John Deere XUV825E, XUV825M, XUV825M S4 Gator Utility Vehicles Repair Service Manual (TM150019)
Complete service repair manual with Electrical Wiring Diagrams for John Deere XUV825E, XUV825M, XUV825M S4 Gator Utility Vehicles, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere XUV 825E, XUV 825M, XUV 825M S4 Gator Utility Vehicles (Serial No. 010001-) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm150019 - XUV825E, XUV825M, XUV825M S4 Gator Utility Vehicles (Serial No. 010001-) Technical Manual.pdf
tm150019 - XUV825E, XUV825M, XUV825M S4 Gator Utility Vehicles (Serial No. 010001-) Technical Manual.epub
PRODUCT DETAILS:
Total Pages: 1,503 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
TABLE OF CONTENTS....1
Section 10: General Information....23
Group 05: Safety....23
Recognize Safety Information....26
Understand Signal Words....27
Replace Safety Signs....28
Handle Fluids Safely—Avoid Fires....29
Prepare for Emergencies....30
Prevent Battery Explosions....31
Prevent Acid Burns....32
Wear Protective Clothing....34
Avoid High-Pressure Fluids....35
Avoid Heating Near Pressurized Fluid Lines....36
Service Machines Safely....37
Use Proper Tools....38
Park Machine Safely....39
Support Machine Properly....40
Use Proper Lifting Equipment....41
Work in Clean Area....42
Protect Against High Pressure Spray....43
Illuminate Work Area Safely....44
Work In Ventilated Area....45
Remove Paint Before Welding or Heating....46
Avoid Harmful Asbestos Dust....47
Service Tires Safely....48
Stay Clear of Rotating Drivelines....49
Service Cooling System Safely....51
Decommissioning — Proper Recycling and Disposal of Fluids and Components....52
Handle Chemical Products Safely....53
Live With Safety....54
Group 10: General Specifications....1503
Service Recommendations for O-Ring Boss Fittings....57
Service Recommendations For Flat Face O-Ring Seal Fittings....59
Metric Cap Screw Torque Values—Grade 7....61
Metric Bolt and Screw Torque Values....62
Unified Inch Bolt and Screw Torque Values....64
Group 15: Fuel and Lubricants....24
Gasoline Engine Oil....68
Oil Filters....70
Gasoline Fuel for 4-Cycle Engines....71
Transmission and Hydraulic Oil....72
Multipurpose Extreme Pressure (EP) Grease....73
Mixing of Lubricants....74
Alternative and Synthetic Lubricants....75
Lubricant Storage....76
Group 20: Machine Specifications....1503
Machine Specifications....1503
Product Identification Number Location....81
Section 20: Engine Repair....82
Group 10: Repair....82
Summary of References....1502
Specifications....1503
Essential or Recommended Tools....1511
Service Equipment and Tools....1512
Other Material....1462
Remove and Install Engine....94
Remove and Install Valve Cover....106
Remove and Install Timing Belt....108
Remove and Install Water Pump....117
Remove and Install Cylinder Head....119
Remove and Install Intake Manifold....128
Remove and Install Exhaust Manifold....130
Recondition Cylinder Head....132
Remove and Install Oil Pan and Strainer....141
Remove and Install Oil Pump....143
Remove and Install Crankshaft Front Oil Seal....152
Remove and Install Camshafts....155
Check Crankshaft Main Bearing Clearance....165
Check Connecting Rod Bearing Clearance....167
Check Connecting Rod Side Play....169
Remove and Install Piston and Connecting Rod....170
Disassemble and Assemble Piston and Connecting Rod....173
Inspect Piston and Connecting Rod....177
Bore Cylinder....181
Remove and Install Crankshaft and Main Bearings....183
Inspect Crankshaft....189
Remove and Install Crankshaft Rear Oil Seal....191
Remove and Install Alternator....194
Remove and Install Starting Motor....198
Replace Fuel Injector....203
Replace Exhaust Gas Oxygen Sensor....205
Replace Knock Sensor....206
