Mitsubishi Space Star Repair Service Manual 1999-2003
Complete service repair manual with Electrical Wiring Diagrams for Mitsubishi Space Star 1999-2003, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Mitsubishi Space Star workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,632 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
...
SPACE_STAR....773
DG0A(MGX)_MY99....773
CMXE99E1_-A_SPACE_STAR99_01_CHASSIS....773
Cover....773
Manual....774
00....774
GENERAL....774
HOW TO USE THIS MANUAL....775
HOW TO USE TROUBLESHOOTING / INSPECTION SERVICE POINTS....779
VEHICLE IDENTIFICATION....786
MAJOR SPECIFICATIONS....790
PRECAUTIONS BEFORE SERVICE....791
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELTS WITH PRE-TENSIONER....795
SUPPORT LOCATIONS FOR LIFTING AND JACKING....800
STANDARD PARTS-TIGHTENING-TORQUE TABLE....804
11....806
ENGINE....806
ENGINE <4G9>....807
GENERAL INFORMATION....808
SERVICE SPECIFICATIONS....808
SEALANTS....809
SPECIAL TOOLS....810
ON-VEHICLE SERVICE....812
CRANKSHAFT PULLEY....822
CAMSHAFT AND CAMSHAFT OIL SEAL....823
OIL PAN....827
CRANKSHAFT OIL SEAL....829
CYLINDER HEAD GASKET....831
TIMING BELT....834
ENGINE ASSEMBLY....839
ENGINE <4G1>....844
GENERAL INFORMATION....845
SERVICE SPECIFICATIONS....845
SEALANT....846
SPECIAL TOOLS....847
ON-VEHICLE SERVICE....848
CRANKSHAFT PULLEY....857
CAMSHAFT AND CAMSHAFT OIL SEAL....858
OIL PAN....860
CRANKSHAFT OIL SEALS....862
CYLINDER HEAD GASKET....864
TIMING BELT....868
ENGINE ASSEMBLY....871
12....876
ENGINE LUBRICATION....876
GENERAL INFORMATION....877
LUBRICANTS....878
SPECIAL TOOLS....878
ON-VEHICLE SERVICE....878
13....882
FUEL....882
GASOLINE DIRECT INJECTION (GDI)....883
GENERAL INFORMATION....884
SERVICE SPECIFICATIONS....888
SEALANT....888
SPECIAL TOOLS....889
TROUBLESHOOTING....890
ON-VEHICLE SERVICE....977
FUEL PUMP (HIGH PRESSURE)....991
INJECTOR....996
THROTTLE BODY....999
INJECTOR DRIVER....1001
THROTTLE VALVE CONTROLLER....1002
MULTIPOINT FUEL INJECTION (MPI)....1004
GENERAL INFORMATION....1005
SERVICE SPECIFICATIONS....1008
SEALANT....1008
SPECIAL TOOLS....1009
TROUBLESHOOTING....1010
ON-VEHICLE SERVICE....1068
INJECTOR....1080
THROTTLE BODY....1082
FUEL SUPPLY....1086
GENERAL INFORMATION....1087
SPECIAL TOOL....1087
FUEL TANK....1088
14....1092
ENGINE COOLING....1092
GENERAL INFORMATION....1093
SERVICE SPECIFICATIONS....1093
LUBRICANT....1093
SEALANTS....1093
SPECIAL TOOL....1094
TROUBLESHOOTING....1094
ON-VEHICLE SERVICE....1099
THERMOSTAT....1103
WATER PUMP....1105
WATER HOSE AND WATER PIPE....1107
RADIATOR....1110
15....1112
INTAKE AND EXHAUST....1112
GENERAL INFORMATION....1113
SERVICE SPECIFICATIONS....1113
SPECIAL TOOL....1113
ON-VEHICLE SERVICE....1113
INTAKE MANIFOLD....1114
EXHAUST MANIFOLD....1118
EXHAUST PIPE AND MAIN MUFFLER....1121
16....1122
ENGINE ELECTRICAL....1122
CHARGING SYSTEM....1124
GENERAL INFORMATION....1124
SERVICE SPECIFICATIONS....1126
SPECIAL TOOLS....1126
ON-VEHICLE SERVICE....1127
ALTERNATOR....1135
STARTING SYSTEM....1144
GENERAL INFORMATION....1144
SERVICE SPECIFICATIONS....1145
STARTER MOTOR....1145
IGNITION SYSTEM....1155
GENERAL INFORMATION....1155
SERVICE SPECIFICATIONS....1157
SPECIAL TOOLS....1158
ON-VEHICLE SERVICE....1158
IGNITION COIL <GDI>....1169
CAMSHAFT POSITION SENSOR <GDI>....1169
CRANK ANGLE SENSOR <GDI>....1170
DISTRIBUTOR <MPI>....1171
DETONATION SENSOR....1173
17....1174
ENGINE AND EMISSION CONTROL....1174
ENGINE CONTROL SYSTEM....1176
GENERAL INFORMATION....1176
SERVICE SPECIFICATIONS....1176
ON-VEHICLE SERVICE....1176
ACCELERATOR CABLE AND PEDAL....1177
ACCELERATOR PEDAL POSITION SENSOR <GDI>....1178
EMISSION CONTROL SYSTEM....1179
GENERAL INFORMATION....1179
SERVICE SPECIFICATIONS....1180
SPECIAL TOOL....1180
VACUUM HOSE....1181
