Mitsubishi Colt / Lancer Repair Service Manual 1988-2003
Complete service repair manual with Electrical Wiring Diagrams for Mitsubishi Colt / Lancer Models 1988-2003, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
1988-2003 Mitsubishi Colt / Lancer workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
'88-'93(C5_C6_C7).pdf
'92-'98(CA_CB_CC_CD)
BRM_'93
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_0.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_1.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_2.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_3.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_4.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_5.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_6.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_7.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_8.pdf
PBME9203_LANCER_LANCER_STATION_WAGON_93_BRM_COVER.pdf
COVER.pdf
MANUALS
SERVICE BULLETINS
SUPPLEMENT
1995
'96-'01(CJ_CK)
EWD
PHME9511-A_COLT_LANCER1998_ELECTRICAL_WIRING.pdf
PHME9511-B_COLT_LANCER2000_ELECTRICAL_WIRING.pdf
PHME9511-C_COLT_2001_ELECTRICAL WIRING.pdf
PHME9511_COLT_LANCER96_ELECTRICAL_WIRING.pdf
WM
COVER.pdf
MANUALS
Service Bulletins
SUPPLEMENT
1998
2000
2001
SP_LIST.pdf
'96-'01(CJ_CK)_alternate
'00 Supplement
EWD
PHME9511-B_COLT_LANCER2000_ELECTRICAL_WIRING.pdf
Workshop Manual.pdf
'01 Supplement
EWD
PHME9511-C_COLT_2001_ELECTRICAL WIRING.pdf
Workshop Manual
'96
EWD
PHME9511_COLT_LANCER96_ELECTRICAL_WIRING.pdf
Workshop Manual
'98 Supplement
EWD
PHME9511-A_COLT_LANCER1998_ELECTRICAL_WIRING.pdf
Workshop Manual
PWME9511-A_COLT_LANCER_98_CHASSIS.pdf
bonus_material
'98 shop Manual.pdf
PWME9511-B_COLT_LANCER_2000_CHASSIS.pdf
PWME9511-C_COLT_2001_CHASSIS.pdf
PWME9511-COLT-LANCER96_CHASSIS.pdf
'96-'03(CE_CG)
CE CG Lancer Workshop Manual.pdf
..
lancer
tim
PRODUCT DETAILS:
Total Pages: 6,143 pages
File Format: PDF
Language: English
TABLE OF CONTENTS
00.....1
GENERAL [00].....1
HOW TO USE THIS MANUAL.....2
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS.....6
VEHICLE IDENTIFICATION.....13
MAJOR SPECIFICATIONS.....17
PRECAUTIONS BEFORE SERVICE.....19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER.....23
SUPPORT LOCATIONS FOR LIFTING AND JACKING.....27
STANDARD PART/TIGHTENING-TORQUE TABLE.....31
11.....33
ENGINE [11].....33
ENGINE'4G1' [11A].....34
GENERAL INFORMATION.....35
SERVICE SPECIFICATIONS.....35
SEALANT.....36
SPECIAL TOOLS.....36
ON-VEHICLE SERVICE.....38
CRANKSHAFT PULLEY.....45
CAMSHAFT AND CAMSHAFT OIL SEAL.....46
OIL PAN.....48
CRANKSHAFT OIL SEAL.....49
CYLINDER HEAD GASKET.....51
TIMING BELT.....55
