Mitsubishi Outlander Repair Service Manual 2001-2016
Complete service repair manual with Electrical Wiring Diagrams for Mitsubishi Outlander 2001-2016, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Mitsubishi Outlander 2001-2016 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 6,112 pages
File Format: PDF / DVD iso disc image
Language: English
TABLE OF CONTENTS
BRM...1
GR00000100-0...1
BODY REPAIR MANUAL...0
GENERAL...1
VEHICLE IDENTIFICATION...2
MAJOR SPECIFICATIONS...3
GR00000200-1...5
BODY REPAIR MANUAL...0
BODY CONSTRUCTION...5
BODY COMPONENTS...6
BODY MAIN CROSS-SECTIONAL VIEWS...8
MAINTENANCE, SERVICEABILITY...10
FENDER SHIELD...10
SIDE STRUCTURE...11
SIDE OUTER PANEL...11
BODY CONSTRUCTION CHARACTERISTICS...12
FRONT BODY...12
HEADLAMP SUPPORT...12
FENDER SHIELD...13
FRONT SIDEMEMBER REINFORCEMENT...14
FRONT DECK...16
DASH PANEL...17
SIDE BODY...18
SIDE STRUCTURE...18
SIDE STRUCTURE REINFORCEMENT...20
REAR BODY...21
REAR END CROSSMEMBER...21
ROOF...22
UNDER BODY...23
FRONT FLOOR...23
REAR FLOOR...24
REAR FLOOR SIDEMEMBER REINFORCEMENT...25
DOOR...26
SILENCER APPLICATION LOCATIONS...27
LOCATIONS USING URETHANE FOAM AND FOAM MATERIAL...28
STIFFENER AND DAMP SHEET APPLICATION LOCATIONS...31
GR00000300-2...33
BODY REPAIR MANUAL...0
BODY DIMENSIONS...33
BODY DIMENSIONS AND MEASUREMENT METHODS...34
TYPE A (PROJECTED DIMENSIONS)...36
UNDER BODY...36
SUSPENSION INSTALLATION DIMENSIONS...38
TYPE B (ACTUAL-MEASUREMENT DIMENSIONS)...40
UNDER BODY...40
SUSPENSION INSTALLATION DIMENSIONS...42
FRONT BODY...44
SIDE BODY...46
REAR BODY...48
INTERIOR...50
GR00000400-3...53
BODY REPAIR MANUAL...0
WELDED PANEL REPLACEMENT...53
HEADLAMP SUPPORT...54
FENDER SHIELD...56
FRONT SIDEMEMBER (PARTIAL REPLACEMENT)...60
NOTE ON REPAIR WORK...62
FRONT PILLAR...64
NOTE ON REPAIR WORK...65
CENTRE PILLAR...68
NOTE ON REPAIR WORK...69
SIDE SILL...70
NOTE ON REPAIR WORK...71
QUARTER OUTER...74
NOTE ON REPAIR WORK...75
ROOF...78
NOTE ON REPAIR WORK...79
REAR FLOOR...80
NOTE ON REPAIR WORK...81
REAR END CROSSMEMBER...82
NOTE ON REPAIR WORK...82
QUARTER, INNER...84
NOTE ON REPAIR WORK...86
FRONT DOOR OUTER PANEL...87
NOTE ON REPAIR WORK...87
REAR DOOR OUTER PANEL...88
NOTE ON REPAIR WORK...88
GR00000500-4...89
BODY REPAIR MANUAL...0
CORROSION PROTECTION...89
BODY SEALING LOCATIONS...90
FLOOR...90
UPPER BODY...90
SIDE BODY...91
WAX INJECTION LOCATIONS...94
NOTES REGARDING WAX INJECTION WORK...94
ROCKER PANEL PRIMER APPLICATION LOCATIONS...100
UNDERCOAT APPLICATION LOCATIONS...101
UNDERBODY ANTICORROSION AGENT LOCATIONS...102
GR00000600-5...103
BODY REPAIR MANUAL...0
SYNTHETIC-RESIN PARTS...103
LOCATION OF SYNTHETIC-RESIN PARTS...104
GR00000700-6...107
BODY REPAIR MANUAL...0
BODY COLOUR...107
BODY COLOUR CODE...108
BODY COLOUR CHARTS...108
BODY COLOURING...109
BUMPER...109
SIDE SILL GARNISH...109
DOOR SASH, WHEELHOUSE...110
GR00000800-8...111
BODY REPAIR MANUAL...0
REFERENCE MATERIAL...111
BOLTED PANEL FIT AND ADJUSTMENT...112
HOOD...112
HOOD FIT ADJUSTMENT...112
DOOR...112
DOOR FIT ADJUSTMENT...112
TAILGATE...113
TAILGATE FIT ADJUSTMENT...113
FUEL FILLER LID...114
FUEL FILLER LID FIT ADJUSTMENT...114
INSTALLATION AND REMOVAL OF ADHESIVE COMPONENTS...115
SIDE SILL GARNISH...115
REMOVAL...116
INSTALLATION...117
ADJUSTMENT OF OTHER PARTS...118
FRONT WHEEL ALIGNMENT...118
REAR WHEEL ALIGNMENT...118
HEADLAMP AIMING...119
PRE-AIMING INSTRUCTIONS LOW BEAM...119
HEADLAMP ADJUSTMENT LOW BEAM...120
PRE-AIMING INSTRUCTIONS HIGH BEAM...120
HEADLAMP ADJUSTMENT HIGH BEAM...121
FOG LAMP AIMING...122
PRE-AIMING INSTRUCTIONS...122
FOG LAMP ADJUSTMENT...123
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - AIR BAG...124
PrefaceForEUR...125
E-CoverScreen...127
WM...128
GR00000100-11...128
WORKSHOP MANUAL...0
ENGINE...128
GR00000100-80...130
WORKSHOP MANUAL...0
CONFIGURATION DIAGRAMS...130
OVERALL CONFIGURATION DIAGRAM...131
OVERALL CONFIGURATION DIAGRAM LHD...131
OVERALL CONFIGURATION DIAGRAM RHD...132
ENGINE COMPARTMENT...133
ENGINE AND TRANSMISSION...135
ENGINE AND TRANSMISSION 4G63-NON-TURBO...135
ENGINE AND TRANSMISSION 4G63-TURBO...139
ENGINE AND TRANSMISSION 4G69 (LHD)...143
ENGINE AND TRANSMISSION 4G69 (RHD)...147
DASH PANEL...151
DASH PANEL LHD...151
DASH PANEL RHD...159
FLOOR AND ROOF...167
FLOOR AND ROOF LHD...167
FLOOR AND ROOF RHD...169
DOOR...171
DOOR LHD...171
DOOR RHD...173
TAILGATE...175
GR00000200-11A...176
WORKSHOP MANUAL...0
ENGINE MECHANICAL 4G63-Non-Turbo...176
SERVICE SPECIFICATIONS...177
SEALANTS...177
SPECIAL TOOLS...178
ON-VEHICLE SERVICE...182
DRIVE BELT TENSION CHECK...182
AUTO-TENSIONER CHECK...182
OPERATION CHECK...182
FUNCTION CHECK...182
IGNITION TIMING CHECK...186
IDLE SPEED CHECK...187
IDLE MIXTURE CHECK...188
COMPRESSION PRESSURE CHECK...188
MANIFOLD VACUUM CHECK...189
LASH ADJUSTER CHECK...190
LASH ADJUSTER AIR BLEEDING...191
CRANKSHAFT PULLEY...192
REMOVAL AND INSTALLATION...192
REMOVAL SERVICE POINT...193
CAMSHAFT AND VALVE STEM SEAL...194
REMOVAL AND INSTALLATION...194
LUBRICATION AND SEALING POINTS...196
REMOVAL SERVICE POINTS...197
INSTALLATION SERVICE POINTS...197
OIL PAN...202
REMOVAL AND INSTALLATION 2WD...202
REMOVAL SERVICE POINT...203
INSTALLATION SERVICE POINTS...203
REMOVAL AND INSTALLATION 4WD...205
REMOVAL SERVICE POINTS...206
INSTALLATION SERVICE POINTS...206
INSPECTION...207
CRANKSHAFT OIL SEAL...208
REMOVAL AND INSTALLATION...208
REMOVAL SERVICE POINTS...209
INSTALLATION SERVICE POINTS...209
CYLINDER HEAD GASKET...211
REMOVAL AND INSTALLATION...211
REMOVAL SERVICE POINT...213
INSTALLATION SERVICE POINTS...213
TIMING BELT...215
REMOVAL AND INSTALLATION...215
REMOVAL SERVICE POINTS...217
INSTALLATION SERVICE POINTS...218
INSPECTION...224
TIMING BELT TENSIONER ADJUSTER CHECK...224
BALANCER TIMING BELT TENSION CHECK...224
ENGINE ASSEMBLY...225
REMOVAL AND INSTALLATION...225
REMOVAL SERVICE POINTS...228
INSTALLATION SERVICE POINTS...229
GR00000200-90...232
WORKSHOP MANUAL...0
CIRCUIT DIAGRAMS...232
J/B...235
J/C...237
J/C LHD...237
J/C RHD...243
CENTRALIZED JUNCTION...245
FUSIBLE LINK AND FUSE...245
POWER DISTRIBUTION SYSTEM...251
POWER DISTRIBUTION SYSTEM LHD...251
POWER DISTRIBUTION SYSTEM RHD...257
STARTING SYSTEM...263
STARTING SYSTEM NON-TURBO...263
STARTING SYSTEM TURBO...264
IGNITION SYSTEM...265
IGNITION SYSTEM 4G63...265
IGNITION SYSTEM 4G69 (LHD)...267
IGNITION SYSTEM 4G69 (RHD)...269
CHARGING SYSTEM...271
CHARGING SYSTEM 4G63-NON-TURBO...271
CHARGING SYSTEM 4G63-TURBO...272
CHARGING SYSTEM 4G69 (LHD)...273
CHARGING SYSTEM 4G69 (RHD)...274
ENGINE CONTROL SYSTEM...275
ENGINE CONTROL SYSTEM 4G63-NON-TURBO...275
ENGINE CONTROL SYSTEM 4G63-TURBO...285
ENGINE CONTROL SYSTEM 4G69-M/T (LHD)...295
ENGINE CONTROL SYSTEM 4G69-A/T (LHD)...307
ENGINE CONTROL SYSTEM 4G69-A/T (RHD)...319
COOLING SYSTEM...331
INVECS-II 4A/T...333
INVECS-II 4A/T 4G69 (LHD)...333
INVECS-II 4A/T 4G69 (RHD)...341
HEADLAMP...349
HEADLAMP LHD...349
HEADLAMP RHD...353
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER...357
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER LHD...357
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER RHD...361
FRONT FOG LAMP...365
FRONT FOG LAMP LHD...365
FRONT FOG LAMP RHD...369
REAR FOG LAMP...373
REAR FOG LAMP LHD...373
REAR FOG LAMP RHD...377
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP...381
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (LHD)...381
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (RHD)...385
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITH KEYLESS ENTRY SYSTEM (LHD)...389
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP VEHICLES WITH KEYLESS ENTRY SYSTEM (RHD)...395
GLOVE BOX LAMP...401
GLOVE BOX LAMP LHD...401
GLOVE BOX LAMP RHD...402
HEADLAMP LEVELLING SYSTEM...403
HEADLAMP LEVELLING SYSTEM LHD...403
HEADLAMP LEVELLING SYSTEM RHD...405
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP...407
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP LHD...407
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP RHD...411
BACK-UP LAMP...415
BACK-UP LAMP LHD...415
BACK-UP LAMP RHD...416
STOP LAMP...417
STOP LAMP LHD...417
STOP LAMP RHD...418
HORN...419
METER AND GAUGE...421
METER AND GAUGE 4G63...421
METER AND GAUGE 4G69 (LHD)...425
METER AND GAUGE 4G69 (RHD)...429
...
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR...1894
INJECTOR...1895
IGNITION COIL AND POWER TRANSISTOR...1896
EGR VALVE (STEPPER MOTOR)...1898
ON-VEHICLE SERVICE...1900
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING...1900
FUEL PRESSURE TEST...1900
ACCELERATOR PEDAL POSITION SWITCH AND ACCELERATOR PEDAL POSITION SENSOR (APS) ADJUSTMENT...1902
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)...1903
FUEL PUMP OPERATION CHECK...1903
COMPONENT LOCATION...1903
ENGINE CONTROL RELAY CONTINUITY CHECK...1904
FUEL PUMP RELAY CONTINUITY CHECK...1905
THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK...1905
INTAKE AIR TEMPERATURE SENSOR CHECK...1905
ENGINE COOLANT TEMPERATURE SENSOR CHECK...1906
ACCELERATOR PEDAL POSITION SENSOR CHECK...1906
ACCELERATOR PEDAL POSITION SWITCH CHECK...1907
OXYGEN SENSOR CHECK...1907
OXYGEN SENSOR (FRONT)...1907
OXYGEN SENSOR (REAR)...1909
INJECTOR CHECK...1910
CHECK THE OPERATION SOUND...1910
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS...1910
CHECK THE INJECTION CONDITION...1910
THROTTLE VALVE CONTROL SERVO CHECK...1911
OPERATION CHECK...1911
CHECK THE COIL RESISTANCE...1911
OIL CONTROL VALVE CHECK...1911
OPERATION CHECK...1911
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS...1911
INJECTOR...1912
REMOVAL AND INSTALLATION...1912
REMOVAL SERVICE POINT...1913
INSTALLATION SERVICE POINT...1913
THROTTLE BODY ASSEMBLY...1914
REMOVAL AND INSTALLATION...1914
INSTALLATION SERVICE POINTS...1915
ENGINE-ECU AND ENGINE-A/T-ECU...1916
REMOVAL AND INSTALLATION...1916
INSTALLATION SERVICE POINT...1916
GR00001300-13D...1918
WORKSHOP MANUAL...0
FUEL SUPPLY...1918
GENERAL INFORMATION...1919
SEALANT...1919
SPECIAL TOOL...1919
ON-VEHICLE SERVICE...1920
FUEL PUMP OPERATION CHECK...1920
FUEL GAUGE UNIT CHECK...1920
FUEL PUMP ASSEMBLY 2WD, FUEL TANK PUMP AND GAUGE ASSEMBLY 4WD REPLACEMENT...1920
FUEL TANK GAUGE UNIT REPLACEMENT 2WD...1921
FUEL TANK GAUGE UNIT REPLACEMENT 4WD...1922
FUEL LEAK CHECK OF FUEL TANK...1924
FUEL TANK...1925
REMOVAL AND INSTALLATION 4G63-Non-Turbo, 4G63-Turbo...1925
REMOVAL SERVICE POINTS...1928
INSTALLATION SERVICE POINTS...1928
REMOVAL AND INSTALLATION 4G69...1929
REMOVAL SERVICE POINTS...1931
INSTALLATION SERVICE POINTS...1931
FUEL PUMP ASSEMBLY DISASSEMBLY AND REASSEMBLY 2WD...1932
REASSEMBLY SERVICE POINT...1932
FUEL TANK PUMP AND GAUGE ASSEMBLY DISASSEMBLY AND REASSEMBLY 4WD...1933
REASSEMBLY SERVICE POINT...1933
FUEL TANK GAUGE UNIT DISASSEMBLY AND REASSEMBLY...1934
GR00001400-14...1936
WORKSHOP MANUAL...0
ENGINE COOLING...1936
GENERAL INFORMATION...1937
SERVICE SPECIFICATION...1937
LUBRICANT...1937
SEALANT...1937
SPECIAL TOOL...1938
TROUBLESHOOTING...1938
INSPECTION CHART FOR TROUBLE SYMPTOMS...1938
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS...1939
Inspection Procedure 1: Radiator Fan and Condenser Fan do not Operate...1939
DIAGNOSIS PROCEDURE...1940
STEP 1. Check the radiator fan motor...1940
STEP 2. Measure the power supply voltage at fan controller connector A-20...1940
STEP 3. Check the fan controller connector A-20...1940
STEP 4. Check the fusible link No.2...1941
STEP 5. Measure the power supply voltage at fan control relay connector A-10X...1941
STEP 6. Check the fan control relay connector A-10X...1941
STEP 7. Check the harness wire between fusible link No.2 and fan control relay connector A-10X terminal 4...1941
STEP 8. Check the fan control relay...1942
STEP 9. Check the fan control relay connector A-10X...1942
STEP 10. Check the harness wire between fan control relay connector A-10X terminal 2 and fan controller connector A-20 terminal 3...1942
STEP 11. Measure the terminal voltage at fan control relay connector A-10X...1943
STEP 12. Check the J/C No.2 C-17, intermediate connector A-14 and fan control relay connector A-10X...1943
STEP 13. Check the harness wire between J/C No.2 C-17 terminal 5 and fan control relay connector A-10X terminal 1...1944
STEP 14. Check the continuity between fan control relay connector A-10X and body earth...1944
STEP 15. Check the fan control relay connector A-10X...1944
STEP 16. Check the harness wire between fan control relay connector A-10X terminal 3 and body earth...1945
STEP 17. Check the continuity between fan controller connector A-20 and body earth...1945
STEP 18. Check the fan controller connector A-20...1945
STEP 19. Check the harness wire between fan controller connector A-20 terminal 1 and body earth...1945
STEP 20. Check the fan controller connector A-20, intermediate connector A-14 and engine-ECU connector or engine-A/T-ECU connector C-134 4G63-Non-turbo or C-139 4G63-Turbo and 4G69...1946
STEP 21. Check the harness wire between fan controller connector A-20 terminal 2 and engine-ECU or engine-A/T-ECU connector C-134 terminal 21 4G63-Non-turbo or C-139 terminal 17 4G63-Turbo and 4G69...1946
STEP 22. Check the fan controller...1947
STEP 23. M.U.T.-II/III self-diag code...1947
STEP 24. Check the symptoms...1947
Inspection Procedure 2: Radiator Fan and Condenser Fan do not Change Speed or Stop...1948
DIAGNOSIS PROCEDURE...1948
STEP 1. Check the fan control relay...1948
STEP 2. Check the fan control relay connector A-10X...1948
STEP 3. Check the harness wire between fan control relay connector A-10X terminal 2 and fan controller connector A-20 terminal 3...1948
STEP 4. Check the fan controller connector A-20, intermediate connector A-14 and engine-ECU connector or engine-A/T-ECU connector C-134 4G63-Non-turbo or C-139 4G63-turbo and 4G69...1949
STEP 5. Check the harness wire between fan controller connector A-20 terminal 2 and engine-ECU connector or engine-A/T-ECU connector C-134 terminal 21 4G63-Non-turbo or C-139 terminal 17 4G63-turbo and 4G69...1949
STEP 6. Check the fan controller...1950
STEP 7. M.U.T.-II/III self-diag code...1950
STEP 8. Check the symptoms...1950
Inspection Procedure 3: Radiator Fan does not Operate...1951
DIAGNOSIS PROCEDURE...1951
STEP 1. Check the radiator fan motor...1951
STEP 2. Check the fan controller...1951
STEP 3. Check the symptoms...1951
Inspection Procedure 4: Condenser Fan does not Operate...1951
DIAGNOSIS PROCEDURE...1951
STEP 1. Check the condenser fan motor...1951
STEP 2. Check the fan controller...1951
STEP 3. Check the symptoms...1951
ON-VEHICLE SERVICE...1952
ENGINE COOLANT LEAK CHECK...1952
RADIATOR CAP VALVE OPENING PRESSURE CHECK...1952
ENGINE COOLANT REPLACEMENT...1952
CONCENTRATION MEASUREMENT...1953
FAN CONTROLLER CHECK...1954
FAN CONTROL RELAY CONTINUITY CHECK...1954
RADIATOR FAN MOTOR CHECK...1955
THERMOSTAT...1956
REMOVAL AND INSTALLATION...1956
4G63-Non-Turbo...1956
4G63-Turbo...1957
4G69...1958
REMOVAL SERVICE POINT...1959
INSTALLATION SERVICE POINTS...1959
INSPECTION...1959
WATER PUMP...1960
REMOVAL AND INSTALLATION 4G63-NON-TURBO...1960
INSTALLATION SERVICE POINT...1960
REMOVAL AND INSTALLATION 4G63-TURBO...1961
INSTALLATION SERVICE POINT...1961
REMOVAL AND INSTALLATION 4G69...1962
INSTALLATION SERVICE POINT...1962
WATER HOSE AND WATER PIPE...1963
REMOVAL AND INSTALLATION 4G63-NON-TURBO...1963
REMOVAL SERVICE POINT...1964
INSTALLATION SERVICE POINTS...1964
REMOVAL AND INSTALLATION 4G63-TURBO...1965
REMOVAL SERVICE POINT...1966
INSTALLATION SERVICE POINTS...1966
REMOVAL AND INSTALLATION 4G69...1967
REMOVAL SERVICE POINT...1968
INSTALLATION SERVICE POINTS...1968
INSPECTION...1969
RADIATOR...1970
REMOVAL AND INSTALLATION...1970
4G63-Non-Turbo...1970
4G63-Turbo...1971
4G69...1972
REMOVAL SERVICE POINTS...1973
INSTALLATION SERVICE POINT...1973
GR00001500-15...1974
WORKSHOP MANUAL...0
INTAKE AND EXHAUST...1974
GENERAL INFORMATION...1975
SERVICE SPECIFICATIONS...1975
SEALANT...1975
SPECIAL TOOL...1975
ON-VEHICLE SERVICE...1976
TURBOCHARGER SUPERCHARGING PRESSURE CHECK Turbo...1976
SUPERCHARGING PRESSURE CONTROL SYSTEM CHECK Turbo...1976
WASTE GATE ACTUATOR CHECK Turbo...1977
WASTE GATE SOLENOID VALVE CHECK Turbo...1977
OPERATION CHECK...1977
COIL RESISTANCE CHECK...1978
AIR BY-PASS VALVE CHECK Turbo...1978
INTAKE MANIFOLD VACUUM CHECK Turbo...1978
AIR CLEANER...1979
REMOVAL AND INSTALLATION 4G63-NON-TURBO...1979
REMOVAL AND INSTALLATION 4G63-TURBO...1980
REMOVAL AND INSTALLATION 4G69...1981
INTERCOOLER 4G63-Turbo...1982
REMOVAL AND INSTALLATION...1982
INLET MANIFOLD...1983
REMOVAL AND INSTALLATION 4G63-NON-TURBO...1983
REMOVAL AND INSTALLATION 4G63-TURBO...1985
REMOVAL SERVICE POINT...1987
INSTALLATION SERVICE POINT...1987
REMOVAL AND INSTALLATION 4G69...1988
REMOVAL SERVICE POINT...1989
INSTALLATION SERVICE POINTS...1989
INSPECTION...1990
EXHAUST MANIFOLD...1991
REMOVAL AND INSTALLATION 4G63-NON-TURBO...1991
REMOVAL SERVICE POINT...1992
INSTALLATION SERVICE POINT...1992
REMOVAL AND INSTALLATION 4G69...1993
REMOVAL SERVICE POINT...1994
INSTALLATION SERVICE POINT...1994
INSPECTION...1994
EXHAUST MANIFOLD AND TURBOCHARGER 4G63-Turbo...1995
REMOVAL AND INSTALLATION...1995
REMOVAL SERVICE POINTS...1996
INSTALLATION SERVICE POINTS...1996
INSPECTION...1997
EXHAUST PIPE AND MAIN MUFFLER...1998
REMOVAL AND INSTALLATION 4G63-NON-TURBO, 4G69...1998
4G63-Non-Turbo...1998
4G69...1998
REMOVAL SERVICE POINT...1999
INSTALLATION SERVICE POINT...1999
REMOVAL AND INSTALLATION 4G63-TURBO...2000
GR00001600-16...2002
WORKSHOP MANUAL...0
ENGINE ELECTRICAL...2002
CHARGING SYSTEM...2004
GENERAL INFORMATION...2004
SERVICE SPECIFICATIONS...2005
SPECIAL TOOLS...2006
ON-VEHICLE SERVICE...2007
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST...2007
OUTPUT CURRENT TEST...2008
REGULATED VOLTAGE TEST...2010
WAVEFORM CHECK USING AN OSCILLOSCOPE...2012
MEASUREMENT METHOD...2012
EXAMPLE OF ABNORMAL WAVEFORMS...2013
ALTERNATOR ASSEMBLY...2014
REMOVAL AND INSTALLATION 4G63-NON-TURBO...2014
REMOVAL SERVICE POINT...2015
REMOVAL AND INSTALLATION 4G63-TURBO...2016
REMOVAL SERVICE POINTS...2017
REMOVAL AND INSTALLATION 4G69...2018
REMOVAL SERVICE POINT...2018
DISASSEMBLY AND REASSEMBLY...2019
Except 4G69...2019
4G69...2020
DISASSEMBLY SERVICE POINTS...2021
REASSEMBLY SERVICE POINTS...2022
INSPECTION...2022
STARTING SYSTEM...2024
GENERAL INFORMATION...2024
SYSTEM DIAGRAM...2024
SERVICE SPECIFICATIONS...2025
STARTER MOTOR ASSEMBLY...2026
REMOVAL AND INSTALLATION 4G63-NON-TURBO...2026
REMOVAL SERVICE POINT...2026
REMOVAL AND INSTALLATION 4G63-TURBO...2027
REMOVAL AND INSTALLATION 4G69...2028
REMOVAL SERVICE POINT...2028
STARTER MOTOR ASSEMBLY INSPECTION...2029
DISASSEMBLY AND REASSEMBLY...2032
DISASSEMBLY SERVICE POINTS...2033
STARTER MOTOR PARTS CLEANING...2033
REASSEMBLY SERVICE POINTS...2033
INSPECTION...2034
IGNITION SYSTEM...2036
GENERAL INFORMATION 4G63...2036
GENERAL INFORMATION 4G69...2037
SERVICE SPECIFICATIONS...2038
SPECIAL TOOL...2038
ON-VEHICLE SERVICE...2039
IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK 4G63...2039
SECONDARY COIL RESISTANCE CHECK...2039
PRIMARY COIL AND POWER TRANSISTOR CONTINUITY CHECK...2039
IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK 4G69...2040
SECONDARY COIL RESISTANCE CHECK...2040
PRIMARY COIL AND POWER TRANSISTOR CONTINUITY CHECK...2040
RESISTIVE CORD CHECK 4G63...2040
SPARK PLUG CHECK AND CLEANING...2041
SPARK PLUG GAP CHECK...2041
SPARK PLUG INSULATION RESISTANCE CHECK...2041
CAMSHAFT POSITION SENSOR CHECK...2041
CRANK ANGLE SENSOR CHECK...2041
DETONATION SENSOR CHECK...2042
IGNITION SECONDARY VOLTAGE WAVEFORM CHECK USING AN OSCILLOSCOPE 4G63...2042
MEASUREMENT METHOD...2042
EXAMPLES OF ABNORMAL WAVEFORMS...2045
IGNITION COIL...2046
REMOVAL AND INSTALLATION 4G63-NON-TURBO...2046
REMOVAL AND INSTALLATION 4G63-TURBO...2047
REMOVAL AND INSTALLATION 4G69...2048
CAMSHAFT POSITION SENSOR...2049
REMOVAL AND INSTALLATION...2049
4G63-Non-Turbo...2049
4G63-Turbo...2049
4G69...2050
CRANKSHAFT POSITION SENSOR...2051
REMOVAL AND INSTALLATION 4G63-NON-TURBO...2051
REMOVAL SERVICE POINT...2051
REMOVAL AND INSTALLATION 4G63-TURBO...2052
REMOVAL SERVICE POINT...2052
REMOVAL AND INSTALLATION 4G69...2053
DETONATION SENSOR...2054
REMOVAL AND INSTALLATION 4G63-NON-TURBO, 4G63-TURBO...2054
REMOVAL SERVICE POINT...2054
INSTALLATION SERVICE POINT...2054
REMOVAL AND INSTALLATION 4G69...2055
REMOVAL SERVICE POINT...2056
INSTALLATION SERVICE POINT...2056
GR00001700-17...2058
WORKSHOP MANUAL...0
ENGINE AND EMISSION CONTROL...2058
ENGINE CONTROL...2060
GENERAL INFORMATION...2060
SERVICE SPECIFICATIONS...2060
TROUBLESHOOTING...2060
INTRODUCTION TO ENGINE CONTROL SYSTEM DIAGNOSIS...2060
ENGINE CONTROL SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY...2060
SYMPTOM CHART...2060
SYMPTOM PROCEDURES...2061
INSPECTION PROCEDURE 1: Throttle Valve will not Fully Open or Close 4G63-Non-Turbo...2061
DIAGNOSIS...2061
STEP 1. Check the accelerator cable adjustment...2061
STEP 2. Check the throttle valve...2061
STEP 3. Retest the system...2061
INSPECTION PROCEDURE 2: Throttle Valve will not Fully Open or Close 4G63-Turbo, 4G69...2061
DIAGNOSIS...2061
STEP 1. Check the accelerator cable adjustment...2061
STEP 2. Check the accelerator pedal position sensor assembly...2061
STEP 3. Check the accelerator pedal position sensor assembly...2061
STEP 4. Check the Throttle valve (Throttle valve control servo)...2062
STEP 5. Retest the system...2062
INSPECTION PROCEDURE 3: Accelerator Pedal Operation is not Smooth (Over Acceleration)...2062
DIAGNOSIS...2062
STEP 1. Check the accelerator pedal...2062
STEP 2. Check the accelerator cable wiring...2062
STEP 3. Check the accelerator cable lubricant...2062
STEP 4. Retest the system...2062
ON-VEHICLE SERVICE...2063
ACCELERATOR CABLE CHECK AND ADJUSTMENT...2063
4G63-NON-TURBO...2063
4G63-TURBO, 4G69...2063
ACCELERATOR CABLE AND PEDAL...2064
REMOVAL AND INSTALLATION...2064
4G63-Non-Turbo...2064
4G63-Turbo...2065
4G69...2066
INSTALLATION SERVICE POINT...2067
ACCELERATOR PEDAL POSITION SENSOR 4G63-Turbo, 4G69...2068
REMOVAL AND INSTALLATION...2068
AUTO-CRUISE CONTROL...2070
GENERAL INFORMATION...2070
CONSTRUCTION DIAGRAM...2070
SPECIAL TOOLS...2071
TROUBLESHOOTING...2072
DIAGNOSIS TROUBLESHOOTING FLOW...2072
DIAGNOSIS FUNCTION...2072
METHOD OF READING THE DIAGNOSIS CODE...2072
METHOD OF ERASING THE DIAGNOSIS CODE...2072
CHECK CHART FOR DIAGNOSIS CODES...2072
DIAGNOSTIC TROUBLE CODE PROCEDURES...2073
Code No.15 Auto-cruise Control Switch System...2073
DIAGNOSIS...2074
STEP 1. M.U.T.-II/III data list...2074
STEP 2. Measure the voltage at auto-cruise control switch connector C-301...2074
STEP 3. Measure the voltage at engine-A/T-ECU connector C-142...2075
STEP 4. Connector check: C-142 engine-A/T-ECU connector...2075
STEP 5. Check the harness between engine-A/T-ECU connector C-142 terminal No.94 and the auto-cruise control switch connector C-301 terminal No.2...2076
STEP 6. Connectors check: C-301 auto-cruise control switch connector, C-106 and C-302 intermediate connectors, C-308 and C-309 clock spring connectors...2076
STEP 7. Check the harness between engine-A/T-ECU connector C-142 terminal No.94 and the auto-cruise control switch connector C-301 terminal No.2...2077
STEP 8. Check the clock spring...2077
STEP 9. Measure the voltage at auto-cruise control switch connector C-301...2077
STEP 10. Measure the voltage at engine-A/T-ECU connector C-138...2078
STEP 11. Connector check: C-138 engine-A/T-ECU connector...2078
STEP 12. Connectors check: C-138 engine-A/T-ECU connector, C-106 and C-302 intermediate connector, C-301 auto-cruise control switch connector, C-308 and C-309 clock spring connectors...2079
STEP 13. Check the harness between engine-A/T-ECU connector C-138 terminal No.146 and the auto-cruise control switch connector C-301 terminal No.3...2080
STEP 14. Check the clock spring...2080
STEP 15. Connector check: C-301 auto-cruise control switch connector...2080
STEP 16. Check the auto-cruise control switch...2080
STEP 17. Check the M.U.T.-II/III diagnosis code No.15...2081
STEP 18. Check the M.U.T.-II/III diagnosis code No.15...2081
Code No.21 Cancel Latch Signal System...2081
DIAGNOSIS...2081
Code No.22 Stop Lamp Switch System...2082
DIAGNOSIS...2083
STEP 1. M.U.T.-II/III data list...2083
STEP 2. Check the stop lamp operation...2083
STEP 3. Measure the voltage at engine-A/T-ECU connector C-140...2083
STEP 4. Connectors check: C-140 engine-A/T-ECU connector, C-16 J/C (1), C-104 intermediate connector...2084
STEP 5. Check the harness between engine-A/T-ECU connector C-140 terminal No.39 and stop lamp switch connector C-101 terminal No.1...2084
STEP 6. Measure the voltage at stop lamp switch connector C-101...2085
STEP 7. Connectors check: C-101 stop lamp switch connector, C-116 intermediate connector...2085
STEP 8. Check the harness between stop lamp switch connector C-101 terminal No.2 and fuse No.11 at the relay box in engine compartment for damage...2086
STEP 9. Check the fuse No.11 at the relay box in engine compartment...2086
STEP 10. Check the stop lamp switch...2086
STEP 11. Connectors check: C-101 stop lamp switch connector, C-104 intermediate connector, C-16 J/C (1), C-140 engine-A/T-ECU connector...2087
STEP 12. Check the harness between stop lamp switch connector C-127 terminal No.1 and engine-A/T-ECU connector C-140 terminal No.39...2088
STEP 13. M.U.T.-II/III data list...2088
STEP 14. M.U.T.-II/III data list...2088
STEP 15. Measure the voltage at engine-A/T-ECU connector C-140...2088
STEP 16. Check the stop lamp switch...2089
STEP 17. Connectors check: C-140 engine-A/T-ECU connector, C-105 intermediate connector, C-101 stop lamp switch connector...2089
STEP 18. Check the harness between engine-A/T-ECU connector C-140 terminal No.54 and stop lamp switch connector C-101 terminal No.3...2090
STEP 19. Connector check: C-101 stop lamp switch connector...2090
STEP 20. Check the harness between stop lamp switch connector C-101 terminal No.4 and earth...2090
STEP 21. M.U.T.-II/III data list...2091
STEP 22. Check the M.U.T.-II/III diagnosis code No.22...2091
STEP 23. Check the M.U.T.-II/III diagnosis code No.22...2091
Code No. 23 Engine-A/T-ECU and its related components...2091
DIAGNOSIS...2091
STEP 1. Check the MPI system diagnosis code...2091
STEP 2. Check the A/T system diagnosis code...2091
STEP 3. Check the M.U.T.-II/III diagnosis code No. 23...2091
STEP 4. Check the M.U.T.-II/III diagnosis code No. 23...2091
CHECK CHART FOR TROUBLE SYMPTOMS...2092
SYMPTOM PROCEDURES...2093
INSPECTION PROCEDURE 1: When the Brake Pedal is Depressed, Auto-cruise Control is not Cancelled...2093
DIAGNOSIS...2093
INSPECTION PROCEDURE 2: When the Selector Lever is Moved to "N" Range, Auto-cruise Control is not Cancelled...2093
DIAGNOSIS...2093
INSPECTION PROCEDURE 3: When the Auto-cruise Control "CANCEL" Switch is Set to ON, Auto-cruise Control is not Cancelled...2093
DIAGNOSIS...2093
INSPECTION PROCEDURE 4: Auto-cruise Control cannot be Set...2093
DIAGNOSIS...2093
STEP 1. Check the M.U.T.-II/III diagnosis code...2093
STEP 2. M.U.T.-II/III data list...2094
STEP 3. M.U.T.-II/III data list...2094
STEP 4. M.U.T.-II/III data list...2094
STEP 5. Check the symptoms...2094
STEP 6. Check the symptoms...2094
INSPECTION PROCEDURE 5: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed...2094
DIAGNOSIS...2094
STEP 1. Check the A/T system diagnosis code...2094
STEP 2. Check the MPI system diagnosis code...2094
STEP 3. Retest the system...2094
STEP 4. Retest the system...2094
INSPECTION PROCEDURE 6: When MAIN Switch is Turned "ON", Auto-cruise Control Indicator Lamp Inside Combination Meter does not Illuminate. (However, Auto-cruise Control is Normal)...2095
DIAGNOSIS...2096
STEP 1. Check that the indicator light inside the combination meter illuminates...2096
STEP 2. Connectors check: C-04 combination meter connector, C-205 junction block connector...2096
STEP 3. Check the harness between combination meter connector C-04 terminal No.42 and junction block connector C-205 terminal No.25...2097
STEP 4. Check fuse number 2 at the junction block...2097
STEP 5. Check that the indicator light inside the combination meter illuminates...2097
STEP 6. Check the M.U.T.-II/III diagnosis code No.15...2097
STEP 7. Measure the voltage at engine-A/T-ECU connector C-139...2098
STEP 8. Connectors check: C-05 combination meter connector, C-106 intermediate connector, C-139 engine-A/T-ECU connector...2098
STEP 9. Check the harness between combination meter connector C-05 terminal No.19 and engine-A/T-ECU connector C-139 terminal No.13...2099
STEP 10. Check the auto-cruise control indicator light bulb...2099
STEP 11. Measure the voltage at engine-A/T-ECU connector C-139...2100
STEP 12. Retest the system...2100
STEP 13. Retest the system...2100
DATA LIST REFERENCE TABLE...2101
CHECK AT ECU TERMINAL...2102
ON-VEHICLE SERVICE...2104
AUTO-CRUISE CONTROL SWITCH CHECK...2104
AUTO-CRUISE CONTROL MAIN SWITCH CHECK...2104
AUTO-CRUISE CONTROL SETTING...2104
SPEED-INCREASE SETTING...2104
SPEED-REDUCTION SETTING...2105
RETURN TO THE SET SPEED BEFORE CANCELLATION AND AUTO-CRUISE CONTROL CANCELLATION...2105
AUTO-CRUISE CONTROL SYSTEM COMPONENT CHECK...2106
AUTO-CRUISE CONTROL SWITCH CHECK...2106
STOP LAMP SWITCH...2106
INHIBITOR SWITCH ("N" POSITION)...2106
THROTTLE POSITION SENSOR...2106
AUTO-CRUISE CONTROL...2107
REMOVAL AND INSTALLATION...2107
EMISSION CONTROL MPI...2108
GENERAL INFORMATION...2108
EMISSION CONTROL DEVICE REFERENCE TABLE...2108
SERVICE SPECIFICATIONS...2109
SPECIAL TOOL...2109
VACUUM HOSE...2110
VACUUM HOSE PIPING DIAGRAM...2110
4G63-Non-Turbo...2110
4G63-Turbo...2111
4G69...2112
VACUUM CIRCUIT DIAGRAM...2113
4G63-Non-Turbo...2113
4G63-Turbo...2114
4G69...2115
VACUUM HOSE CHECK...2115
VACUUM HOSE INSTALLATION...2115
CRANKCASE EMISSION CONTROL SYSTEM...2116
GENERAL INFORMATION (CRANKCASE EMISSION CONTROL SYSTEM)...2116
SYSTEM DIAGRAM...2116
COMPONENT LOCATION (CRANKCASE EMISSION CONTROL SYSTEM)...2117
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK...2117
POSITIVE CRANKCASE VENTILATION (PCV) VALVE CHECK...2117
EVAPORATIVE EMISSION CONTROL SYSTEM...2117
GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM)...2117
SYSTEM DIAGRAM...2118
4G63-Non-Turbo...2118
4G63-Turbo...2118
4G69...2119
COMPONENT LOCATION (EVAPORATIVE EMISSION CONTROL SYSTEM)...2119
PURGE CONTROL SYSTEM CHECK...2120
4G63-Non-Turbo...2120
4G63-Turbo...2120
4G69...2120
PURGE PORT VACUUM CHECK...2121
4G63-Non-Turbo...2121
4G63-Turbo...2121
4G69...2121
PURGE CONTROL SOLENOID VALVE CHECK...2122
CHECK VALVE CHECK 4G63-Turbo...2122
CANISTER REMOVAL AND INSTALLATION...2123
EXHAUST GAS RECIRCULATION (EGR) SYSTEM...2124
GENERAL INFORMATION (EGR SYSTEM)...2124
OPERATION...2124
SYSTEM DIAGRAM...2124
4G63-Non-Turbo...2124
4G63-Turbo...2125
4G69...2126
COMPONENT LOCATION (EGR SYSTEM)...2126
EGR SYSTEM CHECK 4G63...2127
EGR PORT VACUUM CHECK4G63...2127
4G63-Non-Turbo...2127
4G63-Turbo...2128
EGR VALVE CHECK 4G63...2128
EGR CONTROL SOLENOID VALVE CHECK 4G63...2129
EGR VALVE (STEPPER MOTOR) CHECK 4G69...2129
Checking the Operation Sound...2129
Checking the Coil Resistance...2129
Operation Check...2130
Cleaning the EGR Valve...2130
EXHAUST GAS RECIRCULATION (EGR) VALVE REMOVAL AND INSTALLATION 4G63-Non-Turbo...2131
EXHAUST GAS RECIRCULATION (EGR) VALVE REMOVAL AND INSTALLATION 4G63-Turbo...2132
EXHAUST GAS RECIRCULATION (EGR) VALVE REMOVAL AND INSTALLATION 4G69...2133
INSTAIIATION SERVICE POINT...2133
CATALYTIC CONVERTER...2134
REMOVAL AND INSTALLATION...2134
REMOVAL SERVICE POINT...2135
INSTALLATION SERVICE POINT...2135
GR00001900-32...2136
WORKSHOP MANUAL...0
POWER PLANT MOUNT...2136
GENERAL INFORMATION...2137
CONSTRUCTION DIAGRAM...2138
SERVICE SPECIFICATION...2140
SPECIAL TOOL...2140
ENGINE MOUNTING 4G63-Non-Turbo, 4G69-A/T...2141
REMOVAL AND INSTALLATION...2141
INSTALLATION SERVICE POINT...2141
INSPECTION...2142
ENGINE MOUNTING 4G63-Turbo, 4G69-M/T...2142
REMOVAL AND INSTALLATION...2142
INSPECTION...2142
TRANSMISSION MOUNTING M/T...2143
REMOVAL AND INSTALLATION...2143
INSTALLATION SERVICE POINT...2144
INSPECTION...2144
TRANSMISSION MOUNTING A/T...2145
REMOVAL AND INSTALLATION...2145
INSTALLATION SERVICE POINT...2145
INSPECTION...2146
ENGINE ROLL STOPPER, CENTREMEMBER 4G63...2146
REMOVAL AND INSTALLATION...2146
INSTALLATION SERVICE POINT...2147
INSPECTION...2147
ENGINE ROLL STOPPER, CENTREMEMBER 4G69...2148
REMOVAL AND INSTALLATION...2148
INSTALLATION SERVICE POINT...2149
INSPECTION...2149
CROSSMEMBER...2150
REMOVAL AND INSTALLATION...2150
REMOVAL SERVICE POINTS...2152
INSTALLATION SERVICE POINTS...2152
INSPECTION...2153
GR00002000-54...2154
WORKSHOP MANUAL...0
CHASSIS ELECTRICAL...2154
GR00002100-54A...2156
WORKSHOP MANUAL...0
CHASSIS ELECTRICAL...2156
BATTERY...2160
SERVICE SPECIFICATIONS...2160
ON-VEHICLE SERVICE...2160
FLUID LEVEL AND SPECIFIC GRAVITY CHECK...2160
CHARGING...2161
BATTERY TEST...2162
STEP 1. Check the battery cables...2162
