Mitsubishi RVR Sport Repair Service Manual 2010-2016
Complete service repair manual with Electrical Wiring Diagrams for Mitsubishi ASX/RVR/Outlander Sport 2010-2016, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Mitsubishi ASX/RVR/Outlander Sport 2010-2016 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Mitsubishi RVR
Also called
Mitsubishi ASX
Mitsubishi Outlander Sport
CGWE11E2.iso
CGWE12E1.iso
CGWE13E1.iso
CGWE15E1.iso
PRODUCT DETAILS:
Total Pages: 2.1 GB
File Format: DVD iso image
Language: English
TABLE OF CONTENTS
GR00000100-11........4
WORKSHOP MANUAL........0
ENGINE........4
GR00000100-80........6
WORKSHOP MANUAL........0
CONFIGURATION DIAGRAMS........6
OVERALL CONFIGURATION DIAGRAM........7
OVERALL CONFIGURATION DIAGRAM 'LHD'........7
OVERALL CONFIGURATION DIAGRAM 'RHD'........8
ENGINE COMPARTMENT........9
ENGINE AND TRANSMISSION........11
ENGINE AND TRANSMISSION '4G63-NON-TURBO'........11
ENGINE AND TRANSMISSION '4G63-TURBO'........15
ENGINE AND TRANSMISSION '4G69 (LHD)'........19
ENGINE AND TRANSMISSION '4G69 (RHD)'........23
DASH PANEL........27
DASH PANEL 'LHD'........27
DASH PANEL 'RHD'........35
FLOOR AND ROOF........43
FLOOR AND ROOF 'LHD'........43
FLOOR AND ROOF 'RHD'........45
DOOR........47
DOOR 'LHD'........47
DOOR 'RHD'........49
TAILGATE........51
GR00000200-11A........52
WORKSHOP MANUAL........0
ENGINE MECHANICAL '4G63-Non-Turbo'........52
SERVICE SPECIFICATIONS........53
SEALANTS........53
SPECIAL TOOLS........54
ON-VEHICLE SERVICE........58
DRIVE BELT TENSION CHECK........58
AUTO-TENSIONER CHECK........58
OPERATION CHECK........58
FUNCTION CHECK........58
IGNITION TIMING CHECK........62
IDLE SPEED CHECK........63
IDLE MIXTURE CHECK........64
COMPRESSION PRESSURE CHECK........64
MANIFOLD VACUUM CHECK........65
LASH ADJUSTER CHECK........66
'LASH ADJUSTER AIR BLEEDING'........67
CRANKSHAFT PULLEY........68
REMOVAL AND INSTALLATION........68
REMOVAL SERVICE POINT........69
CAMSHAFT AND VALVE STEM SEAL........70
REMOVAL AND INSTALLATION........70
LUBRICATION AND SEALING POINTS........72
REMOVAL SERVICE POINTS........73
INSTALLATION SERVICE POINTS........73
OIL PAN........78
REMOVAL AND INSTALLATION '2WD'........78
REMOVAL SERVICE POINT........79
INSTALLATION SERVICE POINTS........79
REMOVAL AND INSTALLATION '4WD'........81
REMOVAL SERVICE POINTS........82
INSTALLATION SERVICE POINTS........82
INSPECTION........83
CRANKSHAFT OIL SEAL........84
REMOVAL AND INSTALLATION........84
REMOVAL SERVICE POINTS........85
INSTALLATION SERVICE POINTS........85
CYLINDER HEAD GASKET........87
REMOVAL AND INSTALLATION........87
REMOVAL SERVICE POINT........89
INSTALLATION SERVICE POINTS........89
TIMING BELT........91
REMOVAL AND INSTALLATION........91
REMOVAL SERVICE POINTS........93
INSTALLATION SERVICE POINTS........94
INSPECTION........100
TIMING BELT TENSIONER ADJUSTER CHECK........100
BALANCER TIMING BELT TENSION CHECK........100
ENGINE ASSEMBLY........101
REMOVAL AND INSTALLATION........101
REMOVAL SERVICE POINTS........104
INSTALLATION SERVICE POINTS........105
GR00000200-90........108
WORKSHOP MANUAL........0
CIRCUIT DIAGRAMS........108
J/B........111
J/C........113
J/C 'LHD'........113
J/C 'RHD'........119
CENTRALIZED JUNCTION........121
FUSIBLE LINK AND FUSE........121
POWER DISTRIBUTION SYSTEM........127
POWER DISTRIBUTION SYSTEM 'LHD'........127
POWER DISTRIBUTION SYSTEM 'RHD'........133
STARTING SYSTEM........139
STARTING SYSTEM 'NON-TURBO'........139
STARTING SYSTEM 'TURBO'........140
IGNITION SYSTEM........141
IGNITION SYSTEM '4G63'........141
IGNITION SYSTEM '4G69 (LHD)'........143
IGNITION SYSTEM '4G69 (RHD)'........145
CHARGING SYSTEM........147
CHARGING SYSTEM '4G63-NON-TURBO'........147
CHARGING SYSTEM '4G63-TURBO'........148
CHARGING SYSTEM '4G69 (LHD)'........149
CHARGING SYSTEM '4G69 (RHD)'........150
ENGINE CONTROL SYSTEM........151
ENGINE CONTROL SYSTEM '4G63-NON-TURBO'........151
ENGINE CONTROL SYSTEM '4G63-TURBO'........161
ENGINE CONTROL SYSTEM '4G69-M/T (LHD)'........171
ENGINE CONTROL SYSTEM '4G69-A/T (LHD)'........183
ENGINE CONTROL SYSTEM '4G69-A/T (RHD)'........195
COOLING SYSTEM........207
INVECS-II 4A/T........209
INVECS-II 4A/T '4G69 (LHD)'........209
INVECS-II 4A/T '4G69 (RHD)'........217
HEADLAMP........225
HEADLAMP 'LHD'........225
HEADLAMP 'RHD'........229
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER........233
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER 'LHD'........233
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER 'RHD'........237
FRONT FOG LAMP........241
FRONT FOG LAMP 'LHD'........241
FRONT FOG LAMP 'RHD'........245
REAR FOG LAMP........249
REAR FOG LAMP 'LHD'........249
REAR FOG LAMP 'RHD'........253
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP........257
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP 'VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (LHD)'........257
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP 'VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (RHD)'........261
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP 'VEHICLES WITH KEYLESS ENTRY SYSTEM (LHD)'........265
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP 'VEHICLES WITH KEYLESS ENTRY SYSTEM (RHD)'........271
GLOVE BOX LAMP........277
GLOVE BOX LAMP 'LHD'........277
GLOVE BOX LAMP 'RHD'........278
HEADLAMP LEVELLING SYSTEM........279
HEADLAMP LEVELLING SYSTEM 'LHD'........279
HEADLAMP LEVELLING SYSTEM 'RHD'........281
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP........283
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP 'LHD'........283
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP 'RHD'........287
BACK-UP LAMP........291
BACK-UP LAMP 'LHD'........291
BACK-UP LAMP 'RHD'........292
STOP LAMP........293
STOP LAMP 'LHD'........293
STOP LAMP 'RHD'........294
HORN........295
METER AND GAUGE........297
METER AND GAUGE '4G63'........297
METER AND GAUGE '4G69 (LHD)'........301
METER AND GAUGE '4G69 (RHD)'........305
FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP AND BRAKE WARNING LAMP........309
FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP AND BRAKE WARNING LAMP 'LHD'........309
FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP AND BRAKE WARNING LAMP 'RHD'........311
POWER WINDOWS........313
POWER WINDOWS 'LHD'........313
POWER WINDOWS 'RHD'........321
CENTRAL DOOR LOCKING SYSTEM........329
CENTRAL DOOR LOCKING SYSTEM 'VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (LHD)'........329
CENTRAL DOOR LOCKING SYSTEM 'VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (RHD)'........333
CENTRAL DOOR LOCKING SYSTEM 'VEHICLES WITH KEYLESS ENTRY SYSTEM (LHD)'........337
CENTRAL DOOR LOCKING SYSTEM 'VEHICLES WITH KEYLESS ENTRY SYSTEM (RHD)'........345
MANUAL AIR CONDITIONER........353
AUTOMATIC AIR CONDITIONER........357
AUTOMATIC AIR CONDITIONER 'LHD'........357
AUTOMATIC AIR CONDITIONER 'RHD'........363
WINDSHIELD WIPER AND WASHER........369
WINDSHIELD WIPER AND WASHER '4G63'........369
WINDSHIELD WIPER AND WASHER '4G69 (LHD)'........373
WINDSHIELD WIPER AND WASHER '4G69 (RHD)'........377
HEADLAMP WASHER 'LHD'........381
REAR WIPER AND WASHER........383
REAR WIPER AND WASHER 'LHD'........383
REAR WIPER AND WASHER 'RHD'........387
REMOTE CONTROLLED MIRROR........391
REMOTE CONTROLLED MIRROR 'LHD'........391
REMOTE CONTROLLED MIRROR 'RHD'........392
REAR WINDOW DEFOGGER........393
REAR WINDOW DEFOGGER 'LHD'........393
REAR WINDOW DEFOGGER 'RHD'........395
HEATED DOOR MIRROR........397
HEATED DOOR MIRROR 'LHD'........397
HEATED DOOR MIRROR 'RHD'........399
WIPER DEICER 'LHD'........401
SPARE CONNECTOR (FOR AUDIO)........403
SPARE CONNECTOR (FOR AUDIO) 'LHD'........403
SPARE CONNECTOR (FOR AUDIO) 'RHD'........405
ACCESSORY SOCKET........407
ACCESSORY SOCKET 'LHD'........407
ACCESSORY SOCKET 'RHD'........408
CIGARETTE LIGHTER 'LHD'........409
ASHTRAY ILLUMINATION LAMP 'RHD'........410
CLOCK........411
CLOCK 'LHD'........411
CLOCK 'RHD'........412
ANTI-SKID BRAKING SYSTEM (ABS)........413
ANTI-SKID BRAKING SYSTEM (ABS) 'LHD'........413
ANTI-SKID BRAKING SYSTEM (ABS) 'RHD'........417
AUTO-CRUISE CONTROL SYSTEM........421
AUTO-CRUISE CONTROL SYSTEM '4G69-A/T (LHD)'........421
AUTO-CRUISE CONTROL SYSTEM '4G69-A/T (RHD)'........427
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)........433
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 'LHD'........433
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 'RHD'........437
SUNROOF........441
SUNROOF 'LHD'........441
SUNROOF 'RHD'........443
IMMOBILIZER SYSTEM........445
IMMOBILIZER SYSTEM '4G63-NON-TURBO'........445
IMMOBILIZER SYSTEM '4G63-TURBO AND 4G69 (LHD)'........447
IMMOBILIZER SYSTEM '4G69 (RHD)'........449
RHEOSTAT........451
RHEOSTAT 'LHD'........451
RHEOSTAT 'RHD'........452
HEATED SEAT 'LHD'........453
SPARE CONNECTOR (FOR FRONT FOG LAMP)........455
SPARE CONNECTOR (FOR FRONT FOG LAMP) 'LHD'........455
SPARE CONNECTOR (FOR FRONT FOG LAMP) 'RHD'........459
GR00000300-00E........464
WORKSHOP MANUAL........0
GENERAL 'ELECTRICAL'........464
HOW TO READ WIRING DIAGRAMS........465
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS........465
HOW TO READ CONFIGURATION DIAGRAMS........466
HOW TO READ CIRCUIT DIAGRAMS........467
MARKINGS FOR CONNECTOR AND EARTHING........469
WIRE COLOUR CODE........472
ABBREVIATION SYMBOLS........473
GR00000300-70........476
WORKSHOP MANUAL........0
COMPONENT LOCATIONS........476
ECU........477
RELAY........481
SENSOR........482
SOLENOID VALVE........490
INSPECTION CONNECTOR........492
FUSIBLE LINK AND FUSE........493
EARTH........494
EARTH CABLE........499
GR00000400-11C........500
WORKSHOP MANUAL........0
ENGINE MECHANICAL '4G63-Turbo'........500
SERVICE SPECIFICATIONS........501
SEALANTS........501
SPECIAL TOOLS........502
ON-VEHICLE SERVICE........506
DRIVE BELT TENSION CHECK........506
AUTO-TENSIONER CHECK........506
OPERATION CHECK........506
FUNCTION CHECK........506
IGNITION TIMING CHECK........510
IDLE SPEED CHECK........511
IDLE MIXTURE CHECK........511
COMPRESSION PRESSURE CHECK........512
MANIFOLD VACUUM CHECK........513
LASH ADJUSTER CHECK........513
'LASH ADJUSTER AIR BLEEDING'........514
CRANKSHAFT PULLEY........515
REMOVAL AND INSTALLATION........515
REMOVAL SERVICE POINT........515
CAMSHAFT AND VALVE STEM SEAL........516
REMOVAL AND INSTALLATION........516
LUBRICATION AND SEALING POINTS........518
REMOVAL SERVICE POINTS........519
INSTALLATION SERVICE POINTS........519
OIL PAN........524
REMOVAL AND INSTALLATION........524
REMOVAL SERVICE POINTS........525
INSTALLATION SERVICE POINTS........525
INSPECTION........526
CRANKSHAFT OIL SEAL........527
REMOVAL AND INSTALLATION........527
REMOVAL SERVICE POINT........527
INSTALLATION SERVICE POINTS........528
CYLINDER HEAD GASKET........529
REMOVAL AND INSTALLATION........529
REMOVAL SERVICE POINT........531
INSTALLATION SERVICE POINTS........531
TIMING BELT........533
REMOVAL AND INSTALLATION........533
REMOVAL SERVICE POINTS........534
INSTALLATION SERVICE POINTS........536
INSPECTION........541
TIMING BELT TENSIONER ADJUSTER CHECK........541
BALANCER TIMING BELT TENSION CHECK........541
ENGINE ASSEMBLY........542
REMOVAL AND INSTALLATION........542
REMOVAL SERVICE POINTS........545
INSTALLATION SERVICE POINTS........546
GR00000600-11E........548
WORKSHOP MANUAL........0
ENGINE MECHANICAL '4G69'........548
SERVICE SPECIFICATIONS........549
SEALANTS........549
SPECIAL TOOLS........550
ON-VEHICLE SERVICE........554
DRIVE BELT TENSION CHECK........554
AUTO-TENSIONER CHECK........554
OPERATION CHECK........554
FUNCTION CHECK........554
VALVE CLEARANCE CHECK AND ADJUSTMENT........557
ROCKER ARM PISTON OPERATION CHECK........558
IGNITION TIMING CHECK........559
IDLE SPEED CHECK........560
IDLE MIXTURE CHECK........561
COMPRESSION PRESSURE CHECK........562
MANIFOLD VACUUM CHECK........562
CRANKSHAFT PULLEY........564
REMOVAL AND INSTALLATION........564
REMOVAL SERVICE POINT........564
CAMSHAFT AND VALVE STEM SEAL........565
REMOVAL AND INSTALLATION........565
REMOVAL SERVICE POINTS........567
INSTALLATION SERVICE POINTS........567
OIL PAN........570
REMOVAL AND INSTALLATION........570
REMOVAL SERVICE POINTS........571
INSTALLATION SERVICE POINTS........571
INSPECTION........572
CRANKSHAFT OIL SEAL........573
REMOVAL AND INSTALLATION........573
'M/T'........573
'A/T'........574
REMOVAL SERVICE POINTS........575
INSTALLATION SERVICE POINTS........575
CYLINDER HEAD GASKET........577
REMOVAL AND INSTALLATION........577
REMOVAL SERVICE POINTS........579
INSTALLATION SERVICE POINTS........580
TIMING BELT........583
REMOVAL AND INSTALLATION........583
REMOVAL SERVICE POINTS........585
INSTALLATION SERVICE POINTS........586
INSPECTION........592
TIMING BELT TENSIONER ADJUSTER CHECK........592
BALANCER TIMING BELT TENSION CHECK........592
ENGINE ASSEMBLY........593
REMOVAL AND INSTALLATION........593
REMOVAL SERVICE POINTS........599
INSTALLATION SERVICE POINTS........601
GR00000800-12........604
WORKSHOP MANUAL........0
ENGINE LUBRICATION........604
GENERAL INFORMATION........605
ENGINE OILS........605
LUBRICANTS........606
SEALANT........606
SPECIAL TOOLS........606
ON-VEHICLE SERVICE........607
ENGINE OIL CHECK........607
ENGINE OIL REPLACEMENT........607
ENGINE OIL FILTER REPLACEMENT........608
OIL PRESSURE CHECK........609
ENGINE OIL COOLER........610
REMOVAL AND INSTALLATION '4G63-Turbo, 4G69-M/T'........610
GR00000900-13........612
WORKSHOP MANUAL........0
FUEL........612
GR00001000-13A........614
WORKSHOP MANUAL........0
MULTIPORT FUEL INJECTION (MPI) '4G63-Non-Turbo'........614
GENERAL INFORMATION........615
MULTI-POINT FUEL INJECTION SYSTEM DIAGRAM........617
SERVICE SPECIFICATIONS........618
SEALANT........618
SPECIAL TOOLS........619
TROUBLESHOOTING........622
DIAGNOSIS TROUBLESHOOTING FLOW........622
DIAGNOSIS FUNCTION........622
ENGINE WARNING LAMP (CHECK ENGINE LAMP)........622
METHOD OF READING AND ERASING DIAGNOSIS CODES........623
DIAGNOSIS USING DIAGNOSIS 2 CODES........623
INSPECTION USING M.U.T.-II/III DATA LIST AND ACTUATOR TESTING........623
FREEZE FRAME DATA........624
READINESS TEST STATUS........627
INSPECTION CHART FOR DIAGNOSIS CODE........628
INSPECTION PROCEDURE FOR DIAGNOSIS CODES........630
Code No. P0100 Air Flow Sensor System........630
DIAGNOSIS PROCEDURE........631
STEP 1. M.U.T.-II/III data list........631
STEP 2. Connector check: B-08 air flow sensor connector........631
STEP 3. Perform voltage measurement at B-08 air flow sensor connector.........631
STEP 4. Perform voltage measurement at C-137 engine-ECU connector.........632
STEP 5. Connector check: C-137 engine-ECU connector........632
STEP 6. Connector check: C-137 engine-ECU connector.........633
STEP 7. Check harness between B-08 (terminal No. 3) air flow sensor connector and C-137 (terminal No. 90) engine-ECU connector.........633
STEP 8. M.U.T.-II/III data list........633
STEP 9. Perform voltage measurement at B-08 air flow sensor connector.........633
STEP 10. Connector check: B-17X engine control relay connector........634
STEP 11. Perform resistance measurement at B-08 air flow sensor connector.........634
STEP 12. Connector check: C-135 engine-ECU connector........634
STEP 13. Check harness between B-08 (terminal No. 5) air flow sensor connector and C-135 (terminal No. 40) engine-ECU connector.........635
STEP 14. Perform voltage measurement at B-08 air flow sensor connector.........635
STEP 15. Connector check: C-134 engine-ECU connector........635
STEP 16. Check harness between B-08 (terminal No. 7) air flow sensor connector and C-134 (terminal No. 19) engine-ECU connector.........636
STEP 17. Perform voltage measurement at B-08 air flow sensor connector.........636
STEP 18. Connector check: C-134 engine-ECU connector........636
STEP 19. Check harness between B-08 (terminal No. 7) air flow sensor connector and C-134 (terminal No. 19) engine-ECU connector.........637
STEP 20. Perform output wave pattern measurement at B-08 air flow sensor connector (Using an oscilloscope).........637
STEP 21. Replace air flow sensor.........637
STEP 22. Connector check: B-17X engine control relay connector........637
STEP 23. Check harness between B-08 (terminal No. 4) air flow sensor connector and B-17X (terminal No. 1) engine control relay connector.........638
STEP 24. Connector check: C-134 engine-ECU connector........638
STEP 25. Check harness between B-08 (terminal No. 3) air flow sensor connector and C-137 (terminal No. 90) engine-ECU connector.........638
STEP 26.Connector check: C-135 engine-ECU connector........639
Code No. P0105: Barometric Pressure Sensor System........640
DIAGNOSIS PROCEDURE........641
STEP 1. M.U.T.-II/III data list........641
STEP 2. Connector check: B-08 air flow sensor connector........641
STEP 3. Perform voltage measurement at B-08 air flow sensor connector.........641
STEP 4. Perform voltage measurement at C-137 engine-ECU connector.........641
STEP 5. Connector check: C-137 engine-ECU connector........642
STEP 6. Connector check: C-137 engine-ECU connector........642
STEP 7. Check harness between B-08 (terminal No. 1) air flow sensor connector and C-137 (terminal No. 81) engine-ECU connector.........643
STEP 8. M.U.T.-II/III data list........643
STEP 9. Perform resistance measurement at B-08 air flow sensor connector.........643
STEP 10. Connector check: C-135 engine-ECU connector........643
STEP 11. Check harness between B-08 (terminal No. 5) air flow sensor connector and C-135 (terminal No. 40) engine-ECU connector.........644
STEP 12. Perform voltage measurement at B-08 air flow sensor connector.........644
STEP 13. Connector check: C-137 engine-ECU connector........645
STEP 14. Perform voltage measurement at B-08 air flow sensor connector.........645
STEP 15. Connector check: C-135 engine-ECU connector........646
STEP 16. Perform voltage measurement at B-08 air flow sensor connector.........646
STEP 17. Connector check: C-137 engine-ECU connector........646
STEP 18. Check harness between B-08 (terminal No. 2) air flow sensor connector and C-137 (terminal No. 85) engine-ECU connector.........647
STEP 19. Perform voltage measurement at C-137 engine-ECU connector.........647
STEP 20. Connector check: C-137 engine-ECU connector........648
STEP 21. Connector check: C-137 engine-ECU connector........648
Code No. P0110: Intake Air Temperature Sensor System........649
DIAGNOSIS PROCEDURE........650
STEP 1. M.U.T.-II/III data list........650
STEP 2. Connector check: B-08 air flow sensor connector........650
STEP 3. Check intake air temperature sensor itself.........650
STEP 4. Perform resistance measurement at B-08 air flow sensor connector.........650
STEP 5. Connector check: C-135 engine-ECU connector........650
STEP 6. Check harness between B-08 (terminal No. 5) air flow sensor connector and C-135 (terminal No. 40) engine-ECU connector.........651
STEP 7. M.U.T.-II/III data list........651
STEP 8. Perform voltage measurement at B-08 air flow sensor connector.........651
STEP 9. Perform voltage measurement at C-137 engine-ECU connector.........652
STEP 10. Connector check: C-137 engine-ECU connector........652
STEP 11. Connector check: C-137 engine-ECU connector........653
STEP 12. Check harness between B-08 (terminal No. 6) air flow sensor connector and C-137 (terminal No. 72) engine-ECU connector.........653
STEP 13. Perform voltage measurement at B-08 air flow sensor connector.........653
STEP 14. Connector check: C-137 engine-ECU connector........653
STEP 15. Check harness between B-08 (terminal No. 6) air flow sensor connector and C-137 (terminal No. 72) engine-ECU connector.........654
STEP 16. Connector check: C-135 engine-ECU connector........654
Code No. P0115: Engine Coolant Temperature Sensor System........655
DIAGNOSIS PROCEDURE........656
STEP 1. M.U.T.-II/III data list........656
STEP 2. Connector check: B-108 engine coolant temperature sensor connector........656
STEP 3. Perform resistance measurement at B-108 engine coolant temperature sensor connector.........656
STEP 4. Perform voltage measurement at B-108 engine coolant temperature sensor connector.........657
STEP 5. Perform voltage measurement at C-137 engine-ECU connector.........657
STEP 6. Connector check: C-137 engine-ECU connector........658
STEP 7. Connector check: C-137 engine-ECU connector........658
STEP 8. Check harness between B-108 (terminal No. 1) engine coolant temperature sensor connector and C-137 (terminal No. 83) engine-ECU connector.........659
STEP 9. M.U.T.-II/III data list........659
STEP 10. Perform resistance measurement at B-108 engine coolant temperature sensor connector.........659
STEP 11. Connector check: C-137 engine-ECU connector........659
STEP 12. Check harness between B-108 (terminal No. 2) engine coolant temperature sensor connector and C-137 (terminal No. 92) engine-ECU connector.........660
STEP 13. Perform voltage measurement at B-108 engine coolant temperature sensor connector.........660
STEP 14. Connector check: C-137 engine-ECU connector........660
STEP 15. Check harness between B-108 (terminal No. 1) engine coolant temperature sensor connector and C-137 (terminal No. 83) engine-ECU connector.........661
STEP 16. Connector check: C-137 engine-ECU connector........661
Code No. P0120: Throttle Position Sensor System........662
DIAGNOSIS PROCEDURE........663
STEP 1. M.U.T.-II/III data list........663
STEP 2. Connector check: B-06 throttle position sensor connector........663
STEP 3. Check throttle position sensor itself.........663
STEP 4. Perform voltage measurement at B-06 throttle position sensor connector.........663
STEP 5. Perform voltage measurement at C-137 engine-ECU connector.........663
STEP 6. Connector check: C-137 engine-ECU connector........664
STEP 7. Connector check: C-137 engine-ECU connector........664
STEP 8. Check harness between B-06 (terminal No. 1) throttle position sensor connector and C-137 (terminal No. 81) engine-ECU connector.........665
STEP 9. M.U.T.-II/III data list........665
STEP 10. Perform resistance measurement at B-06 throttle position sensor connector.........665
STEP 11. Connector check: C-137 engine-ECU connector........665
STEP 12. Check harness between B-06 (terminal No. 4) throttle position sensor connector and C-137 (terminal No. 92) engine-ECU connector.........666
STEP 13. Perform voltage measurement at B-06 throttle position sensor connector.........666
STEP 14. Connector check: C-137 engine-ECU connector........666
STEP 15. Perform voltage measurement at B-06 throttle position sensor connector.........667
STEP 16. Connector check: C-137 engine-ECU connector........667
STEP 17. Perform voltage measurement at B-06 throttle position sensor connector.........667
STEP 18. Adjust throttle position sensor........667
STEP 19. Connector check: C-137 engine-ECU connector........668
STEP 20. Perform voltage measurement at C-137 engine-ECU connector........668
STEP 21. Connector check: C-137 engine-ECU connector........669
STEP 22. Connector check: C-137 engine-ECU connector........669
Code No. P0125: Feedback system monitor........670
DIAGNOSIS PROCEDURE........670
STEP 1. M.U.T.-II/III diagnosis code........670
STEP 2.M.U.T.-II/III data list........670
STEP 3.Check for intake of air from intake hose and inlet manifold.........670
STEP 4.Check for leakage of exhaust emission from exhaust manifold.........670
STEP 5.Check throttle body (throttle valve portion) for contamination.........670
STEP 6. Connector check: B-112 oxygen sensor (front) connector, C-137 engine-ECU connector........671
STEP 7. Check oxygen sensor (front) itself.........671
STEP 8. Check harness between B-112 oxygen sensor (front) connector and C-137 engine-ECU connector.........671
STEP 9. Connector check: Injector connector........672
STEP 10. Check injector itself.........672
STEP 11. Connector check: B-17X engine control relay connector and C-134 engine-ECU connector.........672
STEP 12. Check harness between B-17X engine control relay connector and injector connector.........673
STEP 13. Check harness between injector connector and C-134 engine-ECU connector.........673
STEP 14. Fuel pressure measurement.........673
Code No. P0130: Oxygen Sensor (Front) System 'sensor 1'........674
DIAGNOSIS PROCEDURE........675
STEP 1. M.U.T.-II/III data list........675
STEP 2. Connector check: B-121 oxygen sensor (front) connector........675
STEP 3. Perform resistance measurement at B-121 oxygen sensor (front) connector.........675
STEP 4. Connector check: C-137 engine-ECU connector........675
STEP 5. Check harness between B-121 (terminal No. 2) oxygen sensor (front) connector and C-137 (terminal No. 92) engine-ECU connector.........676
STEP 6. M.U.T.-II/III data list........676
STEP 7. Perform voltage measurement at B-121 oxygen sensor (front) connector.........676
STEP 8. Connector check: C-137 engine-ECU connector........677
STEP 9. Perform voltage measurement at B-121 oxygen sensor (front) connector.........677
STEP 10. Check oxygen sensor (front) itself........677
STEP 11. Connector check: C-137 engine-ECU connector........678
STEP 12. Perform voltage measurement at C-137 engine-ECU connector.........678
STEP 13. Connector check: C-137 engine-ECU connector........679
STEP 14. Connector check: C-137 engine-ECU connector........679
Code No. P0135: Oxygen Sensor Heater (Front) System 'Sensor 1'........680
DIAGNOSIS PROCEDURE........681
STEP 1. Connector check: B-121 oxygen sensor (front) connector........681
STEP 2. Perform resistance measurement at B-121 oxygen sensor (front) connector.........681
STEP 3. Perform voltage measurement at B-121 oxygen sensor (front) connector.........681
STEP 4. Connector check: B-17X engine control relay connector........682
STEP 5. Perform voltage measurement at C-136 engine-ECU connector.........682
STEP 6. Connector check: C-136 engine-ECU connector........682
STEP 7. Check harness between B-121 (terminal No. 3) oxygen sensor (front) connector and C-136 (terminal No. 60) engine-ECU connector.........683
STEP 8. Connector check: C-136 engine-ECU connector........683
STEP 9. Check harness between B-121 (terminal No. 1) oxygen sensor (front) connector and B-17X (terminal No. 1) engine control relay connector.........683
STEP 10. Check harness between B-121 (terminal No. 3) oxygen sensor (front) connector and C-136 (terminal No. 60) engine-ECU connector.........684
STEP 11. Check the trouble symptoms.........684
Code No. P0136: Oxygen Sensor (Rear) System 'Sensor 2'........685
DIAGNOSIS PROCEDURE........686
STEP 1. M.U.T.-II/III data list........686
STEP 2. Connector check: C-18 oxygen sensor (rear) connector........686
STEP 3. Perform resistance measurement at C-18 oxygen sensor (rear) connector.........686
STEP 4. Connector check: C-137 engine-ECU connector........686
STEP 5. Check harness between C-18 (terminal No. 3) oxygen sensor (rear) connector and C-137 (terminal No. 92) engine-ECU connector.........687
STEP 6. M.U.T.-II/III data list........687
STEP 7. Perform voltage measurement at C-18 oxygen sensor (rear) connector.........687
STEP 8. Connector check: C-137 engine-ECU connector........688
STEP 9. Perform voltage measurement at C-18 oxygen sensor (rear) connector.........688
STEP 10. Check oxygen sensor (rear) itself.........688
STEP 11. Connector check: C-137 engine-ECU connector........689
STEP 12. Perform voltage measurement at C-137 engine-ECU connector.........689
STEP 13. Connector check: C-137 engine-ECU connector........690
STEP 14. Connector check: C-137 engine-ECU connector........690
Code No. P0141: Oxygen Sensor Heater (Rear) System 'Sensor 2'........691
DIAGNOSIS PROCEDURE........692
STEP 1. Connector check: C-18 oxygen sensor (rear) connector........692
STEP 2. Perform resistance measurement at C-18 oxygen sensor (rear) connector.........692
STEP 3. Perform voltage measurement at C-18 oxygen sensor (rear) connector.........692
STEP 4. Connector check: B-17X engine control relay connector........693
STEP 5. Perform voltage measurement at C-136 engine-ECU connector.........693
STEP 6. Connector check: C-136 engine-ECU connector........693
STEP 7. Check harness between C-18 (terminal No. 1) oxygen sensor connector and C-136 (terminal No. 54) engine-ECU connector.........694
STEP 8. Connector check: C-136 engine-ECU connector........694
STEP 9. Check harness between C-18 (terminal No. 2) oxygen sensor connector and B-17X (terminal No. 1) engine control relay connector.........695
STEP 10. Check harness between C-18 (terminal No. 1) oxygen sensor connector and C-136 (terminal No. 54) engine-ECU connector.........695
STEP 11. Check the trouble symptoms.........695
Code No. P0170: Abnormal Fuel System........696
DIAGNOSIS PROCEDURE........696
STEP 1. M.U.T.-II/III diagnosis code........696
STEP 2. M.U.T.-II/III data list........696
STEP 3. Check for intake of air from intake hose and inlet manifold.........696
STEP 4. Check for leakage of exhaust emission from exhaust manifold.........696
STEP 5. Check throttle body (throttle valve portion) for contamination.........696
STEP 6. M.U.T.-II/III data list........696
STEP 7. Connector Check: Injector connector........697
STEP 8. Check injector itself.........697
STEP 9. Connector check: B-17X engine control relay connector and B-134 engine-ECU connector........697
STEP 10. Check harness between B-17X engine control relay connector and injector connector.........698
STEP 11. Check harness between injector connector and C-134 engine-ECU connector.........698
STEP 12. Check purge control solenoid valve itself.........699
STEP 13. Fuel pressure measurement.........699
Code No. P0201: No. 1 Injector System........700
DIAGNOSIS PROCEDURE........701
STEP 1. M.U.T.-II/III actuator test........701
STEP 2. Connector check: B-01 No. 1 injector connector........701
STEP 3. Perform resistance measurement at B-01 No. 1 injector connector.........701
STEP 4. Perform voltage measurement at B-01 No. 1 injector connector.........702
STEP 5. Connector check: B-17X engine control relay connector........702
STEP 6. Connector check: B-17X engine control relay connector........702
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-01 (terminal No. 1) No. 1 injector connector.........703
STEP 8. Connector check: C-134 engine-ECU connector........703
STEP 9. Check harness between B-01 (terminal No. 2) No.1 injector connector and C-134 (terminal No. 1) engine-ECU connector.........703
STEP 10. Perform signal wave pattern measurement at C-134 engine-ECU connector (Using an oscilloscope).........704
Code No. P0202: No. 2 Injector System........705
DIAGNOSIS PROCEDURE........706
STEP 1. M.U.T.-II/III actuator test........706
STEP 2. Connector check: B-02 No. 2 injector connector........706
STEP 3. Perform resistance measurement at resistance B-02 No. 2 injector connector.........706
STEP 4. Perform voltage measurement at B-02 No. 2 injector connector.........707
STEP 5. Connector check: B-17X engine control relay connector........707
STEP 6. Connector check: B-17X engine control relay connector........707
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-02 (terminal No. 1) No. 2 injector connector.........708
STEP 8. Connector check: C-134 engine-ECU connector........708
STEP 9. Check harness between B-02 (terminal No. 2) No. 2 injector connector and C-134 (terminal No. 14) engine-ECU connector.........708
STEP 10. Perform signal wave pattern measurement at C-134 engine-ECU connector (Using an oscilloscope).........709
Code No. P0203: No. 3 Injector System........710
DIAGNOSIS PROCEDURE........711
STEP 1. M.U.T.-II/III actuator test........711
STEP 2. Connector check: B-04 No. 3 injector connector........711
STEP 3. Perform resistance measurement at B-04 No. 3 injector connector.........711
STEP 4. Perform voltage measurement at B-04 No. 3 injector connector.........712
STEP 5. Connector check: B-17X engine control relay connector........712
STEP 6. Connector check: B-17X engine control relay connector........712
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-04 (terminal No. 1) No. 3 injector connector.........713
STEP 8. Connector check: C-134 engine-ECU connector........713
STEP 9. Check harness between B-04 (terminal No. 2) No. 3 injector connector and C-134 (terminal No. 2) engine-ECU connector.........713
STEP 10. Perform signal wave pattern measurement at C-134 engine-ECU connector (Using an oscilloscope).........714
Code No. P0204: No. 4 Injector System........715
DIAGNOSIS PROCEDURE........716
STEP 1. M.U.T.-II/III actuator test........716
STEP 2. Connector check: B-05 No. 4 injector connector........716
STEP 3. Perform resistance measurement at B-05 No. 4 injector connector.........716
STEP 4. Perform voltage measurement at B-05 No. 4 injector connector.........717
STEP 5. Connector check: B-17X engine control relay connector........717
STEP 6. Connector check: B-17X engine control relay connector........717
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-05 (terminal No. 1) No. 4 injector connector.........718
STEP 8. Connector check: C-134 engine-ECU connector........718
STEP 9. Check harness between B-05 (terminal No. 2) No. 4 injector connector and C-134 (terminal No. 15) engine-ECU connector.........718
STEP 10. Perform signal wave pattern measurement at C-134 engine-ECU connector (Using an oscilloscope).........719
Code No. P0300: Random cylinder mis-fire detected........719
DIAGNOSIS PROCEDURE........720
STEP 1.M.U.T.-II/III data list........720
STEP 2.M.U.T.-II/III data list........720
STEP 3.Check ignition secondary voltage waveform using an oscilloscope.........720
STEP 4.Connector check: Injector connector........720
STEP 5.Check injector itself.........720
STEP 6.Connector check: B-17X engine control relay connector and C-134 engine-ECU connector........721
STEP 7. Check harness between B-17X engine control relay connector and injector connector.........721
STEP 8. Check harness between injector connector and C-134 engine-ECU connector.........722
STEP 9. Fuel pressure measurement.........722
STEP 10. Check for intake of air from intake hose and inlet manifold.........722
STEP 11. Check for skipped timing belt teeth.........722
STEP 12. Exhaust gas recirculation system check.........722
Code No. P0301: No. 1 cylinder mis-fire detection system........723
DIAGNOSIS PROCEDURE........723
STEP 1.Check ignition secondary voltage waveform using an oscilloscope.........723
STEP 2.Connector check: B-01 No.1 injector connector........723
STEP 3.Check No.1 injector itself.........723
STEP 4.Connector check: B-17X engine control relay connector and B-134 engine-ECU connector........724
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-01 (terminal No. 1) No.1 injector connector.........724
STEP 6. Check harness between B-01(terminal No. 2) No.1 injector connector and C-134 (terminal No. 1) engine-ECU connector........725
STEP 7. Fuel pressure measurement.........725
Code No. P0302: No. 2 cylinder mis-fire detection system........725
DIAGNOSIS PROCEDURE........726
STEP 1.Check ignition secondary voltage waveform using an oscilloscope.........726
STEP 2.Check connector: B-02 No.2 injector connector........726
STEP 3.Check No.2 injector itself.........726
STEP 4.Connector check: B-17X engine control relay connector and B-134 engine-ECU connector........726
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-02(terminal No. 1) No.2 injector connector.........727
STEP 6. Check harness between B-02 (terminal No. 2) No.2 injector connector and C-134 (terminal No. 14) engine-ECU connector........727
STEP 7. Fuel pressure measurement.........727
Code No. P0303: No. 3 cylinder mis-fire detection system........728
DIAGNOSIS PROCEDURE........728
STEP 1.Check ignition secondary voltage waveform using an oscilloscope.........728
STEP 2.Connector check: B-04 No.3 injector connector........728
STEP 3.Check No.3 injector itself.........728
STEP 4.Connector check: B-17X engine control relay connector, B-134 engine-ECU connector........729
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-04 (terminal No. 1) No.3 injector connector.........729
STEP 6. Check harness between B-04 (terminal No. 2) No.3 injector connector and C-134 (terminal No. 2) engine-ECU connector........730
STEP 7. Fuel pressure measurement.........730
Code No. P0304: No. 4 cylinder mis-fire detection system........731
DIAGNOSIS PROCEDURE........731
STEP 1. Check ignition secondary voltage waveform using an oscilloscope.........731
STEP 2.Connector check: B-05 No.4 injector connector........731
STEP 3.Check No.4 injector itself.........731
STEP 4.Connector check: B-17X engine control relay connector and B-134 engine-ECU connector........732
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-05 (terminal No. 1) No.4 injector connector.........732
STEP 6. Check harness between B-05 (terminal No. 2) No.4 injector connector and C-134 (terminal No. 15) engine-ECU connector.........733
STEP 7. Fuel pressure measurement.........733
Code No. P0325: Detonation Sensor System........734
DIAGNOSIS PROCEDURE........735
STEP 1. Connector check: B-102 detonation sensor connector........735
STEP 2. Perform resistance measurement at B-102 detonation sensor connector.........735
STEP 3. Connector check: C-137 engine-ECU connector........736
STEP 4. Check harness between B-102 (terminal No. 1) detonation sensor connector and C-137 (terminal No.78) engine-ECU connector.........736
STEP 5. Check the trouble symptoms.........736
STEP 6. Replace detonation sensor.........736
Code No. P0335: Crank Angle Sensor System........737
DIAGNOSIS PROCEDURE........738
STEP 1. M.U.T.-II/III data list........738
STEP 2. Connector check: B-29 crank angle sensor connector........738
STEP 3. Perform voltage measurement at B-29 crank angle sensor connector.........739
STEP 4. Perform voltage measurement at C-137 engine-ECU connector.........739
STEP 5. Connector check: C-137 engine-ECU connector........740
STEP 6. Connector check: C-137 engine-ECU connector........740
STEP 7. Check harness between B-29 (terminal No. 2) crank angle sensor connector and C-137 (terminal No. 89) engine-ECU connector.........741
STEP 8. M.U.T.-II/III data list........741
STEP 9. Perform voltage measurement at B-29 crank angle sensor connector.........741
STEP 10. Connector check: B-17X engine control relay connector........742
STEP 11. Perform resistance measurement at B-29 crank angle sensor connector.........742
STEP 12. Connector check: C-135 engine-ECU connector........742
STEP 13. Check harness between B-29 (terminal No. 1) crank angle sensor connector and C-135 (terminal No. 40) engine-ECU connector.........743
STEP 14. Perform output wave pattern measurement at B-29 crank angle sensor connector (Using an oscilloscope).........743
STEP 15. Connector check: B-17X engine control relay connector........744
STEP 16. Check harness between B-29 (terminal No. 3) crank angle sensor connector and B-17X (terminal No. 1) engine control relay connector.........744
STEP 17. Connector check: C-135 and C-137 engine-ECU connectors........745
STEP 18. Check harness between B-29 (terminal No. 2) crank angle sensor connector and C-137 (terminal No. 89) engine-ECU connector.........745
STEP 19. Check harness between B-29 (terminal No. 1) crank angle sensor connector and C-135 (terminal No. 40) engine-ECU connector.........746
STEP 20. Check the crankshaft sensing blade.........746
STEP 21: M.U.T.-II/III data list........746
Code No. P0340: Camshaft Position Sensor System........747
DIAGNOSIS PROCEDURE........748
STEP 1. Connector check: B-106 camshaft position sensor connector........748
STEP 2. Perform voltage measurement at B-106 camshaft position sensor connector.........748
STEP 3. Connector check: B-17X engine control relay connector........748
STEP 4. Perform voltage measurement at B-106 camshaft position sensor connector.........749
STEP 5. Perform voltage measurement at C-137 engine-ECU connector.........749
STEP 6. Connector check: C-137 engine-ECU connector........750
STEP 7. Connector check: C-137 engine-ECU connector........750
STEP 8. Check harness between B-106 (terminal No. 2) camshaft position sensor connector and C-135 (terminal No. 88) engine-ECU connector.........751
STEP 9. Check the trouble symptoms.........751
STEP 10. Perform resistance measurement at B-106 camshaft position sensor connector.........751
STEP 11. Connector check: C-135 engine-ECU connector........751
STEP 12. Check harness between B-106 (terminal No. 1) camshaft position sensor connector and C-135 (terminal No. 40) engine-ECU connector.........752
STEP 13. Perform output wave pattern measurement at B-106 camshaft position sensor connector (Using an oscilloscope).........752
STEP 14. Connector check: B-17X engine control relay connector.........752
STEP 15. Check harness between B-106 (terminal No. 3) camshaft position sensor connector and B-17X (terminal No. 1) engine control relay connector.........753
STEP 16. Connector check: C-135 and C-137 engine-ECU connectors........753
STEP 17. Check harness between B-106 (terminal No. 2) camshaft position sensor connector and C-137 (terminal No. 88) engine-ECU connector.........754
STEP 18. Check harness between B-106 (terminal No. 1) camshaft position sensor connector and C-135 (terminal No. 40) engine-ECU connector.........754
STEP 19. Check camshaft position sensing cylinder.........754
STEP 20. Check the trouble symptoms.........754
Code No. P0403: EGR Control Solenoid Valve System........755
DIAGNOSIS PROCEDURE........756
STEP 1. M.U.T.-II/III actuator test........756
STEP 2. Connector check: B-119 EGR control solenoid valve connector........756
STEP 3. Perform resistance measurement at B-119 EGR control solenoid valve connector.........756
STEP 4. Perform voltage measurement at B-119 EGR control solenoid valve connector.........756
STEP 5. Connector check: B-17X engine control relay connector........757
STEP 6. Perform voltage measurement at C-134 engine-ECU connector.........757
STEP 7. Connector check: C-134 engine-ECU connector........758
STEP 8. Connector check: C-134 engine-ECU connector........758
STEP 9. Check harness between B-119 (terminal No. 2) EGR control solenoid valve connector and C-134 (terminal No. 6) engine-ECU connector.........759
STEP 10. Check harness between B-119 (terminal No. 1) EGR control solenoid valve connector and B-17X (terminal No. 1) engine control relay connector.........759
STEP 11. M.U.T.-II/III actuator test........759
Code No. P0420: Catalyst malfunction........760
DIAGNOSIS PROCEDURE........760
STEP 1.Check for leakage of exhaust emission from exhaust manifold.........760
STEP 2.M.U.T.-II/III data list........760
STEP 3.M.U.T.-II/III data list........760
STEP 4.Replace the oxygen sensor (rear).........760
STEP 5.Replace the catalytic converter.........760
Code No. P0443: Purge Control Solenoid Valve System........761
DIAGNOSIS PROCEDURE........762
STEP 1. M.U.T.-II/III actuator test........762
STEP 2. Connector check: B-101 purge control solenoid valve connector........762
STEP 3: Perform resistance measurement at B-101 purge control solenoid valve connector.........762
STEP 4. Perform voltage measurement at B-101 purge control solenoid valve connector.........762
STEP 5. Connector check: B-17X engine control relay connector........763
STEP 6. Perform voltage measurement at C-134 engine-ECU connector.........763
STEP 7. Connector check: C-134 engine-ECU connector........764
STEP 8. Connector check: C-134 engine-ECU connector........764
STEP 9. Check harness between B-101 (terminal No. 1) purge control solenoid valve connector and C-134 (terminal No. 9) engine-ECU connector.........765
STEP 10. Check harness between B-101 (terminal No. 2) purge control solenoid valve connector and B-17X (terminal No. 1) engine control relay connector.........765
STEP 11. M.U.T.-II/III actuator test........765
Code No. P0500: Vehicle speed sensor system........766
DIAGNOSIS PROCEDURE........767
STEP 1.Check the speedometer........767
STEP 2.M.U.T.-II/III data list........767
STEP 3.Check connector: C-137 engine-ECU connector........767
STEP 4.Check harness between C-137 (terminal No. 86) engine-ECU connector and B-115 (terminal No. 3) Vehicle speed sensor connector.........768
STEP 5.Check the trouble symptoms.........768
Code No. P0500: Vehicle speed sensor system........769
DIAGNOSIS PROCEDURE........770
STEP 1.Check the speedometer........770
STEP 2.M.U.T.-II/III data list........770
STEP 3.Check connector: C-137 engine-ECU connector........770
STEP 4.Check harness between C-137 (terminal No. 86) engine-ECU connector and B-115 (terminal No. 3) Vehicle speed sensor connector.........771
STEP 5.Check the trouble symptoms.........771
Code No. P0505: Idle Speed Control Servo System........772
DIAGNOSIS PROCEDURE........773
STEP 1. M.U.T.-II/III Data List........773
STEP 2. Connector check: B-120 idle speed control servo connector........773
STEP 3. Check idle speed control servo itself.........773
STEP 4. Perform voltage measurement at B-120 idle speed control servo connector.........774
STEP 5. Check connector: B-17X engine control relay connector........774
STEP 6. Perform voltage measurement at C-134 engine-ECU connector.........775
STEP 7. Connector check: C-134 engine-ECU connector........775
STEP 8. Check harness between B-120 idle speed control servo and C-134 engine-ECU.........776
STEP 9. Check harness between B-120 (terminal No. 2 or No. 5) idle speed control servo connector and B-17X (terminal No. 1) engine control relay connector.........776
STEP 10. M.U.T.-II/III Data List........776
Code No. P0551: Power Steering Fluid Pressure Switch System........777
DIAGNOSIS PROCEDURE........777
STEP 1. Connector check: B-28 power steering fluid pressure switch connector........777
STEP 2. Perform voltage measurement at B-28 power steering fluid pressure switch connector.........778
STEP 3. Perform voltage measurement at C-135 engine-ECU connector.........778
STEP 4. Connector check: C-135 engine-ECU connector........778
STEP 5. Connector check: C-135 engine-ECU connector........779
STEP 6. Check harness between B-28 (terminal No. 1) power steering fluid pressure switch connector and C-135 (terminal No. 37) engine-ECU connector.........779
STEP 7. M.U.T.-II/III Data List........779
STEP 8. Perform voltage measurement at C-135 engine-ECU connector.........780
STEP 9. Connector check: C-135 engine-ECU connector........780
STEP 10. Check harness between B-28 (terminal No. 1) power steering fluid pressure switch connector and C-135 (terminal No. 37) engine-ECU connector.........780
STEP 11. Connector check: C-135 engine-ECU connector........781
Code No. P0622: Alternator FR Terminal System........782
DIAGNOSIS PROCEDURE........783
STEP 1. Connector check: B-19 intermediate connector........783
STEP 2. Perform voltage measurement at B-19 intermediate connector.........783
STEP 3. Connector check: C-135 engine-ECU connector........783
STEP 4. Check harness between B-19 (terminal No. 1) intermediate connector and C-135 (terminal No. 41) engine-ECU connector.........784
STEP 5. Check the trouble symptoms.........784
STEP 6. Perform voltage measurement at B-19 intermediate connector.........784
STEP 7. Connector check: B-30 alternator connector........784
STEP 8. Check harness between B-30 (terminal No. 4) alternator connector and B-19 (terminal No. 1) intermediate connector.........785
STEP 9. Perform voltage measurement at B-19 intermediate connector.........785
STEP 10. Connector check: B-30 alternator connector........785
STEP 11. Check harness between B-30 (terminal No. 4) alternator connector and B-19 (terminal No. 1) intermediate connector pin No. 1.........786
STEP 12. Check harness between B-19 (terminal No. 1) intermediate connector and C-135 (terminal No. 41) engine-ECU connector.........786
STEP 13. Check trouble symptom.........786
Code No. P1603: Battery Backup Line System........787
DIAGNOSIS PROCEDURE........788
STEP 1 M.U.T.-II/III diagnosis code........788
STEP 2. Perform voltage measurement at C-137 engine-ECU connector.........788
STEP 3. Connector check: C-137 engine-ECU connector........788
STEP 4. Check the trouble symptoms.........788
Code No. P1610: Immobilizer System........789
DIAGNOSIS PROCEDURE........790
STEP 1. Connector check: C-304 immobilizer-ECU connector and C-136 engine-ECU connector........790
STEP 2. Check harness between C-304 (terminal No. 7) immobilizer-ECU connector and C-136 (terminal No. 51) engine-ECU connector.........790
STEP 3. Check the trouble symptoms.........790
STEP 4. After replacing the immobilizer-ECU, re-check the trouble symptoms.........790
INSPECTION CHART FOR TROUBLE SYMPTOMS........791
SYMPTOM PROCEDURES........795
Inspection Procedure 1: Communication with All System is not Possible........795
DIAGNOSIS PROCEDURE........796
STEP 1: Check connector: C-24 diagnosis connector........796
STEP 2: Perform resistance measurement at C-24 diagnosis connector.........796
STEP 3: Perform voltage measurement at C-24 diagnosis connector.........796
STEP 4: Replace M.U.T.-II/III........796
STEP 5: Check harness between C-24 (terminal No. 16) diagnosis connector and battery.........797
Inspection Procedure 2: Communication with Engine-ECU only is not Possible.........798
DIAGNOSIS PROCEDURE........798
STEP 1: Check engine warning lamp.........798
STEP 2: Connector check: C-136 engine-ECU connector........799
STEP 3: Check harness between C-24 (terminal No. 7) diagnosis connector and C-136 (terminal No. 62) engine-ECU connector.........799
STEP 4: Check the trouble symptom.........799
Inspection Procedure 3: The Engine Warning Lamp Does not Illuminate Right after the Ignition Switch is Turned The "ON" Position........800
DIAGNOSIS PROCEDURE........801
STEP 1: Check engine start-up.........801
STEP 2: Check engine warning lamp for burnt-out bulb.........801
STEP 3: Connector check: C-04 combination meter connector........801
STEP 4: Perform voltage measurement at C-04 combination meter connector.........801
STEP 5: Connector check: C-303 ignition switch connector........802
STEP 6: Connector check: C-135 engine-ECU connector........802
STEP 7: Perform voltage measurement at C-135 engine-ECU connector.........802
STEP 8: Check connector: C-05 combination meter connector........803
STEP 9: Connector check: C-303 ignition switch connector........803
STEP 10: Check harness between C-04 (terminal No. 42) combination meter connector and C-303 (terminal No. 2) ignition switch connector.........804
STEP 11: Connector check: C-05 ignition switch connector........804
STEP 12: Check harness between C-05 (terminal No. 14) combination meter connector and C-135 (terminal No. 36) engine-ECU connector.........805
STEP 13: Check the trouble symptoms.........805
Inspection Procedure 4: The Engine Warning Lamp Remains Illuminating and never goes out........806
DIAGNOSIS PROCEDURE........807
STEP 1: M.U.T.-II/III diagnosis code........807
STEP 2: Connector check: C-135 engine-ECU connector........807
STEP 3: Perform voltage measurement at C-135 engine-ECU connector.........807
STEP 4: Check the trouble symptoms.........808
Inspection Procedure 5: Starting impossible (No Initial Combustion)........808
DIAGNOSIS PROCEDURE........808
STEP 1: Check battery voltage.........808
STEP 2: M.U.T.-II/III data list........808
STEP 3: Connector check: C-137 engine-ECU connector........808
STEP 4: Perform voltage measurement at C-137 engine-ECU connector.........809
STEP 5: Connector check: C-303 ignition switch connector........809
STEP 6: Check ignition switch.........809
STEP 7: Connector check: C-303 ignition switch connector and B-26 starter connector........810
STEP 8: Check connector: B-26 starter connector........810
STEP 9: Perform voltage measurement at B-26 starter connector.........810
STEP 10: Connector check: C-303 ignition switch connector........811
STEP 11: Connector check: B-25 starter connector........811
STEP 12: Perform voltage measurement at B-25 starter connector.........811
STEP 13: Check harness between C-303 (terminal No. 5) ignition switch connector and B-26 (terminal No. 1) starter connector.........812
STEP 14: Check harness between B-25 (terminal No. 1) starter connector and battery.........812
Inspection Procedure 6: Starting impossible (Starter Operative but No Initial Combustion)........813
DIAGNOSIS PROCEDURE........813
STEP 1: Check battery voltage.........813
STEP 2: Check engine warning lamp for burnt out bulb.........813
STEP 3: M.U.T.-II/III diagnosis code........813
STEP 4: M.U.T.-II/III actuator test........813
STEP 5. Check timing belt for breakage.........813
STEP 6. Check the engine start ability.........813
STEP 7: Check idling speed control for operating sound.........813
STEP 8: M.U.T.-II/III data list........813
STEP 9: Connector check: C-137 engine-ECU connector........814
STEP 10: M.U.T.-II/III data list........814
STEP 11: Check injector for operating sound.........814
STEP 12: Connector check: B-110 and B-111 ignition coil connectors........814
STEP 13: Perform voltage measurement at each of B-110 and B-111 ignition coil connectors.........815
STEP 14: Connector check: C-303 ignition switch connector........815
STEP 15: Check harness between C-303 (terminal No. 2) ignition switch connector and (terminal No. 1) affected cylinders ignition coil connector.........816
STEP 16: Check ignition secondary voltage waveform using an oscilloscope.........816
STEP 17: Check spark plug.........816