CRANKCASE EMISSION CONTROL SYSTEM....1183
EVAPORATIVE EMISSION CONTROL SYSTEM....1186
EXHAUST GAS RECIRCULATION (EGR) SYSTEM....1191
EGR VALVE....1195
CATALYTIC CONVERTER....1196
CANISTER....1197
21....1198
CLUTCH....1198
GENERAL INFORMATION....1199
SERVICE SPECIFICATIONS....1199
LUBRICANTS....1199
ON-VEHICLE SERVICE....1199
CLUTCH PEDAL....1201
CLUTCH CONTROL....1202
22....1204
MANUAL TRANSMISSION....1204
GENERAL INFORMATION....1205
SERVICE SPECIFICATION....1205
LUBRICANTS....1205
SEALANT....1206
SPECIAL TOOLS....1206
ON-VEHICLE SERVICE....1207
TRANSMISSION CONTROL <F5MR1>*....1210
TRANSMISSION CONTROL <F5M42>*....1212
TRANSMISSION ASSEMBLY <F5MR1>....1215
TRANSMISSION ASSEMBLY <F5M42>....1219
26....1224
FRONT AXLE....1224
GENERAL INFORMATION....1225
SERVICE SPECIFICATIONS....1225
SEALANT....1225
SPECIAL TOOLS....1226
ON-VEHICLE SERVICE....1228
AXLE HUB....1229
DRIVE SHAFT....1234
27....1238
REAR AXLE....1238
GENERAL INFORMATION....1239
SERVICE SPECIFICATIONS....1239
SPECIAL TOOLS....1239
ON-VEHICLE SERVICE....1240
REAR AXLE HUB....1241
31....1244
WHEEL AND TYRE....1244
GENERAL INFORMATION....1245
SERVICE SPECIFICATIONS....1245
TROUBLESHOOTING....1246
ON-VEHICLE SERVICE....1247
WHEEL AND TYRE....1247
32....1248
POWER PLANT MOUNT....1248
GENERAL INFORMATION....1249
SERVICE SPECIFICATION....1249
SPECIAL TOOLS....1249
ENGINE MOUNTING....1250
TRANSMISSION MOUNTING....1251
ENGINE ROLL STOPPER, CENTERMEMBER....1252
CROSSMEMBER....1253
33A....1256
FRONT SUSPENSION....1256
GENERAL INFORMATION....1257
SERVICE SPECIFICATIONS....1258
SPECIAL TOOLS....1259
ON-VEHICLE SERVICE....1260
STRUT ASSEMBLY....1262
LOWER ARM....1265
STABILIZER BAR....1267
34....1270
REAR SUSPENSION....1270
GENERAL INFORMATION....1271
SERVICE SPECIFICATION....1272
SPECIAL TOOLS....1272
ON-VEHICLE SERVICE....1273
CONTROL LINK, UPPER LINK AND LOWER ARM....1275
TRAILING ARM....1278
STRUT ASSEMBLY....1281
STABILIZER BAR....1284
35....1286
SERVICE BRAKES....1286
BASIC BRAKE SYSTEM....1287
GENERAL INFORMATION....1288
SERVICE SPECIFICATIONS....1289
LUBRICANTS....1290
SEALANTS....1290
SPECIAL TOOLS....1290
ON-VEHICLE SERVICE....1291
BRAKE PEDAL....1300
MASTER CYLINDER AND BRAKE BOOSTER....1302
FRONT DISC BRAKE....1305
REAR DRUM BRAKE....1307
WHEEL CYLINDER....1309
PROPORTIONING VALVE....1310
ANTI-SKID BRAKING SYSTEM (ABS) <2WD>....1312
GENERAL INFORMATION....1314
SERVICE SPECIFICATIONS....1315
LUBRICANTS....1315
SEALANT....1315
SPECIAL TOOLS....1315
TROUBLESHOOTING....1316
ON-VEHICLE SERVICE....1327
BRAKE PEDAL....1300
MASTER CYLINDER AND BRAKE BOOSTER....1302
FRONT DISC BRAKE....1305
REAR DRUM BRAKE....1331
PROPORTIONING VALVE....1287
HYDRAULIC UNIT*....1333
WHEEL SPEED SENSOR....1335
36....1338
PARKING BRAKES....1338
GENERAL INFORMATION....1339
SERVICE SPECIFICATIONS....1339
LUBRICANTS....1339
ON-VEHICLE SERVICE....1339
PARKING BRAKE LEVER*....1341
PARKING BRAKE CABLE*....1342
37A....1344
STEERING....1344
GENERAL INFORMATION....1345
SERVICE SPECIFICATIONS....1346
LUBRICANTS....1346
SPECIAL TOOLS....1346
ON-VEHICLE SERVICE....1348
STEERING WHEEL AND SHAFT*....1355
POWER STEERING GEAR BOX*....1358
POWER STEERING OIL PUMP....1362
POWER STEERING HOSES....1363
42....1366
BODY....1366
HOOD....1368
FENDER....1369
FUEL FILLER DOOR....1370
WINDOW GLASS....1371
ADHESIVES....1371
SPECIAL TOOLS....1371
WINDOW REPAIR....1371
WINDSHIELD....1374
QUARTER WINDOW GLASS....1378
TAILGATE WINDOW GLASS....1380
DOOR....1382
SERVICE SPECIFICATIONS....1382
SEALANT....1382
SPECIAL TOOLS....1382
TROUBLESHOOTING....1383
ON-VEHICLE SERVICE....1395
DOOR ASSEMBLY....1397
DOOR TRIM AND WATERPROOF FILM....1399
DOOR GLASS AND REGULATOR....1402
DOOR HANDLE AND LATCH....1407
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP....1410
TAILGATE....1411
SERVICE SPECIFICATION....1411