STEP 2. Check the battery post...2162
STEP 3. Check the battery case and cover...2162
STEP 4. Check the open circuit voltage...2162
STEP 5. Check the load test...2162
IGNITION SWITCH...2163
SPECIAL TOOLS...2163
INTRODUCTION...2164
IGNITION KEY REMINDER BUZZER...2164
DOOR LOCK PREVENTION FUNCTION...2164
IMMOBILIZER SYSTEM...2164
TROUBLESHOOTING...2165
IGNITION KEY REMINDER BUZZER AND DOOR LOCK PREVENTION FUNCTION DIAGNOSIS...2165
IMMOBILIZER SYSTEM DIAGNOSIS...2165
DIAGNOSIS CODE CHART...2165
DIAGNOSTIC TROUBLE CODE PROCEDURES...2166
Code No.11: Transponder Communication System or Radio Interference of Encrypted Code...2166
DIAGNOSIS PROCEDURE...2166
STEP 1. Check for presence of other key near the key in the ignition...2166
STEP 2. Check that the engine start using the spare ignition key which encrypted code has been registered...2166
STEP 3. Check the M.U.T.-II/III diagnosis code...2167
STEP 4. Connector check: Immobilizer-ECU connector C-304-1...2167
Code No.12: Encrypted Codes are Not identical or not Registered...2167
SYMPTOM CHART...2167
SYMPTOM PROCEDURES...2168
INSPECTION PROCEDURE 1: Communication with M.U.T.-II/III is Impossible...2168
STEP 1. Using the M.U.T.-II/III, read the MPI system diagnosis code...2170
STEP 2. Voltage measurement at immobilizer-ECU connector C-304-1...2170
STEP 3. Connector check: Immobilizer-ECU connector C-304-1 and engine control relay connector B-17X...2171
STEP 4. Check the harness wires between immobilizer-ECU connector C-304-1 (terminal 1) and engine control relay connector B-17X (terminal 1)...2171
STEP 5. Resistance measurement at immobilizer-ECU connector C-304-1...2172
STEP 6. Connector check: immobilizer-ECU connector C-304-1...2172
STEP 7. Check the harness wire between immobilizer-ECU connector C-304-1 (terminal 4) and earth...2173
STEP 8. Connector check: immobilizer-ECU connector C-304-1 and engine-ECU 2000 connector C-136 or engine-ECU 2400-M/T, engine-A/T-ECU 2400-A/T connector C-141...2173
STEP 9. Check the harness wires between immobilizer-ECU connector C-304-1 (terminal 3) and engine-ECU 2000 connector C-136 (terminal 51) or engine-ECU 2400-M/T, engine-A/T-ECU 2400-A/T connector C-141 (terminal 65)...2174
STEP 10. Replace the immobilizer-ECU...2174
STEP 11. Recheck for malfunction...2175
INSPECTION PROCEDURE 2: The Ignition Key cannot be Registered...2175
STEP 1. Check the M.U.T.-II/III diagnosis code...2175
STEP 2. Retest the system...2175
INSPECTION PROCEDURE 3: Engine does not Start (Cranking but no Initial Combustion)...2175
STEP 1. Check the system voltage...2175
STEP 2. Check the immobilizer system diagnosis code and MPI system diagnosis code...2176
STEP 3. Check the starting system...2176
STEP 4. Retest the system...2176
DATA LIST REFERENCE TABLE...2176
CHECK AT IMMOBILIZER-ECU...2176
TERMINAL VOLTAGE CHECK...2176
ON-VEHICLE SERVICE...2177
HOW TO REGISTER ENCRYPTED CODE...2177
POINTS TO NOTE DURING OPERATION...2177
KEY ID (ENCRYPTED CODE) REGISTRATION M.U.T.-II...2177
KEY ID (ENCRYPTED CODE) REGISTRATION M.U.T.-III...2180
IGNITION SWITCH...2184
REMOVAL AND INSTALLATION...2184
REMOVAL SERVICE POINT...2185
INSPECTION...2185
IGNITION SWITCH CONTINUITY CHECK...2185
KEY REMINDER SWITCH CONTINUITY CHECK...2185
COMBINATION METER ASSEMBLY...2186
SERVICE SPECIFICATIONS...2186
SEALANT...2186
SPECIAL TOOLS...2187
TROUBLESHOOTING...2188
SYMPTOM CHART...2188
SYMPTOM PROCEDURES...2189
INSPECTION PROCEDURE 1: Speedometer does not work (the other meters work.) 2000...2189
DIAGNOSIS PROCEDURE...2190
STEP 1. Check the speedometer...2190
STEP 2. Connector check: Combination meter connector C-04 and diagnosis connector C-24...2190
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 46) and diagnosis connector C-24 (terminal 14)...2191
STEP 4. Retest the system...2191
STEP 5. Check whether the diagnosis code is reset...2191
STEP6. Connector check: Joint connector C-02 and engine-ECU Non-Turbo connector C-137 or engine-ECU Turbo connector C-141...2191
STEP 7. Check the wiring harness between joint connector C-02 (terminal 25) and engine-ECU Non-Turbo connector C-137 (terminal 86) or engine-ECU Turbo connector C-141 (terminal 79)...2192
STEP 8. Retest the system...2192
STEP 9. Pulse check...2193
INSPECTION PROCEDURE 2: Speedometer does not work (the other meters work.) 2400...2194
DIAGNOSIS PROCEDURE...2195
STEP 1. Check the speedometer...2195
STEP 2. Connector check: Combination meter connector C-04 and diagnosis connector C-24...2195
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 46) and diagnosis connector C-24 (terminal 14)...2196
STEP 4. Retest the system...2196
STEP 5. Check whether the diagnosis code is reset...2196
STEP6. Connector check: Joint connector C-02 and engine-A/T-ECU connector C-141...2196
STEP 7. Check the wiring harness between joint connector C-02 (terminal 25) and engine-ECU connector C-141 (terminal 79) or engine-A/T-ECU connector C-141 (terminal 79)...2197
STEP 8. Retest the system...2197
STEP 9. Pulse check...2197
INSPECTION PROCEDURE 3: Tachometer does not work (the other meters work.)...2198
DIAGNOSIS PROCEDURE...2198
STEP 1. Check whether the diagnosis code is reset...2198
STEP 2. Connector check: Combination meter connector C-04 and engine-ECU connector C-136 or engine-A/T-ECU connector C-141...2199
STEP 3. Retest the system...2199
STEP 4. Check the wiring harness between combination meter connector C-04 (terminal 47) and engine-ECU connector C-136 (terminal 58) or engine-A/T-ECU connector C-141 (terminal 87)...2199
INSPECTION PROCEDURE 4: Fuel gauge does not work (the other meters work.)...2200
DIAGNOSIS PROCEDURE...2201
STEP 1. Check the fuel gauge circuit...2201
STEP 2. Connector check: Combination meter connector C-04, fuel gauge unit connector D-15 2WD or fuel pump and gauge unit (main) connector D-16 4WD...2201
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 43) and fuel gauge unit connector D-15 (terminal 1) 2WD or fuel pump and gauge unit (main) connector D-16 (terminal 2) 4WD...2202
STEP 4. Retest the system...2202
STEP 5. Connector check: Fuel gauge unit connector D-15 2WD or fuel pump and gauge unit (main) D-16 4WD...2202
STEP 6. Check the wiring harness between fuel gauge unit connector D-15 (terminal 2) 2WD and fuel pump and gauge unit connector D-16 (terminal 1) 4WD and earth...2203
STEP 7. Retest the system...2203
STEP 8. Check the fuel gauge circuit...2203
STEP 9. Retest the system...2203
INSPECTION PROCEDURE 5: Engine Coolant Temperature Gauge does not Work. (the other meters work.)...2204
DIAGNOSIS PROCEDURE...2204
STEP 1. Check the engine coolant temperature gauge circuit...2204
STEP 2. Connector check: Combination meter connector C-04 and engine coolant temperature gauge unit connector B-109...2205
STEP 3. Retest the system...2205
STEP 4. Check the wiring harness between combination meter connector C-04 (terminal 44) and engine coolant temperature gauge unit connector B-109 (terminal 1)...2205
STEP 5. Check the engine coolant temperature gauge circuit...2206
STEP 6. Retest the system...2206
INSPECTION PROCEDURE 6: Combination meter does not work. (the instruments do not work)...2207
DIAGNOSIS PROCEDURE...2208
STEP 1. Measure the voltage at combination meter connector C-04 in order to check the battery circuit of power supply system to the combination meter...2208
STEP 2. Connector check: Combination meter connector C-04 for damage...2208
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 34) and battery...2209
STEP 4. Measure the voltage at combination meter connector C-04 to check the battery circuit of power supply system to the combination meter...2209
STEP 5. Connector check: combination meter connector C-04...2210
STEP 6. Check the wiring harness between combination meter connector C-04 (terminal 42) and ignition switch (IG1)...2210
STEP 7. Resistance measurement at combination meter connector C-04 to check the earth circuit to the combination meter...2211
STEP 8. Connector check: Combination meter connector C-04 for damage...2211
STEP 9. Check the wiring harness between combination meter connector C-04 (terminal 40 and 41) and earth...2211
ON-VEHICLE SERVICE...2212
SPEEDOMETER CHECK...2212
TACHOMETER CHECK...2212
FUEL GAUGE UNIT CHECK 2WD...2213
FUEL GAUGE UNIT RESISTANCE...2213
FUEL GAUGE UNIT FLOAT HEIGHT...2213
FUEL GAUGE UNIT CHECK 4WD...2213
FUEL GAUGE UNIT RESISTANCE...2213
FUEL GAUGE UNIT FLOAT HEIGHT...2214
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK...2214
COMBINATION METER ASSEMBLY...2215
REMOVAL AND INSTALLATION...2215
DISASSEMBLY AND REASSEMBLY...2216
HEADLAMP...2217
SERVICE SPECIFICATIONS...2217
TROUBLESHOOTING...2217
ON-VEHICLE SERVICE...2217
HEADLAMP AIMING...2217
PRE-AIMING INSTRUCTIONS LOW BEAM...2217
HEADLAMP ADJUSTMENT LOW BEAM...2218
PRE-AIMING INSTRUCTIONS HIGH BEAM...2219
HEADLAMP ADJUSTMENT HIGH BEAM...2219
LUMINOUS INTENSITY MEASUREMENT...2220
BULB REPLACEMENT...2220
HEADLAMP BULB LOW BEAM...2220
HEADLAMP BULB HIGH BEAM...2221
POSITION LAMP BULB...2221
FRONT TURN-SIGNAL LAMP BULB...2221
HEADLAMP...2222
REMOVAL AND INSTALLATION...2222
HEADLAMP LEVELING SWITCH...2223
REMOVAL AND INSTALLATION...2223
INSPECTION...2223
HEAD LAMP LEVELING SWITCH RESISTANCE CHECK...2223
FOG LAMP...2224
SERVICE SPECIFICATIONS...2224
SPECIAL TOOL...2224
TROUBLESHOOTING...2224
ON-VEHICLE SERVICE...2224
FOG LAMP AIMING...2224
PRE-AIMING INSTRUCTIONS...2224
FOG LAMP ADJUSTMENT...2225
FOG LAMP...2226
REMOVAL AND INSTALLATION...2226
REMOVAL SERVICE POINT...2227
FOG LAMP SWITCH...2228
REMOVAL AND INSTALLATION...2228
INSPECTION...2229
FRONT FOG LAMP RELAY CHECK...2229
REAR FOG LAMP...2230
TROUBLESHOOTING...2230
SPECIAL TOOL...2230
REAR FOG LAMP...2231
REMOVAL AND INSTALLATION...2231
INSPECTION...2232
REAR FOG LAMP SWITCH CONTINUITY CHECK...2232
REAR FOG LAMP RELAY CHECK...2232
SIDE TURN-SIGNAL LAMP...2233
SPECIAL TOOL...2233
SIDE TURN-SIGNAL LAMP...2233
REMOVAL AND INSTALLATION...2233
REMOVAL SERVICE POINT...2234
INSTALLATION SERVICE POINT...2234
ROOM LAMP...2235
TROUBLESHOOTING...2235
REAR COMBINATION LAMP...2236
REAR COMBINATION LAMP DIAGNOSIS...2236
SPECIAL TOOL...2236
REAR COMBINATION LAMP...2236
REMOVAL AND INSTALLATION...2236
HIGH-MOUNTED STOP LAMP...2237
REMOVAL AND INSTALLATION...2237
LICENCE PLATE LAMP...2238
REMOVAL AND INSTALLATION...2238
HAZARD WARNING LAMP SWITCH...2239
TROUBLESHOOTING...2239
FLASHER TIMER FUNCTION...2239
SPECIAL TOOL...2239
HAZARD WARNING LAMP SWITCH...2239
REMOVAL AND INSTALLATION...2239
INSPECTION...2240
HAZARD WARNING LAMP SWITCH CONTINUITY CHECK...2240
COLUMN SWITCH...2241
SPECIAL TOOL...2241
COLUMN SWITCH...2241
REMOVAL AND INSTALLATION...2241
INSPECTION...2242
WINDSHIELD WIPER AND WASHER SWITCH CHECK...2242
HORN...2243
REMOVAL AND INSTALLATION...2243
INSPECTION...2244
HORN RELAY CONTINUITY CHECK...2244
CLOCK...2245
SPECIAL TOOL...2245
CLOCK...2245
REMOVAL AND INSTALLATION...2245
CIGARETTE LIGHTER...2246
INSPECTION...2246
CIGARETTE LAMPER CHECK...2246
ACCESSORY SOCKET...2246
SPECIAL TOOL...2246
ACCESSORY SOCKET...2246
REMOVAL AND INSTALLATION...2246
INSPECTION...2247
ACCESSORY SOCKET RELAY CONTINUITY CHECK...2247
RHEOSTAT...2248
REMOVAL AND INSTALLATION...2248
INSPECTION...2248
RHEOSTAT RESISTANCE CHECK...2248
SPEAKER...2249
REMOVAL AND INSTALLATION...2249
ANTENNA...2250
ANTENNA...2250
REMOVAL AND INSTALLATION...2250
REAR WINDOW DEFOGGER...2251
GENERAL INFORMATION...2251
TROUBLESHOOTING...2251
ON-VEHICLE SERVICE...2251
PRINTED HEATER LINES CHECK...2251
REAR WINDOW DEFOGGER SWITCH...2251
REMOVAL AND INSTALLATION...2251
INSPECTION...2251
DEFOGGER RELAY CHECK...2251
GR00002200-54B...2252
WORKSHOP MANUAL...0
SMART WIRING SYSTEM (SWS) NOT USING SWS MONITOR...2252
GENERAL INFORMATION...2253
BUZZER...2253
CENTRAL DOOR LOCKING...2253
KEYLESS ENTRY SYSTEM...2255
WINDSHIELD WIPER AND WASHER...2256
Rear wiper and washer...2259
HEADLAMP...2260
FLASHER TIMER FUNCTION...2261
FOG LAMP...2262
Interior lamp...2263
SPECIAL TOOLS...2265
TROUBLESHOOTING...2267
PRIOR TO TROUBLESHOOTING...2267
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING...2267
DIAGNOSTIC FUNCTION...2267
HOW TO READ DIAGNOSIS CODE...2267
HOW TO CHECK INPUT SIGNALS...2267
DIAGNOSIS CODE CHART...2268
DIAGNOSIS TROUBLE CODE PROCEDURES...2269
Diagnosis code 11: Trouble related to the ETACS-ECU...2269
DIAGNOSTIC PROCEDURE...2269
Check whether the diagnosis code is reset...2269
Diagnosis code 12: Trouble related to the column switch or improper connection with the ETACS-ECU...2270
DIAGNOSTIC PROCEDURE...2270
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2270
Step 2. Connector check: C-310 column switch connector...2271
Step 3. Voltage measurement at C-310 column switch connector...2271
Step 4. Check the wiring harness between C-310 column switch connector terminal No.1 and the battery...2271
Step 5. Resistance measurement at the C-310 column switch connector...2272
Step 6. Check the wiring harness between C-310 column switch connector terminal No.4 and the body earth...2272
Step 7. Connector check: C-219 ETACS-ECU connector...2272
Step 8. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 59 and 68 to C-310 column switch connector terminal Nos. 3 and 2...2273
Step 9. Check whether the diagnosis code is reset...2273
Diagnosis code 13: Trouble related to the front-ECU or improper connection with the ETACS-ECU...2274
DIAGNOSTIC PROCEDURE...2275
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2275
Step 2. Connector check: A-11X front-ECU connector...2275
Step 3. Voltage measurement at A-11X front-ECU connector...2275
Step 4. Check the wiring harness between A-11X front-ECU connector terminal No.5 and the battery...2275
Step 5. Connector check: A-12X front-ECU connector...2276
Step 6. Resistance measurement at A-12X front-ECU connector...2276
Step 7. Check the wiring harness between A-12X front-ECU connector terminal No.21 and the body earth...2276
Step 8. Connector check: C-219 ETACS-ECU connector...2276
Step 9. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and A-12X front-ECU connector terminal No.30...2277
Step 10. Check whether the diagnosis code is reset...2277
Diagnosis code 21: Short circuit in SWS communication line...2278
DIAGNOSTIC PROCEDURE...2279
Step 1. Connector check: A-12X front-ECU connector, C-310 column switch connector, C-219 ETACS-ECU connector and E-05 power window main switch connector...2279
Step 2. Check the wiring harness from each of A-12X front-ECU connector terminal No.30, C-310 column switch connector terminal No.3 and E-05 power window main switch connector terminal No.4 to C-219 ETACS-ECU connector terminal No.59...2279
Step 3. Check the wiring harness between C-310 column switch connector terminal No.2 and C-219 ETACS-ECU connector terminal No.68...2280
Step 4. Check whether the diagnosis code is reset...2280
Step 5. Check whether the diagnosis code is reset...2281
Step 6. Check that the hazard warning lamps illuminate...2281
Diagnosis code 31: Open circuit in signal line between the SRS-ECU and the ETACS-ECU (impact detection signal) Diagnosis code 32: Short circuit in signal line between the SRS-ECU and the ETACS-ECU (impact detection signal)...2281
DIAGNOSTIC PROCEDURE...2282
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2282
Step 2. Connector check: C-115 SRS-ECU connector and C-220 ETACS-ECU connector...2282
Step 3. Resistance measurement at the C-115 SRS-ECU connector...2282
Step 4. Check the wiring harness between C-115 SRS-ECU connector terminal No.15 and body earth...2282
Step 5. Check the wiring harness between C-220 ETACS-ECU connector terminal No.29 and C-115 SRS-ECU connector terminal No.14...2283
Step 6. Check whether the diagnosis code is reset...2283
TROUBLE SYMPTOM CHART...2284
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK...2287
PULSE CHECK...2287
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES...2289
SYMPTOM PROCEDURES...2290
INSPECTION PROCEDURE A-1: Communication with the M.U.T.-II/III is not possible...2290
DIAGNOSTIC PROCEDURE...2290
Step 1. Check that the M.U.T.-II/III communicates with the other systems...2290
Step 2. Check that the M.U.T.-II/III can communicate with the system...2291
Step 3. Connector check: C-219 ETACS-ECU connector...2291
Step 4. Resistance measurement at the C-219 ETACS-ECU connector...2291
Step 5. Check the wiring harness between C-219 ETACS-ECU connector terminal No.56 and body earth...2291
Step 6. Connector check: C-24 diagnosis connector...2292
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 51 and 67 to C-24 diagnosis connector terminal Nos. 9 and 1...2292
Step 8. Retest the system...2292
INSPECTION PROCEDURE A-2: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally. Check the battery power supply circuit to the ETACS-ECU...2293
DIAGNOSTIC PROCEDURE...2294
Step 1. Connector check: C-217 ETACS-ECU connector...2294
Step 2. Voltage measurement at the C-217 ETACS-ECU connector...2294
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.20 and battery...2294
Step 4. Resistance measurement at the C-217 ETACS-ECU connector...2295
Step 5. Check the wiring harness between C-217 ETACS-ECU connector terminal No.3 and body earth...2295
Step 6. Retest the system...2295
BUZZER...2296
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally...2296
DIAGNOSTIC PROCEDURE...2296
Step 1. Check the power supply circuit...2296
Step 2. Pulse check...2297
Step 3. Retest the system...2297
CENTRAL DOOR LOCKING SYSTEM...2298
INSPECTION PROCEDURE C-1: Central Door Locking System does not Work...2298
DIAGNOSIS PROCEDURE...2298
Step 1. Check the power supply circuit...2298
Step 2. Pulse check...2298
Step 3. Connector check: E-11 door lock actuator (front: LH) connector...2298
Step 4. Check the door lock actuator (front: LH)...2298
Step 5. Connector check: C-217 ETACS-ECU connector...2298
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No. 2 and fusible link (1)...2299
Step 7. Retest the system...2299
INSPECTION PROCEDURE C-2: A Door or a Tailgate cannot be Locked or Unlocked by the Central Door Locking System...2300
DIAGNOSIS PROCEDURE...2301
Step 1. Confirm which door lock actuator is defective...2301
Step 2. Connector check: E-11 door lock actuator (front: LH) connector...2301
Step 3. Check the door lock actuator (front: LH)...2301
Step 4. Connector check: C-217, C-220 ETACS-ECU connector...2301
Step 5. Check the wiring harness from C-217 ETACS-ECU connector terminal No. 12 and C-220 ETACS-ECU connector No. 22 to E-11 door lock actuator (front: LH) connector terminal Nos. 4 and 6...2302
Step 6. Connector check: E-28 door lock actuator (rear: RH) connector...2302
Step 7. Check the door lock actuator (rear: RH)...2303
Step 8. Connector check: C-217 ETACS-ECU connector...2303
Step 9. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-28 door lock actuator (rear: RH) connector terminal Nos. 4 and 6...2303
Step 10. Connector check: E-08 door lock actuator (rear: LH) connector...2304
Step 11. Check the door lock actuator (rear: LH)...2304
Step 12. Connector check: C-217 ETACS-ECU connector...2304
Step 13. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-08 door lock actuator (rear: LH) connector terminal Nos. 4 and 6...2304
Step 14. Connector check: F-06 tailgate lock actuator connector...2305
Step 15. Check the tailgate lock actuator...2305
Step 16. Connector check: C-217 ETACS-ECU connector...2305
Step 17. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to F-06 tailgate lock actuator connector terminal Nos. 1 and 2...2305
INSPECTION PROCEDURE C-3: The Ignition Key Reminder Function does not Work Normally...2306
DIAGNOSIS PROCEDURE...2306
Step 1. Check the power supply circuit...2306
Step 2. Pulse check...2307
Step 3. Retest the system...2307
INSPECTION PROCEDURE C-4: The impact detection door unlock function does not function...2307
DIAGNOSTIC PROCEDURE...2307
Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2307
POWER WINDOW...2308
INSPECTION PROCEDURE D-1: Power windows do not work at all...2308
DIAGNOSIS PROCEDURE...2309
Step 1. Pulse check...2309
Step 2. Connector check: C-208 power window relay connector...2309
Step 3. Check the power window relay...2309
Step 4. Connector check: E-05 power window main switch connector...2309
Step 5. Voltage measurement at the E-05 power window main switch connector...2309
Step 6. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6...2310
Step 7. Voltage measurement at C-208 power window relay connector...2310
Step 8. Check the wiring harness between C-208 power window relay connector terminal No.5 and fusible link (5)...2311
Step 9. Resistance measurement at C-208 power window relay connector...2312
Step 10. Check the wiring harness between C-208 power window relay connector terminal No.3 and body earth...2312
Step 11. Connector check: C-217 ETACS-ECU connector...2312
Step 12. Connector check: C-219 ETACS-ECU connector...2313
Step 13. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4...2313
Step 14. Retest the system...2314
INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch...2315
DIAGNOSIS PROCEDURE...2316
Step 1. Check the power window main switch...2316
Step 2. Connector check: E-05 power window main switch connector...2316
Step 3. Resistance measurement at the E-05 power window main switch connector...2316
Step 4. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth...2317
Step 5. Voltage measurement at the E-05 power window main switch connector...2317
Step 6. Connector check: C-208 power window relay connector...2317
Step 7. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6...2318
Step 8. Connector check: E-13 power window motor (front: LH) connector...2318
Step 9. Check the wiring harness from E-13 power window motor (front: LH) connector terminal Nos. 1 and 3 to E-05 power window main switch connector terminal Nos. 7 and 1...2319
Step 10. Retest the system...2319
INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches...2320
DIAGNOSIS PROCEDURE...2322
Step 1. Check the power window main switch...2322
Step 2. Determine a trouble spot...2322
Step 3. Connector check: E-17 power window sub switch (front: RH) connector...2322
Step 4. Resistance measurement at E-17 power window sub switch (front: RH) connector...2322
Step 5. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.1 to body earth...2323
Step 6. Voltage measurement at E-17 power window sub switch (front: RH) connector...2323
Step 7. Connector check: C-208 power window relay connector...2323
Step 8. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.4 to C-208 power window relay connector terminal No.4...2324
Step 9. Connector check: E-23 power window motor (front: RH) connector...2324
Step 10. Check the wiring harness from E-23 power window motor (front: RH) connector terminal Nos. 1 and 3 to E-17 power window sub switch (front: RH) connector terminal Nos. 5 and 7...2325
Step 11. Retest the system...2325
Step 12. Connector check: E-21 power window sub switch (rear: RH) connector...2325
Step 13. Resistance measurement at E-21 power window sub switch (rear: RH) connector...2325
Step 14. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.1 to body earth...2326
Step 15. Voltage measurement at E-21 power window sub switch (rear: RH) connector...2326
Step 16. Connector check: C-208 power window relay connector...2326
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.4 to C-208 power window connector terminal No.4...2327
Step 18. Connector check: E-20 power window motor (rear: RH) connector...2327
Step 19. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal Nos. 1 and 3 to E-21 power window sub switch (rear: RH) connector terminal Nos. 7 and 5...2328
Step 20. Retest the system...2328
Step 21. Connector check: E-01 power window sub switch (rear: LH) connector...2328
Step 22. Resistance measurement at E-01 power window sub switch (rear: LH) connector...2328
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.1 to body earth...2329
Step 24. Voltage measurement at E-01 power window sub switch (rear: LH) connector...2329
Step 25. C-208 power window relay connector...2329
Step 26. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.4 to C-208 power window relay connector terminal No.4...2330
Step 27. Connector check: E-03 power window motor (rear: LH) connector...2330
Step 28. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal Nos. 1 and 3 to E-01 power window sub switch (rear: LH) connector terminal Nos. 7 and 5...2331
Step 29. Retest the system...2331
INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch...2332
DIAGNOSIS PROCEDURE...2333
Step 1. Check the power window main switch...2333
Step 2. Check the power window sub switch...2333
Step 3. Determine a trouble spot...2333
Step 4. Connector check: E-05 power window main switch connector and E-17 power window sub switch (front: RH) connector...2333
Step 5. Check the wiring harness between E-05 power window main switch connector terminal No.11 and E-17 power window sub switch (front: RH) connector terminal No.6...2334
Step 6. Retest the system...2334
Step 7. Connector check: E-05 power window main switch connector and E-21 power window sub switch (rear: RH) connector...2335
Step 8. Check the wiring harness between E-05 power window main switch connector terminal No.11 and E-21 power window sub switch (rear: RH) connector terminal No.6...2335
Step 9. Retest the system...2336
Step 10. Connector check: E-05 power window main switch connector and E-01 power window sub switch (rear: LH) connector...2336
Step 11. Check the wiring harness between E-05 power window main switch connector terminal No.11 and E-01 power window sub switch (rear: LH) connector terminal No.6...2337
Step 12. Retest the system...2337
NSPECTION PROCEDURE D-5: The window glass lowers automatically while it is rising...2338
DIAGNOSIS PROCEDURE...2338
Step 1. Check the power window anti-trap function...2338
Step 2. Check the power window operating current...2338
Step 3. Check that the door window glasses are installed correctly...2338
Step 4. Retest the system...2338
INSPECTION PROCEDURE D-6: Power window anti-trap function does not work normally...2339
DIAGNOSIS PROCEDURE...2340
Step 1. Check the power window operating current...2340
Step 2. Confirm the power window learning function...2341
Step 3. Determine a trouble spot...2341
Step 4. Connector check: E-05 power window main switch connector and E-13 power window motor (front: LH) connector...2341
Step 5. Check the wiring harness from E-05 power window main switch connector terminal Nos. 8, 9, 10 and 12 to E-13 power window motor (front: LH) connector terminal Nos. 5, 4, 6 and 2...2341
Step 6. Retest the system...2341
Step 7. Connector check: E-23 power window motor (front: RH) connector...2342
Step 8. Resistance measurement at E-23 power window motor (front: RH) connector...2342
Step 9. Check the wiring harness from E-23 power window motor (front: RH) connector terminal No. 5...2342
Step 10. Connector check: E-17 power window sub switch (front: RH) connector...2342
Step 11. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal Nos. 2, 8 and 3 to E-23 power window motor (front: RH) connector terminal Nos. 6, 4 and 2...2343
Step 12. Retest the system...2343
Step 13. Connector check: E-20 power window motor (rear: RH) connector...2343
Step 14. Resistance measurement at E-20 power window motor (rear: RH) connector...2343
Step 15. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal No.5 to body earth...2344
Step 16. Connector check: E-21 power window sub switch (rear: RH) connector...2344
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal Nos. 2, 8 and 3 to E-20 power window motor (rear: RH) connector terminal Nos. 6, 4 and 2...2344
Step 18. Retest the system...2344
Step 19. Connector check: E-03 power window motor (rear: LH) connector...2345
Step 20. Resistance measurement at E-03 power window motor (rear: LH) connector...2345
Step 21. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal No.5 to body earth...2345
Step 22. Connector check: E-01 power window sub switch (rear: LH) connector...2345
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal Nos. 8, 2 and 3 to E-03 power window motor (rear: LH) connector terminal Nos. 6, 4 and 2...2346
Step 24. Retest the system...2346
KEYLESS ENTRY SYSTEM...2347
INSPECTION PROCEDURE E-1: Keyless Entry System does not Work...2347
DIAGNOSIS PROCEDURE...2347
Step 1. Check the power supply circuit...2347
Step 2. Pulse check...2348
Step 3. Retest the system...2348
INSPECTION PROCEDURE E-2: Keyless Entry hazard lamp answerback function or the Room Lamp Answerback Function does not Work Normally...2349
DIAGNOSIS PROCEDURE...2349
Step 1. Check the adjustment function...2349
Step 2. Check the operation of the hazard warning lamp...2349
Step 3. Check the operation of the room lamps...2349
Step 4. Retest the system...2349
INSPECTION PROCEDURE E-3: Encrypted Code cannot be Registered...2350
DIAGNOSIS PROCEDURE...2350
Step 1. Check the encrypted code registration mode...2350
Step 2. Pulse check...2350
Step 3. Retest the system...2351
INSPECTION PROCEDURE E-4: The Timer Lock Function does not Work after the Doors have been Unlocked by the Keyless Entry System...2351
DIAGNOSIS PROCEDURE...2351
Step 1. Check the operation of the keyless entry system...2351
Step 2. Retest the system...2351
WINDSHIELD WIPER AND WASHER...2352
INSPECTION PROCEDURE F-1: The windshield wipers do not work at all...2352
DIAGNOSTIC PROCEDURE...2353
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)...2353
Step 2. Pulse check...2353
Step 3. Connector check: B-07 windshield wiper motor connector...2353
Step 4. Check the windshield wiper motor assembly...2353
Step 5. Resistance measurement at the B-07 windshield wiper motor connector...2354
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.5 and body earth...2354
Step 7. Connector check: A-12X front-ECU connector...2355
Step 8. Voltage measurement at the A-12X front-ECU connector...2355
Step 9. Check the wiring harness between A-12X front-ECU connector terminal No.28 and the ignition switch (ACC)...2355
Step 10. Connector check: C-310 column switch connector...2356
Step 11. Check the wiring harness between C-310 column switch connector terminal No.8 and A-12X front-ECU connector terminal No.26...2356
Step 12. Retest the system...2356
INSPECTION PROCEDURE F-2: The windshield wipers do not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position...2357
DIAGNOSTIC PROCEDURE...2357
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)...2357
Step 2. Pulse check...2358
Step 3. Retest the system...2358
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position...2359
DIAGNOSTIC PROCEDURE...2360
Step 1. Connector check: B-07 windshield wiper motor connector...2360
Step 2. Check the windshield wiper motor assembly...2360
Step 3. Voltage measurement at the B-07 windshield wiper motor connector...2360
Step 4. Check the wiring harness between B-07 windshield wiper motor connector terminal No.2 and ignition switch (ACC)...2361
Step 5. Connector check: A-12X front-ECU connector...2362
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.3 and A-12X front-ECU connector terminal No.29...2362
Step 7. Retest the system...2362
INSPECTION PROCEDURE F-4: The windshield wipers do not work normally...2363
Step 1. Pulse check...2364
Step 2. Check the operation of the windshield wipers...2364
Step 3. Connector check: B-07 windshield wiper motor connector...2364
Step 4. Voltage measurement at the B-07 windshield wiper motor connector...2365
Step 5. Retest the system...2365
Step 6. Connector check: A-12X front-ECU connector...2365
Step 7. Check the wiring harness between A-12X front-ECU connector terminal No. 24 and 25 and B-07 windshield wiper motor connector terminal No. 1 and 4...2366
Step 8. Retest the system...2366
Step 9. Connector check: B-07 windshield wiper motor connector...2367
Step 10. Voltage measurement at the B-07 windshield wiper motor connector...2367
Step 11. Retest the system...2368
Step 12. Connector check: A-12X front-ECU connector...2368
Step 13. Check the wiring harness between B-07 windshield wiper motor connector terminal No.4 and body earth...2368
Step 14. Retest the system...2369
INSPECTION PROCEDURE F-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control...2370
DIAGNOSIS PROCEDURE...2370
Step 1. Pulse check...2370
Step 2. Retest the system...2370
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed...2371
DIAGNOSIS PROCEDURE...2371
Step 1. Retest the system...2371
Step 2. Pulse check...2371
Step 3. Check the SWS monitor customized function...2372
Step 4. Retest the system...2372
INSPECTION PROCEDURE F-7: The windshield washer does not work...2373
DIAGNOSIS PROCEDURE...2373
Step 1. Check the operation of the windshield wipers...2373
Step 2. Pulse check...2374
Step 3. Connector check: A-26 windshield washer motor connector...2374