STEP 18: Replace engine-ECU........816
Inspection Procedure 7: Starting Impossible (Initial Combustion But no Complete Combustion), Improper Starting (Long time to Start)........817
DIAGNOSIS PROCEDURE........817
STEP 1: Check battery condition.........817
STEP 2: Check battery voltage.........817
STEP 3: M.U.T.-II/III diagnosis code........817
STEP 4: M.U.T.-II/III data list........817
STEP 5: Check start ability.........817
STEP 6: Check idle speed control servo for operating sound.........817
STEP 7: M.U.T.-II/III actuator test........817
STEP 8: Check air intake from intake hose and inlet manifold.........817
STEP 9: Check injector for operating sound.........818
STEP 10. Check timing marks of timing belt.........818
STEP 11: Perform voltage measurement at C-134 engine-ECU connector.........818
STEP 12: Connector check: C-134 engine-ECU connector........818
STEP 13: Connector check: B110 and B-111 ignition coil connectors........818
STEP 14: Check ignition secondary voltage waveform using an oscilloscope.........818
STEP 15: Check spark plug.........819
STEP 16: Check spark plug cable itself.........819
STEP 17: Check ignition coil itself.........819
STEP 18: Check harness between terminal No. 2 of each cylinder’s ignition coil connector and vehicle body earth.........819
STEP 19: Check spray condition of injector.........819
STEP 20: Check compression pressure.........819
STEP 21: Check EGR control solenoid valve itself.........820
STEP 22: Check EGR valve itself.........820
STEP 23: Replace engine-ECU.........820
Inspection Procedure 8: Unstable idling (Rough idling, hunting), Improper idling speed (Too high or too low), Engine stalls during idling (Die out)........820
DIAGNOSIS PROCEDURE........820
STEP 1: Check battery condition.........820
STEP 2: M.U.T.-II/III diagnosis code........820
STEP 3: M.U.T.-II/III data list........820
STEP 4: M.U.T.-II/III data list........820
STEP 5: Check idle speed control servo for operating sound.........821
STEP 6: Check throttle body (throttle valve portion) for contamination.........821
STEP 7: Check air intake from intake hose and inlet manifold.........821
STEP 8: Check injector for operating sound.........821
STEP 9: Check timing marks of timing belt.........821
STEP 10. M.U.T.-II/III data list........821
STEP 11: Perform voltage measurement at C-134 engine-ECU connector.........821
STEP 12: Connector check: C-134 engine-ECU connector........821
STEP 13. Perform voltage measurement at C-135 engine-ECU connector.........822
STEP 14. Connector check: C-135 engine-ECU connector and B-30 alternator connector........822
STEP 15. Check harness between C-135 (terminal No. 33) engine-ECU connector and B-30 (terminal No. 1) alternator connector.........823
STEP 16. Perform voltage measurement at C-135 engine-ECU connector.........823
STEP 17. Connector check: C-135 engine-ECU connector and B-30 alternator connector........824
STEP 18. Check harness between C-135 (terminal No. 41) engine-ECU connector and B-30 (terminal No. 4) alternator connector.........824
STEP 19. Check the trouble symptoms.........824
STEP 20. Perform voltage measurement at C-134 engine-ECU connector.........825
STEP 21. Connector check: B-110 and B-111 ignition coil connectors........825
STEP 22. Check ignition secondary voltage waveform using an oscilloscope.........825
STEP 23. Check spark plug.........825
STEP 24. Check individual spark plug cable........825
STEP 25. Check ignition coil itself.........825
STEP 26. Check harness between terminal No. 2 of ignition coil connector of each cylinder and body earth.........826
STEP 27. Check injector for spray condition.........826
STEP 28. Check compression pressure.........826
STEP 29. Check purge control solenoid valve itself.........826
STEP 30. Check EGR control solenoid valve itself.........826
STEP 31. Check EGR control solenoid valve itself.........826
STEP 32. M.U.T.-II/III actuator test........826
STEP 33. Replace engine-ECU.........826
Inspection Procedure 9: The Engine Stalls when Starting the Car (Pass Out)........827
DIAGNOSIS PROCEDURE........827
STEP 1. M.U.T.-II/III diagnosis code........827
STEP 2. Check EGR control solenoid valve itself.........827
STEP 3. Check EGR valve itself.........827
STEP 4. Check air intake from intake hose and inlet manifold.........827
STEP 5. Connector check: B-110 and B-111 ignition connectors.........827
STEP 6. Check ignition secondary voltage waveform using an oscilloscope.........827
STEP 7. Check spark plug.........827
STEP 8.Check spark plug cable itself.........827
STEP 9. Check ignition coil itself.........827
STEP 10. Check harness between terminal No. 2 of ignition coil connector of each cylinder and body earth.........828
Inspection Procedure 10. The Engine Stalls when Decelerating........829
DIAGNOSIS PROCEDURE........829
STEP 1. M.U.T.-II/III diagnosis code........829
STEP 2. M.U.T.-II/III data list........829
STEP 3. M.U.T.-II/III data list........829
STEP 4. Check EGR control solenoid valve itself.........829
STEP 5. Check EGR valve itself.........829
STEP 6. Check throttle body (throttle valve portion) for contamination.........829
STEP 7. Connector check: B-110 and B-111 ignition coil connectors........829
STEP 8. Check ignition secondary voltage waveform using an oscilloscope.........829
STEP 9. Check spark plug.........829
STEP 10. Check spark plug cable itself.........830
STEP 11. Check ignition coil itself.........830
STEP 12. Check harness between terminal No. 2 of ignition coil connector of each cylinder and body earth.........830
Inspection Procedure 11: Engine does not Revole Up........831
DIAGNOSIS PROCEDURE........831
STEP 1. M.U.T.-II/III diagnosis code........831
STEP 2. Check timing marks of timing belt.........831
STEP 3. Connector check: B-110 and B-111 ignition coil connectors........831
STEP 4. Check ignition secondary voltage waveform using an oscilloscope.........831
STEP 5. Check spark plug.........831
STEP 6. Check spark plug cable itself.........831
STEP 7. Check ignition coil itself.........831
STEP 8. Check harness between terminal No. 2 of ignition coil connector of each cylinder and body earth.........832
STEP 9. Fuel pressure measurement.........832
Inspection Procedure 12: Hesitation, sag,poor acceleration, stumble, surge........833
DIAGNOSIS PROCEDURE........833
STEP 1. M.U.T.-II/III diagnosis code........833
STEP 2. Check injector for operating sound.........833
STEP 3. M.U.T.-II/III data list........833
STEP 4. Check purge control solenoid valve itself.........833
STEP 5. Check EGR control solenoid valve itself.........833
STEP 6. Check EGR valve itself.........833
STEP 7. M.U.T.-II/III data list........833
STEP 8. Connector check: B-110 and B-111 ignition coil connectors........834
STEP 9. Check ignition secondary voltage waveform using an oscilloscope.........834
STEP 10. Check spark plug.........834
STEP 11. Check spark plug cable itself.........834
STEP 12. Check ignition coil itself.........834
STEP 13. Check harness between terminal No. 2 of ignition coil connector of each cylinder and body earth.........834
STEP 14. Check throttle body (throttle valve portion) for contamination.........834
STEP 15. Fuel pressure measurement.........834
STEP 16. Check compression pressure.........835
Inspection Procedure 13. The Feeling of Impact or Vibration when Accelerating........835
DIAGNOSIS PROCEDURE........835
STEP 1. M.U.T.-II/III diagnosis code........835
STEP 2. Check connector: B-110 and B-111 ignition coil connectors........835
STEP 3. Check ignition secondary voltage waveform using an oscilloscope.........835
STEP 4. Check spark plug.........835
STEP 5. Check spark plug cable itself.........835
STEP 6. Check ignition coil itself.........835
STEP 7. Check harness between terminal No. 2 of ignition coil connector of each cylinder and body earth.........836
Inspection Procedure 14: The feeling of impact or vibration when decelerating........837
DIAGNOSIS PROCEDURE........837
STEP 1. M.U.T.-II/III diagnosis code........837
STEP 2. Check idle speed control servo for operating sound.........837
STEP 3. M.U.T.-II/III data list........837
STEP 4. Check throttle body (throttle valve portion) for contamination.........837
Inspection Procedure 15: Knocking........837
DIAGNOSIS PROCEDURE........837
STEP 1. M.U.T.-II/III diagnosis code........837
STEP 2. Connector check: B-110 and B-111 ignition coil connectors........837
STEP 3. Check ignition secondary voltage waveform using an oscilloscope.........838
STEP 4. Check spark plug.........838
STEP 5. Check spark plug cable itself.........838
STEP 6. Check ignition coil itself.........838
STEP 7. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........838
Inspection Procedure 16: Ignition Timing Offset........838
DIAGNOSIS PROCEDURE........838
STEP 1. M.U.T.-II/III diagnosis code........838
STEP 2. Perform output wave pattern measurement of crank angle sensor and camshaft position sensor (Using an oscilloscope).........839
STEP 3. Check the trouble symptoms.........839
STEP 4. Check crank angle sensor and camshaft position sensor mounted conditions.........839
STEP 5. Check timing marks of timing belt.........839
STEP 6. Check crank angle sensor vane.........839
STEP 7. Check camshaft position sensing cylinder.........839
STEP 8. Replace crank angle sensor.........839
STEP 9. Replace camshaft position sensor.........840
Inspection Procedure 17: Run on (Dieseling)........840
DIAGNOSIS PROCEDURE........840
STEP 1. Check injector for spray condition.........840
Inspection Procedure 18: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC during Idling........840
DIAGNOSIS PROCEDURE........840
STEP 1. M.U.T.-II/III diagnosis code........840
STEP 2. Check injector for operating sound.........840
STEP 3. Check ignition timing.........840
STEP 4. M.U.T.-II/III data list........841
STEP 5. Check air intake from intake hose and inlet manifold.........841
STEP 6. Check for emission leakage from exhaust manifold.........841
STEP 7. Check throttle body (throttle valve portion) for contamination.........841
STEP 8. M.U.T.-II/III data list........841
STEP 9. Check Purge control solenoid valve itself.........841
STEP 10. Check EGR control solenoid valve itself.........841
STEP 11. Check EGR valve itself.........841
STEP 12. Fuel pressure measurement.........841
STEP 13. Check positive crankcase ventilation valve itself.........841
STEP 14. Check spark plug.........841
STEP 15. Check spark plug cable itself.........841
STEP 16. Check ignition coil itself.........842
STEP 17. Check compression pressure.........842
STEP 18. Check injector for spray condition.........842
STEP 19. Replace catalytic converter.........842
Inspection Procedure 19: Battery Rundown........842
DIAGNOSIS PROCEDURE........842
STEP 1. Check battery voltage.........842
STEP 2. Connector check: B-19 intermediate connector........842
STEP 3. Perform voltage measurement at B-19 intermediate connector.........843
STEP 4. Connector check: C-303 ignition switch connector........843
STEP 5. Perform voltage measurement at B-19 intermediate connector.........844
STEP 6. Connector check: B-30 alternator connector........844
STEP 7. Check harness between B-19 (terminal No. 4) intermediate connector and B-30 (terminal No. 1) alternator connector.........844
STEP 8. Check harness between B-19 (terminal No. 5) intermediate connector and B-30 (terminal No. 3) alternator connector.........845
STEP 9. Check harness between B-30 (terminal No. 3) alternator connector and C-303 (terminal No. 2) ignition switch connector.........845
STEP 10. Connector check: C-135 engine-ECU connector........845
STEP 11. Perform voltage measurement at C-135 engine-ECU connector.........846
STEP 12. Perform voltage measurement at C-135 engine-ECU connector.........846
STEP 13. Check the trouble symptoms.........846
Inspection Procedure 20: Overheating........847
DIAGNOSIS PROCEDURE........847
STEP 1. M.U.T.-II/III diagnosis code........847
STEP 2. Check engine coolant........847
STEP 3. M.U.T.-II/III actuator test........847
STEP 4. M.U.T.-II/III data list........847
STEP 5. Check thermostat.........847
STEP 6. Check water pump.........847
Inspection Procedure 21: Abnormal Rotation of Fan Motor........848
DIAGNOSIS PROCEDURE........849
STEP 1. Connector check: C-134 engine-ECU connector........849
STEP 2. Check at C-134 engine-ECU connector.........849
STEP 3. Check the trouble symptoms.........849
STEP 4. Perform voltage measurement at C-134 engine-ECU connector.........849
STEP 5. Connector check: A-20 fan controller connector........849
STEP 6. Check harness between A-20 (terminal No. 2) fan controller connector and C-134 (terminal No. 21) engine-ECU connector.........850
Inspection Procedure 22: Poor A/C Performance........850
DIAGNOSIS PROCEDURE........850
STEP 1. M.U.T.-II/III diagnosis code........850
STEP 2. A/C compressor magnet clutch operation check.........851
STEP 3. M.U.T.-II/III data list........851
STEP 4. M.U.T.-II/III data list........851
STEP 5. Check charged amount of A/C refrigerant.........851
STEP 6. M.U.T.-II/III actuator test........851
Inspection Procedure 23: Engine-ECU Power Supply, Engine Control Relay, Ignition Switch-IG1 System........852
DIAGNOSIS PROCEDURE........853
STEP 1. Check battery voltage.........853
STEP 2. Connector check: B-17X engine control relay connector........853
STEP 3. Check engine control relay.........853
STEP 4. Perform voltage measurement at B-17X engine control relay connector.........853
STEP 5. Perform voltage measurement at C-134 engine-ECU connector.........854
STEP 6. Connector check: C-137 engine-ECU connector........854
STEP 7. Perform voltage measurement at C-137 engine-ECU connector.........854
STEP 8. Connector check: C-137 engine-ECU connector........854
STEP 9. Check ignition switch.........855
STEP 10. Connector check: C-303 ignition switch connector........855
STEP 11. Check harness between C-303 (terminal No. 2) ignition switch connector and C-137 (terminal No. 82) engine-ECU connector.........855
STEP 12. Perform voltage measurement at C-135 engine-ECU connector.........856
STEP 13. Perform voltage measurement at C-135 engine-ECU connector.........856
STEP 14. Connector check: C-137 engine-ECU connector, C-303 ignition switch connector........857
STEP 15. Check harness between C-303 (terminal No. 2) ignition switch connector and C-137 (terminal No. 82) engine-ECU connector.........857
STEP 16. Check the trouble symptoms.........857
STEP 17. Check harness between B-17X (terminal No. 1) engine control relay connector and C-134 (terminal No. 12 and No. 25) engine-ECU connector.........858
STEP 18. Check engine control relay output power supply harness and connector for short circuit.........858
STEP 19. Check harness between B-17X (terminal No. 3 and No. 4) engine control relay connector and battery.........858
STEP 20. Check harness between B-17X (terminal No. 2) engine control relay connector and C-135 (terminal No. 38) engine-ECU connector.........859
Inspection Procedure 24: Fuel Pump System........860
DIAGNOSIS PROCEDURE........861
STEP 1. Connector check: C-215 fuel pump relay (1) connector and C-213 fuel pump relay (2) connector........861
STEP 2. Check fuel pump relay.........861
STEP 3. Perform resistance measurement at C-215 fuel pump relay (1) connector.........861
STEP 4. Perform voltage measurement at C-215 fuel pump relay (1) connector.........862
STEP 5. Connector check: C-303 ignition switch connector........862
STEP 6. Perform voltage measurement at C-215 fuel pump relay (1) connector.........863
STEP 7. Perform voltage measurement at C-213 fuel pump relay (2) connector.........863
STEP 8. Connector check: C-303 ignition switch connector........863
STEP 9. Connector check: C-134 engine-ECU connector........864
STEP 10. Perform voltage measurement at C-134 engine-ECU connector.........864
STEP 11. Connector check: D-16 fuel pump connector........865
STEP 12. Perform voltage measurement at D-16 fuel pump connector.........865
STEP 13. Check harness between C-213 (terminal No. 4) fuel pump relay (2) connector and D-16 (terminal No. 5) fuel pump connector.........866
STEP 14. Perform resistance measurement at D-16 fuel pump connector.........866
STEP 15. Connector check: C-303 ignition switch connector........866
STEP 16. Check harness between C-303 (terminal No. 2) ignition switch connector and C-215 (terminal No. 3) fuel pump relay (1) connector.........867
STEP 17. Check harness between battery and C-215 (terminal No. 4) fuel pump relay (1) connector.........867
STEP 18. Check harness between C-215 (terminal No. 1) fuel pump relay (1) connector and C-213 (terminal No. 1) fuel pump relay (2) connector.........867
STEP 19. Check harness between C-303 (terminal No. 2) ignition switch connector and C-213 (terminal No. 3) fuel pump relay (2) connector.........867
STEP 20. Check harness between C-213 (terminal No. 2) fuel pump relay (2) connector and C-134 (terminal No. 22) engine-ECU connector.........868
STEP 21. Check harness between C-213 (terminal No. 4) fuel pump relay (2) connector and D-16 (terminal No.5) fuel pump connector.........868
Inspection Procedure 25: Fan Control Relay System........869
DIAGNOSIS PROCEDURE........870
STEP 1. Connector check: A-10X fan control relay connector........870
STEP 2. Check fan control relay.........870
STEP 3. Perform resistance measurement at A-10X fan control relay connector.........870
STEP 4. Perform voltage measurement at A-10X fan control relay connector.........870
STEP 5. Connector check: B-17X engine control relay connector........871
STEP 6. Perform voltage measurement at A-10X fan control relay connector.........871
STEP 7. Connector check: A-20 fan controller connector........871
STEP 8. Perform voltage measurement at A-20 fan controller connector.........872
STEP 9. Check harness between A-10X (terminal No. 2) fan control relay connector and A-20 (terminal No. 3) fan controller connector.........872
STEP 10. Connector check: B-17X engine control relay connector........872
STEP 11. Check harness between B-17X (terminal No. 1) engine control relay connector and A-10X (terminal No. 3) fan control relay connector.........872
STEP 12. Connector check: C-134 engine-ECU connector........873
STEP 13. Fan motor drive test.........873
STEP 14. M.U.T.-II/III actuator test........873
STEP 15. Perform voltage measurement at C-134 engine-ECU connector.........873
STEP 16. Check harness between A-10X (terminal No. 4) fan control relay connector and battery.........874
STEP 17. Check harness between A-10X (terminal No. 2) fan control relay connector and A-20 (terminal No. 3) fan controller connector.........874
STEP 18. Check harness between A-20 (terminal No. 2) fan controller connector and C-134 (terminal No. 21) engine-ECU connector.........874
Inspection Procedure 26: A/C Switch System........875
DIAGNOSIS PROCEDURE........876
STEP 1. Perform voltage measurement at C-135 engine-ECU connector.........876
STEP 2. Perform voltage measurement at C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C'.........876
STEP 3. Connector check: C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C' C-135 engine-ECU connector........877
STEP 4. Check harness between C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C' and C-135 (terminal No. 45) engine-ECU connector.........877
STEP 5. Connector check: C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C' and C-135 engine-ECU connector........878
STEP 6. Connector check: C-135 engine-ECU connector........878
STEP 7. M.U.T.-II/III data list........878
Inspection Procedure 27: A/C Compressor Relay System........879
DIAGNOSIS PROCEDURE........880
STEP 1. Connector check: B-18X A/C compressor relay connector........880
STEP 2. A/C compressor relay check.........880
STEP 3. Perform voltage measurement at B-18X A/C compressor relay connector.........880
STEP 4. Connector check: C-303 ignition switch connector........881
STEP 5. Perform voltage measurement at B-18X A/C compressor relay connector.........881
STEP 6. Connector check: B-27 A/C compressor connector........881
STEP 7. Perform voltage measurement at B-27 A/C compressor connector.........882
STEP 8. Perform voltage measurement at C-134 engine-ECU connector.........882
STEP 9. Connector check: C-134 engine-ECU connector........882
STEP 10. Check harness between B-18X (terminal No. 2) A/C compressor relay connector and C-134 (terminal No. 8) engine-ECU connector.........883
STEP 11. M.U.T.-II/III data list........883
STEP 12. Connector check: C-134 engine-ECU connector........883
STEP 13. Check harness between B-18X (terminal No. 2) A/C compressor relay connector and C-134 (terminal No. 8) engine-ECU connector.........884
STEP 14. Connector check: C-303 ignition switch connector........884
STEP 15. Check harness between C-303 (terminal No. 4) ignition switch connector and B-18X (terminal No. 3) A/C compressor relay connector.........884
STEP 16. Check harness between battery and B-18X (terminal No. 4) A/C compressor relay connector.........884
STEP 17. Check harness between B-18X (terminal No. 1) A/C compressor relay connector and B-27 (terminal No. 1) A/C compressor relay connector.........885
Inspection Procedure 28: A/C Load Signal System........886
DIAGNOSIS PROCEDURE........887
STEP 1. Perform voltage measurement at C-134 engine-ECU connector.........887
STEP 2. Connector check: C-134 engine-ECU connector........887
STEP 3. Check the trouble symptoms.........887
STEP 4. Connector check: C-134 engine-ECU connector........887
STEP 5. Perform voltage measurement at C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C'.........888
STEP 6. Connector Check: C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C'........888
STEP 7. Check harness between C-06 (terminal No. 5) or C-26 (terminal No. 32) A/C-ECU connector and C-134 (terminal No. 24) engine-ECU connector.........889
STEP 8. Check connector: C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C'........889
Inspection Procedure 29: A/C Pressure Sensor System........890
DIAGNOSIS PROCEDURE........891
STEP 1. M.U.T.-II/III data list........891
STEP 2. Connector check: A-02 A/C pressure sensor connector........891
STEP 3. Perform voltage measurement at A-02 A/C pressure sensor connector.........891
STEP 4. Perform voltage measurement at C-137 engine-ECU connector.........891
STEP 5. Connector check: C-137 engine-ECU connector........892
STEP 6. Connector check: C-137 engine-ECU connector........892
STEP 7. Check harness between A-02 (terminal No. 3) A/C pressure sensor connector and C-137 (terminal No. 81) engine-ECU connector.........893
STEP 8. M.U.T.-II/III data list........893
STEP 9. Perform resistance measurement at A-02 A/C pressure sensor connector.........893
STEP 10. Connector check: C-137 engine-ECU connector........893
STEP 11. Check harness between A-02 (terminal No. 1) A/C pressure sensor connector and C-137 (terminal No. 92) engine-ECU connector.........894
STEP 12. Perform voltage measurement at A-02 A/C pressure sensor connector.........894
STEP 13. Connector check: C-137 engine-ECU connector........895
STEP 14. Perform voltage measurement at A-02 A/C pressure sensor connector.........895
STEP 15. Connector check: C-137 engine-ECU connector........896
STEP 16. Perform voltage measurement at A-02 A/C pressure sensor connector.........896
STEP 17. Connector check: C-135 engine-ECU connector........896
STEP 18. Check harness between A-02 (terminal No. 2) A/C pressure sensor connector and C-135 (terminal No. 42) engine-A/T-ECU connector.........897
STEP 19. Perform voltage measurement at C-135 engine-ECU connector.........897
STEP 20. Connector check: C-135 engine-ECU connector........898
STEP 21. Connector check: C-135 engine-ECU connector........898
Inspection Procedure 30: Ignition Circuit System........899
DIAGNOSIS PROCEDURE........900
STEP 1. Check spark plug cable itself.........900
STEP 2. Check spark plug.........900
STEP 3. Connector check: B-111 and B-110 ignition coil connectors........900
STEP 4. Check ignition coil itself.........900
STEP 5. Perform voltage measurement at B-111 and B-110 ignition coil connectors.........900
STEP 6. Connector check: C-303 ignition switch connector........901
STEP 7. Perform voltage measurement at B-111 and B-110 ignition coil connectors.........901
STEP 8. Perform voltage measurement at C-134 engine-ECU connector.........902
STEP 9. Connector check: C-134 engine-ECU connector........902
STEP 10. Connector check: C-134 engine-ECU connector........903
STEP 11. Check harness between B-111 (terminal No. 3) ignition coil connector and C-134 (terminal No. 23) engine-ECU connector, also between B-110 (terminal No. 3) ignition coil connector and C-134 (terminal No. 10) engine-ECU connector.........903
STEP 12. Check the trouble symptoms.........903
STEP 13. Perform resistance measurement at B-111 and B-110 ignition coil connectors.........904
STEP 14. Check harness between C-303 (terminal No. 2) ignition switch connector and B-111 (terminal No. 1) ignition coil connector, also between C-303 (terminal No. 2) ignition switch connector and B-110 (terminal No. 1) ignition coil connector.........904
STEP 15. Check harness between B-111 (terminal No. 3) ignition coil connector and C-134 (terminal No. 23) engine-ECU connector, also between B-110 (terminal No. 3) ignition coil connector and C-134 (terminal No. 10) engine-ECU connector.........905
Data List Reference Table........906
Actuator Test Reference Table........912
CHECK AT THE ECU TERMINALS........913
TERMINAL VOLTAGE CHECK CHART........913
Engine-ECU Connector Terminal Arrangement........913
CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS........917
Engine-ECU Harness Side Connector Terminal Arrangement........917
INSPECTION PROCEDURE USING OSCILLOSCOPE........918
AIR FLOW SENSOR........918
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR........920
INJECTOR........922
IDLE SPEED CONTROL (ISC) SERVO (STEPPER MOTOR)........923
IGNITION COIL AND POWER TRANSISTOR........925
ON-VEHICLE SERVICE........928
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING........928
THROTTLE POSITION SENSOR ADJUSTMENT........928
BASIC IDLE SPEED ADJUSTMENT........929
FUEL PRESSURE TEST........929
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)........931
FUEL PUMP OPERATION CHECK........932
COMPONENT LOCATION........933
ENGINE CONTROL RELAY CONTINUITY CHECK........934
FUEL PUMP RELAY CONTINUITY CHECK........934
INTAKE AIR TEMPERATURE SENSOR CHECK........934
ENGINE COOLANT TEMPERATURE SENSOR CHECK........935
THROTTLE POSITION SENSOR CHECK........935
OXYGEN SENSOR CHECK........936
Oxygen sensor (front)........936
Oxygen sensor (rear)........937
INJECTOR CHECK........938
Check the Operation Sound........938
Measurement of Resistance between Terminals........938
Check the Injection Condition........938
IDLE SPEED CONTROL (ISC) SERVO (STEPPER MOTOR) CHECK........939
Check the Operation Sound........939
Check the Coil Resistance........939
Operation Check........940
INJECTOR........941
REMOVAL AND INSTALLATION........941
REMOVAL SERVICE POINT........942
INSTALLATION SERVICE POINT........942
THROTTLE BODY ASSEMBLY........943
REMOVAL AND INSTALLATION........943
INSTALLATION SERVICE POINT........944
ENGINE-ECU........945
REMOVAL AND INSTALLATION........945
GR00001100-13B........946
WORKSHOP MANUAL........0
MULTIPORT FUEL INJECTION (MPI) '4G63-Turbo'........946
GENERAL INFORMATION........948
MULTI-POINT FUEL INJECTION SYSTEM DIAGRAM........951
SERVICE SPECIFICATIONS........952
SEALANT........952
SPECIAL TOOLS........953
TROUBLESHOOTING........956
DIAGNOSIS TROUBLESHOOTING FLOW........956
DIAGNOSIS FUNCTION........956
ENGINE WARNING LAMP (CHECK ENGINE LAMP)........956
METHOD OF READING AND ERASING DIAGNOSIS CODES........958
DIAGNOSIS USING DIAGNOSIS 2 MODE........958
INSPECTION USING M.U.T.-II/III DATA LIST AND ACTUATOR TESTING........958
FREEZE FRAME DATA........958
READINESS TEST STATUS........962
INSPECTION CHART FOR DIAGNOSIS CODE........965
INSPECTION PROCEDURE FOR DIAGNOSIS CODES........967
Code No. P0090: Fuel Pressure Control Solenoid Valve System........967
DIAGNOSIS PROCEDURE........968
STEP 1. M.U.T.-II/III actuator test........968
STEP 2. Connector check: B-122 fuel pressure control solenoid valve connector........968
STEP 3. Perform resistance measurement at B-122 fuel pressure control solenoid valve connector.........968
STEP 4. Perform voltage measurement at B-122 fuel pressure control solenoid valve connector.........969
STEP 5. Connector check: B-17X engine control relay connector........969
STEP 6. Perform voltage measurement at C-139 engine-ECU connector.........970
STEP 7. Connector check: C-139 engine-ECU connector........970
STEP 8. Connector check: C-139 engine-ECU connector........971
STEP 9. Check harness between B-122 (terminal No. 1) fuel pressure control solenoid valve connector and C-139 (terminal No. 4) engine-ECU connector.........971
STEP 10. Check harness between B-122 (terminal No. 2) fuel pressure control solenoid valve connector and B-17X (terminal No. 1) engine control relay connector.........972
STEP 11. M.U.T.-II/III actuator test........972
Code No. P0100: Air Flow Sensor System........973
DIAGNOSIS PROCEDURE........974
STEP 1. M.U.T.-II/III data list........974
STEP 2. Connector check: B-08 air flow sensor connector........974
STEP 3. Perform voltage measurement at B-08 air flow sensor connector.........974
STEP 4. Perform voltage measurement at C-141 engine-ECU connector.........975
STEP 5. Connector check: C-141 engine-ECU connector........975
STEP 6. Connector check: C-141 engine-ECU connector........976
STEP 7. Check harness between B-08 (terminal No. 3) air flow sensor connector and C-141 (terminal No. 63) engine-ECU connector.........976
STEP 8. M.U.T.-II/III data list........976
STEP 9. Perform voltage measurement at B-08 air flow sensor connector.........977
STEP 10. Connector check: B-17X engine control relay connector........977
STEP 11. Perform resistance measurement at B-08 air flow sensor connector.........977
STEP 12. Connector check: C-141 engine-ECU connector........977
STEP 13. Check harness between B-08 (terminal No. 5) air flow sensor connector and C-141 (terminal No. 88) engine-ECU connector.........978
STEP 14. Perform voltage measurement at B-08 air flow sensor connector.........978
STEP 15. Connector check: C-140 engine-ECU connector........978
STEP 16. Check harness between B-08 (terminal No. 7) air flow sensor connector and C-140 (terminal No. 37) engine-ECU connector.........979
STEP 17. Perform voltage measurement at B-08 air flow sensor connector.........979
STEP 18. Connector check: C-140 engine-ECU connector........979
STEP 19. Check harness between B-08 (terminal No. 7) air flow sensor connector and C-140 (terminal No. 37) engine-ECU connector.........980
STEP 20. Perform output wave pattern measurement at B-08 air flow sensor connector (Using oscilloscope).........980
STEP 21. Replace air flow sensor.........980
STEP 22. Connector check: B-17X engine control relay connector........980
STEP 23. Check harness between B-08 (terminal No. 4) air flow sensor connector and B-17X (terminal No. 1) engine control relay connector.........981
STEP 24. Connector check: C-141 engine-ECU connector........981
STEP 25. Check harness between B-08 (terminal No. 3) air flow sensor connector and C-141 (terminal No. 63) engine-ECU connector.........981
STEP 26. Connector check: C-141 engine-ECU connector........982
Code No. P105: Barometric Pressure Sensor System........983
DIAGNOSIS PROCEDURE........984
STEP 1. M.U.T.-II/III data list........984
STEP 2. Connector check: B-08 air flow sensor connector........984
STEP 3. Perform voltage measurement at B-08 air flow sensor connector.........984
STEP 4. Perform voltage measurement at C-142 engine-ECU connector.........984
STEP 5. Connector check: C-142 engine-ECU connector........985
STEP 6. Connector check: C-142 engine-ECU connector........985
STEP 7. Check harness between B-08 (terminal No. 1) air flow sensor connector and C-142 (terminal No. 97) engine-ECU connector.........986
STEP 8. M.U.T.-II/III data list........986
STEP 9. Perform resistance measurement at B-08 air flow sensor connector.........986
STEP 10. Connector check: C-141 engine-ECU connector........986
STEP 11. Check harness between B-08 (terminal No. 5) air flow sensor connector and C-141 (terminal No. 88) engine-ECU connector.........987
STEP 12. Perform voltage measurement at B-08 air flow sensor connector.........987
STEP 13. Connector check: C-142 engine-ECU connector........988
STEP 14. Perform voltage measurement at B-08 air flow sensor connector.........988
STEP 15. Connector check: C-141 engine-ECU connector........989
STEP 16. Perform voltage measurement at B-08 air flow sensor connector.........989
STEP 17. Connector check: C-142 engine-ECU connector........989
STEP 18. Check harness between B-08 (terminal No. 2) air flow sensor connector and C-142 (terminal No. 100) engine-ECU connector.........990
STEP 19. Perform voltage measurement at C-142 engine-ECU connector.........990
STEP 20. Connector check: C-142 engine-ECU connector........991
STEP 21. Connector check: C-142 engine-ECU connector........991
Code No. P0110: Intake Air Temperature Sensor System........992
DIAGNOSIS PROCEDURE........993
STEP 1. M.U.T.-II/III data list........993
STEP 2. Connector check: B-08 air flow sensor connector........993
STEP 3. Check intake air temperature sensor itself.........993
STEP 4. Perform resistance measurement at B-08 air flow sensor connector.........993
STEP 5. Connector check: C-141 engine-ECU connector........993
STEP 6. Check harness between B-08 (terminal No. 5) air flow sensor connector and C-141 (terminal No. 88) engine-ECU connector.........994
STEP 7. M.U.T.-II/III data list........994
STEP 8. Perform voltage measurement at B-08 air flow sensor connector.........994
STEP 9. Perform voltage measurement at C-142 engine-ECU connector.........995
STEP 10. Connector check: C-142 engine-ECU connector........995
STEP 11. Connector check: C-142 engine-ECU connector........996
STEP 12. Check harness between B-08 (terminal No. 6) air flow sensor connector and C-142 (terminal No. 99) engine-ECU connector.........996
STEP 13. Perform voltage measurement at B-08 air flow sensor connector.........997
STEP 14. Connector check: C-142 engine-ECU connector........997
STEP 15. Check harness between B-08 (terminal No. 6) air flow sensor connector and C-142 (terminal No. 99) engine-ECU connector.........997
STEP 16. Connector check: C-141 engine-ECU connector........998
Code No. P0115: Engine Coolant Temperature Sensor System........999
DIAGNOSIS PROCEDURE........1000
STEP 1. M.U.T.-II/III data list........1000
STEP 2. Connector check: B-108 engine coolant temperature sensor connector........1000
STEP 3. Perform resistance measurement at B-108 engine coolant temperature sensor connector.........1000
STEP 4. Perform voltage measurement at B-108 engine coolant temperature sensor connector.........1001
STEP 5. Perform voltage measurement at C-142 engine-ECU connector.........1001
STEP 6. Connector check: C-142 engine-ECU connector........1002
STEP 7. Connector check: C-142 engine-ECU connector........1002
STEP 8. Check harness between B-108 (terminal No. 1) engine coolant temperature sensor connector and C-142 (terminal No. 98) engine-ECU connector.........1003
STEP 9. M.U.T.-II/III data list........1003
STEP 10. Perform resistance measurement at B-108 engine coolant temperature sensor connector.........1003
STEP 11. Connector check: C-142 engine-ECU connector........1003
STEP 12. Check harness between B-108 (terminal No. 2) engine coolant temperature sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1004
STEP 13. Perform voltage measurement at B-108 engine coolant temperature sensor connector.........1004
STEP 14. Connector check: C-142 engine-ECU connector........1004
STEP 15. Check harness between B-108 (terminal No. 1) engine coolant temperature sensor connector and C-142 (terminal No. 98) engine-ECU connector.........1005
STEP 16. Connector check: C-142 engine-ECU connector........1005
Code No. P0122: Throttle Position Sensor (main) Circuit Low Input........1006
DIAGNOSIS PROCEDURE........1007
STEP 1. M.U.T.-II/III data list........1007
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1007
STEP 3. Perform voltage measurement at B-06 electronically controlled throttle valve connector.........1007
STEP 4. Connector check: C-142 engine-ECU connector........1007
STEP 5. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU connector.........1008
STEP 6. M.U.T.-II/III data list........1008
STEP 7. Connector check: C-142 engine-ECU connector........1008
STEP 8. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU connector.........1009
STEP 9. Check harness between B-06 (terminal No. 1) electronically controlled throttle valve connector and C-142 (terminal No. 115) engine-ECU connector.........1009
STEP 10. Replace the electronically controlled throttle valve........1009
Code No. P0123: Throttle Position Sensor (main) Circuit High Input........1010
DIAGNOSIS PROCEDURE........1011
STEP 1. M.U.T.-II/III data list........1011
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1011
STEP 3. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1011
STEP 4. Connector check: C-142 engine-ECU connector........1011
STEP 5. Check harness between B-06 (terminal No. 4) electronically controlled throttle valve connector and C-142 (terminal No. 105) engine-ECU connector.........1012
STEP 6. M.U.T.-II/III data list........1012
STEP 7. Replace the electronically controlled throttle valve........1012
Code No. P0125: Feedback system monitor........1013
DIAGNOSIS PROCEDURE........1013
STEP 1. M.U.T.-II/III diagnosis code........1013
STEP 2. M.U.T.-II/III data list........1013
STEP 3. Check for intake of air from intake hose and inlet manifold.........1013
STEP 4. Check for leakage of exhaust emission from exhaust manifold.........1013
STEP 5. Check throttle body (throttle valve portion) for contamination.........1013
STEP 6. Connector check: B-121 oxygen sensor (front) connector and C-142 engine-ECU connector........1014
STEP 7. Check oxygen sensor (front) itself.........1014
STEP 8. Check harness between B-121 oxygen sensor (front) connector and C-142 engine-ECU connector.........1014
STEP 9. Connector check: Injector connector........1015
STEP 10. Check injector itself.........1015
STEP 11. Connector check: B-17X engine control relay connector and B-139 engine-ECU connector.........1015
STEP 12. Check harness between B-17X engine control relay connector and injector connector.........1016
STEP 13. Check harness between injector connector and C-139 engine-ECU connector.........1016
STEP 14. Fuel pressure measurement.........1016
Code No. P0130: Oxygen Sensor (front) System........1017
DIAGNOSIS PROCEDURE........1018
STEP 1. M.U.T.-II/III data list........1018
STEP 2. Connector check: B-121 oxygen sensor (front) connector........1018
STEP 3. Perform resistance measurement at B-121 oxygen sensor (front) connector........1018
STEP 4. Connector check: C-142 engine-ECU connector........1018
STEP 5. Check harness between B-121 (terminal No. 2) oxygen sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1019
STEP 6. M.U.T.-II/III data list........1019
STEP 7. Perform voltage measurement at B-121 oxygen sensor (front) connector.........1019
STEP 8. Connector check: C-142 engine-ECU connector........1020
STEP 9. Perform voltage measurement at B-121 oxygen sensor (front) connector.........1020
STEP 10. Check oxygen sensor (front) itself........1020
STEP 11. Connector check: C-142 engine-ECU connector........1021
STEP 12. Perform voltage measurement at C-142 engine-ECU connector.........1021
STEP 13. Connector check: C-142 engine-ECU connector........1022
STEP 14. Connector check: C-142 engine-ECU connector........1022
Code No. P0135: Oxygen Sensor Heater (front) System........1023
DIAGNOSIS PROCEDURE........1024
STEP 1. Connector check: B-121 oxygen sensor (front) connector........1024
STEP 2. Perform resistance measurement at B-121 oxygen sensor (front) connector.........1024
STEP 3. Perform voltage measurement at B-121 oxygen sensor (front) connector.........1025
STEP 4. Connector check: B-17X engine control relay connector........1025
STEP 5. Perform voltage measurement at C-139 engine-ECU connector.........1026
STEP 6. Connector check: C-139 engine-ECU connector........1026
STEP 7. Check harness between B-121 (terminal No. 3) oxygen sensor connector and C-139 (terminal No. 10) engine-ECU connector.........1026
STEP 8. Connector check: C-139 engine-ECU connector........1027
STEP 9. Check harness between B-121 (terminal No. 1) oxygen sensor (front) connector and B-17X (terminal No. 1) engine control relay connector.........1027
STEP 10. Check harness between B-121 (terminal No. 3) oxygen sensor (front) connector and C-139 (terminal No. 10) engine-ECU connector.........1028
STEP 11. Check the trouble symptoms.........1028
Code No. P0136: Oxygen Sensor (rear) System........1029
DIAGNOSIS PROCEDURE........1030
STEP 1. M.U.T.-II/III data list........1030
STEP 2. Connector check: C-18 oxygen sensor (rear) connector........1030
STEP 3. Perform resistance measurement at C-18 oxygen sensor (rear) connector.........1030
STEP 4. Connector check: C-142 engine-ECU connector........1030
STEP 5. Check harness between C-18 (terminal No. 3) oxygen sensor (rear) connector and C-142 (terminal No. 96) engine-ECU connector.........1031
STEP 6. M.U.T.-II/III data list........1031
STEP 7. Perform voltage measurement at C-18 oxygen sensor (rear) connector.........1031
STEP 8. Connector check: C-142 engine-ECU connector........1032
STEP 9. Perform voltage measurement at C-18 oxygen sensor (rear) connector.........1032
STEP 10. Check oxygen sensor (rear) itself........1032
STEP 11. Connector check: C-142 engine-ECU connector........1033
STEP 12. Perform voltage measurement at C-142 engine-ECU connector.........1033
STEP 13. Connector check: C-18 engine-ECU connector........1034
STEP 14. Connector check: C-142 engine-ECU connector........1034
Code No. P0141: Oxygen Sensor Heater (rear) System........1035
DIAGNOSIS PROCEDURE........1036
STEP 1. Connector check: C-18 oxygen sensor (rear) connector........1036
STEP 2. Perform resistance measurement at C-18 oxygen sensor (rear) connector.........1036
STEP 3. Perform voltage measurement at C-18 oxygen sensor (rear) connector.........1037
STEP 4. Connector check: B-17X engine control relay connector........1037
STEP 5. Perform voltage measurement at C-139 engine-ECU connector.........1038
STEP 6. Connector check: C-139 engine-ECU connector........1038
STEP 7. Check harness between C-18 (terminal No. 1) oxygen sensor connector and C-139 (terminal No. 18) engine-ECU connector.........1038
STEP 8. Connector check: C-139 engine-ECU connector........1039
STEP 9. Check harness between C-18 (terminal No. 2) oxygen sensor (rear) connector and B-17X (terminal No. 1) engine control relay connector.........1039
STEP 10. Check harness between C-18 (terminal No. 1) oxygen sensor (rear) connector and C-139 (terminal No. 18) engine-ECU connector.........1040
STEP 11. Check the trouble symptoms.........1040
Code No. P0170: Abnormal Fuel System........1041
DIAGNOSIS PROCEDURE........1041
STEP 1. M.U.T.-II/III diagnosis code........1041
STEP 2. M.U.T.-II/III data list........1041
STEP 3. Check for intake of air from intake hose and intake manifold.........1041
STEP 4. Check for leakage of exhaust emission from exhaust manifold.........1041
STEP 5. Check throttle body (throttle valve portion) for contamination.........1041
STEP 6. M.U.T.-II/III data list........1041
STEP 7. Connector Check: Injector connector........1042
STEP 8. Check injector itself.........1042
STEP 9. Connector check: B-17X engine control relay connector and C-139 engine-ECU connector........1042
STEP 10. Check harness between B-17X engine control relay connector and injector connector.........1043
STEP 11. Check harness between injector connector and C-139 engine-ECU connector.........1043
STEP 12. Check purge control solenoid valve itself.........1043
STEP 13. Fuel pressure measurement........1044
Code No. P0201: No. 1 Injector System........1045
DIAGNOSIS PROCEDURE........1046
STEP 1. M.U.T.-II/III actuator test........1046
STEP 2. Connector check: B-01 No. 1 injector connector........1046
STEP 3. Check No. 1 injector itself.........1046
STEP 4. Perform voltage measurement at B-01 No. 1 injector connector.........1046
STEP 5. Connector check: B-17X engine control relay connector........1047
STEP 6. Connector check: B-17X engine control relay connector........1047
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-01 (terminal No. 1) No. 1 injector connector.........1047
STEP 8. Connector check: C-139 engine-ECU connector........1047
STEP 9. Check harness between B-01 (terminal No. 2) No. 1 injector connector and C-139 (terminal No. 1) engine-ECU connector.........1048
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU connector (Using an oscilloscope).........1048
Code No. P0202: No. 2 Injector System........1049
DIAGNOSIS PROCEDURE........1050
STEP 1. M.U.T.-II/III actuator test........1050
STEP 2. Connector check: B-02 No. 2 injector connector........1050
STEP 3. Check No. 2 injector itself.........1050
STEP 4. Perform voltage measurement at B-02 No. 2 injector connector.........1050
STEP 5. Connector check: B-17X engine control relay connector........1051
STEP 6. Connector check: B-17X engine control relay connector........1051
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-02 (terminal No. 1) No. 2 injector connector.........1051
STEP 8. Connector check: C-139 engine-ECU connector........1051
STEP 9. Check harness between B-02 (terminal No. 2) No. 2 injector connector and C-139 (terminal No. 5) engine-ECU connector.........1052
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU connector (Using an oscilloscope).........1052
Code No. P0203: No. 3 Injector System........1053
DIAGNOSIS PROCEDURE........1054
STEP 1. M.U.T.-II/III actuator test........1054
STEP 2. Connector check: B-04 No. 3 injector connector........1054
STEP 3. Check No. 3 injector itself.........1054
STEP 4. Perform voltage measurement at B-04 No. 3 injector connector.........1054
STEP 5. Connector check: B-17X engine control relay connector........1055
STEP 6. Connector check: B-17X engine control relay connector........1055
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-04 (terminal No. 1) No. 3 injector connector.........1055
STEP 8. Connector check: C-139 engine-ECU connector........1055
STEP 9. Check harness between B-04 (terminal No. 2) No. 3 injector connector and C-139 (terminal No. 14) engine-ECU connector.........1056
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU connector (Using on oscilloscope).........1056
Code No. P0204: No. 4 Injector System........1057
DIAGNOSIS PROCEDURE........1058
STEP 1. M.U.T.-II/III actuator test........1058
STEP 2. Connector check: B-05 No. 4 injector connector........1058
STEP 3. Check No. 4 injector itself.........1058
STEP 4. Perform voltage measurement at B-05 No. 4 injector connector.........1058
STEP 5. Connector check: B-17X engine control relay connector........1059
STEP 6. Connector check: B-17X engine control relay connector........1059
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-05 (terminal No. 1) No. 4 injector connector.........1059
STEP 8. Connector check: C-139 engine-ECU connector........1059
STEP 9. Check harness between B-05 (terminal No. 2) No. 4 injector connector and C-139 (terminal No. 21) engine-ECU connector.........1060
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU connector (Using an oscilloscope).........1060
Code No. P0222: Throttle Position Sensor (Sub) Circuit Low Input........1061
DIAGNOSIS PROCEDURE........1062
STEP 1. M.U.T.-II/III data list........1062
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1062
STEP 3. Perform voltage measurement at B-06 electronically controlled throttle valve connector.........1062
STEP 4. Connector check: C-142 engine-ECU connector........1062
STEP 5. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU connector.........1063
STEP 6. M.U.T.-II/III data list........1063
STEP 7. Connector check: C-142 engine-ECU connector........1063
STEP 8. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU connector.........1064
STEP 9. Check harness between B-06 (terminal No. 3) electronically controlled throttle valve connector and C-142 (terminal No. 113) engine-ECU connector.........1064
STEP 10. Replace the electronically controlled throttle valve........1064
Code No. P0223: Throttle Position Sensor (Sub) Circuit High Input........1065
DIAGNOSIS PROCEDURE........1066
STEP 1. M.U.T.-II/III data list........1066
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1066
STEP 3. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1066
STEP 4. Connector check: C-142 engine-ECU connector........1066
STEP 5. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-142 (terminal No. 105) engine-ECU connector.........1067
STEP 6. M.U.T.-II/III data list........1067
STEP 7. Replace the electronically controlled throttle valve........1067
Code No. P0243: Waste Gate Solenoid Valve System........1068
DIAGNOSIS PROCEDURE........1069
STEP 1. M.U.T.-II/III actuator test........1069
STEP 2.Connector check: B-123 waste gate solenoid valve connector........1069
STEP 3. Perform resistance measurement at B-123 waste gate solenoid valve connector.........1069
STEP 4. Perform voltage measurement at B-123 waste gate solenoid valve connector.........1069
STEP 5. Connector check: B-17X engine control relay connector........1070
STEP 6. Perform voltage measurement at C-138 engine-ECU connector.........1070
STEP 7. Connector check: C-138 engine-ECU connector........1071
STEP 8. Connector check: C-138 engine-ECU connector........1071
STEP 9. Check harness between B-123 (terminal No. 2) waste gate solenoid valve connector and C-138 (terminal No. 126) engine-ECU connector.........1072
STEP 10. Check harness between B-123 (terminal No. 1) waste gate solenoid valve connector and B-17X (terminal No. 1) engine control relay connector.........1072
STEP 11. M.U.T.-II/III actuator test........1072
Code No. P0300: Random cylinder mis-fire detected........1073
DIAGNOSIS PROCEDURE........1073
STEP 1.M.U.T.-II/III data list........1073
STEP 2.M.U.T.-II/III data list........1073
STEP 3. Check ignition secondary voltage waveform using an oscilloscope.........1073
STEP 4.Connector check: Injector connector........1074
STEP 5.Check injector itself.........1074
STEP 6.Connector check: B-17X engine control relay connector and B-139 engine-ECU connector........1074
STEP 7. Check harness between B-17X engine control relay connector and injector connector.........1075
STEP 8. Check harness between injector connector and C-139 engine-ECU connector.........1075
STEP 9. Fuel pressure measurement.........1075
STEP 10. Check for intake of air from intake hose and inlet manifold.........1076
STEP 11. Check for skipped timing belt teeth.........1076
STEP 12. Exhaust gas recirculation system check.........1076
Code No. P0301: No. 1 cylinder mis-fire detection system........1076
DIAGNOSIS PROCEDURE........1076
STEP 1.Check ignition secondary voltage waveform using an oscilloscope.........1076
STEP 2.Connector check: B-01 No.1 injector connector........1076
STEP 3.Check No.1 injector itself.........1077
STEP 4.Connector check: B-17X engine control relay connector and C-139 engine-ECU connector........1077
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-01 (terminal No. 1) No.1 injector connector.........1077
STEP 6. Check harness between B-01(terminal No. 2) No.1 injector connector and C-139 (terminal No. 1) engine-ECU connector........1078
STEP 7. Fuel pressure measurement.........1078
Code No. P0302: No. 2 cylinder mis-fire detection system........1078
DIAGNOSIS PROCEDURE........1079
STEP 1.Check ignition secondary voltage waveform using an oscilloscope.........1079
STEP 2.Check connector: B-02 No.2 injector connector........1079
STEP 3.Check No.2 injector itself.........1079
STEP 4.Connector check: B-17X engine control relay connector and C-139 engine-ECU connector........1079
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-02(terminal No. 1) No.2 injector connector.........1080
STEP 6. Check harness between B-02 (terminal No. 2) No.2 injector connector and C-139 (terminal No. 5) engine-ECU connector........1080
STEP 7. Fuel pressure measurement.........1080
Code No. P0303: No. 3 cylinder mis-fire detection system........1081
DIAGNOSIS PROCEDURE........1081
STEP 1.Check ignition secondary voltage waveform using an oscilloscope.........1081
STEP 2.Connector check: B-04 No.3 injector connector........1081
STEP 3.Check No.3 injector itself.........1081
STEP 4.Connector check: B-17X engine control relay connector and C-139 engine-ECU connector........1082
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-04 (terminal No. 1) No.3 injector connector.........1082
STEP 6. Check harness between B-04 (terminal No. 2) No.3 injector connector and C-139 (terminal No. 14) engine-ECU connector........1083