SPECIAL TOOLS....1411
TROUBLESHOOTING....1412
ON-VEHICLE SERVICE....1412
TAILGATE ASSEMBLY....1413
TAILGATE TRIM....1415
TAILGATE HANDLE AND LATCH....1416
KEYLESS ENTRY SYSTEM....1417
SPECIAL TOOLS....1417
TROUBLESHOOTING....1417
ON-VEHICLE SERVICE....1420
KEYLESS ENTRY RECEIVER-ECU....1422
SUNROOF....1423
SPECIAL TOOLS....1423
TROUBLESHOOTING....1423
ON-VEHICLE SERVICE....1427
SUNROOF....1428
51....1432
EXTERIOR....1432
SERVICE SPECIFICATIONS....1433
SEALANT AND ADHESIVE....1433
SPECIAL TOOLS....1433
FRONT BUMPER....1434
REAR BUMPER....1435
ROOF RAIL....1436
MOULDING AND GARNISH....1437
WINDSHIELD WIPER AND WASHER*....1441
REAR WIPER AND WASHER*....1445
HEADLAMP WASHER*....1448
MARKS....1450
DOOR MIRROR....1452
52....1454
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....1454
INTERIOR....1455
SERVICE SPECIFICATIONS....1456
SPECIAL TOOL....1456
INSTRUMENT PANEL*....1456
FLOOR CONSOLE*....1461
TRIMS....1462
INSIDE REAR VIEW MIRROR....1463
SEAT*....1464
SEAT BELT....1469
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....1472
GENERAL INFORMATION....1473
SRS SERVICE PRECAUTIONS....1474
SPECIAL TOOLS....1477
TEST EQUIPMENT....1478
TROUBLESHOOTING....1478
SRS MAINTENANCE....1490
POST-COLLISION DIAGNOSIS....1494
INDIVIDUAL COMPONENT SERVICE....1497
WARNING/CAUTION LABELS....1498
SRS AIR BAG CONTROL UNIT (SRS-ECU)....1499
AIR BAG MODULES AND CLOCK SPRING....1501
SIDE IMPACT SENSOR....1505
SEAT BELT WITH PRE-TENSIONER....1508
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES....1510
54....1518
CHASSIS ELECTRICAL....1518
BATTERY....1521
SERVICE SPECIFICATION....1521
ON-VEHICLE SERVICE....1521
IGNITION SWITCH AND IMMOBILIZER SYSTEM....1524
SPECIAL TOOL....1524
TROUBLESHOOTING....1524
IGNITION SWITCH AND IMMOBILIZER SYSTEM....1529
COMBINATION METERS....1532
SERVICE SPECIFICATIONS....1532
SEALANT....1532
SPECIAL TOOLS....1533
TROUBLESHOOTING....1534
ON-VEHICLE SERVICE....1538
COMBINATION METERS....1541
HEADLAMP AND FRONT TURN-SIGNAL LAMP*....1543
SERVICE SPECIFICATIONS....1543
SPECIAL TOOLS....1543
TROUBLESHOOTING....1543
ON-VEHICLE SERVICE....1547
HEADLAMP AND FRONT TURN-SIGNAL LAMP....1550
SIDE TURN-SIGNAL LAMP....1553
SPECIAL TOOL....1553
FRONT FOG LAMP....1554
SERVICE SPECIFICATIONS....1554
SPECIAL TOOL....1554
ON-VEHICLE SERVICE....1554
FRONT FOG LAMP....1556
REAR COMBINATION LAMP*....1557
SPECIAL TOOL....1557
REAR COMBINATION LAMP....1557
RHEOSTAT....1559
SPECIAL TOOL....1559
RHEOSTAT....1559
HAZARD WARNING LAMP SWITCH....1560
CIGARETTE LIGHTER....1560
RADIO AND TAPE PLAYER....1562
TROUBLESHOOTING....1562
RADIO AND TAPE PLAYER....1577
SPEAKER....1578
ANTENNA....1579
REAR WINDOW DEFOGGER....1580
ON-VEHICLE SERVICE....1580
REAR WINDOW DEFOGGER SWITCH....1581
MULTI CENTER DISPLAY....1582
TROUBLESHOOTING....1582
MULTI CENTER DISPLAY....1610
55....1612
HEATER, AIR CONDITIONER AND VENTILATION....1612
GENERAL INFORMATION....1614
SERVICE SPECIFICATIONS....1615
LUBRICANTS....1615
SPECIAL TOOLS....1615
TROUBLESHOOTING....1616
ON-VEHICLE SERVICE....1618
HEATER CONTROL ASSEMBLY AND A/C SWITCH....1629
HEATER UNIT*, HEATER CODE*, AND BLOWER UNIT....1632
RESISTOR, BLOWER FAN AND MOTOR, AND INSIDE/OUTSIDE AIR CHANGEOVER DAMPER MOTOR....1633
EVAPORATOR....1635
AIR PURIFIER ASSEMBLY....1637
COMPRESSOR AND TENSION PULLEY....1638
REFRIGERANT LINE....1642
CONDENSER AND CONDENSER FAN MOTOR....1645
VENTILATORS*....1647
Foreword....1650
FOREWORD....1650
WARNING!....1651
Service Bulletin....1652
ESB99E11501E....1652
ESB99E11504E....1654
ESB99E21501E....1656
ESB99E33501E....1659
ESB99E33502E....1666
ESB99E35503E....1669
ESB99E35506E....1672
ESB99E42505E....1675
ESB99E55502E....1679
SB_List_E....1685
SERVICE BULLETIN NoESB-99E42-506....1686
SERVICE_BULLETIN_No_esb99e52-900....1688
Star'99-'03....1698