Step 4. Check the windshield washer motor assembly...2374
Step 5. Resistance measurement at the A-26 windshield washer motor connector...2374
Step 6. Check the wiring harness between A-26 windshield washer motor connector terminal No.1 and body earth...2374
Step 7. Connector check: A-12X front-ECU connector...2375
Step 8. Check the wiring harness between A-26 windshield washer motor connector terminal No.2 and A-12X front-ECU connector terminal No.31...2375
Step 9. Retest the system...2375
REAR WIPER AND WASHER...2376
INSPECTION PROCEDURE G-1: The rear wiper does not work at all...2376
DIAGNOSTIC PROCEDURE...2377
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2377
Step 2. Pulse check...2377
Step 3. Connector check: F-02 rear wiper motor connector...2377
Step 4. Check the rear wiper motor...2377
Step 5. Resistance measurement at the F-02 rear wiper motor connector...2377
Step 6. Check the wiring harness between F-02 rear wiper motor connector terminal No.1 and body earth...2378
Step 7. Connector check: C-217 ETACS-ECU connector...2378
Step 8. Check the wiring harness between C-217 ETACS-ECU connector terminal No.16 and F-02 rear wiper motor connector terminal No.2...2378
Step 9. Retest the system...2379
INSPECTION PROCEDURE G-2: The rear wiper does not stop at the specified park position...2379
Step 1. Connector check: F-02 rear wiper motor connector...2380
Step 2. Check the rear wiper motor...2380
Step 3. Voltage measurement at the F-02 rear wiper motor connector...2380
Step 4. Check the wiring harness between ignition switch (ACC) and F-02 rear wiper motor connector terminal No.4...2381
Step 5. Connector check: C-217 ETACS-ECU connector...2381
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.17 and F-02 rear wiper motor connector terminal No.3...2382
Step 7. Retest the system...2382
INSPECTION PROCEDURE G-3: When the shift lever M/T or selector lever A/T is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode...2383
Step 1. Confirm the operation of the rear wiper...2383
Step 2. Pulse check...2383
Step 3. Retest the system...2384
INSPECTION PROCEDURE G-4: The rear washer does not work...2384
Step 1. Confirm the operation of the rear wiper...2385
Step 2. Pulse check...2385
Step 3. Connector check: A-27 rear washer motor connector...2385
Step 4. Check the rear washer motor...2385
Step 5. Resistance measurement at the A-27 rear washer motor connector...2385
Step 6. Check the wiring harness between A-27 rear washer motor connector terminal No.1 and body earth...2385
Step 7. Connector check: C-220 ETACS-ECU connector...2386
Step 8. Check the wiring harness between C-220 ETACS-ECU connector terminal No.23 and A-27 rear washer motor connector terminal No.2...2386
Step 9. Retest the system...2386
HEADLAMP WASHER...2387
INSPECTION PROCEDURE H-1: The headlamp washer does not work...2387
DIAGNOSIS PROCEDURE...2387
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)...2387
Step 2. Pulse check...2388
Step 3. Connector check: A-25 headlamp washer motor connector...2388
Step 4. Check the headlamp washer motor assembly...2388
Step 5. Resistance measurement at the A-25 headlamp washer motor connector...2388
Step 6. Check the wiring harness between A-25 headlamp washer motor connector terminal No.2 and body earth...2388
Step 7. Connector check: A-11X front-ECU connector...2389
Step 8. Voltage measurement at the A-11X front-ECU connector...2389
Step 9. Check the wiring harness between A-11X front-ECU connector terminal No.3 and the fusible link (5)...2389
Step 10. Check the wiring harness between A-25 headlamp washer motor connector terminal No.1 and A-11X front-ECU connector terminal No.1...2389
Step 11. Retest the system...2390
IGNITION KEY CYLINDER ILLUMINATION LAMP...2391
INSPECTION PROCEDURE I-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally...2391
DIAGNOSTIC PROCEDURE...2392
Step 1. Check the operation of the room lamp...2392
Step 2. Pulse check...2392
Step 3. Connector check: C-304 key reminder switch connector...2392
Step 4. Check the bulb of the ignition key cylinder illumination lamp...2392
Step 5. Connector check: C-219 ETACS-ECU connector...2392
Step 6. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 69 and 71 to C-304 ignition key cylinder illumination lamp connector terminal Nos. 1 and 2...2393
Step 7. Retest the system...2393
HEADLAMP AND TAIL LAMP...2394
INSPECTION PROCEDURE J-1: The tail lamps do not illuminate normally...2394
DIAGNOSTIC PROCEDURE...2394
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)...2394
Step 2. Pulse check...2395
Step 3. Connector check: A-11X front-ECU connector...2395
Step 4. Voltage measurement at A-11X front-ECU connector...2395
Step 5. Check the wiring harness between A-11X front-ECU connector terminal No.7 and the battery...2395
Step 6. Retest the system...2395
INSPECTION PROCEDURE J-2: The low-beam headlamps do not illuminate normally...2396
DIAGNOSTIC PROCEDURE...2396
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)...2396
Step 2. Pulse check...2396
Step 3. Connector check: A-11X front-ECU connector...2397
Step 4. Voltage measurement at A-11X front-ECU connector...2397
Step 5. Check the wiring harness between A-11X front-ECU connector terminal Nos. 8, 9 and the battery...2397
Step 6. Retest the system...2397
INSPECTION PROCEDURE J-3: The high-beam headlamps do not illuminate normally...2398
DIAGNOSTIC PROCEDURE...2398
Step 1. Check that the headlamps operate...2398
Step 2. Pulse check...2398
Step 3. Retest the system...2398
INSPECTION PROCEDURE J-4: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated...2399
DIAGNOSTIC PROCEDURE...2399
Step 1. Check that the headlamps operate...2399
Step 2. Pulse check...2399
Step 3. Retest the system...2399
INSPECTION PROCEDURE J-5: The headlamp automatic-shutdown function does not work normally...2399
DIAGNOSTIC PROCEDURE...2400
Step 1. Check the adjustment function...2400
Step 2. Check that the headlamps operate...2400
Step 3. Pulse check...2400
Step 4. Retest the system...2400
INSPECTION PROCEDURE J-6: Any of tail lamps, position lamps or licence plate lamp does not illuminate...2401
DIAGNOSTIC PROCEDURE...2402
Step 1. Connector check: D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector, A-29 right position l....2402
Step 2. Check the bulbs of the tail lamps, the position lamp or the licence plate lamp...2403
Step 3. Resistance measurement at the D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector, the A-29 ....2403
Step 4. Check the wiring harness from D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector terminal N....2404
Step 5. Connector check: A-11X front-ECU connector...2405
Step 6. Check the wiring harness from D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector terminal N....2405
Step 7. Retest the system...2407
INSPECTION PROCEDURE J-7: The headlamp(s) do not illuminate. including high-beam indicator...2408
DIAGNOSTIC PROCEDURE...2409
Step 1. Connector check: A-34 headlamp HI: RH connector or A-33 headlamp HI: LH connector, A-35 headlamp LO: RH connector or A-32 headlamp LO: LH connector, C-05 combination meter high beam indicator lamp connector...2409
Step 2. Check the bulbs of the headlamp or the high beam indicator lamp...2409
Step 3. Resistance measurement at the A-34 headlamp HI: RH connector or A-33 headlamp HI: LH connector, the A-35 headlamp LO: RH connector or A-32 headlamp LO: LH connector, the C-05 combination meter high beam indicator lamp connector...2409
Step 4. Check the wiring harness from A-34 headlamp HI: RH connector terminal No.2 or A-33 headlamp HI: LH connector termina....2411
Step 5. Connector check: A-11X front-ECU connector...2411
Step 6. Check the wiring harness from A-34 headlamp HI: RH connector terminal No.1 or A-33 headlamp HI: LH connector termina....2412
Step 7. Retest the system...2413
INSPECTION PROCEDURE J-8: Daytime running lamp function does not work normally. Vehicles with daytime running lamp function...2413
DIAGNOSIS PROCEDURE...2414
Step 1. Check that the headlamps operate...2414
Step 2. Check the power supply circuit...2414
Step 3. Pulse check...2414
Step 4. Connector check: C-219 ETACS-ECU connector...2414
Step 5. Resistance measurement at the C-219 ETACS-ECU connector...2414
Step 6. Check the wiring harness from C-219 ETACS-ECU connector terminal No.64 to body earth...2415
FLASHER TIMER...2416
INSPECTION PROCEDURE K-1: The turn-signal lamps do not illuminate...2416
DIAGNOSTIC PROCEDURE...2417
Step 1. Check that the hazard warning lamps operate...2417
Step 2. Connector check: C-217 ETACS-ECU connector...2417
Step 3. Voltage measurement at the C-217 ETACS-ECU connector...2417
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.11 and the battery...2418
Step 5. Retest the system...2418
Step 6. Pulse check...2418
Step 7. Retest the system...2418
INSPECTION PROCEDURE K-2: The hazard warning lamps do not illuminate...2419
DIAGNOSTIC PROCEDURE...2419
Step 1. Check that the turn-signal lamps operate...2419
Step 2. Check the power supply circuit...2420
Step 3. Pulse check...2420
Step 4. Retest the system...2420
INSPECTION PROCEDURE K-3: Any of the turn-signal lamps does not illuminate...2421
DIAGNOSTIC PROCEDURE...2423
Step 1. Connector check: A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector, A-01 side: RH or A-04 si....2423
Step 2. Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps...2424
Step 3. Resistance measurement at the A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector, the A-01 side....2424
Step 4. Check the wiring harness from A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector terminal No.1, ....2426
Step 5. Connector check: C-217 ETACS-ECU connector...2427
Step 6. Check the wiring harness from the A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector terminal No....2427
Step 7. Retest the system...2429
FOG LAMP...2430
INSPECTION PROCEDURE L-1: The front fog lamps do not illuminate normally...2430
DIAGNOSTIC PROCEDURE...2430
Step 1. Check that the tail lamps and headlamps operate...2430
Step 2. Pulse check...2431
Step 3. Connector check: A-05X front fog lamp relay connector...2431
Step 4. Check the front fog lamp relay...2431
Step 5. Voltage measurement at the A-05X front fog lamp relay connector...2431
Step 6. Check the wiring harness between A-05X front fog lamp relay connector (terminal Nos. 1 and 2) and the battery...2432
Step 7. Connector check: A-11X front-ECU connector...2432
Step 8. Check the wiring harness between A-05X front fog lamp relay connector terminal No.3 and A-11X front-ECU connector terminal No.11...2432
Step 9. Retest the system...2432
INSPECTION PROCEDURE L-2: The rear fog lamps do not illuminate normally...2433
DIAGNOSTIC PROCEDURE...2433
Step 1. Check that the tail lamps and headlamps operate...2433
Step 2. Pulse check...2434
Step 3. Connector check: C-212 rear fog lamp relay connector...2434
Step 4. Check the rear fog lamp relay...2434
Step 5. Voltage measurement at the C-212 rear fog lamp relay connector...2435
Step 6. Check the wiring harness between C-212 rear fog lamp relay connector (terminal Nos. 3 and 4) and the fusible link (1)...2435
Step 7. Connector check: C-219 ETACS-ECU connector...2436
Step 8. Check the wiring harness between C-212 rear fog lamp relay connector terminal No.2 and C-219 ETACS-ECU connector terminal No.74...2436
Step 9. Retest the system...2436
INSPECTION PROCEDURE L-3: Any of the front fog lamps does not illuminate...2437
DIAGNOSTIC PROCEDURE...2438
Step 1. Connector check: A-24-1 RH or A-19-1 LH front fog lamp connector, or C-05 front fog lamp indicator lamp combination meter connector...2438
Step 2. Check the bulbs of the front fog lamps or the front fog lamp indicator lamp...2438
Step 3. Resistance measurement at A-24-1 RH or A-19-1 LH front fog lamp connector, or C-05 front fog lamp indicator lamp combination meter connector...2438
Step 4. Check the wiring harness from A-24-1 RH or A-19-1 LH front fog lamp connector terminal No.2 or C-05 front fog lamp indicator lamp combination meter connector terminal No.12 to body earth...2439
Step 5. Connector check: A-05X fog lamp relay connector...2440
Step 6. Check the wiring harness from A-24-1 RH or A-19-1 LH front fog lamp connector terminal No.1 or C-05 front fog lamp indicator lamp combination meter connector terminal No.7 to A-05X fog lamp relay connector terminal No.4...2440
Step 7. Retest the system...2441
INSPECTION PROCEDURE L-4: Any of the rear fog lamps does not illuminate...2442
DIAGNOSTIC PROCEDURE...2443
Step 1. Connector check: F-12 rear fog lamp connector or C-05 rear fog lamp indicator lamp combination meter connector...2443
Step 2. Check the bulbs of the rear fog lamps or the rear fog lamp indicator lamp...2443
Step 3. Resistance measurement at the F-12 rear fog lamp connector or C-05 rear fog lamp indicator lamp combination meter connector...2443
Step 4. Check the wiring harness from F-12 rear fog lamp connector terminal No.1, C-05 rear fog lamp indicator lamp combination meter connector terminal No.12 to body earth...2444
Step 5. Connector check: C-212 rear fog lamp relay connector...2445
Step 6. Check the wiring harness from F-12 rear fog lamp connector terminal No.2, C-05 rear fog lamp indicator lamp combination meter connector terminal No.5 to C-212 rear fog lamp relay connector terminal No.1...2445
Step 7. Retest the system...2446
INTERIOR LAMP...2447
INSPECTION PROCEDURE M-1: The front or rear room lamp does not illuminate or extinguish normally. Vehicles without keyless entry system...2447
DIAGNOSTIC PROCEDURE...2448
Step 1. Check the power supply circuit...2448
Step 2. Pulse check...2448
Step 3. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector...2448
Step 4. Check the bulbs of the front or rear room lamps...2448
Step 5. Connector check: C-217 ETACS-ECU connector...2448
Step 6. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1...2449
Step 7. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1...2449
Step 8. Retest the system...2449
INSPECTION PROCEDURE M-2: The front and rear room lamp do not illuminate or extinguish normally. Vehicles with keyless entry system...2450
DIAGNOSTIC PROCEDURE...2451
Step 1. Check the adjustment function...2451
Step 2. Check the power supply circuit...2451
Step 3. Pulse check...2451
Step 4. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector...2452
Step 5. Check the bulbs of the front or rear room lamps...2452
Step 6. Connector check: C-217 ETACS-ECU connector...2452
Step 7. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1...2452
Step 8. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1...2453
Step 9. Retest the system...2453
INSPECTION PROCEDURE M-3: Interior lamp automatic shutoff function does not work normally. Vehicles with keyless entry system...2454
DIAGNOSTIC PROCEDURE...2455
Step 1. Check the adjustment function...2455
Step 2. Check the power supply circuit...2455
Step 3. Pulse check...2455
Step 4. Retest the system...2455
INSPECTION PROCEDURE M-4: The door-ajar warning lamp does not illuminate/extinguish normally...2456
DIAGNOSTIC PROCEDURE...2456
Step 1. Check the operation of the room lamp...2456
Step 2. Pulse check...2456
Step 3. Connector check: C-05 combination meter connector...2457
Step 4. Check the door-ajar warning lamp bulb...2457
Step 5. Connector check: C-219 ETACS-ECU connector...2457
Step 6. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 53 and 71 to C-05 combination meter connector terminal Nos. 21 and 22...2457
Step 7. Retest the system...2457
INPUT SIGNAL PROCEDURES...2458
INSPECTION PROCEDURE N-1: The ignition switch (ACC) signal is not received...2458
DIAGNOSTIC PROCEDURE...2458
Step 1. Connector check: C-217 ETACS-ECU connector...2458
Step 2. Voltage measurement at the C-217 ETACS-ECU connector...2459
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.18 and the ignition switch (ACC)...2459
Step 4. Retest the system...2459
INSPECTION PROCEDURE N-2: The ignition switch (IG1) signal is not received...2460
DIAGNOSTIC PROCEDURE...2460
Step 1. Connector check: C-217 ETACS-ECU connector...2460
Step 2. Voltage measurement at the C-217 ETACS-ECU connector...2461
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1)...2461
Step 4. Retest the system...2461
INSPECTION PROCEDURE N-3: The back-up lamp switch signal is not received. M/T...2462
DIAGNOSTIC PROCEDURE...2463
Step 1. Connector check: B-114 back-up lamp switch connector and C-220 ETACS-ECU connector...2463
Step 2. Check the back-up lamp switch...2463
Step 3. Voltage measurement at the C-220 ETACS-ECU connector...2463
Step 4. Voltage measurement at the B-114 back-up lamp switch connector...2464
Step 5. Check the wiring harness between B-114 back-up lamp switch connector terminal No.1 and C-220 ETACS-ECU connector terminal No.39...2465
Step 6. Check the wiring harness between B-114 back-up lamp switch connector terminal No.2 and the ignition switch (IG1)...2466
Step 7. Retest the system...2466
INSPECTION PROCEDURE N-3: The inhibitor switch (reverse position) signal is not received. A/T...2467
DIAGNOSTIC PROCEDURE...2468
Step 1. Connector check: B-35 inhibitor switch connector and C-220 ETACS-ECU connector...2468
Step 2. Check the inhibitor switch...2468
Step 3. Voltage measurement at the C-220 ETACS-ECU connector...2468
Step 4. Voltage measurement at the B-35 inhibitor switch connector...2468
Step 5. Check the wiring harness between B-35 inhibitor switch connector terminal No.7 and C-220 ETACS-ECU connector terminal No.39...2469
Step 6. Check the wiring harness between B-35 inhibitor switch connector terminal No.8 and the ignition switch (IG1)...2469
Step 7. Retest the system...2470
INSPECTION PROCEDURE N-4: The front door switch (LH) signal is not received...2471
DIAGNOSTIC PROCEDURE...2471
Step 1. Check the installation condition...2471
Step 2. Connector check: D-28 front door switch (LH) connector...2472
Step 3. Check the front door switch (LH)...2472
Step 4. Connector check: C-217 ETACS-ECU connector...2472
Step 5. Check the wiring harness between D-28 front door switch (LH) connector terminal No.3 and C-217 ETACS-ECU connector terminal No.10...2472
Step 6. Retest the system...2472
INSPECTION PROCEDURE N-5: The column switch (lighting, turn-signal lamp and headlamp washer switch) signal is not received...2473
DIAGNOSTIC PROCEDURE...2473
Step 1. Check the column switch connector...2473
Step 2. Check the column switch (lighting switch and switch body)...2473
Step 3. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2473
Step 4. Retest the system...2473
INSPECTION PROCEDURE N-6: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received...2474
DIAGNOSTIC PROCEDURE...2474
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2474
Step 2. Retest the system...2474
INSPECTION PROCEDURE N-7: The windshield intermittent wiper volume signal is not received...2475
DIAGNOSTIC PROCEDURE...2475
Step 1. Connector check: C-310 column switch connector...2475
Step 2. Resistance measurement at the C-310 column switch connector...2476
Step 3. Connector check: C-219 ETACS-ECU connector...2476
Step 4. Check the wiring harness between C-310 column switch connector terminal No.6 and C-219 ETACS-ECU connector terminal No.66...2476
Step 5. Retest the system...2476
INSPECTION PROCEDURE N-8: When the power window main switch is operated, the switch signals are not received...2477
DIAGNOSTIC PROCEDURE...2478
Step 1. Check the operation by using the power window main switch...2478
Step 2. Connector check: C-219 ETACS-ECU connector and E-05 power window main switch connector...2478
Step 3. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4...2478
Step 4. Replace the power window main switch, and then retest the system...2479
Step 5. Voltage measurement at the E-05 power window main switch connector...2479
Step 6. Connector check: C-208 power window relay connector...2479
Step 7. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6...2480
Step 8. Resistance measurement at the E-05 power window main switch connector...2480
Step 9. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth...2481
Step 10. Retest the system...2481
INSPECTION PROCEDURE N-9: The key reminder switch signal is not received...2482
DIAGNOSTIC PROCEDURE...2482
Step 1. Connector check: C-304 key reminder switch connector...2482
Step 2. Check the key reminder switch...2482
Step 3. Resistance measurement at the C-304 key reminder switch connector...2483
Step 4. Check the wiring harness between C-304 key reminder switch connector terminal No.4 and the body earth...2483
Step 5. Connector check: C-220 ETACS-ECU connector...2483
Step 6. Check the wiring harness between C-304 key reminder switch connector terminal No.6 and C-220 ETACS-ECU connector terminal No.30...2483
Step 7. Retest the system...2484
INSPECTION PROCEDURE N-10: The hazard warning lamp switch signal is not received...2484
DIAGNOSTIC PROCEDURE...2485
Step 1. Connector check: C-22 hazard warning lamp switch connector...2485
Step 2. Check the hazard warning lamp switch...2485
Step 3. Resistance measurement at the C-22 hazard warning lamp switch connector...2485
Step 4. Check the wiring harness between C-22 hazard warning lamp switch connector terminal No.2 and the body earth...2485
Step 5. Connector check: C-219 ETACS-ECU connector...2486
Step 6. Check the wiring harness between C-219 ETACS-ECU connector terminal No.55 and C-22 hazard warning lamp switch connector terminal No.1...2486
Step 7. Retest the system...2486
INSPECTION PROCEDURE N-11: All the door switch signals are not received...2487
DIAGNOSTIC PROCEDURE...2488
Step 1. Pulse check...2488
Step 2. Connector check: D-28 front: LH D-42 front: RH, D-10 rear: RH or D-20 rear: LH door switch connectors or F-07 tailgate tailgate switch connector, and C-217 ETACS-ECU connector...2488
Step 3. Check the installation condition...2489
Step 4. Check the door switch...2489
Step 5. Check the wiring harness from terminal No.2 of the D-28 front: LH, D-42 front: RH, D-10 rear: RH or D-20 rear LH....2489
Step 6. Retest the system...2490
INSPECTION PROCEDURE N-12: The driver's door lock actuator switch signal is not received...2491
DIAGNOSTIC PROCEDURE...2492
Step 1. Connector check: E-11 door lock actuator (front: LH) connector...2492
Step 2. Check the door lock actuator (front: LH)...2492
Step 3. Resistance measurement at the E-11 door lock actuator (front: LH) connector...2492
Step 4. Check the wiring harness between E-11 door lock actuator (front: LH) connector terminal No.1 and body earth...2493
Step 5. Connector check: C-220 ETACS-ECU connector...2493
Step 6. Check the wiring harness from E-11 door lock actuator (front: LH) connector terminal Nos. 3 and 2 to C-220 ETACS-ECU connector terminal Nos. 36 and 35...2493
Step 7. Retest the system...2493
INSPECTION PROCEDURE N-13: The vehicle speed signal is not received. M/T...2494
DIAGNOSTIC PROCEDURE...2495
Step 1. Check the speedometer...2495
Step 2. Connector check: B-115 vehicles speed sensor connector...2495
Step 3. Resistance measurement at the B-115 vehicles speed sensor connector...2495
Step 4. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.2 and the body earth...2496
Step 5. Connector check: C-219 ETACS-ECU connector...2496
Step 6. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.3 and C-219 ETACS-ECU connector terminal No.63...2497
Step 7. Retest the system...2497
INSPECTION PROCEDURE N-13: The vehicle speed signal is not received. A/T...2498
DIAGNOSTIC PROCEDURE...2498
Step 1. Check if the A/T related diagnosis code is set. (M.U.T.-II/III diagnosis code)...2498
Step 2. Connector check: C-141 engine-A/T-ECU connector and C-219 ETACS-ECU connector...2499
Step 3. Check the wiring harness between C-141 engine-A/T-ECU connector terminal No.79 and C-219 ETACS-ECU connector terminal No.63...2499
Step 4. Check the speedometer...2500
Step 5. Retest the system...2500
INSPECTION PROCEDURE N-14: Each switch signal of the keyless entry transmitter is not received...2500
DIAGNOSTIC PROCEDURE...2500
Step 1. Pulse check...2500
Step 2. Check the transmitter battery...2501
Step 3. Register the encrypted code, and then retest the system...2501
Step 4. Retest the system...2501
INSPECTION PROCEDURE N-15: The front fog lamp switch signal is not received...2501
DIAGNOSTIC PROCEDURE...2502
Step 1. Connector check: C-03 fog lamp switch connector...2502
Step 2. Check the front fog lamp switch...2502
Step 3. Resistance measurement at the C-03 fog lamp switch connector...2502
Step 4. Check the wiring harness from C-03 fog lamp switch connector terminal No.6 to body earth...2502
Step 5. Connector check: C-219 ETACS-ECU connector...2503
Step 6. Check the wiring harness from C-219 ETACS-ECU connector No.54 to C-03 fog lamp switch connector terminal No.5...2503
Step 7. Retest the system...2503
INSPECTION PROCEDURE N-16: The rear fog lamp switch signal is not received...2504
DIAGNOSTIC PROCEDURE...2504
Step 1. Connector check: C-03 fog lamp switch connector...2504
Step 2. Check the rear fog lamp switch...2504
Step 3. Resistance measurement at the C-03 fog lamp switch connector...2505
Step 4. Check the wiring harness between C-03 fog lamp switch connector terminal No.2 and body earth...2505
Step 5. Connector check: C-220 ETACS-ECU connector...2505
Step 6. Check the wiring harness between C-220 ETACS-ECU connector terminal No.21 and C-03 fog lamp switch connector terminal No.1...2505
Step 7. Retest the system...2506
INSPECTION PROCEDURE N-17: The interior lamp loaded signal is not detected...2507
DIAGNOSTIC PROCEDURE...2508
Step 1. Check the power supply circuit...2508
Step 2. Connector check: C-217 ETACS-ECU connector...2508
Step 3. Voltage measurement at the C-217 ETACS-ECU connector...2508
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1)...2508
Step 5. Voltage measurement at the C-217 ETACS-ECU connector...2509
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.4 and the ignition switch (ACC)...2509
Step 7. Retest the system...2509
CHECK AT ECU TERMINAL...2510
ETACS-ECU...2510
COLUMN SWITCH...2512
FRONT-ECU...2513
POWER WINDOW MAIN SWITCH...2514
POWER WINDOW SUB SWITCH...2515
ON-VEHICLE SERVICE...2516
ADJUSTMENT FUNCTION VEHICLES WITH KEYLESS ENTRY SYSTEM...2516
GR00002300-54C...2518
WORKSHOP MANUAL...0
SMART WIRING SYSTEM (SWS) USING SWS MONITOR...2518
GENERAL INFORMATION...2519
SPECIAL TOOLS...2519
TROUBLESHOOTING...2522
PRIOR TO TROUBLESHOOTING...2522
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING...2522
HOW TO CONNECT THE SWS MONITOR...2523
HOW TO ESTABLISH COMMUNICATION BETWEEN DOORS...2523
ECU CHECK...2527
DATA LIST CHECK...2527
DATA LIST REFERENCE TABLE...2528
FUNCTION DIAGNOSIS...2532
PULSE CHECK...2537
M.U.T.-II/III DRIVE RECORDER FUNCTION...2537
TROUBLE SYMPTOM CHART...2538
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK...2541
PULSE CHECK...2541
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES...2543
SYMPTOM PROCEDURES...2544
INSPECTION PROCEDURE A-1: Communication with the SWS monitor is not possible...2544
DIAGNOSIS PROCEDURE...2544
Step 1. Check that the M.U.T.-II/III communicates with the other systems...2544
Step 2. Check that the M.U.T.-II/III can communicate with the system...2545
Step 3. Connector check: C-219 ETACS-ECU connector...2545
Step 4. Resistance measurement at the C-219 ETACS-ECU connector...2545
Step 5. Check the wiring harness between C-219 ETACS-ECU connector terminal No.56 and body earth...2545
Step 6. Connector check: C-24 diagnosis connector...2546
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 51 and 67 to C-24 diagnosis connector terminal Nos. 9 and 1...2546
INSPECTION PROCEDURE A-2: Communication with the column switch (column-ECU) is not possible...2547
DIAGNOSIS PROCEDURE...2548
Step 1. ECU check by using the SWS monitor...2548
Step 2. Connector check: C-310 column switch connector...2548
Step 3. Voltage measurement at C-310 column switch connector...2548
Step 4. Check the wiring harness between C-310 column switch connector terminal No.1 and battery...2549
Step 5. Resistance measurement at C-310 column switch connector...2549
Step 6. Check the wiring harness between C-310 column switch connector No.4 and body earth...2549
Step 7. Connector check: C-219 ETACS-ECU connector...2550
Step 8. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 59 and 68 to C-310 column switch connector terminal Nos. 3 and 2...2550
Step 9. ECU check by using the SWS monitor...2551
Step 10. Retest the system...2551
INSPECTION PROCEDURE A-3: Communication with the ETACS-ECU is not possible...2552
DIAGNOSIS PROCEDURE...2553
Step 1. Connector check: C-217 ETACS-ECU connector...2553
Step 2. Voltage measurement at the C-217 ETACS-ECU connector...2553
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.20 and battery...2554
Step 4. Resistance measurement at the C-217 ETACS-ECU connector...2554
Step 5. Check the wiring harness between C-217 ETACS-ECU connector terminal No.3 and body earth...2555
Step 6. Connector check: C-219 ETACS-ECU connector and C-310 column switch connector...2555
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 59 and 68 to C-310 column switch connector terminal Nos. 3 and 2...2556
Step 8. ECU check by using the SWS monitor...2556
INSPECTION PROCEDURE A-4: Communication with the front-ECU is not possible...2557
DIAGNOSIS PROCEDURE...2558
Step 1. ECU check by using the SWS monitor...2558
Step 2. Connector check: A-11X front-ECU connector...2558
Step 3. Voltage measurement at A-11X front-ECU connector...2558
Step 4. Check the wiring harness between A-11X front-ECU connector terminal No.5 and the battery...2558
Step 5. Connector check: A-12X front-ECU connector...2559
Step 6. Resistance measurement at A-12X front-ECU connector...2559
Step 7. Check the wiring harness between A-12X front-ECU terminal connector No.21 and body earth...2559
Step 8. Connector check: C-219 ETACS-ECU connector...2559
Step 9. Check the wiring harness between A-12X front-ECU connector terminal No.30 and C-219 ETACS-ECU connector terminal No.59...2560
Step 10. ECU check by using the SWS monitor...2560
INSPECTION PROCEDURE A-5: Communication with the power window main switch (power window module) is not possible...2561
DIAGNOSIS PROCEDURE...2562
Step 1. ECU check by using the SWS monitor...2562
Step 2. SWS monitor data list...2562
Step 3. Connector check: E-05 power window main switch connector...2562
Step 4. Voltage measurement at the E-05 power window main switch connector...2562
Step 5. Connector check: C-208 power window relay connector...2563
Step 6. Check the power window relay...2563
Step 7. Voltage measurement at C-208 power window relay connector...2563
Step 8. Check the wiring harness between C-208 power window relay connector terminal No.5 and fusible link (5)...2564
Step 9. Resistance measurement at C-208 power window relay connector...2564
Step 10. Check the wiring harness between C-208 power window relay connector terminal No.3 and body earth...2565
Step 11. Connector check: C-217 ETACS-ECU connector...2565
Step 12. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6...2565
Step 13. Resistance measurement at the E-05 power window main switch connector...2566
Step 14. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth...2567
Step 15. Connector check: C-219 ETACS-ECU connector...2567
Step 16. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4...2567
Step 17. ECU check by using the SWS monitor...2568
BUZZER...2569
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally...2569
DIAGNOSIS PROCEDURE...2569
Step 1. ECU check by using the SWS monitor...2569
Step 2. Function diagnosis by using the SWS monitor...2570
Step 3. Retest the system...2570
CENTRAL DOOR LOCKING SYSTEM...2571
INSPECTION PROCEDURE C-1: Central door locking system does not work...2571
DIAGNOSIS PROCEDURE...2572
Step 1. ECU check by using the SWS monitor...2572
Step 2. Pulse check...2572
Step 3. Connector check: E-11 door lock actuator (front: LH) connector...2572
Step 4. Check the door lock actuator (front: LH)...2572
Step 5. Connector check: C-217 ETACS-ECU connector...2572
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.2 and fusible link (1)...2573
Step 7. Retest the system...2573
INSPECTION PROCEDURE C-2: A door or a tailgate can not be locked or unlocked by the central door locking system...2574
DIAGNOSIS PROCEDURE...2575
Step 1. Confirm which door lock actuator is defective...2575
Step 2. Connector check: E-11 door lock actuator (front: LH)...2575
Step 3. Check the door lock actuator (front: LH)...2575
Step 4. Connector check: C-217, C-220 ETACS-ECU connector...2575
Step 5. Check the wiring harness from C-217 ETACS-ECU connector terminal No.12 and C-220 ETACS-ECU connector No.22 to E-11 door lock actuator (front: LH) terminal Nos. 4 and 6...2576