STEP 7. Fuel pressure measurement.........1083
Code No. P0304: No. 4 cylinder mis-fire detection system........1083
DIAGNOSIS PROCEDURE........1084
STEP 1.Check ignition secondary voltage waveform using an oscilloscope.........1084
STEP 2.Connector check: B-05 No.4 injector connector........1084
STEP 3.Check No.4 injector itself.........1084
STEP 4.Connector check: B-17X engine control relay connector and C-139 engine-ECU connector........1084
STEP 5.Check harness between B-17X (terminal No. 1) engine control relay connector and B-05 (terminal No. 1) No.4 injector connector.........1085
STEP 6. Check harness between B-05 (terminal No. 2) No.4 injector connector and C-139 (terminal No. 21) engine-ECU connector.........1085
STEP 7. Fuel pressure measurement.........1085
Code No. P0325: Detonation Sensor System........1086
DIAGNOSIS PROCEDURE........1087
STEP 1. Connector check: B-102 detonation sensor connector........1087
STEP 2. Perform resistance measurement at B-102 detonation sensor connector.........1087
STEP 3. Connector check: C-141 engine-ECU connector........1088
STEP 4. Check harness between B-102 (terminal No. 1) detonation sensor connector and C-141 (terminal No. 89) engine-ECU connector.........1088
STEP 5. Check the trouble symptoms.........1089
STEP 6. Replace detonation sensor.........1089
Code No. P0335: Crank Angle Sensor System........1090
DIAGNOSIS PROCEDURE........1091
STEP 1. M.U.T.-II/III data list........1091
STEP 2. Connector check: B-29 crank angle sensor connector........1091
STEP 3. Perform voltage measurement at B-29 crank angle sensor connector.........1092
STEP 4. Perform voltage measurement at C-141 engine-ECU connector.........1092
STEP 5. Connector check: C-141 engine-ECU connector........1093
STEP 6. Connector check: C-141 engine-ECU connector........1093
STEP 7. Check harness between B-29 (terminal No. 2) crank angle sensor connector and C-141 (terminal No. 70) engine-ECU connector.........1094
STEP 8. M.U.T.-II/III data list........1094
STEP 9. Perform voltage measurement at B-29 crank angle sensor connector.........1094
STEP 10. Connector check: B-17X engine control relay connector........1095
STEP 11. Perform resistance measurement at B-29 crank angle sensor connector.........1095
STEP 12. Connector check: C-141 engine-ECU connector........1095
STEP 13. Check harness between B-29 (terminal No. 1) crank angle sensor connector and C-141 (terminal No. 88) engine-ECU connector.........1096
STEP 14. Perform output wave pattern measurement at B-29 crank angle sensor connector (Using oscilloscope).........1096
STEP 15. Connector check: B-17X engine control relay connector........1097
STEP 16. Check harness between B-29 (terminal No. 3) crank angle sensor connector and B-17X (terminal No. 1) engine control relay connector.........1097
STEP 17. Connector check: C-141 engine-ECU connectors........1098
STEP 18. Check harness between B-29 (terminal No. 2) crank angle sensor connector and C-141 (terminal No. 70) engine-ECU connector.........1098
STEP 19. Check harness between B-29 (terminal No. 1) crank angle sensor connector and C-141 (terminal No. 88) engine-ECU connector.........1099
STEP 20. Check the crankshaft sensing blade........1099
STEP 21: M.U.T.-II/III data list........1099
Code No. P0340: Camshaft Position Sensor System........1100
DIAGNOSIS PROCEDURE........1101
STEP 1. Connector check: B-106 camshaft position sensor connector........1101
STEP 2. Perform voltage measurement at B-106 camshaft position sensor connector.........1101
STEP 3. Connector check: B-17X engine control relay connector........1101
STEP 4. Perform voltage measurement at B-106 camshaft position sensor connector.........1101
STEP 5. Perform voltage measurement at C-141 engine-ECU connector.........1102
STEP 6. Connector check: C-141 engine-ECU connector........1102
STEP 7. Connector check: C-141 engine-ECU connector........1103
STEP 8. Check harness between B-106 (terminal No. 2) camshaft position sensor connector and C-141 (terminal No. 71) engine-ECU connector.........1103
STEP 9. Check the trouble symptoms.........1103
STEP 10. Perform resistance measurement at B-106 camshaft position sensor connector.........1104
STEP 11. Connector check: C-141 engine-ECU connector........1104
STEP 12. Check harness between B-106 (terminal No. 1) camshaft position sensor connector and C-141 (terminal No. 88) engine-ECU connector.........1104
STEP 13. Perform output wave pattern measurement at B-106 camshaft position sensor connector (Using oscilloscope).........1105
STEP 14. Connector check: B-17X engine control relay connector.........1105
STEP 15. Check harness between B-106 (terminal No. 3) camshaft position sensor connector and B-17X (terminal No. 1) engine control relay connector.........1105
STEP 16. Connector check: C-141 engine-ECU connectors........1105
STEP 17. Check harness between B-106 (terminal No. 2) camshaft position sensor connector and C-141 (terminal No. 71) engine-ECU connector.........1106
STEP 18. Check harness between B-106 (terminal No. 1) camshaft position sensor connector and C-141 (terminal No. 88) engine-ECU connector.........1106
STEP 19. Check camshaft position sensing cylinder.........1106
STEP 20. Check the trouble symptoms.........1106
Code No. P0403: Exhaust Gas Recirculation (EGR) Control Solenoid Valve........1107
DIAGNOSIS PROCEDURE........1108
STEP 1. M.U.T.-II/III actuator test........1108
STEP 2. Connector check: B-119 EGR control solenoid valve connector........1108
STEP 3. Perform resistance measurement at B-119 EGR control solenoid valve connector.........1108
STEP 4. Perform voltage measurement at B-119 EGR control solenoid valve connector.........1108
STEP 5. Connector check: B-17X engine control relay connector........1109
STEP 6. Perform voltage measurement at C-139 engine-ECU connector.........1109
STEP 7. Connector check: C-139 engine-ECU connector........1110
STEP 8. Connector check: C-139 engine-ECU connector........1110
STEP 9. Check harness between B-119 (terminal No. 2) EGR control solenoid valve connector and C-139 (terminal No. 20) engine-ECU connector.........1111
STEP 10. Check harness between B-119 (terminal No. 1) EGR control solenoid valve connector and B-17X (terminal No. 1) engine control relay connector.........1111
STEP 11. M.U.T.-II /III actuator test........1111
Code No. P0421: Warm up Catalyst Malfunction........1112
DIAGNOSIS PROCEDURE........1112
STEP 1. Check for leakage of exhaust emission from exhaust manifold.........1112
STEP 2. M.U.T.-II/III data list........1112
STEP 3. M.U.T.-II/III data list........1112
STEP 4. Replace the oxygen sensor (rear).........1112
STEP 5. Replace the catalytic converter.........1112
Code No. P0443: Purge Control Solenoid Valve System........1113
DIAGNOSIS PROCEDURE........1114
STEP 1. M.U.T.-II/III actuator test........1114
STEP 2. Connector check: B-101 purge control solenoid valve connector........1114
STEP 3: Perform resistance measurement at B-101 purge control solenoid valve connector.........1114
STEP 4. Perform voltage measurement at B-101 purge control solenoid valve connector.........1114
STEP 5. Connector check: B-17X engine control relay connector.........1115
STEP 6. Perform voltage measurement at C-139 engine-ECU connector.........1115
STEP 7. Connector check: C-139 engine-ECU connector........1116
STEP 8. Connector check: C-139 engine-ECU connector........1116
STEP 9. Check harness between B-101 (terminal No. 1) purge control solenoid valve connector and C-139 (terminal No. 23) engine-ECU connector.........1117
STEP 10. Check harness between B-101 (terminal No. 2) purge control solenoid valve connector and B-17X (terminal No. 1) engine control relay connector.........1117
STEP 11. M.U.T.-II/III actuator test........1117
Code No. P0500: Vehicle Speed Sensor System........1118
DIAGNOSIS PROCEDURE........1119
STEP 1. Check the speedometer........1119
STEP 2. M.U.T.-II/III data list........1119
STEP 3. Check connector: C-141 engine-ECU connector........1119
STEP 4. Check harness between C-141 (terminal No. 79) engine-ECU connector and B-115 (terminal No. 3) vehicle speed sensor connector.........1120
STEP 5. Check the trouble symptoms.........1120
Code No. P0513: Immobilizer System........1121
DIAGNOSIS PROCEDURE........1122
STEP 1. Connector check: C-304 immobilizer-ECU connector and C-141 engine-ECU connector........1122
STEP 2. Check harness between C-304 (terminal No. 7) immobilizer-ECU connector and C-141 (terminal No. 65) engine-ECU connector.........1122
STEP 3. Check the trouble symptoms.........1122
STEP 4. After replacing the immobilizer-ECU, re-check the trouble symptoms.........1122
Code No. P0551: Power Steering Fluid Pressure Switch System........1123
DIAGNOSIS PROCEDURE........1124
STEP 1. Connector check: B-28 power steering fluid pressure switch connector........1124
STEP 2. Perform voltage measurement at B-28 power steering fluid pressure switch connector.........1124
STEP 3. Perform voltage measurement at C-140 engine-ECU connector.........1124
STEP 4. Connector check: C-140 engine-ECU connector........1125
STEP 5. Connector check: C-140 engine-ECU connector........1125
STEP 6. Check harness between B-28 (terminal No. 1) power steering fluid pressure switch connector and C-140 (terminal No. 47) engine-ECU connector.........1126
STEP 7. M.U.T.-II/III data list........1126
STEP 8. Perform voltage measurement at C-140 engine-ECU connector.........1126
STEP 9. Connector check: C-140 engine-ECU connector........1126
STEP 10. Check harness between B-28 (terminal No. 1) power steering fluid pressure switch connector and C-140 (terminal No. 47) engine-ECU connector.........1127
STEP 11. Connector check: C-140 engine-ECU connector........1127
Code No. P0622: Alternator FR Terminal System........1128
DIAGNOSIS PROCEDURE........1129
STEP 1. Connector check: B-19 intermediate connector........1129
STEP 2. Perform voltage measurement at B-19 intermediate connector.........1129
STEP 3. Connector check: C-141 engine-ECU connector........1129
STEP 4. Check harness between B-19 (terminal No. 1) intermediate connector and C-141 (terminal No. 86) engine-ECU connector.........1130
STEP 5. Check the trouble symptoms.........1130
STEP 6. Perform voltage measurement at B-19 intermediate connector.........1130
STEP 7. Connector check: B-30 alternator connector........1130
STEP 8. Check harness between B-30 (terminal No. 4) alternator connector and B-19 (terminal No. 1) intermediate connector.........1131
STEP 9. Perform voltage measurement at B-19 intermediate connector.........1131
STEP 10. Connector check: B-30 alternator connector........1131
STEP 11. Check harness between B-30 (terminal No. 4) alternator connector and B-19 (terminal No. 1) intermediate connector.........1132
STEP 12. Check harness between B-19 (terminal No. 1) intermediate connector and C-141 (terminal No. 86) engine-ECU connector.........1132
STEP 13. Check the trouble symptoms.........1132
DTC P0638: Throttle Valve Control Servo Circuit Range/Performance Problem........1133
DIAGNOSIS........1133
STEP 1. M.U.T.-II/III data list........1133
STEP 2. Check the throttle valve control servo itself.........1133
STEP 3. Connector check: B-06 electronically controlled throttle valve connector and C-138 engine-ECU connector........1133
STEP 4. Check harness between B-06 (terminal No. 6) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU connector.........1134
STEP 5. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU connector.........1134
STEP 6. Check the trouble symptoms.........1134
DTC P0642: Throttle Position Sensor Power Supply........1135
DIAGNOSIS........1135
STEP 1. Check the trouble symptoms.........1135
DTC P0657: Throttle Valve Control Servo Relay Circuit Malfunction........1136
DIAGNOSIS........1137
STEP 1. Connector check: B-14X throttle valve control servo relay connector........1137
STEP 2. Check throttle valve control servo relay itself.........1137
STEP 3. Perform voltage measurement at B-14X throttle valve control servo relay connector.........1137
STEP 4. Perform voltage measurement at B-14X throttle valve control servo relay connector.........1137
STEP 5. Connector check: B-17X engine control relay connector........1138
STEP 6. Perform voltage measurement at C-139 engine-ECU connector.........1138
STEP 7. Perform voltage measurement at C-138 engine-ECU connector.........1139
STEP 8. Check harness between B-14X (terminal No. 1) throttle valve control servo relay connector and C-138 (terminal No. 132) engine-ECU connector.........1139
STEP 9. Check harness between B-17X (terminal No. 1) engine control relay connector and B-14X (terminal No. 3) throttle valve control servo relay connector.........1140
STEP 10. Connector check: C-138 engine-ECU connector........1140
STEP 11. Check and repair harness between B-14X (terminal No. 4) throttle valve control servo relay connector and battery.........1140
STEP 12. Check and repair harness between B-14X (terminal No. 1) throttle valve control servo relay connector and C-138 (terminal No. 132) engine-ECU connector.........1141
STEP 13. Check the trouble symptoms.........1141
Code No. P0805: Clutch Oil Pressure Sensor System........1142
DIAGNOSIS PROCEDURE........1143
STEP 1. Connector check: B-124 clutch oil pressure sensor connector.........1143
STEP 2. Perform voltage measurement at B-124 clutch oil pressure sensor connector.........1143
STEP 3. Perform voltage measurement at C-142 engine-ECU connector.........1143
STEP 4. Connector check: C-142 engine-ECU connector........1144
STEP 5. Connector check: C-142 engine-ECU connector........1144
STEP 6. Check harness between B-124 (terminal No. 3) clutch oil pressure sensor connector and C-142 (terminal No. 97) engine-ECU connector.........1145
STEP 7. Check the trouble symptoms.........1145
STEP 8. Perform resistance measurement at B-124 clutch oil pressure sensor connector.........1145
STEP 9. Connector check: C-142 engine-ECU connector........1145
STEP 10. Check harness between B-124 (terminal No. 2) clutch oil pressure sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1146
STEP 11. Perform voltage measurement at B-124 clutch oil pressure sensor connector.........1146
STEP 12. Connector check: C-142 engine-ECU connector.........1147
STEP 13. Perform voltage measurement at B-124 clutch oil pressure sensor connector.........1147
STEP 14. Connector check: C-142 engine-ECU connector.........1147
STEP 15. Check harness between B-124 (terminal No. 2) clutch oil pressure sensor connector and C-142 (terminal No. 84) engine-ECU connector.........1148
STEP 16. Perform voltage measurement at C-142 engine-ECU connector.........1148
STEP 17. Connector check: C-142 engine-ECU connector.........1149
STEP 18. Connector check: C-142 engine-ECU connector.........1149
Code No. P1603: Battery Back-up Line System........1150
DIAGNOSIS PROCEDURE........1151
STEP 1. M.U.T.-II/III diagnosis code........1151
STEP 2. Perform voltage measurement at C-140 engine-ECU connector.........1151
STEP 3. Connector check: C-140 engine-ECU connector........1151
STEP 4. Check the trouble symptoms.........1151
DTC P2100: Throttle Valve Control Servo Circuit (open)........1152
DIAGNOSIS PROCEDURE........1153
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1153
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1153
STEP 3. Connector check: C-138 engine-ECU connector........1153
STEP 4. Perform resistance measurement at C-138 engine-ECU connector.........1153
STEP 5. Check harness between B-06 (terminal No. 6) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU connector.........1154
STEP 6. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU connector.........1154
STEP 7. Check the trouble symptoms.........1154
DTC P2101: Throttle Valve Control Servo Magneto Malfunction........1155
DIAGNOSIS PROCEDURE........1156
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1156
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1156
STEP 3. Connector check: C-138 engine-ECU connector........1156
STEP 4. Check harness between B-06 (terminal No. 6) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU connector.........1157
STEP 5. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU connector.........1157
STEP 6. Check the trouble symptoms.........1157
DTC P2102: Throttle Valve Control Servo Circuit (Shorted Low)........1158
DIAGNOSIS PROCEDURE........1159
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1159
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1159
STEP 3. Connector check: C-138 engine-ECU connector........1159
STEP 4. Check harness between B-06 (terminal No. 6) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU connector.........1160
STEP 5. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU connector.........1160
STEP 6. Check the trouble symptoms.........1160
DTC P2103: Throttle Valve Control Servo Circuit (Shorted High)........1161
DIAGNOSIS PROCEDURE........1162
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1162
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1162
STEP 3. Connector check: C-138 engine-ECU connector........1162
STEP 4. Check harness between B-06 (terminal No. 6) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU connector.........1163
STEP 5. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU connector.........1163
STEP 6. Check the trouble symptoms.........1163
Code No. P2121: Accelerator Pedal Position Sensor (main) Circuit Range/Performance Problem........1164
DIAGNOSIS PROCEDURE........1164
STEP 1. Connector check: B-116 accelerator pedal position sensor connector........1164
STEP 2. Check accelerator pedal position sensor itself.........1164
STEP 3. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1164
STEP 4. Connector check: C-142 engine-ECU connector........1165
STEP 5. Check harness between B-116 (terminal No. 1) accelerator pedal position sensor connector and C-142 (terminal No. 91) engine-ECU connector.........1165
STEP 6. Check the trouble symptoms.........1165
STEP 7. Check accelerator pedal position switch itself.........1165
STEP 8. Connector check: C-140 engine-ECU connector........1166
STEP 9. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU connector.........1166
Code No. P2122: Accelerator Pedal Position Sensor (main) Circuit Low Input........1167
DIAGNOSIS PROCEDURE........1168
STEP 1. M.U.T.-II/III data list........1168
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1168
STEP 3. Check accelerator pedal position sensor itself.........1168
STEP 4. Perform voltage measurement at B-116 accelerator pedal position sensor connector.........1168
STEP 5. Connector check: C-142 engine-ECU connector........1168
STEP 6. Check harness between B-116 (terminal No. 2) accelerator pedal position sensor connector and C-142 (terminal No. 92) engine-ECU connector.........1169
STEP 7. M.U.T.-II/III data list........1169
STEP 8. Connector check: C-142 engine-ECU connector........1169
STEP 9. Check harness between B-116 (terminal No. 2) accelerator pedal position sensor connector and C-142 (terminal No. 92) engine-ECU connector.........1170
STEP 10. Check harness between B-116 (terminal No. 3) accelerator pedal position sensor connector and C-142 (terminal No. 114) engine-ECU connector.........1170
Code No. P2123: Accelerator Pedal Position Sensor (main) Circuit High Input........1171
DIAGNOSIS PROCEDURE........1172
STEP 1. M.U.T.-II/III data list........1172
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1172
STEP 3. Check accelerator pedal position sensor itself.........1172
STEP 4. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1172
STEP 5. M.U.T.-II/III data list........1172
STEP 6. Connector check: C-142 engine-ECU connector........1173
STEP 7. Check harness between B-116 (terminal No. 1) accelerator pedal position sensor connector and C-142 (terminal No. 91) engine-ECU connector.........1173
Code No. P2126: Accelerator Pedal Position Sensor (sub) Circuit Range/Performance Problem........1174
DIAGNOSIS PROCEDURE........1174
STEP 1. Connector check: B-116 accelerator pedal position sensor connector........1174
STEP 2. Check accelerator pedal position sensor itself.........1174
STEP 3. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1174
STEP 4. Connector check: C-142 engine-ECU connector........1175
STEP 5. Check harness between B-116 (terminal No. 7) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1175
STEP 6. Check the trouble symptoms.........1175
STEP 7. Check accelerator pedal position switch itself.........1175
STEP 8. Connector check: C-140 engine-ECU connector........1176
STEP 9. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU connector.........1176
Code No. P2127: Accelerator Pedal Position Sensor (sub) Circuit Low Input........1177
DIAGNOSIS PROCEDURE........1178
STEP 1. M.U.T.-II/III data list........1178
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1178
STEP 3. Check accelerator pedal position sensor itself.........1178
STEP 4. Perform voltage measurement at B-116 accelerator pedal position sensor connector.........1178
STEP 5. Connector check: C-142 engine-ECU connector........1178
STEP 6. Check harness between B-116 (terminal No. 8) accelerator pedal position sensor connector and C-142 (terminal No. 97) engine-ECU connector.........1179
STEP 7. M.U.T.-II/III data list........1179
STEP 8. Connector check: C-142 engine-ECU connector........1179
STEP 9. Check harness between B-116 (terminal No. 8) accelerator pedal position sensor connector and C-142 (terminal No. 97) engine-ECU connector.........1180
STEP 10. Check harness between B-116 (terminal No. 6) accelerator pedal position sensor connector and C-142 (terminal No. 107) engine-ECU connector.........1180
Code No. P2128: Accelerator Pedal Position Sensor (sub) Circuit High Input........1181
DIAGNOSIS PROCEDURE........1182
STEP 1. M.U.T.-II/III data list........1182
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1182
STEP 3. Check accelerator pedal position sensor itself.........1182
STEP 4. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1182
STEP 5. M.U.T.-II/III data list........1182
STEP 6. Connector check: C-142 engine-ECU connector........1183
STEP 7. Check harness between B-116 (terminal No. 7) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1183
Code No. P2135: Throttle Position Sensor (main and sub) Range/Performance Problem........1184
DIAGNOSIS PROCEDURE........1184
STEP 1. Connector check: C-142 engine-ECU connector and B-06 electronically controlled throttle valve connector........1184
STEP 2. Check harness between B-06 (terminal No. 1) electronically controlled throttle valve connector and C-142 (terminal No. 115) engine-ECU connector.........1185
STEP 3. Check harness between B-06 (terminal No. 3) electronically controlled throttle valve connector and C-142 (terminal No. 113) engine-ECU connector.........1185
STEP 4. Replace throttle body assembly.........1185
Code No. P2138: Accelerator Pedal Position Sensor (main and sub) Range/Performance Problem........1186
DIAGNOSIS PROCEDURE........1186
STEP 1. Connector check: B-116 accelerator pedal position connector........1186
STEP 2. Check accelerator pedal position sensor itself.........1186
STEP 3. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1186
STEP 4. Connector check: C-142 engine-ECU connector........1187
STEP 5. Check harness between B-116 (terminal No. 1) accelerator pedal position sensor connector and C-142 (terminal No. 91) engine-ECU connector.........1187
STEP 6. Check the trouble symptoms........1187
STEP 7. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1188
STEP 8. Connector check: C-142 engine-ECU connector........1188
STEP 9. Check harness between B-116 (terminal No. 7) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1188
STEP 10. Connector check: C-142 engine-ECU connector........1189
STEP 11. Check harness between B-116 (terminal No. 2) accelerator pedal position sensor connector and C-142 (terminal No. 92) engine-ECU connector.........1189
STEP 12. Check harness between B-116 (terminal No. 8) accelerator pedal position sensor connector and C-142 (terminal No. 97) engine-ECU connector.........1190
STEP 13. Check harness between B-116 (terminal No. 3) accelerator pedal position sensor connector and C-142 (terminal No. 114) engine-ECU connector.........1190
STEP 14. Check harness between B-116 (terminal No. 6) accelerator pedal position sensor connector and C-142 (terminal No. 107) engine-ECU connector.........1191
DTC P2173: Abnormal Intake Air Amount........1192
DIAGNOSIS........1192
STEP 1. M.U.T.-II/III diagnosis code........1192
STEP 2. Replace the air flow sensor.........1192
STEP 3. Replace the throttle body assembly.........1192
INSPECTION CHART FOR TROUBLE SYMPTOMS........1193
INSPECTION CHART FOR TROUBLE SYMPTOMS........1197
Inspection Procedure 1: Communication with All System is not Possible........1197
DIAGNOSIS PROCEDURE........1198
STEP 1: Connector check: C-24 diagnosis connector........1198
STEP 2: Perform resistance measurement at C-24 diagnosis connector.........1198
STEP 3: Perform voltage measurement at C-24 diagnosis connector.........1198
STEP 4: Replace M.U.T.-II/III.........1198
STEP 5: Check harness between C-24 (terminal No. 16) diagnosis connector and battery.........1199
Inspection Procedure 2: Communication with Engine-ECU Only is Not Possible.........1200
DIAGNOSIS PROCEDURE........1200
STEP 1: Check engine warning lamp.........1200
STEP 2: Connector check: C-141 engine-ECU connector........1201
STEP 3: Check harness between C-24 (terminal No. 7) diagnosis connector and C-141 (terminal No. 74) engine-ECU connector.........1201
STEP 4: Replace the combination meter........1201
STEP 5: Check the trouble symptom.........1201
Inspection Procedure 3: The Engine Warning Lamp Does not Illuminate Right after the Ignition Switch is Turned The "ON" Position........1202
DIAGNOSIS PROCEDURE........1203
STEP 1: Check engine start-up.........1203
STEP 2: Check engine warning lamp for burnt-out bulb.........1203
STEP 3: Connector check: C-04 combination meter connector........1203
STEP 4: Perform voltage measurement at C-04 combination meter connector.........1203
STEP 5: Connector check: C-303 ignition switch connector........1204
STEP 6: Connector check: C-139 engine-ECU connector........1204
STEP 7: Perform voltage measurement at C-139 engine-ECU connector.........1204
STEP 8: Check connector: C-05 combination meter connector........1205
STEP 9: Connector check: C-303 ignition switch connector........1205
STEP 10: Check harness between C-04 (terminal No. 42) combination meter connector and C-303 (terminal No. 2) ignition switch connector.........1206
STEP 11: Connector check: C-05 combination meter connector........1206
STEP 12: Check harness between C-05 (terminal No. 14) combination meter connector and C-139 (terminal No. 7) engine-ECU connector.........1207
STEP 13: Check the trouble symptoms.........1207
Inspection Procedure 4: The Engine Warning Lamp Remains Illuminating and never goes out........1208
DIAGNOSIS PROCEDURE........1209
STEP 1: M.U.T.-II/III diagnosis code........1209
STEP 2: Connector check: C-139 engine-ECU connector........1209
STEP 3: Perform voltage measurement at C-139 engine-ECU connector.........1209
STEP 4: Check the trouble symptoms.........1210
Inspection Procedure 5: Starting Impossible (No Initial Combustion)........1211
DIAGNOSIS PROCEDURE........1212
STEP 1. Check battery voltage.........1212
STEP 2. M.U.T.-II/III data list........1212
STEP 3. Connector check: C-140 engine-ECU connector........1212
STEP 4. Perform voltage measurement at C-140 engine-ECU connector.........1212
STEP 5. Connector check: C-303 ignition switch connector........1212
STEP 6. Check ignition switch.........1213
STEP 7. Connector check: C-303 ignition switch connector and B-26 starter connector........1213
STEP 8. Check connector: B-26 starter connector........1213
STEP 9. Perform voltage measurement at B-26 starter connector.........1214
STEP 10. Connector check: C-303 ignition switch connector........1214
STEP 11. Connector check: B-25 starter connector........1214
STEP 12. Perform voltage measurement at B-25 starter connector.........1215
STEP 13. Check harness between C-303 (terminal No. 5) ignition switch connector and B-26 (terminal No. 1) starter connector.........1215
STEP 14. Check harness between B-25 (terminal No. 1) starter connector and battery.........1215
Inspection Procedure 6: Starting impossible (Starter Operative but No Initial Combustion)........1216
DIAGNOSIS PROCEDURE........1216
STEP 1: Check battery voltage.........1216
STEP 2: Check engine warning lamp for burnt out bulb........1216
STEP 3: M.U.T.-II/III diagnosis code........1216
STEP 4: M.U.T.-II/III actuator test........1216
STEP 5. Check timing belt for breakage.........1216
STEP 6. Check throttle body (throttle valve portion) contamination.........1216
STEP 7: M.U.T.-II/III data list........1216
STEP 8: Connector check: C-140 engine-ECU connector........1217
STEP 9: M.U.T.-II/III data list........1217
STEP 10: Check injector for operating sound.........1217
STEP 11: Check ignition secondary voltage waveform using an oscilloscope.........1217
STEP 12: Replace engine-ECU.........1217
Inspection Procedure 7: Starting Impossible (Initial Combustion but no Complete Combustion), Starting (Long Time to Start)........1218
DIAGNOSIS PROCEDURE........1218
STEP 1: Check battery condition.........1218
STEP 2: Check battery voltage.........1218
STEP 3: M.U.T.-II/III diagnosis code........1218
STEP 4: M.U.T.-II/III data list........1218
STEP 5: Check throttle body (throttle valve portion) contamination.........1218
STEP 6: M.U.T.-II/III actuator test........1218
STEP 7: Check air intake from intake hose and intake manifold.........1218
STEP 8: Check injector for operating sound.........1219
STEP 9. Check timing marks of timing belt.........1219
STEP 10: Perform voltage measurement at C-138 engine-ECU connector.........1219
STEP 11: Connector check: C-138 engine-ECU connector........1219
STEP 12: Connector check: B-110 and B-111 ignition coil connectors.........1219
STEP 13: Check ignition secondary voltage waveform using an oscilloscope.........1219
STEP 14: Check spark plug.........1220
STEP 15: Check spark plug cable itself.........1220
STEP 16: Check ignition coil itself.........1220
STEP 17: Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1220
STEP 18: Check spray condition of injector.........1220
STEP 19: Check compression pressure.........1220
STEP 20: Check EGR control solenoid valve itself.........1221
STEP 21: Check EGR valve itself.........1221
STEP 22: Replace engine-ECU.........1221
Inspection Procedure 8: Unstable Idling (Rough Idling, hunting), Improper Idling Speed (Too High or too Low), Engine Stalls During Idling (Die Out)........1221
DIAGNOSIS PROCEDURE........1221
STEP 1: Check battery condition.........1221
STEP 2: M.U.T.-II/III diagnosis code........1221
STEP 3: M.U.T.-II/III data list........1221
STEP 4: M.U.T.-II/III data list........1222
STEP 5: Check throttle body (throttle valve portion) for contamination.........1222
STEP 6: Check air intake from intake hose and intake manifold.........1222
STEP 7: Check injector for operating sound.........1222
STEP 8: Check timing marks of timing belt.........1222
STEP 9. M.U.T.-II/III data list........1222
STEP 10: Perform voltage measurement at C-138 engine-ECU.........1222
STEP 11: Connector check: C-138 engine-ECU connector........1222
STEP 12. Perform voltage measurement at C-140 engine-ECU connector.........1223
STEP 13. Connector check: C-140 engine-ECU connector and B-30 alternator connector.........1223
STEP 14. Check harness between C-140 (terminal No. 45) engine-ECU connector and B-30 (terminal No. 1) alternator connector.........1224
STEP 15. Perform voltage measurement at C-140 engine-ECU connector.........1224
STEP 16. Connector check: C-140 engine-ECU connector and B-30 alternator connector.........1225
STEP 17. Check harness between C-141 (terminal No. 86) engine-ECU connector and B-30 (terminal No. 4) alternator connector.........1225
STEP 18. Check the trouble symptoms.........1225
STEP 19. Perform voltage measure at C-141 engine-ECU connector.........1226
STEP 20. Connector check: B-110 and B-111 ignition coil connectors.........1226
STEP 21. Check ignition secondary voltage waveform using an oscilloscope.........1226
STEP 22. Check spark plug.........1226
STEP 23. Check spark plug cable.........1226
STEP 24. Check ignition coil itself.........1226
STEP 25. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1227
STEP 26. Check injector for spray condition.........1227
STEP 27. Check compression pressure.........1227
STEP 28. Check purge control solenoid valve itself.........1227
STEP 29. Check EGR control solenoid valve itself.........1227
STEP 30. Check EGR valve itself.........1227
STEP 31. M.U.T.-II/III actuator test........1227
STEP 32. Replace engine-ECU........1227
Inspection Procedure 9: The Engine Stalls when Starting the Car (Pass Out)........1228
DIAGNOSIS PROCEDURE........1228
STEP 1. M.U.T.-II/III diagnosis code........1228
STEP 2. Check EGR control solenoid valve itself.........1228
STEP 3. Check EGR valve itself.........1228
STEP 4. Check air intake from intake hose and intake manifold.........1228
STEP 5. Connector check: B-110 and B-111 ignition connectors........1228
STEP 6. Check ignition secondary voltage waveform using an oscilloscope.........1228
STEP 7. Check spark plug.........1228
STEP 8.Check spark plug cable itself.........1228
STEP 9. Check ignition coil itself.........1228
STEP 10. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1229
Inspection Procedure 10: The Engine Stalls when Decelerating........1230
DIAGNOSIS PROCEDURE........1230
STEP 1. M.U.T.-II/III diagnosis code........1230
STEP 2. M.U.T.-II/III data list........1230
STEP 3. Check EGR control solenoid valve itself.........1230
STEP 4. Check EGR valve itself.........1230
STEP 5. Check throttle body (throttle valve portion) for contamination.........1230
STEP 6. Connector check: B-110 and B-111 ignition coil connectors........1230
STEP 7. Check ignition secondary voltage waveform using an oscilloscope.........1230
STEP 8. Check spark plug.........1230
STEP 9. Check spark plug cable itself.........1231
STEP 10. Check ignition coil itself.........1231
STEP 11. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1231
Inspection Procedure 11: Engine does not Revole Up........1232
DIAGNOSIS PROCEDURE........1232
STEP 1. M.U.T.-II/III diagnosis code........1232
STEP 2. M.U.T.-II/III data list........1232
STEP 3. Check timing marks of timing belt.........1232
STEP 4. Connector check: B-110 and B-111 ignition coil connectors........1232
STEP 5. Check ignition secondary voltage waveform using an oscilloscope.........1232
STEP 6. Check spark plug.........1232
STEP 7. Check spark plug cable itself.........1232
STEP 8. Check ignition coil itself.........1232
STEP 9. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1233
STEP 10. Fuel pressure measurement.........1233
Inspection Procedure 12: Hesitation, Sag,Poor Acceleration, Stumble or Surge........1234
DIAGNOSIS PROCEDURE........1234
STEP 1. M.U.T.-II/III diagnosis code........1234
STEP 2. Check injector for operating sound.........1234
STEP 3. M.U.T.-II/III data list........1234
STEP 4. Check Purge control solenoid valve itself.........1234
STEP 5. Check EGR control solenoid valve itself.........1234
STEP 6. Check EGR valve itself.........1234
STEP 7. M.U.T.-II/III data list........1235
STEP 8. Connector check: B-110 and B-111 ignition coil connectors........1235
STEP 9. Check ignition secondary voltage waveform using an oscilloscope.........1235
STEP 10. Check spark plug.........1235
STEP 11. Check spark plug cable itself.........1235
STEP 12. Check ignition coil itself.........1235
STEP 13. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1235
STEP 14. Check throttle body (throttle valve portion) for contamination.........1235
STEP 15. M.U.T.-II/III actuator test.........1236
STEP 16. Check turbo charger supercharging pressure.........1236
STEP 17. Check supercharging pressure control system.........1236
STEP 18. M.U.T.-II/III actuator test.........1236
STEP 19.Fuel pressure measurement.........1236
STEP 20. Check compression pressure.........1236
Inspection Procedure 13: The Feeling of Impact or Vibration when Accelerating........1236
DIAGNOSIS PROCEDURE........1236
STEP 1. M.U.T.-II/III diagnosis code........1236
STEP 2. M.U.T.-II/III data list........1236
STEP 3. Connector check: B-110 and B-111 ignition coil connectors........1237
STEP 4. Check ignition secondary voltage waveform using an oscilloscope.........1237
STEP 5. Check spark plug.........1237
STEP 6. Check spark plug cable itself.........1237
STEP 7. Check ignition coil itself.........1237
STEP 8. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1237
Inspection Procedure 14: The Feeling of Impact or Vibration when Decelerating........1238
DIAGNOSIS PROCEDURE........1238
STEP 1. M.U.T.-II/III diagnosis code........1238
STEP 2. M.U.T.-II/III data list........1238
STEP 3. Check throttle body (throttle valve portion) contamination.........1238
Inspection Procedure 15: Knocking........1238
DIAGNOSIS PROCEDURE........1238
STEP 1. M.U.T.-II/III diagnosis code........1238
STEP 2. Connector check: B-110 and B-111 ignition coil connectors........1238
STEP 3. Check ignition secondary voltage waveform using an oscilloscope.........1239
STEP 4. Check spark plug.........1239
STEP 5. Check spark plug cable itself.........1239
STEP 6. Check ignition coil itself.........1239
STEP 7. Check harness between ignition coil connector terminal No. 2 of each cylinder and body earth.........1239
Inspection Procedure 16: Ignition Timing Offset........1239
DIAGNOSIS PROCEDURE........1239
STEP 1. M.U.T.-II/III diagnosis code........1239
STEP 2. Perform output wave pattern measurement of crank angle sensor and camshaft position sensor (Using oscilloscope).........1240
STEP 3. Check the trouble symptoms.........1240
STEP 4. Check crank angle sensor and camshaft position sensor mounted conditions.........1240
STEP 5. Check timing marks of timing belt.........1240
STEP 6. Check crank angle sensor vane.........1240
STEP 7. Check camshaft position sensing cylinder.........1240
STEP 8. Replace crank angle sensor.........1240
STEP 9. Replace camshaft position sensor.........1241
Inspection Procedure 17: Run on (Dieseling)........1241
DIAGNOSIS PROCEDURE........1241
STEP 1. Check injector for spray condition.........1241
Inspection Procedure 18: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC During Idling........1241
DIAGNOSIS PROCEDURE........1241
STEP 1. M.U.T.-II/III diagnosis code........1241
STEP 2. Check injector for operating sound.........1241
STEP 3. Check ignition timing.........1241
STEP 4. M.U.T.-II/III data list........1242
STEP 5. Check air intake from intake hose and intake manifold.........1242
STEP 6. Check for emission leakage from exhaust manifold.........1242
STEP 7. Check throttle body (throttle valve portion) for contamination.........1242
STEP 8. M.U.T.-II/III data list........1242
STEP 9. Check Purge control solenoid valve itself.........1242
STEP 10. Check EGR control solenoid valve itself.........1242
STEP 11. Check EGR valve itself.........1242
STEP 12. Fuel pressure measurement.........1242
STEP 13. Check positive crankcase ventilation valve itself.........1242
STEP 14. Check spark plug.........1242
STEP 15. Check spark plug cable itself.........1243
STEP 16. Check ignition coil itself.........1243
STEP 17. Check compression pressure.........1243
STEP 18. Check injector for spraying condition.........1243
STEP 19. Replace catalytic converter.........1243
Inspection Procedure 19: Battery Rundown........1243
DIAGNOSIS PROCEDURE........1243
STEP 1. Check battery voltage.........1243
STEP 2. Connector check: B-19 intermediate connector........1243
STEP 3. Perform voltage measurement at B-19 intermediate connector.........1244
STEP 4. Connector check: C-303 ignition switch connector........1244
STEP 5. Perform voltage measurement at B-19 intermediate connector.........1245
STEP 6. Connector check: B-30 alternator connector........1245
STEP 7. Check harness between B-19 (terminal No. 6) intermediate connector and B-30 (terminal No. 1) alternator connector.........1245
STEP 8. Check harness between B-19 (terminal No. 7) intermediate connector and B-30 (terminal No. 3) alternator connector.........1246
STEP 9. Check harness between B-30 (terminal No. 3) alternator connector and C-303 (terminal No. 2) ignition switch connector.........1246
STEP 10. Connector check: C-140 engine-ECU connector........1246
STEP 11. Perform voltage measurement at C-140 engine-ECU connector.........1247
STEP 12. Perform voltage measurement at C-140 engine-ECU connector.........1247
STEP 13. Check the trouble symptoms.........1247
Inspection Procedure 20: Overheating........1248
DIAGNOSIS PROCEDURE........1248
STEP 1. M.U.T.-II/III diagnosis code........1248
STEP 2. Check engine coolant.........1248
STEP 3. M.U.T.-II/III actuator test........1248
STEP 4. M.U.T.-II/III data list........1248
STEP 5. Check thermostat.........1248
STEP 6. Check water pump.........1248
Inspection Procedure 21: Abnormal Rotation of Fan Motor........1249
DIAGNOSIS PROCEDURE........1250
STEP 1. Connector check: C-139 engine-ECU connector........1250
STEP 2. Check at C-139 engine-ECU connector.........1250
STEP 3. Check the trouble symptoms.........1250
STEP 4. Perform voltage measurement at C-139 engine-ECU connector.........1250
STEP 5. Connector check: A-20 fan controller connector........1250
STEP 6. Check harness between A-20 (terminal No. 2) fan controller connector and C-139 (terminal No. 17) engine-ECU connector.........1251
Inspection Procedure 22: Poor A/C Performance........1252
DIAGNOSIS PROCEDURE........1252
STEP 1. M.U.T.-II/III diagnosis code........1252
STEP 2. A/C compressor magnet clutch operation check.........1252
STEP 3. M.U.T.-II/III data list........1252
STEP 4. M.U.T.-II/III data list........1252
STEP 5. Check charged amount of A/C refrigerant.........1252
STEP 6. M.U.T.-II/III actuator test........1252
Inspection Procedure 23: Engine-ECU Power Supply, Engine Control Relay, Ignition Switch-IG1 System........1253
DIAGNOSIS PROCEDURE........1254
STEP 1. Check battery voltage.........1254
STEP 2. Connector check: B-17X engine control relay connector........1254
STEP 3. Check engine control relay.........1254
STEP 4. Perform voltage measurement at B-17X engine control relay connector.........1254
STEP 5. Connector check: C-140 engine-ECU connector........1255
STEP 6. Perform voltage measurement at C-140 engine-ECU connector.........1255
STEP 7. Connector check: C-303 ignition switch connector........1255
STEP 8. Check ignition switch.........1256
STEP 9. Perform voltage measurement at C-140 engine-ECU connector.........1256
STEP 10. Connector check: C-140 engine-ECU connector........1256
STEP 11. Perform resistance measurement at C-140 engine-ECU connector.........1257
STEP 12. Connector check: C-140 engine-ECU connector........1257
STEP 13. Perform voltage measurement at C-140 engine-ECU connector.........1257
STEP 14. Perform voltage measurement at C-140 engine-ECU connector.........1258
STEP 15. Check harness between C-303 (terminal No. 2) ignition switch connector and C-140 (terminal No. 50) engine-ECU connector.........1258
STEP 16. Check harness between B-17X (terminal No. 3, No. 4) engine control relay connector and battery.........1259
STEP 17. Check harness between B-17X (terminal No. 2) engine control relay connector and C-140 (terminal No. 57) engine-ECU connector.........1259
STEP 18. Check harness between B-17X (terminal No. 1) engine control relay connector and C-140 (terminal No. 34, No. 43) engine-ECU connector.........1260
STEP 19. Check the trouble symptoms.........1260
Inspection Procedure 24: Fuel Pump System........1261
DIAGNOSIS PROCEDURE........1262
STEP 1. Connector check: C-215 fuel pump relay (1) connector and C-213 fuel pump relay (2) connector........1262
STEP 2. Check fuel pump relay.........1262
STEP 3. Perform resistance measurement at C-215 fuel pump relay (1) connector.........1262
STEP 4. Perform voltage measurement at C-215 fuel pump relay (1) connector.........1263
STEP 5. Connector check: C-303 ignition switch connector........1263
STEP 6. Perform voltage measurement at C-215 fuel pump relay (1) connector.........1264
STEP 7. Perform voltage measurement at C-213 fuel pump relay (2) connector.........1264
STEP 8. Connector check: C-303 ignition switch connector........1264
STEP 9. Connector check: C-139 engine-ECU connector........1265
STEP 10. Perform voltage measurement at C-139 engine-ECU connector.........1265
STEP 11. Connector check: D-16 fuel pump connector........1266
STEP 12. Perform voltage measurement at D-16 fuel pump connector.........1266
STEP 13. Check harness between C-215 (terminal No. 1) fuel pump relay (1) connector and C-213 (terminal No. 4) fuel pump relay (2) connector.........1266
STEP 14. Check harness between C-213 (terminal No. 4) fuel pump relay (2) connector and D-16 (terminal No. 5) fuel pump connector.........1266
STEP 15. Perform resistance measurement at D-16 fuel pump connector.........1267
STEP 16. Connector check: C-303 ignition switch connector........1267
STEP 17. Check harness between C-303 (terminal No. 2) ignition switch connector and C-215 (terminal No. 3) fuel pump relay (1) connector.........1267
STEP 18. Check harness between battery and C-215 (terminal No. 4) fuel pump relay (1) connector.........1267
STEP 19. Check harness between C-215 (terminal No. 1) fuel pump relay (1) connector and C-213 (terminal No. 1) fuel pump relay (2) connector.........1268
STEP 20. Check harness between C-303 (terminal No. 2) ignition switch connector and C-213 (terminal No. 3) fuel pump relay (2) connector.........1268
STEP 21. Check harness between C-213 (terminal No. 4) fuel pump relay (2) connector and D-16 (terminal No. 5) fuel pump connector.........1268
STEP 22. Check harness between C-213 (terminal No. 2) fuel pump relay (2) connector and C-139 (terminal No. 16) engine-ECU connector.........1269
Inspection Procedure 25: Fan Control Relay System........1270
DIAGNOSIS PROCEDURE........1271
STEP 1. Connector check: A-10X fan control relay connector........1271
STEP 2. Check fan control relay.........1271
STEP 3. Perform resistance measurement at A-10X fan control relay connector.........1271
STEP 4. Perform voltage measurement at A-10X fan control relay connector.........1271
STEP 5. Connector check: B-17X engine control relay connector........1272
STEP 6. Perform voltage measurement at A-10X fan control relay connector.........1272
STEP 7. Connector check: A-20 fan controller connector........1272
STEP 8. Perform voltage measurement at A-20 fan controller connector.........1273
STEP 9. Check harness between A-10X (terminal No. 2) fan control relay connector and A-20 (terminal No. 3) fan controller connector.........1273
STEP 10. Connector check: B-17X engine control relay connector........1273
STEP 11. Check harness between B-17X (terminal No. 1) engine control relay connector and A-10X (terminal No. 3) fan control relay connector.........1273
STEP 12. Connector check: C-139 engine-ECU connector........1274
STEP 13. Fan motor drive test.........1274
STEP 14. M.U.T.-II/III actuator test........1274
STEP 15. Perform voltage measurement at C-139 engine-ECU connector.........1274
STEP 16. Check harness between A-10X (terminal No. 4) fan control relay connector and battery.........1275
STEP 17. Check harness between A-10X (terminal No. 2) fan control relay connector and A-20 (terminal No. 3) fan controller connector.........1275
STEP 18. Check harness between A-20 (terminal No. 2) fan controller connector and C-139 (terminal No. 17) engine-ECU connector.........1275
Inspection Procedure 26: A/C Switch System........1276
DIAGNOSIS PROCEDURE........1277
STEP 1. Perform voltage measurement at C-141 engine-ECU connector.........1277
STEP 2. Perform voltage measurement at C-26 A/C-ECU connector.........1277
STEP 3. Connector check: C-26 A/C-ECU connector and C-141 engine-ECU connector........1278
STEP 4. Check harness between C-26 (terminal No. 34) A/C-ECU connector and C-141 (terminal No. 69) engine-ECU connector.........1278
STEP 5. Connector check: C-26 A/C-ECU connector and C-141 engine-ECU connector........1279
STEP 6. Connector check: C-141 engine-ECU connector........1279
STEP 7. M.U.T.-II/III data list........1279
Inspection Procedure 27: A/C Compressor Relay System........1280
DIAGNOSIS PROCEDURE........1281
STEP 1. Connector check: B-18X A/C compressor relay connector........1281
STEP 2. A/C compressor relay check.........1281
STEP 3. Perform voltage measurement at B-18X A/C compressor relay connector.........1281
STEP 4. Connector check: C-303 ignition switch connector........1282
STEP 5. Perform voltage measurement at B-18X A/C compressor relay connector.........1282
STEP 6. Connector check: B-27 A/C compressor assembly connector........1282
STEP 7. Perform voltage measurement at B-27 A/C compressor assembly connector.........1283
STEP 8. Perform voltage measurement at C-139 engine-ECU connector.........1283
STEP 9. Connector check: C-139 engine-ECU connector........1283
STEP 10. Check harness between B-18X (terminal No. 2) A/C compressor relay connector and C-139 (terminal No. 8) engine-ECU connector.........1284
STEP 11. M.U.T.-II/III data list........1284
STEP 12. Connector check: C-139 engine-ECU connector........1284
STEP 13. Check harness between B-18X (terminal No. 2) A/C compressor relay connector and C-139 (terminal No. 8) engine-ECU connector.........1285
STEP 14. Connector check: C-303 ignition switch connector........1285
STEP 15. Check harness between C-303 (terminal No. 4) ignition switch connector and B-18X (terminal No. 3) A/C compressor relay connector.........1285
STEP 16. Check harness between battery and B-18X (terminal No. 4) A/C compressor relay connector.........1285
STEP 17. Check harness between B-18X (terminal No. 1) A/C compressor relay connector and B-27 (terminal No. 1) A/C compressor assembly connector.........1286
Inspection Procedure 28: A/C Load Signal System........1287
DIAGNOSIS PROCEDURE........1288
STEP 1. Perform voltage measurement at C-141 engine-ECU connector.........1288
STEP 2. Connector check: C-141 engine-ECU connector........1288
STEP 3. Check the trouble symptoms.........1288
STEP 4. Connector check: C-141 engine-ECU connector........1288
STEP 5. Perform voltage measurement at C-26 A/C-ECU connector.........1289
STEP 6. Connector Check: C-26 A/C-ECU connector........1289
STEP 7. Check harness between C-26 (terminal No. 32) A/C-ECU connector and C-141 (terminal No. 78) engine-ECU connector.........1289
STEP 8. Check connector: C-26 A/C-ECU connector........1290
Inspection Procedure 29: A/C Pressure Sensor System........1291
DIAGNOSIS PROCEDURE........1292
STEP 1. Connector check: A-02 A/C pressure sensor connector........1292
STEP 2. Perform voltage measurement at A-02 A/C pressure sensor connector.........1292
STEP 3. Perform voltage measurement at C-142 engine-ECU connector.........1292
STEP 4. Connector check: C-142 engine-ECU connector........1293
STEP 5. Connector check: C-142 engine-ECU connector........1293
STEP 6. Check harness between A-02 (terminal No. 3) A/C pressure sensor connector and C-142 (terminal No. 97) engine-ECU connector.........1294
STEP 7. Check the trouble symptoms.........1294
STEP 8. Perform resistance measurement at A-02 A/C pressure sensor connector.........1294
STEP 9. Connector check: C-142 engine-ECU connector........1294
STEP 10. Check harness between A-02 (terminal No. 1) A/C pressure sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1295
STEP 11. Perform voltage measurement at A-02 A/C pressure sensor connector.........1295
STEP 12. Connector check: C-142 engine-ECU connector........1296
STEP 13. Perform voltage measurement at A-02 A/C pressure sensor connector.........1296
STEP 14. Connector check: C-142 engine-ECU connector........1297
STEP 15. Perform voltage measurement at A-02 A/C pressure sensor connector.........1297
STEP 16. Connector check: C-142 engine-ECU connector........1297
STEP 17. Check harness between A-02 (terminal No. 2) A/C pressure sensor connector and C-142 (terminal No. 118) engine-ECU connector.........1298
STEP 18. Perform voltage measurement at C-142 engine-ECU connector.........1298
STEP 19. Connector check: C-142 engine-ECU connector........1299
STEP 20. Connector check: C-142 engine-ECU connector........1299
Inspection Procedure 30: Ignition Circuit System........1300
DIAGNOSIS PROCEDURE........1301
STEP 1. Check spark plug cable itself.........1301
STEP 2. Check spark plug.........1301
STEP 3. Connector check: B-111 and B-110 ignition coil connectors........1301
STEP 4. Check ignition coil itself.........1301
STEP 5. Perform voltage measurement at B-111 and B-110 ignition coil connectors.........1301
STEP 6. Connector check: C-303 ignition switch connector........1302
STEP 7. Perform voltage measurement at B-111 and B-110 ignition coil connectors.........1302
STEP 8. Perform voltage measurement at C-140 engine-ECU connector.........1303