ENGINE ASSEMBLY.....58
ENGINE'4G9' [11B].....63
GENERAL INFORMATION.....64
SERVICE SPECIFICATIONS.....64
SEALANT.....65
SPECIAL TOOLS.....65
ON-VEHICLE SERVICE.....67
CRANKSHAFT PULLEY.....74
CAMSHAFT AND CAMSHAFT OIL SEAL.....75
OIL PAN.....77
CRANKSHAFT OIL SEAL.....78
CYLINDER HEAD GASKET.....80
TIMING BELT.....84
ENGINE ASSEMBLY.....87
12.....91
ENGINE LUBRICATION [12].....91
GENERAL INFORMATION.....92
LUBRICANTS.....93
SPECIAL TOOL.....93
ON-VEHICLE SERVICE.....93
13.....95
FUEL [13].....95
MULTIPOINT FUEL INJECTION (MPI) [13A].....96
MULTIPOINT FUEL INJECTION '4G1'.....98
GENERAL INFORMATION.....98
SERVICE SPECIFICATIONS.....101
SEALANT.....101
SPECIAL TOOLS.....102
TROUBLESHOOTING.....103
ON-VEHICLE SERVICE.....169
INJECTOR.....184
THROTTLE BODY.....186
MULTIPOINT FUEL INJECTION '4G9'.....189
GENERAL INFORMATION.....189
SERVICE SPECIFICATIONS.....194
SEALANT.....194
SPECIAL TOOLS.....195
TROUBLESHOOTING.....196
ON-VEHICLE SERVICE.....265
INJECTOR.....272
THROTTLE BODY.....274
FUEL SUPPLY [13F].....277
GENERAL INFORMATION.....278
SEALANT.....278
FUEL TANK.....279
14.....283
ENGINE COOLING [14].....283
GENERAL INFORMATION.....284
SERVICE SPECIFICATIONS.....284
LUBRICANT.....284
SEALANTS.....284
ON-VEHICLE SERVICE.....285
THERMOSTAT.....287
WATER PUMP .....289
'4G1'.....289
'4G9'.....290
WATER HOSE AND WATER PIPE .....291
'4G1'.....291
'4G9'.....293
RADIATOR .....295
15.....297
INTAKE AND EXHAUST [15].....297
GENERAL INFORMATION.....298
SERVICE SPECIFICATIONS.....298
SPECIAL TOOL.....298
ON-VEHICLE SERVICE.....298
INTAKE MANIFOLD .....299
EXHAUST MANIFOLD .....304
EXHAUST PIPE AND MAIN MUFFLER .....306
16.....309
ENGINE ELECTRICAL [16].....309
CHARGING SYSTEM.....310
GENERAL INFORMATION.....310
SERVICE SPECIFICATIONS.....311
SPECIAL TOOL.....311
ON-VEHICLE SERVICE.....312
ALTERNATOR .....319
STARTING SYSTEM.....324
GENERAL INFORMATION.....324
SERVICE SPECIFICATIONS.....324
STARTER MOTOR.....325
IGNITION SYSTEM.....337
GENERAL INFORMATION.....337
SERVICE SPECIFICATIONS.....339
SPECIAL TOOL.....339
ON-VEHICLE SERVICE.....340
DISTRIBUTOR '4G1' .....352
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR '4G9'.....354
DETONATION SENSOR '4G9'.....355
17.....357
ENGINE AND EMISSION CONTROL [17].....357
ENGINE CONTROL SYSYTEM.....359
GENERAL INFORMATION.....359
SERVICE SPECIFICATIONS.....359
ON-VEHICLE SERVICE.....359
ACCELERATOR CABLE AND PEDAL.....360
EMISSION CONTROL SYSTEM.....361
GENERAL INFORMATION.....361
SERVICE SPECIFICATIONS.....362
VACUUM HOSE.....362
CRANKCASE EMISSION CONTROL SYSTEM.....366
EVAPORATIVE EMISSION CONTROL SYSTEM.....368
EXHAUST GAS RECIRCULATION (EGR) SYSTEM.....371