Replace Camshaft Position Sensor....207
Replace Crankshaft Position Sensor....208
Replace Intake Manifold Pressure and Temperature Sensor....210
Replace Throttle Body....211
De-Pressurize Fuel System....213
Section 30: Electrical Repair....214
Group 10: Wiring Harnesses....214
Summary of References....1502
Main Wiring Harness S2....217
Main Wiring Harness S2 Color Codes....222
Main Wiring Harness S2 Splice Table....228
Main Wiring Harness S4 with EPAS....233
Main Wiring Harness S4 Color Codes....238
Main Wiring Harness S4 Splice Table....244
Speed Sensor Jumper Harness....249
EPAS Wire Harness (2 - Pass)....250
Engine Wiring Harness....251
Engine Wiring Harness Color Codes....254
Group 20: Wiring Harnesses, Kits....214
Summary of References....1502
Lights Wiring Harness, AM140950....258
Lights Wiring Harness, AM137558....260
Key Switch Adapter Harness [((MY -2018) (S.N -020000)) and ((MY 2019-) (S.N 020001-))]....214
Headlight Jumper Wiring Harness, AM147740....263
Turn Signal with Flasher Harness, AM143722....264
Trailer Connector Wiring Harness....266
Backup Alarm Wiring Harness, AM144181....267
Cab Power Splitter Wiring Harness, AM140972....269
Canopy Wiring Harness, AM143139....270
Roof Work Lights Wiring Harness, AM146905....272
Beacon Light Wiring Harness, AM140971....274
Horn Wiring Harness, VGA10903....275
Winch Main Wiring Harness, AM144137....276
Winch Control Wiring Harness, AM142263....277
Section 40: Power Train Repair....278
Group 10: Transmission....278
Summary of References....1502
Specifications....1503
Essential or Recommended Tools....1511
Other Material....1462
Change Transmission Oil....286
Clean Drive Clutch....288
Remove and Install Clutch Housing....292
Remove and Install Clutch....297
Repair Drive Clutch....305
Repair Driven Clutch....317
Remove Transmission....326
Install Transmission....332
Disassemble Transmission....343
AssembleTransmission....356
Group 15: Axles and Drive Shaft....278
Summary of References....1502
Essential or Recommended Tools....1511
Specifications....1503
Remove and Install EMFWD Driveshaft....373
Replace EMFWD Driveshaft Boot....383
Remove and Install Rear Axle Half Shaft....386
Remove and Install Front Axle Half Shaft....390
Repair CV Joint and Boots—Front Axle Half Shafts....393
Repair CV Joint and Boots—Rear Axle Half Shafts....396
Hub Removal....399
Hub Installation....400
Group 20: Mechanical Four Wheel Drive....278
Summary of References....1502
Specifications....1503
Other Material....1462
Change EMFWD Front Differential Oil....405
Disassemble and Assemble Front Drive Gearbox....407
Remove and Install Front Differential....421
Disassemble Front Differential....427
Assemble Front Differential....443
Section 50: Steering and Brake Repair....457
Group 10: Steering....457
Summary of References....1502
Other Material....1462
Specifications....1503
Remove and Install Steering Knuckle....464
Remove and Install Front Wheel Bearing....467
Remove and Install Ball Joint....468
Remove and Install Steering Wheel....469
Replace Steering Shaft Bearing....471
Remove and Install Electric Power Assisted Steering (EPAS) Module....472
Remove and Install Steering Shaft (EPAS)....477
Remove and Install Steering Gearbox....482
Remove and Install Front Coilover Shock Absorber....488
Remove and Install Rear Coilover Shock Absorber....490
Remove and Install Tie Rod End....492
Remove and Install Front Suspension Arm....494
Remove and Install Rear Axle Bearing Carrier....497
Remove and Install Rear Suspension Arm....503
Remove and Install Rear Stabilizer Bar....507
Remove and Install Front Stabilizer Bar....510
Group 20: Brakes....457
Summary of References....1502
Specifications....1503
Essential or Recommended Tools....1511
Other Material....1462