STEP 9. Connector check: C-140 engine-ECU connector........1303
STEP 10. Connector check: C-140 engine-ECU connector........1304
STEP 11. Check harness between B-111 (terminal No. 3) ignition coil connector and C-140 (terminal No. 35) engine-ECU connector, also between B-110 (terminal No. 3) ignition coil connector and C-140 (terminal No. 31) engine-ECU connector.........1304
STEP 12. Check the trouble symptoms.........1304
STEP 13. Perform resistance measurement at B-111 and B-110 ignition coil connectors.........1305
STEP 14. Check harness between C-303 (terminal No. 2) ignition switch connector and B-111 (terminal No. 1) ignition coil connector, also between C-303 (terminal No. 2) ignition switch connector and B-110 (terminal No. 1) ignition coil connector.........1305
STEP 15. Check harness between B-111 (terminal No. 3) ignition coil connector and C-140 (terminal No. 35) engine-ECU connector, also between B-110 (terminal No. 3) ignition coil connector and C-140 (terminal No. 31) engine-ECU connector.........1306
Inspection Procedure 31: Accelerator Pedal Position Switch Circuit System........1307
DIAGNOSIS PROCEDURE........1307
STEP 1. Connector check: B-116 accelerator pedal position sensor connector........1307
STEP 2. Check accelerator pedal position switch itself........1308
STEP 3. Perform voltage measurement at B-116 accelerator pedal position sensor connector.........1308
STEP 4. Perform voltage measurement at C-140 engine-ECU connector.........1308
STEP 5. Connector check: C-140 engine-ECU connector........1309
STEP 6. Connector check: C-140 engine-ECU connector........1309
STEP 7. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU connector.........1310
STEP 8. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1310
STEP 9. Connector check: C-142 engine-ECU connector........1310
STEP 10. Check harness between B-116 (terminal No. 5) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU connector.........1311
STEP 11. Perform voltage measurement at C-140 engine-ECU connector........1311
STEP 12. Connector check: C-140 engine-ECU connector........1311
STEP 13. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU connector.........1312
STEP 14. Connector check: C-142 engine-ECU connector........1312
Data List Reference Table........1313
Actuator Test Reference Table........1320
CHECK AT THE ECU TERMINALS........1321
TERMINAL VOLTAGE CHECK CHART........1321
Engine-ECU Connector Terminal Arrangement........1321
CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS........1326
Engine-ECU Harness Side Connector Terminal Arrangement........1326
INSPECTION PROCEDURE USING OSCILLOSCOPE........1328
AIR FLOW SENSOR (AFS)........1328
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR........1329
INJECTOR........1331
IGNITION COIL AND POWER TRANSISTOR........1332
ON-VEHICLE SERVICE........1335
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING........1335
ACCELERATOR PEDAL POSITION SWITCH AND ACCELERATOR PEDAL POSITION SENSOR (APS) ADJUSTMENT........1335
FUEL PRESSURE TEST........1336
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)........1338
FUEL PUMP OPERATION CHECK........1338
COMPONENT LOCATION........1339
ENGINE CONTROL RELAY CONTINUITY CHECK........1340
FUEL PUMP RELAY CONTINUITY CHECK........1340
INTAKE AIR TEMPERATURE SENSOR CHECK........1341
ENGINE COOLANT TEMPERATURE SENSOR CHECK........1341
ACCELERATOR PEDAL POSITION SENSOR CHECK........1342
ACCELERATOR PEDAL POSITION SWITCH CHECK........1342
OXYGEN SENSOR CHECK........1343
Oxygen sensor (front)........1343
Oxygen sensor (rear)........1344
INJECTOR CHECK........1345
Check the Operation Sound........1345
Measurement of Resistance between Terminals........1345
Check the Injection Condition........1345
THROTTLE VALVE CONTROL SERVO CHECK........1345
OPERATION CHECK........1345
CHECK THE COIL RESISTANCE........1346
FUEL PRESSURE SOLENOID VALVE CHECK........1346
OPERATION CHECK........1346
COIL RESISTANCE CHECK........1346
INJECTOR........1347
REMOVAL AND INSTALLATION........1347
REMOVAL SERVICE POINT........1348
INSTALLATION SERVICE POINT........1348
THROTTLE BODY ASSEMBLY........1349
REMOVAL AND INSTALLATION........1349
INSTALLATION SERVICE POINT........1350
ENGINE-ECU........1351
REMOVAL AND INSTALLATION........1351
INSTALLATION SERVICE POINT........1351
GR00001200-13C........1352
WORKSHOP MANUAL........0
MULTIPORT FUEL INJECTION (MPI) '4G69'........1352
GENERAL INFORMATION........1354
MULTI-POINT FUEL INJECTION SYSTEM DIAGRAM........1357
SERVICE SPECIFICATIONS........1358
SEALANT........1358
SPECIAL TOOLS........1359
TROUBLESHOOTING........1362
DIAGNOSIS TROUBLESHOOTING FLOW........1362
DIAGNOSIS FUNCTION........1362
ENGINE WARNING LAMP (CHECK ENGINE LAMP)........1362
METHOD OF READING AND ERASING DIAGNOSIS CODES........1364
DIAGNOSIS USING DIAGNOSIS 2 CODES........1364
INSPECTION USING M.U.T.-II/III DATA LIST AND ACTUATOR TESTING........1364
FREEZE FRAME DATA........1365
READINESS TEST STATUS........1369
INSPECTION CHART FOR DIAGNOSIS CODE........1372
INSPECTION PROCEDURE FOR DIAGNOSIS CODES........1375
Code No. P0100: Air Flow Sensor System........1375
DIAGNOSIS PROCEDURE........1376
STEP 1. M.U.T.-II/III data list........1376
STEP 2. Connector check: B-08 air flow sensor connector........1376
STEP 3. Perform voltage measurement at B-08 air flow sensor connector.........1376
STEP 4. Connector check: B-17X engine control relay connector........1377
STEP 5. Perform resistance measurement at B-08 air flow sensor connector.........1377
STEP 6. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1377
STEP 7. Check harness between B-08 (terminal No. 4) air flow sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1378
STEP 8. M.U.T.-II/III data list........1378
STEP 9. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1378
STEP 10. Check harness between B-08 (terminal No. 3) air flow sensor connector and C-141 (terminal No. 63) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1379
STEP 11. Connector check: B-17X engine control relay connector........1379
STEP 12. Check harness between B-08 (terminal No. 2) air flow sensor connector and B-17X (terminal No. 1) engine control relay connector.........1379
STEP 13. M.U.T.-II/III data list........1380
STEP 14. Replace air flow sensor.........1380
Code No. P0105: Manifold Absolute Pressure Sensor System........1381
DIAGNOSIS PROCEDURE........1382
STEP 1. M.U.T.-II/III data list........1382
STEP 2. Connector check: B-103 Manifold absolute pressure sensor connector........1382
STEP 3. Perform voltage measurement at B-103 manifold absolute pressure sensor connector.........1382
STEP 4. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1383
STEP 5. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1383
STEP 6. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1384
STEP 7. Check harness between B-103 (terminal No. 3) manifold absolute pressure sensor connector and C-142 (terminal No. 97) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1384
STEP 8. M.U.T.-II/III data list........1385
STEP 9. Perform resistance measurement at B-103 manifold absolute pressure sensor connector.........1385
STEP 10. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1385
STEP 11. Check harness between B-103 (terminal No. 2) manifold absolute pressure sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1386
STEP 12. Perform voltage measurement at B-103 manifold absolute pressure sensor connector.........1386
STEP 13. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1387
STEP 14. Perform voltage measurement at B-103 manifold absolute pressure sensor connector.........1387
STEP 15. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1388
STEP 16. Check harness between B-103 (terminal No. 1) manifold absolute pressure sensor connector and C-142 (terminal No. 101) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1388
STEP 17. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1389
STEP 18. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1389
STEP 19. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1390
Code No. P0110: Intake Air Temperature Sensor System........1391
DIAGNOSIS PROCEDURE........1392
STEP 1. M.U.T.-II/III data list........1392
STEP 2. Connector check: B-08 air flow sensor connector........1392
STEP 3. Check intake air temperature sensor itself.........1392
STEP 4. Perform resistance measurement at B-08 air flow sensor connector.........1392
STEP 5. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1392
STEP 6. Check harness between B-08 (terminal No. 4) air flow sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1393
STEP 7. M.U.T.-II/III data list........1393
STEP 8. Perform voltage measurement at B-08 air flow sensor connector.........1393
STEP 9. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1394
STEP 10. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1394
STEP 11. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1395
STEP 12. Check harness between B-08 (terminal No. 1) air flow sensor connector and C-142 (terminal No. 99) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1395
STEP 13. Perform voltage measurement at B-08 air flow sensor connector.........1396
STEP 14. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1396
STEP 15. Check harness between B-08 (terminal No. 1) air flow sensor connector and C-142 (terminal No. 99) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1397
Code No. P0115: Engine Coolant Temperature Sensor System........1398
DIAGNOSIS PROCEDURE........1399
STEP 1. M.U.T.-II/III data list........1399
STEP 2. Connector check: B-108 engine coolant temperature sensor connector........1399
STEP 3. Perform resistance measurement at B-108 engine coolant temperature sensor connector.........1399
STEP 4. Perform resistance measurement at B-108 engine coolant temperature sensor connector.........1400
STEP 5. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1400
STEP 6. Check harness between B-108 (terminal No. 2) engine coolant temperature sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1400
STEP 7. M.U.T.-II/III data list........1401
STEP 8. Perform voltage measurement at B-108 engine coolant temperature sensor connector.........1401
STEP 9. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1401
STEP 10. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1402
STEP 11. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1402
STEP 12. Check harness between B-108 (terminal No. 1) engine coolant temperature sensor connector and C-142 (terminal No. 98) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1403
STEP 13. Perform voltage measurement at B-108 engine coolant temperature sensor connector.........1403
STEP 14. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1404
STEP 15. Check harness between B-108 (terminal No. 1) engine coolant temperature sensor connector and C-142 (terminal No. 98) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1404
Code No. P0122: Throttle Position Sensor (Main) Circuit Low Input........1405
DIAGNOSIS PROCEDURE........1406
STEP 1. M.U.T.-II/III data list........1406
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1406
STEP 3. Perform voltage measurement at B-06 electronically controlled throttle valve connector.........1406
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1406
STEP 5. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1407
STEP 6. M.U.T.-II/III data list........1407
STEP 7. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1407
STEP 8. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1408
STEP 9. Check harness between B-06 (terminal No. 4) electronically controlled throttle valve connector and C-142 (terminal No. 115) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1408
STEP 10. Replace the electronically controlled throttle valve........1408
Code No. P0123: Throttle Position Sensor (Main) Circuit High Input........1409
DIAGNOSIS PROCEDURE........1410
STEP 1. M.U.T.-II/III data list........1410
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1410
STEP 3. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1410
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1410
STEP 5. Check harness between B-06 (terminal No. 3) electronically controlled throttle valve connector and C-142 (terminal No. 105) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1411
STEP 6. M.U.T.-II/III data list........1411
STEP 7. Replace the electronically controlled throttle valve........1411
Code No. P0125: Feedback System Monitor........1412
DIAGNOSIS PROCEDURE........1412
STEP 1. M.U.T.-II/III diagnosis code........1412
STEP 2.M.U.T.-II/III data list........1412
STEP 3: M.U.T.-II/III data list........1412
STEP 4.Check for intake of air from intake hose and inlet manifold.........1412
STEP 5.Check for leakage of exhaust emission from exhaust manifold.........1413
STEP 6.Check throttle body (throttle valve portion) for contamination.........1413
STEP 7. Connector check: B-39 cylinder 1, 4 oxygen sensor (front) connector, C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1413
STEP8. Check cylinder 1, 4 oxygen sensor (front) itself.........1413
STEP 9. Check harness between B-39 (terminal No. 4) cylinder 1, 4 oxygen sensor (front) connector and C-142 (terminal No. 109) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1414
STEP 10. Connector check: B-112 cylinder 2, 3 oxygen sensor (front) connector, C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1414
STEP 11. Check cylinder 2, 3 oxygen sensor (front) itself.........1415
STEP 12. Check harness between B-112 (terminal No. 4) cylinder 2, 3 oxygen sensor (front) connector and C-142 (terminal No. 108) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1415
STEP 13. Connector check: Injector connector........1416
STEP 14. Check injector itself.........1416
STEP 15. Connector check: B-17X engine control relay connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1416
STEP 16. Check harness between B-17X engine control relay connector and injector connector.........1417
STEP 17. Check harness between injector connector and C-134 engine-ECU connector.........1417
STEP 18. Fuel pressure measurement.........1418
Code No. P0130: Cylinder 1, 4 Oxygen Sensor (Front) System........1418
DIAGNOSIS PROCEDURE........1419
STEP 1. M.U.T.-II/III data list........1419
STEP 2. Connector check: B-39 cylinder 1, 4 oxygen sensor (front) connector........1419
STEP 3. Perform resistance measurement at B-39 cylinder 1, 4 oxygen sensor (front) connector.........1419
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1420
STEP 5. Check harness between B-39 (terminal No. 2) cylinder 1, 4 oxygen sensor (front) connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1420
STEP 6. M.U.T.-II/III data list........1421
STEP 7. Perform voltage measurement at B-39 cylinder 1, 4 oxygen sensor (front) connector.........1421
STEP 8. Check cylinder 1, 4 oxygen sensor (front) itself.........1421
STEP 9. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1421
STEP 10. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1422
STEP 11. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1422
STEP 12. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1423
Code No. P0135: Cylinder 1, 4 Oxygen Sensor (Front) Heater System........1424
DIAGNOSIS PROCEDURE........1425
STEP 1. Connector check: B-39 cylinder 1, 4 oxygen sensor (front) connector........1425
STEP 2. Perform resistance measurement at B-39 cylinder 1, 4 oxygen sensor (front) connector.........1425
STEP 3. Perform voltage measurement at B-39 cylinder 1, 4 oxygen sensor (front) connector.........1425
STEP 4. Connector check: B-17X engine control relay connector........1426
STEP 5. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1426
STEP 6. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1427
STEP 7. Check harness between B-39 (terminal No. 3) cylinder 1, 4 oxygen sensor (front) connector and C-139 (terminal No. 25) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1427
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1428
STEP 9. Check harness between B-39 (terminal No. 1)cylinder 1, 4 oxygen sensor (front) connector and B-17X (terminal No. 1) engine control relay connector.........1428
STEP 10. Check harness between B-39 (terminal No. 3) cylinder 1, 4 oxygen sensor (front) connector and C-139 (terminal No. 25) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1429
STEP 11. Check the trouble symptoms.........1429
Code No. P0136: Cylinder 1, 4 Oxygen Sensor (Rear) System........1430
DIAGNOSIS PROCEDURE........1431
STEP 1. M.U.T.-II/III data list........1431
STEP 2. Connector check: B-38 cylinder 1, 4 oxygen sensor (rear) connector........1431
STEP 3. Perform resistance measurement at B-38 cylinder 1, 4 oxygen sensor (rear) connector.........1432
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1432
STEP 5. Check harness between B-38 (terminal No. 2) cylinder 1, 4 oxygen sensor (rear) connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1433
STEP 6. M.U.T.-II/III data list........1433
STEP 7. Perform voltage measurement at B-38 cylinder 1, 4 oxygen sensor (rear) connector.........1433
STEP 8. Check Cylinder 1, 4 oxygen sensor (rear) itself.........1434
STEP 9. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1434
STEP 10. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1435
STEP 11. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1435
STEP 12. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1436
Code No. P0141: Cylinder 1, 4 Oxygen Sensor (Rear) Heater System........1437
DIAGNOSIS PROCEDURE........1438
STEP 1. Connector check: B-38 cylinder 1, 4 oxygen sensor (rear) connector........1438
STEP 2. Perform resistance measurement at B-38 cylinder 1, 4 oxygen sensor (rear) connector.........1439
STEP 3. Perform voltage measurement at B-38 cylinder 1, 4 oxygen sensor (rear) connector.........1439
STEP 4. Connector check: B-17X engine control relay connector........1440
STEP 5. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1440
STEP 6. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1441
STEP 7. Check harness between B-38 (terminal No. 3) cylinder 1, 4 oxygen sensor (rear) connector and C-139 (terminal No. 24) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1441
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1442
STEP 9. Check harness between B-38 (terminal No. 1) cylinder 1, 4 oxygen sensor (rear) connector and B-17X (terminal No. 1) engine control relay connector.........1442
STEP 10. Check harness between B-38 (terminal No. 3) cylinder 1, 4 oxygen sensor (rear) connector and C-139 (terminal No. 24) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1443
STEP 11. Check the trouble symptoms.........1443
Code No. P0150: Cylinder 2, 3 Oxygen Sensor (Front) System........1444
DIAGNOSIS PROCEDURE........1445
STEP 1. M.U.T.-II/III data list........1445
STEP 2. Connector check: B-112 cylinder 2, 3 oxygen sensor (front) connector........1445
STEP 3. Perform resistance measurement at B-112 cylinder 2, 3 oxygen sensor (front) connector.........1446
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1446
STEP 5. Check harness between B-112 (terminal No. 2) cylinder 2, 3 oxygen sensor (front) connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1447
STEP 6. M.U.T.-II/III data list........1447
STEP 7. Perform voltage measurement at B-112 cylinder 2, 3 oxygen sensor (front) connector.........1447
STEP 8. Check cylinder 2, 3 oxygen sensor (front) itself........1448
STEP 9. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1448
STEP 10. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1449
STEP 11. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1449
STEP 12. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1450
Code No. P0155: Cylinder 2, 3 Oxygen Sensor (Front) Heater System........1451
DIAGNOSIS PROCEDURE........1452
STEP 1. Connector check: B-112 cylinder 2, 3 oxygen sensor (front) connector........1452
STEP 2. Perform resistance measurement at B-112 cylinder 2, 3 oxygen sensor (front) connector.........1452
STEP 3. Perform voltage measurement at B-112 cylinder 2, 3 oxygen sensor (front) connector.........1453
STEP 4. Connector check: B-17X engine control relay connector........1453
STEP 5. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1454
STEP 6. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1454
STEP 7. Check harness between B-112 (terminal No. 3) cylinder 2, 3 oxygen sensor (front) connector and C-139 (terminal No. 10) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1455
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1455
STEP 9. Check harness between B-112 (terminal No. 1) cylinder 2, 3 oxygen sensor (front) connector and B-17X (terminal No. 1) engine control relay connector.........1456
STEP 10. Check harness between B-112 (terminal No. 3) cylinder 2, 3 oxygen sensor (front) connector and C-139 (terminal No. 10) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1456
STEP 11. Check the trouble symptoms.........1457
Code No. P0156: Cylinder 2, 3 Oxygen Sensor (Rear) System........1457
DIAGNOSIS PROCEDURE........1458
STEP 1. M.U.T.-II/III data list........1458
STEP 2. Connector check: B-113 cylinder 2, 3 oxygen sensor (rear) connector........1458
STEP 3. Perform resistance measurement at B-113 cylinder 2, 3 oxygen sensor (rear) connector.........1459
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1459
STEP 5. Check harness between B-113 (terminal No. 2) cylinder 2, 3 oxygen sensor (rear) connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1460
STEP 6. M.U.T.-II/III data list........1460
STEP 7. Perform voltage measurement at B-113 cylinder 2, 3 oxygen sensor (rear) connector.........1460
STEP 8. Check cylinder 2, 3 oxygen sensor (rear) itself........1461
STEP 9. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1461
STEP 10. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1462
STEP 11. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1462
STEP 12. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1463
Code No. P0161: Cylinder 2, 3 Oxygen Sensor (Rear) heater System........1464
DIAGNOSIS PROCEDURE........1465
STEP 1. Connector check: B-113 cylinder 2, 3 oxygen sensor (rear) connector........1465
STEP 2. Perform resistance measurement at B-113 cylinder 2, 3 oxygen sensor (rear) connector.........1465
STEP 3. Perform voltage measurement at B-113 cylinder 2, 3 oxygen sensor (rear) connector.........1466
STEP 4. Connector check: B-17X engine control relay connector........1466
STEP 5. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1467
STEP 6. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1467
STEP 7. Check harness between B-113 (terminal No. 3) cylinder 2, 3 oxygen sensor (rear) connector and C-139 (terminal No. 18) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1468
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1468
STEP 9. Check harness between B-113 (terminal No. 1) cylinder 2, 3 oxygen sensor (rear) connector and B-17X (terminal No. 1) engine control relay connector.........1469
STEP 10. Check harness between B-113 (terminal No. 3) cylinder 2, 3 oxygen sensor (rear) connector and C-139 (terminal No. 18) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1469
STEP 11. Check the trouble symptoms.........1470
Code No. P0170: Abnormal Fuel System (Cylinder 1,4)........1470
DIAGNOSIS PROCEDURE........1470
STEP 1. M.U.T.-II/III diagnosis code........1470
STEP 2. M.U.T.-II/III data list........1470
STEP 3: M.U.T.-II/III data list........1470
STEP 4. Check throttle body (throttle valve portion) for contamination.........1470
STEP 5. Check for intake of air from intake hose and inlet manifold.........1471
STEP 6. Check for leakage of exhaust emission from exhaust manifold.........1471
STEP 7. Connector Check: Injector connector........1471
STEP 8. Check injector itself.........1471
STEP 9. Connector check: B-17X engine control relay connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1471
STEP 10. Check harness between B-17X engine control relay connector and injector connector.........1472
STEP 11. Check harness between injector connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1472
STEP 12. Check purge control solenoid valve itself.........1473
STEP 13. Fuel pressure measurement.........1473
Code No. P0173: Abnormal Fuel System (cylinder 2, 3)........1473
DIAGNOSIS PROCEDURE........1473
STEP 1. M.U.T.-II/III diagnosis code........1473
STEP 2. M.U.T.-II/III data list........1473
STEP 3: M.U.T.-II/III data list........1473
STEP 4. Check throttle body (throttle valve portion) for contamination.........1473
STEP 5. Check for intake of air from intake hose and inlet manifold.........1474
STEP 6. Check for leakage of exhaust emission from exhaust manifold.........1474
STEP 7. Connector Check: Injector connector........1474
STEP 8. Check injector itself.........1474
STEP 9. Connector check: B-17X engine control relay connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1474
STEP 10. Check harness between B-17X engine control relay connector and injector connector.........1475
STEP 11. Check harness between injector connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1475
STEP 12. Check purge control solenoid valve itself.........1476
STEP 13. Fuel pressure measurement.........1476
Code No. P0201: No. 1 Injector System........1477
DIAGNOSIS PROCEDURE........1478
STEP 1. M.U.T.-II/III actuator test........1478
STEP 2. Connector check: B-01 No. 1 injector connector........1478
STEP 3. Check No. 1 injector itself.........1478
STEP 4. Perform voltage measurement at B-01 No. 1 injector connector.........1478
STEP 5. Connector check: B-17X engine control relay connector........1479
STEP 6. Connector check: B-17X engine control relay connector........1479
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-01 (terminal No. 1) No. 1 injector connector.........1479
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1480
STEP 9. Check harness between B-01 (terminal No. 2) No. 1 injector connector and C-139 (terminal No. 1) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1480
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector (Using an oscilloscope).........1481
Code No. P0202: No. 2 Injector System........1482
DIAGNOSIS PROCEDURE........1483
STEP 1. M.U.T.-II/III actuator test........1483
STEP 2. Connector check: B-02 No. 2 injector connector........1483
STEP 3. Check No. 2 injector itself.........1483
STEP 4. Perform voltage measurement at B-02 No. 2 injector connector.........1483
STEP 5. Connector check: B-17X engine control relay connector........1484
STEP 6. Connector check: B-17X engine control relay connector........1484
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-02 (terminal No. 1) No. 2 injector connector.........1484
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1485
STEP 9. Check harness between B-02 (terminal No. 2) No. 2 injector connector and C-139 (terminal No. 5) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1485
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector (Using an oscilloscope).........1486
Code No. P0203: No. 3 Injector System........1487
DIAGNOSIS PROCEDURE........1488
STEP 1. M.U.T.-II/III actuator test........1488
STEP 2. Connector check: B-04 No. 3 injector connector........1488
STEP 3. Check No. 3 injector itself.........1488
STEP 4. Perform voltage measurement at B-04 No. 3 injector connector.........1488
STEP 5. Connector check: B-17X engine control relay connector........1489
STEP 6. Connector check: B-17X engine control relay connector........1489
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-04 (terminal No. 1) No. 3 injector connector.........1489
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1490
STEP 9. Check harness between B-04 (terminal No. 2) No. 3 injector connector and C-139 (terminal No. 14) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1490
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector (Using on oscilloscope).........1491
Code No. P0204: No. 4 Injector System........1492
DIAGNOSIS PROCEDURE........1493
STEP 1. M.U.T.-II/III actuator test........1493
STEP 2. Connector check: B-05 No. 4 injector connector........1493
STEP 3. Check No. 4 injector itself.........1493
STEP 4. Perform voltage measurement at B-05 No. 4 injector connector.........1493
STEP 5. Connector check: B-17X engine control relay connector........1494
STEP 6. Connector check: B-17X engine control relay connector........1494
STEP 7. Check harness between B-17X (terminal No. 1) engine control relay connector and B-05 (terminal No. 1) No. 4 injector connector.........1494
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1495
STEP 9. Check harness between B-05 (terminal No. 2) No. 4 injector connector and C-139 (terminal No. 21) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1495
STEP 10. Perform signal wave pattern measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector (Using an oscilloscope).........1496
Code No. P0222: Throttle Position Sensor (Sub) Circuit Low Input........1497
DIAGNOSIS PROCEDURE........1498
STEP 1. M.U.T.-II/III data list........1498
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1498
STEP 3. Perform voltage measurement at B-06 electronically controlled throttle valve connector.........1498
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1498
STEP 5. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1499
STEP 6. M.U.T.-II/III data list........1499
STEP 7. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1499
STEP 8. Check harness between B-06 (terminal No. 5) electronically controlled throttle valve connector and C-142 (terminal No. 106) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1500
STEP 9. Check harness between B-06 (terminal No. 6) electronically controlled throttle valve connector and C-142 (terminal No. 113) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1500
STEP 10. Replace the electronically controlled throttle valve........1500
Code No. P0223: Throttle Position Sensor (Sub) Circuit High Input........1501
DIAGNOSIS PROCEDURE........1502
STEP 1. M.U.T.-II/III data list........1502
STEP 2. Connector check: B-06 electronically controlled throttle valve connector........1502
STEP 3. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1502
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1502
STEP 5. Check harness between B-06 (terminal No. 3) electronically controlled throttle valve connector and C-142 (terminal No. 105) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1503
STEP 6. M.U.T.-II/III data list........1503
STEP 7. Replace the electronically controlled throttle valve........1503
Code No. P0300: Random/Multiple Cylinder Misfire Detected........1504
DIAGNOSIS PROCEDURE........1504
STEP 1.M.U.T.-II/III data list........1504
STEP 2. M.U.T.-II/III data list........1504
STEP 3. Visual check of ignition spark.........1504
STEP 4. Check spark plug.........1504
STEP 5. Connector check: Injector connector........1505
STEP 6. Check injector itself.........1505
STEP 7. Fuel pressure measurement.........1505
STEP 8. Check for intake of air from intake hose and inlet manifold.........1505
STEP 9. Check for skipped timing belt teeth.........1505
STEP 10. Check EGR valve (stepper motor) itself.........1505
STEP 11. Check the trouble symptoms.........1505
Code No. P0301: No. 1 Cylinder Misfire Detected........1506
DIAGNOSIS PROCEDURE........1506
STEP 1. Visual check of ignition spark.........1506
STEP 2. Check spark plug.........1506
STEP 3.Connector check: B-01 No. 1 injector connector........1506
STEP 4.Check No. 1 injector itself.........1506
STEP 5.Connector check: B-17X engine control relay connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1507
STEP 6.Check harness between B-17X (terminal No. 1) engine control relay connector and B-01 (terminal No. 1) No. 1 injector connector.........1507
STEP 7. Check harness between B-01(terminal No. 2) No. 1 injector connector and C-139 (terminal No. 1) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1508
STEP 8. Fuel pressure measurement.........1508
STEP 9. Check the trouble symptoms.........1508
Code No. P0302: No. 2 Cylinder Misfire Detected........1509
DIAGNOSIS PROCEDURE........1509
STEP 1. Visual check of ignition spark.........1509
STEP 2. Check spark plug.........1509
STEP 3. Check connector: B-02 No. 2 injector connector........1509
STEP 4. Check No. 2 injector itself.........1509
STEP 5. Connector check: B-17X engine control relay connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1510
STEP 6. Check harness between B-17X (terminal No. 1) engine control relay connector and B-02(terminal No. 1) No. 2 injector connector.........1510
STEP 7. Check harness between B-02 (terminal No. 2) No. 2 injector connector and C-139 (terminal No. 5) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1511
STEP 8. Fuel pressure measurement.........1511
STEP 9. Check the trouble symptoms.........1511
Code No. P0303: No. 3 Cylinder Misfire Detected........1512
DIAGNOSIS PROCEDURE........1512
STEP 1. Visual check of ignition spark.........1512
STEP 2. Check spark plug.........1512
STEP 3. Connector check: B-04 No. 3 injector connector........1512
STEP 4. Check No. 3 injector itself.........1512
STEP 5. Connector check: B-17X engine control relay connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1513
STEP 6.Check harness between B-17X (terminal No. 1) engine control relay connector and B-04 (terminal No. 1) No. 3 injector connector.........1513
STEP 7. Check harness between B-04 (terminal No. 2) No. 3 injector connector and C-139 (terminal No. 14) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1514
STEP 8. Fuel pressure measurement.........1514
STEP 9. Check the trouble symptoms.........1514
Code No. P0304: No. 4 Cylinder Misfire Detected........1515
DIAGNOSIS PROCEDURE........1515
STEP 1. Visual check of ignition spark.........1515
STEP 2. Check spark plug.........1515
STEP 3. Connector check: B-05 No. 4 injector connector........1515
STEP 4. Check No. 4 injector itself.........1515
STEP 5. Connector check: B-17X engine control relay connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1516
STEP 6. Check harness between B-17X (terminal No. 1) engine control relay connector and B-05 (terminal No. 1) No. 4 injector connector.........1516
STEP 7. Check harness between B-05 (terminal No. 2) No. 4 injector connector and C-139 (terminal No. 21) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1517
STEP 8. Fuel pressure measurement.........1517
STEP 9. Check the trouble symptoms.........1517
Code No. P0325: Detonation Sensor System........1518
DIAGNOSIS PROCEDURE........1519
STEP 1. Connector check: B-102 detonation sensor connector........1519
STEP 2. Perform resistance measurement at B-102 detonation sensor connector.........1519
STEP 3. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1519
STEP 4. Check harness between B-102 (terminal No. 1) detonation sensor connector and C-141 (terminal No. 89) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1520
STEP 5. Check the trouble symptoms.........1520
STEP 6. Replace detonation sensor.........1520
Code No. P0335: Crank Angle Sensor System........1521
DIAGNOSIS PROCEDURE........1522
STEP 1. M.U.T.-II/III data list........1522
STEP 2. Connector check: B-29 crank angle sensor intermediate connector........1522
STEP 3. Perform voltage measurement at B-29 crank angle sensor intermediate connector.........1522
STEP 4. Perform voltage measurement at C-141 engine-ECU connector.........1523
STEP 5. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1523
STEP 6. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1524
STEP 7. Check harness between B-29 (terminal No. 2) crank angle sensor intermediate connector and C-141 (terminal No. 70) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1524
STEP 8. M.U.T.-II/III data list........1524
STEP 9. Perform voltage measurement at B-29 crank angle sensor intermediate connector.........1525
STEP 10. Connector check: B-17X engine control relay connector........1525
STEP 11. Perform resistance measurement at B-29 crank angle sensor intermediate connector.........1525
STEP 12. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1526
STEP 13. Check harness between B-29 (terminal No. 3) crank angle sensor intermediate connector and C-141 (terminal No. 88) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1526
STEP 14. Perform output wave pattern measurement at B-29 crank angle sensor intermediate connector (Using an oscilloscope).........1527
STEP 15. Connector check: B-17X engine control relay connector........1527
STEP 16. Check harness between B-29 (terminal No. 1) crank angle sensor intermediate connector and B-17X (terminal No. 1) engine control relay connector.........1527
STEP 17. Connector check: C-141 engine-ECU 'M/T' connectors or engine-A/T-ECU 'A/T' connector........1528
STEP 18. Check harness between B-29 (terminal No. 2) crank angle sensor intermediate connector and C-141 (terminal No. 70) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1528
STEP 19. Check harness between B-29 (terminal No. 3) crank angle sensor intermediate connector and C-141 (terminal No. 88) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1529
STEP 20. Connector check: B-29-1 crank angle sensor connector........1529
STEP 21. Check harness between B-29 crank angle sensor intermediate connector and B-29-1 crank angle sensor connector.........1529
STEP 22. Check the crankshaft sensing blade.........1530
STEP 23: M.U.T.-II/III data list........1530
Code No. P0340: Camshaft Position Sensor System........1531
DIAGNOSIS PROCEDURE........1532
STEP 1. Connector check: B-106 camshaft position sensor connector........1532
STEP 2. Perform voltage measurement at B-106 camshaft position sensor connector.........1532
STEP 3. Connector check: B-17X engine control relay connector........1533
STEP 4. Perform voltage measurement at B-106 camshaft position sensor connector.........1533
STEP 5. Perform voltage measurement at C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1534
STEP 6. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1534
STEP 7. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1535
STEP 8. Check harness between B-106 (terminal No. 2) camshaft position sensor connector and C-141 (terminal No. 71) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1535
STEP 9. Check the trouble symptoms.........1535
STEP 10. Perform resistance measurement at B-106 camshaft position sensor connector.........1536
STEP 11. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1536
STEP 12. Check harness between B-106 (terminal No. 1) camshaft position sensor connector and C-141 (terminal No. 88) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1536
STEP 13. Perform output wave pattern measurement at B-106 camshaft position sensor connector (Using an oscilloscope).........1537
STEP 14. Connector check: B-17X engine control relay connector.........1537
STEP 15. Check harness between B-106 (terminal No. 3) camshaft position sensor connector and B-17X (terminal No. 1) engine control relay connector.........1537
STEP 16. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1538
STEP 17. Check harness between B-106 (terminal No. 2) camshaft position sensor connector and C-141 (terminal No. 71) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1538
STEP 18. Check harness between B-106 (terminal No. 1) camshaft position sensor connector and C-141 (terminal No. 88) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1539
STEP 19. Check camshaft position sensing cylinder.........1539
STEP 20. Check the trouble symptoms.........1539
Code No. P0403: Exhaust Gas Recirculation Control System........1540
DIAGNOSIS PROCEDURE........1541
STEP 1. Connector check: B-105 EGR valve connector........1541
STEP 2. Check EGR valve itself.........1541
STEP 3. Perform voltage measurement at B-105 EGR valve connector.........1541
STEP 4. Connector check: B-17X engine control relay connector........1542
STEP 5. Perform voltage measurement at C-139 engine-ECU connector or engine-A/T-ECU 'A/T' connector.........1542
STEP 6. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1543
STEP 7. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1543
STEP 8. Check harness between B-105 EGR valve connector and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1544
STEP 9. Check harness between B-105 (terminal No. 2, No. 5) EGR valve connector and B-17X (terminal No. 1) engine control relay connector.........1544
Code No. P0421: Warm Up Catalyst Malfunction (cylinder 1,4)........1545
DIAGNOSIS PROCEDURE........1545
STEP 1. Check for leakage of exhaust emission from exhaust manifold.........1545
STEP 2. M.U.T.-II/III data list........1545
STEP 3. M.U.T.-II/III data list........1545
STEP 4. Replace the cylinder 1, 4 oxygen sensor (rear).........1545
STEP 5. Replace the catalytic converter (cylinder 1, 4).........1545
Code No. P0431: Warm Up Catalyst Malfunction (Cylinder 2, 3)........1546
DIAGNOSIS PROCEDURE........1546
STEP 1. Check for leakage of exhaust emission from exhaust manifold.........1546
STEP 2. M.U.T.-II/III data list........1546
STEP 3. M.U.T.-II/III data list........1546
STEP 4. Replace the cylinder 2, 3 oxygen sensor (rear).........1546
STEP 5. Replace the catalytic converter (cylinder 2, 3).........1546
Code No. P0443: Purge Control Solenoid Valve System........1547
DIAGNOSIS PROCEDURE........1548
STEP 1. M.U.T.-II/III actuator test........1548
STEP 2. Connector check: B-101 purge control solenoid valve connector........1548
STEP 3: Perform resistance measurement at B-101 purge control solenoid valve connector.........1548
STEP 4. Perform voltage measurement at B-101 purge control solenoid valve connector.........1548
STEP 5. Connector check: B-17X engine control relay connector........1549
STEP 6. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1549
STEP 7. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1550
STEP 8. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1550
STEP 9. Check harness between B-101 (terminal No. 1) purge control solenoid valve connector and C-139 (terminal No. 23) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1551
STEP 10. Check harness between B-101 (terminal No. 2) purge control solenoid valve connector and B-17X (terminal No. 1) engine control relay connector.........1551
STEP 11. M.U.T.-II/III actuator test........1551
Code No. P0500: Vehicle Speed Sensor System 'M/T'........1552
DIAGNOSIS PROCEDURE........1553
STEP 1.Check the speedometer........1553
STEP 2.M.U.T.-II/III data list........1553
STEP 3.Check connector: C-141 engine-ECU connector........1553
STEP 4.Check harness between C-141 (terminal No. 79) engine-ECU connector and B-115 (terminal No. 3) Vehicle speed sensor connector.........1554
STEP 5.Check the trouble symptoms.........1554
Code No. P0513: Immobilizer Malfunction........1555
DIAGNOSIS PROCEDURE........1556
STEP 1. Connector check: C-304 immobilizer-ECU connector and C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1556
STEP 2. Check harness between C-304 (terminal No. 3) immobilizer-ECU connector and C-141 (terminal No. 65) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1556
STEP 3. Check the trouble symptoms.........1556
STEP 4. After replacing the immobilizer-ECU, re-check the trouble symptoms.........1557
Code No. P0551: Power Steering Fluid Pressure Switch System........1557
DIAGNOSIS PROCEDURE........1558
STEP 1. Connector check: B-28 power steering fluid pressure switch connector........1558
STEP 2. Perform voltage measurement at B-28 power steering fluid pressure switch connector.........1558
STEP 3. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1558
STEP 4. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1559
STEP 5. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1559
STEP 6. Check harness between B-28 (terminal No. 1) power steering fluid pressure switch connector and C-140 (terminal No. 47) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1560
STEP 7. M.U.T.-II/III data List........1560
STEP 8. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1560
STEP 9. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1561
STEP 10. Check harness between B-28 (terminal No. 1) power steering fluid pressure switch connector and C-140 (terminal No. 47) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1561
STEP 11. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1562
DTC P0606: Engine-ECU 'M/T' or Engine-A/T-ECU 'A/T' Main Processor Malfunction........1562
DIAGNOSIS........1562
STEP 1. Check the trouble symptoms.........1562
Code No. P0622: Alternator FR Terminal System........1563
DIAGNOSIS PROCEDURE........1564
STEP 1. Connector check: B-30 alternator connector........1564
STEP 2. Perform voltage measurement at B-30 alternator connector.........1564
STEP 3. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1564
STEP 4. Check harness between B-30 (terminal No. 4) alternator connector and C-141 (terminal No. 86) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1565
STEP 5. Check the trouble symptoms.........1565
STEP 6. Perform voltage measurement at C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1565
STEP 7. Check harness between B-30 (terminal No. 4) alternator connector and C-141 (terminal No. 86) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1566
STEP 8. Check trouble symptom.........1566
DTC P0638: Throttle Valve Control Servo Circuit Range/Performance Problem........1567
DIAGNOSIS........1567
STEP 1. M.U.T.-II/III data list........1567
STEP 2. Check the throttle valve control servo itself.........1567
STEP 3. Connector check: B-06 electronically controlled throttle valve connector and C-138 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1568
STEP 4. Check harness between B-06 (terminal No. 1) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1568
STEP 5. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1569
STEP 6. Check the trouble symptoms.........1569
DTC P0642: Throttle Position Sensor Power Supply........1570
DIAGNOSIS........1570
STEP 1. Check the trouble symptoms.........1570
DTC P0657: Throttle Valve Control Servo Relay Circuit Malfunction........1571
DIAGNOSIS........1572
STEP 1. Connector check: B-14X throttle valve control servo relay connector........1572
STEP 2. Check throttle valve control servo relay itself.........1572
STEP 3. Perform voltage measurement at B-14X throttle valve control servo relay connector.........1572
STEP 4. Perform voltage measurement at B-14X throttle valve control servo relay connector.........1573
STEP 5. Connector check: B-17X engine control relay connector........1573
STEP 6. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1574
STEP 7. Perform voltage measurement at C-138 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1574
STEP 8. Check harness between B-14X (terminal No. 1) throttle valve control servo relay connector and C-138 (terminal No. 132) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1575
STEP 9. Check harness between B-17X (terminal No. 1) engine control relay connector and B-14X (terminal No. 3) throttle valve control servo relay connector.........1575
STEP 10. Connector check: C-138 and C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1576
STEP 11. Check and repair harness between B-14X (terminal No. 4) throttle valve control servo relay connector and battery.........1576
STEP 12. Check and repair harness between B-14X (terminal No. 1) throttle valve control servo relay connector and C-138 (terminal No. 132) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1577
STEP 13. Check the trouble symptoms.........1577
Code No. P1010: Oil Control Valve Circuit........1578
DIAGNOSIS PROCEDURE........1579
STEP 1. Connector check: B-104 oil control valve connector........1579
STEP 2: Perform resistance measurement at B-104 oil control valve connector.........1579
STEP 3. Perform voltage measurement at B-104 oil control valve connector.........1579
STEP 4. Connector check: B-17X engine control relay connector........1580
STEP 5. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1580
STEP 6. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1581
STEP 7. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1581
STEP 8. Check harness between B-104 (terminal No. 2) oil control valve connector and C-142 (terminal No. 95) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1582
STEP 9. Check harness between B-104 (terminal No. 1) oil control valve connector and B-17X (terminal No. 1) engine control relay connector.........1582
STEP 10. Check the trouble symptoms.........1582
DTC P1602: Communication Malfunction (between Engine-ECU 'M/T' or Engine-A/T-ECU 'A/T' Main Processor and System LSI)........1583
DIAGNOSIS........1583
STEP 1. Check the trouble symptoms.........1583
Code No. P1603: Battery Backup Circuit Malfunction........1584
DIAGNOSIS PROCEDURE........1585
STEP 1. M.U.T.-II/III diagnosis code........1585
STEP 2. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1585
STEP 3. Check harness between battery and C-140 (terminal No. 58) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1586
STEP 4. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1586
STEP 5. Check the trouble symptoms.........1586
DTC P2100: Throttle Valve Control Servo Circuit (open)........1587
DIAGNOSIS PROCEDURE........1588
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1588
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1588
STEP 3. Connector check: C-138 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1588
STEP 4. Perform resistance measurement at C-138 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1589
STEP 5. Check harness between B-06 (terminal No. 1) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1589
STEP 6. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1590
STEP 7. Check the trouble symptoms.........1590
DTC P2101: Throttle Valve Control Servo Magneto Malfunction........1591
DIAGNOSIS PROCEDURE........1592
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1592
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1592
STEP 3. Connector check: C-138 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1592
STEP 4. Check harness between B-06 (terminal No. 1) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1593
STEP 5. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1593
STEP 6. Check the trouble symptoms.........1593
DTC P2102: Throttle Valve Control Servo Circuit (Shorted Low)........1594
DIAGNOSIS PROCEDURE........1595
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1595
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1595
STEP 3. Connector check: C-138 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1595
STEP 4. Check harness between B-06 (terminal No. 1) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1596
STEP 5. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1596
STEP 6. Check the trouble symptoms.........1596
DTC P2103: Throttle Valve Control Servo Circuit (Shorted High)........1597
DIAGNOSIS PROCEDURE........1598
STEP 1. Connector check: B-06 electronically controlled throttle valve connector........1598
STEP 2. Perform resistance measurement at B-06 electronically controlled throttle valve connector.........1598
STEP 3. Connector check: C-138 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1598
STEP 4. Check harness between B-06 (terminal No. 1) electronically controlled throttle valve connector and C-138 (terminal No. 133) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1599
STEP 5. Check harness between B-06 (terminal No. 2) electronically controlled throttle valve connector and C-138 (terminal No. 141) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1599
STEP 6. Check the trouble symptoms.........1599
Code No. P2121: Accelerator Pedal Position Sensor (Main) Circuit Range/Performance Problem........1600
DIAGNOSIS PROCEDURE........1600
STEP 1. Connector check: B-116 accelerator pedal position sensor connector........1600
STEP 2. Check accelerator pedal position sensor itself.........1600
STEP 3. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1600
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1601
STEP 5. Check harness between B-116 (terminal No. 1) accelerator pedal position sensor connector and C-142 (terminal No. 91) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1601
STEP 6. Check the trouble symptoms.........1601
STEP 7. Check accelerator pedal position switch itself.........1602
STEP 8. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1602
STEP 9. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1602
Code No. P2122: Accelerator Pedal Position Sensor (Main) Circuit Low Input........1603
DIAGNOSIS PROCEDURE........1604
STEP 1. M.U.T.-II/III data list........1604
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1604
STEP 3. Check accelerator pedal position sensor itself.........1604
STEP 4. Perform voltage measurement at B-116 accelerator pedal position sensor connector.........1604
STEP 5. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1604
STEP 6. Check harness between B-116 (terminal No. 2) accelerator pedal position sensor connector and C-142 (terminal No. 92) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1605
STEP 7. M.U.T.-II/III data list........1605
STEP 8. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1605
