitted with boosters Iruna...435
Adjustment of the brake pedals...436
Bleeding the braking circuit...437
Hand brake...444
TOOLS...451
C3_EN...453
4WD DROPBOX...453
CONTENTS...455
PRESENTATION...457
REMOVAL/ INSTALLATION...459
TOOLS...465
C4_EN...467
REAR AXLE ADDITIVE TIER II...467
General specifications...468
Proportional power take-off...470
D1-1_EN...475
STANDARD FRONT AXLE...475
Presentation...476
STANDARD FRONT AXLE...475
CONTENTS...477
PRESENTATION...479
REMOVAL/INSTALLATION...486
HYDRAULIC CHECKS...498
ELECTRIC CHECKS...500
TOOLS...502
D1-2_EN...508
PROACTIV FRONT AXLE...508
Presentation...509
CONTENTS...510
PRESENTATION...512
REMOVAL/INSTALLATION...520
HYDRAULIC CHECKS...536
ELECTRIC CHECKS...544
REPAIR DIAGNOSTIC...550
TOOLS...554
E1_EN...562
OPEN CENTRE HYDRAULICS...562
CONTENTS...564
PRESENTATION...566
REMOVAL/INSTALLATION OF THE COMPONENTS...572
TEST POINTS AND CHECKS...608
DIAGNOSTIC...612
TOOLS...618
E2_EN...620
CLOSED CENTRE HYDRAULICS...620
CONTENTS...622
PRESENTATION...624
REMOVAL / INSTALLATION OF THE COMPONENTS...630
TEST POINTS AND CHECKS...658
TOOLS...664
E3_EN...666
CLOSED CENTRE HYDRAULICS (100 L/MIN)...666
Presentation...667
Removal/refitting of elements...675
Steering measurement and checking points...679
Hydraulic measurement and checking points...681
TOOLS...686
G1_EN...688
INSTRUMENT PANEL...688
CONTENTS...690
GENERAL PRESENTATION...692
TROUBLESHOOTING METADIAG DIAGNOSTIC...706
TOOLS...716
G2_EN...720
TCE 15/25 TCE 15T ELECTRONIC LIFT...720
CONTENTS...722
PRESENTATION...724
CHECKS AND ADJUSTMENTS...728
METADIAG TROUBLESHOOTING AND DIAGNOSTIC...734
TOOLS...742
G3_EN...744
DRIVETRONIC III...744
CONTENTS...746
PRESENTATION...748
ELECTRIC ELEMENTS...756
FUNCTIONS...774
DIAGNOSTIC METADIAG...790
TOOLS...808
G4_EN...810
INFOTRAC AND ISO SOCKET...0
CONTENTS...811
PRESENTATION...813
REMOVAL / INSTALLATION ELECTRIC CHECKS...819
G5_EN...829
ELECTROPILOT...829
CONTENTS...831
PRESENTATION...833
TROUBLESHOOTING METADIAG DIAGNOSTIC...839
TOOLS...847
G6_EN...849
DRIVETRONIC III TIER II ADDITIVE...849
Location of components and sensors...850
Schematic diagram...852
Adjustments...856
METADIAG Application...859
Transmission block diagram...863
Conditions for placing the tractor in graduated mode...864
G7_EN...865
ENGINE MANAGEMENT TIER II...865
Engine management...866
TOOLS...915
H0_EN...917
CHAPTER H...917
H1_EN...919
CAB...919
CONTENTS...921
PRESENTATION...923
FULL REMOVAL OF THE CAB...925
CAB INSTALLATION...937
ROOF REMOVAL/INSTALLATION...939
TOOLS...941
H2_EN...943
HEATING/ AIR CONDITIONING...943
CONTENTS...945
PRESENTATION...947
REMOVAL/INSTALLATION...951
TOOLS...963
H3_EN...965
WINDSCREEN BONDING...965
CONTENTS...967
REMOVAL / INSTALLATION...969
TOOLS...979
J1_EN...983
LIFT AND FRONT POWER TAKE-OFF...983
Front lift...984
Front power take-off...989
J2_EN...997
PNEUMATIC BRAKING...997
Notes...998
How it works...999
Main components...1006
TOOLS...1009
J_EN...1011
FRONT LIFT AND POWER TAKE OFF...1011
CONTENTS...1013
PRESENTATION...1015
