Mitsubishi Engine & Transmission Repair Service Manual
Complete service repair manual for Mitsubishi Engine & Transmission, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Mitsubishi Engine & Transmission workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
It covers most engines (petrol & diesel) and transmissions made by Mitsubishi since 1990-2007:
3000 GT, Carisma, Challenger, Colt,
Diamante, Eclipse, Galant,
L200/L200 4WD, L400/L400 4WD,
Lancer/Lancer wagon, Magna,
Mirage/Mirage dingo, Montero,
Pajero/Pajero sport, Shogun/Shogun sport,
Sigma,Space gear, Space runner, Space star,
Space wagon 4wd/Space wagon van, Starion.
MAKE: Mitsubishi
YEAR: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002
MODEL:
4D5(W-E), 4D6(W-E), 4D6(E-W)
4G1(W-E), 4G1(E-W), 4G3(W-E), 4G5(W-E), 4G6(W-E), 4G1(E-W), 4G9(W-E), 4G9(E-W)
4M4(W-E)
6A1(W-E), 6A1(E-W)
6G7(W-E), 6G7(E-W)
F8QT(E-W)
F9Q(E-W)
4D5-4D68, 4G1-4G9, 4M4, 6A1-6A12, 6G7, F8QT, F9Q) (DIESEL-MPI-CARB-DIESEL-S-QGS) Engines
Manual Transmission:
F3A2, F4A2, F4A3, F4M21, F5M21, F5M22, F5M31, F5M33, F5M41, F5M42, F5M51, F5MR1, F5MR2, F5MR3, KM182, R4M21, R5M21, R5M3, V5M21, V5M3, V5MT1, W4A3, W5M31, W5M33, W5M42, W5MG1, W6MG1
Automatic Transmission:
F4A4, F4A5, R4A51, R4AW2, R4AW3, V4A51, V4AW2, V4AW3, V5A1
Continuously Variable Transmission (CVT):
F1C1A-1-J4Z, F1C1A-1-J5Z, F1C1A-1-J6Z, F1C1A-2-F2Z
PRODUCT DETAILS:
Total Pages: 5,332 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English / Spanish / Swedish
TABLE OF CONTENTS - 6A12, F5M42, F5A42 Engine Transmission Workshop Manual.pdf
Explanation of contents....4
Engine & transmission models....6
Standard Parts Tightening Torque table....7
Form-in-place Gaskets (FIPG)....8
Engine....9
General Information....10
Specifications....11
Rework Dimensions....13
Torque Specification....13
Sealants....16
Special Tools....17
Alternator Drive Belt....21
Timing Belt....22
Removal....23
Installation....24
Inspection....25
Auto Tensioner....26
Fuel and Emission Control....27
Installation and service points....28
Ignition system....29
Water Pump and Water Pipe....30
Installation Service Points....31
Intake manifold & exhaust manifold....33
Rocker cover and camshaft....34
Installation & service points....35
Valve clearance adjustment....38
Rocker arm and rocker shaft cap....40
Installation service points....41
Cylinder head and Valves....42
Removal service points....43
Installation service points....44
Inspection....46
Valves....46
Oil pump case and Oil Pan....49
Removal & installation service points....50
Piston and Connecting Rod....53
Removal service points....54
Installation service points....55
Oil Ring installation....56
Piston Rings....56
Connecting Rods....57
Inspection....58
Crankshaft, Cylinder Block, Flywheel and Drive Plate....60
Installation service points....61
Drive plate bolt / flywheel bolt installation....63
Inspection....63
Clutch....65
Specifications....66
Service Specifications....66
Torque Specifications....66
Lubricants....66
Removal and Installation....67
Service points....68
Clutch Release Bearing installation....68
Clutch disc, release bearing and release fork....69
Clutch Release Cylinder....70
Disassembly....70
Re-assembly....71
Inspection....71
Manual Transmission....72
General Information....73
Specifications....74
Gear Ratio Table....74
Service Specifications....74
Sealants & Adhesives....74
Lubricants....75
Snap Rings, Spacers & Thrust Plate....75
Torque Specifications....77
Special tools....78
Disassembly & Re-assembly....81
Service points....84
Input Shaft....89
Service points (dis & re-assembly)....90
Output Shaft....95
Service points (dis & re-assembly)....96
Reverse Idler Gear....103
Speedometer Gear....104
Select Lever....105
Control Housing....106
Disassembly....107
Clutch Housing....109
Transmission Case....112
Differential....114
Dis & re-assembly service points....115
Automatic Transmission....117
General Information....118
Sectional View....119
Specifications....120
Service Specifications....121
Valve Body Spring ID table....121
Snap Ring, Spacer, Thrust Washer, Thrust Race and Pressure plate for adjustment....122
Torque Specifications....126
Sealants....127
Special Tools....127
Disassembly and Re-assembly....130
Disassembly....130
Re-asembly....143
Identification of Thrust Bearings, Thrust races & thrust washers....148
Oil Pump....163
Underdrive Clutch and Input Shaft....164
Reverse Clutch and Overdrive Clutch....166
Direct Clutch dis&re-assembly....169
Direct Planetary Carrier....171
Overdrive Planetary Carrier....174
Low-Reverse Brake....175
Second Brake....176
Transfer Drive Gear....177
Differential....179
Valve Body....182
Speedometer Gear....185
Drive Shaft Oil Seal....186
Reduction Brake Piston....188
Workshop Manual List
TRANSMISSION
General
FF M/T(W-E)
FF A/T(W-E)
FR M/T(W-E)
FR A/T(W-E)
FF M/T(E-W)
FF A/T(E-W)
Pub. No.