Replace Brake Pad....520
Remove and Install Master Cylinder....524
Remove Front Brake Hose....529
Install Front Brake Hose....532
Remove Rear Brake Hose....536
Install Rear Brake Hose....540
Remove and Install Rear Brake Line—Front....544
Remove and Install Rear Brake Line—Center....547
Remove and Install Rear Brake Line—Rear....550
Remove and Install Brake Caliper....552
Remove and Install Brake Rotor....556
Remove and Install Brake Pedal....559
Replace Park Brake Control Cable....561
Remove and Install Park Brake Lever....566
Remove, Service, and Replace Park Brake....569
Section 60: Miscellaneous Repair....579
Group 10: Wheels....579
Summary of References....1502
Specifications....1503
Remove and Install Wheels....583
Group 15: Hood, Cargo Box, and Bumper....579
Summary of References....1502
Specifications....1503
Remove and Install Hood Latch....587
Remove and Install Hood....589
Remove and Install Front Bumper/Skid Plate....590
Remove and Install Cargo Box....592
Remove and Install Cargo Box Side....594
Group 20: Miscellaneous....579
Summary of References....1502
Remove and Install Headlight....601
Remove and Install Front Grille....603
Remove and Install Front Fender....604
Door Removal and Installation....606
Door Alignment....608
Door Latch Adjustment....609
Drain and Flush Radiator....610
Fill and Bleed Coolant System....613
Remove and Install Radiator....615
Remove and Install Cooling Fan....617
Remove and Install Intermediate Coolant Tubes....620
Remove and Install Battery....624
Remove and Install Fuel Tank....625
Remove and Install Fuel Pump....627
Fuel Pump Disassembly and Assembly....629
Section 70: Operator’s Station Repair....632
Group 10: Operator’s Station and Seat....632
Summary of References....1502
Specifications....1503
Remove and Install Dash Panel....636
Remove and Install Front Seat....639
Remove and Install Rear Seat....642
Remove and Install Front Seat Base Cover....643
Remove and Install Front Under Seat Storage Box....646
Remove and Install Rear Under Seat Storage Box and Battery Cover....647
Remove and Install Transaxle Control Lever Housing....648
Group 20: Occupant Protective Structure (OPS)....632
Summary of References....1502
Remove and Install Occupant Protective Structure (OPS)....652
Section 220: Engine Operation, Tests, and Adjustments....658
Group 10: Component Location....658
Summary of References....1502
Engine Intake Components....661
Engine Exhaust Components....663
Engine Mounting Components....665
Engine Coolant Lines Components....667
Engine Block and Head Components....668
Engine Crankshaft and Pistons Components....670
Engine Valve Train Components....672
Group 20: Diagnosis....658
Diagnose Engine Malfunctions....658
Group 25: Tests and Adjustments....658
Summary of References....1502
Specifications....1503
Service Equipment and Tools....1512
Other Material....1462
Adjust Throttle Cable....697
Check Idle Speed....701
Test Fuel Pump and Regulator Pressure....702
Test Cylinder Compression Pressure....704
Test Cylinder Leak-Down....706
Crankcase Vacuum Test....710
Adjust Valve Clearance....712
Test Oil Pressure....716
Test Thermostat....718
Section 230: Electrical Operation, Tests, and Adjustments....720
Group 05: General Information....720
Operation and Diagnostics....726
Diagnostic Information....727
Common Circuit Tests....728
Conductors for 12 Volt Circuits....730
Group 10: Component Location....720
Summary of References....1502
Load Center S2....733
Load Center S4....735
ICC Pinout....737
ICC Signal Locations....738
ECU Signal Locations....740
Engine to Main Wiring Harness Signals and Locations (C10)....743
Group 15: Theory of Operation....720
Summary of References....1502
Power Circuit Operation....746