00....1698
00 General....1698
1999 M/Y....1699
HOW TO USE THIS MANUAL....1700
HOW TO USE TROUBLESHOOTING / INSPECTION SERVICE POINTS....1704
VEHICLE IDENTIFICATION....1711
MAJOR SPECIFICATIONS....1715
PRECAUTIONS BEFORE SERVICE....1716
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELTS WITH PRE-TENSIONER....1720
SUPPORT LOCATIONS FOR LIFTING AND JACKING....1725
STANDARD PARTS-TIGHTENING-TORQUE TABLE....1729
Service Bulletin....1749
MSB-00E00-505....1749
2001 M/Y....1731
HOW TO USE THIS MANUAL....1732
VEHICLE IDENTIFICATION....1732
MAJOR SPECIFICATIONS....1734
2002 M/Y....1737
VEHICLE IDENTIFICATION....1738
MAJOR SPECIFICATIONS....1740
Service Bulletin....1752
ESB-01E00-011....1752
2003 M/Y....1743
TARGETS OF DEVELOPMENT....1744
TECHNICAL FEATURES....1744
VEHICLE IDENTIFICATION....1745
MAJOR SPECIFICATIONS....1746
11....1760
11A Engine 4G9....1760
1999 M/Y....1761
GENERAL INFORMATION....1762
SERVICE SPECIFICATIONS....1762
SEALANTS....1763
SPECIAL TOOLS....1764
ON-VEHICLE SERVICE....1766
CRANKSHAFT PULLEY....1776
CAMSHAFT AND CAMSHAFT OIL SEAL....1777
OIL PAN....1781
CRANKSHAFT OIL SEAL....1783
CYLINDER HEAD GASKET....1785
TIMING BELT....1788
ENGINE ASSEMBLY....1793
Service Bulletin....1815
ESB-99E11-504....1815
2001 M/Y....1798
GENERAL....1799
SERVICE SPECIFICATIONS....1799
SEALANTS....1799
SPECIAL TOOLS....1799
CAMSHAFT AND CAMSHAFT OIL SEAL....1801
CRANKSHAFT REAR OIL SEAL <A/T>....1806
CYLINDER HEAD GASKET....1808
ENGINE ASSEMBLY....1811
11B Engine 4G1....1817
1999 M/Y....1818
GENERAL INFORMATION....1819
SERVICE SPECIFICATIONS....1819
SEALANT....1820
SPECIAL TOOLS....1821
ON-VEHICLE SERVICE....1822
CRANKSHAFT PULLEY....1831
CAMSHAFT AND CAMSHAFT OIL SEAL....1832
OIL PAN....1834
CRANKSHAFT OIL SEALS....1836
CYLINDER HEAD GASKET....1838
TIMING BELT....1842
ENGINE ASSEMBLY....1845
Service Bulletin....1874
ESB-99E11-501....1874
2001 M/Y....1850
GENERAL....1851
GENERAL INFORMATION....1851
SERVICE SPECIFICATIONS....1851
SEALANT....1851
SPECIAL TOOLS....1852
ON-VEHICLE SERVICE....1853
CAMSHAFT AND CAMSHAFT OIL SEAL....1857
CRANKSHAFT FRONT OIL SEAL....1859
CYLINDER HEAD GASKET....1861
ENGINE ASSEMBLY....1864
Service Bulletin....1876
MSB-00E11-504....1876
2002 M/Y....1868
GENERAL....1869
GENERAL INFORMATION....1869
SERVICE SPECIFICATIONS....1869
ON-VEHICLE SERVICE....1870
CRANKSHAFT FRONT OIL SEAL <4G18-A/T>....1871
11C Engine F9Q1....1882
2001....1883
GENERAL....1884
GENERAL INFORMATION....1884
SERVICE SPECIFICATIONS....1884
SEALANTS....1885
SPECIAL TOOLS....1885
ON-VEHICLE SERVICE....1887
CRANKSHAFT PULLEY....1890
CAMSHAFT AND CAMSHAFT OIL SEAL....1892
OIL PAN....1894
CRANKSHAFT OIL SEAL....1895
CYLINDER HEAD GASKET....1897
TIMING BELT....1900
ENGINE ASSEMBLY....1904
12....1907
12 Engine Lubrication....1907
1999 M/Y....1908
GENERAL INFORMATION....1909
LUBRICANTS....1910
SPECIAL TOOLS....1910
ON-VEHICLE SERVICE....1910
Service Bulletin....1918
MSB-00E12-502....1918
2001 M/Y....1914
GENERAL....1915
LUBRICANT <F9QT>....1915
ON-VEHICLE SERVICE <F9QT>....1915
13....1935
13A Gasoline Direct Injection (GDI)....1935
1999 M/Y....1936
GENERAL INFORMATION....1937
SERVICE SPECIFICATIONS....1941
SEALANT....1941
SPECIAL TOOLS....1942
TROUBLESHOOTING....1943
ON-VEHICLE SERVICE....2030
FUEL PUMP (HIGH PRESSURE)....2044
INJECTOR....2049
THROTTLE BODY....2052
INJECTOR DRIVER....2054
THROTTLE VALVE CONTROLLER....2055
2001 M/Y....2057
GENERAL....2058
GENERAL INFORMATION....2058
SERVICE SPECIFICATIONS....2060
TROUBLESHOOTING....2061
ON-VEHICLE SERVICE....2176
FUEL PUMP (HIGH PRESSURE)....2185
FUEL INJECTOR....2188
THROTTLE BODY....2192
Service Bulletins....2352
MSB-00E13-001....2352
ESB-01E54-009....2381
2002 M/Y....2340
GENERAL....2341
GENERAL INFORMATION....2341
SERVICE SPECIFICATIONS....2341