Step 6. Connector check: E-28 door lock actuator (rear: RH) connector...2576
Step 7. Check the door lock actuator (rear: RH)...2577
Step 8. Connector check: C-217 ETACS-ECU connector...2577
Step 9. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-28 door lock actuator (rear: RH) connector terminal Nos. 4 and 6...2577
Step 10. Connector check: E-08 door lock actuator (rear: LH) connector...2578
Step 11. Check the door lock actuator (rear: LH)...2578
Step 12. Connector check: C-217 ETACS-ECU connector...2578
Step 13. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-08 door lock actuator (rear: LH) connector terminal Nos. 4 and 6...2578
Step 14. Connector check: F-06 tailgate lock actuator connector...2579
Step 15. Check the tailgate lock actuator...2579
Step 16. Connector check: C-217 ETACS-ECU connector...2579
Step 17. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to F-06 tailgate lock actuator connector terminal Nos. 1 and 2...2579
INSPECTION PROCEDURE C-3: The ignition key reminder function does not work normally...2580
DIAGNOSIS PROCEDURE...2580
Step 1. ECU check by using the SWS monitor...2580
Step 2. SWS monitor data list...2581
Step 3. Pulse check...2581
Step 4. Retest the system...2581
INSPECTION PROCEDURE C-4: The impact detection door unlock function does not function...2582
DIAGNOSIS PROCEDURE...2582
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)...2582
Step 2. ECU check by using the SWS monitor...2582
Step 3. Connector check: C-115 SRS-ECU connector...2583
Step 4. Check the SRS-ECU...2583
Step 5. Connector check: C-220 ETACS-ECU connector...2583
Step 6. Check the wiring harness between C-115 SRS-ECU connector terminal No.14 and C-220 ETACS-ECU connector terminal No.29...2583
Step 7. Resistance measurement at the C-115 SRS-ECU connector...2584
Step 8. Check the wiring harness between C-115 SRS-ECU connector terminal No.15 and body earth...2584
Step 9. Retest the system...2584
POWER WINDOW...2585
INSPECTION PROCEDURE D-1: Power windows do not work at all...2585
DIAGNOSIS PROCEDURE...2586
Step 1. ECU check by using the SWS monitor...2586
Step 2. Function diagnosis by using the SWS monitor...2586
Step 3. SWS monitor data list...2586
Step 4. Retest the system...2587
INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch...2587
DIAGNOSIS PROCEDURE...2588
Step 1. Check the power window main switch...2588
Step 2. Connector check: E-05 power window main switch connector and E-13 power window motor (front: LH) connector...2588
Step 3. Check the wiring harness from E-13 power window motor (front: LH) connector terminal Nos. 1 and 3 to E-05 power window main switch connector terminal Nos. 7 and 1...2588
Step 4. Retest the system...2588
INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches...2589
DIAGNOSIS PROCEDURE...2591
Step 1. Check the power window main switch...2591
Step 2. Determine a trouble spot...2591
Step 3. Connector check: E-17 power window sub switch (front: RH) connector...2591
Step 4. Resistance measurement at E-17 power window sub switch (front: RH) connector L.H. drive vehicles or E-31 power window sub switch (front: LH) connector R.H. drive vehicles...2591
Step 5. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.1 to body earth...2592
Step 6. Voltage measurement at E-17 power window sub switch (front: RH) connector...2592
Step 7. Connector check: C-208 power window relay connector...2592
Step 8. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.4 to C-208 power window connector terminal No.4...2593
Step 9. Connector check: E-23 power window motor (front: RH) connector...2593
Step 10. Check the wiring harness from E-23 power window motor (front: RH) connector terminal Nos. 1 and 3 to E-17 power window sub switch (front: RH) connector terminal Nos. 5 and 7...2594
Step 11. Retest the system...2594
Step 12. Connector check: E-21 power window sub switch (rear: RH) connector...2594
Step 13. Resistance measurement at E-21 power window sub switch (rear: RH) connector...2594
Step 14. Check the wiring harness from E-21 power window sub switch (rear RH) connector terminal No.1 to body earth...2595
Step 15. Voltage measurement at E-21 power window sub switch (rear: RH) connector...2595
Step 16. Connector check: C-208 power window relay connector...2595
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.4 to C-208 power window connector terminal No.4...2596
Step 18. Connector check: E-20 power window motor (rear: RH) connector...2596
Step 19. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal Nos. 1 and 3 to E-21 power window sub switch (rear: RH) connector terminal Nos. 7 and 5...2597
Step 20. Retest the system...2597
Step 21. Connector check: E-01 power window sub switch (rear: LH) connector...2597
Step 22. Resistance measurement at E-01 power window sub switch (rear: LH) connector...2597
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.1 to body earth...2598
Step 24. Voltage measurement at E-01 power window sub switch (rear: LH) connector...2598
Step 25. C-208 power window relay connector...2598
Step 26. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.4 to C-208 power window connector terminal No.4...2599
Step 27. Connector check: E-03 power window motor (rear: LH) connector...2599
Step 28. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal Nos. 1 and 3 to E-01 power window sub switch (rear: LH) connector terminal Nos. 7 and 5...2600
Step 29. Retest the system...2600
INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch...2601
DIAGNOSIS PROCEDURE...2602
Step 1. ECU check by using the SWS monitor...2602
Step 2. SWS monitor data list...2602
Step 3. SWS monitor data list...2602
Step 4. Connector check: E-05 power window main switch connector...2603
Step 5. Check the wiring harness from E-05 power window main switch connector terminal No.11 to the inserted probe...2603
Step 6. Connector check: E-17 power window sub switch (front: RH) connector...2604
Step 7. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.6 to the inserted probe...2604
Step 8. Check the power window sub switch...2605
Step 9. Retest the system...2605
Step 10. Connector check: E-05 power window main switch connector...2605
Step 11. Check the wiring harness from E-05 power window main switch connector terminal No.11 to the inserted probe...2605
Step 12. Connector check: E-21 power window sub switch (rear: RH) connector...2606
Step 13. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.6 to the inserted probe...2607
Step 14. Check the power window sub switch...2607
Step 15. Retest the system...2608
Step 16. Connector check: E-05 power window main switch connector...2608
Step 17. Check the wiring harness from E-05 power window main switch connector terminal No.11 to the inserted probe...2608
Step 18. Connector check: E-01 power window sub switch (rear: LH) connector...2609
Step 19. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.6 to the inserted probe...2609
Step 20. Check the power window sub switch...2610
Step 21. Retest the system...2610
INSPECTION PROCEDURE D-5: The window glass lowers automatically while it is rising...2610
DIAGNOSIS PROCEDURE...2610
Step 1. Check the power window anti-trap function...2610
Step 2. Check the power window operating current...2610
Step 3. Check that the door window glasses are installed correctly...2610
Step 4. Retest the system...2611
INSPECTION PROCEDURE D-6: Power window anti-trap function does not work normally...2611
DIAGNOSIS PROCEDURE...2612
Step 1. Check the power window operating current...2612
Step 2. Confirm the power window learning function...2613
Step 3. Determine a trouble spot...2613
Step 4. Connector check: E-05 power window main switch connector and E-13 power window motor (front: LH) connector...2613
Step 5. Check the wiring harness from E-05 power window main switch connector terminal Nos. 8, 9, 10 and 12 to E-13 power window motor (front: LH) connector terminal Nos. 5, 4, 6 and 2...2613
Step 6. Retest the system...2613
Step 7. Connector check: E-23 power window motor (front: RH) connector...2614
Step 8. Resistance measurement at E-23 power window motor (front: RH) connector...2614
Step 9. Check the wiring harness E-23 power window motor (front: RH) connector terminal No.5 to body earth...2614
Step 10. Connector check: E-17 power window sub switch (front: RH) connector...2614
Step 11. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal Nos. 2, 8 and 3 to E-23 power window motor (front: RH) connector terminal Nos. 6, 4 and 2...2615
Step 12. Retest the system...2615
Step 13. Connector check: E-20 power window motor (rear: RH) connector...2615
Step 14. Resistance measurement at E-20 power window motor (rear: RH) connector...2615
Step 15. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal No.5 to body earth...2616
Step 16. Connector check: E-21 power window sub switch (rear: RH) connector...2616
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal Nos. 2, 8 and 3 to E-20 power window motor (rear: RH) connector terminal Nos. 6, 4 and 2...2616
Step 18. Retest the system...2616
Step 19. Connector check: E-03 power window motor (rear: LH) connector...2617
Step 20. Resistance measurement at E-03 power window motor (rear: LH) connector...2617
Step 21. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal No.5 to body earth...2617
Step 22. Connector check: E-01 power window sub switch (rear: LH) connector...2617
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal Nos. 8, 2 and 3 to E-03 power window motor (rear: LH) connector terminal Nos. 6, 4 and 2...2618
Step 24. Retest the system...2618
KEYLESS ENTRY SYSTEM...2619
INSPECTION PROCEDURE E-1: Keyless entry system does not work...2619
DIAGNOSIS PROCEDURE...2619
Step 1. ECU check by using the SWS monitor...2619
Step 2. Pulse check...2620
Step 3. Retest the system...2620
INSPECTION PROCEDURE E-2: Keyless entry hazard lamp answerback function or the room lamp aswerback function does not work normally...2621
DIAGNOSIS PROCEDURE...2621
Step 1. Check the adjustment function...2621
Step 2. Check the operation of the hazard warning lamp...2621
Step 3. Check the operation of the room lamps...2621
Step 4. ECU check by using the SWS monitor...2621
Step 5. Retest the system...2621
INSPECTION PROCEDURE E-3: Encrypted code cannot be registered...2622
DIAGNOSIS PROCEDURE...2622
Step 1. Check the encrypted code registration mode...2622
Step 2. Pulse check...2622
Step 3. Retest the system...2623
INSPECTION PROCEDURE E-4: The timer lock function does not work after the doors have been unlocked by the keyless entry system...2623
DIAGNOSIS PROCEDURE...2623
Step 1. Check the operation of the keyless entry system...2623
Step 2. Retest the system...2623
WINDSHIELD WIPER AND WASHER...2624
;INSPECTION PROCEDURE F-1: The windshield wipers do not work at all...2624
DIAGNOSIS PROCEDURE...2625
Step 1. ECU check by using the SWS monitor...2625
Step 2. Function diagnosis by using the SWS monitor...2625
Step 3. Connector check: B-07 windshield wiper motor connector...2626
Step 4. Check the windshield wiper motor assembly...2626
Step 5. Resistance measurement at the B-07 windshield wiper motor connector...2626
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.5 and body earth...2627
Step 7. Connector check: A-12X front-ECU connector...2627
Step 8. Voltage measurement at the A-12X front-ECU connector...2627
Step 9. Check the wiring harness between A-12X front-ECU connector terminal No.28 and the ignition switch (ACC)...2628
Step 10. Retest the system...2628
INSPECTION PROCEDURE F-2: The windshield wipers do not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position...2629
DIAGNOSIS PROCEDURE...2629
Step 1. ECU check by using the SWS monitor...2629
Step 2. Retest the system...2630
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position...2630
DIAGNOSIS PROCEDURE...2631
Step 1. Connector check: B-07 windshield wiper motor connector...2631
Step 2. Check the windshield wiper motor assembly...2631
Step 3. Voltage measurement at the B-07 windshield wiper motor connector...2631
Step 4. Check the wiring harness between B-07 windshield wiper motor connector terminal No.2 and ignition switch (ACC)...2632
Step 5. Connector check: A-12X front-ECU connector...2633
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.3 and A-12X front-ECU connector terminal No.29...2633
Step 7. Retest the system...2634
INSPECTION PROCEDURE F-4: The windshield wipers does not work normally...2634
Step 1. SWS monitor data list...2635
Step 2. Connector check: B-07 windshield wiper motor connector...2635
Step 3. Check the windshield wiper motor assembly...2635
Step 4. Connector check: A-12X front-ECU connector...2636
Step 5. Check the wiring harness between A-12X front-ECU connector terminal Nos. 24 and 25 and B-07 windshield wiper motor connector terminal No. 1 and 4...2636
Step 6. Retest the system...2636
INSPECTION PROCEDURE F-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control...2637
DIAGNOSIS PROCEDURE...2637
Step 1. SWS monitor data list...2637
Step 2. Retest the system...2637
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed...2638
DIAGNOSIS PROCEDURE...2638
Step 1. Retest the system...2638
Step 2. Check the adjustment function...2638
Step 3. SWS monitor data list...2638
Step 4. Retest the system...2639
INSPECTION PROCEDURE F-7: The windshield washer does not work...2639
DIAGNOSIS PROCEDURE...2640
Step 1. Check the operation of the windshield wipers...2640
Step 2. ECU check by using the SWS monitor...2640
Step 3. Function diagnosis by using the SWS monitor...2640
Step 4. Connector check: A-26 windshield washer motor connector...2640
Step 5. Check the windshield washer motor assembly...2641
Step 6. Resistance measurement at the A-26 windshield washer motor connector...2641
Step 7. Check the wiring harness between A-26 windshield washer motor connector terminal No.1 and body earth...2641
Step 8. Connector check: A-12X front-ECU connector...2641
Step 9. Check the wiring harness between A-26 windshield washer motor connector terminal No.2 and A-12X front-ECU connector terminal No.31...2642
Step 10. Retest the system...2642
REAR WIPER AND WASHER...2643
INSPECTION PROCEDURE G-1: The rear wiper does not work at all...2643
DIAGNOSIS PROCEDURE...2644
Step 1. ECU check by using the SWS monitor...2644
Step 2. Function diagnosis by using the SWS monitor...2644
Step 3. Connector check: F-02 rear wiper motor connector...2644
Step 4. Check the rear wiper motor...2644
Step 5. Resistance measurement at the F-02 rear wiper motor connector...2645
Step 6. Check the wiring harness between F-02 rear wiper motor connector terminal No.1 and body earth...2645
Step 7. Connector check: C-217 ETACS-ECU connector...2645
Step 8. Check the wiring harness between C-217 ETACS-ECU connector terminal No.16 and F-02 rear wiper motor connector terminal No.2...2646
Step 9. Retest the system...2646
INSPECTION PROCEDURE G-2: The rear wiper does not stop at the specified park position...2647
DIAGNOSIS PROCEDURE...2648
Step 1. Connector check: F-02 rear wiper motor connector...2648
Step 2. Check the rear wiper motor...2648
Step 3. Voltage measurement at the F-02 rear wiper motor connector...2648
Step 4. Check the wiring harness between ignition switch (ACC) and F-02 rear wiper motor connector terminal No.4...2649
Step 5. Connector check: C-217 ETACS-ECU connector...2649
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.17 and F-02 rear wiper motor connector terminal No.3...2650
Step 7. Retest the system...2650
INSPECTION PROCEDURE G-3: When the shift lever M/T or selector lever A/T is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode...2651
DIAGNOSIS PROCEDURE...2651
Step 1. Function diagnosis by using the SWS monitor...2651
Step 2. Retest the system...2652
INSPECTION PROCEDURE G-4: The rear washer does not work...2652
DIAGNOSIS PROCEDURE...2653
Step 1. Confirm the operation of the rear wiper...2653
Step 2. Function diagnosis by using the SWS monitor...2653
Step 3. Connector check: A-27 rear washer motor connector...2653
Step 4. Check the rear washer motor...2653
Step 5. Resistance measurement at the A-27 rear washer motor connector...2653
Step 6. Check the wiring harness between A-27 rear washer motor connector terminal No.1 and body earth...2654
Step 7. Connector check: C-220 ETACS-ECU connector...2654
Step 8. Check the wiring harness between C-220 ETACS-ECU connector terminal No.23 and A-27 rear washer motor connector terminal No.2...2654
Step 9. Retest the system...2654
HEADLAMP WASHER...2655
INSPECTION PROCEDURE H-1: The headlamp washer does not work...2655
DIAGNOSIS PROCEDURE...2656
Step 1. ECU check by using the SWS monitor...2656
Step 2. Function diagnosis by using the SWS monitor...2656
Step 3. Connector check: A-25 headlamp washer motor connector...2656
Step 4. Check the headlamp washer motor assembly...2656
Step 5. Resistance measurement at the A-25 headlamp washer motor connector...2657
Step 6. Check the wiring harness between A-25 headlamp washer motor connector terminal No.2 and body earth...2657
Step 7. Connector check: A-11X front-ECU connector...2657
Step 8. Voltage measurement at the A-11X front-ECU connector...2657
Step 9. Check the wiring harness between A-11X front-ECU connector terminal No.3 and the fusible link (5)...2658
Step 10. Check the wiring harness between A-25 headlamp washer motor connector terminal No.1 and A-11X front-ECU connector terminal No.1...2658
Step 11. Retest the system...2658
IGNITION KEY CYLINDER ILLUMINATION LAMP...2659
INSPECTION PROCEDURE I-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally...2659
DIAGNOSIS PROCEDURE...2660
Step 1. Check the operation of the room lamp...2660
Step 2. ECU check by using the SWS monitor...2660
Step 3. SWS monitor data list...2660
Step 4. Pulse check...2660
Step 5. Connector check: C-304 key reminder switch connector...2661
Step 6. Check the bulb of the ignition key cylinder illumination lamp...2661
Step 7. Connector check: C-219 ETACS-ECU connector...2661
Step 8. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 69 and 71 to C-304 ignition key cylinder illumination lamp connector terminal Nos. 1 and 2...2661
Step 9. Retest the system...2661
HEADLAMP AND TAIL LAMP...2662
INSPECTION PROCEDURE J-1: The headlamps do not illuminate when the lighting switch is at "TAIL" or "PASSING" position, but illuminate only at low beam when the switch is at "HEAD" position. However, the headlamps do not illuminate at high beam...2662
DIAGNOSIS PROCEDURE...2662
Step 1. ECU check by using the SWS monitor...2662
Step 2. Retest the system...2662
INSPECTION PROCEDURE J-2: The tail lamps do not illuminate normally...2663
DIAGNOSIS PROCEDURE...2663
Step 1. ECU check by using the SWS monitor...2663
Step 2. Function diagnosis by using the SWS monitor...2664
Step 3. Connector check: A-11X front-ECU connector...2664
Step 4. Voltage measurement at A-11X front-ECU connector...2664
Step 5. Check the wiring harness between A-11X front-ECU connector terminal No.7 and the battery...2665
Step 6. Retest the system...2665
INSPECTION PROCEDURE J-3: The low-beam headlamps do not illuminate normally...2665
DIAGNOSIS PROCEDURE...2666
Step 1. ECU check by using the SWS monitor...2666
Step 2. Function diagnosis by using the SWS monitor...2666
Step 3. Connector check: A-11X front-ECU connector...2666
Step 4. Voltage measurement at A-11X front-ECU connector...2667
Step 5. Check the wiring harness between A-11X front-ECU connector terminal Nos. 8, 9 and the battery...2667
Step 6. Retest the system...2667
INSPECTION PROCEDURE J-4: The high-beam headlamps do not illuminate normally...2668
DIAGNOSIS PROCEDURE...2668
Step 1. ECU check by using the SWS monitor...2668
Step 2. Function diagnosis by using the SWS monitor...2669
Step 3. Retest the system...2669
INSPECTION PROCEDURE J-5: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated...2670
DIAGNOSIS PROCEDURE...2670
Step 1. Check the operation of the headlamps...2670
Step 2. SWS monitor data list...2670
Step 3. Retest the system...2670
INSPECTION PROCEDURE J-6: The headlamp automatic-shutdown function does not work normally...2671
DIAGNOSIS PROCEDURE...2671
Step 1. Check the adjustment function...2671
Step 2. ECU check by using the SWS monitor...2672
Step 3. Function diagnosis by using the SWS monitor...2672
Step 4. Retest the system...2672
INSPECTION PROCEDURE J-7: Any of tail lamps, position lamps or licence plate lamp does not illuminate...2673
DIAGNOSIS PROCEDURE...2674
Step 1. Connector check: D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector, A-29 right position l....2674
Step 2. Check the bulbs of the tail lamps, the position lamp or the licence plate lamp...2675
Step 3. Resistance measurement at the D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector, the A-29 ....2675
Step 4. Check the wiring harness from D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector terminal N....2676
Step 5. Connector check: A-11X front-ECU connector...2677
Step 6. Check the wiring harness from D-14 right tail lamp or D-19 left tail lamp rear combination lamp connector terminal N....2677
Step 7. Retest the system...2679
INSPECTION PROCEDURE J-8: The headlamp(s) do not illuminate. including high-beam indicator...2680
DIAGNOSIS PROCEDURE...2681
Step 1. Connector check: A-34 headlamp HI: RH connector or A-33 headlamp HI: LH connector, A-35 headlamp LO: RH connector or A-32 headlamp LO: LH connector, C-05 combination meter high beam indicator lamp connector...2681
Step 2. Check the bulbs of the headlamp or the high beam indicator lamp...2681
Step 3. Resistance measurement at the A-34 headlamp HI: RH connector or A-33 headlamp HI: LH connector, the A-35 headlamp LO: RH connector or A-32 headlamp LO: LH connector, the C-05 combination meter high beam indicator lamp connector...2682
Step 4. Check the wiring harness from A-34 headlamp HI: RH connector terminal No.2 or A-33 headlamp HI: LH connector termina....2683
Step 5. Connector check: A-11X front-ECU connector...2684
Step 6. Check the wiring harness from A-34 headlamp HI: RH connector terminal No.1 or A-33 headlamp HI: LH connector termina....2684
Step 7. Retest the system...2685
Inspection Procedure J-9:Daytime running lamp function does not work normally. Vehicles with daytime running lamp function...2686
DIAGNOSIS PROCEDURE...2686
Step 1. Check that the headlamps operate...2686
Step 2. SWS monitor data list...2686
Step 3. ECU check by using the SWS monitor...2687
Step 4. ETACS switch data by using the SWS monitor...2687
Step 5. Connector check: C-219 ETACS-ECU connector...2687
Step 6. Resistance measurement at the C-219 ETACS-ECU connector...2687
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal No.64 to body earth...2688
FLASHER TIMER...2689
INSPECTION PROCEDURE K-1: The turn-signal lamps do not illuminate...2689
DIAGNOSIS PROCEDURE...2690
Step 1. Check that the hazard warning lamps operate...2690
Step 2. Connector check: C-217 ETACS-ECU connector...2690
Step 3. Voltage measurement at the C-217 ETACS-ECU connector...2690
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.11 and the battery...2691
Step 5. Retest the system...2691
Step 6. Function diagnosis by using the SWS monitor...2691
Step 7. Function diagnosis by using the SWS monitor...2691
Step 8. Retest the system...2692
INSPECTION PROCEDURE K-2: The hazard warning lamps do not illuminate...2692
DIAGNOSIS PROCEDURE...2693
Step 1. Check that the turn-signal lamps operate...2693
Step 2. Pulse check...2693
Step 3. Retest the system...2693
INSPECTION PROCEDURE K-3: Any of the turn-signal lamps does not illuminate...2694
DIAGNOSIS PROCEDURE...2696
Step 1. Connector check: A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector, A-01 side: RH or A-04 si....2696
Step 2. Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps...2697
Step 3. Resistance measurement at the A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector, the A-01 side....2697
Step 4. Check the wiring harness from A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector terminal No.1, ....2699
Step 5. Connector check: C-217 ETACS-ECU connector...2700
Step 6. Check the wiring harness from the A-29 front turn: RH or A-16 front turn: LH headlamp assembly connector terminal No....2700
Step 7. Retest the system...2702
FOG LAMP...2703
INSPECTION PROCEDURE L-1: The front fog lamps do not illuminate normally...2703
DIAGNOSIS PROCEDURE...2703
Step 1. Check that the tail lamps and headlamps operate...2703
Step 2. ECU check by using the SWS monitor...2704
Step 3. Function diagnosis by using the SWS monitor...2704
Step 4. Connector check: A-05X fog lamp relay connector...2705
Step 5. Check the fog lamp relay...2705
Step 6. Voltage measurement at the A-05X fog lamp relay connector...2705
Step 7. Check the wiring harness between A-05X fog lamp relay connector (terminal Nos. 1 and 2) and the battery...2706
Step 8. Connector check: A-11X front-ECU connector...2706
Step 9. Check the wiring harness between A-05X fog lamp relay connector terminal No.3 and A-11X front-ECU connector terminal No.11...2706
Step 10. Retest the system...2706
INSPECTION PROCEDURE L-2: The rear fog lamps do not illuminate normally...2707
DIAGNOSIS PROCEDURE...2707
Step 1. Check that the tail lamps and headlamps operate...2707
Step 2. ECU check by using the SWS monitor...2708
Step 3. Function diagnosis by using the SWS monitor...2708
Step 4. Pulse check...2708
Step 5. Connector check: C-212 rear fog lamp relay connector...2709
Step 6. Check the rear fog lamp relay...2709
Step 7. Voltage measurement at the C-212 rear fog lamp relay connector...2709
Step 8. Check the wiring harness between C-212 rear fog lamp relay connector (terminal Nos. 3 and 4) and the fusible link (1)...2710
Step 9. Connector check: C-219 ETACS-ECU connector...2710
Step 10. Check the wiring harness between C-212 rear fog lamp relay connector terminal No.2 and C-219 ETACS-ECU connector terminal No.74...2711
Step 11. Retest the system...2711
INSPECTION PROCEDURE L-3: Any of the front fog lamps does not illuminate...2712
DIAGNOSIS PROCEDURE...2713
Step 1. Connector check: A-24-1 RH or A-19-1 LH front fog lamp connector, or C-05 front fog lamp indicator lamp combination meter connector...2713
Step 2. Check the bulbs of the front fog lamps or the front fog lamp indicator lamp...2713
Step 3. Resistance measurement at A-24-1 RH or A-19-1 LH front fog lamp connector, or C-05 front fog lamp indicator lamp combination meter connector...2713
Step 4. Check the wiring harness from A-24-1 RH or A-19-1 LH front fog lamp connector terminal No.2 or C-05 front fog lamp indicator lamp combination meter connector terminal No.12 to body earth...2714
Step 5. Connector check: A-05X fog lamp relay connector...2715
Step 6. Check the wiring harness from A-24-1 RH or A-19-1 LH front fog lamp connector terminal No.1 or C-05 front fog lamp indicator lamp combination meter connector terminal No.7 to A-05X fog lamp relay connector terminal No.4...2715
Step 7. Retest the system...2716
INSPECTION PROCEDURE L-4: Any of the rear fog lamps does not illuminate...2717
DIAGNOSIS PROCEDURE...2718
Step 1. Connector check: F-12 rear fog lamp connector or C-05 rear fog lamp indicator lamp combination meter connector...2718
Step 2. Check the bulbs of the rear fog lamps or the rear fog lamp indicator lamp...2718
Step 3. Resistance measurement at the F-12 rear fog lamp connector or C-05 fog lamp indicator lamp combination meter connector...2719
Step 4. Check the wiring harness from F-12 rear fog lamp connector terminal No.1, C-05 rear fog lamp indicator lamp combination meter connector terminal No.12 to body earth...2720
Step 5. Connector check: C-212 rear fog lamp relay connector...2720
Step 6. Check the wiring harness from F-12 rear fog lamp connector terminal No.2, C-05 rear fog lamp indicator lamp combination meter connector terminal No.5 to C-212 rear fog lamp relay connector terminal No.1...2721
Step 7. Retest the system...2721
INTERIOR LAMP...2722
INSPECTION PROCEDURE M-1: The front or rear room lamp does not illuminate or extinguish normally. Vehicles without keyless entry system...2722
DIAGNOSIS PROCEDURE...2723
Step 1. ECU check by using the SWS monitor...2723
Step 2. SWS monitor data list...2723
Step 3. Pulse check...2723
Step 4. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector...2724
Step 5. Check the bulbs of the front or rear room lamps...2724
Step 6. Connector check: C-217 ETACS-ECU connector...2724
Step 7. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1...2724
Step 8. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1...2725
Step 9. Retest the system...2725
INSPECTION PROCEDURE M-2: The front and rear room lamp does not illuminate or extinguish normally. Vehicles with keyless entry system...2726
DIAGNOSIS PROCEDURE...2727
Step 1. Check the adjustment function...2727
Step 2. ECU check by using the SWS monitor...2727
Step 3. SWS monitor data list...2727
Step 4. Pulse check...2727
Step 5. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector...2728
Step 6. Check the bulbs of the front or rear room lamps...2728
Step 7. Connector check: C-217 ETACS-ECU connector...2728
Step 8. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1...2728
Step 9. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1...2729
Step 10. Retest the system...2729
INSPECTION PROCEDURE M-3: Interior lamp automatic shutoff function does not work normally. Vehicles with keyless entry system...2730
DIAGNOSIS PROCEDURE...2731
Step 1. Check the adjustment function...2731
Step 2. ECU check by using the SWS monitor...2731
Step 3. SWS monitor data list...2731
Step 4. Pulse check...2731
Step 5. Retest the system...2731
INSPECTION PROCEDURE M-4: The door-ajar warning lamp does not illuminate/extinguish normally...2732
DIAGNOSIS PROCEDURE...2732
Step 1. Check the operation of the room lamp...2732
Step 2. SWS monitor data list...2733
Step 3. Pulse check...2733
Step 4. Connector check: C-05 combination meter connector...2733
Step 5. Check the door-ajar warning lamp bulb...2733
Step 6. Connector check: C-219 ETACS-ECU connector...2733
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 53 and 71 to C-05 combination meter connector terminal Nos. 21 and 22...2733
Step 8. Retest the system...2734
INPUT SIGNAL PROCEDURES...2735
INSPECTION PROCEDURE N-1: The ignition switch (ACC) signal is not received...2735
DIAGNOSIS PROCEDURE...2735
Step 1. Connector check: C-217 ETACS-ECU connector...2735
Step 2. Voltage measurement at the C-217 ETACS-ECU connector...2736
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.18 and the ignition switch (ACC)...2736
Step 4. SWS monitor data list...2736
INSPECTION PROCEDURE N-2: The ignition switch (IG1) signal is not received...2737
DIAGNOSIS PROCEDURE...2737
Step 1. Connector check: C-217 ETACS-ECU connector...2737
Step 2. Voltage measurement at the C-217 ETACS-ECU connector...2738
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1)...2738
Step 4. SWS monitor data list...2738
INSPECTION PROCEDURE N-3: The back-up lamp switch signal is not received. M/T...2739
DIAGNOSIS PROCEDURE...2740
Step 1. Connector check: B-114 2000 or 2400 back-up lamp switch connector and C-220 ETACS-ECU connector...2740
Step 2. Check the back-up lamp switch...2740
Step 3. Voltage measurement at the C-220 ETACS-ECU connector...2740
Step 4. Voltage measurement at the B-114 2000 or 2400 back-up lamp switch connector...2741
Step 5. Check the wiring harness between B-114 2000 or 2400 back-up lamp switch connector terminal No.1 and C-220 ETACS-ECU connector terminal No.39...2741
Step 6. Check the wiring harness between B-114 2000 or 2400 back-up lamp switch connector terminal No.2 and the ignition switch (IG1)...2742
Step 7. SWS monitor data list...2743
INSPECTION PROCEDURE M-3: The inhibitor switch (reverse position) signal is not received. A/T...2744
DIAGNOSTIC PROCEDURE...2745
Step 1. Connector check: B-35 inhibitor switch connector and C-220 ETACS-ECU connector...2745
Step 2. Check the inhibitor switch...2745
Step 3. Voltage measurement at the C-220 ETACS-ECU connector...2745
Step 4. Voltage measurement at the B-35 inhibitor switch connector...2745
Step 5. Check the wiring harness between B-35 inhibitor switch connector terminal No.7 and C-220 ETACS-ECU connector terminal No.39...2746
Step 6. Check the wiring harness between B-35 inhibitor switch connector terminal No.8 and the ignition switch (IG1)...2746
Step 7. SWS monitor data list...2747
INSPECTION PROCEDURE N-4: The front door switch (LH) signal is not received...2748
DIAGNOSIS PROCEDURE...2748
Step 1. Check the installation condition...2748
Step 2. Connector check: D-28 front door switch (LH) connector...2749
Step 3. Check the front door switch (LH)...2749
Step 4. Connector check: C-217 ETACS-ECU connector...2749