Cranking Circuit Operation....753
Run Circuit Operation....757
Charging Circuit Operation....762
Lighting Circuit Operation....764
Fuel Pump Circuit Operation....768
Ignition Coil Operation....769
Oxygen (O2 Sensor), Heated Exhaust Gas Operation....771
Knock Sensor Circuit Operation....774
Idle Air Control Motor (IAC) Circuit Operation....776
Fuel Injector Operation....777
Temperature/Mass Air Pressure (TMAP) Sensor Circuit Operation....779
Throttle Position Sensor (TPS) Operation....781
Crankshaft Position Sensor (CKP) Operation....784
Camshaft Position Sensor (CMP) Operation....786
Engine Cooling Fan Circuit Operation....788
Speed Limiting Circuit Operation....789
Park Brake Alarm Circuit Operation....790
Power Cargo Box Circuit Operation....792
ICC Circuit Operation....793
Group 30: Wiring Schematics....721
Summary of References....1502
Main Electrical Schematic - S2....798
Main Electrical Schematic - S4....806
Engine Electrical Schematic....814
EPAS Power Harness Schematic....816
Group 50: Tests and Adjustments....721
Summary of References....1502
Ground Circuit Test....819
Charge Battery....821
Clean Battery....823
Battery, Charging, and Starting System Tests....824
Spark Test....827
Key Switch Test....829
Park Brake Switch Test....831
Neutral Switch Test....833
Reverse Switch Test....835
Headlight Switch Test....837
Work Light Switch Test....839
Beacon Light Switch Test....841
4WD Switch Test....843
Wiper Switch Test....845
Throttle Switch Test....847
Brake Lights Switch Test....849
Raise/Lower Switch Test....850
Fuse Test....852
Bulb Test....853
Relay Test (Discrete)....855
Relay Test....857
Engine Coolant Temperature Sensor Test....859
Engine Oil Pressure Switch Test....862
Seat Belt Switch Test....864
Speed Sensor Test....865
4WD Solenoid Test....866
Diode Test....867
Warning Alarm Test....868
Camshaft Position Sensor Test....870
Crankshaft Position Sensor Test....871
Temperature/Mass Air Pressure (TMAP) Sensor Test....873
Idle Air Control (IAC) Test....875
Oxygen (O2 Sensor) (Heated Exhaust Gas) Test....876
Throttle Position Sensor (TPS) Test....877
Ignition Coil Test....879
Fuel Injector Test....881
Knock Sensor Test....883
Odometer, Trip and Hour Meter Modes....885
Wiggle Test....886
CAN Network Voltage Checks....887
Regulated Voltage Output Test....890
Group 55: Connector Information....722
Summary of References....1502
A28 EPAS Control Connector....895
A33 Cargo Box Lift Control Connector....896
B1 Fuel Level Sensor Connector....897
B11 Wheel Speed Sensor....898
C10 Chassis Interface Connector....899
E1 Left Headlight Connector....900
E2 Right Headlight Connector....901
E9 Right Tail Light Connector....902
E10 Left Tail Light Connector....903
E31 Turn Signal Connector....904
F9 EPAS Fuse - S4....905
F50 Load Center....906
F54 Cab Power Fuse Holder....909
J1 Instrument Cluster Connector....910
J2 Instrument Cluster Connector....911
H1 Buzzer....912
M2 Fuel Transfer Pump Connector....913
M11 Engine Fan Connector....914
N03 Cab Solenoid Connectors....915
S1 Key Switch Connector....916
S10 Headlight Switch Connector....919
S21 Neutral Switch....920
S33 MFWD Switch Connector....921
S34 Service Brake Switch Connector....922
S36 Reverse Switch Connector....923
S38 Box Lift Switch Connector....924
S44 Supervisor Mode Switch Connector....925
S46 Brake Float Switch Connector....926
S48 Throttle Switch Connector....927
S50 Seat Belt Switch....928
X1 Front Power Port Connector....929
X2 EPAS Power Connector....930
X4 Cab Solenoid Connector....931
X5 Power Port Connector....932
X6 Engine Interface Connector....933
X7 Tail Light Jumper Connector....934
X11 Front Attachment Power Connector....935
X12 Rear Attachment Power Connector....936
X13 Diagnostic Connector....937