CATALYTIC CONVERTER.....376
CANISTER AND TWO-WAY VALVE.....377
21.....379
CLUTCH [21].....379
GENERAL INFORMATION.....380
SERVICE SPECIFICATIONS.....380
LUBRICANTS.....380
ON-VEHICLE SERVICE.....380
CLUTCH PEDAL.....382
CLUTCH CONTROL.....383
22.....385
MANUAL TRANSMISSION [22].....385
SERVICE SPECIFICATION.....386
LUBRICANTS.....386
SPECIAL TOOLS.....386
ON-VEHICLE SERVICE.....387
TRANSMISSION CONTROL*.....388
TRANSMISSION ASSEMBLY .....391
23.....395
AUTOMATIC TRANSMISSION [23].....395
SERVICE SPECIFICATIONS.....396
LUBRICANTS.....396
SPECIAL TOOLS.....396
TROUBLESHOOTING.....398
ON-VEHICLE SERVICE.....436
TRANSMISSION CONTROL*.....452
TRANSMISSION ASSEMBLY .....455
26.....459
FRONT AXLE [26].....459
GENERAL INFORMATION.....460
SERVICE SPECIFICATIONS.....460
LUBRICANTS.....460
SPECIAL TOOLS.....461
ON-VEHICLE SERVICE.....463
AXLE HUB.....464
DRIVE SHAFT .....469
27.....479
REAR AXLE [27].....479
GENERAL INFORMATION.....480
SERVICE SPECIFICATIONS.....480
SPECIAL TOOLS.....480
ON-VEHICLE SERVICE.....481
REAR AXLE HUB .....482
31.....485
WHEEL AND TYRE [31].....485
GENERAL INFORMATION.....486
SERVICE SPECIFICATIONS.....486
TROUBLESHOOTING.....487
ON-VEHICLE SERVICE.....488
WHEEL AND TYRE.....488
32.....489
POWER PLANT MOUNT [32].....489
GENERAL INFORMATION.....490
SERVICE SPECIFICATION.....490
SPECIAL TOOLS.....491
ENGINE MOUNTING.....491
TRANSMISSION MOUNTING.....493
ENGINE ROLL STOPPER,CENTERMEMBER.....495
CROSSMEMBER.....496
33.....499
FRONT SUSPENSION [33A].....499
GENERAL INFORMATION.....500
SERVICE SPECIFICATIONS.....501
SPECIAL TOOLS.....502
ON-VEHICLE SERVICE.....503
STRUT ASSEMBLY.....505
LOWER ARM .....508
STABILIZER BAR.....511
34.....513
REAR SUSPENSION [34].....513
GENERAL INFORMATION.....514
SERVICE SPECIFICATIONS.....515
SPECIAL TOOLS.....515
ON-VEHICLE SERVICE.....516
CONTROL LINK,UPPER LINK AND LOWER ARM.....518
TRAILING ARM .....520
STRUT ASSEMBLYSTRUT ASSEMBLYSTRUT ASSEMBLY.....523
35.....527
SERVICE BRAKES [35].....527
BASIC BRAKE SYSTEM [35A].....528
GENERAL INFORMATION.....529
SERVICE SPECIFICATIONS.....530
LUBRICANTS.....531
SEALANT.....531
SPECIAL TOOLS.....531
ON-VEHICLE SERVICE.....532
BRAKE PEDAL .....541
MASTER CYLINDER AND BRAKE BOOSTER .....543
FRONT DISC BRAKE.....546
REAR DRUM BRAKE .....551
PROPORTIONING VALVE.....554
ANTI-SKID BRAKING SYSTEM (ABS) '2WD' [35B].....555
GENERAL INFORMATION.....557
SERVICE SPECIFICATIONS.....558
LUBRICANTS.....559
SPECIAL TOOLS.....559
TROUBLESHOOTING .....560
ON-VEHICLE SERVICE.....577
MASTER CYLINDER AND BRAKE BOOSTER .....584
REAR DRUM BRAKE .....586
PROPORTIONING VALVE.....589
HYDRAULIC UNIT .....590
WHEEL SPEED SENSOR .....592