Step 5. Check the wiring harness between D-28 front door switch (LH) connector terminal No.3 and C-217 ETACS-ECU connector terminal No.10...2749
Step 6. SWS monitor data list...2750
INSPECTION PROCEDURE N-5: The column switch (lighting, turn-signal lamp and headlamp washer switch) signal is not received...2750
DIAGNOSIS PROCEDURE...2750
Step 1. Check the column switch connector...2750
Step 2. Check the column switch (lighting switch and switch body)...2751
Step 3. ECU check by using the SWS monitor...2751
Step 4. SWS monitor data list...2751
INSPECTION PROCEDURE N-6: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received...2752
DIAGNOSIS PROCEDURE...2752
Step 1. ECU check by using the SWS monitor...2752
Step 2. SWS monitor data list...2753
INSPECTION PROCEDURE N-7: The windshield intermittent wiper volume signal is not received...2754
DIAGNOSIS PROCEDURE...2754
Step 1. Connector check: C-310 column switch connector...2754
Step 2. Resistance measurement at the C-310 column switch connector...2755
Step 3. Connector check: C-219 ETACS-ECU connector...2755
Step 4. Check the wiring harness between C-310 column switch connector terminal No.6 and C-219 ETACS-ECU connector terminal No.66...2755
Step 5. SWS monitor data list...2755
INSPECTION PROCEDURE N-8: When the power window main switch is operated, the switch signals are not received...2756
DIAGNOSIS PROCEDURE...2757
Step 1. Check the operation by using the power window main switch...2757
Step 2. Connector check: C-219 ETACS-ECU connector and E-05 power window main switch connector...2757
Step 3. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4...2757
Step 4. Replace the power window main switch, and then retest the system...2758
Step 5. Voltage measurement at the E-05 power window main switch connector...2758
Step 6. Connector check: C-208 power window relay connector...2758
Step 7. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6...2759
Step 8. Resistance measurement at the E-05 power window main switch connector...2760
Step 9. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth...2760
Step 10. SWS monitor data list...2761
INSPECTION PROCEDURE N-9: The front fog lamp switch signal is not received...2761
DIAGNOSIS PROCEDURE...2762
Step 1. Connector check: C-03 fog lamp switch connector...2762
Step 2. Check the front fog lamp switch...2762
Step 3. Resistance measurement at the C-03 fog lamp switch connector...2762
Step 4. Check the wiring harness from C-03 fog lamp switch connector terminal No.6 to body earth...2762
Step 5. Connector check: C-219 ETACS-ECU connector...2763
Step 6. Check the wiring harness from C-219 ETACS-ECU connector No.54 to C-03 fog lamp switch connector terminal No.5...2763
Step 7. SWS monitor data list...2763
INSPECTION PROCEDURE N-10: The rear fog lamp switch signal is not received...2764
DIAGNOSIS PROCEDURE...2764
Step 1. Connector check: C-03 fog lamp switch connector...2764
Step 2. Check the rear fog lamp switch...2764
Step 3. Resistance measurement at the C-03 fog lamp switch connector...2765
Step 4. Check the wiring harness between C-03 fog lamp switch connector terminal No.2 and body earth...2765
Step 5. Connector check: C-220 ETACS-ECU connector...2765
Step 6. Check the wiring harness between C-220 ETACS-ECU connector terminal No.21 and C-03 fog lamp switch connector terminal No.1...2765
Step 7. Pulse check...2766
INSPECTION PROCEDURE N-11: The key reminder switch signal is not received...2766
DIAGNOSIS PROCEDURE...2767
Step 1. Connector check: C-304 key reminder switch connector...2767
Step 2. Check the key reminder switch...2767
Step 3. Resistance measurement at the C-304 key reminder switch connector...2767
Step 4. Check the wiring harness between C-304 key reminder switch connector terminal No.4 and the body earth...2767
Step 5. Connector check: C-220 ETACS-ECU connector...2768
Step 6. Check the wiring harness between C-304 key reminder switch connector terminal No.6 and C-220 ETACS-ECU connector terminal No.30...2768
Step 7. Pulse check...2768
INSPECTION PROCEDURE N-12: The hazard warning lamp switch signal is not received...2769
DIAGNOSIS PROCEDURE...2769
Step 1. Connector check: C-22 hazard warning lamp switch connector...2769
Step 2. Check the hazard warning lamp switch...2769
Step 3. Resistance measurement at the C-22 hazard warning lamp switch connector...2770
Step 4. Check the wiring harness between C-22 hazard warning lamp switch connector terminal No.2 and the body earth...2770
Step 5. Connector check: C-219 ETACS-ECU connector...2770
Step 6. Check the wiring harness between C-219 ETACS-ECU connector terminal No.55 and C-22 hazard warning lamp switch connector terminal No.1...2770
Step 7. Pulse check...2771
INSPECTION PROCEDURE N-13: All the door switch signals are not received...2772
DIAGNOSIS PROCEDURE...2773
Step 1. SWS monitor data list...2773
Step 2. Connector check: D-28 front: LH D-42 front: RH, D-10 rear: RH or D-20 rear: LH door switch connectors or F-07 tailgate tailgate switch connector, and C-217 ETACS-ECU connector...2773
Step 3. Check the installation condition...2774
Step 4. Check the door switch...2774
Step 5. Check the wiring harness from terminal No.2 of the D-28 front: LH, D-42 front: RH, D-10 rear: RH or D-20 rear LH....2774
Step 6. Pulse check...2776
INSPECTION PROCEDURE N-14: The driver's door lock actuator switch signal is not received...2777
DIAGNOSIS PROCEDURE...2778
Step 1. Connector check: E-11 door lock actuator (front: LH) connector...2778
Step 2. Check the door lock actuator (front: LH)...2778
Step 3. Resistance measurement at the E-11 door lock actuator (front: LH) connector...2778
Step 4. Check the wiring harness between E-11 door lock actuator (front: LH) connector terminal No.1 and body earth...2779
Step 5. Connector check: C-220 ETACS-ECU connector...2779
Step 6. Check the wiring harness from E-11 door lock actuator (front: LH) connector terminal Nos. 2 and 3 to C-220 ETACS-ECU connector terminal Nos. 35 and 36...2779
Step 7. Pulse check...2780
INSPECTION PROCEDURE N-15: The vehicle speed signal is not received. M/T...2781
DIAGNOSIS PROCEDURE...2782
Step 1. Check the speedometer...2782
Step 2. Connector check: B-115 vehicles speed sensor connector...2782
Step 3. Resistance measurement at the B-115 vehicles speed sensor connector...2782
Step 4. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.2 and the body earth...2783
Step 5. Connector check: C-219 ETACS-ECU connector...2783
Step 6. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.3 and C-219 ETACS-ECU connector terminal No.63...2784
Step 7. Pulse check...2785
INSPECTION PROCEDURE N-15: The vehicle speed signal is not received. A/T...2785
DIAGNOSIS PROCEDURE...2786
Step 1. Check if the A/T related diagnosis code is set. (M.U.T.-II/III diagnosis code)...2786
Step 2. Connector check: C-141 engine-A/T-ECU connector and C-219 ETACS-ECU connector...2786
Step 3. Check the wiring harness between C-141 engine-A/T-ECU connector terminal No.79 and C-219 ETACS-ECU connector terminal No.63...2786
Step 4. Check the speedometer...2787
Step 5. Pulse check...2787
INSPECTION PROCEDURE N-16: Each switch signal of the keyless entry transmitter is not received...2788
DIAGNOSIS PROCEDURE...2788
Step 1. Pulse check...2788
Step 2. Check the transmitter battery...2788
Step 3. Register the encrypted code, and then retest the system...2788
Step 4. Retest the system...2788
INSPECTION PROCEDURE N-17: The interior lamp loaded signal is not detected...2789
DIAGNOSIS PROCEDURE...2790
Step 1. ECU check by using the SWS monitor...2790
Step 2. Connector check: C-217 ETACS-ECU connector...2790
Step 3. Voltage measurement at the C-217 ETACS-ECU connector...2790
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1)...2791
Step 5. Voltage measurement at the C-217 ETACS-ECU connector...2791
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.4 and the ignition switch (ACC)...2792
Step 7. Pulse check...2792
CHECK AT ECU TERMINAL...2793
ETACS-ECU...2793
COLUMN SWITCH...2795
FRONT-ECU...2796
POWER WINDOW MAIN SWITCH...2797
POWER WINDOW SUB SWITCH...2798
GR00002400-51...2800
WORKSHOP MANUAL...0
EXTERIOR...2800
FRONT BUMPER ASSEMBLY...2802
ADHESIVE...2802
FRONT BUMPER ASSEMBLY...2802
REMOVAL AND INSTALLATION...2802
DISASSEMBLY AND REASSEMBLY...2803
DISASSEMBLY SERVICE POINT...2804
REASSEMBLY SERVICE POINT...2804
REAR BUMPER ASSEMBLY...2805
ADHESIVE...2805
REAR BUMPER ASSEMBLY...2805
REMOVAL AND INSTALLATION...2805
REMOVAL SERVICE POINT...2806
DISASSEMBLY AND REASSEMBLY...2807
DISASSEMBLY SERVICE POINT...2808
REASSEMBLY SERVICE POINT...2808
RADIATOR GRILLE...2809
REMOVAL AND INSTALLATION...2809
REMOVAL SERVICE POINT...2810
INSTALLATION SERVICE POINT...2810
OVERFENDER INTENSE, TURBO...2811
ADHESIVE...2811
SPECIAL TOOL...2811
OVERFENDER...2811
REMOVAL AND INSTALLATION...2811
REMOVAL SERVICE POINT...2813
INSTALLATION SERVICE POINTS...2813
REMOVAL AND INSTALLATION SERVICE POINT...2814
MOULDINGS...2815
SPECIAL TOOL...2815
MOULDINGS...2815
REMOVAL AND INSTALLATION...2815
REMOVAL SERVICE POINT...2816
INSTALLATION SERVICE POINT...2816
GARNISHES...2817
ADHESIVE...2817
SPECIAL TOOL...2817
GARNISHES...2817
SIDE SILL GARNISH REMOVAL AND INSTALLATION INVITE...2817
DOUBLE-SIDED TAPE AFFIXED LOCATION...2818
REMOVAL SERVICE POINTS...2818
INSTALLATION SERVICE POINTS...2818
SIDE SILL GARNISH REMOVAL AND INSTALLATION INTENSE, TURBO...2819
DOUBLE-SIDED TAPE AFFIXED LOCATION...2820
REMOVAL SERVICE POINTS...2820
INSTALLATION SERVICE POINTS...2821
TAILGATE GARNISH REMOVAL AND INSTALLATION...2822
DOOR SASH TAPE...2823
SPECIAL TOOL...2823
DOOR SASH TAPE...2823
REMOVAL AND INSTALLATION...2823
REMOVAL SERVICE POINT...2824
INSTALLATION SERVICE POINT...2824
TAILGATE SPOILER...2828
SPECIAL TOOL...2828
TAILGATE SPOILER...2828
REMOVAL AND INSTALLATION...2828
ROOF RAIL...2829
REMOVAL AND INSTALLATION...2829
UNDER COVER...2830
REMOVAL AND INSTALLATION...2830
WINDSHIELD WIPER AND WASHER...2831
SERVICE SPECIFICATION...2831
TROUBLESHOOTING...2831
WINDSHIELD WIPER...2832
REMOVAL AND INSTALLATION...2832
INSTALLATION SERVICE POINTS...2833
INSPECTION...2833
WINDSHIELD WASHER...2835
REMOVAL AND INSTALLATION...2835
INSPECTION...2836
REAR WIPER AND WASHER...2837
SERVICE SPECIFICATION...2837
TROUBLESHOOTING...2837
ON-VEHICLE SERVICE...2837
CHECK OF REAR WIPER OPERATION WHEN SELECTOR LEVER IS AT THE "R" POSITION...2837
REAR WIPER AND WASHER...2838
REMOVAL AND INSTALLATION...2838
INSTALLATION SERVICE POINTS...2839
INSPECTION...2839
WIPER DEICER...2841
GENERAL INFORMATION...2841
TROUBLESHOOTING...2841
DIAGNOSIS TROUBLESHOOTING FLOW...2841
SYMPTOM PROCEDURES...2842
INSPECTION PROCEDURE : Wiper Deicer Does not Operate...2842
DIAGNOSIS PROCEDURE...2843
STEP 1. Check the defogger...2843
STEP 2. Connector check: A-08X wiper deicer relay connector...2843
STEP 3. Check the wiper deicer relay...2843
STEP 4. Connector check: B-32 wiper deicer connector...2843
STEP 5. Check the wiper deicer...2843
STEP 6. Resistance measurement at the A-08X wiper deicer relay connector...2844
STEP 7. Check the wiring harness between A-08X wiper deicer relay connector terminal No.3 and body earth...2844
STEP 8. Voltage measurement at the A-08X wiper deicer relay connector...2845
STEP 9. Connector check: C-205 junction block connector...2845
STEP 10. Check the wiring harness between A-08X wiper deicer relay connector terminal No.2 and C-205 junction block connector terminal No.3...2846
STEP 11. Voltage measurement at B-32 wiper deicer connector...2847
STEP 12. Voltage measurement at the A-08X wiper deicer relay connector...2847
STEP 13. Check the wiring harness between A-08X wiper deicer relay connector terminal No.2 and the battery...2848
STEP 14. Check the wiring harness between A-08X wiper deicer relay connector terminal No.4 and B-32 wiper deicer connector terminal No.2...2848
STEP 15. Resistance measurement at B-32 wiper deicer connector...2849
STEP 16. Check the wiring harness between B-32 wiper deicer connector terminal No.1 and body earth...2850
WIPER DEICER...2850
INSPECTION...2850
HEADLAMP WASHER...2851
TROUBLESHOOTING...2851
HEADLAMP WASHER...2851
REMOVAL AND INSTALLATION...2851
INSPECTION...2852
MARK...2853
REMOVAL AND INSTALLATION...2853
INSTALLATION SERVICE POINT...2854
DOOR MIRROR...2855
GENERAL INFORMATION...2855
TROUBLESHOOTING...2855
DIAGNOSIS TROUBLESHOOTING FLOW...2855
TROUBLE SYMPTOM CHART...2855
SYMPTOM PROCEDURES...2856
INSPECTION PROCEDURE 1: All Heated Door Mirrors do not Operate...2856
DIAGNOSIS PROCEDURE...2857
STEP 1. Check the defogger...2857
STEP 2. Connector check: C-205 junction block connector...2857
INSPECTION PROCEDURE 2: Right or Left Heated Door Mirror does not Operate...2858
DIAGNOSIS PROCEDURE...2858
STEP 1. Verify the operation of each heated door mirror...2858
STEP 2. Check the door mirror assembly (RH)...2858
STEP 3. Connector check: E-16 door mirror assembly (RH) connector...2859
STEP 4. Resistance measurement at the E-16 door mirror assembly (RH) connector...2859
STEP 5. Check the wiring harness between E-16 door mirror assembly (LH) connector terminal No.2 and body earth...2859
STEP 6. Voltage measurement at the E-16 door mirror assembly (RH) connector...2860
STEP 7. Connector check: C-205 junction block connector...2860
STEP 8. Check the wiring harness between E-16 door mirror assembly (RH) connector terminal No.1 and C-205 junction block connector terminal No.3...2860
STEP 9. Connector check: E-06 door mirror assembly (LH) connector...2861
STEP 10. Check the door mirror assembly (LH)...2861
STEP 11. Resistance measurement at the E-06 door mirror assembly (LH) connector...2861
STEP 12. Check the wiring harness between E-06 door mirror assembly (LH) connector terminal No.2 and body earth...2862
STEP 13. Connector check: C-205 junction block connector...2862
STEP 14. Voltage measurement at the E-06 door mirror assembly (LH) connector...2862
STEP 15. Check the wiring harness between E-06 door mirror assembly (LH) connector terminal No.1 and C-205 junction block connector terminal No.3...2863
DOOR MIRROR...2864
REMOVAL AND INSTALLATION...2864
REMOVAL SERVICE POINT...2865
INSTALLATION SERVICE POINTS...2865
INSPECTION...2866
GR00002500-33...2868
WORKSHOP MANUAL...0
FRONT SUSPENSION...2868
GENERAL INFORMATION...2869
CONSTRUCTION DIAGRAM...2869
SPECIFICATIONS...2869
SERVICE SPECIFICATIONS...2870
LUBRICANT...2870
SPECIAL TOOLS...2870
ON-VEHICLE SERVICE...2872
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT...2872
LOWER ARM BALL JOINT AXIAL PLAY CHECK...2872
BALL JOINT DUST COVER CHECK...2873
STRUT ASSEMBLY...2873
REMOVAL AND INSTALLATION...2873
INSPECTION...2873
DISASSEMBLY AND REASSEMBLY...2874
DISASSEMBLY SERVICE POINTS...2875
REASSEMBLY SERVICE POINT...2876
INSPECTION...2876
LOWER ARM...2877
REMOVAL AND INSTALLATION...2877
INSTALLATION SERVICE POINT...2878
INSPECTION...2878
BALL JOINT DUST COVER REPLACEMENT...2878
LOWER ARM REAR BUSHING REPLACEMENT...2879
STABILIZER BAR...2880
REMOVAL AND INSTALLATION...2880
REMOVAL SERVICE POINT...2882
INSTALLATION SERVICE POINTS...2882
INSPECTION...2882
STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT...2883
GR00002600-37...2884
WORKSHOP MANUAL...0
POWER STEERING...2884
GENERAL INFORMATION...2886
FEATURES...2886
CONSTRUCTION DIAGRAM...2887
SERVICE SPECIFICATIONS...2887
LUBRICANTS...2888
SEALANTS...2888
SPECIAL TOOLS...2889
ON-VEHICLE SERVICE...2892
STEERING WHEEL FREE PLAY CHECK...2892
STEERING ANGLE CHECK...2892
TIE ROD END BALL JOINT STARTING TORQUE CHECK...2893
STATIONARY STEERING EFFORT CHECK...2893
STEERING WHEEL RETURN TO CENTRE CHECK...2894
DRIVE BELT TENSION CHECK...2894
FLUID LEVEL CHECK...2894
FLUID REPLACEMENT...2894
POWER STEERING SYSTEM AIR BLEEDING...2895
OIL PUMP PRESSURE TEST...2895
POWER STEERING PRESSURE SWITCH CHECK...2896
TIE ROD END BALL JOINT DUST COVER CHECK...2896
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK...2897
Inspection Procedure...2897
STEERING WHEEL...2898
REMOVAL AND INSTALLATION...2898
REMOVAL SERVICE POINTS...2899
STEERING SHAFT...2900
REMOVAL AND INSTALLATION...2900
REMOVAL SERVICE POINT...2901
INSTALLATION SERVICE POINT...2901
DISASSEMBLY AND REASSEMBLY...2902
DISASSEMBLY SERVICE POINT...2902
REASSEMBLY SERVICE POINT...2902
POWER STEERING GEAR BOX AND LINKAGE...2903
REMOVAL AND INSTALLATION...2903
REMOVAL SERVICE POINTS...2905
INSTALLATION SERVICE POINT...2905
INSPECTION...2906
DISASSEMBLY AND REASSEMBLY...2907
LUBRICATION AND SEALING POINTS...2908
DISASSEMBLY SERVICE POINTS...2909
REASSEMBLY SERVICE POINTS...2911
TIE ROD END BALL JOINT DUST COVER REPLACEMENT...2915
POWER STEERING OIL PUMP ASSEMBLY...2916
REMOVAL AND INSTALLATION...2916
2000...2916
2400...2917
REMOVAL SERVICE POINT...2918
INSTALLATION SERVICE POINT...2918
INSPECTION...2918
DISASSEMBLY AND REASSEMBLY...2919
2000...2919
2400...2920
REASSEMBLY SERVICE POINTS...2921
INSPECTION...2921
POWER STEERING HOSES...2922
REMOVAL AND INSTALLATION...2922
2000...2922
2400...2923
INSTALLATION SERVICE POINTS...2924
GR00002700-31...2926
WORKSHOP MANUAL...0
WHEEL AND TYRE...2926
GENERAL INFORMATION...2927
SPECIFICATIONS...2927
SERVICE SPECIFICATIONS...2927
TROUBLESHOOTING...2928
DIAGNOSIS...2928
WHEEL BALANCE ACCURACY...2929
PURPOSE...2929
PROCEDURE BALANCING TIPS...2929
CONFIRMING PROPER BALANCE...2930
WHEEL BALANCER CALIBRATION CHECKS...2930
WHEEL BALANCER CALIBRATION CHECKING FLOW CHART...2931
ON-VEHICLE SERVICE...2932
TYRE INFLATION PRESSURE CHECK...2932
TYRE WEAR CHECK...2932
WHEEL RUNOUT CHECK...2932
WHEEL AND TYRE...2933
INSTALLATION SERVICE POINT...2933
GR00002800-35...2934
WORKSHOP MANUAL...0
SERVICE BRAKES...2934
GR00002900-35A...2936
WORKSHOP MANUAL...0
BASIC BRAKE SYSTEM...2936
GENERAL INFORMATION...2937
SERVICE SPECIFICATIONS...2938
LUBRICANTS...2938
SEALANT...2938
SPECIAL TOOLS...2939
ON-VEHICLE SERVICE...2939
BRAKE PEDAL CHECK AND ADJUSTMENT...2939
BRAKE PEDAL HEIGHT...2939
BRAKE PEDAL FREE PLAY...2940
CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR BOARD...2940
BRAKE BOOSTER OPERATING TEST...2941
CHECK VALVE OPERATION CHECK...2941
BLEEDING...2942
BRAKE FLUID LEVEL SENSOR CHECK...2942
DISC BRAKE PAD CHECK AND REPLACEMENT...2942
DISC BRAKE ROTOR CHECK...2944
BRAKE PEDAL...2947
REMOVAL AND INSTALLATION...2947
INSPECTION...2948
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER...2949
REMOVAL AND INSTALLATION...2949
INSTALLATION SERVICE POINTS...2950
MASTER CYLINDER...2951
DISASSEMBLY AND REASSEMBLY...2951
INSPECTION...2951
FRONT DISC BRAKE ASSEMBLY...2952
REMOVAL AND INSTALLATION...2952
INSTALLATION SERVICE POINTS...2953
INSPECTION...2953
DISASSEMBLY AND REASSEMBLY...2954
LUBRICATION POINTS...2955
DISASSEMBLY SERVICE POINTS...2955
INSPECTION...2956
REAR DISC BRAKE ASSEMBLY...2957
REMOVAL AND INSTALLATION...2957
INSTALLATION SERVICE POINTS...2958
INSPECTION...2958
DISASSEMBLY AND REASSEMBLY...2959
DISASSEMBLY SERVICE POINTS...2961
INSPECTION...2961
GR00003000-35B...2962
WORKSHOP MANUAL...0
ANTI-SKID BRAKING SYSTEM (ABS)...2962
GENERAL INFORMATION...2963
FEATURES...2963
EBD CONTROL...2963
CONSTRUCTION DIAGRAM...2964
SERVICE SPECIFICATIONS...2964
SPECIAL TOOLS...2965
TROUBLESHOOTING...2966
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING...2966
NOTES WITH REGARD TO DIAGNOSIS...2966
ABS WARNING LAMP INSPECTION...2967
DIAGNOSIS FUNCTION...2967
READING DIAGNOSIS CODES...2967
ERASING DIAGNOSIS CODES...2968
INSPECTION CHART FOR DIAGNOSIS CODE...2969
DIAGNOSIS TROUBLE CODE PROCEDURES...2970
Code No.11, 12, 13 and 14: ABS Sensor (Open Circuit or Short Circuit)...2970
STEP 1. M.U.T.-II/III data list...2971
STEP 2. Inspect the ABS sensor...2971
STEP 3. Resistance measurement at ABS-ECU connector B-03...2971
STEP 4. Check the harness wires between ABS-ECU connector B-03 (terminals 16 and 26) and ABS sensor front: LH connector A-13 (terminals 1 and 2)...2972
STEP 5. Check the harness wires between ABS-ECU connector B-03 (terminals 10 and 9) and ABS sensor front: RH connector A-31 (terminals 1 and 2)...2973
STEP 6. Check the harness wires between ABS-ECU connector B-03 (terminals 28 and 27) and ABS sensor rear: LH connector D-22 (terminals 1 and 2)...2974
STEP 7. Check the harness wires between ABS-ECU connector B-03 (terminals 11 and 17) and ABS sensor rear: RH connector D-13 (terminals 1 and 2)...2975
STEP 8. Check whether the diagnosis code is reset...2975
Code No.16: ABS-ECU Power Supply System (ABS-ECU Power Supply Voltage or Valve Relay Power Supply Voltage below or above the Specified Value)...2976
STEP 1. Check the battery...2976
STEP 2. Check the charging system...2976
STEP 3. Check the harness wire between junction block connector C-203 terminal 2 and ABS-ECU connector B-03 terminal 20...2977
STEP 4. Check whether the diagnosis code is reset...2977
Code No.21, 22, 23, 24: ABS Sensor...2978
STEP 1. M.U.T.-II/III data list...2979
STEP 2. Check the ABS sensor installation...2979
STEP 3. Inspect the ABS sensor and ABS rotor...2979
STEP 4. Resistance measurement at the ABS-ECU connector B-03...2979
STEP 5. Check the harness wires between ABS-ECU connector B-03 (terminals 16 and 26) and ABS sensor front: LH connector A-13 (terminals 1 and 2)...2980
STEP 6. Check the harness wires between ABS-ECU connector B-03 (terminals 10 and 9) and ABS sensor front: RH connector A-31 (terminals 1 and 2)...2981
STEP 7. Check the harness wires between ABS-ECU connector B-03 (terminals 28 and 27) and ABS sensor rear: LH connector D-22 (terminals 1 and 2)...2982
STEP 8. Check the harness wires between ABS-ECU connector B-03 (terminals 11 and 17) and ABS sensor rear: RH connector D-13 (terminals 1 and 2)...2983
STEP 9. Check the ABS sensor output voltage...2984
STEP 10. Check the wheel bearing...2984
STEP 11. Check whether the diagnosis code is reset...2984
Code No.32 G-sensor System 4WD...2985
STEP 1. M.U.T.-II/III data list...2986
STEP 2. Voltage measurement at the G-sensor connector D-35...2986
STEP 3. Check the harness wire between junction block connector C-202 terminal 8 and G-sensor connector D-35 terminal 1...2986
STEP 4. Resistance measurement at the G-sensor connector D-35...2987
STEP 5. Check the harness wire between G-sensor connector D-35 terminal 3 and ABS-ECU connector B-03 terminal 8...2987
STEP 6. Check G-sensor output voltage...2988
STEP 7. Check the harness wire between G-sensor connector D-35 terminal 2 and ABS-ECU connector B-03 terminal 15...2988
STEP 8. Check whether the diagnosis code is reset...2988
Code No.33 : Stop Lamp Switch System...2989
STEP 1. Check the stop lamp operation...2990
STEP 2. Check the stop lamp switch installation condition...2990
STEP 3. Check the stop lamp switch continuity...2990
STEP 4. M.U.T.-II/III data list...2991
STEP 5. Voltage measurement at the ABS-ECU connector B-03...2991
STEP 6. Check the harness wire between ABS-ECU connector B-03 terminal 3 and stop lamp switch connector C-101 terminal 1...2992
STEP 7. Check whether the diagnosis code is reset...2992
Code No.41, 42, 43, and 44: ABS Solenoid Valve inside Hydraulic Unit (Open Circuit or Short Circuit) Code No.52: Valve Relay Problem (Stays off) Code No.53: Motor Relay Problem (Stays off) Code No.55: Motor System (Seized Pump Motor)...2993
STEP 1. Voltage measurement at the ABS-ECU connector B-03...2994
STEP 2. Check the harness wires between fusible link number 3 and ABS-ECU connector B-03 (terminals 1 and 19)...2994
STEP 3. Check whether the diagnosis code is reset...2995
INSPECTION CHART FOR TROUBLE SYMPTOMS...2995
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS...2996
INSPECTION PROCEDURE 1: Communication between M.U.T.-II/III and the ABS-ECU is not Possible...2996
STEP 1. Voltage measurement at the ABS-ECU connector B-03...2997
STEP 2. Check the harness wire between junction block connector C-202 terminal 8 and ABS-ECU connector B-03 terminal 20...2998
STEP 3. Check the harness wires between ABS-ECU connector B-03 (terminals 4 and 13) and diagnosis connector C-24 (terminals 1 and 7)...2999
STEP 4. Check the harness wires between ABS-ECU connector B-03 (terminals 2 and 18) and earth (No.9)...3000
STEP 5. Retest the system...3000
INSPECTION PROCEDURE 2: When the Ignition Key is Turned to the "ON" position (Engine Stopped), the ABS Warning Lamp does not Illuminate...3001
STEP 1. Check the ABS warning lamp circuit at ABS-ECU connector B-03...3002
STEP 2. Check the ABS warning lamp bulb...3002
STEP 3. Voltage measurement at the combination meter connector C-04...3002
STEP 4. Check the harness wire between junction block connector C-203 terminal 6 and combination meter C-04 terminal 42...3003
STEP 5. Check the harness wire between the combination meter connector C-05 terminal 12 and earth (No.6)...3003
STEP 6. Check the harness wire between the combination meter connector C-05 terminal 18 and ABS-ECU connector B-03 terminal 12...3004
STEP 7. Retest the system...3004
INSPECTION PROCEDURE 3: The ABS Warning Lamp Remains Illuminated after the Engine is Started...3005
STEP 1. Check the ABS warning lamp circuit at ABS-ECU connector B-03...3006
STEP 2. Check the harness wire between the combination meter connector C-05 terminal 18 and ABS-ECU connector B-03 terminal 12...3006
STEP 3. Retest the system...3007
INSPECTION PROCEDURE 4: Faulty ABS Operation...3007
DATA LIST REFERENCE TABLE...3008
ACTUATOR TEST REFERENCE TABLE...3009
CHECK AT ABS-ECU...3009
ON-VEHICLE SERVICE...3011
ABS SENSOR OUTPUT VOLTAGE MEASUREMENT...3011
HYDRAULIC UNIT CHECK...3013
IN THE EVENT OF A DISCHARGED BATTERY...3015
HYDRAULIC UNIT...3016
REMOVAL AND INSTALLATION...3016
REMOVAL SERVICE POINTS...3017
INSTALLATION SERVICE POINT...3017
ABS SENSOR...3018
REMOVAL AND INSTALLATION...3018
REMOVAL SERVICE POINT...3019
INSPECTION...3019
ABS SENSOR CHECK...3019
TOOTHED ABS ROTOR CHECK...3019
G-SENSOR...3020
REMOVAL AND INSTALLATION...3020
INSPECTION...3020
G-SENSOR CHECK...3020
GR00003100-36...3022
WORKSHOP MANUAL...0
PARKING BRAKES...3022
GENERAL INFORMATION...3023
CONSTRUCTION DIAGRAM...3023
SERVICE SPECIFICATIONS...3023
ON-VEHICLE SERVICE...3024
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT...3024
PARKING BRAKE SWITCH CHECK...3024
LINING RUNNING-IN...3024
PARKING BRAKE LEVER...3025
REMOVAL AND INSTALLATION...3025
PARKING BRAKE CABLE...3026
REMOVAL AND INSTALLATION...3026
PARKING BRAKE LINING AND DRUM...3027
REMOVAL AND INSTALLATION...3027
REMOVAL SERVICE POINT...3028
INSTALLATION SERVICE POINTS...3028
INSPECTION...3028
PARKING BRAKE LINING AND BRAKE DRUM CHECK...3028
GR00003200-25...3030
WORKSHOP MANUAL...0
PROPELLER SHAFT...3030
GENERAL INFORMATION...3031
SERVICE SPECIFICATIONS...3031
LUBRICANTS...3031
SEALANT...3031
SPECIAL TOOLS...3031
PROPELLER SHAFT...3032
REMOVAL AND INSTALLATION...3032
REMOVAL SERVICE POINT...3033
INSTALLATION SERVICE POINT...3033
INSPECTION...3033
PROPELLER SHAFT RUNOUT...3033
DISASSEMBLY AND REASSEMBLY...3034
Lubrication and Adhesive Points...3036
DISASSEMBLY SERVICE POINTS...3037
REASSEMBLY SERVICE POINTS...3038
GR00003300-26...3042
WORKSHOP MANUAL...0
FRONT AXLE...3042
GENERAL INFORMATION...3043
CONSTRUCTION DIAGRAM...3044
SERVICE SPECIFICATIONS...3045
LUBRICANTS...3045
SPECIAL TOOLS...3046
ON-VEHICLE SERVICE...3049
WHEEL BEARING AXIAL PLAY CHECK...3049
HUB BOLT REPLACEMENT...3049
FRONT AXLE HUB ASSEMBLY...3050
REMOVAL AND INSTALLATION...3050
REMOVAL SERVICE POINTS...3051
INSTALLATION SERVICE POINT...3052
INSPECTION...3052
DISASSEMBLY AND REASSEMBLY...3053
DISASSEMBLY SERVICE POINTS...3054
REASSEMBLY SERVICE POINTS...3055
INSPECTION...3055
DRIVESHAFT ASSEMBLY...3056
REMOVAL AND INSTALLATION...3056
REMOVAL SERVICE POINTS...3058
INSTALLATION SERVICE POINTS...3060
DISASSEMBLY AND REASSEMBLY...3061
LUBRICATION POINTS...3063
DISASSEMBLY SERVICE POINTS...3064
REASSEMBLY SERVICE POINTS...3064
INSPECTION...3067
BJ BOOT (RESIN BOOT) REPLACEMENT...3067
GR00003400-27...3070
WORKSHOP MANUAL...0
REAR AXLE...3070
GR00003500-27A...3072
WORKSHOP MANUAL...0
REAR AXLE 2WD...3072
GENERAL INFORMATION...3073
SERVICE SPECIFICATIONS...3073
SEALANT...3073
SPECIAL TOOLS...3074
ON-VEHICLE SERVICE...3075
WHEEL BEARING AXIAL PLAY CHECK...3075
REAR HUB ROTARY-SLIDING RESISTANCE CHECK...3075
HUB BOLT REPLACEMENT...3075
REAR AXLE HUB ASSEMBLY...3076
REMOVAL AND INSTALLATION...3076
REMOVAL SERVICE POINTS...3077
INSTALLATION SERVICE POINTS...3077
INSPECTION...3077
GR00003600-27B...3078
WORKSHOP MANUAL...0
REAR AXLE 4WD...3078
GENERAL INFORMATION...3079
CONSTRUCTION DIAGRAM...3079
SERVICE SPECIFICATIONS...3080
LUBRICANTS...3080
SEALANT AND ADHESIVE...3080
SPECIAL TOOLS...3081
ON-VEHICLE SERVICE...3084
REAR AXLE TOTAL BACKLASH CHECK...3084
GEAR OIL LEVEL CHECK...3084
GEAR OIL REPLACEMENT...3084
WHEEL BEARING AXIAL PLAY CHECK...3085
DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT...3085
REAR AXLE HUB ASSEMBLY...3086
REMOVAL AND INSTALLATION...3086
INSPECTION...3086
WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK...3086
DRIVESHAFT ASSEMBLY...3088
REMOVAL AND INSTALLATION...3088
REMOVAL SERVICE POINTS...3088
INSTALLATION SERVICE POINTS...3089
INSPECTION...3089
DISASSEMBLY AND REASSEMBLY...3090
LUIBRICATION POINTS...3091
DISASSEMBLY SERVICE POINTS...3091
REASSEMBLY SERVICE POINTS...3092
DIFFERENTIAL CARRIER ASSEMBLY...3093
REMOVAL AND INSTALLATION...3093
REMOVAL SERVICE POINTS...3094
INSTALLATION SERVICE POINTS...3094
DIFFERENTIAL SUPPORT MEMBER BUSHING REPLACEMENT...3095
DIFFERENTIAL MOUNT BRACKET...3095
DIFFERENTIAL SUPPORT ARM...3095
DISASSEMBLY...3096
INSPECTION BEFORE DISASSEMBLY...3097
DISASSEMBLY SERVICE POINTS...3100
REASSEMBLY...3102
Lubrication and Adhesive Points...3103
REASSEMBLY SERVICE POINTS...3103
GR00003700-34...3110
WORKSHOP MANUAL...0
REAR SUSPENSION...3110
GENERAL INFORMATION...3111
CONSTRUCTION DIAGRAM...3111
SPECIFICATION...3111
SERVICE SPECIFICATIONS...3112
LUBRICANT...3112
SPECIAL TOOLS...3113
ON-VEHICLE SERVICE...3116
REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT...3116
LOWER ARM PILLOW BALL BUSHING AXIAL PLAY CHECK...3117
STABILIZER LINK BALL JOINT DUST COVER INSPECTION...3117
CONTROL LINK, UPPER ARM AND LOWER ARM...3118
REMOVAL AND INSTALLATION...3118
REMOVAL SERVICE POINTS...3119
INSTALLATION SERVICE POINT...3119
INSPECTION...3119
LOWER ARM BUSHING AND LOWER ARM PILLOW BALL BUSHING REPLACEMENT...3120
TRAILING ARM ASSEMBLY...3121
REMOVAL AND INSTALLATION 2WD...3121
REMOVAL SERVICE POINT...3122
REMOVAL AND INSTALLATION 4WD...3123
REMOVAL SERVICE POINTS...3124
INSTALLATION SERVICE POINTS...3125
INSPECTION...3126
TRAILING ARM BUSHING REPLACEMENT...3126
SHOCK ABSORBER ASSEMBLY...3128
REMOVAL AND INSTALLATION...3128
REMOVAL SERVICE POINT...3129
INSTALLATION SERVICE POINT...3129
INSPECTION...3129
DISASSEMBLY AND REASSEMBLY...3130
DISASSEMBLY SERVICE POINTS...3131
REASSEMBLY SERVICE POINTS...3131
STABILIZER BAR...3133
REMOVAL AND INSTALLATION...3133
INSTALLATION SERVICE POINT...3134
INSPECTION...3134
STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT...3134
REAR SUSPENSION CROSSMEMBER...3135
REMOVAL AND INSTALLATION...3135
INSPECTION...3135
GR00003800-21...3136
WORKSHOP MANUAL...0
CLUTCH...3136
GR00004000-21B...3138
WORKSHOP MANUAL...0
CLUTCH OVERHAUL F5M42,W5M42...3138
GENERAL SPECIFICATIONS...3139
SERVICE SPECIFICATIONS...3139
TORQUE SPECIFICATIONS...3139
LUBRICANTS...3139
CLUTCH...3140
DISASSEMBLY AND REASSEMBLY...3140
F5M42...3140
W5M42...3141
REMOVAL SERVICE POINT...3142
INSTALLATION SERVICE POINTS...3142
INSPECTION...3143
CLUTCH RELEASE CYLINDER...3144
DISASSEMBLY AND REASSEMBLY...3144
DISASSEMBLY SERVICE POINT...3145
REASSEMBLY SERVICE POINT...3145
INSPECTION...3145
GR00004100-21C...3146
WORKSHOP MANUAL...0
CLUTCH OVERHAUL W5M51...3146
GENERAL SPECIFICATIONS...3147
SERVICE SPECIFICATIONS...3147
TORQUE SPECIFICATIONS...3147
LUBRICANTS...3147
CLUTCH...3148
REMOVAL AND INSTALLATION...3148
INSTALLATION SERVICE POINTS...3149
INSPECTION...3150
CLUTCH RELEASE CYLINDER...3151
DISASSEMBLY AND REASSEMBLY...3151
DISASSEMBLY SERVICE POINT...3152
REASSEMBLY SERVICE POINT...3152
INSPECTION...3152
GR00004200-22...3154
WORKSHOP MANUAL...0
MANUAL TRANSMISSION...3154
GR00004400-22B...3156
WORKSHOP MANUAL...0
MANUAL TRANSMISSION OVERHAUL F5M42,W5M42...3156
GENERAL INFORMATION...3158
SECTIONAL VIEW...3158
F5M42...3158
W5M42...3159
GENERAL SPECIFICATIONS...3160
SERVICE SPECIFICATIONS...3160
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT...3161
TORQUE SPECIFICATIONS...3163
SEALANTS AND ADHESIVES...3164
LUBRICANTS...3164
SPECIAL TOOLS...3165
TRANSMISSION...3169
DISASSEMBLY AND REASSEMBLY...3169
F5M42...3169
W5M42...3172
DISASSEMBLY SERVICE POINTS...3175
ADJUSTMENT BEFORE REASSEMBLY...3176
REASSEMBLY SERVICE POINTS...3177
INSPECTION...3179
INPUT SHAFT...3180
DISASSEMBLY AND REASSEMBLY...3180
DISASSEMBLY SERVICE POINTS...3181
REASSEMBLY SERVICE POINTS...3181
INSPECTION...3184
OUTPUT SHAFT...3186
DISASSEMBLY AND REASSEMBLY...3186
DISASSEMBLY SERVICE POINTS...3187
REASSEMBLY SERVICE POINTS...3188
INSPECTION...3193
REVERSE IDLER GEAR...3195
