Volvo Tracked Pavers PF6160, PF6170 Service Repair Manual
Volvo Tracked Pavers PF6160, PF6170 Service Repair Manual
Complete official service repair manual with electrical wiring diagrams for Volvo Tracked Pavers PF6160, PF6170, with all the workshop information to maintain, diagnostic, repair, rebuild like professional mechanics.
Volvo Construction Tracked Pavers PF6160, PF6170 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Pages: 1,037 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Description, complete machine
Machine identification
03 - SPECIFICATIONS
Conversion tables
Critical mounting torques
Diesel fuels - quality and function-[0129]
Hydraulic connections, tightening torques
Thread locking compound, application_specifications
Tightening torque, specifications_{03-02-19}
Tightening torque, specifications_{03-02-28}
Tightening torque, specifications_{03-02-41}
Tightening torque, specifications_{03-02-51}
Tightening torque, specifications_{03-03-04}
Tightening torque, specifications_{03-03-14}
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
E-7003
E-7020
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Arrival Inspection, according to Inspection Programme
Auger flights, checking
Battery system integrity, checking
Bogie cylinders, checking
Bogie height, checking
Bogie wheel mounting bolt torque, checking
Bogie wheel outer bearing, repacking
Clutch collar assembly, checking
Clutch torque, adjusting
Clutch torque, checking
Coolant, changing
Coolant freezing point, checking
Coolant level, checking
Coolers, cleaning
Cooling system integrity, checking
Delivery Inspection, according to Inspection Programme
Diesel fuels - quality and function
Drive wheel mounting bolt torque, checking
Emulsion pump strainer, cleaning
Emulsion tank level, checking
Engine air cleaner primary filter, cleaning
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine air cleaner system integrity, checking
Engine belt condition, checking
Engine oil and filter, changing
Engine oil level, checking
Fuel filter, replacing
Fuel, lubricant and filling capacities
Hopper hinges, inspecting
Hydraulic hoses, checking
Hydraulic oil, changing
Hydraulic oil filters, replacing
Hydraulic oil level, checking
Hydraulic oil return filter, replacing
Hydraulic oil, specifications
Lubricant recommendation
Lubrication and oil system, general specifications
Lubrication, every 1000 hours
Lubrication, every 10 hours
Lubrication, every 50 hours
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, every 1000 hours
Maintenance service, every 10 hours
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, first 10 hours
Material handling components, inspecting
Parking brake function, checking
Planetary drive oil, changing
Planetary drive oil level, checking
Pump gearbox oil, changing
Pump gearbox oil level, checking
Recommended lubricants
Tyre wear and air pressure, checking
Water separator, checking
Water separator filter, replacing
17 - SERVICE
A few simple safety rules
Before operating
Before service, read
Charging batteries
Checklist after a fire or heat exposure
Cleanliness
Decontamination
Electrical system
Environmental handling for the future
Environment
General
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety when handling oil and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with batteries_{02-37-21}
Safety when working with batteries_{02-37-33}
Service positions
Some simple rules regarding tyre handling
Welding and grinding work
19 - GENERAL
A few simple safety rules
Before operating
Before service, read
Charging batteries
Checklist after a fire or heat exposure
Cleanliness
Decontamination
Electrical system
Environmental handling for the future
Environment
General
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety when handling oil and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with batteries_{03-48-33}
Safety when working with batteries_{03-48-42}
Service positions
Some simple rules regarding tyre handling
Welding and grinding work
2 - ENGINE WITH MOUNTING AND EQUIPMENT
21 - ENGINE
Engine, description
Engine, installing
Engine, removing
Engine, replacing
23 - FUEL SYSTEM
Fuel cooler, replacing
Fuel system, description
25 - INLET & EXHAUST SYSTEM
Air cleaner, installing
Air cleaner, removing
Silencer, installing
Silencer, removing