TROUBLESHOOTING....2341
Service Bulletin....2381
ESB-01E54-009....2381
13B Multipoint Fuel Injection (MPI)....2400
1999 M/Y....2401
GENERAL INFORMATION....2402
SERVICE SPECIFICATIONS....2405
SEALANT....2405
SPECIAL TOOLS....2406
TROUBLESHOOTING....2407
ON-VEHICLE SERVICE....2465
INJECTOR....2477
THROTTLE BODY....2479
2001 M/Y....2483
GENERAL....2484
GENERAL INFORMATION....2484
SERVICE SPECIFICATIONS....2486
SPECIAL TOOLS....2486
TROUBLESHOOTING....2487
ON–VEHICLE SERVICE....2560
FUEL INJECTOR....2564
THROTTLE BODY....2566
Service Bulletins....2643
ESB-01E13-503....2643
MSB-00E13-001....2649
2002 M/Y....2567
GENERAL....2568
GENERAL INFORMATION....2568
TROUBLESHOOTING....2568
Service Bulletin....2678
ESB-01E54-009....2678
13C Fuel Supply....2697
1999 M/Y....2698
GENERAL INFORMATION....2699
SPECIAL TOOL....2699
FUEL TANK....2700
2001 M/Y....2704
GENERAL....2705
SPECIAL TOOL....2705
FUEL TANK <F9QT>....2706
13D Diesel Fuel....2708
2001 M/Y....2709
GENERAL....2710
GENERAL INFORMATION....2710
SERVICE SPECIFICATIONS....2712
SPECIAL TOOLS....2712
TROUBLESHOOTING....2713
ON-VEHICLE SERVICE....2759
FUEL HIGH PRESSURE PUMP AND FUEL INJECTOR....2763
Service Bulletins....2765
ESB-01E13-502....2765
ESB-01E13-504....2768
14....2771
14 Engine Cooling....2771
1999 M/Y....2772
GENERAL INFORMATION....2773
SERVICE SPECIFICATIONS....2773
LUBRICANT....2773
SEALANTS....2773
SPECIAL TOOL....2774
TROUBLESHOOTING....2774
ON-VEHICLE SERVICE....2779
THERMOSTAT....2783
WATER PUMP....2785
WATER HOSE AND WATER PIPE....2787
RADIATOR....2790
2001 M/Y....2792
GENERAL....2793
SERVICE SPECIFICATIONS....2793
SEALANT....2793
THERMOSTAT <4G93-GDI>....2794
THERMOSTAT <F9Q1>....2795
WATER PUMP <F9Q1>....2796
WATER HOSE AND WATER PIPE <4G93-GDI>....2797
RADIATOR FAN <F9Q1>....2799
RADIATOR <F9Q1>....2801
15....2804
15 Intake and Exhaust....2804
1999 M/Y....2805
GENERAL INFORMATION....2806
SERVICE SPECIFICATIONS....2806
SPECIAL TOOL....2806
ON-VEHICLE SERVICE....2806
INTAKE MANIFOLD....2807
EXHAUST MANIFOLD....2811
EXHAUST PIPE AND MAIN MUFFLER....2814
2001 M/Y....2815
GENERAL....2816
SERVICE SPECIFICATION....2816
SPECIAL TOOL....2816
ON-VEHICLE SERVICE <F9Q1>....2816
AIR CLEANER <F9Q1>....2818
INTERCOOLER <F9Q1>....2819
INTAKE MANIFOLD <4G93-GDI>....2820
INTAKE MANIFOLD <4G13-MPI>....2821
INTAKE MANIFOLD AND EXHAUST MANIFOLD <F9Q1>....2822
EXHAUST MANIFOLD <4G13-MPI>....2823
TURBOCHARGER <F9Q1>....2824
EXHAUST PIPE AND MAIN MUFFLER....2825
16....2827
16 Engine Electrical....2827
1999 M/Y....2828
CHARGING SYSTEM....2830
GENERAL INFORMATION....2830
SERVICE SPECIFICATIONS....2832
SPECIAL TOOLS....2832
ON-VEHICLE SERVICE....2833
ALTERNATOR....2841
STARTING SYSTEM....2850
GENERAL INFORMATION....2850
SERVICE SPECIFICATIONS....2851
STARTER MOTOR....2851
IGNITION SYSTEM....2861
GENERAL INFORMATION....2861
SERVICE SPECIFICATIONS....2863
SPECIAL TOOLS....2864
ON-VEHICLE SERVICE....2864
IGNITION COIL <GDI>....2875
CAMSHAFT POSITION SENSOR <GDI>....2875
CRANK ANGLE SENSOR <GDI>....2876
DISTRIBUTOR <MPI>....2877
DETONATION SENSOR....2879
2001 M/Y....2880
CHARGING SYSTEM....2881
GENERAL....2881
GENERAL INFORMATION....2881
SERVICE SPECIFICATIONS....2881
ON-VEHICLE SERVICE....2882
ALTERNATOR <F9Q1>....2887
IGNITION SYSTEM....2888
GENERAL....2888
GENERAL INFORMATION....2888
SERVICE SPECIFICATIONS....2889
ON-VEHICLE SERVICE....2889
IGNITION COIL <4G93-GDI>....2894
IGNITION COIL <4G13-MPI>....2895
CAMSHAFT POSITION SENSOR <4G13-MPI>....2896
CAMSHAFT POSITION SENSOR <F9Q1>....2897
CRANK ANGLE SENSOR....2898
DETONATION SENSOR....2899
GLOW SYSTEM....2900
GENERAL....2900
GENERAL INFORMATION....2900
SERVICE SPECIFICATIONS....2901
ON-VEHICLE SERVICE....2901
GLOW PLUG....2903
2002 M/Y....2904
STARTING SYSTEM....2905
GENERAL....2905
GENERAL INFORMATION....2905