STEP 9. Check harness between B-116 (terminal No. 2) accelerator pedal position sensor connector and C-142 (terminal No. 92) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1606
STEP 10. Check harness between B-116 (terminal No. 3) accelerator pedal position sensor connector and C-142 (terminal No. 114) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1606
Code No. P2123: Accelerator Pedal Position Sensor (Main) Circuit High Input........1607
DIAGNOSIS PROCEDURE........1608
STEP 1. M.U.T.-II/III data list........1608
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1608
STEP 3. Check accelerator pedal position sensor itself.........1608
STEP 4. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1608
STEP 5. M.U.T.-II/III data list........1608
STEP 6. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1609
STEP 7. Check harness between B-116 (terminal No. 1) accelerator pedal position sensor connector and C-142 (terminal No. 91) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1609
Code No. P2126: Accelerator Pedal Position Sensor (Sub) Circuit Range/Performance Problem........1610
DIAGNOSIS PROCEDURE........1610
STEP 1. Connector check: B-116 accelerator pedal position sensor connector........1610
STEP 2. Check accelerator pedal position sensor itself.........1610
STEP 3. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1610
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1611
STEP 5. Check harness between B-116 (terminal No. 7) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1611
STEP 6. Check the trouble symptoms.........1611
STEP 7. Check accelerator pedal position switch itself.........1612
STEP 8. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1612
STEP 9. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1612
Code No. P2127: Accelerator Pedal Position Sensor (Sub) Circuit Low Input........1613
DIAGNOSIS PROCEDURE........1614
STEP 1. M.U.T.-II/III data list........1614
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1614
STEP 3. Check accelerator pedal position sensor itself.........1614
STEP 4. Perform voltage measurement at B-116 accelerator pedal position sensor connector.........1614
STEP 5. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1614
STEP 6. Check harness between B-116 (terminal No. 8) accelerator pedal position sensor connector and C-142 (terminal No. 97) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1615
STEP 7. M.U.T.-II/III data list........1615
STEP 8. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1615
STEP 9. Check harness between B-116 (terminal No. 8) accelerator pedal position sensor connector and C-142 (terminal No. 97) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1616
STEP 10. Check harness between B-116 (terminal No. 6) accelerator pedal position sensor connector and C-142 (terminal No. 107) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1616
Code No. P2128: Accelerator Pedal Position Sensor (Sub) Circuit High Input........1617
DIAGNOSIS PROCEDURE........1618
STEP 1. M.U.T.-II/III data list........1618
STEP 2. Connector check: B-116 accelerator pedal position sensor connector........1618
STEP 3. Check accelerator pedal position sensor itself.........1618
STEP 4. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1618
STEP 5. M.U.T.-II/III data list........1618
STEP 6. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1619
STEP 7. Check harness between B-116 (terminal No. 7) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1619
Code No. P2135: Throttle Position Sensor (Main and Sub) Range/Performance Problem........1620
DIAGNOSIS PROCEDURE........1620
STEP 1. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector and B-06 electronically controlled throttle valve connector........1620
STEP 2. Check harness between B-06 (terminal No. 4) electronically controlled throttle valve connector and C-142 (terminal No. 115) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1621
STEP 3. Check harness between B-06 (terminal No. 6) electronically controlled throttle valve connector and C-142 (terminal No. 113) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1621
STEP 4. Replace throttle body assembly.........1621
Code No. P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem........1622
DIAGNOSIS PROCEDURE........1622
STEP 1. Connector check: B-116 accelerator pedal position connector........1622
STEP 2. Check accelerator pedal position sensor itself.........1622
STEP 3. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1622
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1623
STEP 5. Check harness between B-116 (terminal No. 1) accelerator pedal position sensor connector and C-142 (terminal No. 91) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1623
STEP 6. Check the trouble symptoms........1623
STEP 7. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1624
STEP 8. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1624
STEP 9. Check harness between B-116 (terminal No. 7) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1624
STEP 10. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1625
STEP 11. Check harness between B-116 (terminal No. 2) accelerator pedal position sensor connector and C-142 (terminal No. 92) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1625
STEP 12. Check harness between B-116 (terminal No. 8) accelerator pedal position sensor connector and C-142 (terminal No. 97) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1626
STEP 13. Check harness between B-116 (terminal No. 3) accelerator pedal position sensor connector and C-142 (terminal No. 114) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1626
STEP 14. Check harness between B-116 (terminal No. 6) accelerator pedal position sensor connector and C-142 (terminal No. 107) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1627
DTC P2173: Abnormal Intake Air Amount........1628
DIAGNOSIS........1628
STEP 1. M.U.T.-II/III diagnosis code........1628
STEP 2. Replace the air flow sensor.........1628
STEP 3. Replace the throttle body assembly.........1628
Code No. P2226: Barometric Pressure Sensor System........1628
DIAGNOSIS PROCEDURE........1628
STEP 1. M.U.T.-II/III diagnosis code........1628
INSPECTION CHART FOR TROUBLE SYMPTOMS........1629
SYMPTOM PROCEDURES........1633
Inspection Procedure 1: Communication with All System is Not Possible........1633
DIAGNOSIS PROCEDURE........1634
STEP 1: Check connector: C-24 diagnosis connector........1634
STEP 2: Perform resistance measurement at C-24 diagnosis connector.........1634
STEP 3: Perform voltage measurement at C-24 diagnosis connector.........1635
STEP 4: Replace M.U.T.-II/III........1635
STEP 5: Check harness between C-24 (terminal No. 16) diagnosis connector and battery.........1635
Inspection Procedure 2: Communication with Engine-ECU 'M/T' or Engine-A/T-ECU 'A/T' Only is Not Possible.........1636
DIAGNOSIS PROCEDURE........1637
STEP 1: Check engine warning lamp.........1637
STEP 2: Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1637
STEP 3: Check harness between C-24 (terminal No. 7) diagnosis connector and C-141 (terminal No. 74) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1638
STEP 4: Replace the combination meter........1638
STEP 5: Check the trouble symptom.........1638
Inspection Procedure 3: The Engine Warning Lamp Does Not Illuminate Right after the Ignition Switch is Turned the "ON" Position........1639
DIAGNOSIS PROCEDURE........1640
STEP 1: Check engine start-up.........1640
STEP 2: Check engine warning lamp for burnt-out bulb.........1640
STEP 3: Connector check: C-04 combination meter connector........1640
STEP 4: Perform voltage measurement at C-04 combination meter connector.........1641
STEP 5: Connector check: C-303 ignition switch connector........1641
STEP 6: Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1642
STEP 7: Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1642
STEP 8: Check connector: C-05 combination meter connector........1643
STEP 9: Connector check: C-303 ignition switch connector........1643
STEP 10: Check harness between C-04 (terminal No. 42) combination meter connector and C-303 (terminal No. 2) ignition switch connector.........1644
STEP 11: Connector check: C-05 ignition switch connector........1644
STEP 12: Check harness between C-05 (terminal No. 14) combination meter connector and C-139 (terminal No. 7) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1645
STEP 13: Check the trouble symptoms.........1645
Inspection Procedure 4: The Engine Warning Lamp Remains Illuminating and Never Goes Out........1646
DIAGNOSIS PROCEDURE........1647
STEP 1: M.U.T.-II/III diagnosis code........1647
STEP 2: Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1647
STEP 3: Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1648
STEP 4: Check the trouble symptoms.........1648
Inspection Procedure 5: Starting Impossible (No Initial Combustion) 'M/T'........1649
DIAGNOSIS PROCEDURE........1650
STEP 1: Check battery voltage.........1650
STEP 2: M.U.T.-II/III data list........1650
STEP 3: Connector check: C-140 engine-ECU connector........1650
STEP 4: Perform voltage measurement at C-140 engine-ECU connector.........1650
STEP 5: Connector check: C-303 ignition switch connector........1650
STEP 6: Check ignition switch.........1651
STEP 7: Connector check: C-303 ignition switch connector and B-26 starter connector........1651
STEP 8: Check connector: B-26 starter connector........1651
STEP 9: Perform voltage measurement at B-26 starter connector.........1652
STEP 10: Connector check: C-303 ignition switch connector........1652
STEP 11: Connector check: B-25 starter connector........1652
STEP 12: Perform voltage measurement at B-25 starter connector.........1653
STEP 13: Check harness between C-303 (terminal No. 5) ignition switch connector and B-26 (terminal No. 1) starter connector.........1653
STEP 14: Check harness between B-25 (terminal No. 1) starter connector and battery.........1653
Inspection Procedure 6: Starting Impossible (No Initial Combustion) 'A/T'........1654
DIAGNOSIS PROCEDURE........1655
STEP 1: Check battery voltage.........1655
STEP 2: M.U.T.-II/III data list........1655
STEP 3: Connector check: C-140 engine-A/T-ECU connector........1655
STEP 4: Perform voltage measurement at C-140 engine-A/T-ECU connector.........1655
STEP 5: Connector check: B-35 inhibitor switch connector........1655
STEP 6: Perform voltage measurement at B-35 inhibitor switch connector........1656
STEP 7: Connector check: C-303 ignition switch connector........1656
STEP 8: Check ignition switch........1656
STEP 9: Check inhibitor switch.........1657
STEP 10: Connector check: B-35 inhibitor switch connector and B-26 starter connector........1657
STEP 11: Check connector: B-26 starter connector........1657
STEP 12: Perform voltage measurement at B-26 starter connector.........1658
STEP 13: Connector check: B-35 inhibitor switch connector........1658
STEP 14: Connector check: B-25 starter connector........1658
STEP 15: Perform voltage measurement at B-25 starter connector.........1659
STEP 16: Check harness between B-35 (terminal No. 9) inhibitor switch connector and B-26 (terminal No. 1) starter connector.........1659
STEP 17: Check harness between B-25 (terminal No. 1) starter connector and battery.........1659
Inspection Procedure 7: Starting Impossible (Starter Operative but No Initial Combustion)........1660
DIAGNOSIS PROCEDURE........1660
STEP 1: Check battery voltage.........1660
STEP 2: Check engine warning lamp for burnt out bulb.........1660
STEP 3: M.U.T.-II/III diagnosis code........1660
STEP 4: M.U.T.-II/III actuator test........1660
STEP 5. Check timing belt for breakage.........1660
STEP 6. Check throttle body (throttle valve) contamination.........1660
STEP 7: M.U.T.-II/III data list........1660
STEP 8: Connector check: C-140 engine-ECU connector........1661
STEP 9: Connector check: C-140 engine-A/T-ECU connector........1661
STEP 10: M.U.T.-II/III data list........1662
STEP 11: Check injector for operating sound.........1662
STEP 12. Visual check of ignition spark.........1662
STEP 13. Check spark plug.........1662
STEP 14: Fuel pressure measurement.........1662
STEP 15: Replace engine-ECU 'M/T' or engine-A/T-ECU 'A/T'........1662
Inspection Procedure 8: Starting Impossible (Initial Combustion But No Complete Combustion), Improper Starting (Long Time to Start)........1663
DIAGNOSIS PROCEDURE........1663
STEP 1: Check battery condition.........1663
STEP 2: Check battery voltage.........1663
STEP 3: M.U.T.-II/III diagnosis code........1663
STEP 4: M.U.T.-II/III data list........1663
STEP 5: M.U.T.-II/III data list........1663
STEP 6: Check throttle body (throttle valve) contamination.........1663
STEP 7: M.U.T.-II/III actuator test........1663
STEP 8: Check air intake from intake hose and inlet manifold.........1663
STEP 9: Check injector for operating sound.........1664
STEP 10. Check timing marks of timing belt.........1664
STEP 11. Visual check of ignition spark.........1664
STEP 12. Check spark plug.........1664
STEP 13: Check spray condition of injector.........1664
STEP 14: Check compression pressure.........1664
STEP 15: Check EGR valve (stepper motor) itself.........1664
STEP 16: Replace engine-ECU 'M/T' or engine-A/T-ECU 'A/T'.........1664
Inspection Procedure 9: Unstable Idling (Rough Idling, Hunting), Improper Idling Speed (Too High or too Low), Engine Stalls during Idling (Die Out)........1665
DIAGNOSIS PROCEDURE........1665
STEP 1: Check battery condition.........1665
STEP 2: M.U.T.-II/III diagnosis code........1665
STEP 3: M.U.T.-II/III data list........1665
STEP 4: M.U.T.-II/III data list........1665
STEP 5: M.U.T.-II/III data list........1665
STEP 6: Check throttle body (throttle valve) contamination.........1665
STEP 7: Check air intake from intake hose and inlet manifold.........1666
STEP 8: Check injector for operating sound.........1666
STEP 9: Check timing marks of timing belt.........1666
STEP 10. M.U.T.-II/III data list........1666
STEP 11. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1666
STEP 12. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector and B-30 alternator connector........1667
STEP 13. Check harness between C-140 (terminal No. 45) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector and B-30 (terminal No. 1) alternator connector.........1667
STEP 14. Replace alternator........1667
STEP 15. Perform voltage measurement at C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1668
STEP 16. Visual check of ignition spark.........1668
STEP 17. Check spark plug.........1668
STEP 18. Check injector for spray condition.........1668
STEP 19. Check compression pressure.........1668
STEP 20. Check purge control solenoid valve itself.........1668
STEP 21. Check EGR valve (stepper motor) itself.........1668
STEP 22. M.U.T.-II/III actuator test........1668
STEP 23. Replace engine-ECU 'M/T' or engine-A/T-ECU 'A/T'.........1669
Inspection Procedure 10: The Engine Stalls when Starting the Car (Pass Out)........1669
DIAGNOSIS PROCEDURE........1669
STEP 1. M.U.T.-II/III diagnosis code........1669
STEP 2. M.U.T.-II/III data list........1669
STEP 3. Check EGR valve (stepper motor) itself.........1669
STEP 4. Check air intake from intake hose and inlet manifold.........1669
STEP 5. Visual check of ignition spark.........1669
STEP 6. Check spark plug.........1669
Inspection Procedure 11. The Engine Stalls when Decelerating........1670
DIAGNOSIS PROCEDURE........1670
STEP 1. M.U.T.-II/III diagnosis code........1670
STEP 2. M.U.T.-II/III data list........1670
STEP 3. Check EGR valve (stepper motor) itself.........1670
STEP 4. Check throttle body (throttle valve portion) for contamination.........1670
STEP 5. Visual check of ignition spark.........1670
STEP 6. Check spark plug.........1670
Inspection Procedure 12: Engine Does Not Revole Up........1671
DIAGNOSIS PROCEDURE........1671
STEP 1. M.U.T.-II/III diagnosis code........1671
STEP 2. M.U.T.-II/III data list........1671
STEP 3. Visual check of ignition spark.........1671
STEP 4. Check spark plug.........1671
STEP 5. Fuel pressure measurement.........1671
Inspection Procedure 13: Hesitation, Sag, Poor Acceleration, Stumble, Surge........1672
DIAGNOSIS PROCEDURE........1672
STEP 1. M.U.T.-II/III diagnosis code........1672
STEP 2. Check injector for operating sound.........1672
STEP 3. M.U.T.-II/III data list........1672
STEP 4: M.U.T.-II/III data list........1672
STEP 5. Check purge control solenoid valve itself.........1672
STEP 6. Check EGR valve (stepper motor) itself.........1672
STEP 7. M.U.T.-II/III data list........1673
STEP 8. Visual check of ignition spark.........1673
STEP 9. Check spark plug.........1673
STEP 10. Check throttle body (throttle valve portion) for contamination.........1673
STEP 11. Measure fuel pressure.........1673
STEP 12. Check compression pressure.........1673
Inspection Procedure 14. The Feeling of Impact or Vibration when Accelerating........1674
DIAGNOSIS PROCEDURE........1674
STEP 1. M.U.T.-II/III diagnosis code........1674
STEP 2. M.U.T.-II/III data list........1674
STEP 3. Visual check of ignition spark.........1674
STEP 4. Check spark plug.........1674
Inspection Procedure 15: The Feeling of Impact or Vibration when Decelerating........1675
DIAGNOSIS PROCEDURE........1675
STEP 1. M.U.T.-II/III diagnosis code........1675
STEP 2. M.U.T.-II/III data list........1675
STEP 3. Check throttle body (throttle valve) contamination.........1675
Inspection Procedure 16: Knocking........1675
DIAGNOSIS PROCEDURE........1675
STEP 1. M.U.T.-II/III diagnosis code........1675
STEP 2. Visual check of ignition spark.........1675
STEP 3. Check spark plug.........1675
Inspection Procedure 17: Ignition Timing Offset........1676
DIAGNOSIS PROCEDURE........1676
STEP 1. M.U.T.-II/III diagnosis code........1676
STEP 2. Measure output waveforms of crank angle sensor and camshaft position sensor (Use oscilloscope).........1676
STEP 3. Check the trouble symptoms.........1677
STEP 4. Check crank angle sensor and camshaft position sensor mounted conditions.........1677
STEP 5. Check timing marks of timing belt.........1677
STEP 6. Check crank shaft sensing blead.........1677
STEP 7. Check camshaft position sensing cylinder.........1677
STEP 8. Replace crank angle sensor.........1677
STEP 9. Replace camshaft position sensor.........1677
Inspection Procedure 18: Run On (Dieseling)........1677
DIAGNOSIS PROCEDURE........1677
STEP 1. Check injector for spray condition.........1677
Inspection Procedure 19: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC during Idling........1678
DIAGNOSIS PROCEDURE........1678
STEP 1. M.U.T.-II/III diagnosis code........1678
STEP 2. Check injector for operating sound.........1678
STEP 3. Check ignition timing.........1678
STEP 4. M.U.T.-II/III data list........1678
STEP 5: M.U.T.-II/III data list........1678
STEP 6. Check air intake from intake hose and inlet manifold.........1678
STEP 7. Check for emission leakage from exhaust manifold.........1678
STEP 8. Check throttle body (throttle valve portion) for contamination.........1679
STEP 9. M.U.T.-II/III data list........1679
STEP 10. Check Purge control solenoid valve itself.........1679
STEP 11. Check EGR valve (stepper motor) itself.........1679
STEP 12. Measure fuel pressure.........1679
STEP 13. Check positive crankcase ventilation valve itself.........1679
STEP 14. Check spark plug.........1679
STEP 15. Check ignition coil itself.........1679
STEP 16. Check compression pressure.........1679
STEP 17. Check injector for spraying condition.........1679
STEP 18. Replace catalytic converter.........1679
Inspection Procedure 20: Battery Run Down........1680
DIAGNOSIS PROCEDURE........1680
STEP 1. Check battery voltage.........1680
STEP 2. Connector check: B-30 alternator connector........1680
STEP 3. Perform voltage measurement at B-30 alternator connector.........1680
STEP 4. Connector check: C-303 ignition switch connector........1681
STEP 5. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1681
STEP 6. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1682
STEP 7. Check harness between C-140 (terminal No. 45) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector and B-30 (terminal No. 1) alternator connector.........1682
STEP 8. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1683
STEP 9. Check the trouble symptoms.........1683
Inspection Procedure 21: Overheating........1684
DIAGNOSIS PROCEDURE........1684
STEP 1. M.U.T.-II/III diagnosis code........1684
STEP 2. Check engine coolant........1684
STEP 3. M.U.T.-II/III actuator test........1684
STEP 4. M.U.T.-II/III data list........1684
STEP 5. Check thermostat.........1684
STEP 6. Check water pump.........1684
Inspection Procedure 22: Abnormal Rotation of Fan Motor........1685
DIAGNOSIS PROCEDURE........1686
STEP 1. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1686
STEP 2. Check at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1686
STEP 3. Check the trouble symptoms.........1686
STEP 4. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1687
STEP 5. Connector check: A-20 fan controller connector........1687
STEP 6. Check harness between A-20 (terminal No. 2) fan controller connector and C-139 (terminal No. 17) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1687
Inspection Procedure 23: Poor A/C Performance........1688
DIAGNOSIS PROCEDURE........1688
STEP 1. M.U.T.-II/III diagnosis code........1688
STEP 2. A/C compressor magnet clutch operation check.........1688
STEP 3. M.U.T.-II/III data list........1688
STEP 4. M.U.T.-II/III data list........1688
STEP 5. Check charged amount of A/C refrigerant.........1688
STEP 6. M.U.T.-II/III actuator test........1689
Inspection Procedure 24: Engine-ECU 'M/T' or Engine-A/T-ECU 'A/T' Power Supply, Engine Control Relay, Ignition Switch-IG1 System........1690
DIAGNOSIS PROCEDURE........1691
STEP 1. Check battery voltage.........1691
STEP 2. Connector check: B-17X engine control relay connector........1691
STEP 3. Check engine control relay.........1691
STEP 4. Perform voltage measurement at B-17X engine control relay connector.........1691
STEP 5. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1692
STEP 6. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1692
STEP 7. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1693
STEP 8. Connector check: C-303 ignition switch connector........1693
STEP 9. Check ignition switch.........1693
STEP 10. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1694
STEP 11. Check harness between B-17X (terminal No. 3 and No. 4) engine control relay connector and battery.........1694
STEP 12. Check harness between C-303 (terminal No. 2) ignition switch connector and C-140 (terminal No. 50) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1695
STEP 13. Check harness between C-140 (terminal No. 33 and No. 42) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector and body earth.........1695
Inspection Procedure 25: Fuel Pump System........1696
DIAGNOSIS PROCEDURE........1697
STEP 1. Connector check: C-215 fuel pump relay (1) connector and C-213 fuel pump relay (2) connector........1697
STEP 2. Check fuel pump relay.........1697
STEP 3. Perform resistance measurement at C-215 fuel pump relay (1) connector.........1698
STEP 4. Perform voltage measurement at C-215 fuel pump relay (1) connector.........1698
STEP 5. Connector check: C-303 ignition switch connector........1698
STEP 6. Perform voltage measurement at C-215 fuel pump relay (1) connector.........1699
STEP 7. Perform voltage measurement at C-213 fuel pump relay (2) connector.........1699
STEP 8. Connector check: C-303 ignition switch connector........1699
STEP 9. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1700
STEP 10. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1700
STEP 11. Connector check: D-16 fuel pump connector........1701
STEP 12. Perform voltage measurement at D-16 fuel pump connector.........1701
STEP 13. Check harness between C-215 (terminal No. 1) fuel pump relay (1) connector and C-213 (terminal No. 1) fuel pump relay (2) connector.........1702
STEP 14. Check harness between C-213 (terminal No. 4) fuel pump relay (2) connector and D-16 (terminal No. 5) fuel pump connector.........1702
STEP 15. Perform resistance measurement at D-16 fuel pump connector.........1702
STEP 16. Connector check: C-303 ignition switch connector........1702
STEP 17. Check harness between C-303 (terminal No. 2) ignition switch connector and C-215 (terminal No. 3) fuel pump relay (1) connector.........1703
STEP 18. Check harness between battery and C-215 (terminal No. 4) fuel pump relay (1) connector.........1703
STEP 19. Check harness between C-215 (terminal No. 1) fuel pump relay (1) connector and C-213 (terminal No. 1) fuel pump relay (2) connector.........1703
STEP 20. Check harness between C-303 (terminal No. 2) ignition switch connector and C-213 (terminal No. 3) fuel pump relay (2) connector.........1703
STEP 21. Check harness between C-213 (terminal No. 4) fuel pump relay (2) connector and D-16 (terminal No. 5) fuel pump connector.........1704
STEP 22. Check harness between C-213 (terminal No. 2) fuel pump relay (2) connector and C-139 (terminal No. 16) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1704
Inspection Procedure 26: Fan Control Relay System........1705
DIAGNOSIS PROCEDURE........1706
STEP 1. Connector check: A-10X fan control relay connector........1706
STEP 2. Check fan control relay.........1706
STEP 3. Perform resistance measurement at A-10X fan control relay connector.........1706
STEP 4. Perform voltage measurement at A-10X fan control relay connector.........1706
STEP 5. Connector check: B-17X engine control relay connector........1707
STEP 6. Perform voltage measurement at A-10X fan control relay connector.........1707
STEP 7. Connector check: A-20 fan controller connector........1707
STEP 8. Perform voltage measurement at A-20 fan controller connector.........1708
STEP 9. Check harness between A-10X (terminal No. 2) fan control relay connector and A-20 (terminal No. 3) fan controller connector.........1708
STEP 10. Connector check: B-17X engine control relay connector........1708
STEP 11. Check harness between B-17X (terminal No. 1) engine control relay connector and A-10X (terminal No. 3) fan control relay connector.........1708
STEP 12. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1709
STEP 13. Fan motor drive test.........1709
STEP 14. M.U.T.-II/III actuator test........1709
STEP 15. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1710
STEP 16. Check harness between A-10X (terminal No. 4) fan control relay connector and battery.........1710
STEP 17. Check harness between A-10X (terminal No. 2) fan control relay connector and A-20 (terminal No. 3) fan controller connector.........1710
STEP 18. Check harness between A-20 (terminal No. 2) fan controller connector and C-139 (terminal No. 17) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1711
Inspection Procedure 27: A/C Switch System........1712
DIAGNOSIS PROCEDURE........1713
STEP 1. Perform voltage measurement at C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1713
STEP 2. Perform voltage measurement at C-06 A/C-ECU 'Manual A/C' connector or C-26 A/C-ECU 'Auto A/C' connector.........1713
STEP 3. Connector check: C-06 A/C-ECU 'Manual A/C' connector or C-26 A/C-ECU 'Auto A/C' connector and C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1714
STEP 4. Check harness between C-06 (terminal No. 4) A/C-ECU 'Manual A/C' connector or C-26 (terminal No. 34) A/C-ECU 'Auto A/C' connector and C-141 (terminal No. 69) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1714
STEP 5. Connector check: C-06 A/C-ECU 'Manual A/C' connector or C-26 A/C-ECU 'Auto A/C' connector and C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1715
STEP 6. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1716
STEP 7. M.U.T.-II/III data list........1716
Inspection Procedure 28: A/C Compressor Relay System........1717
DIAGNOSIS PROCEDURE........1718
STEP 1. Connector check: B-18X A/C compressor relay connector........1718
STEP 2. A/C compressor relay check.........1718
STEP 3. Perform voltage measurement at B-18X A/C compressor relay connector.........1718
STEP 4. Connector check: C-303 ignition switch connector........1719
STEP 5. Perform voltage measurement at B-18X A/C compressor relay connector.........1719
STEP 6. Connector check: B-27 A/C compressor assembly connector........1719
STEP 7. Perform voltage measurement at B-27 A/C compressor assembly connector.........1720
STEP 8. Perform voltage measurement at C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1720
STEP 9. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1721
STEP 10. Check harness between B-18X (terminal No. 2) A/C compressor relay connector and C-139 (terminal No. 8) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1721
STEP 11. M.U.T.-II/III data list........1722
STEP 12. Connector check: C-139 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1722
STEP 13. Check harness between B-18X (terminal No. 2) A/C compressor relay connector and C-139 (terminal No. 8) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1722
STEP 14. Connector check: C-303 ignition switch connector........1723
STEP 15. Check harness between C-303 (terminal No. 4) ignition switch connector and B-18X (terminal No. 3) A/C compressor relay connector.........1723
STEP 16. Check harness between battery and B-18X (terminal No. 4) A/C compressor relay connector.........1723
STEP 17. Check harness between B-18X (terminal No. 1) A/C compressor relay connector and B-27 (terminal No. 1) A/C compressor assembly connector.........1723
Inspection Procedure 29: A/C Load Signal System........1724
DIAGNOSIS PROCEDURE........1725
STEP 1. Perform voltage measurement at C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T'.........1725
STEP 2. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1725
STEP 3. Check the trouble symptoms.........1725
STEP 4. Connector check: C-141 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1726
STEP 5. Perform voltage measurement at C-06 A/C-ECU 'Manual A/C' connector or C-26 A/C-ECU 'Auto A/C' connector.........1726
STEP 6. Connector Check: C-06 A/C-ECU 'Manual A/C' connector or C-26 A/C-ECU 'Auto A/C' connector........1727
STEP 7. Check harness between C-06 (terminal No. 5) or C-26 (terminal No. 32) A/C-ECU connector and C-141 (terminal No. 78) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1727
STEP 8. Check connector: C-06 A/C-ECU connector 'Manual A/C' or C-26 A/C-ECU connector 'Auto A/C'........1728
Inspection Procedure 30: A/C Pressure Sensor System........1729
DIAGNOSIS PROCEDURE........1730
STEP 1. Connector check: A-02 A/C pressure sensor connector........1730
STEP 2. Perform voltage measurement at A-02 A/C pressure sensor connector.........1730
STEP 3. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1730
STEP 4. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1731
STEP 5. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1731
STEP 6. Check harness between A-02 (terminal No. 3) A/C pressure sensor connector and C-142 (terminal No. 97) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1732
STEP 7. Check the trouble symptoms.........1732
STEP 8. Perform resistance measurement at A-02 A/C pressure sensor connector.........1732
STEP 9. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1732
STEP 10. Check harness between A-02 (terminal No. 1) A/C pressure sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1733
STEP 11. Perform voltage measurement at A-02 A/C pressure sensor connector.........1733
STEP 12. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1734
STEP 13. Perform voltage measurement at A-02 A/C pressure sensor connector.........1734
STEP 14. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1735
STEP 15. Perform voltage measurement at A-02 A/C pressure sensor connector.........1735
STEP 16. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1736
STEP 17. Check harness between A-02 (terminal No. 2) A/C pressure sensor connector and C-142 (terminal No. 118) engine-ECU 'M/T' or engine-A/T-ECU 'A/T' connector.........1736
STEP 18. Perform voltage measurement at C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1737
STEP 19. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1737
STEP 20. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1738
Inspection Procedure 31: Ignition Circuit System........1739
DIAGNOSIS PROCEDURE........1740
STEP 1. Check spark plug.........1740
STEP 2. Connector check: B-110, B-111, B-117 and B-118 ignition coil connectors........1740
STEP 3. Check ignition coil itself.........1740
STEP 4. Perform voltage measurement at B-110, B-111, B-117 and B-118 ignition coil connectors.........1740
STEP 5. Connector check: C-303 ignition switch connector........1741
STEP 6. Perform voltage measurement at B-110, B-111, B-117 and B-118 ignition coil connectors.........1741
STEP 7. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T'.........1742
STEP 8. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1742
STEP 9. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1743
STEP 10. Check harness between ignition coil connector and engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1744
STEP 11. Check the trouble symptoms.........1744
STEP 12. Perform resistance measurement at B-110, B-111, B-117 and B-118 ignition coil connectors.........1744
STEP 13. Check harness between ignition switch connector and ignition coil connector.........1745
STEP 14. Check harness between ignition coil connector and engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1745
Inspection Procedure 32: Accelerator Pedal Position Switch Circuit System........1746
DIAGNOSIS PROCEDURE........1747
STEP 1. Connector check: B-116 accelerator pedal position sensor connector........1747
STEP 2. Check accelerator pedal position switch itself........1747
STEP 3. Perform voltage measurement at B-116 accelerator pedal position sensor connector.........1747
STEP 4. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1747
STEP 5. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1748
STEP 6. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1748
STEP 7. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1749
STEP 8. Perform resistance measurement at B-116 accelerator pedal position sensor connector.........1749
STEP 9. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1749
STEP 10. Check harness between B-116 (terminal No. 5) accelerator pedal position sensor connector and C-142 (terminal No. 96) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1750
STEP 11. Perform voltage measurement at C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1750
STEP 12. Connector check: C-140 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1751
STEP 13. Check harness between B-116 (terminal No. 4) accelerator pedal position sensor connector and C-140 (terminal No. 38) engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector.........1751
STEP 14. Connector check: C-142 engine-ECU 'M/T' connector or engine-A/T-ECU 'A/T' connector........1752
Data List Reference Table........1753
Actuator Test Reference Table........1762
CHECK AT THE ECU TERMINALS........1763
TERMINAL VOLTAGE CHECK CHART........1763
Engine-ECU 'M/T' or engine-A/T-ECU 'A/T' Connector Terminal Arrangement........1763
CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS........1768
Engine-ECU 'M/T' or engine-A/T-ECU 'A/T' Harness Side Connector Terminal Arrangement........1768
INSPECTION PROCEDURE USING OSCILLOSCOPE........1770
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR........1770
INJECTOR........1771
IGNITION COIL AND POWER TRANSISTOR........1772
EGR VALVE (STEPPER MOTOR)........1774
ON-VEHICLE SERVICE........1776
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING........1776
FUEL PRESSURE TEST........1776
ACCELERATOR PEDAL POSITION SWITCH AND ACCELERATOR PEDAL POSITION SENSOR (APS) ADJUSTMENT........1778
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)........1779
FUEL PUMP OPERATION CHECK........1779
COMPONENT LOCATION........1779
ENGINE CONTROL RELAY CONTINUITY CHECK........1780
FUEL PUMP RELAY CONTINUITY CHECK........1781
THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK........1781
INTAKE AIR TEMPERATURE SENSOR CHECK........1781
ENGINE COOLANT TEMPERATURE SENSOR CHECK........1782
ACCELERATOR PEDAL POSITION SENSOR CHECK........1782
ACCELERATOR PEDAL POSITION SWITCH CHECK........1783
OXYGEN SENSOR CHECK........1783
OXYGEN SENSOR (FRONT)........1783
OXYGEN SENSOR (REAR)........1785
INJECTOR CHECK........1786
CHECK THE OPERATION SOUND........1786
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS........1786
CHECK THE INJECTION CONDITION........1786
THROTTLE VALVE CONTROL SERVO CHECK........1787
OPERATION CHECK........1787
CHECK THE COIL RESISTANCE........1787
OIL CONTROL VALVE CHECK........1787
OPERATION CHECK........1787
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS........1787
INJECTOR........1788
REMOVAL AND INSTALLATION........1788
REMOVAL SERVICE POINT........1789
INSTALLATION SERVICE POINT........1789
THROTTLE BODY ASSEMBLY........1790
REMOVAL AND INSTALLATION........1790
INSTALLATION SERVICE POINTS........1791
ENGINE-ECU AND ENGINE-A/T-ECU........1792
REMOVAL AND INSTALLATION........1792
INSTALLATION SERVICE POINT........1792
GR00001300-13D........1794
WORKSHOP MANUAL........0
FUEL SUPPLY........1794
GENERAL INFORMATION........1795
SEALANT........1795
SPECIAL TOOL........1795
ON-VEHICLE SERVICE........1796
FUEL PUMP OPERATION CHECK........1796
FUEL GAUGE UNIT CHECK........1796
FUEL PUMP ASSEMBLY '2WD', FUEL TANK PUMP AND GAUGE ASSEMBLY '4WD' REPLACEMENT........1796
FUEL TANK GAUGE UNIT REPLACEMENT '2WD'........1797
FUEL TANK GAUGE UNIT REPLACEMENT '4WD'........1798
FUEL LEAK CHECK OF FUEL TANK........1800
FUEL TANK........1801
REMOVAL AND INSTALLATION '4G63-Non-Turbo, 4G63-Turbo'........1801
REMOVAL SERVICE POINTS........1804
INSTALLATION SERVICE POINTS........1804
REMOVAL AND INSTALLATION '4G69'........1805
REMOVAL SERVICE POINTS........1807
INSTALLATION SERVICE POINTS........1807
FUEL PUMP ASSEMBLY DISASSEMBLY AND REASSEMBLY '2WD'........1808
REASSEMBLY SERVICE POINT........1808
FUEL TANK PUMP AND GAUGE ASSEMBLY DISASSEMBLY AND REASSEMBLY '4WD'........1809
REASSEMBLY SERVICE POINT........1809
FUEL TANK GAUGE UNIT DISASSEMBLY AND REASSEMBLY........1810
GR00001400-14........1812
WORKSHOP MANUAL........0
ENGINE COOLING........1812
GENERAL INFORMATION........1813
SERVICE SPECIFICATION........1813
LUBRICANT........1813
SEALANT........1813
SPECIAL TOOL........1814
TROUBLESHOOTING........1814
INSPECTION CHART FOR TROUBLE SYMPTOMS........1814
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS........1815
Inspection Procedure 1: Radiator Fan and Condenser Fan do not Operate........1815
DIAGNOSIS PROCEDURE........1816
STEP 1. Check the radiator fan motor.........1816
STEP 2. Measure the power supply voltage at fan controller connector A-20.........1816
STEP 3. Check the fan controller connector A-20.........1816
STEP 4. Check the fusible link No.2.........1817
STEP 5. Measure the power supply voltage at fan control relay connector A-10X.........1817
STEP 6. Check the fan control relay connector A-10X.........1817
STEP 7. Check the harness wire between fusible link No.2 and fan control relay connector A-10X terminal 4.........1817
STEP 8. Check the fan control relay.........1818
STEP 9. Check the fan control relay connector A-10X.........1818
STEP 10. Check the harness wire between fan control relay connector A-10X terminal 2 and fan controller connector A-20 terminal 3.........1818
STEP 11. Measure the terminal voltage at fan control relay connector A-10X.........1819
STEP 12. Check the J/C No.2 C-17, intermediate connector A-14 and fan control relay connector A-10X.........1819
STEP 13. Check the harness wire between J/C No.2 C-17 terminal 5 and fan control relay connector A-10X terminal 1.........1820
STEP 14. Check the continuity between fan control relay connector A-10X and body earth.........1820
STEP 15. Check the fan control relay connector A-10X.........1820
STEP 16. Check the harness wire between fan control relay connector A-10X terminal 3 and body earth.........1821
STEP 17. Check the continuity between fan controller connector A-20 and body earth.........1821
STEP 18. Check the fan controller connector A-20.........1821
STEP 19. Check the harness wire between fan controller connector A-20 terminal 1 and body earth.........1821
STEP 20. Check the fan controller connector A-20, intermediate connector A-14 and engine-ECU connector or engine-A/T-ECU connector C-134 '4G63-Non-turbo' or C-139 '4G63-Turbo and 4G69'.........1822
STEP 21. Check the harness wire between fan controller connector A-20 terminal 2 and engine-ECU or engine-A/T-ECU connector C-134 terminal 21 '4G63-Non-turbo' or C-139 terminal 17 '4G63-Turbo and 4G69'.........1822
STEP 22. Check the fan controller.........1823
STEP 23. M.U.T.-II/III self-diag code........1823
STEP 24. Check the symptoms.........1823
Inspection Procedure 2: Radiator Fan and Condenser Fan do not Change Speed or Stop........1824
DIAGNOSIS PROCEDURE........1824
STEP 1. Check the fan control relay.........1824
STEP 2. Check the fan control relay connector A-10X.........1824
STEP 3. Check the harness wire between fan control relay connector A-10X terminal 2 and fan controller connector A-20 terminal 3.........1824
STEP 4. Check the fan controller connector A-20, intermediate connector A-14 and engine-ECU connector or engine-A/T-ECU connector C-134 '4G63-Non-turbo' or C-139 '4G63-turbo and 4G69'.........1825
STEP 5. Check the harness wire between fan controller connector A-20 terminal 2 and engine-ECU connector or engine-A/T-ECU connector C-134 terminal 21 '4G63-Non-turbo' or C-139 terminal 17 '4G63-turbo and 4G69'.........1825
STEP 6. Check the fan controller.........1826
STEP 7. M.U.T.-II/III self-diag code........1826
STEP 8. Check the symptoms.........1826
Inspection Procedure 3: Radiator Fan does not Operate........1827
DIAGNOSIS PROCEDURE........1827
STEP 1. Check the radiator fan motor.........1827
STEP 2. Check the fan controller.........1827
STEP 3. Check the symptoms.........1827
Inspection Procedure 4: Condenser Fan does not Operate........1827
DIAGNOSIS PROCEDURE........1827
STEP 1. Check the condenser fan motor.........1827
STEP 2. Check the fan controller.........1827
STEP 3. Check the symptoms.........1827
ON-VEHICLE SERVICE........1828
ENGINE COOLANT LEAK CHECK........1828
RADIATOR CAP VALVE OPENING PRESSURE CHECK........1828
ENGINE COOLANT REPLACEMENT........1828
CONCENTRATION MEASUREMENT........1829
FAN CONTROLLER CHECK........1830
FAN CONTROL RELAY CONTINUITY CHECK........1830
RADIATOR FAN MOTOR CHECK........1831
THERMOSTAT........1832
REMOVAL AND INSTALLATION........1832
'4G63-Non-Turbo'........1832
'4G63-Turbo'........1833
'4G69'........1834
REMOVAL SERVICE POINT........1835
INSTALLATION SERVICE POINTS........1835
INSPECTION........1835
WATER PUMP........1836
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1836
INSTALLATION SERVICE POINT........1836
REMOVAL AND INSTALLATION '4G63-TURBO'........1837
INSTALLATION SERVICE POINT........1837
REMOVAL AND INSTALLATION '4G69'........1838
INSTALLATION SERVICE POINT........1838
WATER HOSE AND WATER PIPE........1839
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1839
REMOVAL SERVICE POINT........1840
INSTALLATION SERVICE POINTS........1840
REMOVAL AND INSTALLATION '4G63-TURBO'........1841
REMOVAL SERVICE POINT........1842
INSTALLATION SERVICE POINTS........1842
REMOVAL AND INSTALLATION '4G69'........1843
REMOVAL SERVICE POINT........1844
INSTALLATION SERVICE POINTS........1844
INSPECTION........1845
RADIATOR........1846
REMOVAL AND INSTALLATION........1846
'4G63-Non-Turbo'........1846
'4G63-Turbo'........1847
'4G69'........1848
REMOVAL SERVICE POINTS........1849
INSTALLATION SERVICE POINT........1849
GR00001500-15........1850
WORKSHOP MANUAL........0
INTAKE AND EXHAUST........1850
GENERAL INFORMATION........1851
SERVICE SPECIFICATIONS........1851
SEALANT........1851
SPECIAL TOOL........1851
ON-VEHICLE SERVICE........1852
TURBOCHARGER SUPERCHARGING PRESSURE CHECK 'Turbo'........1852
SUPERCHARGING PRESSURE CONTROL SYSTEM CHECK 'Turbo'........1852
WASTE GATE ACTUATOR CHECK 'Turbo'........1853
WASTE GATE SOLENOID VALVE CHECK 'Turbo'........1853
OPERATION CHECK........1853
COIL RESISTANCE CHECK........1854
AIR BY-PASS VALVE CHECK 'Turbo'........1854
INTAKE MANIFOLD VACUUM CHECK 'Turbo'........1854
AIR CLEANER........1855
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1855
REMOVAL AND INSTALLATION '4G63-TURBO'........1856
REMOVAL AND INSTALLATION '4G69'........1857
INTERCOOLER '4G63-Turbo'........1858
REMOVAL AND INSTALLATION........1858
INLET MANIFOLD........1859
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1859
REMOVAL AND INSTALLATION '4G63-TURBO'........1861
REMOVAL SERVICE POINT........1863
INSTALLATION SERVICE POINT........1863
REMOVAL AND INSTALLATION '4G69'........1864
REMOVAL SERVICE POINT........1865
INSTALLATION SERVICE POINTS........1865
INSPECTION........1866
EXHAUST MANIFOLD........1867
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1867
REMOVAL SERVICE POINT........1868
INSTALLATION SERVICE POINT........1868
REMOVAL AND INSTALLATION '4G69'........1869
REMOVAL SERVICE POINT........1870
INSTALLATION SERVICE POINT........1870
INSPECTION........1870
EXHAUST MANIFOLD AND TURBOCHARGER '4G63-Turbo'........1871
REMOVAL AND INSTALLATION........1871
REMOVAL SERVICE POINTS........1872
INSTALLATION SERVICE POINTS........1872
INSPECTION........1873
EXHAUST PIPE AND MAIN MUFFLER........1874
REMOVAL AND INSTALLATION '4G63-NON-TURBO, 4G69'........1874
'4G63-Non-Turbo'........1874
'4G69'........1874
REMOVAL SERVICE POINT........1875
INSTALLATION SERVICE POINT........1875
REMOVAL AND INSTALLATION '4G63-TURBO'........1876
GR00001600-16........1878
WORKSHOP MANUAL........0
ENGINE ELECTRICAL........1878
CHARGING SYSTEM........1880
GENERAL INFORMATION........1880
SERVICE SPECIFICATIONS........1881
SPECIAL TOOLS........1882
ON-VEHICLE SERVICE........1883
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST........1883
OUTPUT CURRENT TEST........1884
REGULATED VOLTAGE TEST........1886
WAVEFORM CHECK USING AN OSCILLOSCOPE........1888
MEASUREMENT METHOD........1888
EXAMPLE OF ABNORMAL WAVEFORMS........1889
ALTERNATOR ASSEMBLY........1890
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1890
REMOVAL SERVICE POINT........1891
REMOVAL AND INSTALLATION '4G63-TURBO'........1892
REMOVAL SERVICE POINTS........1893
REMOVAL AND INSTALLATION '4G69'........1894
REMOVAL SERVICE POINT........1894
DISASSEMBLY AND REASSEMBLY........1895
'Except 4G69'........1895
'4G69'........1896
DISASSEMBLY SERVICE POINTS........1897
REASSEMBLY SERVICE POINTS........1898
INSPECTION........1898
STARTING SYSTEM........1900
GENERAL INFORMATION........1900
SYSTEM DIAGRAM........1900
SERVICE SPECIFICATIONS........1901
STARTER MOTOR ASSEMBLY........1902
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1902
REMOVAL SERVICE POINT........1902
REMOVAL AND INSTALLATION '4G63-TURBO'........1903
REMOVAL AND INSTALLATION '4G69'........1904
REMOVAL SERVICE POINT........1904
STARTER MOTOR ASSEMBLY INSPECTION........1905
DISASSEMBLY AND REASSEMBLY........1908
DISASSEMBLY SERVICE POINTS........1909
STARTER MOTOR PARTS CLEANING........1909
REASSEMBLY SERVICE POINTS........1909
INSPECTION........1910
IGNITION SYSTEM........1912
GENERAL INFORMATION '4G63'........1912
GENERAL INFORMATION '4G69'........1913
SERVICE SPECIFICATIONS........1914
SPECIAL TOOL........1914
ON-VEHICLE SERVICE........1915
IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK '4G63'........1915
SECONDARY COIL RESISTANCE CHECK........1915
PRIMARY COIL AND POWER TRANSISTOR CONTINUITY CHECK........1915
IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK '4G69'........1916
SECONDARY COIL RESISTANCE CHECK........1916
PRIMARY COIL AND POWER TRANSISTOR CONTINUITY CHECK........1916
RESISTIVE CORD CHECK '4G63'........1916
SPARK PLUG CHECK AND CLEANING........1917
SPARK PLUG GAP CHECK........1917
SPARK PLUG INSULATION RESISTANCE CHECK........1917
CAMSHAFT POSITION SENSOR CHECK........1917
CRANK ANGLE SENSOR CHECK........1917
DETONATION SENSOR CHECK........1918
IGNITION SECONDARY VOLTAGE WAVEFORM CHECK USING AN OSCILLOSCOPE '4G63'........1918
MEASUREMENT METHOD........1918
EXAMPLES OF ABNORMAL WAVEFORMS........1921
IGNITION COIL........1922
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1922
REMOVAL AND INSTALLATION '4G63-TURBO'........1923
REMOVAL AND INSTALLATION '4G69'........1924
CAMSHAFT POSITION SENSOR........1925
REMOVAL AND INSTALLATION........1925
'4G63-Non-Turbo'........1925
'4G63-Turbo'........1925
'4G69'........1926
CRANKSHAFT POSITION SENSOR........1927
REMOVAL AND INSTALLATION '4G63-NON-TURBO'........1927
REMOVAL SERVICE POINT........1927
REMOVAL AND INSTALLATION '4G63-TURBO'........1928
REMOVAL SERVICE POINT........1928
REMOVAL AND INSTALLATION '4G69'........1929
DETONATION SENSOR........1930
REMOVAL AND INSTALLATION '4G63-NON-TURBO, 4G63-TURBO'........1930
REMOVAL SERVICE POINT........1930
INSTALLATION SERVICE POINT........1930
REMOVAL AND INSTALLATION '4G69'........1931
REMOVAL SERVICE POINT........1932
INSTALLATION SERVICE POINT........1932
GR00001700-17........1934
WORKSHOP MANUAL........0
ENGINE AND EMISSION CONTROL........1934
ENGINE CONTROL........1936
GENERAL INFORMATION........1936
SERVICE SPECIFICATIONS........1936
TROUBLESHOOTING........1936
INTRODUCTION TO ENGINE CONTROL SYSTEM DIAGNOSIS........1936
ENGINE CONTROL SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY........1936
SYMPTOM CHART........1936
SYMPTOM PROCEDURES........1937
INSPECTION PROCEDURE 1: Throttle Valve will not Fully Open or Close '4G63-Non-Turbo'........1937
DIAGNOSIS........1937
STEP 1. Check the accelerator cable adjustment.........1937
STEP 2. Check the throttle valve.........1937
STEP 3. Retest the system.........1937
INSPECTION PROCEDURE 2: Throttle Valve will not Fully Open or Close '4G63-Turbo, 4G69'........1937
DIAGNOSIS........1937
STEP 1. Check the accelerator cable adjustment.........1937
STEP 2. Check the accelerator pedal position sensor assembly.........1937
STEP 3. Check the accelerator pedal position sensor assembly.........1937
STEP 4. Check the Throttle valve (Throttle valve control servo).........1938
STEP 5. Retest the system.........1938
INSPECTION PROCEDURE 3: Accelerator Pedal Operation is not Smooth (Over Acceleration)........1938
DIAGNOSIS........1938
STEP 1. Check the accelerator pedal.........1938
STEP 2. Check the accelerator cable wiring.........1938
STEP 3. Check the accelerator cable lubricant.........1938
STEP 4. Retest the system.........1938
ON-VEHICLE SERVICE........1939
ACCELERATOR CABLE CHECK AND ADJUSTMENT........1939
'4G63-NON-TURBO'........1939
'4G63-TURBO, 4G69'........1939
ACCELERATOR CABLE AND PEDAL........1940
REMOVAL AND INSTALLATION........1940
'4G63-Non-Turbo'........1940
'4G63-Turbo'........1941
'4G69'........1942
INSTALLATION SERVICE POINT........1943
ACCELERATOR PEDAL POSITION SENSOR '4G63-Turbo, 4G69'........1944
REMOVAL AND INSTALLATION........1944
AUTO-CRUISE CONTROL........1946
GENERAL INFORMATION........1946
CONSTRUCTION DIAGRAM........1946
SPECIAL TOOLS........1947
TROUBLESHOOTING........1948
DIAGNOSIS TROUBLESHOOTING FLOW........1948
DIAGNOSIS FUNCTION........1948
METHOD OF READING THE DIAGNOSIS CODE........1948
METHOD OF ERASING THE DIAGNOSIS CODE........1948
CHECK CHART FOR DIAGNOSIS CODES........1948
DIAGNOSTIC TROUBLE CODE PROCEDURES........1949
Code No.15 Auto-cruise Control Switch System........1949
DIAGNOSIS........1950
STEP 1. M.U.T.-II/III data list........1950
STEP 2. Measure the voltage at auto-cruise control switch connector C-301.........1950
STEP 3. Measure the voltage at engine-A/T-ECU connector C-142.........1951
STEP 4. Connector check: C-142 engine-A/T-ECU connector........1951
STEP 5. Check the harness between engine-A/T-ECU connector C-142 terminal No.94 and the auto-cruise control switch connector C-301 terminal No.2.........1952
STEP 6. Connectors check: C-301 auto-cruise control switch connector, C-106 and C-302 intermediate connectors, C-308 and C-309 clock spring connectors........1952
STEP 7. Check the harness between engine-A/T-ECU connector C-142 terminal No.94 and the auto-cruise control switch connector C-301 terminal No.2.........1953
STEP 8. Check the clock spring.........1953
STEP 9. Measure the voltage at auto-cruise control switch connector C-301.........1953
STEP 10. Measure the voltage at engine-A/T-ECU connector C-138.........1954
STEP 11. Connector check: C-138 engine-A/T-ECU connector........1954
STEP 12. Connectors check: C-138 engine-A/T-ECU connector, C-106 and C-302 intermediate connector, C-301 auto-cruise control switch connector, C-308 and C-309 clock spring connectors........1955
STEP 13. Check the harness between engine-A/T-ECU connector C-138 terminal No.146 and the auto-cruise control switch connector C-301 terminal No.3.........1956
STEP 14. Check the clock spring.........1956
STEP 15. Connector check: C-301 auto-cruise control switch connector........1956
STEP 16. Check the auto-cruise control switch.........1956