ABS-ECU*.....595
36.....597
PARKING BRAKES [36].....597
GENERAL INFORMATION.....598
SERVICE SPECIFICATIONS.....598
LUBRICANTS.....598
ON-VEHICLE SERVICE.....599
PARKING BRAKE LEVER.....600
PARKING BRAKE CABLE.....601
37.....603
STEERING [37A].....603
GENERAL INFORMATION.....604
SERVICE SPECIFICATIONS.....605
LUBRICANTS.....605
SEALANT.....605
SPECIAL TOOLS.....606
ON-VEHICLE SERVICE.....608
STEERING WHEEL AND SHAFT*.....615
POWER STEERING GEAR BOX*.....618
POWER STEERING OIL PUMP.....630
POWER STEERING HOSES.....635
42.....637
BODY [42].....637
HOOD.....639
TRUNK LID 'Sedan'.....640
SPECIAL TOOL.....640
TRUNK LID .....640
FENDER.....642
SEALANT.....642
FENDER.....643
FUEL FILLER DOOR.....644
WINDOW GLASS.....645
ADHESIVES.....645
SPECIALTOOLS.....645
WINDOW REPAIR.....645
WINDSHIELD.....648
QUARTER WINDOW GLASS 'Hatchback'.....652
TAILGATE WINDOW GLASS 'Hatchback'.....654
REAR WINDOW GLASS 'Sedan'.....656
DOOR.....658
SERVICE SPECIFICATIONS.....658
SEALANT.....658
SPECIAL TOOLS.....658
TROUBLESHOOTING .....659
ON-VEHICLE SERVICE.....668
DOOR ASSEMBLY.....671
DOOR TRIM AND WATERPROOF FILM.....673
DOOR GLASS AND REGULATOR.....675
DOOR HANDLE AND LATCH.....677
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP.....680
TAILGATE 'Hatchback'.....681
SPECIAL TOOL.....681
TROUBLESHOOTING .....681
TAILGATE ASSEMBLY.....682
TAILGATE LATCH.....684
SUNROOF.....685
SERVICE SPECIFICATIONS.....685
SEALANT.....685
SPECIAL TOOLS.....685
TROUBLESHOOTING .....686
ON-VEHICLE SERVICE.....689
SUNROOF.....690
51.....695
EXTERIOR [51].....695
SERVICE SPECIFICATIONS.....696
SEALANT AND ADHESIVE.....696
SPECIAL TOOLS.....696
FRONT BUMPER.....697
REAR BUMPER .....699
RADIATOR GRILLE .....701
MOULDINGS.....701
AERO PARTS.....703
WINDSHIELD WIPER AND WASHER.....707
REAR WIPER AND WASHER.....710
HEADLAMP WASHER.....713
MARKS.....715
DOOR MIRROR.....717
52.....719
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS) [52].....719
INTERIOR [52A].....720
SERVICE SPECIFICATIONS.....721
ADHESIVES.....721
SPECIAL TOOL.....721
INSTRUMENT PANEL*.....722
FLOOR CONSOLE*.....725
TRIMS.....726
HEADLINING.....728
INSIDE REAR VIEW MIRROR.....728
FRONT SEAT.....729
REAR SEAT.....732
FRONT SEAT BELT.....734
REAR SEAT BELT.....735
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) [52B].....737
GENERAL INFORMATION.....738
SRS SERVICE PRECAUTIONS.....740
SPECIAL TOOLS.....742
TEST EQUIPMENT.....742
TROUBLESHOOTING .....742
SRS MAINTENANCE.....751
POST-COLLISION DIAGNOSIS.....755
INDIVIDUAL COMPONENT SERVICE.....758
WARNING/CAUTION LABELS.....759
SRS AIR BAG CONTROL UNIT (SRS-ECU).....760
AIR BAG MODULES AND CLOCK SPRING.....761