SERVICE SPECIFICATIONS....2905
STARTER MOTOR....2906
17....2910
17 Engine and Emission Control....2910
1999 M/Y....2911
ENGINE CONTROL SYSTEM....2913
GENERAL INFORMATION....2913
SERVICE SPECIFICATIONS....2913
ON-VEHICLE SERVICE....2913
ACCELERATOR CABLE AND PEDAL....2914
ACCELERATOR PEDAL POSITION SENSOR <GDI>....2915
EMISSION CONTROL SYSTEM....2916
GENERAL INFORMATION....2916
SERVICE SPECIFICATIONS....2917
SPECIAL TOOL....2917
VACUUM HOSE....2918
CRANKCASE EMISSION CONTROL SYSTEM....2920
EVAPORATIVE EMISSION CONTROL SYSTEM....2923
EXHAUST GAS RECIRCULATION (EGR) SYSTEM....2928
EGR VALVE....2932
CATALYTIC CONVERTER....2933
CANISTER....2934
2001 M/Y....2935
ENGINE CONTROL SYSTEM....2936
GENERAL....2936
ACCELERATOR PEDAL <4G93-GDI, F9Q1>....2936
EMISSION CONTROL SYSTEM<4G93-GDI,4G13-MPI>....2937
GENERAL....2937
GENERAL INFORMATION....2937
SERVICE SPECIFICATIONS....2937
VACUUM HOSE....2938
EVAPORATIVE EMISSION CONTROL SYSTEM....2940
EXHAUST GAS RECIRCULATION (EGR) SYSTEM <MPI>....2943
EGR VALVE....2943
EMISSION CONTROL SYSTEM <F9Q1>....2944
GENERAL....2944
GENERAL INFORMATION....2944
SERVICE SPECIFICATIONS....2944
EXHAUST GAS RECIRCULATION (EGR) SYSTEM....2945
21....2947
21 Clutch....2947
1999 M/Y....2948
GENERAL INFORMATION....2949
SERVICE SPECIFICATIONS....2949
LUBRICANTS....2949
ON-VEHICLE SERVICE....2949
CLUTCH PEDAL....2951
CLUTCH CONTROL....2952
Service Bulletin....2960
ESB-99E21-501....2960
2001 M/Y....2954
GENERAL....2955
ON-VEHICLE SERVICE....2955
CLUTCH PEDAL <4G93, F9Q1>....2956
CLUTCH CONTROL <F9Q1>....2958
22....2963
22 Manual Transmission....2963
1999 M/Y....2964
GENERAL INFORMATION....2965
SERVICE SPECIFICATION....2965
LUBRICANTS....2965
SPECIAL TOOLS....2966
ON-VEHICLE SERVICE....2967
TRANSMISSION CONTROL <F5MR1>....2970
TRANSMISSION CONTROL <F5M42>....2972
TRANSMISSION ASSEMBLY <F5MR1>....2975
TRANSMISSION ASSEMBLY <F5M42>....2979
2001 M/Y....2984
GENERAL INFORMATION....2985
LUBRICANT....2985
SEALANT....2985
SPECIAL TOOLS....2985
ON-VEHICLE SERVICE....2986
TRANSMISSION CONTROL....2987
TRANSMISSION ASSEMBLY <F5MV1>....2990
2002 M/Y....2994
23....2996
23 Automatic Transmission....2996
2001 M/Y....2997
GENERAL....2998
SERVICE SPECIFICATIONS....2998
LUBRICANT....2998
SPECIAL TOOLS....2998
TROUBLESHOOTING <A/T>....3000
TROUBLESHOOTING <A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS>....3035
ON-VEHICLE SERVICE....3037
TRANSMISSION CONTROL....3057
SHIFT LOCK AND KEY INTERLOCK MECHANISMS....3062
TRANSMISSION ASSEMBLY....3064
2002 M/Y....3069
GENERAL....3070
LUBRICANT....3070
TROUBLESHOOTING <A/T>....3070
26....3089
26 Front Axle....3089
1999 M/Y....3090
GENERAL INFORMATION....3091
SERVICE SPECIFICATIONS....3091
SEALANT....3091
SPECIAL TOOLS....3092
ON-VEHICLE SERVICE....3094
AXLE HUB....3095
DRIVE SHAFT....3100
2001 M/Y....3104
27....3108
27 Rear Axle....3108
1999 M/Y....3109
GENERAL INFORMATION....3110
SERVICE SPECIFICATIONS....3110
SPECIAL TOOLS....3110
ON-VEHICLE SERVICE....3111
REAR AXLE HUB....3112
2001 M/Y....3115
31....3117
31 Wheel And Tyre....3117
1999 M/Y....3118
GENERAL INFORMATION....3119
SERVICE SPECIFICATIONS....3119
TROUBLESHOOTING....3120
ON-VEHICLE SERVICE....3121
WHEEL AND TYRE....3121
2001 M/Y....3122
2002 M/Y....3124
Service Bulletin....3128
ESB-01E00-011....3128
2003 M/Y....3126
32....3136
32 Power Plant Mount....3136
1999 M/Y....3137
GENERAL INFORMATION....3138
SERVICE SPECIFICATION....3138
SPECIAL TOOLS....3138
ENGINE MOUNTING....3139
TRANSMISSION MOUNTING....3140
ENGINE ROLL STOPPER, CENTERMEMBER....3141
CROSSMEMBER....3142
2001 M/Y....3145
33A....3151
33A Front Suspension....3151
1999 M/Y....3152
GENERAL INFORMATION....3153
SERVICE SPECIFICATIONS....3154
SPECIAL TOOLS....3155
ON-VEHICLE SERVICE....3156
STRUT ASSEMBLY....3158
LOWER ARM....3161
STABILIZER BAR....3163