DISASSEMBLY AND REASSEMBLY...3195
REASSEMBLY SERVICE POINT...3195
VEHICLE SPEED SENSOR...3196
DISASSEMBLY AND REASSEMBLY...3196
SELECT LEVER...3197
DISASSEMBLY AND REASSEMBLY...3197
REASSEMBLY SERVICE POINT...3197
CONTROL HOUSING...3198
DISASSEMBLY AND REASSEMBLY...3198
DISASSEMBLY SERVICE POINT...3198
REASSEMBLY SERVICE POINTS...3199
CLUTCH HOUSING...3200
DISASSEMBLY AND REASSEMBLY...3200
DISASSEMBLY SERVICE POINTS...3201
REASSEMBLY SERVICE POINTS...3201
TRANSMISSION CASE...3203
DISASSEMBLY AND REASSEMBLY...3203
REASSEMBLY SERVICE POINTS...3204
DIFFERENTIAL...3205
DISASSEMBLY AND REASSEMBLY...3205
F5M42...3205
DISASSEMBLY SERVICE POINT...3206
REASSEMBLY SERVICE POINTS...3206
CENTRE DIFFERENTIAL...3208
DISASSEMBLY AND REASSEMBLY...3208
W5M42...3208
DISASSEMBLY SERVICE POINTS...3209
REASSEMBLY SERVICE POINTS...3209
TRANSFER...3211
DISASSEMBLY AND REASSEMBLY...3211
REASSEMBLY SERVICE POINTS...3212
GR00004500-22C...3214
WORKSHOP MANUAL...0
MANUAL TRANSMISSION OVERHAUL W5M51...3214
GENERAL INFORMATION...3215
SECTIONAL VIEW...3215
GENERAL SPECIFICATIONS...3216
SERVICE SPECIFICATIONS...3216
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT...3217
TORQUE SPECIFICATIONS...3219
SEALANTS...3219
LUBRICANTS...3220
SPECIAL TOOLS...3221
TRANSMISSION...3224
DISASSEMBLY AND REASSEMBLY...3224
DISASSEMBLY SERVICE POINTS...3227
ADJUSTMENT BEFORE REASSEMBLY...3227
REASSEMBLY SERVICE POINTS...3229
INSPECTION...3231
INPUT SHAFT...3232
DISASSEMBLY AND REASSEMBLY...3232
DISASSEMBLY SERVICE POINTS...3233
REASSEMBLY SERVICE POINTS...3233
INSPECTION...3237
OUTPUT SHAFT...3239
DISASSEMBLY AND REASSEMBLY...3239
DISASSEMBLY SERVICE POINTS...3240
REASSEMBLY SERVICE POINTS...3241
INSPECTION...3245
REVERSE IDLER GEAR...3248
DISASSEMBLY AND REASSEMBLY...3248
REASSEMBLY SERVICE POINT...3248
VEHICLE SPEED SENSOR...3249
DISASSEMBLY AND REASSEMBLY...3249
SELECT LEVER...3250
DISASSEMBLY AND REASSEMBLY...3250
REASSEMBLY SERVICE POINT...3250
CONTROL HOUSING...3251
DISASSEMBLY AND REASSEMBLY...3251
DISASSEMBLY SERVICE POINT...3251
REASSEMBLY SERVICE POINTS...3252
CLUTCH HOUSING...3253
DISASSEMBLY AND REASSEMBLY...3253
DISASSEMBLY SERVICE POINTS...3254
REASSEMBLY SERVICE POINTS...3254
TRANSMISSION CASE...3256
DISASSEMBLY AND REASSEMBLY...3256
REASSEMBLY SERVICE POINTS...3257
CENTRE DIFFERENTIAL...3258
DISASSEMBLY AND REASSEMBLY...3258
DISASSEMBLY SERVICE POINTS...3259
REASSEMBLY SERVICE POINTS...3259
TRANSFER...3261
DISASSEMBLY AND REASSEMBLY...3261
REASSEMBLY SERVICE POINTS...3262
GR00004700-23B...3264
WORKSHOP MANUAL...0
AUTOMATIC TRANSMISSION OVERHAUL...3264
GENERAL INFORMATION...3265
SECTIONAL VIEW...3265
HYDRAULIC CIRCUIT...3266
GENERAL SPECIFICATIONS...3267
SERVICE SPECIFICATIONS...3268
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT...3269
TORQUE SPECIFICATIONS...3271
SEALANTS...3272
SPECIAL TOOLS...3273
TRANSMISSION...3277
DISASSEMBLY AND REASSEMBLY...3277
REASSEMBLY...3288
IDENTIFICATION OF THRUST BEARINGS, THRUST RACES, AND THRUST WASHERS...3293
ADJUSTMENT OF TRANSMISSION...3300
THRUST WASHER SELECTION FOR ADJUSTMENT OF INPUT SHAFT END PLAY...3300
SPACER SELECTION FOR ADJUSTMENT OF CENTER DIFFERENTIAL CASE PRELOAD...3302
OIL PUMP...3304
DISASSEMBLY AND REASSEMBLY...3304
REASSEMBLY SERVICE POINTS...3304
UNDERDRIVE CLUTCH AND INPUT SHAFT...3305
DISASSEMBLY AND REASSEMBLY...3305
DISASSEMBLY SERVICE POINT...3305
REASSEMBLY SERVICE POINTS...3306
REVERSE AND OVERDRIVE CLUTCH...3307
DISASSEMBLY AND REASSEMBLY...3307
DISASSEMBLY SERVICE POINT...3307
REASSEMBLY SERVICE POINTS...3308
PLANETARY CARRIER ASSEMBLY...3310
DISASSEMBLY AND REASSEMBLY...3310
REASSEMBLY SERVICE POINTS...3311
LOW-REVERSE BRAKE...3312
DISASSEMBLY AND REASSEMBLY...3312
REASSEMBLY SERVICE POINT...3312
SECOND BRAKE...3313
DISASSEMBLY AND REASSEMBLY...3313
REASSEMBLY SERVICE POINT...3313
OUTPUT SHAFT...3314
DISASSEMBLY AND REASSEMBLY...3314
DISASSEMBLY SERVICE POINTS...3315
REASSEMBLY SERVICE POINTS...3315
CENTRE DIFFERENTIAL...3316
DISASSEMBLY AND REASSEMBLY...3316
DISASSEMBLY SERVICE POINTS...3317
REASSEBLY SERVICE POINTS...3317
VALVE BODY...3319
DISASSEMBLY AND REASSEMBLY...3319
DISASSEMBLY SERVICE POINT...3321
REASSEMBLY SERVICE POINTS...3321
DRIVE SHAFT OIL SEAL...3322
DISASSEMBLY AND REASSEMBLY...3322
REASSEMBLY SERVICE POINT...3322
TRANSFER...3323
DISASSEMBLY AND REASSEMBLY...3323
REASSEMBLY SERVICE POINTS...3324
GR00004800-55...3326
WORKSHOP MANUAL...0
HEATER, AIR CONDITIONER AND VENTILATION...3326
GR00004900-55A...3328
WORKSHOP MANUAL...0
HEATER, AIR CONDITIONER AND VENTILATION...3328
GENERAL INFORMATION...3330
SERVICE SPECIFICATIONS...3330
LUBRICANTS...3330
SPECIAL TOOLS...3331
TROUBLESHOOTING...3332
DIAGNOSIS TROUBLESHOOTING FLOW...3332
SYMPTOM CHART...3332
SYMPTOM PROCEDURES...3332
Inspection Procedure 1: When the Ignition Switch is "ON" the A/C does not Operate...3332
DIAGNOSIS PROCEDURE...3332
Check that the blower motor operation when the blower switch is moved to the "HI" position...3332
Inspection Procedure 2: Outside/Inside Air Selection is not possible...3333
DIAGNOSIS PROCEDURE...3333
STEP 1. Check the rear window defogger and A/C operations...3333
STEP 2. Voltage measurement at the C-311 outside/inside air selection damper control motor connector...3333
STEP 3. Connector check: C-311 outside/inside air selection damper control motor connector...3334
STEP 4. Check the wiring harness between C-311 outside/inside air selection damper control motor connector terminal No.7 and the ignition switch (IG2)...3334
STEP 5. Check the outside/inside air selection damper control motor...3334
STEP 6. Connector check: C-311 outside/inside air selection damper control motor connector and C-06 A/C-ECU...3335
STEP 7. Check the wiring harness between C-311 outside/inside air selection damper control motor connector (terminals 6 and 4) and A/C-ECU C-06 (terminals 2 and 3)...3335
Inspection Procedure 3: When the A/C is Operating, Temperature Inside the Passenger Compartment does not Decrease (Cool Air is not Emitted)...3336
DIAGNOSIS PROCEDURE...3337
STEP 1. Check the rear window defogger and outside/inside air selection damper control motor operation...3337
STEP 2. Check the blower motor operation...3337
STEP 3. Check the A/C compressor...3337
STEP 4. Voltage measurement at the B-27 A/C compressor connector...3337
STEP 5. Check the A/C compressor relay continuity...3338
STEP 6. Voltage measurement at B-18X A/C compressor relay connector...3338
STEP 7. Connector check: B-18X A/C compressor relay connector...3339
STEP 8. Check the wiring harness between B-18X A/C compressor relay connector terminal No.3 and the ignition switch (IG2)...3339
STEP 9. Voltage measurement at B-18X A/C compressor relay connector...3340
STEP 10. Connector check: B-18X A/C compressor relay connector...3340
STEP 11. Check the wiring harness between B-18X A/C compressor relay connector terminal No.4 and the battery...3341
STEP 12. Connector check: B-18X A/C compressor relay connector and B-27 A/C compressor connector...3341
STEP 13. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and B-27 A/C compressor connector terminal No.1...3342
STEP 14. Connector check: C-134 engine-ECU connector and B-18X A/C compressor relay connector...3342
STEP 15. Check the wiring harness between C-134 engine-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2...3343
STEP 16. Connector check: C-139 engine-ECU or engine-A/T-ECU connector and B-18X A/C compressor relay connector...3343
STEP 17. Check the wiring harness between C-139 engine-ECU or engine-A/T-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2...3344
STEP 18. Voltage measurement at C-06 A/C-ECU connector...3344
STEP 19. Connector check: B-18X A/C compressor relay connector and C-06 A/C-ECU connector...3345
STEP 20. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and C-06 A/C-ECU connector terminal No.7...3346
STEP 21. Voltage measurement at C-06 A/C-ECU connector...3346
STEP 22. Connector check: C-11 resistor connector and C-06 A/C-ECU connector...3347
STEP 23. Check the wiring harness between C-11 resistor connector terminal No.4 and C-06 A/C-ECU connector terminal No.8...3347
STEP 24. Check the magnetic clutch operation...3347
STEP 25. Check the refrigerant temperature switch...3347
STEP 26. Check the air thermo sensor...3347
STEP 27. Connector check: C-10 intermediate connector and C-06 A/C-ECU connector...3348
STEP 28. Check the wiring harness between C-10 air thermo sensor connector (terminals 1, 3, 4 and 5) and C-06 A/C-ECU connector (terminals 14, 16 and 13)...3348
STEP 29. Check the refrigerant level...3348
STEP 30. Check the A/C pressure sensor operation...3348
STEP 31. Connector check: A-02 A/C pressure sensor connector and C-06 A/C-ECU connector...3349
STEP 32. Check the wiring harness between A-02 A/C pressure sensor connector terminal No.2 and C-06 A/C-ECU connector terminal No.15...3349
STEP 33. Connector check: C-134, C-135 engine-ECU connector and C-06 A/C-ECU connector...3350
STEP 34. Check the wiring harness between C-134 engine-ECU connector terminal No.24 and C-06 A/C-ECU connector terminal No.5...3350
STEP 35. Check the wiring harness between C-135 engine-ECU connector terminal No.45 and C-06 A/C-ECU connector terminal No.4...3351
STEP 36. Connector check: C-141 engine-ECU or engine-A/T-ECU connector and C-06 A/C-ECU connector...3351
STEP 37. Check the wiring harness between C-141 engine-ECU or engine-A/T-ECU connector terminal No.78 and C-06 A/C-ECU connector terminal No.5...3352
STEP 38. Check the wiring harness between C-141 engine-ECU or engine-A/T-ECU connector terminal No.69 and C-06 A/C-ECU connector terminal No.4...3352
Inspection Procedure 4: Blower Fan and Motor do not Turn...3353
DIAGNOSIS PROCEDURE...3353
STEP 1. Check that the blower motor operates when the blower switch is moved to the "4 (HI) " position...3353
STEP 2. Resistance measurement at the C-12 blower motor connector...3354
STEP 3. Connector check: C-12 blower motor connector...3354
STEP 4. Check the wiring harness between C-12 blower motor connector terminal No.2 and body earth...3354
STEP 5. Voltage measurement at C-12 blower motor connector...3355
STEP 6. Check the blower relay continuity...3355
STEP 7. Voltage measurement at C-207 blower relay connector...3355
STEP 8. Connector check: C-207 blower relay connector...3355
STEP 9. Check the wiring harness between C-207 blower relay connector terminal No.1 and the ignition switch (IG2)...3356
STEP 10. Resistance measurement at C-207 blower relay connector...3356
STEP 11. Connector check: C-207 blower relay connector...3356
STEP 12. Check the wiring harness between C-207 blower relay connector terminal No.3 and earth...3357
STEP 13. Voltage measurement at C-207 blower relay connector...3357
STEP 14. Connector check: C-207 blower relay connector...3357
STEP 15. Check the wiring harness between C-207 blower relay connector terminal No.5 and fusible link (1)...3358
STEP 16. Check the blower switch continuity...3358
STEP 17. Connector check: C-08 blower switch connector and C-207 blower relay connector...3358
STEP 18. Check the wiring harness between C-08 blower switch connector terminal No.2 and C-207 blower relay connector terminal No.4...3359
STEP 19. Connector check: C-12 blower motor connector and C-08 blower switch connector...3359
STEP 20. Check the wiring harness between C-12 blower motor connector terminal No.1 and C-08 blower switch connector terminal No.6...3360
STEP 21. Check the blower fan and motor operation...3360
Inspection Procedure 5: Blower Air Amount cannot be Changed...3361
DIAGNOSIS PROCEDURE...3361
STEP 1. Check that the blower motor operates when the blower switch is moved to the "4 (HI)" position...3361
STEP 2. Check the blower switch continuity...3361
STEP 3. Check the resistor resistance value...3362
STEP 4. Connector check: C-08 blower switch connector and C-11 resistor connector...3362
STEP 5. Check the wiring harness between C-08 blower switch connector (terminals 1, 4 and 5) and C-11 resistor connector (terminals 4, 1 and 3)...3362
STEP 6. Connector check: C-11 resistor connector and C-12 blower motor connector...3363
STEP 7. Check the wiring harness between C-12 blower motor connector (terminal 1) and C-11 resistor connector (terminal 2)...3363
Inspection Procedure 6: The A/C Indicator Flashes...3364
DIAGNOSIS PROCEDURE...3364
STEP 1. Check the A/C pressure sensor operation...3364
STEP 2. Check the air thermo sensor...3364
STEP 3. Check the refrigerant level...3364
Inspection Procedure 7: Rear Window Defogger Function does not Operate...3365
DIAGNOSIS PROCEDURE...3365
STEP 1. Check the A/C and outside/inside air selection damper control motor operation...3365
STEP 2. Voltage measurement at rear window defogger connector F-04...3366
STEP 3. Check the rear window defogger relay continuity...3366
STEP 4. Voltage measurement at rear window defogger relay connector C-206...3366
STEP 5. Connector check: C-206 rear window defogger relay connector...3366
STEP 6. Check the wiring harness between C-206 rear window defogger relay connector terminal No.5 and the fusible link (1)...3367
STEP 7. Voltage measurement at rear window defogger relay connector C-206...3367
STEP 8. Connector check: C-206 rear window defogger relay connector...3368
STEP 9. Check the wiring harness between C-206 rear window defogger relay connector terminal No.1 and ignition switch (IG2)...3368
STEP 10. Connector check: C-206 rear window defogger relay connector and C-06 A/C-ECU connector...3368
STEP 11. Check the wiring harness between C-206 rear window defogger relay connector terminal No.3 and C-06 A/C-ECU connector terminal No.1...3369
STEP 12. Connector check: C-206 rear window defogger relay connector and F-04 rear window defogger connector...3369
STEP 13. Check the wiring harness between C-206 rear window defogger relay connector terminal No.4 and F-04 rear window defogger connector terminal No.1...3370
STEP 14. Resistance measurement at rear window defogger connector F-01...3370
STEP 15. Connector check: F-01 rear window defogger connector...3370
STEP 16. Check the wiring harness between F-01 rear window defogger connector terminal No.1 and earth...3371
STEP 17. Check the rear window defogger...3371
Inspection Procedure 8: Defogger Timer Function does not Operate...3371
DIAGNOSIS PROCEDURE...3371
Check the performance of the rear window defogger timer operations...3371
Inspection Procedure 9: Malfunction of the A/C-ECU Power Supply System...3372
DIAGNOSIS PROCEDURE...3372
STEP 1. Voltage measurement at A/C-ECU connector C-06...3372
STEP 2. Connector check: C-06 A/C-ECU connector...3373
STEP 3. Check the wiring harness between C-06 A/C-ECU connector terminal No.10 and the ignition switch (IG2)...3373
STEP 4. Resistance measurement at the C-06 A/C-ECU connector...3374
STEP 5. Connector check: C-06 A/C-ECU connector...3374
STEP 6. Check the wiring harness between C-06 A/C-ECU connector terminal No.12 and the earth...3374
CHECK AT ECU TERMINAL...3375
ON-VEHICLE SERVICE...3376
SIGHT GLASS REFRIGERANT LEVEL TEST...3376
MAGNETIC CLUTCH TEST...3376
COMPRESSOR DRIVE BELT ADJUSTMENT...3376
SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR...3377
CHARGING...3377
CORRECTING LOW REFRIGERANT LEVEL IN CASE THE SERVICE CAN IN USED...3379
DISCHARGING SYSTEM...3380
REFILLING OF OIL IN THE A/C SYSTEM...3380
PERFORMANCE TEST...3380
REFRIGERANT LEAK REPAIR PROCEDURE...3381
LOST CHARGE...3381
LOW CHARGE...3381
HANDLING TUBING AND FITTINGS...3381
COMPRESSOR NOISE CHECK...3382
ADJUSTMENT...3382
POWER RELAY CHECK...3382
BLOWER RELAY CONTINUITY CHECK...3382
A/C COMPRESSOR RELAY CONTINUITY CHECK...3383
FAN CONTROL RELAY CONTINUITY CHECK...3383
IDLE-UP OPERATION CHECK...3384
CLEAN AIR FILTER REPLACEMENT PROCEDURE...3384
HEATER CONTROL ASSEMBLY AND A/C SWITCH...3385
REMOVAL AND INSTALLATION...3385
INSTALLATION SERVICE POINT...3386
INSPECTION...3386
BLOWER SWITCH CONTINUITY CHECK...3386
DISASSEMBLY AND REASSEMBLY...3387
DISASSEMBLY SERVICE POINT...3387
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT...3388
REMOVAL AND INSTALLATION...3388
REMOVAL SERVICE POINT...3389
HEATER UNIT...3390
DISASSEMBLY AND REASSEMBLY...3390
BLOWER ASSEMBLY...3391
DISASSEMBLY AND REASSEMBLY...3391
BLOWER MOTOR, RESISTOR AND OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR...3392
REMOVAL AND INSTALLATION...3392
INSPECTION...3393
EVAPORATOR ASSEMBLY...3394
REMOVAL AND INSTALLATION...3394
REMOVAL SERVICE POINT...3395
INSPECTION...3395
AIR THERMO SENSOR INSPECTION...3395
COMPRESSOR ASSEMBLY AND TENSION PULLEY...3396
REMOVAL AND INSTALLATION...3396
REMOVAL SERVICE POINTS...3397
INSTALLATION SERVICE POINT...3397
INSPECTION...3397
COMPRESSOR MAGNETIC CLUTCH OPERATION CHECK...3397
DISASSEMBLY AND REASSEMBLY...3398
DISASSEMBLY SERVICE POINT...3399
REASSEMBLY SERVICE POINTS...3399
INSPECTION...3400
A/C REFRIGERANT TEMPERATURE SWITCH...3400
CONDENSER AND CONDENSER FAN MOTOR...3401
REMOVAL AND INSTALLATION...3401
REMOVAL SERVICE POINT...3403
INSTALLATION SERVICE POINT...3403
INSPECTION...3403
CONDENSER FAN MOTOR CHECK...3403
REFRIGERANT LINE...3404
REMOVAL AND INSTALLATION...3404
REMOVAL SERVICE POINT...3405
INSTALLATION SERVICE POINT...3405
VENTILATORS...3406
REMOVAL AND INSTALLATION...3406
GR00005000-55B...3408
WORKSHOP MANUAL...0
AUTOMATIC AIR CONDITIONER...3408
GENERAL INFORMATION...3410
SERVICE SPECIFICATIONS...3410
SPECIAL TOOL...3411
TROUBLESHOOTING...3413
DIAGNOSIS TROUBLESHOOTING FLOW...3413
DIAGNOSIS FUNCTION...3413
How to read diagnosis code...3413
How to erase diagnosis code...3413
DIAGNOSIS CODE CHART...3413
DIAGNOSTIC TROUBLE CODE PROCEDURES...3414
Code No.11, 12: Interior Temperature Sensor System...3414
DIAGNOSIS PROCEDURE...3414
STEP 1. Check the interior temperature sensor...3414
STEP 2. Connector check: C-27 A/C-ECU connector and C-127 interior temperature sensor connector...3415
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 1 and 20) and C-127 interior temperature sensor connector (terminals 2 and 1)...3415
Code No.13, 14: Outside Thermo Sensor System...3416
DIAGNOSIS PROCEDURE...3416
STEP 1. Check the outside thermo sensor...3416
STEP 2. Connector check: A-18 outside thermo sensor connector and C-27 A/C-ECU connector...3417
STEP 3. Check the wiring harness between A-18 outside thermo sensor connector (terminals 1 and 2) and C-27 A/C-ECU connector (terminals 20 and 7)...3417
Code No.15, 16: Heater Water Temperature Sensor System...3418
DIAGNOSIS PROCEDURE...3418
STEP 1. Check the heater water temperature sensor...3418
STEP 2. Connector check: C-27 A/C-ECU connector and C-314 heater water temperature connector...3419
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 4 and 20) and C-314 heater water temperature sensor connector (terminals 2 and 1)...3419
Code No.21, 22: Air Thermo Sensor System...3420
DIAGNOSIS PROCEDURE...3420
STEP 1. Check the air thermo sensor...3420
STEP 2. Connector check: C-27 A/C-ECU connector and C-316 air thermo sensor connector...3420
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 8 and 20) and C-316 air thermo sensor connector (terminals 1 and 2)...3421
Code No.31: Air Mixing Damper Control Motor Potentiometer System...3422
DIAGNOSIS PROCEDURE...3422
STEP 1. Check the air mixing damper control motor and potentiometer...3422
STEP 2. Connector check: C-27 A/C-ECU connector and C-313 air mixing damper control motor and potentiometer connector...3422
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 10, 5 and 20) and C-313 air mixing damper control motor and potentiometer connector (terminals 2, 5 and 6)...3423
Code No.32: Mode Selection Damper Control Motor Potentiometer System...3424
DIAGNOSIS PROCEDURE...3424
STEP 1. Check the mode selection damper control motor and potentiometer...3424
STEP 2. Connector check: C-27 A/C-ECU connector and C-315 mode selection damper control motor and potentiometer connector...3424
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 10, 6 and 20) and C-315 mode selection damper control motor and potentiometer connector (terminals 2, 5 and 6)...3425
Code No.41: Air Mixing Damper Control Motor System...3426
DIAGNOSIS PROCEDURE...3426
STEP 1. Check the air mixing damper control motor and potentiometer...3426
STEP 2. Connector check: C-26 A/C-ECU connector and C-313 air mixing damper control motor and potentiometer connector...3426
STEP 3. Check the wiring harness between C-26 A/C-ECU connector (terminals 22 and 25) and C-313 air mixing damper control motor and potentiometer connector (terminals 3 and 1)...3427
Code No.42: Mode Selection Damper Control Motor and Potentiometer Activating System...3428
DIAGNOSIS PROCEDURE...3428
STEP 1. Check the mode selection damper control motor and potentiometer...3428
STEP 2. Connector check: C-26 A/C-ECU connector and C-315 mode selection damper control motor and potentiometer connector...3428
STEP 3. Check the wiring harness between C-26 A/C-ECU connector (terminals 21 and 24) and C-315 mode selection damper control motor and potentiometer connector (terminals 3 and 1)...3429
TROUBLE SYMPTOM CHART...3430
SYMPTOM PROCEDURES...3431
Inspection Procedure 1: Communication with the M.U.T.-II/III is not Possible...3431
DIAGNOSIS PROCEDURE...3431
STEP 1. Check the communication with other systems...3431
STEP 2. Check operations of the A/C, rear window defogger and outside/inside air selection damper control motor...3431
STEP 3. Connector check: C-27 A/C-ECU connector and C-24 diagnosis connector...3432
STEP 4. Check the wiring harness between C-27 A/C-ECU connector (terminal 17 and 18) and C-24 diagnosis connector (terminal 11 and 1)...3432
Inspection Procedure 2: The A/C does not Work at all. 2000-Non-turbo...3433
DIAGNOSIS PROCEDURE...3434
STEP 1. M.U.T.-II/III diagnosis code...3434
STEP 2. Check the blower operation...3434
STEP 3. Check the rear window defogger and outside/inside air selection damper control motor operation...3434
STEP 4. Check the A/C compressor...3434
STEP 5. Voltage measurement at B-27 A/C compressor connector...3434
STEP 6. Check the A/C compressor relay continuity...3434
STEP 7. Voltage measurement at B-18X A/C compressor relay connector...3435
STEP 8. Connector check: B-18X A/C compressor relay connector...3435
STEP 9. Check the wiring harness between B-18X A/C compressor relay connector terminal No.3 and the ignition switch (IG2)...3435
STEP 10. Voltage measurement at B-18X A/C compressor relay connector...3436
STEP 11. Connector check: B-18X A/C compressor relay connector...3437
STEP 12. Check the wiring harness between B-18X A/C compressor relay connector terminal No.4 and the battery...3437
STEP 13. Connector check: B-18X A/C compressor relay connector and B-27 A/C compressor connector...3438
STEP 14. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and B-27 A/C compressor connector terminal No.1...3438
STEP 15. Connector check: C-134 engine-ECU connector and B-18X A/C compressor relay connector...3439
STEP 16. Check the wiring harness between C-134 engine-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2...3439
STEP 17. Voltage measurement at C-26 A/C-ECU connector...3440
STEP 18. Connector check: B-18X A/C compressor relay connector and C-26 A/C-ECU connector...3441
STEP 19. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and C-26 A/C-ECU connector terminal No.33...3441
STEP 20. Check the magnetic clutch operation...3442
STEP 21. Check the refrigerant temperature switch...3442
STEP 22. Check the refrigerant level...3442
STEP 23. Check the A/C pressure sensor operation...3442
STEP 24. Connector check: A-02 A/C pressure sensor connector and C-27 A/C-ECU connector...3442
STEP 25. Check the wiring harness between A-02 A/C pressure sensor connector terminal No.2 and C-27 A/C-ECU connector terminal No.11...3443
STEP 26. Connector check: C-134 engine-ECU connector and C-26 A/C-ECU connector...3443
STEP 27. Check the wiring harness between C-134 engine-ECU connector terminal No.24 and C-26 A/C-ECU connector terminal No.32...3444
STEP 28. Connector check: C-135 engine-ECU connector...3444
STEP 29. Check the wiring harness between C-135 engine-ECU connector terminal No.45 and C-26 A/C-ECU connector terminal No.34...3444
Inspection Procedure 2: The A/C does not Work at all. 2000-Turbo, 2400...3445
DIAGNOSIS PROCEDURE...3446
STEP 1. M.U.T.-II/III diagnosis code...3446
STEP 2. Check the blower operation...3446
STEP 3. Check the rear window defogger and outside/inside air selection damper control motor operation...3446
STEP 4. Check the A/C compressor...3446
STEP 5. Voltage measurement at B-27 A/C compressor connector...3446
STEP 6. Check the A/C compressor relay continuity...3447
STEP 7. Voltage measurement at B-18X A/C compressor relay connector...3447
STEP 8. Connector check: B-18X A/C compressor relay connector...3447
STEP 9. Check the wiring harness between B-18X A/C compressor relay connector terminal No.3 and the ignition switch (IG2)...3448
STEP 10. Voltage measurement at B-18X A/C compressor relay connector...3449
STEP 11. Connector check: B-18X A/C compressor relay connector...3449
STEP 12. Check the wiring harness between B-18X A/C compressor relay connector terminal No.4 and the battery...3450
STEP 13. Connector check: B-18X A/C compressor relay connector and B-27 A/C compressor connector...3450
STEP 14. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and B-27 A/C compressor connector terminal No.1...3451
STEP 15. Connector check: C-139 engine-ECU connector and B-18X A/C compressor relay connector...3451
STEP 16. Check the wiring harness between C-139 engine-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2...3452
STEP 17. Voltage measurement at C-26 A/C-ECU connector...3452
STEP 18. Connector check: B-18X A/C compressor relay connector and C-26 A/C-ECU connector...3453
STEP 19. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and C-26 A/C-ECU connector terminal No.33...3454
STEP 20. Check the magnetic clutch operation...3454
STEP 21. Check the refrigerant temperature switch...3454
STEP 22. Check the refrigerant level...3454
STEP 23. Check the A/C pressure sensor operation...3454
STEP 24. Connector check: A-02 A/C pressure sensor connector and C-27 A/C-ECU connector...3455
STEP 25. Check the wiring harness between A-02 A/C pressure sensor connector terminal No.2 and C-27 A/C-ECU connector terminal No.11...3455
STEP 26. Connector check: C-141 engine-ECU M/T or engine-A/T-ECU A/T connector and C-26 A/C-ECU connector...3456
STEP 27. Check the wiring harness between C-141 engine-ECU M/T or engine-A/T-ECU A/T connector terminal No.78 and C-26 A/C-ECU connector terminal No.32...3456
STEP 28. Check the wiring harness between C-141 engine-ECU M/T or engine-A/T-ECU A/T connector terminal No.69 and C-26 A/C-ECU connector terminal No.34...3457
Inspection Procedure 3: A/C Outlet Air Temperature cannot be set...3457
DIAGNOSIS PROCEDURE...3457
M.U.T.-II/III diagnosis code...3457
Inspection Procedure 4: The Blower does not work...3458
DIAGNOSIS PROCEDURE...3459
STEP 1. M.U.T.-II/III actuator test...3459
STEP 2. Voltage measurement at the C-32 blower linear controller connector...3459
STEP 3. Check the blower relay...3459
STEP 4. Voltage measurement at C-207 blower relay connector...3459
STEP 5. Connector check: C-207 blower relay connector...3459
STEP 6. Check the wiring harness between C-207 blower relay connector terminal No.1 and the ignition switch (IG2)...3460
STEP 7. Measure the voltage at C-207 blower relay connector...3460
STEP 8. Connector check: C-207 blower relay connector...3460
STEP 9. Check the wiring harness between C-207 blower relay connector terminal No.5 and fusible link (1)...3461
STEP 10. Resistance measurement at C-207 blower relay connector...3462
STEP 11. Connector check: C-207 blower relay connector...3462
STEP 12. Check the wiring harness between C-207 blower relay connector terminal No.3 and body earth...3462
STEP 13. Connector check: C-207 blower relay connector and C-32 blower linear controller connector...3463
STEP 14. Check the wiring harness between C-207 blower relay connector terminal No.4 and C-32 blower linear controller connector terminal No.6...3463
STEP 15. Resistance measurement at the C-32 blower linear controller connector...3464
STEP 16. Connector check: C-32 blower liner controller...3464
STEP 17. Check the wiring harness between C-32 blower linear controller connector terminal No.3 and body earth...3464
STEP 18. Connector check: C-27 A/C-ECU connector and C-32 blower linear controller connector...3464
STEP 19. Check the wiring harness between C-27 A/C-ECU connector terminal No.2 and C-32 blower linear controller connector terminal No.5...3465
Inspection Procedure 5: The Blower Air Volume cannot be changed...3466
DIAGNOSIS PROCEDURE...3466
STEP 1. M.U.T.-II/III actuator test...3466
STEP 2. Connector check: C-27 A/C-ECU connector and C-32 blower linear controller connector...3466
STEP 3. Check the wiring harness between C-27 A/C-ECU connector terminal No.2 and C-32 blower linear controller connector terminal No.5...3467
Inspection Procedure 6: When sunlight intensity changes, blower air temperature does not Change...3468
DIAGNOSIS PROCEDURE...3468
STEP 1. Check the rear window defogger and outside/inside air selection damper control motor operation...3468
STEP 2. M.U.T.-II/III diagnosis code...3468
STEP 3. M.U.T.-II/III data list...3468
STEP 4. Connector check: C-27 A/C-ECU connector and C-123 photo sensor connector...3469
STEP 5. Check the wiring harness between C-123 photo sensor connector (terminal 1, 2) and C-27 A/C-ECU connector (terminal 19, 9)...3469
Inspection Procedure 7: The A/C indicator flashes...3470
DIAGNOSIS PROCEDURE...3470
STEP 1. Check the A/C pressure sensor operation...3470
STEP 2. Check the outside thermo sensor...3470
STEP 3. Check the refrigerant level...3470
Inspection Procedure 8: The inside/outside air changeover is impossible...3471
DIAGNOSIS PROCEDURE...3471
STEP 1. M.U.T.-II/III actuator test...3471
STEP 2. Measure the voltage at C-311 outside/inside air selection damper control motor connector...3471
STEP 3. Connector check: C-311 outside/inside air selection damper control motor connector...3472
STEP 4. Check the wiring harness between C-311 outside/inside air selection damper control motor connector terminal No.7 and the ignition switch (IG2)...3472
STEP 5. Check the outside/inside air selection damper control motor...3472
STEP 6. Connector check: C-26 A/C-ECU connector and C-311 outside/inside air selection damper control motor connector...3473
STEP 7. Check the wiring harness between C-26 A/C-ECU connector (terminals 23 and 26) and C-311 outside/inside air selection damper control motor connector (terminals 6 and 4)...3473
Inspection Procedure 9: Rear Window Defogger function does not operate...3474
DIAGNOSIS PROCEDURE...3474
STEP 1. Check the A/C and outside/inside air selection damper control motor operation...3474
STEP 2. Voltage measurement at F-04 rear window defogger connector...3475
STEP 3. Check the rear window defogger relay continuity...3475
STEP 4. Voltage measurement at C-206 rear window defogger relay connector...3475
STEP 5. Connector check: C-206 rear window defogger relay connector...3475
STEP 6. Check the wiring harness between C-206 rear window defogger relay connector terminal No.5 and the fusible link (1)...3476
STEP 7. Voltage measurement at C-206 rear window defogger relay connector...3477
STEP 8. Connector check: C-206 rear window defogger relay connector...3477
STEP 9. Check the wiring harness between C-206 rear window defogger relay connector No.1 and ignition switch (IG2)...3477
STEP 10. Connector check: C-206 rear window defogger relay connector and C-27 A/C-ECU connector...3478
STEP 11. Check the wiring harness between rear window defogger relay connector C-206 No.3 and A/C-ECU connector C-27 No.16...3478
STEP 12. Connector check: C-206 rear window defogger relay connector and F-04 rear window defogger connector...3479
STEP 13. Check the wiring harness between C-206 rear window defogger relay connector terminal No.4 and F-04 rear window defogger connector terminal No.1...3479
STEP 14. Resistance measurement at F-01 rear window defogger connector...3480
STEP 15. Connector check: F-01 rear window defogger connector...3480
STEP 16. Check the wiring harness between F-01 rear window defogger connector terminal No.1 and earth...3480
STEP 17. Check the rear window defogger...3480
Inspection Procedure 10: Malfunction of the A/C-ECU power supply system...3481
DIAGNOSIS PROCEDURE...3482
STEP 1. Voltage measurement at A/C-ECU connector C-26...3482
STEP 2. Connector check: C-26 A/C-ECU connector...3482
STEP 3. Check the wiring harness between C-26 A/C-ECU connector terminal No.28 and the ignition switch (IG2)...3482
STEP 4. Resistance measurement at C-26 A/C-ECU connector...3483