FRONT LIFT...1017
FRONT POWER TAKE OFF...1021
TOOLS...1027
Som_ARES506-606...1029
ARES 506-606...1029
Som_CHAP_A...1030
CONTENTS...1032
Som_CHAP_B...1037
CONTENTS...1039
Som_CHAP_C...1044
CHAPTER C...1044
Som_CHAP_D...1046
CONTENTS...1048
Som_CHAP_E...1051
CONTENTS...1053
Som_CHAP_F...1057
ELECTRICITY...1058
GENERAL CONTENTS...1058
Som_CHAP_G...1063
CONTENTS...1065
Som_CHAP_J...1070
CONTENTS...1072
bonus material...1074
00 0181 635 4 - ABA VENT-TANK Fitting instructions ...1074
Alle...1074
00 0290 143 2 - Claas Catalog KT ABA Symbols...1092
00 0290 452 0 - BA CLAAS GPS PILOT Operator’s Manual...1154
Contents...1156
1 Introduction...1159
1.1 General Information...1159
1.1.1 How to use this manual...1159
1.1.2 Validity of manual...1161
1.1.3 Specifications...1161
1.1.4 Licensing for road traffic...1161
1.2 Various components / Machine body...1163
1.2.1 Spare parts and technical questions...1163
1.2.2 GPS PILOT monitor identification plate...1163
1.2.3 Base station identification plate...1163
2 Safety...1164
2.1 General Information...1164
2.1.1 General information...1164
2.1.2 Important information...1164
2.1.3 Intended use...1164
2.1.4 Accumulators...1165
2.2 Safety rules...1165
2.2.1 Identification of warning and danger signs...1165
3 Sectional view of machine...1166
3.1 Antennas - Overview...1166
3.1.1 GPS antenna (BASELINE HD, SBAS)...1166
3.1.2 Antenna (BASELINE HD)...1166
3.1.3 GPS antenna (OMNISTAR HP, RTK)...1167
3.1.4 Antenna (RTK)...1167
3.2 Signal overview...1168
3.2.1 GPS PILOT SBAS...1168
3.2.2 GPS PILOT OMNISTAR...1169
3.2.3 GPS PILOT BASELINE HD...1170
3.2.4 GPS PILOT RTK...1171
3.3 GPS PILOT monitor...1172
3.3.1 Connections at the rear of the GPS PILOT monitor...1172
3.3.2 Connections on the left of the GPS PILOT monitor...1172
3.4 Base station for BASELINE HD...1173
3.4.1 Base station...1173
3.4.2 Charger (up to serial no. ...)...1173
3.4.3 Charger (from serial no. ...)...1174
3.4.4 Cable for external power supply...1174
3.4.5 Cable for PC connection...1174
4 Prior to initial operation...1175
4.1 General Information...1175
4.1.1 General warnings...1175
4.2 Initial operation of base station...1176
4.2.1 Base station initial operation check list...1176
4.2.2 Making the charger (up to serial no. ...) available...1176
4.2.3 Making the charger (from serial no. ...) available...1176
4.2.4 Charging the base station battery...1177
4.2.5 Switching on the base station...1178
4.2.6 Supplying the base station with an external battery...1179
4.2.7 Changing the base station frequency...1179
4.3 GPS antenna initial operation (OMNISTAR HP, RTK) ...1180
4.3.1 Check list for initial operation of GPS antenna (OMNISTAR HP, RTK) ...1180
4.3.2 Having the GPS antenna enabled (OMNISTAR HP, RTK)...1180
4.4 Initial operation of GPS PILOT monitor...1181
4.4.1 Check list for initial operation of GPS PILOT monitor...1181
4.5 Initial operation...1182
4.5.1 LEXION initial operation check list...1182
4.5.2 COUGAR initial operation check list...1182