26 - COOLING SYSTEM
Fan motor, checking working pressure
Fan motor, installing
Fan motor, removing
Fan pump, installing
Fan pump, removing
Hydraulic motor, specifications
Hydraulic pumps, specifications
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
Failure Mode
Fault code list
Fault tracing information
31 - BATTERY
Batteries, replacing
Battery, connecting
Battery, disconnecting
36 - OTHER ELECTRICAL EQUIPMENT
J118 Connector
J119 Connector
J126 Connector
J132 Connector
J258 Connector
J263 Connector
J264 Connector
J265 Connector
J2 Connector
J34 Connector
J35 Connector
J36 Connector
J37 Connector
J38 Connector
J39 Connector
J40 Connector
J41 Connector
J42 Connector
J46 Connector
J47 Connector
J49 Connector
J51 Connector
J53 Connector
J57 Connector
J58 Connector
J79 Connector
J80 Connector
Junction box, installing
Junction box, removing
P100 Connector
P101 Connector
P102 Connector
P103 Connector
P104 Connector
P105 Connector
P106 Connector
P107 Connector
P108 Connector
P109 Connector
P10 Connector
P110 Connector
P111 Connector
P112 Connector
P113 Connector
P114 Connector
P11 Connector
P120 Connector
P121 Connector
P122 Connector
P123 Connector
P128 Connector
P129 Connector
P12 Connector
P130 Connector
P131 Connector
P134 Connector
P135 Connector
P136 Connector
P137 Connector
P138 Connector
P139 Connector
P13 Connector
P140 Connector
P141 Connector
P142 Connector
P143 Connector
P144 Connector
P145 Connector
P146 Connector
P147 Connector
P14 Connector
P15 Connector
P16 Connector
P17 Connector
P18 Connector
P19 Connector
P1 Connector
P20 Connector
P21 Connector
P22 Connector
P23 Connector
P24 Connector
P252 Connector
P253 Connector
P254 Connector
P255 Connector
P256 Connector
P257 Connector
P258 Connector
P259 Connector
P260 Connector
P261 Connector
P263 Connector
P264 Connector
P265 Connector
P266 Connector
P267 Connector
P270 Connector
P271 Connector
P272 Connector
P29 Connector
P30 Connector
P31 Connector
P32 Connector
P33 Connector
P36 Connector
P37 Connector
P38 Connector
P39 Connector
P40 Connector
P42 Connector
P43 Connector
P44 Connector
P47 Connector
P4 Connector
P50 Connector
P52 Connector
P54 Connector
P55 Connector
P56 Connector
P5 Connector
P60 Connector
P61 Connector
P62 Connector
P63 Connector
P64 Connector
P65 Connector
P66 Connector
P67 Connector
P68 Connector
P69 Connector
P6 Connector
P70 Connector
P71 Connector
P72 Connector
P73 Connector
P74 Connector
P75 Connector
P76 Connector
P77 Connector
P78 Connector
P7 Connector
P81 Connector
P82 Connector
P83 Connector
P84 Connector
P85 Connector
P86 Connector
P88 Connector
P89 Connector
P8 Connector
P90 Connector
P91 Connector
P92 Connector
P93 Connector
P94 Connector
P95 Connector
P96 Connector
P97 Connector
P98 Connector
P99 Connector
P9 Connector
37 - CABLE; FUSE; RELAY
Component list, Control and warning lights
Component list, Diodes
Component list, instruments
Component list, lights
Component list, Miscellaneous
Component list, resistors
Component list, sensors
Component list, Sounders
Component list, Switches
Wiring diagram 10
Wiring diagram 11
Wiring diagram 12
Wiring diagram 13
Wiring diagram 14
Wiring diagram 15
Wiring diagram 16
Wiring diagram 17
Wiring diagram 18
Wiring diagram 19
Wiring diagram 1
Wiring diagram 20
Wiring diagram 21
Wiring diagram 2
Wiring diagram 3
Wiring diagram 4
Wiring diagram 5
Wiring diagram 6
Wiring diagram 7
Wiring diagram 8
Wiring diagram 9
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Overview of controls in operator's cab
4 - POWER TRANSMISSION
41 - CLUTCH; TORQUE CONVERTER
Clutch assembly, installing
Clutch assembly, removing
42 - TRANSMISSION; HYDRAULIC CONTROL
Forward_Stop_Reverse control lever detent; lubricating
43 - GEARBOX
Gearbox, assembling
Gearbox, disassembling
Gearbox, installing-[3952]
Gearbox, installing
Gearbox, removing-[4003]
Gearbox, removing
Travel motor, installing
Travel motor, removing
44 - HYDROSTATIC DRIVE
Hydraulic motor, specifications
Hydraulic pumps, specifications
Hydrostatic pump charge pressure, checking and adjusting
Propulsion pump, installing_{01-34-26}
Propulsion pump, installing_{01-34-35}
Propulsion pump, removing_{01-34-49}
Propulsion pump, removing_{01-34-58}
6 - STEERING
62 - STEERING AXLE
Bogie assembly, installing
Bogie assembly, removing
Tie bar, installing
Tie bar, removing