X14-1 Front Power Port Connector....938
X16 Key Switch Power Connector....939
X20 Power Port....940
X23 CAN Bus Port Connector....941
X44 Jumper-Supervisor Mode Connector....942
Y29 MFWD Solenoid Connector....943
XA2 Engine Control Unit (ECU) Connector....944
XB2 Engine Coolant Temperature Sensor Connector....947
XB5 Engine Oil Pressure Switch Connector....948
XB7 Cam Position Sensor Connector....949
XB27 Oxygen Sensor Connector....950
XB29 MAP Sensor Connector....951
XB30 Knock Sensor Connector....952
XB31 Crank Position Sensor Connector....953
XB35 Throttle Position Sensor Connector....954
XB43 Idle Air Control Connector....955
XG2 Alternator Connector....956
XY11 Fuel Injector #1 Connector....957
XY12 Fuel Injector #2 Connector....958
XY13 Fuel Injector #3 Connector....959
XY17 Ignition Coil #1 Connector....960
XY18 Ignition Coil #2 Connector....961
XY19 Ignition Coil #3 Connector....962
Section 240: Control Unit Operation, Tests, and Adjustments....963
Group 10: Theory of Operation....963
Summary of References....1502
Electric Power Assist Steering (EPAS) Operation....970
ECU and General Sensor Circuit Operation....973
ECU Sensor and Diagnostic Circuit Diagnosis....974
CAN Bus Message Structure....975
CAN Bus Operation....977
Data Bus Systems....978
CAN Trace....979
Control Unit Messaging Errors....980
Approved Software for Control Units....981
Connecting to Service ADVISOR™....982
Accessing Diagnostic Trouble Codes....983
Erroneous Diagnostic Trouble Codes....985
Diagnostic Trouble Codes Overview....986
Engine Speed and Tachometer Function....988
Engine Speed Limit, ECU Controlled....989
Machine Ground Speed Limits, ECU Controlled....990
Coolant Fan Control....992
Starting Authorization and Protection....993
Belt Slip Protection....994
Engine Braking (Deceleration)....995
ECU Electrical Protection....996
ECU Software Capabilities....997
Low Voltage Indicator....998
Load Dump Operation....999
Engine Start and Stop Control....1000
Starter Crank Protection....1001
Fuel Level Display....1002
Low Fuel Warning....1003
Brake MIL Operation (Homologated Only)....1004
Engine Hour Operation....1005
Engine Oil Pressure Monitor Operation....1006
Rollaway Prevention Operation (Export Only)....1007
Park Brake Indicator....1008
Power On Self Test Operation (POST)....1009
Seat Belt Indicator....1010
Steering MIL....1011
Engine Coolant Temperature Gauge....1012
Engine RPM Bar Gauge Operation....1014
Odometer Operation....1015
4WD Operation....1016
Ground Speed Limiting....1020
Parked Drive Away Operation....1021
Exit Lighting Operation....1022
Signal Lighting Operation....1023
ICC System Settings Menu....1024
Reading ICC On-Board DTCs....1034
Group 20: Diagnostic Trouble Codes, ICC....964
ICC Quick Reference....1039
ICC 000051.31 - Throttle Valve Position....964
ICC 000084.00 - Wheel-Based Vehicle Speed....964
ICC 000084.09 - Wheel-Based Vehicle Speed....964
ICC 000096.02 - Fuel Level....964
ICC 000100.01 - Engine Oil Pressure....964
ICC 000167.03 - Charging System Potential....964
ICC 000167.04 - Charging System Potential....964
ICC 000168.00 - Battery Potential / Power....964
ICC 000168.01 - Battery Potential / Power....964
ICC 000190.00 - Engine Speed....964
ICC 000190.09 - Engine Speed....964
ICC 000629.12 - Controller....964
ICC 000629.13 - Controller....964
ICC 000639.12 - Vehicle Controller....964
ICC 000639.14 - Vehicle Controller....964
ICC 000677.03 - Engine Starter Motor Relay....965
ICC 000677.04 - Engine Starter Motor Relay....965
ICC 000920.03 - Audible Alarm....965
ICC 000920.04 - Audible Alarm....965
ICC 001071.03 - Cooling Fan Driver Output....965
ICC 001071.04 - Cooling Fan Driver Output....965
ICC 001859.07 - Ground Based Machine Speed....965
ICC 001859.12 - Ground Based Machine Speed....965