4.5.3 XERION initial operation check list...1182
4.5.4 Tractor initial operation check list...1182
5 Prior to each operation...1183
5.1 General Information...1183
5.1.1 General warnings...1183
5.1.2 Preparing fieldwork with the GPS PILOT...1184
6 GPS PILOT operation...1185
6.1 General Information...1185
6.1.1 General warnings...1185
6.2 Settings and displays...1186
6.2.1 Layout conventions of buttons and displays...1186
6.2.2 Overview of buttons...1187
6.2.3 Start screen...1189
6.3 Operation of screen menus...1190
6.3.1 Basic settings...1190
6.3.2 GPS status information...1194
6.3.3 Steering settings...1201
6.3.4 Machine settings...1204
6.3.5 Job management...1207
6.3.6 Field view...1211
6.3.7 Function buttons in the screen menus...1213
7 GPS PILOT fieldwork...1216
7.1 General Information...1216
7.1.1 General warnings...1216
7.2 Base station...1217
7.2.1 Setting up the base station...1217
7.2.2 Switching on the base station...1218
7.2.3 Setting the frequency with BASELINE HD...1219
7.3 LEXION...1221
7.3.1 Learning the ATP front attachment zero point...1221
7.3.2 Selecting the AUTOPILOT signal (from CEBIS version 8.2)...1222
7.3.3 Learning the steering zero point...1222
7.3.4 Switching on the AUTO PILOT...1223
7.3.5 Switching off the AUTO PILOT...1224
7.4 COUGAR...1225
7.4.1 Enabling the AUTO PILOT...1225
7.4.2 Selecting the AUTO PILOT signal...1225
7.4.3 Switching on the AUTO PILOT...1225
7.4.4 Switching off the AUTO PILOT...1226
7.5 XERION...1227
7.5.1 Enabling the AUTO PILOT...1227
7.5.2 Selecting the AUTO PILOT signal...1227
7.5.3 Switching on the AUTO PILOT...1227
7.5.4 Switching off the AUTO PILOT...1228
7.6 Tractor...1229
7.6.1 Switching the eDrive box on / off...1229
7.6.2 Switching on the AUTO PILOT...1229
7.6.3 Switching off the AUTO PILOT...1230
7.6.4 Basic settings...1230
7.6.5 Entering the antenna height...1231
7.6.6 Calibrating the inclination sensor...1232
7.6.7 Setting the steering adjustment...1233
7.6.8 Adjusting the steering speed...1234
7.7 Performing fieldwork with the GPS PILOT...1235
7.7.1 Types of field drives ...1235
7.7.2 Activate straight guidance...1236
7.7.3 Activating contour guidance...1241
7.7.4 Activating circular guidance...1242
7.7.5 Relocating A=B lines in the A=B mode...1244
8 Maintenance...1245
8.1 General Information...1245
8.1.1 General warnings...1245
8.2 Electric system / Electronics...1246
8.2.1 Battery...1246
8.2.2 Removing / installing the base station battery...1246
Index...1247
A...1247
B...1247
C...1247
D...1247
E...1247
F...1247
G...1247
H...1248
I...1248
J...1248
L...1248
M...1248
N...1248
O...1248
P...1248
R...1248
S...1249
T...1249
V...1249
W...1249
Z...1249
00 0292 437 0 - ABA HBSW Fitting instructions...1252
CLAAS...1252
00 11 344 270 - ASSEMBLY INSTRUCTIONS POWER BEYOND KIT (ARES 506 – 606 LS, ARES 507 – 607 LS)...1266
00 1137 808 1 - ASSEMBLY INSTRUCTIONS FAST-LOCK, EURO SMS 4TH FUNCTION...1309
fast-lock / dgs sms 4. Funktion...1309
REF : 00 1137 808 0 Ausgabe 07/2008...1309
Traktoren Celtis...1309
Ares - Arion...1309