64 - STEERING
Steering arm, installing
Steering arm, removing-[0725]
Steering arm, removing
Steering column, installing
Steering column, removing
Steering cylinder, installing
Steering cylinder, removing
Steering valve, installing
Steering valve, removing
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
72 - SUSPENSION
Bogie lift cylinders, filling
77 - WHEELS; TRACKS; TYRE; HUB; DRUM
Rear wheel, installing
Rear wheel, removing
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
82 - ENGINE HOOD; MUDGUARD; FOOT STEP
Engine hood, installing
Engine hood, removing
Hand rail, installing
Hand rail, removing
83 - DOORS; HATCH; COVER PLATE, (all)
Deck plate, installing
Deck plate, removing
85 - CAB INTERIOR; UPHOLSTERY
Operator's seat, installing
Operator's seat, removing
Seat channel guide, replacing_{01-28-12}
Seat support, replacing_{01-28-03}
88 - INTERIOR EQUIPMENT
Instrument console base, installing
Instrument console base, removing
Instrument console bearing, replacing
Instrument console, installing
Instrument console lock pin, replacing_{01-26-15}
Instrument console lock pin, replacing_{01-26-17}
Instrument console, removing
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 - GENERAL
Hydraulic system, description
Hydraulic system, specifications
91 - WORKING HYDRAULIC; SERVO HYDRAULICS
General purpose distribution valve, installing
General purpose distribution valve, removing
Generator, installing
Generator motor, installing
Generator motor, removing
Generator pump, installing
Generator pump, removing
Generator, removing
Hydraulic diagram 10
Hydraulic diagram 11
Hydraulic diagram 12
Hydraulic diagram 13
Hydraulic diagram 14
Hydraulic diagram 1
Hydraulic diagram 2
Hydraulic diagram 3
Hydraulic diagram 4
Hydraulic diagram 5
Hydraulic diagram 6
Hydraulic diagram 7
Hydraulic diagram 8
Hydraulic diagram 9
Hydraulic motor, specifications
Hydraulic oil tank, installing
Hydraulic oil tank, removing
Hydraulic pump relief pressure, checking and adjusting
Hydraulic pumps, specifications
98 - FUNCTION FOR ROAD CONSTRUCTION
Apron, installing
Apron, removing
Auger assembly, installing
Auger assembly, removing
Auger bearing hanger, installing
Auger bearing hanger, removing
Auger bearing, installing
Auger bearing, removing
Auger drive chain, replacing
Auger drive sprocket, replacing
Auger flight, installing
Auger flight, removing
Auger motor, installing
Auger motor, removing
Auger shaft, installing
Auger shaft, removing
Auger system relief pressure, checking and adjusting
Conveyor chain, installing
Conveyor chain, removing
Conveyor chain tension system relief pressure, checking
Conveyor drive chain, installing
Conveyor drive chain, removing
Conveyor drive shaft, installing
Conveyor drive shaft, removing
Conveyor floor plate, installing
Conveyor floor plate, removing
Conveyor idler assembly, disassembling and assembling
Conveyor idler assembly, installing
Conveyor idler assembly, removing
Conveyor motor assembly, installing
Conveyor motor assembly, removing
Conveyor pump, installing
Conveyor pump, removing
Conveyor system relief pressure, checking and adjusting
Conveyor tension cylinder, installing
Conveyor tension cylinder, removing
Fumes Extraction System, installing
Fumes Extraction System, removing
Hopper, installing
Hopper, removing
Hydraulic cylinder, description-[3721]
Hydraulic cylinder, description
Hydraulic cylinder specifications-[4018]
Hydraulic cylinder specifications-[4029]
Hydraulic cylinder specifications
Hydraulic motor, specifications-[2302]
Hydraulic motor, specifications-[2928]
Hydraulic motor, specifications-[3504]
Hydraulic pump, installing
Hydraulic pump, removing
Hydraulic pumps, specifications-[2410]
Hydraulic pumps, specifications-[2940]
Hydraulic pumps, specifications-[3515]
Hydraulic pumps, specifications
Power tunnel cylinder, installing
Power tunnel cylinder, removing
Power tunnel, installing
Power tunnel, removing
Push roller, disassembling and assembling
Push roller, installing
Push roller, removing
Screed, installing_{12-39-17}
Screed, installing_{12-39-27}
Screed, installing
Screed, removing_{12-39-55}
Screed, removing_{12-40-06}
Screed, removing
Tow arm, installing
Tow arm, removing
Tow point speed, adjusting
Vibration pump, installing
Vibration pump, removing
Washdown system, installing
Washdown system, removing