STEP 17. Check the M.U.T.-II/III diagnosis code No.15.........1957
STEP 18. Check the M.U.T.-II/III diagnosis code No.15.........1957
Code No.21 Cancel Latch Signal System........1957
DIAGNOSIS........1957
Code No.22 Stop Lamp Switch System........1958
DIAGNOSIS........1959
STEP 1. M.U.T.-II/III data list........1959
STEP 2. Check the stop lamp operation.........1959
STEP 3. Measure the voltage at engine-A/T-ECU connector C-140.........1959
STEP 4. Connectors check: C-140 engine-A/T-ECU connector, C-16 J/C (1), C-104 intermediate connector........1960
STEP 5. Check the harness between engine-A/T-ECU connector C-140 terminal No.39 and stop lamp switch connector C-101 terminal No.1.........1960
STEP 6. Measure the voltage at stop lamp switch connector C-101.........1961
STEP 7. Connectors check: C-101 stop lamp switch connector, C-116 intermediate connector........1961
STEP 8. Check the harness between stop lamp switch connector C-101 terminal No.2 and fuse No.11 at the relay box in engine compartment for damage.........1962
STEP 9. Check the fuse No.11 at the relay box in engine compartment.........1962
STEP 10. Check the stop lamp switch.........1962
STEP 11. Connectors check: C-101 stop lamp switch connector, C-104 intermediate connector, C-16 J/C (1), C-140 engine-A/T-ECU connector........1963
STEP 12. Check the harness between stop lamp switch connector C-127 terminal No.1 and engine-A/T-ECU connector C-140 terminal No.39.........1964
STEP 13. M.U.T.-II/III data list........1964
STEP 14. M.U.T.-II/III data list........1964
STEP 15. Measure the voltage at engine-A/T-ECU connector C-140.........1964
STEP 16. Check the stop lamp switch.........1965
STEP 17. Connectors check: C-140 engine-A/T-ECU connector, C-105 intermediate connector, C-101 stop lamp switch connector........1965
STEP 18. Check the harness between engine-A/T-ECU connector C-140 terminal No.54 and stop lamp switch connector C-101 terminal No.3.........1966
STEP 19. Connector check: C-101 stop lamp switch connector........1966
STEP 20. Check the harness between stop lamp switch connector C-101 terminal No.4 and earth.........1966
STEP 21. M.U.T.-II/III data list........1967
STEP 22. Check the M.U.T.-II/III diagnosis code No.22.........1967
STEP 23. Check the M.U.T.-II/III diagnosis code No.22.........1967
Code No. 23 Engine-A/T-ECU and its related components........1967
DIAGNOSIS........1967
STEP 1. Check the MPI system diagnosis code.........1967
STEP 2. Check the A/T system diagnosis code.........1967
STEP 3. Check the M.U.T.-II/III diagnosis code No. 23.........1967
STEP 4. Check the M.U.T.-II/III diagnosis code No. 23.........1967
CHECK CHART FOR TROUBLE SYMPTOMS........1968
SYMPTOM PROCEDURES........1969
INSPECTION PROCEDURE 1: When the Brake Pedal is Depressed, Auto-cruise Control is not Cancelled.........1969
DIAGNOSIS........1969
INSPECTION PROCEDURE 2: When the Selector Lever is Moved to "N" Range, Auto-cruise Control is not Cancelled.........1969
DIAGNOSIS........1969
INSPECTION PROCEDURE 3: When the Auto-cruise Control "CANCEL" Switch is Set to ON, Auto-cruise Control is not Cancelled.........1969
DIAGNOSIS........1969
INSPECTION PROCEDURE 4: Auto-cruise Control cannot be Set.........1969
DIAGNOSIS........1969
STEP 1. Check the M.U.T.-II/III diagnosis code........1969
STEP 2. M.U.T.-II/III data list........1970
STEP 3. M.U.T.-II/III data list........1970
STEP 4. M.U.T.-II/III data list........1970
STEP 5. Check the symptoms.........1970
STEP 6. Check the symptoms.........1970
INSPECTION PROCEDURE 5: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed.........1970
DIAGNOSIS........1970
STEP 1. Check the A/T system diagnosis code.........1970
STEP 2. Check the MPI system diagnosis code.........1970
STEP 3. Retest the system........1970
STEP 4. Retest the system........1970
INSPECTION PROCEDURE 6: When MAIN Switch is Turned "ON", Auto-cruise Control Indicator Lamp Inside Combination Meter does not Illuminate. (However, Auto-cruise Control is Normal).........1971
DIAGNOSIS........1972
STEP 1. Check that the indicator light inside the combination meter illuminates.........1972
STEP 2. Connectors check: C-04 combination meter connector, C-205 junction block connector........1972
STEP 3. Check the harness between combination meter connector C-04 terminal No.42 and junction block connector C-205 terminal No.25.........1973
STEP 4. Check fuse number 2 at the junction block.........1973
STEP 5. Check that the indicator light inside the combination meter illuminates.........1973
STEP 6. Check the M.U.T.-II/III diagnosis code No.15.........1973
STEP 7. Measure the voltage at engine-A/T-ECU connector C-139.........1974
STEP 8. Connectors check: C-05 combination meter connector, C-106 intermediate connector, C-139 engine-A/T-ECU connector........1974
STEP 9. Check the harness between combination meter connector C-05 terminal No.19 and engine-A/T-ECU connector C-139 terminal No.13.........1975
STEP 10. Check the auto-cruise control indicator light bulb.........1975
STEP 11. Measure the voltage at engine-A/T-ECU connector C-139.........1976
STEP 12. Retest the system.........1976
STEP 13. Retest the system.........1976
DATA LIST REFERENCE TABLE........1977
CHECK AT ECU TERMINAL........1978
ON-VEHICLE SERVICE........1980
AUTO-CRUISE CONTROL SWITCH CHECK........1980
AUTO-CRUISE CONTROL MAIN SWITCH CHECK........1980
AUTO-CRUISE CONTROL SETTING........1980
SPEED-INCREASE SETTING........1980
SPEED-REDUCTION SETTING........1981
RETURN TO THE SET SPEED BEFORE CANCELLATION AND AUTO-CRUISE CONTROL CANCELLATION........1981
AUTO-CRUISE CONTROL SYSTEM COMPONENT CHECK........1982
AUTO-CRUISE CONTROL SWITCH CHECK........1982
STOP LAMP SWITCH........1982
INHIBITOR SWITCH ("N" POSITION)........1982
THROTTLE POSITION SENSOR........1982
AUTO-CRUISE CONTROL........1983
REMOVAL AND INSTALLATION........1983
EMISSION CONTROL 'MPI'........1984
GENERAL INFORMATION........1984
EMISSION CONTROL DEVICE REFERENCE TABLE........1984
SERVICE SPECIFICATIONS........1985
SPECIAL TOOL........1985
VACUUM HOSE........1986
VACUUM HOSE PIPING DIAGRAM........1986
'4G63-Non-Turbo'........1986
'4G63-Turbo'........1987
'4G69'........1988
VACUUM CIRCUIT DIAGRAM........1989
'4G63-Non-Turbo'........1989
'4G63-Turbo'........1990
'4G69'........1991
VACUUM HOSE CHECK........1991
VACUUM HOSE INSTALLATION........1991
CRANKCASE EMISSION CONTROL SYSTEM........1992
GENERAL INFORMATION (CRANKCASE EMISSION CONTROL SYSTEM)........1992
SYSTEM DIAGRAM........1992
COMPONENT LOCATION (CRANKCASE EMISSION CONTROL SYSTEM)........1993
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK........1993
POSITIVE CRANKCASE VENTILATION (PCV) VALVE CHECK........1993
EVAPORATIVE EMISSION CONTROL SYSTEM........1993
GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM)........1993
SYSTEM DIAGRAM........1994
'4G63-Non-Turbo'........1994
'4G63-Turbo'........1994
'4G69'........1995
COMPONENT LOCATION (EVAPORATIVE EMISSION CONTROL SYSTEM)........1995
PURGE CONTROL SYSTEM CHECK........1996
'4G63-Non-Turbo'........1996
'4G63-Turbo'........1996
'4G69'........1996
PURGE PORT VACUUM CHECK........1997
'4G63-Non-Turbo'........1997
'4G63-Turbo'........1997
'4G69'........1997
PURGE CONTROL SOLENOID VALVE CHECK........1998
CHECK VALVE CHECK '4G63-Turbo'........1998
CANISTER REMOVAL AND INSTALLATION........1999
EXHAUST GAS RECIRCULATION (EGR) SYSTEM........2000
GENERAL INFORMATION (EGR SYSTEM)........2000
OPERATION........2000
SYSTEM DIAGRAM........2000
'4G63-Non-Turbo'........2000
'4G63-Turbo'........2001
'4G69'........2002
COMPONENT LOCATION (EGR SYSTEM)........2002
EGR SYSTEM CHECK '4G63'........2003
EGR PORT VACUUM CHECK'4G63'........2003
'4G63-Non-Turbo'........2003
'4G63-Turbo'........2004
EGR VALVE CHECK '4G63'........2004
EGR CONTROL SOLENOID VALVE CHECK '4G63'........2005
EGR VALVE (STEPPER MOTOR) CHECK '4G69'........2005
Checking the Operation Sound........2005
Checking the Coil Resistance........2005
Operation Check........2006
Cleaning the EGR Valve........2006
EXHAUST GAS RECIRCULATION (EGR) VALVE REMOVAL AND INSTALLATION '4G63-Non-Turbo'........2007
EXHAUST GAS RECIRCULATION (EGR) VALVE REMOVAL AND INSTALLATION '4G63-Turbo'........2008
EXHAUST GAS RECIRCULATION (EGR) VALVE REMOVAL AND INSTALLATION '4G69'........2009
INSTAIIATION SERVICE POINT........2009
CATALYTIC CONVERTER........2010
REMOVAL AND INSTALLATION........2010
REMOVAL SERVICE POINT........2011
INSTALLATION SERVICE POINT........2011
GR00001900-32........2012
WORKSHOP MANUAL........0
POWER PLANT MOUNT........2012
GENERAL INFORMATION........2013
CONSTRUCTION DIAGRAM........2014
SERVICE SPECIFICATION........2016
SPECIAL TOOL........2016
ENGINE MOUNTING '4G63-Non-Turbo, 4G69-A/T'........2017
REMOVAL AND INSTALLATION........2017
INSTALLATION SERVICE POINT........2017
INSPECTION........2018
ENGINE MOUNTING '4G63-Turbo, 4G69-M/T'........2018
REMOVAL AND INSTALLATION........2018
INSPECTION........2018
TRANSMISSION MOUNTING 'M/T'........2019
REMOVAL AND INSTALLATION........2019
INSTALLATION SERVICE POINT........2020
INSPECTION........2020
TRANSMISSION MOUNTING 'A/T'........2021
REMOVAL AND INSTALLATION........2021
INSTALLATION SERVICE POINT........2021
INSPECTION........2022
ENGINE ROLL STOPPER, CENTREMEMBER '4G63'........2022
REMOVAL AND INSTALLATION........2022
INSTALLATION SERVICE POINT........2023
INSPECTION........2023
ENGINE ROLL STOPPER, CENTREMEMBER '4G69'........2024
REMOVAL AND INSTALLATION........2024
INSTALLATION SERVICE POINT........2025
INSPECTION........2025
CROSSMEMBER........2026
REMOVAL AND INSTALLATION........2026
REMOVAL SERVICE POINTS........2028
INSTALLATION SERVICE POINTS........2028
INSPECTION........2029
GR00002000-54........2030
WORKSHOP MANUAL........0
CHASSIS ELECTRICAL........2030
GR00002100-54A........2032
WORKSHOP MANUAL........0
CHASSIS ELECTRICAL........2032
BATTERY........2036
SERVICE SPECIFICATIONS........2036
ON-VEHICLE SERVICE........2036
FLUID LEVEL AND SPECIFIC GRAVITY CHECK........2036
CHARGING........2037
BATTERY TEST........2038
STEP 1. Check the battery cables.........2038
STEP 2. Check the battery post.........2038
STEP 3. Check the battery case and cover.........2038
STEP 4. Check the open circuit voltage.........2038
STEP 5. Check the load test.........2038
IGNITION SWITCH........2039
SPECIAL TOOLS........2039
INTRODUCTION........2040
IGNITION KEY REMINDER BUZZER........2040
DOOR LOCK PREVENTION FUNCTION........2040
IMMOBILIZER SYSTEM........2040
TROUBLESHOOTING........2041
IGNITION KEY REMINDER BUZZER AND DOOR LOCK PREVENTION FUNCTION DIAGNOSIS........2041
IMMOBILIZER SYSTEM DIAGNOSIS........2041
DIAGNOSIS CODE CHART........2041
DIAGNOSTIC TROUBLE CODE PROCEDURES........2042
Code No.11: Transponder Communication System or Radio Interference of Encrypted Code........2042
DIAGNOSIS PROCEDURE........2042
STEP 1. Check for presence of other key near the key in the ignition.........2042
STEP 2. Check that the engine start using the spare ignition key which encrypted code has been registered.........2042
STEP 3. Check the M.U.T.-II/III diagnosis code.........2043
STEP 4. Connector check: Immobilizer-ECU connector C-304-1.........2043
Code No.12: Encrypted Codes are Not identical or not Registered........2043
SYMPTOM CHART........2043
SYMPTOM PROCEDURES........2044
INSPECTION PROCEDURE 1: Communication with M.U.T.-II/III is Impossible.........2044
STEP 1. Using the M.U.T.-II/III, read the MPI system diagnosis code.........2046
STEP 2. Voltage measurement at immobilizer-ECU connector C-304-1.........2046
STEP 3. Connector check: Immobilizer-ECU connector C-304-1 and engine control relay connector B-17X........2047
STEP 4. Check the harness wires between immobilizer-ECU connector C-304-1 (terminal 1) and engine control relay connector B-17X (terminal 1).........2047
STEP 5. Resistance measurement at immobilizer-ECU connector C-304-1.........2048
STEP 6. Connector check: immobilizer-ECU connector C-304-1........2048
STEP 7. Check the harness wire between immobilizer-ECU connector C-304-1 (terminal 4) and earth.........2049
STEP 8. Connector check: immobilizer-ECU connector C-304-1 and engine-ECU '2000' connector C-136 or engine-ECU '2400-M/T', engine-A/T-ECU '2400-A/T' connector C-141........2049
STEP 9. Check the harness wires between immobilizer-ECU connector C-304-1 (terminal 3) and engine-ECU '2000' connector C-136 (terminal 51) or engine-ECU '2400-M/T', engine-A/T-ECU '2400-A/T' connector C-141 (terminal 65).........2050
STEP 10. Replace the immobilizer-ECU.........2050
STEP 11. Recheck for malfunction.........2051
INSPECTION PROCEDURE 2: The Ignition Key cannot be Registered.........2051
STEP 1. Check the M.U.T.-II/III diagnosis code.........2051
STEP 2. Retest the system.........2051
INSPECTION PROCEDURE 3: Engine does not Start (Cranking but no Initial Combustion).........2051
STEP 1. Check the system voltage.........2051
STEP 2. Check the immobilizer system diagnosis code and MPI system diagnosis code.........2052
STEP 3. Check the starting system.........2052
STEP 4. Retest the system........2052
DATA LIST REFERENCE TABLE........2052
CHECK AT IMMOBILIZER-ECU........2052
TERMINAL VOLTAGE CHECK........2052
ON-VEHICLE SERVICE........2053
HOW TO REGISTER ENCRYPTED CODE........2053
POINTS TO NOTE DURING OPERATION........2053
KEY ID (ENCRYPTED CODE) REGISTRATION 'M.U.T.-II'........2053
KEY ID (ENCRYPTED CODE) REGISTRATION 'M.U.T.-III'........2056
IGNITION SWITCH........2060
REMOVAL AND INSTALLATION........2060
REMOVAL SERVICE POINT........2061
INSPECTION........2061
IGNITION SWITCH CONTINUITY CHECK........2061
KEY REMINDER SWITCH CONTINUITY CHECK........2061
COMBINATION METER ASSEMBLY........2062
SERVICE SPECIFICATIONS........2062
SEALANT........2062
SPECIAL TOOLS........2063
TROUBLESHOOTING........2064
SYMPTOM CHART........2064
SYMPTOM PROCEDURES........2065
INSPECTION PROCEDURE 1: Speedometer does not work (the other meters work.) '2000'........2065
DIAGNOSIS PROCEDURE........2066
STEP 1. Check the speedometer.........2066
STEP 2. Connector check: Combination meter connector C-04 and diagnosis connector C-24........2066
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 46) and diagnosis connector C-24 (terminal 14).........2067
STEP 4. Retest the system.........2067
STEP 5. Check whether the diagnosis code is reset.........2067
STEP6. Connector check: Joint connector C-02 and engine-ECU 'Non-Turbo' connector C-137 or engine-ECU 'Turbo' connector C-141........2067
STEP 7. Check the wiring harness between joint connector C-02 (terminal 25) and engine-ECU 'Non-Turbo' connector C-137 (terminal 86) or engine-ECU 'Turbo' connector C-141 (terminal 79).........2068
STEP 8. Retest the system.........2068
STEP 9. Pulse check........2069
INSPECTION PROCEDURE 2: Speedometer does not work (the other meters work.) '2400'........2070
DIAGNOSIS PROCEDURE........2071
STEP 1. Check the speedometer.........2071
STEP 2. Connector check: Combination meter connector C-04 and diagnosis connector C-24........2071
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 46) and diagnosis connector C-24 (terminal 14).........2072
STEP 4. Retest the system.........2072
STEP 5. Check whether the diagnosis code is reset.........2072
STEP6. Connector check: Joint connector C-02 and engine-A/T-ECU connector C-141........2072
STEP 7. Check the wiring harness between joint connector C-02 (terminal 25) and engine-ECU connector C-141 (terminal 79) or engine-A/T-ECU connector C-141 (terminal 79).........2073
STEP 8. Retest the system.........2073
STEP 9. Pulse check........2073
INSPECTION PROCEDURE 3: Tachometer does not work (the other meters work.)........2074
DIAGNOSIS PROCEDURE........2074
STEP 1. Check whether the diagnosis code is reset.........2074
STEP 2. Connector check: Combination meter connector C-04 and engine-ECU connector C-136 or engine-A/T-ECU connector C-141........2075
STEP 3. Retest the system.........2075
STEP 4. Check the wiring harness between combination meter connector C-04 (terminal 47) and engine-ECU connector C-136 (terminal 58) or engine-A/T-ECU connector C-141 (terminal 87)........2075
INSPECTION PROCEDURE 4: Fuel gauge does not work (the other meters work.)........2076
DIAGNOSIS PROCEDURE........2077
STEP 1. Check the fuel gauge circuit.........2077
STEP 2. Connector check: Combination meter connector C-04, fuel gauge unit connector D-15 '2WD' or fuel pump and gauge unit (main) connector D-16 '4WD'........2077
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 43) and fuel gauge unit connector D-15 (terminal 1) '2WD' or fuel pump and gauge unit (main) connector D-16 (terminal 2) '4WD'.........2078
STEP 4. Retest the system.........2078
STEP 5. Connector check: Fuel gauge unit connector D-15 '2WD' or fuel pump and gauge unit (main) D-16 '4WD'........2078
STEP 6. Check the wiring harness between fuel gauge unit connector D-15 (terminal 2) '2WD' and fuel pump and gauge unit connector D-16 (terminal 1) '4WD' and earth.........2079
STEP 7. Retest the system.........2079
STEP 8. Check the fuel gauge circuit.........2079
STEP 9. Retest the system.........2079
INSPECTION PROCEDURE 5: Engine Coolant Temperature Gauge does not Work. (the other meters work.)........2080
DIAGNOSIS PROCEDURE........2080
STEP 1. Check the engine coolant temperature gauge circuit.........2080
STEP 2. Connector check: Combination meter connector C-04 and engine coolant temperature gauge unit connector B-109........2081
STEP 3. Retest the system.........2081
STEP 4. Check the wiring harness between combination meter connector C-04 (terminal 44) and engine coolant temperature gauge unit connector B-109 (terminal 1).........2081
STEP 5. Check the engine coolant temperature gauge circuit.........2082
STEP 6. Retest the system........2082
INSPECTION PROCEDURE 6: Combination meter does not work. (the instruments do not work)........2083
DIAGNOSIS PROCEDURE........2084
STEP 1. Measure the voltage at combination meter connector C-04 in order to check the battery circuit of power supply system to the combination meter.........2084
STEP 2. Connector check: Combination meter connector C-04 for damage.........2084
STEP 3. Check the wiring harness between combination meter connector C-04 (terminal 34) and battery.........2085
STEP 4. Measure the voltage at combination meter connector C-04 to check the battery circuit of power supply system to the combination meter.........2085
STEP 5. Connector check: combination meter connector C-04........2086
STEP 6. Check the wiring harness between combination meter connector C-04 (terminal 42) and ignition switch (IG1).........2086
STEP 7. Resistance measurement at combination meter connector C-04 to check the earth circuit to the combination meter.........2087
STEP 8. Connector check: Combination meter connector C-04 for damage.........2087
STEP 9. Check the wiring harness between combination meter connector C-04 (terminal 40 and 41) and earth.........2087
ON-VEHICLE SERVICE........2088
SPEEDOMETER CHECK........2088
TACHOMETER CHECK........2088
FUEL GAUGE UNIT CHECK '2WD'........2089
FUEL GAUGE UNIT RESISTANCE........2089
FUEL GAUGE UNIT FLOAT HEIGHT........2089
FUEL GAUGE UNIT CHECK '4WD'........2089
FUEL GAUGE UNIT RESISTANCE........2089
FUEL GAUGE UNIT FLOAT HEIGHT........2090
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK........2090
COMBINATION METER ASSEMBLY........2091
REMOVAL AND INSTALLATION........2091
DISASSEMBLY AND REASSEMBLY........2092
HEADLAMP........2093
SERVICE SPECIFICATIONS........2093
TROUBLESHOOTING........2093
ON-VEHICLE SERVICE........2093
HEADLAMP AIMING........2093
PRE-AIMING INSTRUCTIONS 'LOW BEAM'........2093
HEADLAMP ADJUSTMENT 'LOW BEAM'........2094
PRE-AIMING INSTRUCTIONS 'HIGH BEAM'........2095
HEADLAMP ADJUSTMENT 'HIGH BEAM'........2095
LUMINOUS INTENSITY MEASUREMENT........2096
BULB REPLACEMENT........2096
HEADLAMP BULB 'LOW BEAM'........2096
HEADLAMP BULB 'HIGH BEAM'........2097
POSITION LAMP BULB........2097
FRONT TURN-SIGNAL LAMP BULB........2097
HEADLAMP........2098
REMOVAL AND INSTALLATION........2098
HEADLAMP LEVELING SWITCH........2099
REMOVAL AND INSTALLATION........2099
INSPECTION........2099
HEAD LAMP LEVELING SWITCH RESISTANCE CHECK........2099
FOG LAMP........2100
SERVICE SPECIFICATIONS........2100
SPECIAL TOOL........2100
TROUBLESHOOTING........2100
ON-VEHICLE SERVICE........2100
FOG LAMP AIMING........2100
PRE-AIMING INSTRUCTIONS........2100
FOG LAMP ADJUSTMENT........2101
FOG LAMP........2102
REMOVAL AND INSTALLATION........2102
REMOVAL SERVICE POINT........2103
FOG LAMP SWITCH........2104
REMOVAL AND INSTALLATION........2104
INSPECTION........2105
FRONT FOG LAMP RELAY CHECK........2105
REAR FOG LAMP........2106
TROUBLESHOOTING........2106
SPECIAL TOOL........2106
REAR FOG LAMP........2107
REMOVAL AND INSTALLATION........2107
INSPECTION........2108
REAR FOG LAMP SWITCH CONTINUITY CHECK........2108
REAR FOG LAMP RELAY CHECK........2108
SIDE TURN-SIGNAL LAMP........2109
SPECIAL TOOL........2109
SIDE TURN-SIGNAL LAMP........2109
REMOVAL AND INSTALLATION........2109
REMOVAL SERVICE POINT........2110
INSTALLATION SERVICE POINT........2110
ROOM LAMP........2111
TROUBLESHOOTING........2111
REAR COMBINATION LAMP........2112
REAR COMBINATION LAMP DIAGNOSIS........2112
SPECIAL TOOL........2112
REAR COMBINATION LAMP........2112
REMOVAL AND INSTALLATION........2112
HIGH-MOUNTED STOP LAMP........2113
REMOVAL AND INSTALLATION........2113
LICENCE PLATE LAMP........2114
REMOVAL AND INSTALLATION........2114
HAZARD WARNING LAMP SWITCH........2115
TROUBLESHOOTING........2115
FLASHER TIMER FUNCTION........2115
SPECIAL TOOL........2115
HAZARD WARNING LAMP SWITCH........2115
REMOVAL AND INSTALLATION........2115
INSPECTION........2116
HAZARD WARNING LAMP SWITCH CONTINUITY CHECK........2116
COLUMN SWITCH........2117
SPECIAL TOOL........2117
COLUMN SWITCH........2117
REMOVAL AND INSTALLATION........2117
INSPECTION........2118
WINDSHIELD WIPER AND WASHER SWITCH CHECK........2118
HORN........2119
REMOVAL AND INSTALLATION........2119
INSPECTION........2120
HORN RELAY CONTINUITY CHECK........2120
CLOCK........2121
SPECIAL TOOL........2121
CLOCK........2121
REMOVAL AND INSTALLATION........2121
CIGARETTE LIGHTER........2122
INSPECTION........2122
CIGARETTE LAMPER CHECK........2122
ACCESSORY SOCKET........2122
SPECIAL TOOL........2122
ACCESSORY SOCKET........2122
REMOVAL AND INSTALLATION........2122
INSPECTION........2123
ACCESSORY SOCKET RELAY CONTINUITY CHECK........2123
RHEOSTAT........2124
REMOVAL AND INSTALLATION........2124
INSPECTION........2124
RHEOSTAT RESISTANCE CHECK........2124
SPEAKER........2125
REMOVAL AND INSTALLATION........2125
ANTENNA........2126
ANTENNA........2126
REMOVAL AND INSTALLATION........2126
REAR WINDOW DEFOGGER........2127
GENERAL INFORMATION........2127
TROUBLESHOOTING........2127
ON-VEHICLE SERVICE........2127
PRINTED HEATER LINES CHECK........2127
REAR WINDOW DEFOGGER SWITCH........2127
REMOVAL AND INSTALLATION........2127
INSPECTION........2127
DEFOGGER RELAY CHECK........2127
GR00002200-54B........2128
WORKSHOP MANUAL........0
SMART WIRING SYSTEM (SWS) NOT USING SWS MONITOR........2128
GENERAL INFORMATION........2129
BUZZER........2129
CENTRAL DOOR LOCKING........2129
KEYLESS ENTRY SYSTEM........2131
WINDSHIELD WIPER AND WASHER........2132
Rear wiper and washer........2135
HEADLAMP........2136
FLASHER TIMER FUNCTION........2137
FOG LAMP........2138
Interior lamp........2139
SPECIAL TOOLS........2141
TROUBLESHOOTING........2143
PRIOR TO TROUBLESHOOTING........2143
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING........2143
DIAGNOSTIC FUNCTION........2143
HOW TO READ DIAGNOSIS CODE........2143
HOW TO CHECK INPUT SIGNALS........2143
DIAGNOSIS CODE CHART........2144
DIAGNOSIS TROUBLE CODE PROCEDURES........2145
Diagnosis code 11: Trouble related to the ETACS-ECU........2145
DIAGNOSTIC PROCEDURE........2145
Check whether the diagnosis code is reset.........2145
Diagnosis code 12: Trouble related to the column switch or improper connection with the ETACS-ECU........2146
DIAGNOSTIC PROCEDURE........2146
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2146
Step 2. Connector check: C-310 column switch connector........2147
Step 3. Voltage measurement at C-310 column switch connector.........2147
Step 4. Check the wiring harness between C-310 column switch connector terminal No.1 and the battery.........2147
Step 5. Resistance measurement at the C-310 column switch connector.........2148
Step 6. Check the wiring harness between C-310 column switch connector terminal No.4 and the body earth.........2148
Step 7. Connector check: C-219 ETACS-ECU connector........2148
Step 8. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 59 and 68 to C-310 column switch connector terminal Nos. 3 and 2.........2149
Step 9. Check whether the diagnosis code is reset.........2149
Diagnosis code 13: Trouble related to the front-ECU or improper connection with the ETACS-ECU........2150
DIAGNOSTIC PROCEDURE........2151
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2151
Step 2. Connector check: A-11X front-ECU connector........2151
Step 3. Voltage measurement at A-11X front-ECU connector.........2151
Step 4. Check the wiring harness between A-11X front-ECU connector terminal No.5 and the battery.........2151
Step 5. Connector check: A-12X front-ECU connector........2152
Step 6. Resistance measurement at A-12X front-ECU connector.........2152
Step 7. Check the wiring harness between A-12X front-ECU connector terminal No.21 and the body earth.........2152
Step 8. Connector check: C-219 ETACS-ECU connector........2152
Step 9. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and A-12X front-ECU connector terminal No.30.........2153
Step 10. Check whether the diagnosis code is reset.........2153
Diagnosis code 21: Short circuit in SWS communication line........2154
DIAGNOSTIC PROCEDURE........2155
Step 1. Connector check: A-12X front-ECU connector, C-310 column switch connector, C-219 ETACS-ECU connector and E-05 power window main switch connector........2155
Step 2. Check the wiring harness from each of A-12X front-ECU connector terminal No.30, C-310 column switch connector terminal No.3 and E-05 power window main switch connector terminal No.4 to C-219 ETACS-ECU connector terminal No.59.........2155
Step 3. Check the wiring harness between C-310 column switch connector terminal No.2 and C-219 ETACS-ECU connector terminal No.68.........2156
Step 4. Check whether the diagnosis code is reset.........2156
Step 5. Check whether the diagnosis code is reset.........2157
Step 6. Check that the hazard warning lamps illuminate.........2157
Diagnosis code 31: Open circuit in signal line between the SRS-ECU and the ETACS-ECU (impact detection signal) Diagnosis code 32: Short circuit in signal line between the SRS-ECU and the ETACS-ECU (impact detection signal)........2157
DIAGNOSTIC PROCEDURE........2158
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2158
Step 2. Connector check: C-115 SRS-ECU connector and C-220 ETACS-ECU connector........2158
Step 3. Resistance measurement at the C-115 SRS-ECU connector.........2158
Step 4. Check the wiring harness between C-115 SRS-ECU connector terminal No.15 and body earth.........2158
Step 5. Check the wiring harness between C-220 ETACS-ECU connector terminal No.29 and C-115 SRS-ECU connector terminal No.14.........2159
Step 6. Check whether the diagnosis code is reset.........2159
TROUBLE SYMPTOM CHART........2160
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK.........2163
'PULSE CHECK'........2163
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES........2165
SYMPTOM PROCEDURES........2166
INSPECTION PROCEDURE A-1: Communication with the M.U.T.-II/III is not possible........2166
DIAGNOSTIC PROCEDURE........2166
Step 1. Check that the M.U.T.-II/III communicates with the other systems.........2166
Step 2. Check that the M.U.T.-II/III can communicate with the system.........2167
Step 3. Connector check: C-219 ETACS-ECU connector........2167
Step 4. Resistance measurement at the C-219 ETACS-ECU connector.........2167
Step 5. Check the wiring harness between C-219 ETACS-ECU connector terminal No.56 and body earth.........2167
Step 6. Connector check: C-24 diagnosis connector........2168
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 51 and 67 to C-24 diagnosis connector terminal Nos. 9 and 1.........2168
Step 8. Retest the system.........2168
INSPECTION PROCEDURE A-2: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally. Check the battery power supply circuit to the ETACS-ECU.........2169
DIAGNOSTIC PROCEDURE........2170
Step 1. Connector check: C-217 ETACS-ECU connector........2170
Step 2. Voltage measurement at the C-217 ETACS-ECU connector.........2170
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.20 and battery.........2170
Step 4. Resistance measurement at the C-217 ETACS-ECU connector.........2171
Step 5. Check the wiring harness between C-217 ETACS-ECU connector terminal No.3 and body earth.........2171
Step 6. Retest the system.........2171
BUZZER........2172
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally.........2172
DIAGNOSTIC PROCEDURE........2172
Step 1. Check the power supply circuit.........2172
Step 2. Pulse check........2173
Step 3. Retest the system.........2173
CENTRAL DOOR LOCKING SYSTEM........2174
INSPECTION PROCEDURE C-1: Central Door Locking System does not Work.........2174
DIAGNOSIS PROCEDURE........2174
Step 1. Check the power supply circuit.........2174
Step 2. Pulse check........2174
Step 3. Connector check: E-11 door lock actuator (front: LH) connector........2174
Step 4. Check the door lock actuator (front: LH)........2174
Step 5. Connector check: C-217 ETACS-ECU connector........2174
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No. 2 and fusible link (1).........2175
Step 7. Retest the system.........2175
INSPECTION PROCEDURE C-2: A Door or a Tailgate cannot be Locked or Unlocked by the Central Door Locking System.........2176
DIAGNOSIS PROCEDURE........2177
Step 1. Confirm which door lock actuator is defective.........2177
Step 2. Connector check: E-11 door lock actuator (front: LH) connector........2177
Step 3. Check the door lock actuator (front: LH)........2177
Step 4. Connector check: C-217, C-220 ETACS-ECU connector........2177
Step 5. Check the wiring harness from C-217 ETACS-ECU connector terminal No. 12 and C-220 ETACS-ECU connector No. 22 to E-11 door lock actuator (front: LH) connector terminal Nos. 4 and 6.........2178
Step 6. Connector check: E-28 door lock actuator (rear: RH) connector........2178
Step 7. Check the door lock actuator (rear: RH).........2179
Step 8. Connector check: C-217 ETACS-ECU connector........2179
Step 9. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-28 door lock actuator (rear: RH) connector terminal Nos. 4 and 6.........2179
Step 10. Connector check: E-08 door lock actuator (rear: LH) connector........2180
Step 11. Check the door lock actuator (rear: LH).........2180
Step 12. Connector check: C-217 ETACS-ECU connector........2180
Step 13. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-08 door lock actuator (rear: LH) connector terminal Nos. 4 and 6.........2180
Step 14. Connector check: F-06 tailgate lock actuator connector........2181
Step 15. Check the tailgate lock actuator.........2181
Step 16. Connector check: C-217 ETACS-ECU connector........2181
Step 17. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to F-06 tailgate lock actuator connector terminal Nos. 1 and 2.........2181
INSPECTION PROCEDURE C-3: The Ignition Key Reminder Function does not Work Normally.........2182
DIAGNOSIS PROCEDURE........2182
Step 1. Check the power supply circuit.........2182
Step 2. Pulse check........2183
Step 3. Retest the system.........2183
INSPECTION PROCEDURE C-4: The impact detection door unlock function does not function.........2183
DIAGNOSTIC PROCEDURE........2183
Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2183
POWER WINDOW........2184
INSPECTION PROCEDURE D-1: Power windows do not work at all.........2184
DIAGNOSIS PROCEDURE........2185
Step 1. Pulse check........2185
Step 2. Connector check: C-208 power window relay connector........2185
Step 3. Check the power window relay.........2185
Step 4. Connector check: E-05 power window main switch connector........2185
Step 5. Voltage measurement at the E-05 power window main switch connector.........2185
Step 6. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6.........2186
Step 7. Voltage measurement at C-208 power window relay connector.........2186
Step 8. Check the wiring harness between C-208 power window relay connector terminal No.5 and fusible link (5).........2187
Step 9. Resistance measurement at C-208 power window relay connector.........2188
Step 10. Check the wiring harness between C-208 power window relay connector terminal No.3 and body earth.........2188
Step 11. Connector check: C-217 ETACS-ECU connector........2188
Step 12. Connector check: C-219 ETACS-ECU connector........2189
Step 13. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4.........2189
Step 14. Retest the system.........2190
INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch.........2191
DIAGNOSIS PROCEDURE........2192
Step 1. Check the power window main switch.........2192
Step 2. Connector check: E-05 power window main switch connector........2192
Step 3. Resistance measurement at the E-05 power window main switch connector.........2192
Step 4. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth.........2193
Step 5. Voltage measurement at the E-05 power window main switch connector.........2193
Step 6. Connector check: C-208 power window relay connector........2193
Step 7. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6.........2194
Step 8. Connector check: E-13 power window motor (front: LH) connector........2194
Step 9. Check the wiring harness from E-13 power window motor (front: LH) connector terminal Nos. 1 and 3 to E-05 power window main switch connector terminal Nos. 7 and 1.........2195
Step 10. Retest the system.........2195
INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches.........2196
DIAGNOSIS PROCEDURE........2198
Step 1. Check the power window main switch.........2198
Step 2. Determine a trouble spot.........2198
Step 3. Connector check: E-17 power window sub switch (front: RH) connector.........2198
Step 4. Resistance measurement at E-17 power window sub switch (front: RH) connector.........2198
Step 5. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.1 to body earth.........2199
Step 6. Voltage measurement at E-17 power window sub switch (front: RH) connector.........2199
Step 7. Connector check: C-208 power window relay connector........2199
Step 8. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.4 to C-208 power window relay connector terminal No.4.........2200
Step 9. Connector check: E-23 power window motor (front: RH) connector.........2200
Step 10. Check the wiring harness from E-23 power window motor (front: RH) connector terminal Nos. 1 and 3 to E-17 power window sub switch (front: RH) connector terminal Nos. 5 and 7.........2201
Step 11. Retest the system.........2201
Step 12. Connector check: E-21 power window sub switch (rear: RH) connector........2201
Step 13. Resistance measurement at E-21 power window sub switch (rear: RH) connector.........2201
Step 14. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.1 to body earth.........2202
Step 15. Voltage measurement at E-21 power window sub switch (rear: RH) connector.........2202
Step 16. Connector check: C-208 power window relay connector........2202
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.4 to C-208 power window connector terminal No.4.........2203
Step 18. Connector check: E-20 power window motor (rear: RH) connector........2203
Step 19. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal Nos. 1 and 3 to E-21 power window sub switch (rear: RH) connector terminal Nos. 7 and 5.........2204
Step 20. Retest the system.........2204
Step 21. Connector check: E-01 power window sub switch (rear: LH) connector........2204
Step 22. Resistance measurement at E-01 power window sub switch (rear: LH) connector.........2204
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.1 to body earth.........2205
Step 24. Voltage measurement at E-01 power window sub switch (rear: LH) connector.........2205
Step 25. C-208 power window relay connector........2205
Step 26. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.4 to C-208 power window relay connector terminal No.4.........2206
Step 27. Connector check: E-03 power window motor (rear: LH) connector........2206
Step 28. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal Nos. 1 and 3 to E-01 power window sub switch (rear: LH) connector terminal Nos. 7 and 5.........2207
Step 29. Retest the system.........2207
INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch.........2208
DIAGNOSIS PROCEDURE........2209
Step 1. Check the power window main switch.........2209
Step 2. Check the power window sub switch.........2209
Step 3. Determine a trouble spot.........2209
Step 4. Connector check: E-05 power window main switch connector and E-17 power window sub switch (front: RH) connector.........2209
Step 5. Check the wiring harness between E-05 power window main switch connector terminal No.11 and E-17 power window sub switch (front: RH) connector terminal No.6.........2210
Step 6. Retest the system.........2210
Step 7. Connector check: E-05 power window main switch connector and E-21 power window sub switch (rear: RH) connector........2211
Step 8. Check the wiring harness between E-05 power window main switch connector terminal No.11 and E-21 power window sub switch (rear: RH) connector terminal No.6.........2211
Step 9. Retest the system.........2212
Step 10. Connector check: E-05 power window main switch connector and E-01 power window sub switch (rear: LH) connector........2212
Step 11. Check the wiring harness between E-05 power window main switch connector terminal No.11 and E-01 power window sub switch (rear: LH) connector terminal No.6.........2213
Step 12. Retest the system.........2213
NSPECTION PROCEDURE D-5: The window glass lowers automatically while it is rising.........2214
DIAGNOSIS PROCEDURE........2214
Step 1. Check the power window anti-trap function.........2214
Step 2. Check the power window operating current.........2214
Step 3. Check that the door window glasses are installed correctly.........2214
Step 4. Retest the system.........2214
INSPECTION PROCEDURE D-6: Power window anti-trap function does not work normally.........2215
DIAGNOSIS PROCEDURE........2216
Step 1. Check the power window operating current.........2216
Step 2. Confirm the power window learning function.........2217
Step 3. Determine a trouble spot.........2217
Step 4. Connector check: E-05 power window main switch connector and E-13 power window motor (front: LH) connector.........2217
Step 5. Check the wiring harness from E-05 power window main switch connector terminal Nos. 8, 9, 10 and 12 to E-13 power window motor (front: LH) connector terminal Nos. 5, 4, 6 and 2.........2217
Step 6. Retest the system.........2217
Step 7. Connector check: E-23 power window motor (front: RH) connector.........2218
Step 8. Resistance measurement at E-23 power window motor (front: RH) connector.........2218
Step 9. Check the wiring harness from E-23 power window motor (front: RH) connector terminal No. 5.........2218
Step 10. Connector check: E-17 power window sub switch (front: RH) connector.........2218
Step 11. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal Nos. 2, 8 and 3 to E-23 power window motor (front: RH) connector terminal Nos. 6, 4 and 2.........2219
Step 12. Retest the system.........2219
Step 13. Connector check: E-20 power window motor (rear: RH) connector........2219
Step 14. Resistance measurement at E-20 power window motor (rear: RH) connector.........2219
Step 15. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal No.5 to body earth.........2220
Step 16. Connector check: E-21 power window sub switch (rear: RH) connector........2220
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal Nos. 2, 8 and 3 to E-20 power window motor (rear: RH) connector terminal Nos. 6, 4 and 2.........2220
Step 18. Retest the system.........2220
Step 19. Connector check: E-03 power window motor (rear: LH) connector........2221
Step 20. Resistance measurement at E-03 power window motor (rear: LH) connector.........2221
Step 21. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal No.5 to body earth.........2221
Step 22. Connector check: E-01 power window sub switch (rear: LH) connector........2221
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal Nos. 8, 2 and 3 to E-03 power window motor (rear: LH) connector terminal Nos. 6, 4 and 2.........2222
Step 24. Retest the system.........2222
KEYLESS ENTRY SYSTEM........2223
INSPECTION PROCEDURE E-1: Keyless Entry System does not Work.........2223
DIAGNOSIS PROCEDURE........2223
Step 1. Check the power supply circuit.........2223
Step 2. Pulse check........2224
Step 3. Retest the system.........2224
INSPECTION PROCEDURE E-2: Keyless Entry hazard lamp answerback function or the Room Lamp Answerback Function does not Work Normally.........2225
DIAGNOSIS PROCEDURE........2225
Step 1. Check the adjustment function.........2225
Step 2. Check the operation of the hazard warning lamp.........2225
Step 3. Check the operation of the room lamps.........2225
Step 4. Retest the system.........2225
INSPECTION PROCEDURE E-3: Encrypted Code cannot be Registered.........2226
DIAGNOSIS PROCEDURE........2226
Step 1. Check the encrypted code registration mode.........2226
Step 2. Pulse check........2226
Step 3. Retest the system.........2227
INSPECTION PROCEDURE E-4: The Timer Lock Function does not Work after the Doors have been Unlocked by the Keyless Entry System.........2227
DIAGNOSIS PROCEDURE........2227
Step 1. Check the operation of the keyless entry system.........2227
Step 2. Retest the system.........2227
WINDSHIELD WIPER AND WASHER........2228
INSPECTION PROCEDURE F-1: The windshield wipers do not work at all.........2228
DIAGNOSTIC PROCEDURE........2229
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)........2229
Step 2. Pulse check........2229
Step 3. Connector check: B-07 windshield wiper motor connector........2229
Step 4. Check the windshield wiper motor assembly.........2229
Step 5. Resistance measurement at the B-07 windshield wiper motor connector.........2230
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.5 and body earth.........2230
Step 7. Connector check: A-12X front-ECU connector........2231
Step 8. Voltage measurement at the A-12X front-ECU connector.........2231
Step 9. Check the wiring harness between A-12X front-ECU connector terminal No.28 and the ignition switch (ACC).........2231
Step 10. Connector check: C-310 column switch connector........2232
Step 11. Check the wiring harness between C-310 column switch connector terminal No.8 and A-12X front-ECU connector terminal No.26.........2232
Step 12. Retest the system.........2232
INSPECTION PROCEDURE F-2: The windshield wipers do not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position.........2233
DIAGNOSTIC PROCEDURE........2233
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)........2233
Step 2. Pulse check........2234
Step 3. Retest the system.........2234
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position........2235
DIAGNOSTIC PROCEDURE........2236
Step 1. Connector check: B-07 windshield wiper motor connector........2236
Step 2. Check the windshield wiper motor assembly.........2236
Step 3. Voltage measurement at the B-07 windshield wiper motor connector.........2236
Step 4. Check the wiring harness between B-07 windshield wiper motor connector terminal No.2 and ignition switch (ACC).........2237
Step 5. Connector check: A-12X front-ECU connector........2238
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.3 and A-12X front-ECU connector terminal No.29.........2238
Step 7. Retest the system.........2238
INSPECTION PROCEDURE F-4: The windshield wipers do not work normally.........2239
Step 1. Pulse check........2240
Step 2. Check the operation of the windshield wipers.........2240
Step 3. Connector check: B-07 windshield wiper motor connector........2240
Step 4. Voltage measurement at the B-07 windshield wiper motor connector.........2241
Step 5. Retest the system.........2241
Step 6. Connector check: A-12X front-ECU connector........2241
Step 7. Check the wiring harness between A-12X front-ECU connector terminal No. 24 and 25 and B-07 windshield wiper motor connector terminal No. 1 and 4.........2242
Step 8. Retest the system.........2242
Step 9. Connector check: B-07 windshield wiper motor connector........2243
Step 10. Voltage measurement at the B-07 windshield wiper motor connector.........2243
Step 11. Retest the system.........2244
Step 12. Connector check: A-12X front-ECU connector........2244
Step 13. Check the wiring harness between B-07 windshield wiper motor connector terminal No.4 and body earth.........2244
Step 14. Retest the system.........2245
INSPECTION PROCEDURE F-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control.........2246
DIAGNOSIS PROCEDURE........2246
Step 1. Pulse check........2246
Step 2. Retest the system.........2246
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed.........2247
DIAGNOSIS PROCEDURE........2247
Step 1. Retest the system.........2247
Step 2. Pulse check........2247
Step 3. Check the SWS monitor customized function.........2248
Step 4. Retest the system.........2248
INSPECTION PROCEDURE F-7: The windshield washer does not work.........2249
DIAGNOSIS PROCEDURE........2249
Step 1. Check the operation of the windshield wipers.........2249
Step 2. Pulse check........2250
Step 3. Connector check: A-26 windshield washer motor connector........2250
Step 4. Check the windshield washer motor assembly.........2250
Step 5. Resistance measurement at the A-26 windshield washer motor connector.........2250
Step 6. Check the wiring harness between A-26 windshield washer motor connector terminal No.1 and body earth.........2250
Step 7. Connector check: A-12X front-ECU connector........2251
Step 8. Check the wiring harness between A-26 windshield washer motor connector terminal No.2 and A-12X front-ECU connector terminal No.31.........2251
Step 9. Retest the system.........2251
REAR WIPER AND WASHER........2252
INSPECTION PROCEDURE G-1: The rear wiper does not work at all.........2252
DIAGNOSTIC PROCEDURE........2253
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2253
Step 2. Pulse check........2253
Step 3. Connector check: F-02 rear wiper motor connector........2253
Step 4. Check the rear wiper motor.........2253
Step 5. Resistance measurement at the F-02 rear wiper motor connector.........2253
Step 6. Check the wiring harness between F-02 rear wiper motor connector terminal No.1 and body earth.........2254
Step 7. Connector check: C-217 ETACS-ECU connector........2254
Step 8. Check the wiring harness between C-217 ETACS-ECU connector terminal No.16 and F-02 rear wiper motor connector terminal No.2.........2254
Step 9. Retest the system.........2255
INSPECTION PROCEDURE G-2: The rear wiper does not stop at the specified park position.........2255
Step 1. Connector check: F-02 rear wiper motor connector........2256
Step 2. Check the rear wiper motor.........2256
Step 3. Voltage measurement at the F-02 rear wiper motor connector.........2256
Step 4. Check the wiring harness between ignition switch (ACC) and F-02 rear wiper motor connector terminal No.4.........2257
Step 5. Connector check: C-217 ETACS-ECU connector........2257
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.17 and F-02 rear wiper motor connector terminal No.3.........2258
Step 7. Retest the system.........2258
INSPECTION PROCEDURE G-3: When the shift lever 'M/T' or selector lever 'A/T' is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.........2259
Step 1. Confirm the operation of the rear wiper.........2259
Step 2. Pulse check........2259
Step 3. Retest the system.........2260
INSPECTION PROCEDURE G-4: The rear washer does not work.........2260
Step 1. Confirm the operation of the rear wiper.........2261
Step 2. Pulse check........2261
Step 3. Connector check: A-27 rear washer motor connector........2261
Step 4. Check the rear washer motor.........2261
Step 5. Resistance measurement at the A-27 rear washer motor connector.........2261
Step 6. Check the wiring harness between A-27 rear washer motor connector terminal No.1 and body earth.........2261
Step 7. Connector check: C-220 ETACS-ECU connector........2262
Step 8. Check the wiring harness between C-220 ETACS-ECU connector terminal No.23 and A-27 rear washer motor connector terminal No.2.........2262
Step 9. Retest the system.........2262
HEADLAMP WASHER........2263
INSPECTION PROCEDURE H-1: The headlamp washer does not work.........2263
DIAGNOSIS PROCEDURE........2263
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)........2263
Step 2. Pulse check........2264
Step 3. Connector check: A-25 headlamp washer motor connector........2264
Step 4. Check the headlamp washer motor assembly.........2264
Step 5. Resistance measurement at the A-25 headlamp washer motor connector.........2264
Step 6. Check the wiring harness between A-25 headlamp washer motor connector terminal No.2 and body earth.........2264
Step 7. Connector check: A-11X front-ECU connector........2265
Step 8. Voltage measurement at the A-11X front-ECU connector.........2265
Step 9. Check the wiring harness between A-11X front-ECU connector terminal No.3 and the fusible link (5).........2265
Step 10. Check the wiring harness between A-25 headlamp washer motor connector terminal No.1 and A-11X front-ECU connector terminal No.1.........2265
Step 11. Retest the system.........2266
IGNITION KEY CYLINDER ILLUMINATION LAMP........2267
INSPECTION PROCEDURE I-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally.........2267
DIAGNOSTIC PROCEDURE........2268
Step 1. Check the operation of the room lamp.........2268
Step 2. Pulse check........2268
Step 3. Connector check: C-304 key reminder switch connector........2268
Step 4. Check the bulb of the ignition key cylinder illumination lamp.........2268
Step 5. Connector check: C-219 ETACS-ECU connector........2268
Step 6. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 69 and 71 to C-304 ignition key cylinder illumination lamp connector terminal Nos. 1 and 2.........2269
Step 7. Retest the system.........2269
HEADLAMP AND TAIL LAMP........2270
INSPECTION PROCEDURE J-1: The tail lamps do not illuminate normally.........2270
DIAGNOSTIC PROCEDURE........2270
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)........2270
Step 2. Pulse check........2271
Step 3. Connector check: A-11X front-ECU connector........2271
Step 4. Voltage measurement at A-11X front-ECU connector.........2271
Step 5. Check the wiring harness between A-11X front-ECU connector terminal No.7 and the battery.........2271
Step 6. Retest the system.........2271
INSPECTION PROCEDURE J-2: The low-beam headlamps do not illuminate normally.........2272
DIAGNOSTIC PROCEDURE........2272
Step 1. Check the diagnosis code. (M.U.T.-II/III diagnosis code)........2272
Step 2. Pulse check........2272
Step 3. Connector check: A-11X front-ECU connector........2273
Step 4. Voltage measurement at A-11X front-ECU connector.........2273
Step 5. Check the wiring harness between A-11X front-ECU connector terminal Nos. 8, 9 and the battery.........2273
Step 6. Retest the system.........2273
INSPECTION PROCEDURE J-3: The high-beam headlamps do not illuminate normally.........2274
DIAGNOSTIC PROCEDURE........2274
Step 1. Check that the headlamps operate.........2274
Step 2. Pulse check........2274
Step 3. Retest the system.........2274
INSPECTION PROCEDURE J-4: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated.........2275
DIAGNOSTIC PROCEDURE........2275
Step 1. Check that the headlamps operate.........2275
Step 2. Pulse check........2275
Step 3. Retest the system.........2275
INSPECTION PROCEDURE J-5: The headlamp automatic-shutdown function does not work normally.........2275
DIAGNOSTIC PROCEDURE........2276
Step 1. Check the adjustment function.........2276
Step 2. Check that the headlamps operate.........2276
Step 3. Pulse check........2276
Step 4. Retest the system.........2276
INSPECTION PROCEDURE J-6: Any of tail lamps, position lamps or licence plate lamp does not illuminate.........2277
DIAGNOSTIC PROCEDURE........2278
Step 1. Connector check: D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector, A-29 'right position l.........2278
Step 2. Check the bulbs of the tail lamps, the position lamp or the licence plate lamp.........2279
Step 3. Resistance measurement at the D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector, the A-29 .........2279
Step 4. Check the wiring harness from D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector terminal N.........2280
Step 5. Connector check: A-11X front-ECU connector........2281
Step 6. Check the wiring harness from D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector terminal N.........2281
Step 7. Retest the system.........2283
INSPECTION PROCEDURE J-7: The headlamp(s) do not illuminate. 'including high-beam indicator'........2284