Abb. A...1311
Abb. B...1312
Abb. C...1312
Abb. D...1313
Abb. E...1313
Bezeichnung:...1313
Verriegelte Position...1314
Teileliste...1315
00 1137 808 0_GB (Fast Lock sur DGS SMS 4e Fct).pdf...0
fast-lock / dgs sms 4th function...1317
REF : 00 1137 808 0 07/2008 publication...1317
Celtis Tractors...1317
Ares - Arion...1317
Diagram A...1319
Diagram B...1320
Diagram C...1320
Diagram D...1321
Diagram E...1321
Description:...1321
Locked position...1322
Key...1323
00 1137 808 0_FR (Fast_Lock_DGS_SMS_4_Fonct).pdf...0
fast-lock / dgs sms 4e fonction...1333
REF : 00 1137 808 0 Édition 07/2008...1333
Tracteurs Celtis...1333
Ares - Arion...1333
Schéma A...1335
Schéma B...1336
Schéma C...1336
Schéma D...1337
Schéma E...1337
Légende :...1337
Position verrouillée...1338
Nomenclature...1339
00 1137 808 0_IT (Fast Lock sur DGS SMS 4e Fct).pdf...0
fast-lock / dgs sms 4a funzione...1341
RIF : 00 1137 808 0 Edizione 07/2008...1341
Trattori Celtis...1341
Ares - Arion...1341
Schema A...1343
Schema B...1344
Schema C...1344
Schema D...1345
Schema E...1345
Legenda:...1345
Posizione bloccata...1346
Nomenclatura...1347
00 1137 808 0_RU (Fast Lock sur DGS SMS 4e Fct).pdf...0
fast-lock / dgs sms °ÅÒÂÅÃÒÀß ÔÓÍÊÖÈß...1349
REF : 00 1137 808 0 ÈÇÄÀÍÈÅ 07/2008...1349
Ò²àêòî²à Celtis...1349
Ares - Arion...1349
Ñõåìà A...1351
Ñõåìà B...1352
Ñõåìà C...1352
Ñõåìà D...1353
Ñõåìà E...1353
Óñëîâíûå îáîçíà÷åíèØ :...1353
Çàáëîêè²îâàíî...1354
ÍÎÌÅÍÊËÀÒÓÃÀ...1355
00 1137 808 0_ES (Fast Lock sur DGS SMS 4e Fct).pdf...0
fast-lock / dgs sms 4a función...1325
REF : 00 1137 808 0 Edición 07/2008...1325
Tractores Celtis...1325
Ares - Arion...1325
Esquema A...1327
Esquema B...1328
Esquema C...1328
Esquema D...1329
Esquema E...1329
Leyenda:...1329
Posición bloqueada...1330
Nomenclatura...1331
00 2179 651 0 - CLAAS Tractors Service Booklet...1357
60 05 030 238 - Pneumatic braking system installing procedure for TRACTORS ARES 506 - 606 (RENAULT) (FR - DE - GB - ES - PT - IT - NL)...1379
6005021432 - NOTICE DE MONTAGE KIT ESSUIE VITRE AR...1659
6005033192 - Ares Repair Time Schedule...1662
MAIN SECTIONS
ARES 506-606...1
INJECTION SYSTEM DATA SHEETS...0
SUPPLY INJECTION...0
D.P.S.ENGINE...0
INJECTION ADDITIVE TIER II...0
ENGINE ADDITIVE TIER II...0
GEARBOX GBA 20...0
HYDRAULIC CIRCUIT LOW PRESSURE...0
GEARBOX ADDITIVE TIER II...0
LOW PRESSURE HYDRAULIC CIRCUIT ADDITIVE TIER II...0
REAR AXLE...0
SERVICE BRAKES - HAND BRAKE...0
4WD DROPBOX...0
REAR AXLE ADDITIVE TIER II...0
STANDARD FRONT AXLE...0
PROACTIV FRONT AXLE...0
OPEN CENTRE HYDRAULICS...0
CLOSED CENTRE HYDRAULICS...0
CLOSED CENTRE HYDRAULICS (100 L/MIN)...0
ELECTRICITY...0
INSTRUMENT PANEL...0
ELECTRONIC LIFT...0
DRIVETRONIC III...0
INFOTRAC AND ISO SOCKET...0
ELECTROPILOT...0
DRIVETRONIC III TIER II ADDITIVE...0
ENGINE MANAGEMENT TIER II...0
CAB...0
HEATING/ AIR CONDITIONING...0
WINDSCREEN BONDING...0
FRONT LIFT AND POWER TAKE OFF...0
LIFT AND FRONT POWER TAKE-OFF...0
PNEUMATIC BRAKING...0
Claas Tractors Ares 506-606 Repair Service Manual