SEAT BELT WITH PRE-TENSIONER.....767
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES.....770
54.....779
CHASSIS ELECTRICAL [54].....779
BATTERY.....782
SERVICE SPECIFICATION.....782
ON-VEHICLE SERVICE.....782
IGNITION SWITCH AND IMMOBILIZER SYSTEM*.....785
SPECIAL TOOL.....785
TROUBLESHOOTING .....785
IGNITION SWITCH AND IMMOBILIZER SYSTEM.....792
COMBINATION METERS.....795
SERVICE SPECIFICATIONS.....795
SEALANT.....795
SPECIAL TOOLS.....796
TROUBLESHOOTING .....797
ON-VEHICLE SERVICE.....800
COMBINATION METERS.....803
HEADLAMP AND FRONT TURN-SIGNAL LAMP*.....805
SERVICE SPECIFICATIONS.....805
SPECIAL TOOLS.....805
TROUBLESHOOTING .....806
ON-VEHICLE SERVICE.....813
HEADLAMP AND FRONT TURN-SIGNAL LAMP.....816
SIDE TURN-SIGNAL LAMP.....819
SPECIAL TOOL.....819
SIDE TURN-SIGNAL LAMP.....819
FRONT FOG LAMP.....820
SERVICE SPECIFICATIONS.....820
SPECIAL TOOL.....820
ON-VEHICLE SERVICE.....820
FRONT FOG LAMP.....823
REAR COMBINATION LAMP*.....824
REAR FOG LAMP.....825
SPECIAL TOOL.....825
REAR FOG LAMP.....825
HIGH-MOUNTED STOP LAMP.....827
RHEOSTAT.....828
SPECIAL TOOL.....828
RHEOSTAT.....828
HAZARD WARNING LAMP SWITCH.....829
SPECIAL TOOL.....829
HAZARD WARNING LAMP SWITCH.....829
CIGARETTE LIGHTER.....830
CLOCK.....831
SPECIAL TOOL.....831
CLOCK.....831
RADIO AND TAPE PLAYER.....832
SPECIAL TOOL.....832
TROUBLESHOOTING .....832
RADIO AND TAPE PLAYER WITH ANTI-THEFT SYSTEM.....848
RADIO AND TAPE PLAYER.....851
SPEAKER.....852
ANTENNA.....853
REAR WINDOW DEFOGGER.....854
ON-VEHICLE SERVICE.....854
REAR WINDOW DEFOGGER SWITCH.....855
55.....857
HEATER, AIR CONDITIONER AND VENTILATION [55].....857
GENERAL INFORMATION.....859
SERVICE SPECIFICATIONS.....860
LUBRICANTS.....860
SPECIAL TOOLS.....860
TROUBLESHOOTING .....861
ON-VEHICLE SERVICE.....863
HEATER CONTROL ASSEMBLY AND A/C SWITCH.....874
HEATER UNIT AND HEATER CORE*.....877
BLOWER ASSEMBLY AND RESISTOR 'EXCEPT R.H. DRIVE VEHICLES WITH A/C'*.....878
EVAPORATOR 'L.H. DRIVE VEHICLES WITH A/C'.....880
EVAPORATOR,BLOWER UNIT AND RESISTOR 'R.H. DRIVE VEHICLES WITH A/C'.....882
COMPRESSOR AND TENSION PULLEY .....884
REFRIGERANT LINE .....888
CONDENSER AND CONDENSER FAN MOTOR.....891
VENTILATORS .....893
...
MAIN SECTIONS
General
Engine
Lubrication
Fuel
Engine Cooling
Intake and Exhaust
Engine Electrical
Engine and Emission Control
Clutch
Manual Transmission
Automatic Transmission
Front Axle
Rear Axle
Wheel and Tyre
Power Plant Mount
Front Suspension
Rear Suspension
Service Brakes
Parking Brakes
Steering
Body
Exterior
Interior
Chassis Electrical
Heater, Air Conditioning and Ventilation
Mitsubishi Colt / Lancer Repair Service Manual 1988-2003