STEP 5. Connector check: C-26 A/C-ECU connector...3483
STEP 6. Check the wiring harness between C-26 A/C-ECU connector terminal No.27 and the earth...3483
STEP 7. Voltage measurement at C-27 A/C-ECU connector...3483
STEP 8. Connector check: C-27 A/C-ECU connector...3484
STEP 9. Check the wiring harness between C-27 A/C-ECU connector terminal No.3 and relay box fuse No.22...3484
DATA LIST REFERENCE TABLE...3485
ACTUATOR TEST TABLE...3486
CHECK AT ENGINE-A/T ECU TERMINALS...3487
2000-NON-TURBO...3487
2000-TURBO OR 2400...3487
CHECK AT A/C-ECU TERMINALS...3488
ON-VEHICLE SERVICE...3490
IDLE-UP OPERATION CHECK...3490
AUTOMATIC A/C CONTROL PANEL (A/C-ECU)...3491
REMOVAL AND INSTALLATION...3491
HEATER UNIT...3491
REMOVAL AND INSTALLATION 2000-TURBO...3491
REMOVAL SERVICE POINT...3493
DISASSEMBLY AND REASSEMBLY...3493
AIR MIXING DOOR MOTOR, AIR OUTLET CHANGEOVER DAMPER MOTOR AND BLOWER MOTOR...3494
REMOVAL AND INSTALLATION...3494
INSPECTION...3495
CHECK THE AIR MIXING DAMPER CONTROL MOTOR AND POTENTIOMETER...3495
MODE SELECTION DAMPER CONTROL MOTOR AND POTENTIOMETER CHECK...3495
BLOWER MOTOR CHECK...3495
SENSORS...3496
REMOVAL AND INSTALLATION...3496
REMOVAL SERVICE POINT...3497
INSTALLATION SERVICE POINTS...3497
INSPECTION...3497
INTERIOR TEMPERATURE SENSOR CHECK...3497
HEATER WATER TEMPERATURE SENSOR CHECK...3497
PHOTO SENSOR CHECK...3497
EVAPORATOR ASSEMBLY...3498
REMOVAL AND INSTALLATION...3498
REMOVAL SERVICE POINT...3499
INSPECTION...3499
AIR THERMO SENSOR CHECK...3499
AMBIENT TEMPERATURE SENSOR...3499
INSPECTION...3499
COMPRESSOR ASSEMBLY AND TENSION PULLEY...3500
REMOVAL AND INSTALLATION 2000-TURBO...3500
REMOVAL SERVICE POINTS...3501
INSTALLATION SERVICE POINT...3501
INSPECTION...3501
COMPRESSOR MAGNETIC CLUTCH OPERATION CHECK...3501
DISASSEMBLY AND REASSEMBLY...3502
DISASSEMBLY SERVICE POINT...3503
REASSEMBLY SERVICE POINTS...3503
INSPECTION...3504
A/C REFRIGERANT TEMPERATURE SWITCH...3504
CONDENSER AND CONDENSER FAN MOTOR...3505
REMOVAL AND INSTALLATION 2000-TURBO...3505
REMOVAL SERVICE POINT...3506
INSTALLATION SERVICE POINT...3506
INSPECTION...3506
CONDENSER FAN MOTOR CHECK...3506
REFRIGERANT LINE...3507
REMOVAL AND INSTALLATION 2000-TURBO...3507
REMOVAL SERVICE POINT...3508
INSTALLATION SERVICE POINT...3508
OTHER PARTS...3509
OTHER PARTS...3509
GR00005200-11D...3510
WORKSHOP MANUAL...0
ENGINE OVERHAUL 4G63-Turbo...3510
GENERAL INFORMATION...3511
GENERAL SPECIFICATIONS...3511
SERVICE SPECIFICATIONS...3512
REWORK DIMENSIONS...3514
TORQUE SPECIFICATIONS...3514
SEALANTS...3517
SPECIAL TOOLS...3518
ALTERNATOR AND IGNITION SYSTEM...3521
REMOVAL AND INSTALLATION...3521
SOLENOID AND VACUUM HOSE...3522
REMOVAL AND INSTALLATION...3522
TIMING BELT...3523
REMOVAL AND INSTALLATION...3523
REMOVAL SERVICE POINTS...3524
INSTALLATION SERVICE POINTS...3526
INSPECTION...3533
FUEL AND EMISSION PARTS...3535
REMOVAL AND INSTALLATION...3535
INSTALLATION SERVICE POINTS...3536
INLET MANIFOLD...3537
REMOVAL AND INSTALLATION...3537
INSTALLATION SERVICE POINTS...3537
EXHAUST MANIFOLD...3538
REMOVAL AND INSTALLATION...3538
INSTALLATION SERVICE POINT...3539
WATER PUMP AND WATER HOSE...3540
REMOVAL AND INSTALLATION...3540
INSTALLATION SERVICE POINTS...3540
ROCKER ARMS AND CAMSHAFT...3542
REMOVAL AND INSTALLATION...3542
SERVICE POINTS FOR REMOVAL...3542
INSTALLATION SERVICE POINTS...3543
INSPECTION...3544
CYLINDER HEAD AND VALVES...3547
REMOVAL AND INSTALLATION...3547
REMOVAL SERVICE POINTS...3548
INSTALLATION SERVICE POINTS...3548
INSPECTION...3550
VALVE SEAT RECONDITIONING...3551
VALVE SEAT REPLACEMENT...3552
VALVE GUIDE REPLACEMENT...3552
OIL PAN AND OIL PUMP...3553
REMOVAL AND INSTALLATION...3553
REMOVAL SERVICE POINTS...3554
INSTALLATION SERVICE POINTS...3555
INSPECTION...3561
PISTON AND CONNECTING ROD...3562
REMOVAL AND INSTALLATION...3562
REMOVAL SERVICE POINTS...3563
INSTALLATION SERVICE POINTS...3564
INSPECTION...3568
CRANKSHAFT AND CYLINDER BLOCK...3569
REMOVAL AND INSTALLATION...3569
REMOVAL SERVICE POINTS...3570
INSTALLATION SERVICE POINTS...3570
INSPECTION...3573
GR00005400-00...3576
WORKSHOP MANUAL...0
GENERAL...3576
HOW TO USE THIS MANUAL...3577
SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS...3577
DEFINITION OF TERMS...3577
INDICATION OF TIGHTENING TORQUE...3577
MODEL INDICATIONS...3577
EXPLANATION OF MANUAL CONTENTS...3579
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS...3581
Diagnosis method...3581
DIAGNOSIS FUNCTION...3582
HOW TO USE THE INSPECTION PROCEDURES...3585
CONNECTOR MEASUREMENT SERVICE POINTS...3586
CONNECTOR INSPECTION SERVICE POINTS...3588
INSPECTION SERVICE POINTS FOR A BLOWN FUSE...3589
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS...3590
VEHICLE IDENTIFICATION...3591
VEHICLE IDENTIFICATION CODE PLATE...3591
MODEL CODE...3592
CHASSIS NUMBER...3593
ENGINE MODEL STAMPING...3594
GENERAL DATA AND SPECIFICATIONS...3595
PRECAUTIONS BEFORE SERVICE...3596
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)...3596
INITIALIZATION PROCEDURE FOR LEARNING VALUE IN MPI ENGINE...3597
LEARNING PROCEDURE FOR IDLING IN MPI ENGINE...3597
SERVICING ELECTRICAL SYSTEM...3597
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS...3597
PRE-INSPECTION CONDITION...3598
VEHICLE WASHING...3598
M.U.T.-II/III...3599
IN ORDER TO PREVENT VEHICLES FROM FIRE...3600
ENGINE OILS...3600
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)...3601
SRS SERVICE PRECAUTIONS...3602
SUPPORT LOCATIONS FOR LIFTING AND JACKING...3605
STANDARD PART/TIGHTENING-TORQUE TABLE...3607
GR00005500-52...3608
WORKSHOP MANUAL...0
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM(SRS)...3608
GR00005600-52A...3610
WORKSHOP MANUAL...0
INTERIOR...3610
SPECIAL TOOL...3611
SERVICE SPECIFICATIONS...3611
INSTRUMENT PANEL ASSEMBLY...3611
REMOVAL AND INSTALLATION...3611
CLIP AND CLAW POSITIONS...3614
REMOVAL SERVICE POINT...3615
INSTALLATION SERVICE POINT...3615
DISASSEMBLY AND REASSEMBLY...3616
FLOOR CONSOLE ASSEMBLY...3617
REMOVAL AND INSTALLATION...3617
DISASSEMBLY AND REASSEMBLY...3618
TRIMS...3619
REMOVAL AND INSTALLATION...3619
CLIP AND CLAW POSITION...3620
REMOVAL SERVICE POINT...3621
DOOR TRIM...3622
REMOVAL AND INSTALLATION...3622
REMOVAL SERVICE POINT...3624
DISASSEMBLY AND REASSEMBLY...3625
TAILGATE TRIM...3626
REMOVAL AND INSTALLATION...3626
CLIP AND CLAW POSITION...3627
HEADLINING...3628
REMOVAL AND INSTALLATION...3628
REMOVAL SERVICE POINT...3628
INSIDE REAR VIEW MIRROR...3629
REMOVAL SERVICE POINT...3629
FRONT SEAT ASSEMBLY...3630
REMOVAL AND INSTALLATION...3630
INSTALLATION SERVICE POINT...3631
INSPECTION...3631
HEATED SEAT SWITCH CHECK...3631
SEAT CUSHION HEATER CHECK...3632
SEATBACK HEATER CHECK...3632
HEATED SEAT RELAY CONTINUITY CHECK...3632
DISASSEMBLY AND REASSEMBLY...3633
REMOVAL SERVISE POINT...3634
REAR SEAT ASSEMBLY...3635
REMOVAL AND INSTALLATION...3635
INSTALLATION SERVICE POINT...3635
DISASSEMBLY AND REASSEMBLY...3636
REMOVAL SERVICE POINT...3637
FRONT SEAT BELT...3638
REMOVAL AND INSTALLATION...3638
REAR SEAT BELT...3639
REMOVAL AND INSTALLATION...3639
GR00005800-52B...3640
WORKSHOP MANUAL...0
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)...3640
GENERAL INFORMATION...3642
SERVICE PRECAUTIONS...3643
SERVICE SPECIFICATIONS...3646
SPECIAL TOOLS...3646
TEST EQUIPMENTS...3648
TROUBLESHOOTING...3648
DIAGNOSIS TROUBLESHOOTING FLOW...3648
DIAGNOSIS FUNCTION...3648
DIAGNOSIS CODES CHECK...3648
ERASING DIAGNOSIS CODE...3648
SRS WARNING LAMP CHECK...3648
CHECK CHART FOR DIAGNOSIS CODES...3649
DIAGNOSTIC TROUBLE CODE PROCEDURES...3652
Code No.1A : Front impact sensor LH (Short circuit in the sensor) Code No.1B : Front impact sensor LH (Open circuit in the senso....3652
DIAGNOSIS PROCEDURE...3653
STEP 1. Check the front impact sensor...3653
STEP 2. Resistance measurement and voltage measurement at SRS-ECU connector C-115...3654
STEP 3. Connector check: SRS-ECU connector C-115, front impact sensor (LH) connector A-17, intermediate connector C-116, front impact sensor (RH) connector A-28 and intermediate connector C-14...3655
STEP 4. Check whether the diagnosis code is reset...3655
Code No.11: Front impact sensor short-circuited Code No.12: One front impact sensor open-circuit Code No.13: Two front impact sensor open-circuit...3656
DIAGNOSIS PROCEDURE...3657
STEP 1. Check the front impact sensor...3657
STEP 2. Resistance measurement at SRS-ECU connector C-115...3657
STEP 3. Connector check: SRS-ECU connector C-115, front impact sensor (LH) connector A-17 and intermediate connector C-116...3658
STEP 4. Resistance measurement at SRS-ECU connector C-115...3658
STEP 5. Connector check: SRS-ECU connector C-115, front impact sensor (RH) connector A-28 and intermediate connector C-14...3659
STEP 6. Check whether the diagnosis code is reset...3659
Code No.14: Analog G-sensor malfunction Code No.15: Safing G-sensor (for frontal collision) short-circuited Code No.16: Safing G....3660
Code No.21: Driver's air bag module (squib) system (short-circuited between terminals of the squib circuit)...3662
STEP 1. M.U.T.-II/III diagnosis code...3663
STEP 2. Connector check: SRS-ECU connector C-115...3663
STEP 3. Connector check: SRS-ECU connector C-115, clock spring connector C-307 and driver’s air bag module connector C-306 (Ch...3663
STEP 4. Check the driver's air bag module. (Check whether the diagnosis code is reset.)...3664
STEP 5. Check the clock spring. (Check whether the diagnosis code is reset.)...3664
STEP 6. Resistance measurement at the SRS-ECU connector C-115...3665
STEP 7. Check whether the diagnosis code is reset...3665
Code No.22: Driver's air bag module (squib) system (open-circuited in the squib circuit)...3666
STEP 1. Check the driver's air bag module. (Check whether the diagnosis code is reset.)...3667
STEP 2. Check the clock spring. (Check whether the diagnosis code is reset.)...3667
STEP 3. Resistance measurement between the SRS-ECU connector C-115 (terminal No.11 and 12) and the clock spring connector C-307 (terminal No.3 and 4)...3668
STEP 4. Check whether the diagnosis code is reset...3668
Code No.24: Passenger's (front) air bag module (squib) system (short-circuited between terminals of the squib circuit)...3669
STEP 1. M.U.T.-II/III diagnosis code...3669
STEP 2. Connector check: SRS-ECU connector C-115...3670
STEP 3. Connector check: SRS-ECU connector C-115 and passenger’s air bag module connector C-09 (Check whether the diagnosis co...3670
STEP 4. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)...3670
STEP 5. Resistance measurement at SRS-ECU connector C-115...3671
STEP 6. Check whether the diagnosis code is reset...3671
Code No.25: Passenger's (front) air bag module (squib) system (open-circuited in the squib circuit)...3672
STEP 1. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)...3672
STEP 2. Resistance measurement between SRS-ECU connector C-115 (terminal No.9 and 10) and the passenger's air bag module connector C-09 (terminal No.1 and 2)...3673
STEP 3. Check whether the diagnosis code is reset...3674
Code No.26: Driver's pre-tensioner (squib) system (short-circuited between terminals of the squib circuit)...3674
STEP 1. M.U.T.-II/III diagnosis code...3675
STEP 2. Connector check: SRS-ECU connector C-114...3675
STEP 3. Connector check: SRS-ECU connector C-114 and driver’s seat belt pre-tensioner connector D-29. (Check whether the diagn...3675
STEP 4. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3676
STEP 5. Resistance measurement at the SRS-ECU connector C-114...3676
STEP 6. Connector check: SRS-ECU connector C-114, driver’s seat belt pre-tensioner connector D-29 and intermediate connector D...3677
STEP 7. Check whether the diagnosis code is reset...3678
Code No.27: Driver's seat belt pre-tensioner (squib) system (open-circuited in the squib circuit)...3678
STEP 1. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3679
STEP 2. Resistance measurement between SRS-ECU connector C-114 (terminal No.29 and 30) and the driver's seat belt pre-tensioner D-29 (terminal No.1 and 2)...3679
STEP 3. Connector check: SRS-ECU connector C-114, driver’s seat belt pre-tensioner connector D-29 and intermediate connector D...3680
STEP 4. Check whether the diagnosis code is reset...3681
Code No.28: Passenger's (front) seat belt pre-tensioner (squib) system (short-circuit between terminals of the squib circuit)...3681
STEP 1. M.U.T.-II/III diagnosis code...3682
STEP 2. Connector check: SRS-ECU connector C-114...3682
STEP 3. Connector check: SRS-ECU connector C-114 and passenger’s seat belt pre-tensioner connector D-43 (Check whether the dia...3682
STEP 4. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3683
STEP 5. Resistance measurement at the SRS-ECU connector C-114...3683
STEP 6. Connector check: SRS-ECU connector C-114 and passenger’s seat belt pre-tensioner connector D-43...3684
STEP 7. Check whether the diagnosis code is reset...3684
Code No.29: Passenger's (front) seat belt pre-tensioner (squib) system (open-circuited in the squib circuit)...3685
STEP 1. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3686
STEP 2. Resistance measurement between SRS-ECU connector C-114 (terminal No.27 and 28) and the passenger's seat belt pre-tensioner connector D-43 (terminal No.1 and 2)...3686
STEP 3. Connector check: SRS-ECU connector C-114 and passenger’s seat belt pre-tensioner connector D-43...3687
STEP 4. Check whether the diagnosis code is reset...3687
Code No.34: SRS-ECU connector lock out of order...3688
STEP 1. Connector check: SRS-ECU connector C-114 and C-115...3688
STEP 2. Check whether the diagnosis code is reset...3688
Code No.35: Ignition of the air bag completed...3688
Code No.41: Power supply voltage (IG1 (A) voltage) drops abnormally...3689
STEP 1. Check junction block fuse number 2...3690
STEP 2. Voltage measurement at the SRS-ECU connector C-115...3690
STEP 3. Connector check: SRS-ECU connector C-115, ignition switch connector C-303, junction block connector C-203 and C-205...3691
STEP 4. Check a burned-out fuse...3691
STEP 5. Resistance measurement at the junction block connector C-205...3691
STEP 6. Resistance measurement at the SRS-ECU connector C-115...3692
STEP 7. Connector check: SRS-ECU connector C-115 and junction block connector C-205...3692
STEP 8. Check whether the diagnosis code is reset...3692
Code No.42: Power supply voltage (IG1 (B) voltage) drops abnormally...3693
STEP 1. Check junction block fuse number 3...3694
STEP 2. Voltage measurement at SRS-ECU connector C-115...3694
STEP 3. Connector check: SRS-ECU connector C-115, ignition switch connector C-303, junction block connector C-203 and C-205...3695
STEP 4. Check a burned-out fuse...3695
STEP 5. Resistance measurement at the junction block connector C-205...3695
STEP 6. Resistance measurement at the SRS-ECU connector C-115...3696
STEP 7. Connector check: SRS-ECU connector C-115 and junction block connector C-205...3696
STEP 8. Check whether the diagnosis code is reset...3696
Code No.43: SRS warning lamp circuit open-circuited (Lamp does not Illuminate)...3697
STEP 1. Check the SRS warning lamp...3698
STEP 2. Resistance measurement at the SRS-ECU connector C-115...3698
STEP 3. Check the harness for open circuit between ignition switch connector C-303 (terminal No.2) and combination meter C-04 (terminal No.42), and between combination meter C-05 (terminal No.11) and SRS-ECU connector C-115 (terminal No.8)...3699
STEP 4. Connector check: SRS-ECU connector C-115 and earth...3700
STEP 5. Check whether the diagnosis code is reset...3700
Code No.43: SRS warning lamp circuit open-circuited (Lamp does not Switch Off)...3701
STEP 1. Connector check: SRS-ECU connector C-115...3702
STEP 2. Check the SRS warning lamp...3702
STEP 3. Check the harness for short circuit to earth between SRS-ECU connector C-115 (terminal No.8) and combination meter connector C-05 (terminal No.11)...3702
STEP 4. Check whether the diagnosis code is reset...3702
Code No.44: SRS warning lamp circuit malfunction...3703
Code No.61: Driver's air bag module (squib) system (short-circuited to the power supply)...3704
STEP 1. Check the driver's air bag module. (Check whether the diagnosis code is reset.)...3705
STEP 2. Check the clock spring. (Check whether the diagnosis code is reset.)...3705
STEP 3. Voltage measurement at the SRS-ECU connector C-115...3706
STEP 4. Check whether the diagnosis code is reset...3706
Code No.62: Driver's air bag module (squib) system (short-circuited to the earth)...3707
STEP 1. Check the driver's air bag module...3708
STEP 2. Check the clock spring...3708
STEP 3. Check the driver’s air bag module circuit at the SRS-ECU connector C-115...3709
STEP 4. Check whether the diagnosis code is reset...3709
Code No.64: Passenger's (front) air bag module (squib) system (short-circuited to the power supply)...3710
STEP1. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)...3711
STEP 2. Voltage measurement at the SRS-ECU connector C-115...3711
STEP 3. Check whether the diagnosis code is reset...3712
Code No.65: Passenger's (front) air bag module (squib) system (short-circuited to the earth)...3712
STEP 1. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)...3713
STEP 2. Resistance measurement at the SRS-ECU connector C-115...3713
STEP 3. Check whether the diagnosis code is reset...3714
Code No.66: Driver's seat belt pre-tensioner (squib) system (short-circuited to the power supply)...3714
STEP 1. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3715
STEP 2. Voltage measurement at the SRS-ECU connector C-114...3715
STEP 3. Connector check: SRS-ECU connector C-114, driver's seat belt pre-tensioner connector D-29 and intermediate connector D-31...3716
STEP 4. Check whether the diagnosis code is reset...3716
Code No.67: Driver's seat belt pre-tensioner (squib) system (short-circuited to the earth)...3717
STEP 1. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3718
STEP 2. Resistance measurement at the SRS-ECU connector C-114...3718
STEP 3. Connector check: SRS-ECU connector C-114, driver's seat belt pre-tensioner connector D-29 and intermediate connector D-31...3719
STEP 4. Check whether the diagnosis code is reset...3719
Code No.68: Passenger's (front) seat belt pre-tensioner (squib) system (short-circuited to the power supply)...3720
STEP 1. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3721
STEP 2. Voltage measurement at the SRS-ECU connector C-114...3721
STEP 3. Connector check: SRS-ECU connector C-114 and passenger's seat belt pre-tensioner connector D-43...3722
STEP 4. Check whether the diagnosis code is reset...3722
Code No.69: Passenger's (front) seat belt pre-tensioner (squib) system (short-circuited to the earth)...3723
STEP 1. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)...3724
STEP 2. Resistance measurement at the SRS-ECU connector C-114...3724
STEP 3. Connector check: SRS-ECU connector C-114 and passenger's seat belt pre-tensioner connector D-43...3725
STEP 4. Check whether the diagnosis code is reset...3725
Code No.71: Side air bag module (squib) (RH) system (short-circuited between terminals of the squib circuit)...3726
STEP 1. M.U.T.-II/III diagnosis code...3726
STEP 2. Connector check: SRS-ECU connector C-114...3727
STEP 3. Connector check: SRS-ECU connector C-114 and side air bag module (RH) connector D-40 (Check whether the diagnosis code is reset.)...3727
STEP 4. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)...3727
STEP 5. Resistance measurement at the SRS-ECU connector C-114...3728
STEP 6. Check whether the diagnosis code is reset...3728
Code No.72: Side air bag module (squib) (RH) system (open-circuited in the squib circuit)...3729
STEP 1. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)...3730
STEP 2. Resistance measurement between SRS-ECU connector C-114 (terminal No.23 and 24) and the side air bag module (RH) connector D-40 (terminal No.2 and 1)...3730
STEP 3. Check whether the diagnosis code is reset...3731
Code No.75: Side air bag module (squib) (RH) system (short-circuited to the power supply)...3731
STEP 1. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)...3732
STEP 2. Voltage measurement at the SRS-ECU connector C-114...3732
STEP 3. Check whether the diagnosis code is reset...3733
Code No.76: Side air bag module (squib) (RH) system (short-circuited to the earth)...3734
STEP 1. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)...3735
STEP 2. Resistance measurement at the SRS-ECU connector C-114...3735
STEP 3. Check whether the diagnosis code is reset...3736
Code No.79: Side impact sensor (LH) communication error Code No.93: Side impact sensor (LH) communication impossible...3736
STEP 1. Check the side impact sensor (LH). (Check whether the diagnosis code is reset.)...3737
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.34 and 36) and side impact sensor (LH) connector D-27 (terminal No.1 and 2)...3737
STEP 3. Check whether the diagnosis code is reset...3737
Code No.81: Side air bag module (squib) (LH) system (short-circuited between terminals of the squib circuit)...3738
STEP 1. M.U.T.-II/III diagnosis code...3738
STEP 2. Connector check: SRS-ECU connector C-114...3739
STEP 3. Connector check: SRS-ECU connector C-114 and side air bag module (LH) connector D-08 (Check whether the diagnosis code is reset.)...3739
STEP 4. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)...3739
STEP 5. Resistance measurement at the SRS-ECU connector C-114...3740
STEP 6. Check whether the diagnosis code is reset...3740
Code No.82: Side air bag module (squib) (LH) system (open-circuited in the squib circuit)...3741
STEP 1. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)...3742
STEP 2. Resistance measurement between the SRS-ECU connector C-114 (terminal No.21 and 22) and the side air bag module (LH) connector D-08 (terminal No.1 and 2)...3742
STEP 3. Check whether the diagnosis code is reset...3743
Code No.85: Side air bag module (squib) (LH) system (short-circuited to the power supply)...3743
STEP 1. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)...3744
STEP 2. Voltage measurement at the SRS-ECU connector C-114...3744
STEP 3. Check whether the diagnosis code is reset...3745
Code No.86: Side air bag module (squib) (LH) system (short-circuited to the earth)...3746
STEP 1. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)...3746
STEP 2. Resistance measurement at the SRS-ECU connector C-114...3747
STEP 3. Check whether the diagnosis code is reset...3747
Code No.89: Side impact sensor (RH) communication error Code No.96: Side impact sensor (RH) communication impossible...3748
STEP 1. Check the side impact sensor (RH). (M.U.T.-II/III diagnosis code)...3748
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.40 and 42) and side impact sensor (RH) connector D-41 (terminal No.1 and 2)...3749
STEP 3. Check whether the diagnosis code is reset...3749
Code No.91: Side impact sensor (LH) voltage error...3750
STEP 1. Measure the voltage at the side impact sensor (LH) connector D-27...3751
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.34 and 36) and side impact sensor (LH) connector D-27 (terminal No.1 and 2)...3751
STEP 3. Check whether the diagnosis code is reset...3752
Code No.92: G-sensor of side impact sensor (LH) failure Code No.95: G-sensor of side impact sensor (RH) failure...3752
Code No.94: Side Impact Sensor (RH) voltage error...3753
STEP 1. Voltage measurement at the side impact sensor (RH) connector D-41...3754
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.40 and 42) and side impact sensor (RH) connector D-41 (terminal No.1 and 2)...3754
STEP 3. Check whether the diagnosis code is reset...3754
CHECK CHART FOR TROUBLE SYMPTOMS...3755
SYMPTOM PROCEDURES...3756
Inspection Procedure 1: Communication with M.U.T.-II/III is not possible. (Communication is not possible with SRS)...3756
DIAGNOSIS PROCEDURE...3757
STEP 1. Check that the M.U.T.-II/III can communicate with the other systems...3757
STEP 2. Resistance measurement between SRS-ECU connector C-115 (terminal No.20) and diagnosis connector C-24 (terminal No.7)...3757
STEP 3. Check the earth circuit to the SRS-ECU...3758
STEP 4. Check the power supply circuit to the SRS-ECU...3758
STEP 5. Connector check: SRS-ECU connector C-115, diagnosis connector C-24 and joint connector (3) C-02...3759
STEP 6. Connector check: SRS-ECU connector C-115 and earth...3759
STEP 7. Connector check: SRS-ECU connector C-115, ignition switch connector C-303, junction block connector C-203 and C-205...3760
STEP 8. Retest the system...3760
SRS MAINTENANCE...3761
SRS WARNING LAMP CHECK...3761
SRS COMPONENT VISUAL CHECK...3761
FRONT IMPACT SENSORS...3761
SIDE IMPACT SENSOR...3761
SRS CONTROL UNIT (SRS-ECU)...3762
AIR BAG MODULES, STEERING WHEEL AND CLOCK SPRING...3762
FRONT SEATBACK ASSEMBLY WITH SIDE AIR BAG MODULE...3763
SEAT BELT WITH PRE-TENSIONER...3763
INSTRUMENT PANEL WIRING HARNESS/FRONT WIRING HARNESS/FLOOR WIRING HARNESS...3764
POST-INSTALLATION INSPECTION...3765
POST-COLLISION DIAGNOSIS...3766
SRS-ECU MEMORY CHECK...3766
REPAIR PROCEDURE...3767
INDIVIDUAL COMPONENT SERVICE...3769
WARNING/CAUTION LABELS...3770
FRONT IMPACT SENSORS...3771
REMOVAL AND INSTALLATION...3771
INSTALLATION SERVICE POINTS...3772
INSPECTION...3772
SRS CONTROL UNIT (SRS-ECU)...3773
REMOVAL AND INSTALLATION...3773
INSTALLATION SERVICE POINTS...3774
INSPECTION...3774
AIR BAG MODULES AND CLOCK SPRING...3775
REMOVAL AND INSTALLATION...3775
AIR BAG MODULE (DRIVER'S SIDE) AND CLOCK SPRING...3776
AIR BAG MODULE (FRONT PASSENGER'S SIDE)...3777
REMOVAL SERVICE POINTS...3778
INSTALLATION SERVICE POINTS...3778
INSPECTION...3780
SIDE IMPACT SENSOR...3782
REMOVAL AND INSTALLATION...3782
INSTALLATION SERVICE POINTS...3783
INSPECTION...3783
SEAT BELTS WITH PRE-TENSIONER...3784
REMOVAL AND INSTALLATION...3784
REMOVAL SERVICE POINTS...3786
INSTALLATION SERVICE POINTS...3786
INSPECTION...3786
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES...3787
UNDEPLOYED AIR BAG MODULE DISPOSAL...3787
DEPLOYED AIR BAG MODULE AND OPERATED SEAT BELT PRE-TENSIONER DISPOSAL...3798
GR00005900-42...3800
WORKSHOP MANUAL...0
BODY...3800
HOOD...3802
ON-VEHICLE SERVICE...3802
ADJUSTMENT OF CLEARANCE AROUND HOOD...3802
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER...3802
ADJUSTMENT OF HOOD HEIGHT...3802
SPECIAL TOOL...3802
HOOD...3803
REMOVAL AND INSTALLATION...3803
FENDER...3805
SPECIAL TOOL...3805
FENDER...3805
REMOVAL AND INSTALLATION...3805
REMOVAL SERVICE POINT...3806
INSTALLATION SERVICE POINT...3806
FUEL FILLER LID...3807
REMOVAL AND INSTALLATION...3807
WINDOW GLASS...3808
ADHESIVE...3808
SPECIAL TOOL...3808
GENERAL...3808
WINDOW GLASS INSTALLATION...3809
WINDSHIELD...3810
REMOVAL AND INSTALLATION...3810
REMOVAL SERVICE POINT...3811
INSTALLATION SERVICE POINTS...3813
QUARTER WINDOW GLASS...3815
REMOVAL AND INSTALLATION...3815
REMOVAL SERVICE POINT...3816
INSTALLATION SERVICE POINTS...3817
TAILGATE WINDOW GLASS...3818
REMOVAL AND INSTALLATION...3818
REMOVAL SERVICE POINT...3820
INSTALLATION SERVICE POINTS...3821
ROOF WINDOW GLASS...3822
REMOVAL AND INSTALLATION...3822
REMOVAL SERVICE POINT...3823
INSTALLATION SERVICE POINT...3823
DOOR...3823
SERVICE SPECIFICATIONS...3823
SEALANT...3823
SPECIAL TOOLS...3824
TROUBLESHOOTING...3824
ON-VEHICLE SERVICE...3825
DOOR FIT ADJUSTMENT...3825
DOOR WINDOW GLASS ADJUSTMENT...3826
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT...3826
POWER WINDOW SAFETY MECHANISM CHECK...3826
POWER WINDOW OPERATING CURRENT CHECK...3827
POWER WINDOW RELAY CHECK...3827
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION...3827
POWER WINDOW CHECK...3827
CENTRAL DOOR LOCKING SYSTEM INSPECTION...3828
CHECK OF KEY LOCK PREVENTION FUNCTION...3828
DOOR OUTSIDE HANDLE PLAY CHECK...3828
DOOR INSIDE HANDLE PLAY ADJUSTMENT...3828
DOOR INSIDE HANDLE KNOB PLAY CHECK...3828
DOOR INSIDE HANDLE LOCK KNOB STROKE CHECK...3829
DOOR ASSEMBLY...3830
REMOVAL AND INSTALLATION...3830
INSTALLATION SERVICE POINT...3831
INSPECTION...3831
DOOR SWITCH CHECK...3831
DOOR GLASS AND REGULATOR...3832
REMOVAL AND INSTALLATION...3832
REMOVAL SERVICE POINT...3833
INSTALLATION SERVICE POINTS...3833
INSPECTION...3834
How to make the power window switch learn the fully closed position of the power window...3834
DOOR HANDLE AND LATCH...3835
REMOVAL AND INSTALLATION...3835
INSTALLATION SERVICE POINTS...3836
INSPECTION...3836
FRONT DOOR LOCK ACTUATOR CHECK...3836
REAR DOOR LOCK ACTUATOR CHECK...3837
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP...3838
REMOVAL AND INSTALLATION...3838
DOUBLE-SIDED TAPE POSITION...3839
DOUBLE-SIDED TAPE POSITION...3841
REMOVAL SERVICE POINT...3842
INSTALLATION SERVICE POINTS...3842
TAILGATE...3843
SERVICE SPECIFICATIONS...3843
SEALANT...3843
SPECIAL TOOL...3843
TROUBLESHOOTING...3843
ON-VEHICLE SERVICE...3844
TAILGATE FIT ADJUSTMENT...3844
TAILGATE HANDLE PLAY CHECK...3844
ADJUSTMENT OF TAILGATE HEIGHT...3844
TAILGATE...3845
REMOVAL AND INSTALLATION...3845
REMOVAL SERVICE POINT...3846
INSTALLATION SERVICE POINTS...3846
TAILGATE HANDLE AND LATCH...3847
REMOVAL AND INSTALLATION...3847
INSTALLATION SERVICE POINT...3848
INSPECTION...3848
TAILGATE LOCK ACTUATOR CHECK...3848
TAILGATE LATCH SWITCH CHECK VEHICLES WITH KEYLESS ENTRY SYSTEM...3848
KEYLESS ENTRY SYSTEM...3849
SERVICE SPECIFICATIONS...3849
SPECIAL TOOLS...3849
TROUBLESHOOTING...3850
ON-VEHICLE SERVICE...3851
KEYLESS ENTRY SYSTEM CHECK...3851
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION...3851
ENABLING/DISABLING THE ANSWERBACK FUNCTION...3851
ENABLING/DISABLING THE HAZARD ANSWERBACK FUNCTION...3851
HOW TO REGISTER SECRET CODE...3853
When special tool diagnosis code check harness MB991529 is used...3853
When the M.U.T.-II is used...3854
When the special tool V. C. I. MB991824 is used...3855
TRANSMITTER...3857
DISASSEMBLY AND REASSEMBLY...3857
DISASSEMBLY SERVICE POINT...3858
REASSEMBLY SERVICE POINT...3858
INSPECTION...3858
TRANSMITTER BATTERY CHECK...3858
SUNROOF ASSEMBLY...3859
SERVICE SPECIFICATIONS...3859
TROUBLESHOOTING...3859
CHECK CHART FOR TROUBLE SYMPTOMS...3859
INSPECTION PROCEDURE 1: The sunroof does not work at all...3860
DIAGNOSTIC PROCEDURE...3861
STEP 1. Connector check: D-06 sunroof switch connector...3861
STEP 2. Check the sunroof switch...3861
STEP 3. Resistance measurement at the D-06 sunroof switch connector...3861
STEP 4. Check the wiring harness between D-06 sunroof switch connector terminal No.4 and body earth...3861
STEP 5. Connector check: D-09 sunroof motor assembly connector...3862
STEP 6. Voltage measurement at the D-09 sunroof motor assembly connector...3862
STEP 7. Check the wiring harness between D-09 sunroof motor assembly connector (terminal Nos. 1 and 2) and the battery...3863
STEP 8. Resistance measurement at the D-09 sunroof motor assembly connector...3864
STEP 9. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.5 and body earth...3864
STEP 10. Retest the system...3864
INSPECTION PROCEDURE 2: Any of the sunroof switch positions is defective...3865
Diagnostic procedure...3865
STEP 1. Connector check: D-06 sunroof switch connector...3865
STEP 2. Check the sunroof switch...3866
STEP 3. Connector check: D-09 sunroof motor assembly connector...3866
STEP 4. Retest the system...3866
STEP 5. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.7 and D-06 sunroof switch connector terminal No.3...3866
STEP 6. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.8 and D-06 sunroof switch connector terminal No.5...3867
STEP 7. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.6 and D-06 sunroof switch connector terminal No.6...3867
INSPECTION PROCEDURE 3: Sunroof anti-trap function does not work normally...3868
Diagnostic procedure...3868
Retest the system...3868
ON-VEHICLE SERVICE...3868
WATER TEST...3868
SUNROOF FIT ADJUSTMENT...3868
SUNROOF CHECK...3868
SUNROOF SAFETY FUNCTION CHECK...3869
ROOF LID GLASS OPERATION CURRENT CHECK...3869
SUNROOF INITIALIZATION...3869
SUNROOF ASSEMBLY...3870
REMOVAL AND INSTALLATION...3870
INSTALLATION SERVICE POINTS...3871
INSPECTION...3871
SUNROOF SWITCH CONTINUITY CHECK...3871
DISASSEMBLY AND REASSEMBLY...3872
INSTALLATION SERVICE POINT...3873
GR00006000-23...3874
WORKSHOP MANUAL...0
AUTOMATIC TRANSMISSION (FF)...3874
GR00006100-21A...3876
WORKSHOP MANUAL...0
CLUTCH...3876
GENERAL INFORMATION...3877
SERVICE SPECIFICATIONS...3877
LUBRICANTS...3877
ON-VEHICLE SERVICE...3878
CLUTCH PEDAL CHECK AND ADJUSTMENT...3878
CLUTCH BLEEDING...3879
CLUTCH MASTER CYLINDER BLEEDING...3879
CLUTCH RELEASE CYLINDER BLEEDING...3879
CLUTCH PEDAL...3880
REMOVAL AND INSTALLATION...3880
CLUTCH CONTROL...3881
REMOVAL AND INSTALLATION...3881
REMOVAL SERVICE POINT...3882
INSPECTION...3882
DISASSEMBLY AND REASSEMBLY...3883
REASSEMBLY SERVICE POINT...3884
INSPECTION...3884
GR00006200-22A...3886
WORKSHOP MANUAL...0
MANUAL TRANSMISSION (FF)...3886
GENERAL INFORMATION...3887
LUBRICANT...3887
SPECIAL TOOLS...3888
TROUBLESHOOTING...3889
INTRODUCTION...3889