Service Bulletins....3170
ESB-99E33-501....3170
ESB-99E33-502....3177
2001 M/Y....3166
2002 M/Y....3168
34....3180
34 Rear Suspension....3180
1999 M/Y....3181
GENERAL INFORMATION....3182
SERVICE SPECIFICATION....3183
SPECIAL TOOLS....3183
ON-VEHICLE SERVICE....3184
CONTROL LINK, UPPER LINK AND LOWER ARM....3186
TRAILING ARM....3189
STRUT ASSEMBLY....3192
STABILIZER BAR....3195
2001 M/Y....3197
35....3199
35A Basic Brake Systems....3199
1999 M/Y....3200
GENERAL INFORMATION....3201
SERVICE SPECIFICATIONS....3202
LUBRICANTS....3203
SEALANTS....3203
SPECIAL TOOLS....3203
ON-VEHICLE SERVICE....3204
BRAKE PEDAL....3213
MASTER CYLINDER AND BRAKE BOOSTER....3215
FRONT DISC BRAKE....3218
REAR DRUM BRAKE....3220
WHEEL CYLINDER....3222
PROPORTIONING VALVE....3223
Service Bulletins....3236
ESB-99E35-503....3236
ESB-01E35-001....3239
ESB-00E35-501....3243
2001 M/Y....3225
GENERAL....3226
SERVICE SPECIFICATIONS....3226
ON-VEHICLE SERVICE....3227
BRAKE PEDAL....3228
MASTER CYLINDER AND BRAKE BOOSTER <1900>....3229
REAR DISC BRAKE....3230
Service Bulletin....3243
ESB-00E35-501....3243
35B Anti-Skid Braking System (ABS)....3250
1999 M/Y....3251
GENERAL INFORMATION....3253
SERVICE SPECIFICATIONS....3254
LUBRICANTS....3254
SPECIAL TOOLS....3254
TROUBLESHOOTING....3255
ON-VEHICLE SERVICE....3266
REAR DRUM BRAKE....3270
HYDRAULIC UNIT....3272
WHEEL SPEED SENSOR....3274
Service Bulletin....3285
ESB-99E35-506....3285
2001 M/Y....3277
GENERAL....3278
TROUBLESHOOTING....3278
ON-VEHICLE SERVICE....3284
36....3288
36 Parking Brakes....3288
1999 M/Y....3289
GENERAL INFORMATION....3290
SERVICE SPECIFICATIONS....3290
LUBRICANTS....3290
ON-VEHICLE SERVICE....3290
PARKING BRAKE LEVER....3292
PARKING BRAKE CABLE....3293
2001 M/Y....3295
37a....3297
37A Steering....3297
1999 M/Y....3298
GENERAL INFORMATION....3299
SERVICE SPECIFICATIONS....3300
LUBRICANTS....3300
SPECIAL TOOLS....3300
ON-VEHICLE SERVICE....3302
STEERING WHEEL AND SHAFT....3309
POWER STEERING GEAR BOX....3312
POWER STEERING OIL PUMP....3316
POWER STEERING HOSES....3317
2001 M/Y....3320
Service Bulletin....3326
ESB-01E37-501....3326
2003 M/Y....3324
42....3333
42 Body....3333
1999 M/Y....3334
HOOD....3336
FENDER....3337
FUEL FILLER DOOR....3338
WINDOW GLASS....3339
ADHESIVES....3339
SPECIAL TOOLS....3339
WINDOW REPAIR....3339
WINDSHIELD....3342
QUARTER WINDOW GLASS....3346
TAILGATE WINDOW GLASS....3348
DOOR....3350
SERVICE SPECIFICATIONS....3350
SEALANT....3350
SPECIAL TOOLS....3350
TROUBLESHOOTING....3351
ON-VEHICLE SERVICE....3363
DOOR ASSEMBLY....3365
DOOR TRIM AND WATERPROOF FILM....3367
DOOR GLASS AND REGULATOR....3370
DOOR HANDLE AND LATCH....3375
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP....3378
TAILGATE....3379
SERVICE SPECIFICATION....3379
SPECIAL TOOLS....3379
TROUBLESHOOTING....3380
ON-VEHICLE SERVICE....3380
TAILGATE ASSEMBLY....3381
TAILGATE TRIM....3383
TAILGATE HANDLE AND LATCH....3384
KEYLESS ENTRY SYSTEM....3385
SPECIAL TOOLS....3385
TROUBLESHOOTING....3385
ON-VEHICLE SERVICE....3388
KEYLESS ENTRY RECEIVER-ECU....3390
SUNROOF....3391
SPECIAL TOOLS....3391
TROUBLESHOOTING....3391
ON-VEHICLE SERVICE....3395
SUNROOF....3396
Service Bulletins....3400
ESB-99E42-505....3400
MSB-00E42-502....3404
2003 M/Y....3409
51....3417
51 Exterior....3417
1999 M/Y....3418
SERVICE SPECIFICATIONS....3419
SEALANT AND ADHESIVE....3419
SPECIAL TOOLS....3419
FRONT BUMPER....3420
REAR BUMPER....3421
ROOF RAIL....3422
MOULDING AND GARNISH....3423
WINDSHIELD WIPER AND WASHER....3427
REAR WIPER AND WASHER....3431
HEADLAMP WASHER....3434
MARKS....3436
DOOR MIRROR....3438
2001 M/Y....3440
2003 M/Y....3444
52....3450
52A Interior....3450
1999 M/Y....3451
SERVICE SPECIFICATIONS....3452
SPECIAL TOOL....3452
INSTRUMENT PANEL....3452
FLOOR CONSOLE....3457