PWEE9043
PWEE8902
PWEE8908
PWEE8914
PWEE8920
PWEE9508
PWEE9514
Workshop Manual List
ENGINE
General
4G1(W-E)
4G3(W-E)
4G5(W-E)
4G6(W-E)
4G9(W-E)
6G7(W-E)
6A1(W-E)
4D5(W-E)
4D6(W-E)
4M4(W-E)
4G1(E-W)
4G6(E-W)
4G9(E-W)
6G7(E-W)
6A1(E-W)
4D6(E-W)
F8QT(E-W)
CARBURETOR
MPI
DIESEL
ENGINE ELECTRICAL
Pub. No.
PWEE9043
PWEE9001
PWEE9049
PWEE9055
PWEE9037
PWEE9101
PWEE9061
PWEE9202
PWEE9067
PWEE9073
PWEE9409
PWEE9520
PWEE9616
PWEE9502
PWEE9615
PWEE9622
PWEE9609
PWEE9602
PWEE9007
PWEE9013
PWEE9079
PWEE9025
Workshop Manual - Engine....0
General - PWEE9043....0
4G1 (W-E) - PWEE9001....0
4G3 (W-E) - PWEE9049....0
4G5 (W-E) - PWEE9055....0
4G6 (W-E) - PWEE9037....0
4G9 (W-E) - PWEE9101....0
6G7 (W-E) - PWEE9061....0
6A1 (W-E) - PWEE9202....0
4D5 (W-E) - PWEE9067....0
4D6 (W-E) - PWEE9073....0
4M4 (W-E) - PWEE9409....0
4G1 (E-W) - PWEE9520....0
4G6 (E-W) - PWEE9616....0
4G9 (E-W) - PWEE9502....0
6G7 (E-W) - PWEE9615....0
6A1 (E-W) - PWEE9622....0
4D6 (E-W) - PWEE9609....0
F8QT (E-W) - PWEE9602....0
F9Q (E-W) - PWEE0001....0
CARBURETOR - PWEE9007....0
MPI - PWEE9013....0
DIESEL - PWEE9079....0
ENGINE ELECTRICAL - PWEE9025....0
Service bulletins....1
MSB-99E11-002....0
MSB-99E11-003....0
Werkstatt-Anleitung - Motor....0
ALLGEMEINES - PWEG9046....0
4G1 (W-E) - PWEG9004....0
4G3 (W-E) - PWEG9052....0
4G5 (W-E) - PWEG9058....0
4G6 (W-E) - PWEG9040....0
4G9 (W-E) - PWEG9104....0
6G7 (W-E) - PWEG9064....0
6A1 (W-E) - PWEG9205....0
4D5 (W-E) - PWEG9070....0
4D6 (W-E) - PWEG9076....0
4M4 (W-E) - PWEG9412....0
4G1 (E-W) - PWEG9523....0
4G6 (E-W) - PWEG9619....0
4G9 (E-W) - PWEG9505....0
6A1 (E-W) - PWEG9625....0
4D6 (E-W) - PWEG9612....0
F8QT (E-W) - PWEG9605....0
F9Q (E-W) - PWEG0004....0
VERGASER - PWEG9010....0
MPI - PWEG9016....0
DIESEL - PWEG9082....0
MOTORELEKTRIK - PWEG9028....0
Service bulletins....1
MSB-96E11-005....0
MSB-99E11-002....0
MSB-99E11-003....0
MSB-02E11-002....0
MSB-02E11-003....0
Mitsubishi Engine & Transmission Repair Service Manual