ICC 001859.15 - Ground Based Machine Speed....965
ICC 001859.16 - Ground Based Machine Speed....965
ICC 002019.31 - CAN Communication Error....965
ICC 003353.03 - Alternator State....965
ICC 003353.04 - Alternator State....965
ICC 516182.03 - 4WD Reverse Relay....965
ICC 516182.04 - 4WD Reverse Relay....965
ICC 520542.03 - Vehicle CAN Bus High....965
ICC 520543.04 - Vehicle CAN Bus Low....965
ICC 520870.31 - ICC Internal Memory Failure....965
ICC 520871.31 - EEROM Non-Critical Data CHKSUM FAIL....965
ICC 520872.31 - EEROM Critical Data CHKSUM FAIL....965
ICC 520873.31 - ICC Internal Memory Failure....965
ICC 520874.31 - ICC Internal Memory Failure....965
ICC 520875.31 - ICC Internal Memory Failure....965
ICC 520876.31 - ICC Internal Memory Failure....965
ICC 523910.31 - Data Memory....965
ICC 524265.31 - ICC Internal Memory Failure....965
Group 30: Diagnostic Trouble Codes, ECU....965
ECU Quick Reference....1165
ECU 000051.03 - Engine Throttle Valve Position....965
ECU 000051.04 - Engine Throttle Valve Position....965
ECU 000102.02 - Engine Intake Manifold Pressure....965
ECU 000102.03 - Engine Intake Manifold Pressure....965
ECU 000102.04 - Engine Intake Manifold Pressure....965
ECU 000105.02 - Engine Intake Manifold Temperature....966
ECU 000105.03 - Engine Intake Manifold Temperature....966
ECU 000105.04 - Engine Intake Manifold Temperature....966
ECU 000110.00 - Engine Coolant Temperature....966
ECU 000110.02 - Engine Coolant Temperature....966
ECU 000110.03 - Engine Coolant Temperature....966
ECU 000110.04 - Engine Coolant Temperature....966
ECU 000158.03 - Keyswitch Battery Potential....966
ECU 000158.04 - Keyswitch Battery Potential....966
ECU 000190.00 - Over Speed of Engine....966
ECU 000636.08 - Camshaft Position Sensor....966
ECU 000636.09 - Camshaft Position Sensor....966
ECU 000637.08 - Crankshaft Position Sensor....966
ECU 000637.09 - Crankshaft Position Sensor....966
ECU 000651.05 - Engine Injector Cylinder....966
ECU 000652.05 - Engine Injector Cylinder....966
ECU 000653.05 - Engine Injector Cylinder....966
ECU 000977.03 - Cooling Fan....966
ECU 000977.04 - Cooling Fan....966
ECU 001323.03 - Ignition Coil....966
ECU 001323.04 - Ignition Coil....966
ECU 001324.03 - Ignition Coil....966
ECU 001324.04 - Ignition Coil....966
ECU 001325.03 - Ignition Coil....966
ECU 001325.04 - Ignition Coil....966
ECU 001696.02 - Oxygen Sensor....966
ECU 001696.03 - Oxygen Sensor....966
ECU 002023.09 - Communication Error....966
ECU 003673.07 - Intake Air Control Valve....966
ECU 004082.03 - Fuel Pump....966
ECU 004082.04 - Fuel Pump....966
Group 40: Diagnostic Trouble Codes, SCU....966
SCU Quick Reference....1274
SCU 000084.08 - Speed Signal....967
SCU 000084.09 - Speed Signal....967
SCU 000168.03 - Battery Voltage—High....967
SCU 000168.04 - Battery Voltage—Low....967
SCU 520192.06 - Internal Torque Sensor Circuit....967
SCU 520193.05 - Internal Motor Circuit....967
SCU 520194.06 - Internal Motor Circuit....967
SCU 520195.03 - Internal Motor H-Bridge....967
SCU 520196.06 - Internal Motor Circuit....967
SCU 520197.06 - Internal Motor Circuit....967
SCU 520198.03 - Main Torque Sensor....967
SCU 520199.04 - Main Torque Sensor....967
SCU 520200.03 - Secondary Torque Sensor....967
SCU 520201.04 - Secondary Torque Sensor....967
SCU 520202.02 - Internal Angle Sensor....967
SCU 520206.04 - Internal Temperature Sensor....967
SCU 520207.03 - Internal Temperature Sensor....967
SCU 520208.04 - Internal Temperature Sensor....967
SCU 520209.05 - Internal Temperature Sensor....967
SCU 520210.03 - Internal Temperature Sensor....967
SCU 520211.03 - Internal Current Sensor....967
SCU 520212.04 - Internal Current Sensor....967
Section 250: Power Train Operation, Tests, and Adjustments....1325