TRIMS....3458
INSIDE REAR VIEW MIRROR....3459
SEAT....3460
SEAT BELT....3465
2003 M/Y....3468
GENERAL....3469
INSTRUMENT PANEL*....3469
SEAT*....3471
52B Supplemental Restraint System (SRS)....3475
1999 M/Y....3476
GENERAL INFORMATION....3477
SRS SERVICE PRECAUTIONS....3478
SPECIAL TOOLS....3481
TEST EQUIPMENT....3482
TROUBLESHOOTING....3482
SRS MAINTENANCE....3494
POST-COLLISION DIAGNOSIS....3498
INDIVIDUAL COMPONENT SERVICE....3501
WARNING/CAUTION LABELS....3502
SRS AIR BAG CONTROL UNIT (SRS-ECU)....3503
AIR BAG MODULES AND CLOCK SPRING....3505
SIDE IMPACT SENSOR....3509
SEAT BELT WITH PRE-TENSIONER....3512
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES....3514
Service Bulletin....3522
ESB-99E52-900....3522
2003 M/Y....3532
GENERAL....3533
SPECIAL TOOLS....3533
WARNING/CAUTION LABELS....3534
AIR BAG MODULES (DRIVER’S SIDE)....3534
CLOCK SPRING....3535
AIR BAG MODULE (DRIVER’S SIDE) DISPOSAL PROCEDURES....3536
54....3538
54 Chassis Electrical....3538
1999 M/Y....3539
BATTERY....3542
SERVICE SPECIFICATION....3542
ON-VEHICLE SERVICE....3542
IGNITION SWITCH AND IMMOBILIZER SYSTEM....3545
SPECIAL TOOL....3545
TROUBLESHOOTING....3545
IGNITION SWITCH AND IMMOBILIZER SYSTEM....3550
COMBINATION METERS....3553
SERVICE SPECIFICATIONS....3553
SEALANT....3553
SPECIAL TOOLS....3554
TROUBLESHOOTING....3555
ON-VEHICLE SERVICE....3559
COMBINATION METERS....3562
HEADLAMP AND FRONT TURN-SIGNAL LAMP....3564
SERVICE SPECIFICATIONS....3564
SPECIAL TOOLS....3564
TROUBLESHOOTING....3564
ON-VEHICLE SERVICE....3568
HEADLAMP AND FRONT TURN-SIGNAL LAMP....3571
SIDE TURN-SIGNAL LAMP....3574
SPECIAL TOOL....3574
FRONT FOG LAMP....3575
SERVICE SPECIFICATIONS....3575
SPECIAL TOOL....3575
ON-VEHICLE SERVICE....3575
FRONT FOG LAMP....3577
REAR COMBINATION LAMP....3578
SPECIAL TOOL....3578
REAR COMBINATION LAMP....3578
RHEOSTAT....3580
SPECIAL TOOL....3580
RHEOSTAT....3580
HAZARD WARNING LAMP SWITCH....3581
CIGARETTE LIGHTER....3581
RADIO AND TAPE PLAYER....3583
TROUBLESHOOTING....3583
RADIO AND TAPE PLAYER....3598
SPEAKER....3599
ANTENNA....3600
REAR WINDOW DEFOGGER....3601
ON-VEHICLE SERVICE....3601
REAR WINDOW DEFOGGER SWITCH....3602
MULTI CENTER DISPLAY....3603
TROUBLESHOOTING....3603
MULTI CENTER DISPLAY....3631
Service Bulletin....3635
MSB-00E54-504....3635
2001 M/Y....3633
Service Bulletin....3688
ESB-00E54-509....3688
2003 M/Y....3680
GENERAL....3681
OUTLINE OF CHANGES....3681
HEADLAMP AND FRONT TURN-SIGNAL LAMP....3681
SERVICE SPECIFICATIONS....3681
ON-VEHICLE SERVICE....3681
HEADLAMP AND FRONT TURN-SIGNAL LAMP....3684
FRONT FOG LAMP....3685
SERVICE SPECIFICATIONS....3685
ON-VEHICLE SERVICE....3685
FRONT FOG LAMP....3686
REAR COMBINATION LAMP....3687
REAR COMBINATION LAMP....3687
55....3714
55 Heater, Air Conditioner and Ventilation ....3714
1999 M/Y....3715
GENERAL INFORMATION....3717
SERVICE SPECIFICATIONS....3718
LUBRICANTS....3718
SPECIAL TOOLS....3718
TROUBLESHOOTING....3719
ON-VEHICLE SERVICE....3721
HEATER CONTROL ASSEMBLY AND A/C SWITCH....3732
HEATER UNIT, HEATER CODE, AND BLOWER UNIT....3735
RESISTOR, BLOWER FAN AND MOTOR, AND INSIDE/OUTSIDE AIR CHANGEOVER DAMPER MOTOR....3736
EVAPORATOR....3738
AIR PURIFIER ASSEMBLY....3740
COMPRESSOR AND TENSION PULLEY....3741
REFRIGERANT LINE....3745
CONDENSER AND CONDENSER FAN MOTOR....3748
VENTILATORS....3750
Service Bulletins....3761
ESB-99E55-502....3761
MSB-01E55-502....3779
2001 M/Y....3753
GENERAL....3754
LUBRICANTS....3754
TROUBLESHOOTING....3754
ON-VEHICLE SERVICE....3755
CONDENSER ASSEMBLY....3756
REFRIGERANT LINE....3757
2003 M/Y....3767
Cover....3783
Foreword....3784
11 - Engine....3786
13 - Fuel....3787
35 - Service Brakes....3788
52 - Interior and Supplemental Restrain System (SRS)....3789
Mitsubishi Space Star Repair Service Manual 1999-2003