DIAGNOSTIC PROCEDURE........2285
Step 1. Connector check: A-34 headlamp 'HI: RH' connector or A-33 headlamp 'HI: LH' connector, A-35 headlamp 'LO: RH' connector or A-32 headlamp 'LO: LH' connector, C-05 combination meter 'high beam indicator lamp' connector.........2285
Step 2. Check the bulbs of the headlamp or the high beam indicator lamp.........2285
Step 3. Resistance measurement at the A-34 headlamp 'HI: RH' connector or A-33 headlamp 'HI: LH' connector, the A-35 headlamp 'LO: RH' connector or A-32 headlamp 'LO: LH' connector, the C-05 combination meter 'high beam indicator lamp' connector.........2285
Step 4. Check the wiring harness from A-34 headlamp 'HI: RH' connector terminal No.2 or A-33 headlamp 'HI: LH' connector termina.........2287
Step 5. Connector check: A-11X front-ECU connector........2287
Step 6. Check the wiring harness from A-34 headlamp 'HI: RH' connector terminal No.1 or A-33 headlamp 'HI: LH' connector termina.........2288
Step 7. Retest the system.........2289
INSPECTION PROCEDURE J-8: Daytime running lamp function does not work normally. 'Vehicles with daytime running lamp function'........2289
DIAGNOSIS PROCEDURE........2290
Step 1. Check that the headlamps operate.........2290
Step 2. Check the power supply circuit.........2290
Step 3. Pulse check........2290
Step 4. Connector check: C-219 ETACS-ECU connector.........2290
Step 5. Resistance measurement at the C-219 ETACS-ECU connector.........2290
Step 6. Check the wiring harness from C-219 ETACS-ECU connector terminal No.64 to body earth.........2291
FLASHER TIMER........2292
INSPECTION PROCEDURE K-1: The turn-signal lamps do not illuminate.........2292
DIAGNOSTIC PROCEDURE........2293
Step 1. Check that the hazard warning lamps operate.........2293
Step 2. Connector check: C-217 ETACS-ECU connector........2293
Step 3. Voltage measurement at the C-217 ETACS-ECU connector.........2293
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.11 and the battery.........2294
Step 5. Retest the system.........2294
Step 6. Pulse check........2294
Step 7. Retest the system.........2294
INSPECTION PROCEDURE K-2: The hazard warning lamps do not illuminate.........2295
DIAGNOSTIC PROCEDURE........2295
Step 1. Check that the turn-signal lamps operate.........2295
Step 2. Check the power supply circuit.........2296
Step 3. Pulse check........2296
Step 4. Retest the system.........2296
INSPECTION PROCEDURE K-3: Any of the turn-signal lamps does not illuminate.........2297
DIAGNOSTIC PROCEDURE........2299
Step 1. Connector check: A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector, A-01 'side: RH' or A-04 'si.........2299
Step 2. Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps.........2300
Step 3. Resistance measurement at the A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector, the A-01 'side.........2300
Step 4. Check the wiring harness from A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector terminal No.1, .........2302
Step 5. Connector check: C-217 ETACS-ECU connector........2303
Step 6. Check the wiring harness from the A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector terminal No.........2303
Step 7. Retest the system.........2305
FOG LAMP........2306
INSPECTION PROCEDURE L-1: The front fog lamps do not illuminate normally.........2306
DIAGNOSTIC PROCEDURE........2306
Step 1. Check that the tail lamps and headlamps operate.........2306
Step 2. Pulse check........2307
Step 3. Connector check: A-05X front fog lamp relay connector.........2307
Step 4. Check the front fog lamp relay.........2307
Step 5. Voltage measurement at the A-05X front fog lamp relay connector.........2307
Step 6. Check the wiring harness between A-05X front fog lamp relay connector (terminal Nos. 1 and 2) and the battery.........2308
Step 7. Connector check: A-11X front-ECU connector........2308
Step 8. Check the wiring harness between A-05X front fog lamp relay connector terminal No.3 and A-11X front-ECU connector terminal No.11.........2308
Step 9. Retest the system.........2308
INSPECTION PROCEDURE L-2: The rear fog lamps do not illuminate normally.........2309
DIAGNOSTIC PROCEDURE........2309
Step 1. Check that the tail lamps and headlamps operate.........2309
Step 2. Pulse check........2310
Step 3. Connector check: C-212 rear fog lamp relay connector........2310
Step 4. Check the rear fog lamp relay.........2310
Step 5. Voltage measurement at the C-212 rear fog lamp relay connector.........2311
Step 6. Check the wiring harness between C-212 rear fog lamp relay connector (terminal Nos. 3 and 4) and the fusible link (1).........2311
Step 7. Connector check: C-219 ETACS-ECU connector........2312
Step 8. Check the wiring harness between C-212 rear fog lamp relay connector terminal No.2 and C-219 ETACS-ECU connector terminal No.74.........2312
Step 9. Retest the system.........2312
INSPECTION PROCEDURE L-3: Any of the front fog lamps does not illuminate.........2313
DIAGNOSTIC PROCEDURE........2314
Step 1. Connector check: A-24-1 'RH' or A-19-1 'LH' front fog lamp connector, or C-05 'front fog lamp indicator lamp' combination meter connector........2314
Step 2. Check the bulbs of the front fog lamps or the front fog lamp indicator lamp.........2314
Step 3. Resistance measurement at A-24-1 'RH' or A-19-1 'LH' front fog lamp connector, or C-05 'front fog lamp indicator lamp' combination meter connector.........2314
Step 4. Check the wiring harness from A-24-1 'RH' or A-19-1 'LH' front fog lamp connector terminal No.2 or C-05 'front fog lamp indicator lamp' combination meter connector terminal No.12 to body earth.........2315
Step 5. Connector check: A-05X fog lamp relay connector........2316
Step 6. Check the wiring harness from A-24-1 'RH' or A-19-1 'LH' front fog lamp connector terminal No.1 or C-05 'front fog lamp indicator lamp' combination meter connector terminal No.7 to A-05X fog lamp relay connector terminal No.4.........2316
Step 7. Retest the system.........2317
INSPECTION PROCEDURE L-4: Any of the rear fog lamps does not illuminate.........2318
DIAGNOSTIC PROCEDURE........2319
Step 1. Connector check: F-12 rear fog lamp connector or C-05 'rear fog lamp indicator lamp' combination meter connector........2319
Step 2. Check the bulbs of the rear fog lamps or the rear fog lamp indicator lamp.........2319
Step 3. Resistance measurement at the F-12 rear fog lamp connector or C-05 'rear fog lamp indicator lamp' combination meter connector.........2319
Step 4. Check the wiring harness from F-12 rear fog lamp connector terminal No.1, C-05 'rear fog lamp indicator lamp' combination meter connector terminal No.12 to body earth.........2320
Step 5. Connector check: C-212 rear fog lamp relay connector........2321
Step 6. Check the wiring harness from F-12 rear fog lamp connector terminal No.2, C-05 'rear fog lamp indicator lamp' combination meter connector terminal No.5 to C-212 rear fog lamp relay connector terminal No.1.........2321
Step 7. Retest the system.........2322
INTERIOR LAMP........2323
INSPECTION PROCEDURE M-1: The front or rear room lamp does not illuminate or extinguish normally. 'Vehicles without keyless entry system'........2323
DIAGNOSTIC PROCEDURE........2324
Step 1. Check the power supply circuit.........2324
Step 2. Pulse check........2324
Step 3. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector........2324
Step 4. Check the bulbs of the front or rear room lamps.........2324
Step 5. Connector check: C-217 ETACS-ECU connector........2324
Step 6. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1.........2325
Step 7. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1.........2325
Step 8. Retest the system.........2325
INSPECTION PROCEDURE M-2: The front and rear room lamp do not illuminate or extinguish normally. 'Vehicles with keyless entry system'........2326
DIAGNOSTIC PROCEDURE........2327
Step 1. Check the adjustment function.........2327
Step 2. Check the power supply circuit.........2327
Step 3. Pulse check........2327
Step 4. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector........2328
Step 5. Check the bulbs of the front or rear room lamps.........2328
Step 6. Connector check: C-217 ETACS-ECU connector........2328
Step 7. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1.........2328
Step 8. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1.........2329
Step 9. Retest the system.........2329
INSPECTION PROCEDURE M-3: Interior lamp automatic shutoff function does not work normally. 'Vehicles with keyless entry system'........2330
DIAGNOSTIC PROCEDURE........2331
Step 1. Check the adjustment function.........2331
Step 2. Check the power supply circuit.........2331
Step 3. Pulse check........2331
Step 4. Retest the system.........2331
INSPECTION PROCEDURE M-4: The door-ajar warning lamp does not illuminate/extinguish normally.........2332
DIAGNOSTIC PROCEDURE........2332
Step 1. Check the operation of the room lamp.........2332
Step 2. Pulse check........2332
Step 3. Connector check: C-05 combination meter connector........2333
Step 4. Check the door-ajar warning lamp bulb.........2333
Step 5. Connector check: C-219 ETACS-ECU connector........2333
Step 6. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 53 and 71 to C-05 combination meter connector terminal Nos. 21 and 22.........2333
Step 7. Retest the system.........2333
INPUT SIGNAL PROCEDURES........2334
INSPECTION PROCEDURE N-1: The ignition switch (ACC) signal is not received.........2334
DIAGNOSTIC PROCEDURE........2334
Step 1. Connector check: C-217 ETACS-ECU connector........2334
Step 2. Voltage measurement at the C-217 ETACS-ECU connector.........2335
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.18 and the ignition switch (ACC).........2335
Step 4. Retest the system.........2335
INSPECTION PROCEDURE N-2: The ignition switch (IG1) signal is not received.........2336
DIAGNOSTIC PROCEDURE........2336
Step 1. Connector check: C-217 ETACS-ECU connector........2336
Step 2. Voltage measurement at the C-217 ETACS-ECU connector.........2337
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1).........2337
Step 4. Retest the system.........2337
INSPECTION PROCEDURE N-3: The back-up lamp switch signal is not received. 'M/T'........2338
DIAGNOSTIC PROCEDURE........2339
Step 1. Connector check: B-114 back-up lamp switch connector and C-220 ETACS-ECU connector........2339
Step 2. Check the back-up lamp switch........2339
Step 3. Voltage measurement at the C-220 ETACS-ECU connector.........2339
Step 4. Voltage measurement at the B-114 back-up lamp switch connector.........2340
Step 5. Check the wiring harness between B-114 back-up lamp switch connector terminal No.1 and C-220 ETACS-ECU connector terminal No.39.........2341
Step 6. Check the wiring harness between B-114 back-up lamp switch connector terminal No.2 and the ignition switch (IG1).........2342
Step 7. Retest the system.........2342
INSPECTION PROCEDURE N-3: The inhibitor switch (reverse position) signal is not received. 'A/T'........2343
DIAGNOSTIC PROCEDURE........2344
Step 1. Connector check: B-35 inhibitor switch connector and C-220 ETACS-ECU connector........2344
Step 2. Check the inhibitor switch........2344
Step 3. Voltage measurement at the C-220 ETACS-ECU connector........2344
Step 4. Voltage measurement at the B-35 inhibitor switch connector........2344
Step 5. Check the wiring harness between B-35 inhibitor switch connector terminal No.7 and C-220 ETACS-ECU connector terminal No.39.........2345
Step 6. Check the wiring harness between B-35 inhibitor switch connector terminal No.8 and the ignition switch (IG1).........2345
Step 7. Retest the system.........2346
INSPECTION PROCEDURE N-4: The front door switch (LH) signal is not received.........2347
DIAGNOSTIC PROCEDURE........2347
Step 1. Check the installation condition.........2347
Step 2. Connector check: D-28 front door switch (LH) connector........2348
Step 3. Check the front door switch (LH).........2348
Step 4. Connector check: C-217 ETACS-ECU connector........2348
Step 5. Check the wiring harness between D-28 front door switch (LH) connector terminal No.3 and C-217 ETACS-ECU connector terminal No.10.........2348
Step 6. Retest the system.........2348
INSPECTION PROCEDURE N-5: The column switch (lighting, turn-signal lamp and headlamp washer switch) signal is not received.........2349
DIAGNOSTIC PROCEDURE........2349
Step 1. Check the column switch connector.........2349
Step 2. Check the column switch (lighting switch and switch body).........2349
Step 3. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2349
Step 4. Retest the system.........2349
INSPECTION PROCEDURE N-6: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received.........2350
DIAGNOSTIC PROCEDURE........2350
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2350
Step 2. Retest the system.........2350
INSPECTION PROCEDURE N-7: The windshield intermittent wiper volume signal is not received.........2351
DIAGNOSTIC PROCEDURE........2351
Step 1. Connector check: C-310 column switch connector........2351
Step 2. Resistance measurement at the C-310 column switch connector.........2352
Step 3. Connector check: C-219 ETACS-ECU connector........2352
Step 4. Check the wiring harness between C-310 column switch connector terminal No.6 and C-219 ETACS-ECU connector terminal No.66.........2352
Step 5. Retest the system.........2352
INSPECTION PROCEDURE N-8: When the power window main switch is operated, the switch signals are not received.........2353
DIAGNOSTIC PROCEDURE........2354
Step 1. Check the operation by using the power window main switch.........2354
Step 2. Connector check: C-219 ETACS-ECU connector and E-05 power window main switch connector........2354
Step 3. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4.........2354
Step 4. Replace the power window main switch, and then retest the system.........2355
Step 5. Voltage measurement at the E-05 power window main switch connector.........2355
Step 6. Connector check: C-208 power window relay connector........2355
Step 7. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6.........2356
Step 8. Resistance measurement at the E-05 power window main switch connector.........2356
Step 9. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth.........2357
Step 10. Retest the system.........2357
INSPECTION PROCEDURE N-9: The key reminder switch signal is not received.........2358
DIAGNOSTIC PROCEDURE........2358
Step 1. Connector check: C-304 key reminder switch connector........2358
Step 2. Check the key reminder switch.........2358
Step 3. Resistance measurement at the C-304 key reminder switch connector.........2359
Step 4. Check the wiring harness between C-304 key reminder switch connector terminal No.4 and the body earth.........2359
Step 5. Connector check: C-220 ETACS-ECU connector........2359
Step 6. Check the wiring harness between C-304 key reminder switch connector terminal No.6 and C-220 ETACS-ECU connector terminal No.30.........2359
Step 7. Retest the system.........2360
INSPECTION PROCEDURE N-10: The hazard warning lamp switch signal is not received.........2360
DIAGNOSTIC PROCEDURE........2361
Step 1. Connector check: C-22 hazard warning lamp switch connector........2361
Step 2. Check the hazard warning lamp switch.........2361
Step 3. Resistance measurement at the C-22 hazard warning lamp switch connector.........2361
Step 4. Check the wiring harness between C-22 hazard warning lamp switch connector terminal No.2 and the body earth.........2361
Step 5. Connector check: C-219 ETACS-ECU connector........2362
Step 6. Check the wiring harness between C-219 ETACS-ECU connector terminal No.55 and C-22 hazard warning lamp switch connector terminal No.1.........2362
Step 7. Retest the system.........2362
INSPECTION PROCEDURE N-11: All the door switch signals are not received.........2363
DIAGNOSTIC PROCEDURE........2364
Step 1. Pulse check........2364
Step 2. Connector check: D-28 'front: LH' D-42 'front: RH', D-10 'rear: RH' or D-20 'rear: LH' door switch connectors or F-07 'tailgate' tailgate switch connector, and C-217 ETACS-ECU connector........2364
Step 3. Check the installation condition.........2365
Step 4. Check the door switch.........2365
Step 5. Check the wiring harness from terminal No.2 of the D-28 'front: LH', D-42 'front: RH', D-10 'rear: RH' or D-20 'rear LH'.........2365
Step 6. Retest the system.........2366
INSPECTION PROCEDURE N-12: The driver's door lock actuator switch signal is not received.........2367
DIAGNOSTIC PROCEDURE........2368
Step 1. Connector check: E-11 door lock actuator (front: LH) connector........2368
Step 2. Check the door lock actuator (front: LH).........2368
Step 3. Resistance measurement at the E-11 door lock actuator (front: LH) connector.........2368
Step 4. Check the wiring harness between E-11 door lock actuator (front: LH) connector terminal No.1 and body earth........2369
Step 5. Connector check: C-220 ETACS-ECU connector........2369
Step 6. Check the wiring harness from E-11 door lock actuator (front: LH) connector terminal Nos. 3 and 2 to C-220 ETACS-ECU connector terminal Nos. 36 and 35.........2369
Step 7. Retest the system.........2369
INSPECTION PROCEDURE N-13: The vehicle speed signal is not received. 'M/T'........2370
DIAGNOSTIC PROCEDURE........2371
Step 1. Check the speedometer.........2371
Step 2. Connector check: B-115 vehicles speed sensor connector........2371
Step 3. Resistance measurement at the B-115 vehicles speed sensor connector.........2371
Step 4. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.2 and the body earth.........2372
Step 5. Connector check: C-219 ETACS-ECU connector........2372
Step 6. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.3 and C-219 ETACS-ECU connector terminal No.63.........2373
Step 7. Retest the system.........2373
INSPECTION PROCEDURE N-13: The vehicle speed signal is not received. 'A/T'........2374
DIAGNOSTIC PROCEDURE........2374
Step 1. Check if the A/T related diagnosis code is set. (M.U.T.-II/III diagnosis code)........2374
Step 2. Connector check: C-141 engine-A/T-ECU connector and C-219 ETACS-ECU connector........2375
Step 3. Check the wiring harness between C-141 engine-A/T-ECU connector terminal No.79 and C-219 ETACS-ECU connector terminal No.63.........2375
Step 4. Check the speedometer.........2376
Step 5. Retest the system.........2376
INSPECTION PROCEDURE N-14: Each switch signal of the keyless entry transmitter is not received.........2376
DIAGNOSTIC PROCEDURE........2376
Step 1. Pulse check........2376
Step 2. Check the transmitter battery.........2377
Step 3. Register the encrypted code, and then retest the system.........2377
Step 4. Retest the system.........2377
INSPECTION PROCEDURE N-15: The front fog lamp switch signal is not received.........2377
DIAGNOSTIC PROCEDURE........2378
Step 1. Connector check: C-03 fog lamp switch connector........2378
Step 2. Check the front fog lamp switch.........2378
Step 3. Resistance measurement at the C-03 fog lamp switch connector.........2378
Step 4. Check the wiring harness from C-03 fog lamp switch connector terminal No.6 to body earth.........2378
Step 5. Connector check: C-219 ETACS-ECU connector........2379
Step 6. Check the wiring harness from C-219 ETACS-ECU connector No.54 to C-03 fog lamp switch connector terminal No.5.........2379
Step 7. Retest the system.........2379
INSPECTION PROCEDURE N-16: The rear fog lamp switch signal is not received.........2380
DIAGNOSTIC PROCEDURE........2380
Step 1. Connector check: C-03 fog lamp switch connector........2380
Step 2. Check the rear fog lamp switch.........2380
Step 3. Resistance measurement at the C-03 fog lamp switch connector.........2381
Step 4. Check the wiring harness between C-03 fog lamp switch connector terminal No.2 and body earth.........2381
Step 5. Connector check: C-220 ETACS-ECU connector........2381
Step 6. Check the wiring harness between C-220 ETACS-ECU connector terminal No.21 and C-03 fog lamp switch connector terminal No.1.........2381
Step 7. Retest the system.........2382
INSPECTION PROCEDURE N-17: The interior lamp loaded signal is not detected.........2383
DIAGNOSTIC PROCEDURE........2384
Step 1. Check the power supply circuit.........2384
Step 2. Connector check: C-217 ETACS-ECU connector........2384
Step 3. Voltage measurement at the C-217 ETACS-ECU connector.........2384
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1).........2384
Step 5. Voltage measurement at the C-217 ETACS-ECU connector.........2385
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.4 and the ignition switch (ACC).........2385
Step 7. Retest the system.........2385
CHECK AT ECU TERMINAL........2386
ETACS-ECU........2386
COLUMN SWITCH........2388
FRONT-ECU........2389
POWER WINDOW MAIN SWITCH........2390
POWER WINDOW SUB SWITCH........2391
ON-VEHICLE SERVICE........2392
ADJUSTMENT FUNCTION 'VEHICLES WITH KEYLESS ENTRY SYSTEM'........2392
GR00002300-54C........2394
WORKSHOP MANUAL........0
SMART WIRING SYSTEM (SWS) USING SWS MONITOR........2394
GENERAL INFORMATION........2395
SPECIAL TOOLS........2395
TROUBLESHOOTING........2398
PRIOR TO TROUBLESHOOTING........2398
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING........2398
HOW TO CONNECT THE SWS MONITOR........2399
HOW TO ESTABLISH COMMUNICATION BETWEEN DOORS........2399
ECU CHECK........2403
DATA LIST CHECK........2403
DATA LIST REFERENCE TABLE........2404
FUNCTION DIAGNOSIS........2408
PULSE CHECK........2413
M.U.T.-II/III DRIVE RECORDER FUNCTION........2413
TROUBLE SYMPTOM CHART........2414
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK........2417
'PULSE CHECK'........2417
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES........2419
SYMPTOM PROCEDURES........2420
INSPECTION PROCEDURE A-1: Communication with the SWS monitor is not possible.........2420
DIAGNOSIS PROCEDURE........2420
Step 1. Check that the M.U.T.-II/III communicates with the other systems.........2420
Step 2. Check that the M.U.T.-II/III can communicate with the system.........2421
Step 3. Connector check: C-219 ETACS-ECU connector........2421
Step 4. Resistance measurement at the C-219 ETACS-ECU connector.........2421
Step 5. Check the wiring harness between C-219 ETACS-ECU connector terminal No.56 and body earth.........2421
Step 6. Connector check: C-24 diagnosis connector........2422
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 51 and 67 to C-24 diagnosis connector terminal Nos. 9 and 1.........2422
INSPECTION PROCEDURE A-2: Communication with the column switch (column-ECU) is not possible.........2423
DIAGNOSIS PROCEDURE........2424
Step 1. ECU check by using the SWS monitor........2424
Step 2. Connector check: C-310 column switch connector........2424
Step 3. Voltage measurement at C-310 column switch connector.........2424
Step 4. Check the wiring harness between C-310 column switch connector terminal No.1 and battery.........2425
Step 5. Resistance measurement at C-310 column switch connector.........2425
Step 6. Check the wiring harness between C-310 column switch connector No.4 and body earth........2425
Step 7. Connector check: C-219 ETACS-ECU connector........2426
Step 8. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 59 and 68 to C-310 column switch connector terminal Nos. 3 and 2.........2426
Step 9. ECU check by using the SWS monitor........2427
Step 10. Retest the system.........2427
INSPECTION PROCEDURE A-3: Communication with the ETACS-ECU is not possible.........2428
DIAGNOSIS PROCEDURE........2429
Step 1. Connector check: C-217 ETACS-ECU connector........2429
Step 2. Voltage measurement at the C-217 ETACS-ECU connector.........2429
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.20 and battery.........2430
Step 4. Resistance measurement at the C-217 ETACS-ECU connector.........2430
Step 5. Check the wiring harness between C-217 ETACS-ECU connector terminal No.3 and body earth.........2431
Step 6. Connector check: C-219 ETACS-ECU connector and C-310 column switch connector........2431
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 59 and 68 to C-310 column switch connector terminal Nos. 3 and 2.........2432
Step 8. ECU check by using the SWS monitor........2432
INSPECTION PROCEDURE A-4: Communication with the front-ECU is not possible.........2433
DIAGNOSIS PROCEDURE........2434
Step 1. ECU check by using the SWS monitor........2434
Step 2. Connector check: A-11X front-ECU connector........2434
Step 3. Voltage measurement at A-11X front-ECU connector.........2434
Step 4. Check the wiring harness between A-11X front-ECU connector terminal No.5 and the battery.........2434
Step 5. Connector check: A-12X front-ECU connector........2435
Step 6. Resistance measurement at A-12X front-ECU connector.........2435
Step 7. Check the wiring harness between A-12X front-ECU terminal connector No.21 and body earth.........2435
Step 8. Connector check: C-219 ETACS-ECU connector........2435
Step 9. Check the wiring harness between A-12X front-ECU connector terminal No.30 and C-219 ETACS-ECU connector terminal No.59.........2436
Step 10. ECU check by using the SWS monitor........2436
INSPECTION PROCEDURE A-5: Communication with the power window main switch (power window module) is not possible.........2437
DIAGNOSIS PROCEDURE........2438
Step 1. ECU check by using the SWS monitor........2438
Step 2. SWS monitor data list........2438
Step 3. Connector check: E-05 power window main switch connector........2438
Step 4. Voltage measurement at the E-05 power window main switch connector.........2438
Step 5. Connector check: C-208 power window relay connector........2439
Step 6. Check the power window relay.........2439
Step 7. Voltage measurement at C-208 power window relay connector.........2439
Step 8. Check the wiring harness between C-208 power window relay connector terminal No.5 and fusible link (5).........2440
Step 9. Resistance measurement at C-208 power window relay connector.........2440
Step 10. Check the wiring harness between C-208 power window relay connector terminal No.3 and body earth.........2441
Step 11. Connector check: C-217 ETACS-ECU connector........2441
Step 12. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6.........2441
Step 13. Resistance measurement at the E-05 power window main switch connector.........2442
Step 14. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth.........2443
Step 15. Connector check: C-219 ETACS-ECU connector........2443
Step 16. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4.........2443
Step 17. ECU check by using the SWS monitor........2444
BUZZER........2445
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally.........2445
DIAGNOSIS PROCEDURE........2445
Step 1. ECU check by using the SWS monitor........2445
Step 2. Function diagnosis by using the SWS monitor........2446
Step 3. Retest the system.........2446
CENTRAL DOOR LOCKING SYSTEM........2447
INSPECTION PROCEDURE C-1: Central door locking system does not work.........2447
DIAGNOSIS PROCEDURE........2448
Step 1. ECU check by using the SWS monitor........2448
Step 2. Pulse check........2448
Step 3. Connector check: E-11 door lock actuator (front: LH) connector........2448
Step 4. Check the door lock actuator (front: LH).........2448
Step 5. Connector check: C-217 ETACS-ECU connector........2448
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.2 and fusible link (1).........2449
Step 7. Retest the system.........2449
INSPECTION PROCEDURE C-2: A door or a tailgate can not be locked or unlocked by the central door locking system.........2450
DIAGNOSIS PROCEDURE........2451
Step 1. Confirm which door lock actuator is defective.........2451
Step 2. Connector check: E-11 door lock actuator (front: LH)........2451
Step 3. Check the door lock actuator (front: LH).........2451
Step 4. Connector check: C-217, C-220 ETACS-ECU connector........2451
Step 5. Check the wiring harness from C-217 ETACS-ECU connector terminal No.12 and C-220 ETACS-ECU connector No.22 to E-11 door lock actuator (front: LH) terminal Nos. 4 and 6.........2452
Step 6. Connector check: E-28 door lock actuator (rear: RH) connector........2452
Step 7. Check the door lock actuator (rear: RH).........2453
Step 8. Connector check: C-217 ETACS-ECU connector........2453
Step 9. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-28 door lock actuator (rear: RH) connector terminal Nos. 4 and 6.........2453
Step 10. Connector check: E-08 door lock actuator (rear: LH) connector........2454
Step 11. Check the door lock actuator (rear: LH).........2454
Step 12. Connector check: C-217 ETACS-ECU connector........2454
Step 13. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to E-08 door lock actuator (rear: LH) connector terminal Nos. 4 and 6.........2454
Step 14. Connector check: F-06 tailgate lock actuator connector........2455
Step 15. Check the tailgate lock actuator.........2455
Step 16. Connector check: C-217 ETACS-ECU connector........2455
Step 17. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 12 and 13 to F-06 tailgate lock actuator connector terminal Nos. 1 and 2.........2455
INSPECTION PROCEDURE C-3: The ignition key reminder function does not work normally.........2456
DIAGNOSIS PROCEDURE........2456
Step 1. ECU check by using the SWS monitor........2456
Step 2. SWS monitor data list........2457
Step 3. Pulse check........2457
Step 4. Retest the system.........2457
INSPECTION PROCEDURE C-4: The impact detection door unlock function does not function.........2458
DIAGNOSIS PROCEDURE........2458
Step 1. Use the M.U.T.-II/III to confirm a diagnosis code. (M.U.T.-II/III diagnosis code)........2458
Step 2. ECU check by using the SWS monitor........2458
Step 3. Connector check: C-115 SRS-ECU connector........2459
Step 4. Check the SRS-ECU.........2459
Step 5. Connector check: C-220 ETACS-ECU connector........2459
Step 6. Check the wiring harness between C-115 SRS-ECU connector terminal No.14 and C-220 ETACS-ECU connector terminal No.29.........2459
Step 7. Resistance measurement at the C-115 SRS-ECU connector.........2460
Step 8. Check the wiring harness between C-115 SRS-ECU connector terminal No.15 and body earth.........2460
Step 9. Retest the system.........2460
POWER WINDOW........2461
INSPECTION PROCEDURE D-1: Power windows do not work at all.........2461
DIAGNOSIS PROCEDURE........2462
Step 1. ECU check by using the SWS monitor........2462
Step 2. Function diagnosis by using the SWS monitor........2462
Step 3. SWS monitor data list........2462
Step 4. Retest the system.........2463
INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch.........2463
DIAGNOSIS PROCEDURE........2464
Step 1. Check the power window main switch.........2464
Step 2. Connector check: E-05 power window main switch connector and E-13 power window motor (front: LH) connector........2464
Step 3. Check the wiring harness from E-13 power window motor (front: LH) connector terminal Nos. 1 and 3 to E-05 power window main switch connector terminal Nos. 7 and 1.........2464
Step 4. Retest the system.........2464
INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches.........2465
DIAGNOSIS PROCEDURE........2467
Step 1. Check the power window main switch.........2467
Step 2. Determine a trouble spot.........2467
Step 3. Connector check: E-17 power window sub switch (front: RH) connector.........2467
Step 4. Resistance measurement at E-17 power window sub switch (front: RH) connector 'L.H. drive vehicles' or E-31 power window sub switch (front: LH) connector 'R.H. drive vehicles'.........2467
Step 5. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.1 to body earth.........2468
Step 6. Voltage measurement at E-17 power window sub switch (front: RH) connector.........2468
Step 7. Connector check: C-208 power window relay connector........2468
Step 8. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.4 to C-208 power window connector terminal No.4.........2469
Step 9. Connector check: E-23 power window motor (front: RH) connector.........2469
Step 10. Check the wiring harness from E-23 power window motor (front: RH) connector terminal Nos. 1 and 3 to E-17 power window sub switch (front: RH) connector terminal Nos. 5 and 7.........2470
Step 11. Retest the system.........2470
Step 12. Connector check: E-21 power window sub switch (rear: RH) connector........2470
Step 13. Resistance measurement at E-21 power window sub switch (rear: RH) connector.........2470
Step 14. Check the wiring harness from E-21 power window sub switch (rear RH) connector terminal No.1 to body earth.........2471
Step 15. Voltage measurement at E-21 power window sub switch (rear: RH) connector.........2471
Step 16. Connector check: C-208 power window relay connector........2471
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.4 to C-208 power window connector terminal No.4.........2472
Step 18. Connector check: E-20 power window motor (rear: RH) connector........2472
Step 19. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal Nos. 1 and 3 to E-21 power window sub switch (rear: RH) connector terminal Nos. 7 and 5.........2473
Step 20. Retest the system.........2473
Step 21. Connector check: E-01 power window sub switch (rear: LH) connector........2473
Step 22. Resistance measurement at E-01 power window sub switch (rear: LH) connector.........2473
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.1 to body earth.........2474
Step 24. Voltage measurement at E-01 power window sub switch (rear: LH) connector.........2474
Step 25. C-208 power window relay connector........2474
Step 26. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.4 to C-208 power window connector terminal No.4.........2475
Step 27. Connector check: E-03 power window motor (rear: LH) connector........2475
Step 28. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal Nos. 1 and 3 to E-01 power window sub switch (rear: LH) connector terminal Nos. 7 and 5.........2476
Step 29. Retest the system.........2476
INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch.........2477
DIAGNOSIS PROCEDURE........2478
Step 1. ECU check by using the SWS monitor........2478
Step 2. SWS monitor data list........2478
Step 3. SWS monitor data list........2478
Step 4. Connector check: E-05 power window main switch connector........2479
Step 5. Check the wiring harness from E-05 power window main switch connector terminal No.11 to the inserted probe.........2479
Step 6. Connector check: E-17 power window sub switch (front: RH) connector.........2480
Step 7. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal No.6 to the inserted probe.........2480
Step 8. Check the power window sub switch.........2481
Step 9. Retest the system.........2481
Step 10. Connector check: E-05 power window main switch connector........2481
Step 11. Check the wiring harness from E-05 power window main switch connector terminal No.11 to the inserted probe.........2481
Step 12. Connector check: E-21 power window sub switch (rear: RH) connector........2482
Step 13. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal No.6 to the inserted probe.........2483
Step 14. Check the power window sub switch.........2483
Step 15. Retest the system.........2484
Step 16. Connector check: E-05 power window main switch connector........2484
Step 17. Check the wiring harness from E-05 power window main switch connector terminal No.11 to the inserted probe.........2484
Step 18. Connector check: E-01 power window sub switch (rear: LH) connector........2485
Step 19. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal No.6 to the inserted probe.........2485
Step 20. Check the power window sub switch.........2486
Step 21. Retest the system.........2486
INSPECTION PROCEDURE D-5: The window glass lowers automatically while it is rising.........2486
DIAGNOSIS PROCEDURE........2486
Step 1. Check the power window anti-trap function.........2486
Step 2. Check the power window operating current.........2486
Step 3. Check that the door window glasses are installed correctly.........2486
Step 4. Retest the system.........2487
INSPECTION PROCEDURE D-6: Power window anti-trap function does not work normally.........2487
DIAGNOSIS PROCEDURE........2488
Step 1. Check the power window operating current.........2488
Step 2. Confirm the power window learning function.........2489
Step 3. Determine a trouble spot.........2489
Step 4. Connector check: E-05 power window main switch connector and E-13 power window motor (front: LH) connector........2489
Step 5. Check the wiring harness from E-05 power window main switch connector terminal Nos. 8, 9, 10 and 12 to E-13 power window motor (front: LH) connector terminal Nos. 5, 4, 6 and 2.........2489
Step 6. Retest the system.........2489
Step 7. Connector check: E-23 power window motor (front: RH) connector.........2490
Step 8. Resistance measurement at E-23 power window motor (front: RH) connector.........2490
Step 9. Check the wiring harness E-23 power window motor (front: RH) connector terminal No.5 to body earth.........2490
Step 10. Connector check: E-17 power window sub switch (front: RH) connector.........2490
Step 11. Check the wiring harness from E-17 power window sub switch (front: RH) connector terminal Nos. 2, 8 and 3 to E-23 power window motor (front: RH) connector terminal Nos. 6, 4 and 2.........2491
Step 12. Retest the system.........2491
Step 13. Connector check: E-20 power window motor (rear: RH) connector........2491
Step 14. Resistance measurement at E-20 power window motor (rear: RH) connector.........2491
Step 15. Check the wiring harness from E-20 power window motor (rear: RH) connector terminal No.5 to body earth.........2492
Step 16. Connector check: E-21 power window sub switch (rear: RH) connector........2492
Step 17. Check the wiring harness from E-21 power window sub switch (rear: RH) connector terminal Nos. 2, 8 and 3 to E-20 power window motor (rear: RH) connector terminal Nos. 6, 4 and 2.........2492
Step 18. Retest the system.........2492
Step 19. Connector check: E-03 power window motor (rear: LH) connector........2493
Step 20. Resistance measurement at E-03 power window motor (rear: LH) connector.........2493
Step 21. Check the wiring harness from E-03 power window motor (rear: LH) connector terminal No.5 to body earth.........2493
Step 22. Connector check: E-01 power window sub switch (rear: LH) connector........2493
Step 23. Check the wiring harness from E-01 power window sub switch (rear: LH) connector terminal Nos. 8, 2 and 3 to E-03 power window motor (rear: LH) connector terminal Nos. 6, 4 and 2.........2494
Step 24. Retest the system.........2494
KEYLESS ENTRY SYSTEM........2495
INSPECTION PROCEDURE E-1: Keyless entry system does not work.........2495
DIAGNOSIS PROCEDURE........2495
Step 1. ECU check by using the SWS monitor........2495
Step 2. Pulse check........2496
Step 3. Retest the system.........2496
INSPECTION PROCEDURE E-2: Keyless entry hazard lamp answerback function or the room lamp aswerback function does not work normally.........2497
DIAGNOSIS PROCEDURE........2497
Step 1. Check the adjustment function.........2497
Step 2. Check the operation of the hazard warning lamp.........2497
Step 3. Check the operation of the room lamps.........2497
Step 4. ECU check by using the SWS monitor........2497
Step 5. Retest the system.........2497
INSPECTION PROCEDURE E-3: Encrypted code cannot be registered.........2498
DIAGNOSIS PROCEDURE........2498
Step 1. Check the encrypted code registration mode.........2498
Step 2. Pulse check........2498
Step 3. Retest the system.........2499
INSPECTION PROCEDURE E-4: The timer lock function does not work after the doors have been unlocked by the keyless entry system.........2499
DIAGNOSIS PROCEDURE........2499
Step 1. Check the operation of the keyless entry system.........2499
Step 2. Retest the system.........2499
WINDSHIELD WIPER AND WASHER........2500
;INSPECTION PROCEDURE F-1: The windshield wipers do not work at all.........2500
DIAGNOSIS PROCEDURE........2501
Step 1. ECU check by using the SWS monitor........2501
Step 2. Function diagnosis by using the SWS monitor........2501
Step 3. Connector check: B-07 windshield wiper motor connector........2502
Step 4. Check the windshield wiper motor assembly.........2502
Step 5. Resistance measurement at the B-07 windshield wiper motor connector.........2502
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.5 and body earth.........2503
Step 7. Connector check: A-12X front-ECU connector........2503
Step 8. Voltage measurement at the A-12X front-ECU connector.........2503
Step 9. Check the wiring harness between A-12X front-ECU connector terminal No.28 and the ignition switch (ACC).........2504
Step 10. Retest the system.........2504
INSPECTION PROCEDURE F-2: The windshield wipers do not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position.........2505
DIAGNOSIS PROCEDURE........2505
Step 1. ECU check by using the SWS monitor........2505
Step 2. Retest the system.........2506
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position........2506
DIAGNOSIS PROCEDURE........2507
Step 1. Connector check: B-07 windshield wiper motor connector........2507
Step 2. Check the windshield wiper motor assembly.........2507
Step 3. Voltage measurement at the B-07 windshield wiper motor connector.........2507
Step 4. Check the wiring harness between B-07 windshield wiper motor connector terminal No.2 and ignition switch (ACC).........2508
Step 5. Connector check: A-12X front-ECU connector........2509
Step 6. Check the wiring harness between B-07 windshield wiper motor connector terminal No.3 and A-12X front-ECU connector terminal No.29.........2509
Step 7. Retest the system.........2510
INSPECTION PROCEDURE F-4: The windshield wipers does not work normally.........2510
Step 1. SWS monitor data list........2511
Step 2. Connector check: B-07 windshield wiper motor connector........2511
Step 3. Check the windshield wiper motor assembly.........2511
Step 4. Connector check: A-12X front-ECU connector........2512
Step 5. Check the wiring harness between A-12X front-ECU connector terminal Nos. 24 and 25 and B-07 windshield wiper motor connector terminal No. 1 and 4.........2512
Step 6. Retest the system.........2512
INSPECTION PROCEDURE F-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control.........2513
DIAGNOSIS PROCEDURE........2513
Step 1. SWS monitor data list........2513
Step 2. Retest the system.........2513
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed.........2514
DIAGNOSIS PROCEDURE........2514
Step 1. Retest the system.........2514
Step 2. Check the adjustment function.........2514
Step 3. SWS monitor data list........2514
Step 4. Retest the system.........2515
INSPECTION PROCEDURE F-7: The windshield washer does not work.........2515
DIAGNOSIS PROCEDURE........2516
Step 1. Check the operation of the windshield wipers.........2516
Step 2. ECU check by using the SWS monitor........2516
Step 3. Function diagnosis by using the SWS monitor........2516
Step 4. Connector check: A-26 windshield washer motor connector........2516
Step 5. Check the windshield washer motor assembly.........2517
Step 6. Resistance measurement at the A-26 windshield washer motor connector.........2517
Step 7. Check the wiring harness between A-26 windshield washer motor connector terminal No.1 and body earth.........2517
Step 8. Connector check: A-12X front-ECU connector........2517
Step 9. Check the wiring harness between A-26 windshield washer motor connector terminal No.2 and A-12X front-ECU connector terminal No.31.........2518
Step 10. Retest the system.........2518
REAR WIPER AND WASHER........2519
INSPECTION PROCEDURE G-1: The rear wiper does not work at all.........2519
DIAGNOSIS PROCEDURE........2520
Step 1. ECU check by using the SWS monitor........2520
Step 2. Function diagnosis by using the SWS monitor........2520
Step 3. Connector check: F-02 rear wiper motor connector........2520
Step 4. Check the rear wiper motor.........2520
Step 5. Resistance measurement at the F-02 rear wiper motor connector.........2521
Step 6. Check the wiring harness between F-02 rear wiper motor connector terminal No.1 and body earth.........2521
Step 7. Connector check: C-217 ETACS-ECU connector........2521
Step 8. Check the wiring harness between C-217 ETACS-ECU connector terminal No.16 and F-02 rear wiper motor connector terminal No.2.........2522
Step 9. Retest the system.........2522
INSPECTION PROCEDURE G-2: The rear wiper does not stop at the specified park position.........2523
DIAGNOSIS PROCEDURE........2524
Step 1. Connector check: F-02 rear wiper motor connector........2524
Step 2. Check the rear wiper motor.........2524
Step 3. Voltage measurement at the F-02 rear wiper motor connector.........2524
Step 4. Check the wiring harness between ignition switch (ACC) and F-02 rear wiper motor connector terminal No.4.........2525
Step 5. Connector check: C-217 ETACS-ECU connector........2525
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.17 and F-02 rear wiper motor connector terminal No.3.........2526
Step 7. Retest the system.........2526
INSPECTION PROCEDURE G-3: When the shift lever 'M/T' or selector lever 'A/T' is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.........2527
DIAGNOSIS PROCEDURE........2527
Step 1. Function diagnosis by using the SWS monitor........2527
Step 2. Retest the system.........2528
INSPECTION PROCEDURE G-4: The rear washer does not work.........2528
DIAGNOSIS PROCEDURE........2529
Step 1. Confirm the operation of the rear wiper.........2529
Step 2. Function diagnosis by using the SWS monitor........2529
Step 3. Connector check: A-27 rear washer motor connector........2529
Step 4. Check the rear washer motor.........2529
Step 5. Resistance measurement at the A-27 rear washer motor connector.........2529
Step 6. Check the wiring harness between A-27 rear washer motor connector terminal No.1 and body earth.........2530
Step 7. Connector check: C-220 ETACS-ECU connector........2530
Step 8. Check the wiring harness between C-220 ETACS-ECU connector terminal No.23 and A-27 rear washer motor connector terminal No.2.........2530
Step 9. Retest the system.........2530
HEADLAMP WASHER........2531
INSPECTION PROCEDURE H-1: The headlamp washer does not work.........2531
DIAGNOSIS PROCEDURE........2532
Step 1. ECU check by using the SWS monitor........2532
Step 2. Function diagnosis by using the SWS monitor........2532
Step 3. Connector check: A-25 headlamp washer motor connector........2532
Step 4. Check the headlamp washer motor assembly.........2532
Step 5. Resistance measurement at the A-25 headlamp washer motor connector.........2533
Step 6. Check the wiring harness between A-25 headlamp washer motor connector terminal No.2 and body earth.........2533
Step 7. Connector check: A-11X front-ECU connector........2533
Step 8. Voltage measurement at the A-11X front-ECU connector.........2533
Step 9. Check the wiring harness between A-11X front-ECU connector terminal No.3 and the fusible link (5).........2534
Step 10. Check the wiring harness between A-25 headlamp washer motor connector terminal No.1 and A-11X front-ECU connector terminal No.1.........2534
Step 11. Retest the system.........2534
IGNITION KEY CYLINDER ILLUMINATION LAMP........2535
INSPECTION PROCEDURE I-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally.........2535
DIAGNOSIS PROCEDURE........2536
Step 1. Check the operation of the room lamp.........2536
Step 2. ECU check by using the SWS monitor........2536
Step 3. SWS monitor data list........2536
Step 4. Pulse check........2536
Step 5. Connector check: C-304 key reminder switch connector........2537
Step 6. Check the bulb of the ignition key cylinder illumination lamp.........2537
Step 7. Connector check: C-219 ETACS-ECU connector........2537
Step 8. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 69 and 71 to C-304 ignition key cylinder illumination lamp connector terminal Nos. 1 and 2.........2537
Step 9. Retest the system.........2537
HEADLAMP AND TAIL LAMP........2538
INSPECTION PROCEDURE J-1: The headlamps do not illuminate when the lighting switch is at "TAIL" or "PASSING" position, but illuminate only at low beam when the switch is at "HEAD" position. However, the headlamps do not illuminate at high beam.........2538
DIAGNOSIS PROCEDURE........2538
Step 1. ECU check by using the SWS monitor........2538
Step 2. Retest the system.........2538
INSPECTION PROCEDURE J-2: The tail lamps do not illuminate normally.........2539
DIAGNOSIS PROCEDURE........2539
Step 1. ECU check by using the SWS monitor........2539
Step 2. Function diagnosis by using the SWS monitor........2540
Step 3. Connector check: A-11X front-ECU connector........2540
Step 4. Voltage measurement at A-11X front-ECU connector.........2540
Step 5. Check the wiring harness between A-11X front-ECU connector terminal No.7 and the battery.........2541
Step 6. Retest the system.........2541
INSPECTION PROCEDURE J-3: The low-beam headlamps do not illuminate normally.........2541
DIAGNOSIS PROCEDURE........2542
Step 1. ECU check by using the SWS monitor........2542
Step 2. Function diagnosis by using the SWS monitor........2542
Step 3. Connector check: A-11X front-ECU connector........2542
Step 4. Voltage measurement at A-11X front-ECU connector.........2543
Step 5. Check the wiring harness between A-11X front-ECU connector terminal Nos. 8, 9 and the battery.........2543
Step 6. Retest the system.........2543
INSPECTION PROCEDURE J-4: The high-beam headlamps do not illuminate normally.........2544
DIAGNOSIS PROCEDURE........2544
Step 1. ECU check by using the SWS monitor........2544
Step 2. Function diagnosis by using the SWS monitor........2545
Step 3. Retest the system.........2545
INSPECTION PROCEDURE J-5: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated.........2546
DIAGNOSIS PROCEDURE........2546
Step 1. Check the operation of the headlamps.........2546
Step 2. SWS monitor data list........2546
Step 3. Retest the system.........2546
INSPECTION PROCEDURE J-6: The headlamp automatic-shutdown function does not work normally.........2547
DIAGNOSIS PROCEDURE........2547
Step 1. Check the adjustment function.........2547
Step 2. ECU check by using the SWS monitor........2548
Step 3. Function diagnosis by using the SWS monitor........2548
Step 4. Retest the system.........2548
INSPECTION PROCEDURE J-7: Any of tail lamps, position lamps or licence plate lamp does not illuminate.........2549
DIAGNOSIS PROCEDURE........2550
Step 1. Connector check: D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector, A-29 'right position l.........2550
Step 2. Check the bulbs of the tail lamps, the position lamp or the licence plate lamp.........2551
Step 3. Resistance measurement at the D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector, the A-29 .........2551
Step 4. Check the wiring harness from D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector terminal N.........2552
Step 5. Connector check: A-11X front-ECU connector........2553
Step 6. Check the wiring harness from D-14 'right tail lamp' or D-19 'left tail lamp' rear combination lamp connector terminal N.........2553
Step 7. Retest the system.........2555
INSPECTION PROCEDURE J-8: The headlamp(s) do not illuminate. 'including high-beam indicator'........2556
DIAGNOSIS PROCEDURE........2557
Step 1. Connector check: A-34 headlamp 'HI: RH' connector or A-33 headlamp 'HI: LH' connector, A-35 headlamp 'LO: RH' connector or A-32 headlamp 'LO: LH' connector, C-05 combination meter 'high beam indicator lamp' connector.........2557
Step 2. Check the bulbs of the headlamp or the high beam indicator lamp.........2557
Step 3. Resistance measurement at the A-34 headlamp 'HI: RH' connector or A-33 headlamp 'HI: LH' connector, the A-35 headlamp 'LO: RH' connector or A-32 headlamp 'LO: LH' connector, the C-05 combination meter 'high beam indicator lamp' connector.........2558
Step 4. Check the wiring harness from A-34 headlamp 'HI: RH' connector terminal No.2 or A-33 headlamp 'HI: LH' connector termina.........2559
Step 5. Connector check: A-11X front-ECU connector........2560
Step 6. Check the wiring harness from A-34 headlamp 'HI: RH' connector terminal No.1 or A-33 headlamp 'HI: LH' connector termina.........2560
Step 7. Retest the system.........2561
Inspection Procedure J-9:Daytime running lamp function does not work normally. 'Vehicles with daytime running lamp function'........2562
DIAGNOSIS PROCEDURE........2562
Step 1. Check that the headlamps operate.........2562
Step 2. SWS monitor data list.........2562
Step 3. ECU check by using the SWS monitor.........2563
Step 4. ETACS switch data by using the SWS monitor........2563
Step 5. Connector check: C-219 ETACS-ECU connector.........2563
Step 6. Resistance measurement at the C-219 ETACS-ECU connector.........2563
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal No.64 to body earth.........2564
FLASHER TIMER........2565
INSPECTION PROCEDURE K-1: The turn-signal lamps do not illuminate.........2565
DIAGNOSIS PROCEDURE........2566
Step 1. Check that the hazard warning lamps operate.........2566
Step 2. Connector check: C-217 ETACS-ECU connector........2566
Step 3. Voltage measurement at the C-217 ETACS-ECU connector.........2566
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.11 and the battery.........2567
Step 5. Retest the system.........2567
Step 6. Function diagnosis by using the SWS monitor........2567