Group 10: Component Location....1325
Summary of References....1502
Power Train Components....1328
Front Axle....1330
Rear Axle....1331
MFWD Driveline....1332
Front Drive Gear Box....1334
EMFWD Front Differential Components....1340
Transaxle, Gear....1338
Differential Components....1340
Transaxle Input....1342
Shift Linkage Components....1344
Primary Clutch Components....1346
Secondary Clutch Components....1347
Transmission Mounts....1348
Group 15: Theory of Operation....1325
Summary of References....1502
Power Transfer Operation....1352
Drive Clutch Operation....1360
Clutch Operation....1360
EMFWD Operation....1362
Group 20: Diagnosis....1325
Diagnose Drivetrain....1325
Diagnose Primary Clutch....1325
Diagnose Clutch System....1325
Group 25: Tests and Adjustments....1325
Summary of References....1502
Adjust Differential Lock....1376
Adjust Transmission Shift....1378
Clutch Sheave Alignment....1381
Section 260: Steering and Brake Operation, Tests, and Adjustments....1384
Group 10: Component Location....1384
Summary of References....1502
Steering Components With EPAS....1388
Front Suspension Components....1390
Front Stabilizer Bar Components....1392
Rear Suspension Components....1393
Rear Stabilizer Bar Components....1395
Brake System Components....1396
Brake Components—Front....1397
Brake Components—Rear....1399
Park Brake Components....1401
Park Brake Housing Components....1403
Group 15: Theory of Operation....1384
Summary of References....1502
Electric Power Assisted Steering (EPAS)....1407
Brake System....1408
Group 20: Diagnosis....1384
Diagnose Steering Pulls in One Direction....1384
Diagnose Steering Wanders or Vibrates....1384
Diagnose Wheel Bearing Noise....1384
Diagnose Steering Hard in Left, Right, or Both Directions....1384
Diagnose Steering Locks in Hard Left or Right Turn....1384
Diagnose Steering Wheel Pulls Upwards....1384
Diagnose Steering Wheel Spins Freely....1384
Diagnose Noise During Turns Over Rough Terrain....1384
Diagnose Hydraulic Brakes....1384
Diagnose Brakes Will Not Engage or Show Poor Response....1384
Diagnose Brake Effort Excessive....1384
Diagnose Brakes Will Not Release....1384
Diagnose Brakes Are Noisy or Chattering....1384
Diagnose Excessive Brake Pad Wear....1384
Diagnose Excessive Brake Pedal Travel....1385
Diagnose Brakes Pull Left or Right....1385
Diagnose Pedal Feels Hard With Little Travel....1385
Diagnose Park Brake Will Not Engage or Hold....1385
Diagnose Park Brake Will Not Release....1385
Group 25: Tests and Adjustments....1385
Summary of References....1502
Specifications....1503
Other Material....1462
Center Steering Rack....1463
Center Steering Wheel....1465
Adjust Suspension....1467
Adjust Toe-In....1470
Adjust Rear Wheel Camber....1473
Check Brake Fluid Level....1476
Check Park Brake Lubricating Oil Level....1477
Adjust Master Cylinder Rod....1478
Adjust Parking Brake Cable....1480
Bleed Brakes....1483
Bleed Master Cylinder....1486
Burnish Brakes....1488
Section 270: Miscellaneous Operation, Tests, and Adjustments....1489
Group 10: Component Location....1489
Summary of References....1502
Front Body Components....1492
Seat and Seat Support Components....1494
Bench Seat Components....1496
Cooling System Components....1497
Fuel System Components....1499
Group 25: Tests and Adjustments....1489
Summary of References....1502
Specifications....1503
Service Equipment and Tools....1512
Test Radiator Cap Pressure....1505
Adjust Headlights....1506
Section 299: Service Tools....1509
Group 10: Service Tools and Kits....1509
Essential or Recommended Tools....1511
Service Equipment and Tools....1512
Service Kits....1515
John Deere XUV825E, XUV825M, XUV825M S4 Gator Utility Vehicles Repair Service Manual (TM150019)