TROUBLESHOOTING STRATEGY...3889
SYMPTOM CHART...3889
SYMPTOM PROCEDURES...3889
Inspection Procedure 1: Noise, Vibration...3889
DIAGNOSIS PROCEDURE...3889
STEP 1. Check the idle speed...3889
STEP 2. Check whether the transmission and engine mount is loose or damaged...3889
STEP 3. Check that the oil level is up to the lower edge of the filler plug hole...3889
STEP 4. Check for the specified oil...3890
STEP 5. Remove the transmission. Check the axial play of the input and output shafts...3890
STEP 6. Disassemble the transmission. Check the gears for wear and damage...3890
STEP 7. Retest the systems...3890
Inspection Procedure 2: Oil Leaks...3890
DIAGNOSIS PROCEDURE...3890
STEP 1. Visual check...3890
STEP 2. Visual check at the clutch housing...3890
STEP 3. Check the oil seal or O-ring for damage...3890
STEP 4. Retest the system...3890
Inspection Procedure 3: Hard Shifting...3891
DIAGNOSIS PROCEDURE...3891
STEP 1. Check the transmission control...3891
STEP 2. Check the transmission oil...3891
STEP 3. Check the clutch system...3891
STEP 4. Remove and disassemble the transmission. Check the control housing...3891
STEP 5. Check for poor meshing of worn synchronizer ring and gear cone...3891
STEP 6. Check the synchronizer spring for weakness...3891
STEP 7. Retest the system...3891
Inspection Procedure 4: Jumps Out of Gear...3892
DIAGNOSIS PROCEDURE...3892
STEP 1. Check the transmission control...3892
STEP 2. Remove and disassemble the transmission. Check the poppet spring for breakage...3892
STEP 3. Check the control housing...3892
STEP 4. Check the gear shift forks for wear...3892
STEP 5. Check the clearance...3892
STEP 6. Retest the system...3892
ON-VEHICLE SERVICE...3893
TRANSMISSION OIL LEVEL CHECK...3893
TRANSMISSION OIL REPLACEMENT...3893
TRANSFER OIL CHECK...3893
TRANSFER OIL REPLACEMENT...3893
TRANSMISSION CONTROL...3894
REMOVAL AND INSTALLATION...3894
REMOVAL SERVICE POINTS...3895
INSTALLATION SERVICE POINTS...3895
SHIFT LEVER ASSEMBLY...3896
DISASSEMBLY AND REASSEMBLY...3896
TRANSFER ASSEMBLY...3897
REMOVAL AND INSTALLATION...3897
REMOVAL SERVICE POINT...3898
TRANSMISSION ASSEMBLY...3899
REMOVAL AND INSTALLATION...3899
REMOVAL SERVICE POINTS...3902
INSTALLATION SERVICE POINTS...3903
GR00006300-23A...3904
WORKSHOP MANUAL...0
AUTOMATIC TRANSMISSION (FF)...3904
SERVICE SPECIFICATIONS...3906
LUBRICANTS...3906
SPECIAL TOOLS...3907
TROUBLESHOOTING A/T...3910
STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING...3910
DIAGNOSIS FUNCTION...3911
N RANGE LAMP SYSTEM...3911
METHOD OF READING THE DIAGNOSIS CODE...3911
METHOD OF ERASING THE DIAGNOSIS CODE...3911
ROAD TEST...3912
SHIFT PATTERN...3919
UPSHIFT PATTERN...3919
DOWNSHIFT PATTERN...3919
DAMPER CLUTCH CONTROL...3920
In 4th range...3920
In 3rd range...3920
INSPECTION CHART FOR DIAGNOSIS CODE...3921
DIAGNOSTIC TROUBLE CODE PROCEDURES...3922
Code No.15: A/T Fluid Temperature Sensor System...3922
DIAGNOSIS PROCEDURE...3922
STEP 1. M.U.T.-II/III data list...3922
STEP 2. Measure the resistance at A/T control solenoid valve assembly connector B-34...3923
STEP 3. Connector check: B-34 A/T control solenoid valve assembly...3923
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34...3923
STEP 5. Measure the voltage at engine-A/T-ECU connector C-142...3923
STEP 6. Connector check: C-142 engine-A/T-ECU connector...3924
STEP 7. M.U.T.-II/III data list...3924
STEP 8. Connector check: C-142 engine-A/T-ECU connector...3924
STEP 9. Measure the voltage at A/T control solenoid valve assembly connector B-34...3924
STEP 10. Measure the voltage at engine-A/T-ECU connector C-142...3925
STEP 11. Connector check: C-142 engine-A/T-ECU connector...3925
STEP 12. Connector check: C-142 engine-A/T-ECU connector...3926
STEP 13. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.1 and engine-A/T-ECU connector C-142 terminal No.119...3926
STEP 14. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.2 and engine-A/T-ECU connector C-142 terminal No.96...3927
Code No.16: A/T Fluid Temperature Sensor System (Short Circuit)...3928
DIAGNOSIS PROCEDURE...3928
STEP 1. M.U.T.-II/III data list...3928
STEP 2. Connector check: B-34 A/T control solenoid valve assembly...3928
STEP 3. Measure the voltage at A/T control solenoid valve assembly connector B-34...3928
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34...3928
STEP 5. M.U.T.-II/III data list...3929
STEP 6. Measure the voltage at engine-A/T-ECU connector C-142...3929
STEP 7. Connector check: C-142 engine-A/T-ECU connector...3929
STEP 8. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.1 and engine-A/T-ECU connector C-142 terminal No.119...3930
Code No.22: Input Shaft Speed Sensor System...3931
DIAGNOSIS PROCEDURE...3932
STEP 1. M.U.T.-II/III data list...3932
STEP 2. Connector check: B-36 input shaft speed sensor connector...3932
STEP 3. Measure the resistance at input shaft speed sensor connector B-36...3932
STEP 4. Measure the voltage at engine-A/T-ECU connector C-141...3933
STEP 5. Connector check: C-141 engine-A/T-ECU connector...3933
STEP 6. M.U.T.-II/III data list...3933
STEP 7. Connector check: C-141 engine-A/T-ECU connector, C-16 J/C (1)...3934
STEP 8. Check the harness between input shaft speed sensor connector B-36 terminal No.1 and engine-A/T-ECU connector C-141 terminal No.88...3934
STEP 9. Measure the voltage at input shaft speed sensor connector B-36...3935
STEP 10. Connectors check: C-202 J/B connector, C-106 intermediate connector, C-16 J/C (1)...3935
STEP 11. Check the harness between input shaft speed sensor connector B-36 terminal No.3 and junction block connector C-202 terminal No.12...3936
STEP 12. Measure the voltage at input shaft speed sensor connector B-36...3936
STEP 13. Measure the voltage at engine-A/T-ECU connector C-141...3936
STEP 14. Connector check: C-141 engine-A/T-ECU connector...3937
STEP 15. Check the harness between input shaft speed sensor connector B-36 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.64...3937
STEP 16. Connector check: C-141 engine-A/T-ECU connector...3938
STEP 17. Check the harness between input shaft speed sensor connector B-36 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.64...3938
STEP 18. Measure the output wave pattern of the input shaft speed sensor at engine-A/T-ECU connector C-141 (using an oscilloscope)...3939
STEP 19. Connector check: C-141 engine-A/T-ECU connector...3939
STEP 20. Replace the input shaft speed sensor and then recheck the diagnosis code...3939
STEP 21. Underdrive clutch retainer inspection...3939
Code No.23: Output Shaft Speed Sensor System...3940
DIAGNOSIS PROCEDURE...3941
STEP 1. M.U.T.-II/III data list...3941
STEP 2. Connector check: B-33 output shaft speed sensor connector...3941
STEP 3. Measure the resistance at output shaft speed sensor connector B-33...3941
STEP 4. Measure the voltage at engine-A/T-ECU connector C-141...3942
STEP 5. Connector check: C-141 engine-A/T-ECU connector...3942
STEP 6. M.U.T.-II/III data list...3942
STEP 7. Connector check: C-141 engine-A/T-ECU connector, C-16 J/C (1)...3943
STEP 8. Check the harness between output shaft speed sensor connector B-33 terminal No.1 and engine-A/T-ECU connector C-141 terminal No.88...3943
STEP 9. Measure the voltage at output shaft speed sensor connector B-33...3944
STEP 10. Connectors check: C-202 J/B connector, C-106 intermediate connector, C-16 J/C (1)...3944
STEP 11. Check the harness between output shaft speed sensor connector B-33 terminal No.3 and junction block connector C-202 terminal No.12...3945
STEP 12. Measure the voltage at output shaft speed sensor connector B-33...3945
STEP 13. Measure the voltage at engine-A/T-ECU connector C-141...3945
STEP 14. Connector check: C-141 engine-A/T-ECU connector...3946
STEP 15. Check the harness between output shaft speed sensor connector B-33 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.73...3946
STEP 16. Connector check: C-141 engine-A/T-ECU connector...3947
STEP 17. Check the harness between output shaft speed sensor connector B-33 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.73...3947
STEP 18. Measure the output wave pattern of the output shaft speed sensor at engine-A/T-ECU connector C-141 (using an oscilloscope)...3948
STEP 19. Connector check: C-141 engine-A/T-ECU connector...3948
STEP 20. Replace the output shaft speed sensor and then recheck the diagnosis code...3948
STEP 21. Check the transfer drive gear and driven gear...3948
Code No.26: Stop Lamp Switch System...3949
DIAGNOSIS PROCEDURE...3949
STEP 1. Check that the stop lamps illuminate and extinguish normally...3949
STEP 2. Check the brake pedal height...3950
STEP 3. Check the stop lamp switch...3950
STEP 4. M.U.T.-II/lll data list...3950
STEP 5. Connector check: C-101 stop lamp switch connector...3950
STEP 6. Measure the voltage at stop lamp switch connector C-101...3950
STEP 7. Measure the voltage at engine-A/T-ECU connector C-140...3950
STEP 8. Connector check: C-140 engine-A/T-ECU connector...3951
STEP 9. M.U.T.-II/lll data list...3951
STEP 10. Connectors check: C-104 intermediate connector, C-16 J/C (1), C-140 engine-A/T-ECU connector...3951
STEP 11. Check the harness between stop lamp switch connector C-101 terminal No.1 and engine-A/T-ECU connector C-140 terminal No.39...3952
STEP 12. Connector check: C-116 intermediate connector...3952
STEP 13. Check the harness between stop lamp switch connector C-101 terminal No.2 and battery...3952
Code No.27: Inhibitor Switch System...3953
DIAGNOSIS PROCEDURE...3954
STEP 1. M.U.T.-II/III data list...3954
STEP 2. Check the inhibitor switch...3954
STEP 3. Connector check: B-35 Inhibitor switch connector, C-202 J/B connector, C-106 intermediate connector, C-16 J/C (1)...3954
STEP 4. Check the harness between inhibitor switch connector B-35 terminal No.8 and J/B connector C-202 terminal No.12...3955
STEP 5. M.U.T.-II/III data list...3955
STEP 6. Check the inhibitor switch...3955
STEP 7. Connector check: B-35 inhibitor switch connector, C-141 engine-A/T-ECU connector...3955
STEP 8. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4, 1 and engine-A/T-ECU connector C-141 terminal No.66, 67, 75, 76...3956
STEP 9. Connector check: C-105 intermediate connector, C-02 J/C (3), C-05 combination meter connector...3956
STEP 10. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4 and combination meter connector C-05 terminal No.4, 3, 2...3957
STEP 11. Connector check: C-143 shift switch assembly connector...3957
STEP 12. Check the harness between inhibitor switch connector B-35 terminal No.1, C-143 terminal No.1...3957
Code No.28: Inhibitor Switch System...3958
DIAGNOSIS PROCEDURE...3958
STEP 1. Check the inhibitor switch...3958
STEP 2. Connector check: B-35 Inhibitor switch connector, C-141 engine-A/T-ECU connector...3958
STEP 3. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4, 1 and engine-A/T-ECU connector C-141 terminal No.66, 67, 75, 76...3959
STEP 4. Connector check: C-105 intermediate connector, C-02 J/C (3), C-05 combination meter connector...3959
STEP 5. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4 and combination meter connector C-05 terminal No.4, 3, 2...3960
STEP 6. Connector check: C-143 shift switch assembly connector...3960
STEP 7. Check the harness between inhibitor switch connector B-35 terminal No.1, C-143 terminal No.1...3960
STEP 8. M.U.T.-II/III data list...3960
Code No.31: Low-reverse Solenoid Valve System...3961
DIAGNOSIS PROCEDURE...3962
STEP 1. M.U.T.-II/III diagnosis code...3962
STEP 2. M.U.T.-II/III actuator test...3962
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector...3962
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34...3962
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138...3963
STEP 6. Connector check: C-138 engine-A/T-ECU connector...3963
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.6 and engine-A/T-ECU connector C-138 terminal No.128...3964
STEP 8. M.U.T.-II/III actuator test...3964
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector...3964
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34...3964
STEP 11. Connector check: B-16X A/T control relay connector...3965
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.10 and A/T control relay connector B-16X terminal No.1...3965
Code No.32: Underdrive Solenoid Valve System...3965
DIAGNOSIS PROCEDURE...3965
STEP 1. M.U.T.-II/III diagnosis code...3965
STEP 2. M.U.T.-II/III actuator test...3966
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector...3966
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34...3966
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138...3966
STEP 6. Connector check: C-138 engine-A/T-ECU connector...3967
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.3 and engine-A/T-ECU connector C-138 terminal No.137...3967
STEP 8. M.U.T.-II/III actuator test...3967
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector...3968
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34...3968
STEP 11. Connector check: B-16X A/T control relay connector...3968
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.9 and A/T control relay connector B-16X terminal No.1...3968
Code No.33: Second Solenoid Valve System...3969
DIAGNOSIS PROCEDURE...3969
STEP 1. M.U.T.-II/III diagnosis code...3969
STEP 2. M.U.T.-II/III actuator test...3969
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector...3969
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34...3969
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138...3970
STEP 6. Connector check: C-138 engine-A/T-ECU connector...3970
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.4 and engine-A/T-ECU connector C-138 terminal No.136...3971
STEP 8. M.U.T.-II/III actuator test...3971
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector...3971
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34...3971
STEP 11. Connector check: B-16X A/T control relay connector...3972
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.9 and A/T control relay connector B-16X terminal No.1...3972
Code No.34: Overdrive Solenoid Valve System...3972
DIAGNOSIS PROCEDURE...3972
STEP 1. M.U.T.-II/III diagnosis code...3972
STEP 2. M.U.T.-II/III actuator test...3973
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector...3973
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34...3973
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138...3973
STEP 6. Connector check: C-138 engine-A/T-ECU connector...3974
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.5 and engine-A/T-ECU connector C-138 terminal No.138...3974
STEP 8. M.U.T.-II/III actuator test...3974
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector...3975
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34...3975
STEP 11. Connector check: B-16X A/T control relay connector...3975
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.9 and A/T control relay connector B-16X terminal No.1...3975
Code No.36: DCC Solenoid Valve System...3976
DIAGNOSIS PROCEDURE...3976
STEP 1. M.U.T.-II/III diagnosis code...3976
STEP 2. M.U.T.-II/III actuator test...3976
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector...3976
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34...3976
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138...3977
STEP 6. Connector check: C-138 engine-A/T-ECU connector...3977
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.7 and engine-A/T-ECU connector C-138 terminal No.130...3978
STEP 8. M.U.T.-II/III actuator test...3978
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector...3978
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34...3978
STEP 11. Connector check: B-16X A/T control relay connector...3979
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.10 and A/T control relay connector B-16X terminal No.1...3979
Code No.41 (1st), 42 (2nd), 43 (3rd), 44 (4th), 46 (reverse): Gear Incorrect Ratio...3980
DIAGNOSIS PROCEDURE...3980
STEP 1. M.U.T.-II/III diagnosis code...3980
STEP 2. M.U.T.-II/III diagnosis code...3980
STEP 3. Hydraulic pressure test...3980
STEP 4. Adjust the line pressure and recheck the diagnosis code...3980
STEP 5. Disassemble, clean and assemble the valve body and recheck the diagnosis code...3981
STEP 6. Replace the engine-A/T-ECU and then recheck the diagnosis code...3981
STEP 7. Check the A/T internal clutch and brake, and then recheck the diagnosis code...3981
Code No.52: Damper Clutch System...3982
DIAGNOSIS PROCEDURE...3982
STEP 1. M.U.T.-II/III diagnosis code...3982
STEP 2. M.U.T.-II/III diagnosis code...3982
STEP 3. M.U.T.-II/III data list...3982
STEP 4. Hydraulic pressure test...3982
STEP 5. Adjust the line pressure and recheck the diagnosis code...3982
STEP 6. Replace the engine-A/T-ECU and then recheck the diagnosis code...3982
STEP 7. Disassemble, clean and assemble the valve body and recheck the diagnosis code...3982
Code No.54: A/T Control Relay System...3983
DIAGNOSIS PROCEDURE...3983
STEP 1. M.U.T.-II/III data list...3983
STEP 2. Check the A/T control relay connector...3984
STEP 3. Connector check: B-16X A/T control relay connector...3984
STEP 4. Measure the voltage at A/T control relay connector B-16X...3984
STEP 5. Connector check: A-14 intermediate connector...3984
STEP 6. Check the harness between A/T control relay connector B-16X terminal No.4 and battery...3984
STEP 7. M.U.T.-II/III data list...3984
STEP 8. Measure the voltage at the A/T control relay connector B-16X...3985
STEP 9. Connectors check: C-16 J/C (1), C-106 intermediate connector, C-202 J/B connector...3985
STEP 10. Check the wiring harness between A/T control relay connector B-16X terminal No.3 and junction block connector C-202 terminal No.12...3986
STEP 11. Measure the voltage at engine-A/T-ECU connector C-138...3986
STEP 12. Connector check: C-138 engine-A/T-ECU connector...3987
STEP 13. Check the harness between A/T control relay connector B-16X terminal No.1 and engine-A/T-ECU connector C-138 terminal No.123, 124...3987
STEP 14. Connector check: C-138 engine-A/T-ECU connector...3988
STEP 15. Check the harness between A/T control relay connector B-16X terminal No.2 and engine-A/T-ECU connector C-138 terminal No.127...3988
Code No.56: N Range Lamp System...3989
DIAGNOSIS PROCEDURE...3989
STEP 1. M.U.T.-II/III diagnosis code...3989
STEP 2. Check the N range lamp...3989
STEP 3. Check the N range lamp valve...3990
STEP 4. Connector check: C-05 combination meter connector...3990
STEP 5. Measure the resistance at combination meter connector C-05...3990
STEP 6. Check the harness between combination meter connector C-05 terminal No.12 and body earth...3990
STEP 7. Measure the voltage at combination meter connector C-05...3990
STEP 8. Connector check: C-105 intermediate connector...3991
STEP 9. Check the harness between combination meter connector C-05 terminal No.2 and inhibitor switch connector B-35 terminal No.4...3991
STEP 10. Connector check: C-141 engine A/T-ECU connector...3991
INSPECTION CHART FOR TROUBLE SYMPTOMS...3992
SYMPTOM PROCEDURES...3993
Inspection Procedure 2: Engine Does not Start...3993
DIAGNOSIS PROCEDURE...3993
STEP 1. M.U.T.-II/III diagnosis code...3993
STEP 2. Transmission control cable check...3993
STEP 3. Engine system check...3993
STEP 4. Engine-A/T-ECU replacement...3993
STEP 5. Torque converter check...3993
Inspection Procedure 3: Does not Move Forward...3994
DIAGNOSIS PROCEDURE...3994
STEP 1. M.U.T.-II/III actuator test...3994
STEP 2. M.U.T.-II/III diagnosis code...3994
STEP 3. Underdrive solenoid valve check...3994
STEP 4. Hydraulic pressure test...3994
STEP 5. Engine-A/T-ECU replacement...3994
STEP 6. Valve body disassembly clean and assembly...3994
STEP 7. Oil pump check...3994
STEP 8. Underdrive clutch check...3995
Inspection Procedure 4: Does not Move Backward...3995
DIAGNOSIS PROCEDURE...3995
STEP 1. M.U.T.-II/III actuator test...3995
STEP 2. Hydraulic pressure test...3995
STEP 3. Engine-A/T-ECU replacement...3995
STEP 4. Valve body disassembly clean and assembly...3995
STEP 5. Reverse clutch and low-reverse brake check...3995
Inspection Procedure 5: Does not Move (Forward or Backward)...3996
DIAGNOSIS PROCEDURE...3996
STEP 1. Hydraulic pressure test...3996
STEP 2. Valve body disassembly clean and assembly...3996
STEP 3. Torque converter check...3996
STEP 4. Power train components check...3996
Inspection Procedure 6: Engine Stalls During Shifting...3997
DIAGNOSIS PROCEDURE...3997
STEP 1. M.U.T.-II/III actuator test...3997
STEP 2. Valve body disassembly clean and assembly...3997
STEP 3. Torque converter check...3997
STEP 4. Engine system check...3997
Inspection Procedure 7: Shift Shock when Shifting from N to D and Long Delay...3998
DIAGNOSIS PROCEDURE...3998
STEP 1. M.U.T.-II/III actuator test...3998
STEP 2. M.U.T.-II/III data list...3998
STEP 3. M.U.T.-II/III data list...3998
STEP 4. Check when shift shock occurs...3998
STEP 5. Hydraulic pressure test...3998
STEP 6. Check when shift shock occurs...3998
STEP 7. M.U.T.-II/III data list...3998
STEP 8. Valve body disassembly clean and assembly...3998
STEP 9. Underdrive clutch check...3998
Inspection Procedure 8: Shift Shock when Shifting from N to R and Long Delay...3999
DIAGNOSIS PROCEDURE...3999
STEP 1. M.U.T.-II/III actuator test...3999
STEP 2. M.U.T.-II/III data list...3999
STEP 3. M.U.T.-II/III diagnosis code...3999
STEP 4. M.U.T.-II/III data list...3999
STEP 5. Check when shift shock occurs...3999
STEP 6. Hydraulic pressure test...3999
STEP 7. Check when shift shock occurs...3999
STEP 8. M.U.T.-II/III data list...3999
STEP 9. Valve body disassembly clean and assembly...4000
STEP 10. Reverse clutch and low-reverse brake check...4000
Inspection Procedure 9: Shift Shock when Shifting from N to D, N to R and Long Delay...4000
DIAGNOSIS PROCEDURE...4000
STEP 1. Hydraulic pressure test...4000
STEP 2. Line pressure adjustment...4000
STEP 3. Check when shift shock occurs...4000
STEP 4. Check when shift shock occurs...4000
STEP 5. M.U.T.-II/III data list...4000
STEP 6. Engine-A/T-ECU replacement...4000
STEP 7. Valve body disassembly clean and assembly...4001
Inspection Procedure 10: Shift Shock and Slipping...4001
DIAGNOSIS PROCEDURE...4001
STEP 1. M.U.T.-II/III actuator test...4001
STEP 2. M.U.T.-II/III data list...4001
STEP 3. Hydraulic pressure test...4001
STEP 4. Line pressure adjustment...4001
STEP 5. Valve body disassembly clean and assembly...4001
STEP 6. Each clutch and brake check...4002
Inspection Procedure 11: Does not Shift Properly (all Points)...4002
DIAGNOSIS PROCEDURE...4002
STEP 1. M.U.T.-II/III data list...4002
STEP 2. M.U.T.-II/III data list...4002
STEP 3. M.U.T.-II/III actuator test...4002
Inspection Procedure 12: Does not Shift Properly (some Point)...4003
DIAGNOSIS PROCEDURE...4003
STEP 1. Check when the shift points early or late...4003
STEP 2. M.U.T.-II/III actuator test...4003
Inspection Procedure 13: Does not Shift (no Diagnosis Code)...4003
DIAGNOSIS PROCEDURE...4003
STEP 1. M.U.T.-II/III data list...4003
STEP 2. M.U.T.-II/III data list...4003
Inspection Procedure 14: Poor Acceleration...4004
DIAGNOSIS PROCEDURE...4004
STEP 1. Engine system check...4004
STEP 2. Engine-A/T-ECU replacement...4004
Inspection Procedure 15: Vibration...4004
DIAGNOSIS PROCEDURE...4004
STEP 1. Check when the vibration occurs...4004
STEP 2. Engine system check...4004
STEP 3. Engine-A/T-ECU replacement...4004
STEP 4. Torque converter check...4004
STEP 5. Valve body disassembly clean and assembly...4004
Inspection Procedure 16: Shift Switch Assembly System...4005
DIAGNOSIS PROCEDURE...4006
STEP 1. M.U.T.-II/III diagnosis code...4006
STEP 2. M.U.T.-II/III data list...4006
STEP 3. Connectors check: C-143 shift switch assembly connector, C-141 engine-A/T-ECU connector...4006
STEP 4. M.U.T.-II/III data list...4006
STEP 5. Check the shift switch assembly...4007
STEP 6. Connector check: C-143 shift switch assembly connector...4007
STEP 7. Measure the voltage at shift switch assembly connector C-143...4007
STEP 8. Connectors check: C-202 J/B connector, C-16 J/C (1)...4007
STEP 9. Check the harness between shift switch assembly connector C-143 terminal No.3 and J/B connector C-202 terminal No.12...4008
STEP 10. Check the shift switch assembly...4008
STEP 11. Connector check: C-143 shift switch assembly connector...4008
STEP 12. Measure the voltage at shift switch assembly connector C-143...4008
STEP 13. Connectors check: C-141 engine-A/T-ECU connector...4008
STEP 14. Check the harness between shift switch assembly connector C-143 terminal No.4 and engine-A/T-ECU connector C-141 terminal No.85...4009
STEP 15. Connector check: C-05 combination meter connector, C-106 intermediate connector...4009
STEP 16. Checkt the harness between shift switch assembly connector C-143 terminal No.2 and combination meter connector C-05 terminal No.1...4010
STEP 17. Connector check: C-105 intermediate connector...4010
STEP 18. Check the harness between shift switch assembly connector C-143 terminal No.1 and inhibitor switch connector B-35 terminal No.1...4010
STEP 19. Check the shift switch assembly...4010
STEP 20. Connectors check: C-143 shift switch assembly connector, C-141 engine-A/T-ECU connector...4011
STEP 21. Check the harness between shift switch assembly connector C-143 terminal No.6 and engine-A/T-ECU connector C-141 terminal No.77...4011
STEP 22. Check the shift switch assembly...4011
STEP 23. Connectors check: C-143 shift switch assembly connector, C-141 engine-A/T-ECU connector...4012
STEP 24. Check the harness between shift switch assembly connector C-143 terminal No.5 and engine-A/T-ECU connector C-141 terminal No.68...4012
Inspection Procedure 17: Abnormal Shift Indicator Display...4013
DIAGNOSIS PROCEDURE...4013
STEP 1. M.U.T.-II/III data list...4013
STEP 2. Measure the voltage at engine-A/T-ECU connector C-138...4014
STEP 3. Connectors check: C-138 engine-A/T-ECU connector, C-105 intermediate connector, C-04 combination connector...4014
STEP 4. Measure the voltage at combination meter connector C-04...4015
STEP 5. Connectors check: C-04 combination meter connector, C-105 intermediate connector, C-138 engine-A/T-ECU connector...4015
STEP 6. Check the harness between combination meter connector C-04 terminal No.50, 51, 52 and engine-A/T-ECU connector C-138 terminal No.134, 125, 121...4016
STEP 7. Connector check: C-04 combination meter connector...4016
DATA LIST REFERENCE TABLE...4017
ACTUATOR TEST JUDGMENT VALUE...4019
INVECS-II CANCEL COMMAND...4019
CHECK AT ENGINE-A/T-ECU TERMINALS...4020
OSCILLOSCOPE INSPECTION PROCEDURE...4023
TROUBLESHOOTING A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS...4024
TROUBLE SYMPTOM CHART...4024
SYMPTOM PROCEDURES...4025
INSPECTION PROCEDURE 1: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever can be moved from the P to the R position even though the brake pedal is not depressed...4025
DIAGNOSIS...4025
INSPECTION PROCEDURE 2: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever cannot be moved from the P to the R position even though the brake pedal is being depressed...4025
DIAGNOSIS...4025
INSPECTION PROCEDURE 3: The ignition key is at the LOCK (OFF) position, but the selector lever can be moved from the P to the R position when the brake pedal is depressed...4025
DIAGNOSIS...4025
INSPECTION PROCEDURE 4: The selector lever cannot be easily moved from the P to the R position...4026
DIAGNOSIS...4026
INSPECTION PROCEDURE 5: The selector lever cannot be moved from the R to the P position...4026
DIAGNOSIS...4026
INSPECTION PROCEDURE 6: The ignition key cannot be turned to the LOCK (OFF) position when the selector lever is at the P position...4026
DIAGNOSIS...4026
INSPECTION PROCEDURE 7: The ignition key can be turned to the LOCK (OFF) position when the selector lever is at a position other than the P position...4026
DIAGNOSIS...4026
ON-VEHICLE SERVICE...4027
ESSENTIAL SERVICE...4027
AUTOMATIC TRANSMISSION FLUID (ATF) CHECK...4027
AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT...4027
AUTOMATIC TRANSMISSION FLUID COOLER LINE FLUSHING...4029
INHIBITOR SWITCH CONTINUITY CHECK...4029
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT...4030
TRANSFER OIL LEVEL CHECK...4030
TRANSFER OIL REPLACEMENT...4031
A/T CONTROL COMPONENT LOCATION...4031
A/T CONTROL COMPONENT CHECK...4031
INHIBITOR SWITCH CHECK...4031
CRANK ANGLE SENSOR CHECK...4031
STOP LAMP SWITCH CHECK...4031
A/T CONTROL RELAY CHECK...4032
A/T CONTROL SOLENOID VALVE ASSEMBLY CHECK...4032
A/T FLUID TEMPERATURE SENSOR CHECK...4033
TORQUE CONVERTER STALL TEST...4034
TORQUE CONVERTER STALL TEST JUDGMENT RESULTS...4034
HYDRAULIC PRESSURE TESTS...4035
STANDARD HYDRAULIC PRESSURE TABLE...4036
OIL SEAL LAYOUT...4039
HYDRAULIC CIRCUIT...4040
LINE PRESSURE ADJUSTMENT...4041
SELECTOR LEVER OPERATION CHECK...4041
KEY INTERLOCK AND SHIFT LOCK MECHANISM CHECK...4042
TRANSMISSION CONTROL...4044
REMOVAL AND INSTALLATION...4044
INSTALLATION SERVICE POINTS...4045
DISASSEMBLY AND REASSEMBLY...4046
INSPECTION...4047
A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS...4048
REMOVAL AND INSTALLATION...4048
INSTALLATION SERVICE POINT...4049
TRANSMISSION ASSEMBLY...4050
REMOVAL AND INSTALLATION...4050
REMOVAL SERVICE POINTS...4052
INSTALLATION SERVICE POINTS...4053
TRANSFER ASSEMBLY...4055
REMOVAL AND INSTALLATION...4055
REMOVAL SERVICE POINT...4056
A/T FLUID COOLER...4057
REMOVAL AND INSTALLATION...4057
GR00006500-00...4058
WORKSHOP MANUAL...0
GENERAL...4058
GR00006900-11F...4060
WORKSHOP MANUAL...0
ENGINE OVERHAUL 4G69...4060
GENERAL INFORMATION...4061
GENERAL SPECIFICATIONS...4061
SERVICE SPECIFICATIONS...4062
REWORK DIMENSIONS...4064
TORQUE SPECIFICATIONS...4064
SEALANTS...4067
SPECIAL TOOLS...4068
ALTERNATOR AND IGNITION SYSTEM...4072
REMOVAL AND INSTALLATION...4072
REMOVAL SERVICE POINT...4073
INSTALLATION SERVICE POINT...4073
EXHAUST MANIFOLD...4075
REMOVAL AND INSTALLATION...4075
REMOVAL SERVICE POINT...4076
INSTALLATION SERVICE POINT...4076
TIMING BELT...4077
REMOVAL AND INSTALLATION...4077
REMOVAL SERVICE POINTS...4078
INSTALLATION SERVICE POINTS...4080
INSPECTION...4085
FUEL AND EMISSION PARTS...4087
REMOVAL AND INSTALLATION...4087
INSTALLATION SERVICE POINTS...4088
INLET MANIFOLD AND WATER PUMP...4089
REMOVAL AND INSTALLATION...4089
REMOVAL SERVICE POINT...4090
INSTALLATION SERVICE POINTS...4090
ROCKER ARMS AND CAMSHAFT...4093
REMOVAL AND INSTALLATION...4093
REMOVAL SERVICE POINT...4094
INSTALLATION SERVICE POINTS...4094
INSPECTION...4095
CYLINDER HEAD AND VALVES...4096
REMOVAL AND INSTALLATION...4096
REMOVAL SERVICE POINTS...4097
INSTALLATION SERVICE POINTS...4097
INSPECTION...4099
VALVE SEAT RECONDITIONING PROCEDURE...4100
VALVE SEAT REPLACEMENT PROCEDURE...4101
VALVE GUIDE REPLACEMENT PROCEDURE...4101
OIL PAN AND OIL PUMP...4102
REMOVAL AND INSTALLATION...4102
M/T...4102
A/T...4103
REMOVAL SERVICE POINTS...4104
INSTALLATION SERVICE POINTS...4105
INSPECTION...4110
PISTON AND CONNECTING ROD...4112
REMOVAL AND INSTALLATION...4112
REMOVAL SERVICE POINTS...4113
INSTALLATION SERVICE POINTS...4114
INSPECTION...4117
CRANKSHAFT AND CYLINDER BLOCK...4119
REMOVAL AND INSTALLATION...4119
REMOVE SERVICE POINTS...4120
INSTALLATION SERVICE POINTS...4120
INSPECTION...4123
GR00007000-11B...4126
WORKSHOP MANUAL...0
ENGINE OVERHAUL 4G63-Non-Turbo...4126
GENERAL INFORMATION...4127
GENERAL SPECIFICATIONS...4127
SERVICE SPECIFICATIONS...4128
REWORK DIMENSIONS...4129
TORQUE SPECIFICATIONS...4130
SEALANTS...4132
SPECIAL TOOLS...4134
ALTERNATOR AND IGNITION SYSTEM...4137
REMOVAL AND INSTALLATION...4137
TIMING BELT...4138
REMOVAL AND INSTALLATION...4138
REMOVAL SERVICE POINTS...4139
INSTALLATION SERVICE POINTS...4141
INSPECTION...4148
FUEL AND EMISSION PARTS...4150
REMOVAL AND INSTALLATION...4150
INSTALLATION SERVICE POINTS...4151
INLET MANIFOLD...4152
REMOVAL AND INSTALLATION...4152
INSTALLATION SERVICE POINTS...4152
EXHAUST MANIFOLD...4153
REMOVAL AND INSTALLATION...4153
WATER PUMP AND WATER HOSE...4154
REMOVAL AND INSTALLATION...4154
INSTALLATION SERVICE POINTS...4154
ROCKER ARMS AND CAMSHAFT...4156
REMOVAL AND INSTALLATION...4156
SERVICE POINTS FOR REMOVAL...4157
INSTALLATION SERVICE POINTS...4157
INSPECTION...4158
CYLINDER HEAD AND VALVES...4161
REMOVAL AND INSTALLATION...4161
REMOVAL SERVICE POINTS...4162
INSTALLATION SERVICE POINTS...4162
INSPECTION...4164
VALVE SEAT RECONDITIONING...4166
VALVE SEAT REPLACEMENT...4166
VALVE GUIDE REPLACEMENT...4166
OIL PAN AND OIL PUMP...4167
REMOVAL AND INSTALLATION...4167
REMOVAL SERVICE POINTS...4168
INSTALLATION SERVICE POINTS...4170
INSPECTION...4176
PISTON AND CONNECTING ROD...4177
REMOVAL AND INSTALLATION...4177
REMOVAL SERVICE POINTS...4178
INSTALLATION SERVICE POINTS...4179
INSPECTION...4183
CRANKSHAFT AND CYLINDER BLOCK...4184
REMOVAL AND INSTALLATION...4184
INSTALLATION SERVICE POINTS...4185
INSPECTION...4188
PrefaceForNQZ_WM...4190
Mitsubishi Outlander Repair Service Manual 2001-2016