Step 7. Function diagnosis by using the SWS monitor........2567
Step 8. Retest the system.........2568
INSPECTION PROCEDURE K-2: The hazard warning lamps do not illuminate.........2568
DIAGNOSIS PROCEDURE........2569
Step 1. Check that the turn-signal lamps operate.........2569
Step 2. Pulse check........2569
Step 3. Retest the system.........2569
INSPECTION PROCEDURE K-3: Any of the turn-signal lamps does not illuminate.........2570
DIAGNOSIS PROCEDURE........2572
Step 1. Connector check: A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector, A-01 'side: RH' or A-04 'si.........2572
Step 2. Check the bulb(s) of the turn-signal lamps or the turn-signal indicator lamps.........2573
Step 3. Resistance measurement at the A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector, the A-01 'side.........2573
Step 4. Check the wiring harness from A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector terminal No.1, .........2575
Step 5. Connector check: C-217 ETACS-ECU connector........2576
Step 6. Check the wiring harness from the A-29 'front turn: RH' or A-16 'front turn: LH' headlamp assembly connector terminal No.........2576
Step 7. Retest the system.........2578
FOG LAMP........2579
INSPECTION PROCEDURE L-1: The front fog lamps do not illuminate normally.........2579
DIAGNOSIS PROCEDURE........2579
Step 1. Check that the tail lamps and headlamps operate.........2579
Step 2. ECU check by using the SWS monitor........2580
Step 3. Function diagnosis by using the SWS monitor........2580
Step 4. Connector check: A-05X fog lamp relay connector........2581
Step 5. Check the fog lamp relay.........2581
Step 6. Voltage measurement at the A-05X fog lamp relay connector.........2581
Step 7. Check the wiring harness between A-05X fog lamp relay connector (terminal Nos. 1 and 2) and the battery.........2582
Step 8. Connector check: A-11X front-ECU connector........2582
Step 9. Check the wiring harness between A-05X fog lamp relay connector terminal No.3 and A-11X front-ECU connector terminal No.11.........2582
Step 10. Retest the system.........2582
INSPECTION PROCEDURE L-2: The rear fog lamps do not illuminate normally.........2583
DIAGNOSIS PROCEDURE........2583
Step 1. Check that the tail lamps and headlamps operate.........2583
Step 2. ECU check by using the SWS monitor........2584
Step 3. Function diagnosis by using the SWS monitor........2584
Step 4. Pulse check........2584
Step 5. Connector check: C-212 rear fog lamp relay connector........2585
Step 6. Check the rear fog lamp relay.........2585
Step 7. Voltage measurement at the C-212 rear fog lamp relay connector.........2585
Step 8. Check the wiring harness between C-212 rear fog lamp relay connector (terminal Nos. 3 and 4) and the fusible link (1).........2586
Step 9. Connector check: C-219 ETACS-ECU connector........2586
Step 10. Check the wiring harness between C-212 rear fog lamp relay connector terminal No.2 and C-219 ETACS-ECU connector terminal No.74.........2587
Step 11. Retest the system.........2587
INSPECTION PROCEDURE L-3: Any of the front fog lamps does not illuminate.........2588
DIAGNOSIS PROCEDURE........2589
Step 1. Connector check: A-24-1 'RH' or A-19-1 'LH' front fog lamp connector, or C-05 'front fog lamp indicator lamp' combination meter connector........2589
Step 2. Check the bulbs of the front fog lamps or the front fog lamp indicator lamp.........2589
Step 3. Resistance measurement at A-24-1 'RH' or A-19-1 'LH' front fog lamp connector, or C-05 'front fog lamp indicator lamp' combination meter connector.........2589
Step 4. Check the wiring harness from A-24-1 'RH' or A-19-1 'LH' front fog lamp connector terminal No.2 or C-05 'front fog lamp indicator lamp' combination meter connector terminal No.12 to body earth.........2590
Step 5. Connector check: A-05X fog lamp relay connector........2591
Step 6. Check the wiring harness from A-24-1 'RH' or A-19-1 'LH' front fog lamp connector terminal No.1 or C-05 'front fog lamp indicator lamp' combination meter connector terminal No.7 to A-05X fog lamp relay connector terminal No.4.........2591
Step 7. Retest the system.........2592
INSPECTION PROCEDURE L-4: Any of the rear fog lamps does not illuminate.........2593
DIAGNOSIS PROCEDURE........2594
Step 1. Connector check: F-12 rear fog lamp connector or C-05 'rear fog lamp indicator lamp' combination meter connector........2594
Step 2. Check the bulbs of the rear fog lamps or the rear fog lamp indicator lamp.........2594
Step 3. Resistance measurement at the F-12 rear fog lamp connector or C-05 'fog lamp indicator lamp' combination meter connector.........2595
Step 4. Check the wiring harness from F-12 rear fog lamp connector terminal No.1, C-05 'rear fog lamp indicator lamp' combination meter connector terminal No.12 to body earth.........2596
Step 5. Connector check: C-212 rear fog lamp relay connector........2596
Step 6. Check the wiring harness from F-12 rear fog lamp connector terminal No.2, C-05 'rear fog lamp indicator lamp' combination meter connector terminal No.5 to C-212 rear fog lamp relay connector terminal No.1.........2597
Step 7. Retest the system.........2597
INTERIOR LAMP........2598
INSPECTION PROCEDURE M-1: The front or rear room lamp does not illuminate or extinguish normally. 'Vehicles without keyless entry system'........2598
DIAGNOSIS PROCEDURE........2599
Step 1. ECU check by using the SWS monitor........2599
Step 2. SWS monitor data list........2599
Step 3. Pulse check........2599
Step 4. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector........2600
Step 5. Check the bulbs of the front or rear room lamps.........2600
Step 6. Connector check: C-217 ETACS-ECU connector........2600
Step 7. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1.........2600
Step 8. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1.........2601
Step 9. Retest the system.........2601
INSPECTION PROCEDURE M-2: The front and rear room lamp does not illuminate or extinguish normally. 'Vehicles with keyless entry system'........2602
DIAGNOSIS PROCEDURE........2603
Step 1. Check the adjustment function.........2603
Step 2. ECU check by using the SWS monitor........2603
Step 3. SWS monitor data list........2603
Step 4. Pulse check........2603
Step 5. Connector check: D-05 front room lamp connector, D-11 rear room lamp connector........2604
Step 6. Check the bulbs of the front or rear room lamps.........2604
Step 7. Connector check: C-217 ETACS-ECU connector........2604
Step 8. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-05 front room lamp connector terminal Nos. 2 and 1.........2604
Step 9. Check the wiring harness from C-217 ETACS-ECU connector terminal Nos. 5 and 6 to D-11 rear room lamp connector terminal Nos. 2 and 1.........2605
Step 10. Retest the system.........2605
INSPECTION PROCEDURE M-3: Interior lamp automatic shutoff function does not work normally. 'Vehicles with keyless entry system'........2606
DIAGNOSIS PROCEDURE........2607
Step 1. Check the adjustment function.........2607
Step 2. ECU check by using the SWS monitor........2607
Step 3. SWS monitor data list........2607
Step 4. Pulse check........2607
Step 5. Retest the system.........2607
INSPECTION PROCEDURE M-4: The door-ajar warning lamp does not illuminate/extinguish normally.........2608
DIAGNOSIS PROCEDURE........2608
Step 1. Check the operation of the room lamp.........2608
Step 2. SWS monitor data list........2609
Step 3. Pulse check........2609
Step 4. Connector check: C-05 combination meter connector........2609
Step 5. Check the door-ajar warning lamp bulb.........2609
Step 6. Connector check: C-219 ETACS-ECU connector........2609
Step 7. Check the wiring harness from C-219 ETACS-ECU connector terminal Nos. 53 and 71 to C-05 combination meter connector terminal Nos. 21 and 22.........2609
Step 8. Retest the system.........2610
INPUT SIGNAL PROCEDURES........2611
INSPECTION PROCEDURE N-1: The ignition switch (ACC) signal is not received.........2611
DIAGNOSIS PROCEDURE........2611
Step 1. Connector check: C-217 ETACS-ECU connector........2611
Step 2. Voltage measurement at the C-217 ETACS-ECU connector.........2612
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.18 and the ignition switch (ACC).........2612
Step 4. SWS monitor data list.........2612
INSPECTION PROCEDURE N-2: The ignition switch (IG1) signal is not received.........2613
DIAGNOSIS PROCEDURE........2613
Step 1. Connector check: C-217 ETACS-ECU connector........2613
Step 2. Voltage measurement at the C-217 ETACS-ECU connector.........2614
Step 3. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1).........2614
Step 4. SWS monitor data list.........2614
INSPECTION PROCEDURE N-3: The back-up lamp switch signal is not received. 'M/T'........2615
DIAGNOSIS PROCEDURE........2616
Step 1. Connector check: B-114 '2000 or 2400' back-up lamp switch connector and C-220 ETACS-ECU connector........2616
Step 2. Check the back-up lamp switch........2616
Step 3. Voltage measurement at the C-220 ETACS-ECU connector.........2616
Step 4. Voltage measurement at the B-114 '2000 or 2400' back-up lamp switch connector.........2617
Step 5. Check the wiring harness between B-114 '2000 or 2400' back-up lamp switch connector terminal No.1 and C-220 ETACS-ECU connector terminal No.39.........2617
Step 6. Check the wiring harness between B-114 '2000 or 2400' back-up lamp switch connector terminal No.2 and the ignition switch (IG1).........2618
Step 7. SWS monitor data list.........2619
INSPECTION PROCEDURE M-3: The inhibitor switch (reverse position) signal is not received. 'A/T'........2620
DIAGNOSTIC PROCEDURE........2621
Step 1. Connector check: B-35 inhibitor switch connector and C-220 ETACS-ECU connector........2621
Step 2. Check the inhibitor switch........2621
Step 3. Voltage measurement at the C-220 ETACS-ECU connector........2621
Step 4. Voltage measurement at the B-35 inhibitor switch connector........2621
Step 5. Check the wiring harness between B-35 inhibitor switch connector terminal No.7 and C-220 ETACS-ECU connector terminal No.39.........2622
Step 6. Check the wiring harness between B-35 inhibitor switch connector terminal No.8 and the ignition switch (IG1).........2622
Step 7. SWS monitor data list.........2623
INSPECTION PROCEDURE N-4: The front door switch (LH) signal is not received.........2624
DIAGNOSIS PROCEDURE........2624
Step 1. Check the installation condition.........2624
Step 2. Connector check: D-28 front door switch (LH) connector........2625
Step 3. Check the front door switch (LH).........2625
Step 4. Connector check: C-217 ETACS-ECU connector........2625
Step 5. Check the wiring harness between D-28 front door switch (LH) connector terminal No.3 and C-217 ETACS-ECU connector terminal No.10.........2625
Step 6. SWS monitor data list.........2626
INSPECTION PROCEDURE N-5: The column switch (lighting, turn-signal lamp and headlamp washer switch) signal is not received.........2626
DIAGNOSIS PROCEDURE........2626
Step 1. Check the column switch connector.........2626
Step 2. Check the column switch (lighting switch and switch body).........2627
Step 3. ECU check by using the SWS monitor........2627
Step 4. SWS monitor data list........2627
INSPECTION PROCEDURE N-6: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received.........2628
DIAGNOSIS PROCEDURE........2628
Step 1. ECU check by using the SWS monitor........2628
Step 2. SWS monitor data list.........2629
INSPECTION PROCEDURE N-7: The windshield intermittent wiper volume signal is not received.........2630
DIAGNOSIS PROCEDURE........2630
Step 1. Connector check: C-310 column switch connector........2630
Step 2. Resistance measurement at the C-310 column switch connector.........2631
Step 3. Connector check: C-219 ETACS-ECU connector........2631
Step 4. Check the wiring harness between C-310 column switch connector terminal No.6 and C-219 ETACS-ECU connector terminal No.66.........2631
Step 5. SWS monitor data list........2631
INSPECTION PROCEDURE N-8: When the power window main switch is operated, the switch signals are not received.........2632
DIAGNOSIS PROCEDURE........2633
Step 1. Check the operation by using the power window main switch.........2633
Step 2. Connector check: C-219 ETACS-ECU connector and E-05 power window main switch connector........2633
Step 3. Check the wiring harness between C-219 ETACS-ECU connector terminal No.59 and E-05 power window main switch connector terminal No.4.........2633
Step 4. Replace the power window main switch, and then retest the system.........2634
Step 5. Voltage measurement at the E-05 power window main switch connector.........2634
Step 6. Connector check: C-208 power window relay connector........2634
Step 7. Check the wiring harness between C-208 power window relay connector terminal No.4 and E-05 power window main switch connector terminal No.6.........2635
Step 8. Resistance measurement at the E-05 power window main switch connector.........2636
Step 9. Check the wiring harness between E-05 power window main switch connector terminal No.2 and body earth.........2636
Step 10. SWS monitor data list........2637
INSPECTION PROCEDURE N-9: The front fog lamp switch signal is not received.........2637
DIAGNOSIS PROCEDURE........2638
Step 1. Connector check: C-03 fog lamp switch connector........2638
Step 2. Check the front fog lamp switch.........2638
Step 3. Resistance measurement at the C-03 fog lamp switch connector.........2638
Step 4. Check the wiring harness from C-03 fog lamp switch connector terminal No.6 to body earth.........2638
Step 5. Connector check: C-219 ETACS-ECU connector........2639
Step 6. Check the wiring harness from C-219 ETACS-ECU connector No.54 to C-03 fog lamp switch connector terminal No.5.........2639
Step 7. SWS monitor data list........2639
INSPECTION PROCEDURE N-10: The rear fog lamp switch signal is not received.........2640
DIAGNOSIS PROCEDURE........2640
Step 1. Connector check: C-03 fog lamp switch connector........2640
Step 2. Check the rear fog lamp switch.........2640
Step 3. Resistance measurement at the C-03 fog lamp switch connector.........2641
Step 4. Check the wiring harness between C-03 fog lamp switch connector terminal No.2 and body earth.........2641
Step 5. Connector check: C-220 ETACS-ECU connector........2641
Step 6. Check the wiring harness between C-220 ETACS-ECU connector terminal No.21 and C-03 fog lamp switch connector terminal No.1.........2641
Step 7. Pulse check........2642
INSPECTION PROCEDURE N-11: The key reminder switch signal is not received.........2642
DIAGNOSIS PROCEDURE........2643
Step 1. Connector check: C-304 key reminder switch connector........2643
Step 2. Check the key reminder switch.........2643
Step 3. Resistance measurement at the C-304 key reminder switch connector.........2643
Step 4. Check the wiring harness between C-304 key reminder switch connector terminal No.4 and the body earth.........2643
Step 5. Connector check: C-220 ETACS-ECU connector........2644
Step 6. Check the wiring harness between C-304 key reminder switch connector terminal No.6 and C-220 ETACS-ECU connector terminal No.30.........2644
Step 7. Pulse check........2644
INSPECTION PROCEDURE N-12: The hazard warning lamp switch signal is not received.........2645
DIAGNOSIS PROCEDURE........2645
Step 1. Connector check: C-22 hazard warning lamp switch connector........2645
Step 2. Check the hazard warning lamp switch.........2645
Step 3. Resistance measurement at the C-22 hazard warning lamp switch connector.........2646
Step 4. Check the wiring harness between C-22 hazard warning lamp switch connector terminal No.2 and the body earth.........2646
Step 5. Connector check: C-219 ETACS-ECU connector........2646
Step 6. Check the wiring harness between C-219 ETACS-ECU connector terminal No.55 and C-22 hazard warning lamp switch connector terminal No.1.........2646
Step 7. Pulse check........2647
INSPECTION PROCEDURE N-13: All the door switch signals are not received.........2648
DIAGNOSIS PROCEDURE........2649
Step 1. SWS monitor data list........2649
Step 2. Connector check: D-28 'front: LH' D-42 'front: RH', D-10 'rear: RH' or D-20 'rear: LH' door switch connectors or F-07 'tailgate' tailgate switch connector, and C-217 ETACS-ECU connector........2649
Step 3. Check the installation condition.........2650
Step 4. Check the door switch.........2650
Step 5. Check the wiring harness from terminal No.2 of the D-28 'front: LH', D-42 'front: RH', D-10 'rear: RH' or D-20 'rear LH'.........2650
Step 6. Pulse check........2652
INSPECTION PROCEDURE N-14: The driver's door lock actuator switch signal is not received.........2653
DIAGNOSIS PROCEDURE........2654
Step 1. Connector check: E-11 door lock actuator (front: LH) connector........2654
Step 2. Check the door lock actuator (front: LH).........2654
Step 3. Resistance measurement at the E-11 door lock actuator (front: LH) connector.........2654
Step 4. Check the wiring harness between E-11 door lock actuator (front: LH) connector terminal No.1 and body earth........2655
Step 5. Connector check: C-220 ETACS-ECU connector........2655
Step 6. Check the wiring harness from E-11 door lock actuator (front: LH) connector terminal Nos. 2 and 3 to C-220 ETACS-ECU connector terminal Nos. 35 and 36.........2655
Step 7. Pulse check........2656
INSPECTION PROCEDURE N-15: The vehicle speed signal is not received. 'M/T'........2657
DIAGNOSIS PROCEDURE........2658
Step 1. Check the speedometer.........2658
Step 2. Connector check: B-115 vehicles speed sensor connector........2658
Step 3. Resistance measurement at the B-115 vehicles speed sensor connector.........2658
Step 4. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.2 and the body earth.........2659
Step 5. Connector check: C-219 ETACS-ECU connector........2659
Step 6. Check the wiring harness between B-115 vehicles speed sensor connector terminal No.3 and C-219 ETACS-ECU connector terminal No.63.........2660
Step 7. Pulse check........2661
INSPECTION PROCEDURE N-15: The vehicle speed signal is not received. 'A/T'........2661
DIAGNOSIS PROCEDURE........2662
Step 1. Check if the A/T related diagnosis code is set. (M.U.T.-II/III diagnosis code)........2662
Step 2. Connector check: C-141 engine-A/T-ECU connector and C-219 ETACS-ECU connector........2662
Step 3. Check the wiring harness between C-141 engine-A/T-ECU connector terminal No.79 and C-219 ETACS-ECU connector terminal No.63.........2662
Step 4. Check the speedometer.........2663
Step 5. Pulse check........2663
INSPECTION PROCEDURE N-16: Each switch signal of the keyless entry transmitter is not received.........2664
DIAGNOSIS PROCEDURE........2664
Step 1. Pulse check........2664
Step 2. Check the transmitter battery.........2664
Step 3. Register the encrypted code, and then retest the system.........2664
Step 4. Retest the system.........2664
INSPECTION PROCEDURE N-17: The interior lamp loaded signal is not detected.........2665
DIAGNOSIS PROCEDURE........2666
Step 1. ECU check by using the SWS monitor........2666
Step 2. Connector check: C-217 ETACS-ECU connector........2666
Step 3. Voltage measurement at the C-217 ETACS-ECU connector.........2666
Step 4. Check the wiring harness between C-217 ETACS-ECU connector terminal No.8 and the ignition switch (IG1).........2667
Step 5. Voltage measurement at the C-217 ETACS-ECU connector.........2667
Step 6. Check the wiring harness between C-217 ETACS-ECU connector terminal No.4 and the ignition switch (ACC).........2668
Step 7. Pulse check........2668
CHECK AT ECU TERMINAL........2669
ETACS-ECU........2669
COLUMN SWITCH........2671
FRONT-ECU........2672
POWER WINDOW MAIN SWITCH........2673
POWER WINDOW SUB SWITCH........2674
GR00002400-51........2676
WORKSHOP MANUAL........0
EXTERIOR........2676
FRONT BUMPER ASSEMBLY........2678
ADHESIVE........2678
FRONT BUMPER ASSEMBLY........2678
REMOVAL AND INSTALLATION........2678
DISASSEMBLY AND REASSEMBLY........2679
DISASSEMBLY SERVICE POINT........2680
REASSEMBLY SERVICE POINT........2680
REAR BUMPER ASSEMBLY........2681
ADHESIVE........2681
REAR BUMPER ASSEMBLY........2681
REMOVAL AND INSTALLATION........2681
REMOVAL SERVICE POINT........2682
DISASSEMBLY AND REASSEMBLY........2683
DISASSEMBLY SERVICE POINT........2684
REASSEMBLY SERVICE POINT........2684
RADIATOR GRILLE........2685
REMOVAL AND INSTALLATION........2685
REMOVAL SERVICE POINT........2686
INSTALLATION SERVICE POINT........2686
OVERFENDER 'INTENSE, TURBO'........2687
ADHESIVE........2687
SPECIAL TOOL........2687
OVERFENDER........2687
REMOVAL AND INSTALLATION........2687
REMOVAL SERVICE POINT........2689
INSTALLATION SERVICE POINTS........2689
REMOVAL AND INSTALLATION SERVICE POINT........2690
MOULDINGS........2691
SPECIAL TOOL........2691
MOULDINGS........2691
REMOVAL AND INSTALLATION........2691
REMOVAL SERVICE POINT........2692
INSTALLATION SERVICE POINT........2692
GARNISHES........2693
ADHESIVE........2693
SPECIAL TOOL........2693
GARNISHES........2693
SIDE SILL GARNISH REMOVAL AND INSTALLATION 'INVITE'........2693
DOUBLE-SIDED TAPE AFFIXED LOCATION........2694
REMOVAL SERVICE POINTS........2694
INSTALLATION SERVICE POINTS........2694
SIDE SILL GARNISH REMOVAL AND INSTALLATION 'INTENSE, TURBO'........2695
DOUBLE-SIDED TAPE AFFIXED LOCATION........2696
REMOVAL SERVICE POINTS........2696
INSTALLATION SERVICE POINTS........2697
TAILGATE GARNISH REMOVAL AND INSTALLATION........2698
DOOR SASH TAPE........2699
SPECIAL TOOL........2699
DOOR SASH TAPE........2699
REMOVAL AND INSTALLATION........2699
REMOVAL SERVICE POINT........2700
INSTALLATION SERVICE POINT........2700
TAILGATE SPOILER........2704
SPECIAL TOOL........2704
TAILGATE SPOILER........2704
REMOVAL AND INSTALLATION........2704
ROOF RAIL........2705
REMOVAL AND INSTALLATION........2705
UNDER COVER........2706
REMOVAL AND INSTALLATION........2706
WINDSHIELD WIPER AND WASHER........2707
SERVICE SPECIFICATION........2707
TROUBLESHOOTING........2707
WINDSHIELD WIPER........2708
REMOVAL AND INSTALLATION........2708
INSTALLATION SERVICE POINTS........2709
INSPECTION........2709
WINDSHIELD WASHER........2711
REMOVAL AND INSTALLATION........2711
INSPECTION........2712
REAR WIPER AND WASHER........2713
SERVICE SPECIFICATION........2713
TROUBLESHOOTING........2713
ON-VEHICLE SERVICE........2713
CHECK OF REAR WIPER OPERATION WHEN SELECTOR LEVER IS AT THE "R" POSITION........2713
REAR WIPER AND WASHER........2714
REMOVAL AND INSTALLATION........2714
INSTALLATION SERVICE POINTS........2715
INSPECTION........2715
WIPER DEICER........2717
GENERAL INFORMATION........2717
TROUBLESHOOTING........2717
DIAGNOSIS TROUBLESHOOTING FLOW........2717
SYMPTOM PROCEDURES........2718
INSPECTION PROCEDURE : Wiper Deicer Does not Operate........2718
DIAGNOSIS PROCEDURE........2719
STEP 1. Check the defogger.........2719
STEP 2. Connector check: A-08X wiper deicer relay connector........2719
STEP 3. Check the wiper deicer relay.........2719
STEP 4. Connector check: B-32 wiper deicer connector........2719
STEP 5. Check the wiper deicer.........2719
STEP 6. Resistance measurement at the A-08X wiper deicer relay connector.........2720
STEP 7. Check the wiring harness between A-08X wiper deicer relay connector terminal No.3 and body earth.........2720
STEP 8. Voltage measurement at the A-08X wiper deicer relay connector.........2721
STEP 9. Connector check: C-205 junction block connector........2721
STEP 10. Check the wiring harness between A-08X wiper deicer relay connector terminal No.2 and C-205 junction block connector terminal No.3.........2722
STEP 11. Voltage measurement at B-32 wiper deicer connector.........2723
STEP 12. Voltage measurement at the A-08X wiper deicer relay connector.........2723
STEP 13. Check the wiring harness between A-08X wiper deicer relay connector terminal No.2 and the battery.........2724
STEP 14. Check the wiring harness between A-08X wiper deicer relay connector terminal No.4 and B-32 wiper deicer connector terminal No.2.........2724
STEP 15. Resistance measurement at B-32 wiper deicer connector.........2725
STEP 16. Check the wiring harness between B-32 wiper deicer connector terminal No.1 and body earth.........2726
WIPER DEICER........2726
INSPECTION........2726
HEADLAMP WASHER........2727
TROUBLESHOOTING........2727
HEADLAMP WASHER........2727
REMOVAL AND INSTALLATION........2727
INSPECTION........2728
MARK........2729
REMOVAL AND INSTALLATION........2729
INSTALLATION SERVICE POINT........2730
DOOR MIRROR........2731
GENERAL INFORMATION........2731
TROUBLESHOOTING........2731
DIAGNOSIS TROUBLESHOOTING FLOW........2731
TROUBLE SYMPTOM CHART........2731
SYMPTOM PROCEDURES........2732
INSPECTION PROCEDURE 1: All Heated Door Mirrors do not Operate........2732
DIAGNOSIS PROCEDURE........2733
STEP 1. Check the defogger.........2733
STEP 2. Connector check: C-205 junction block connector........2733
INSPECTION PROCEDURE 2: Right or Left Heated Door Mirror does not Operate........2734
DIAGNOSIS PROCEDURE........2734
STEP 1. Verify the operation of each heated door mirror.........2734
STEP 2. Check the door mirror assembly (RH).........2734
STEP 3. Connector check: E-16 door mirror assembly (RH) connector........2735
STEP 4. Resistance measurement at the E-16 door mirror assembly (RH) connector.........2735
STEP 5. Check the wiring harness between E-16 door mirror assembly (LH) connector terminal No.2 and body earth.........2735
STEP 6. Voltage measurement at the E-16 door mirror assembly (RH) connector.........2736
STEP 7. Connector check: C-205 junction block connector........2736
STEP 8. Check the wiring harness between E-16 door mirror assembly (RH) connector terminal No.1 and C-205 junction block connector terminal No.3.........2736
STEP 9. Connector check: E-06 door mirror assembly (LH) connector........2737
STEP 10. Check the door mirror assembly (LH).........2737
STEP 11. Resistance measurement at the E-06 door mirror assembly (LH) connector.........2737
STEP 12. Check the wiring harness between E-06 door mirror assembly (LH) connector terminal No.2 and body earth.........2738
STEP 13. Connector check: C-205 junction block connector........2738
STEP 14. Voltage measurement at the E-06 door mirror assembly (LH) connector.........2738
STEP 15. Check the wiring harness between E-06 door mirror assembly (LH) connector terminal No.1 and C-205 junction block connector terminal No.3.........2739
DOOR MIRROR........2740
REMOVAL AND INSTALLATION........2740
REMOVAL SERVICE POINT........2741
INSTALLATION SERVICE POINTS........2741
INSPECTION........2742
GR00002500-33........2744
WORKSHOP MANUAL........0
FRONT SUSPENSION........2744
GENERAL INFORMATION........2745
CONSTRUCTION DIAGRAM........2745
SPECIFICATIONS........2745
SERVICE SPECIFICATIONS........2746
LUBRICANT........2746
SPECIAL TOOLS........2746
ON-VEHICLE SERVICE........2748
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT........2748
LOWER ARM BALL JOINT AXIAL PLAY CHECK........2748
BALL JOINT DUST COVER CHECK........2749
STRUT ASSEMBLY........2749
REMOVAL AND INSTALLATION........2749
INSPECTION........2749
DISASSEMBLY AND REASSEMBLY........2750
DISASSEMBLY SERVICE POINTS........2751
REASSEMBLY SERVICE POINT........2752
INSPECTION........2752
LOWER ARM........2753
REMOVAL AND INSTALLATION........2753
INSTALLATION SERVICE POINT........2754
INSPECTION........2754
BALL JOINT DUST COVER REPLACEMENT........2754
LOWER ARM REAR BUSHING REPLACEMENT........2755
STABILIZER BAR........2756
REMOVAL AND INSTALLATION........2756
REMOVAL SERVICE POINT........2758
INSTALLATION SERVICE POINTS........2758
INSPECTION........2758
STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT........2759
GR00002600-37........2760
WORKSHOP MANUAL........0
POWER STEERING........2760
GENERAL INFORMATION........2762
FEATURES........2762
CONSTRUCTION DIAGRAM........2763
SERVICE SPECIFICATIONS........2763
LUBRICANTS........2764
SEALANTS........2764
SPECIAL TOOLS........2765
ON-VEHICLE SERVICE........2768
STEERING WHEEL FREE PLAY CHECK........2768
STEERING ANGLE CHECK........2768
TIE ROD END BALL JOINT STARTING TORQUE CHECK........2769
STATIONARY STEERING EFFORT CHECK........2769
STEERING WHEEL RETURN TO CENTRE CHECK........2770
DRIVE BELT TENSION CHECK........2770
FLUID LEVEL CHECK........2770
FLUID REPLACEMENT........2770
POWER STEERING SYSTEM AIR BLEEDING........2771
OIL PUMP PRESSURE TEST........2771
POWER STEERING PRESSURE SWITCH CHECK........2772
TIE ROD END BALL JOINT DUST COVER CHECK........2772
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK........2773
Inspection Procedure........2773
STEERING WHEEL........2774
REMOVAL AND INSTALLATION........2774
REMOVAL SERVICE POINTS........2775
STEERING SHAFT........2776
REMOVAL AND INSTALLATION........2776
REMOVAL SERVICE POINT........2777
INSTALLATION SERVICE POINT........2777
DISASSEMBLY AND REASSEMBLY........2778
DISASSEMBLY SERVICE POINT........2778
REASSEMBLY SERVICE POINT........2778
POWER STEERING GEAR BOX AND LINKAGE........2779
REMOVAL AND INSTALLATION........2779
REMOVAL SERVICE POINTS........2781
INSTALLATION SERVICE POINT........2781
INSPECTION........2782
DISASSEMBLY AND REASSEMBLY........2783
LUBRICATION AND SEALING POINTS........2784
DISASSEMBLY SERVICE POINTS........2785
REASSEMBLY SERVICE POINTS........2787
TIE ROD END BALL JOINT DUST COVER REPLACEMENT........2791
POWER STEERING OIL PUMP ASSEMBLY........2792
REMOVAL AND INSTALLATION........2792
'2000'........2792
'2400'........2793
REMOVAL SERVICE POINT........2794
INSTALLATION SERVICE POINT........2794
INSPECTION........2794
DISASSEMBLY AND REASSEMBLY........2795
'2000'........2795
'2400'........2796
REASSEMBLY SERVICE POINTS........2797
INSPECTION........2797
POWER STEERING HOSES........2798
REMOVAL AND INSTALLATION........2798
'2000'........2798
'2400'........2799
INSTALLATION SERVICE POINTS........2800
GR00002700-31........2802
WORKSHOP MANUAL........0
WHEEL AND TYRE........2802
GENERAL INFORMATION........2803
SPECIFICATIONS........2803
SERVICE SPECIFICATIONS........2803
TROUBLESHOOTING........2804
DIAGNOSIS........2804
WHEEL BALANCE ACCURACY........2805
PURPOSE........2805
PROCEDURE 'BALANCING TIPS'........2805
'CONFIRMING PROPER BALANCE'........2806
'WHEEL BALANCER CALIBRATION CHECKS'........2806
WHEEL BALANCER CALIBRATION CHECKING FLOW CHART........2807
ON-VEHICLE SERVICE........2808
TYRE INFLATION PRESSURE CHECK........2808
TYRE WEAR CHECK........2808
WHEEL RUNOUT CHECK........2808
WHEEL AND TYRE........2809
INSTALLATION SERVICE POINT........2809
GR00002800-35........2810
WORKSHOP MANUAL........0
SERVICE BRAKES........2810
GR00002900-35A........2812
WORKSHOP MANUAL........0
BASIC BRAKE SYSTEM........2812
GENERAL INFORMATION........2813
SERVICE SPECIFICATIONS........2814
LUBRICANTS........2814
SEALANT........2814
SPECIAL TOOLS........2815
ON-VEHICLE SERVICE........2815
BRAKE PEDAL CHECK AND ADJUSTMENT........2815
BRAKE PEDAL HEIGHT........2815
BRAKE PEDAL FREE PLAY........2816
CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR BOARD........2816
BRAKE BOOSTER OPERATING TEST........2817
CHECK VALVE OPERATION CHECK........2817
BLEEDING........2818
BRAKE FLUID LEVEL SENSOR CHECK........2818
DISC BRAKE PAD CHECK AND REPLACEMENT........2818
DISC BRAKE ROTOR CHECK........2820
BRAKE PEDAL........2823
REMOVAL AND INSTALLATION........2823
INSPECTION........2824
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER........2825
REMOVAL AND INSTALLATION........2825
INSTALLATION SERVICE POINTS........2826
MASTER CYLINDER........2827
DISASSEMBLY AND REASSEMBLY........2827
INSPECTION........2827
FRONT DISC BRAKE ASSEMBLY........2828
REMOVAL AND INSTALLATION........2828
INSTALLATION SERVICE POINTS........2829
INSPECTION........2829
DISASSEMBLY AND REASSEMBLY........2830
LUBRICATION POINTS........2831
DISASSEMBLY SERVICE POINTS........2831
INSPECTION........2832
REAR DISC BRAKE ASSEMBLY........2833
REMOVAL AND INSTALLATION........2833
INSTALLATION SERVICE POINTS........2834
INSPECTION........2834
DISASSEMBLY AND REASSEMBLY........2835
DISASSEMBLY SERVICE POINTS........2837
INSPECTION........2837
GR00003000-35B........2838
WORKSHOP MANUAL........0
ANTI-SKID BRAKING SYSTEM (ABS)........2838
GENERAL INFORMATION........2839
FEATURES........2839
EBD CONTROL........2839
CONSTRUCTION DIAGRAM........2840
SERVICE SPECIFICATIONS........2840
SPECIAL TOOLS........2841
TROUBLESHOOTING........2842
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING........2842
NOTES WITH REGARD TO DIAGNOSIS........2842
ABS WARNING LAMP INSPECTION........2843
DIAGNOSIS FUNCTION........2843
READING DIAGNOSIS CODES........2843
ERASING DIAGNOSIS CODES........2844
INSPECTION CHART FOR DIAGNOSIS CODE........2845
DIAGNOSIS TROUBLE CODE PROCEDURES........2846
Code No.11, 12, 13 and 14: ABS Sensor (Open Circuit or Short Circuit)........2846
STEP 1. M.U.T.-II/III data list........2847
STEP 2. Inspect the ABS sensor.........2847
STEP 3. Resistance measurement at ABS-ECU connector B-03.........2847
STEP 4. Check the harness wires between ABS-ECU connector B-03 (terminals 16 and 26) and ABS sensor 'front: LH' connector A-13 (terminals 1 and 2).........2848
STEP 5. Check the harness wires between ABS-ECU connector B-03 (terminals 10 and 9) and ABS sensor 'front: RH' connector A-31 (terminals 1 and 2).........2849
STEP 6. Check the harness wires between ABS-ECU connector B-03 (terminals 28 and 27) and ABS sensor 'rear: LH' connector D-22 (terminals 1 and 2).........2850
STEP 7. Check the harness wires between ABS-ECU connector B-03 (terminals 11 and 17) and ABS sensor 'rear: RH' connector D-13 (terminals 1 and 2).........2851
STEP 8. Check whether the diagnosis code is reset.........2851
Code No.16: ABS-ECU Power Supply System (ABS-ECU Power Supply Voltage or Valve Relay Power Supply Voltage below or above the Specified Value)........2852
STEP 1. Check the battery.........2852
STEP 2. Check the charging system.........2852
STEP 3. Check the harness wire between junction block connector C-203 terminal 2 and ABS-ECU connector B-03 terminal 20.........2853
STEP 4. Check whether the diagnosis code is reset.........2853
Code No.21, 22, 23, 24: ABS Sensor........2854
STEP 1. M.U.T.-II/III data list........2855
STEP 2. Check the ABS sensor installation.........2855
STEP 3. Inspect the ABS sensor and ABS rotor.........2855
STEP 4. Resistance measurement at the ABS-ECU connector B-03.........2855
STEP 5. Check the harness wires between ABS-ECU connector B-03 (terminals 16 and 26) and ABS sensor 'front: LH' connector A-13 (terminals 1 and 2).........2856
STEP 6. Check the harness wires between ABS-ECU connector B-03 (terminals 10 and 9) and ABS sensor 'front: RH' connector A-31 (terminals 1 and 2).........2857
STEP 7. Check the harness wires between ABS-ECU connector B-03 (terminals 28 and 27) and ABS sensor 'rear: LH' connector D-22 (terminals 1 and 2).........2858
STEP 8. Check the harness wires between ABS-ECU connector B-03 (terminals 11 and 17) and ABS sensor 'rear: RH' connector D-13 (terminals 1 and 2).........2859
STEP 9. Check the ABS sensor output voltage.........2860
STEP 10. Check the wheel bearing.........2860
STEP 11. Check whether the diagnosis code is reset.........2860
Code No.32 G-sensor System '4WD'........2861
STEP 1. M.U.T.-II/III data list........2862
STEP 2. Voltage measurement at the G-sensor connector D-35.........2862
STEP 3. Check the harness wire between junction block connector C-202 terminal 8 and G-sensor connector D-35 terminal 1.........2862
STEP 4. Resistance measurement at the G-sensor connector D-35.........2863
STEP 5. Check the harness wire between G-sensor connector D-35 terminal 3 and ABS-ECU connector B-03 terminal 8.........2863
STEP 6. Check G-sensor output voltage.........2864
STEP 7. Check the harness wire between G-sensor connector D-35 terminal 2 and ABS-ECU connector B-03 terminal 15.........2864
STEP 8. Check whether the diagnosis code is reset.........2864
Code No.33 : Stop Lamp Switch System........2865
STEP 1. Check the stop lamp operation.........2866
STEP 2. Check the stop lamp switch installation condition.........2866
STEP 3. Check the stop lamp switch continuity.........2866
STEP 4. M.U.T.-II/III data list........2867
STEP 5. Voltage measurement at the ABS-ECU connector B-03.........2867
STEP 6. Check the harness wire between ABS-ECU connector B-03 terminal 3 and stop lamp switch connector C-101 terminal 1.........2868
STEP 7. Check whether the diagnosis code is reset.........2868
Code No.41, 42, 43, and 44: ABS Solenoid Valve inside Hydraulic Unit (Open Circuit or Short Circuit) Code No.52: Valve Relay Problem (Stays off) Code No.53: Motor Relay Problem (Stays off) Code No.55: Motor System (Seized Pump Motor)........2869
STEP 1. Voltage measurement at the ABS-ECU connector B-03.........2870
STEP 2. Check the harness wires between fusible link number 3 and ABS-ECU connector B-03 (terminals 1 and 19).........2870
STEP 3. Check whether the diagnosis code is reset.........2871
INSPECTION CHART FOR TROUBLE SYMPTOMS........2871
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS........2872
INSPECTION PROCEDURE 1: Communication between M.U.T.-II/III and the ABS-ECU is not Possible.........2872
STEP 1. Voltage measurement at the ABS-ECU connector B-03.........2873
STEP 2. Check the harness wire between junction block connector C-202 terminal 8 and ABS-ECU connector B-03 terminal 20.........2874
STEP 3. Check the harness wires between ABS-ECU connector B-03 (terminals 4 and 13) and diagnosis connector C-24 (terminals 1 and 7).........2875
STEP 4. Check the harness wires between ABS-ECU connector B-03 (terminals 2 and 18) and earth (No.9).........2876
STEP 5. Retest the system.........2876
INSPECTION PROCEDURE 2: When the Ignition Key is Turned to the "ON" position (Engine Stopped), the ABS Warning Lamp does not Illuminate.........2877
STEP 1. Check the ABS warning lamp circuit at ABS-ECU connector B-03.........2878
STEP 2. Check the ABS warning lamp bulb.........2878
STEP 3. Voltage measurement at the combination meter connector C-04.........2878
STEP 4. Check the harness wire between junction block connector C-203 terminal 6 and combination meter C-04 terminal 42.........2879
STEP 5. Check the harness wire between the combination meter connector C-05 terminal 12 and earth (No.6).........2879
STEP 6. Check the harness wire between the combination meter connector C-05 terminal 18 and ABS-ECU connector B-03 terminal 12.........2880
STEP 7. Retest the system.........2880
INSPECTION PROCEDURE 3: The ABS Warning Lamp Remains Illuminated after the Engine is Started.........2881
STEP 1. Check the ABS warning lamp circuit at ABS-ECU connector B-03.........2882
STEP 2. Check the harness wire between the combination meter connector C-05 terminal 18 and ABS-ECU connector B-03 terminal 12.........2882
STEP 3. Retest the system.........2883
INSPECTION PROCEDURE 4: Faulty ABS Operation........2883
DATA LIST REFERENCE TABLE........2884
ACTUATOR TEST REFERENCE TABLE........2885
CHECK AT ABS-ECU........2885
ON-VEHICLE SERVICE........2887
ABS SENSOR OUTPUT VOLTAGE MEASUREMENT........2887
HYDRAULIC UNIT CHECK........2889
IN THE EVENT OF A DISCHARGED BATTERY........2891
HYDRAULIC UNIT........2892
REMOVAL AND INSTALLATION........2892
REMOVAL SERVICE POINTS........2893
INSTALLATION SERVICE POINT........2893
ABS SENSOR........2894
REMOVAL AND INSTALLATION........2894
REMOVAL SERVICE POINT........2895
INSPECTION........2895
ABS SENSOR CHECK........2895
TOOTHED ABS ROTOR CHECK........2895
G-SENSOR........2896
REMOVAL AND INSTALLATION........2896
INSPECTION........2896
G-SENSOR CHECK........2896
GR00003100-36........2898
WORKSHOP MANUAL........0
PARKING BRAKES........2898
GENERAL INFORMATION........2899
CONSTRUCTION DIAGRAM........2899
SERVICE SPECIFICATIONS........2899
ON-VEHICLE SERVICE........2900
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT........2900
PARKING BRAKE SWITCH CHECK........2900
LINING RUNNING-IN........2900
PARKING BRAKE LEVER........2901
REMOVAL AND INSTALLATION........2901
PARKING BRAKE CABLE........2902
REMOVAL AND INSTALLATION........2902
PARKING BRAKE LINING AND DRUM........2903
REMOVAL AND INSTALLATION........2903
REMOVAL SERVICE POINT........2904
INSTALLATION SERVICE POINTS........2904
INSPECTION........2904
PARKING BRAKE LINING AND BRAKE DRUM CHECK........2904
GR00003200-25........2906
WORKSHOP MANUAL........0
PROPELLER SHAFT........2906
GENERAL INFORMATION........2907
SERVICE SPECIFICATIONS........2907
LUBRICANTS........2907
SEALANT........2907
SPECIAL TOOLS........2907
PROPELLER SHAFT........2908
REMOVAL AND INSTALLATION........2908
REMOVAL SERVICE POINT........2909
INSTALLATION SERVICE POINT........2909
INSPECTION........2909
PROPELLER SHAFT RUNOUT........2909
DISASSEMBLY AND REASSEMBLY........2910
Lubrication and Adhesive Points........2912
DISASSEMBLY SERVICE POINTS........2913
REASSEMBLY SERVICE POINTS........2914
GR00003300-26........2918
WORKSHOP MANUAL........0
FRONT AXLE........2918
GENERAL INFORMATION........2919
CONSTRUCTION DIAGRAM........2920
SERVICE SPECIFICATIONS........2921
LUBRICANTS........2921
SPECIAL TOOLS........2922
ON-VEHICLE SERVICE........2925
WHEEL BEARING AXIAL PLAY CHECK........2925
HUB BOLT REPLACEMENT........2925
FRONT AXLE HUB ASSEMBLY........2926
REMOVAL AND INSTALLATION........2926
REMOVAL SERVICE POINTS........2927
INSTALLATION SERVICE POINT........2928
INSPECTION........2928
DISASSEMBLY AND REASSEMBLY........2929
DISASSEMBLY SERVICE POINTS........2930
REASSEMBLY SERVICE POINTS........2931
INSPECTION........2931
DRIVESHAFT ASSEMBLY........2932
REMOVAL AND INSTALLATION........2932
REMOVAL SERVICE POINTS........2934
INSTALLATION SERVICE POINTS........2936
DISASSEMBLY AND REASSEMBLY........2937
LUBRICATION POINTS........2939
DISASSEMBLY SERVICE POINTS........2940
REASSEMBLY SERVICE POINTS........2940
INSPECTION........2943
BJ BOOT (RESIN BOOT) REPLACEMENT........2943
GR00003400-27........2946
WORKSHOP MANUAL........0
REAR AXLE........2946
GR00003500-27A........2948
WORKSHOP MANUAL........0
REAR AXLE '2WD'........2948
GENERAL INFORMATION........2949
SERVICE SPECIFICATIONS........2949
SEALANT........2949
SPECIAL TOOLS........2950
ON-VEHICLE SERVICE........2951
WHEEL BEARING AXIAL PLAY CHECK........2951
REAR HUB ROTARY-SLIDING RESISTANCE CHECK........2951
HUB BOLT REPLACEMENT........2951
REAR AXLE HUB ASSEMBLY........2952
REMOVAL AND INSTALLATION........2952
REMOVAL SERVICE POINTS........2953
INSTALLATION SERVICE POINTS........2953
INSPECTION........2953
GR00003600-27B........2954
WORKSHOP MANUAL........0
REAR AXLE '4WD'........2954
GENERAL INFORMATION........2955
CONSTRUCTION DIAGRAM........2955
SERVICE SPECIFICATIONS........2956
LUBRICANTS........2956
SEALANT AND ADHESIVE........2956
SPECIAL TOOLS........2957
ON-VEHICLE SERVICE........2960
REAR AXLE TOTAL BACKLASH CHECK........2960
GEAR OIL LEVEL CHECK........2960
GEAR OIL REPLACEMENT........2960
WHEEL BEARING AXIAL PLAY CHECK........2961
DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT........2961
REAR AXLE HUB ASSEMBLY........2962
REMOVAL AND INSTALLATION........2962
INSPECTION........2962
WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK........2962
DRIVESHAFT ASSEMBLY........2964
REMOVAL AND INSTALLATION........2964
REMOVAL SERVICE POINTS........2964
INSTALLATION SERVICE POINTS........2965
INSPECTION........2965
DISASSEMBLY AND REASSEMBLY........2966
LUIBRICATION POINTS........2967
DISASSEMBLY SERVICE POINTS........2967
REASSEMBLY SERVICE POINTS........2968
DIFFERENTIAL CARRIER ASSEMBLY........2969
REMOVAL AND INSTALLATION........2969
REMOVAL SERVICE POINTS........2970
INSTALLATION SERVICE POINTS........2970
DIFFERENTIAL SUPPORT MEMBER BUSHING REPLACEMENT........2971
'DIFFERENTIAL MOUNT BRACKET'........2971
'DIFFERENTIAL SUPPORT ARM'........2971
DISASSEMBLY........2972
INSPECTION BEFORE DISASSEMBLY........2973
DISASSEMBLY SERVICE POINTS........2976
REASSEMBLY........2978
Lubrication and Adhesive Points........2979
REASSEMBLY SERVICE POINTS........2979
GR00003700-34........2986
WORKSHOP MANUAL........0
REAR SUSPENSION........2986
GENERAL INFORMATION........2987
CONSTRUCTION DIAGRAM........2987
SPECIFICATION........2987
SERVICE SPECIFICATIONS........2988
LUBRICANT........2988
SPECIAL TOOLS........2989
ON-VEHICLE SERVICE........2992
REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT........2992
LOWER ARM PILLOW BALL BUSHING AXIAL PLAY CHECK........2993
STABILIZER LINK BALL JOINT DUST COVER INSPECTION........2993
CONTROL LINK, UPPER ARM AND LOWER ARM........2994
REMOVAL AND INSTALLATION........2994
REMOVAL SERVICE POINTS........2995
INSTALLATION SERVICE POINT........2995
INSPECTION........2995
LOWER ARM BUSHING AND LOWER ARM PILLOW BALL BUSHING REPLACEMENT........2996
TRAILING ARM ASSEMBLY........2997
REMOVAL AND INSTALLATION '2WD'........2997
REMOVAL SERVICE POINT........2998
REMOVAL AND INSTALLATION '4WD'........2999
REMOVAL SERVICE POINTS........3000
INSTALLATION SERVICE POINTS........3001
INSPECTION........3002
TRAILING ARM BUSHING REPLACEMENT........3002
SHOCK ABSORBER ASSEMBLY........3004
REMOVAL AND INSTALLATION........3004
REMOVAL SERVICE POINT........3005
INSTALLATION SERVICE POINT........3005
INSPECTION........3005
DISASSEMBLY AND REASSEMBLY........3006
DISASSEMBLY SERVICE POINTS........3007
REASSEMBLY SERVICE POINTS........3007
STABILIZER BAR........3009
REMOVAL AND INSTALLATION........3009
INSTALLATION SERVICE POINT........3010
INSPECTION........3010
STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT........3010
REAR SUSPENSION CROSSMEMBER........3011
REMOVAL AND INSTALLATION........3011
INSPECTION........3011
GR00003800-21........3012
WORKSHOP MANUAL........0
CLUTCH........3012
GR00004000-21B........3014
WORKSHOP MANUAL........0
CLUTCH OVERHAUL 'F5M42,W5M42'........3014
GENERAL SPECIFICATIONS........3015
SERVICE SPECIFICATIONS........3015
TORQUE SPECIFICATIONS........3015
LUBRICANTS........3015
CLUTCH........3016
DISASSEMBLY AND REASSEMBLY........3016
'F5M42'........3016
'W5M42'........3017
REMOVAL SERVICE POINT........3018
INSTALLATION SERVICE POINTS........3018
INSPECTION........3019
CLUTCH RELEASE CYLINDER........3020
DISASSEMBLY AND REASSEMBLY........3020
DISASSEMBLY SERVICE POINT........3021
REASSEMBLY SERVICE POINT........3021
INSPECTION........3021
GR00004100-21C........3022
WORKSHOP MANUAL........0
CLUTCH OVERHAUL 'W5M51'........3022
GENERAL SPECIFICATIONS........3023
SERVICE SPECIFICATIONS........3023
TORQUE SPECIFICATIONS........3023
LUBRICANTS........3023
CLUTCH........3024
REMOVAL AND INSTALLATION........3024
INSTALLATION SERVICE POINTS........3025
INSPECTION........3026
CLUTCH RELEASE CYLINDER........3027
DISASSEMBLY AND REASSEMBLY........3027
DISASSEMBLY SERVICE POINT........3028
REASSEMBLY SERVICE POINT........3028
INSPECTION........3028
GR00004200-22........3030
WORKSHOP MANUAL........0
MANUAL TRANSMISSION........3030
GR00004400-22B........3032
WORKSHOP MANUAL........0
MANUAL TRANSMISSION OVERHAUL 'F5M42,W5M42'........3032
GENERAL INFORMATION........3034
SECTIONAL VIEW........3034
'F5M42'........3034
'W5M42'........3035
GENERAL SPECIFICATIONS........3036
SERVICE SPECIFICATIONS........3036
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT........3037
TORQUE SPECIFICATIONS........3039
SEALANTS AND ADHESIVES........3040
LUBRICANTS........3040
SPECIAL TOOLS........3041
TRANSMISSION........3045
DISASSEMBLY AND REASSEMBLY........3045
'F5M42'........3045
'W5M42'........3048
DISASSEMBLY SERVICE POINTS........3051
ADJUSTMENT BEFORE REASSEMBLY........3052
REASSEMBLY SERVICE POINTS........3053
INSPECTION........3055
INPUT SHAFT........3056
DISASSEMBLY AND REASSEMBLY........3056
DISASSEMBLY SERVICE POINTS........3057
REASSEMBLY SERVICE POINTS........3057
INSPECTION........3060
OUTPUT SHAFT........3062
DISASSEMBLY AND REASSEMBLY........3062
DISASSEMBLY SERVICE POINTS........3063
REASSEMBLY SERVICE POINTS........3064
INSPECTION........3069
REVERSE IDLER GEAR........3071
DISASSEMBLY AND REASSEMBLY........3071
REASSEMBLY SERVICE POINT........3071
VEHICLE SPEED SENSOR........3072
DISASSEMBLY AND REASSEMBLY........3072
SELECT LEVER........3073
DISASSEMBLY AND REASSEMBLY........3073
REASSEMBLY SERVICE POINT........3073
CONTROL HOUSING........3074
DISASSEMBLY AND REASSEMBLY........3074
DISASSEMBLY SERVICE POINT........3074
REASSEMBLY SERVICE POINTS........3075
CLUTCH HOUSING........3076
DISASSEMBLY AND REASSEMBLY........3076
DISASSEMBLY SERVICE POINTS........3077
REASSEMBLY SERVICE POINTS........3077
TRANSMISSION CASE........3079
DISASSEMBLY AND REASSEMBLY........3079
REASSEMBLY SERVICE POINTS........3080
DIFFERENTIAL........3081
DISASSEMBLY AND REASSEMBLY........3081
'F5M42'........3081
DISASSEMBLY SERVICE POINT........3082
REASSEMBLY SERVICE POINTS........3082
CENTRE DIFFERENTIAL........3084
DISASSEMBLY AND REASSEMBLY........3084
'W5M42'........3084
DISASSEMBLY SERVICE POINTS........3085
REASSEMBLY SERVICE POINTS........3085
TRANSFER........3087
DISASSEMBLY AND REASSEMBLY........3087
REASSEMBLY SERVICE POINTS........3088
GR00004500-22C........3090
WORKSHOP MANUAL........0
MANUAL TRANSMISSION OVERHAUL 'W5M51'........3090
GENERAL INFORMATION........3091
SECTIONAL VIEW........3091
GENERAL SPECIFICATIONS........3092
SERVICE SPECIFICATIONS........3092
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT........3093
TORQUE SPECIFICATIONS........3095
SEALANTS........3095
LUBRICANTS........3096
SPECIAL TOOLS........3097
TRANSMISSION........3100
DISASSEMBLY AND REASSEMBLY........3100
DISASSEMBLY SERVICE POINTS........3103
ADJUSTMENT BEFORE REASSEMBLY........3103
REASSEMBLY SERVICE POINTS........3105
INSPECTION........3107
INPUT SHAFT........3108
DISASSEMBLY AND REASSEMBLY........3108
DISASSEMBLY SERVICE POINTS........3109
REASSEMBLY SERVICE POINTS........3109
INSPECTION........3113
OUTPUT SHAFT........3115
DISASSEMBLY AND REASSEMBLY........3115
DISASSEMBLY SERVICE POINTS........3116
REASSEMBLY SERVICE POINTS........3117
INSPECTION........3121
REVERSE IDLER GEAR........3124
DISASSEMBLY AND REASSEMBLY........3124
REASSEMBLY SERVICE POINT........3124
VEHICLE SPEED SENSOR........3125
DISASSEMBLY AND REASSEMBLY........3125
SELECT LEVER........3126
DISASSEMBLY AND REASSEMBLY........3126
REASSEMBLY SERVICE POINT........3126
CONTROL HOUSING........3127
DISASSEMBLY AND REASSEMBLY........3127
DISASSEMBLY SERVICE POINT........3127
REASSEMBLY SERVICE POINTS........3128
CLUTCH HOUSING........3129
DISASSEMBLY AND REASSEMBLY........3129
DISASSEMBLY SERVICE POINTS........3130
REASSEMBLY SERVICE POINTS........3130
TRANSMISSION CASE........3132
DISASSEMBLY AND REASSEMBLY........3132
REASSEMBLY SERVICE POINTS........3133
CENTRE DIFFERENTIAL........3134
DISASSEMBLY AND REASSEMBLY........3134
DISASSEMBLY SERVICE POINTS........3135
REASSEMBLY SERVICE POINTS........3135
TRANSFER........3137
DISASSEMBLY AND REASSEMBLY........3137
REASSEMBLY SERVICE POINTS........3138
GR00004700-23B........3140
WORKSHOP MANUAL........0
AUTOMATIC TRANSMISSION OVERHAUL........3140
GENERAL INFORMATION........3141
SECTIONAL VIEW........3141
HYDRAULIC CIRCUIT........3142
GENERAL SPECIFICATIONS........3143
SERVICE SPECIFICATIONS........3144
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT........3145
TORQUE SPECIFICATIONS........3147
SEALANTS........3148
SPECIAL TOOLS........3149
TRANSMISSION........3153
DISASSEMBLY AND REASSEMBLY........3153
REASSEMBLY........3164
IDENTIFICATION OF THRUST BEARINGS, THRUST RACES, AND THRUST WASHERS........3169
ADJUSTMENT OF TRANSMISSION........3176
THRUST WASHER SELECTION FOR ADJUSTMENT OF INPUT SHAFT END PLAY........3176
SPACER SELECTION FOR ADJUSTMENT OF CENTER DIFFERENTIAL CASE PRELOAD........3178
OIL PUMP........3180
DISASSEMBLY AND REASSEMBLY........3180
REASSEMBLY SERVICE POINTS........3180
UNDERDRIVE CLUTCH AND INPUT SHAFT........3181
DISASSEMBLY AND REASSEMBLY........3181
DISASSEMBLY SERVICE POINT........3181
REASSEMBLY SERVICE POINTS........3182
REVERSE AND OVERDRIVE CLUTCH........3183
DISASSEMBLY AND REASSEMBLY........3183
DISASSEMBLY SERVICE POINT........3183
REASSEMBLY SERVICE POINTS........3184
PLANETARY CARRIER ASSEMBLY........3186
DISASSEMBLY AND REASSEMBLY........3186
REASSEMBLY SERVICE POINTS........3187
LOW-REVERSE BRAKE........3188
DISASSEMBLY AND REASSEMBLY........3188
REASSEMBLY SERVICE POINT........3188
SECOND BRAKE........3189
DISASSEMBLY AND REASSEMBLY........3189
REASSEMBLY SERVICE POINT........3189
OUTPUT SHAFT........3190
DISASSEMBLY AND REASSEMBLY........3190
DISASSEMBLY SERVICE POINTS........3191
REASSEMBLY SERVICE POINTS........3191
CENTRE DIFFERENTIAL........3192
DISASSEMBLY AND REASSEMBLY........3192
DISASSEMBLY SERVICE POINTS........3193
REASSEBLY SERVICE POINTS........3193
VALVE BODY........3195
DISASSEMBLY AND REASSEMBLY........3195
DISASSEMBLY SERVICE POINT........3197
REASSEMBLY SERVICE POINTS........3197
DRIVE SHAFT OIL SEAL........3198
DISASSEMBLY AND REASSEMBLY........3198
REASSEMBLY SERVICE POINT........3198
TRANSFER........3199
DISASSEMBLY AND REASSEMBLY........3199
REASSEMBLY SERVICE POINTS........3200
GR00004800-55........3202
WORKSHOP MANUAL........0
HEATER, AIR CONDITIONER AND VENTILATION........3202
GR00004900-55A........3204
WORKSHOP MANUAL........0
HEATER, AIR CONDITIONER AND VENTILATION........3204
GENERAL INFORMATION........3206
SERVICE SPECIFICATIONS........3206
LUBRICANTS........3206
SPECIAL TOOLS........3207
TROUBLESHOOTING........3208
DIAGNOSIS TROUBLESHOOTING FLOW........3208
SYMPTOM CHART........3208
SYMPTOM PROCEDURES........3208
Inspection Procedure 1: When the Ignition Switch is "ON" the A/C does not Operate.........3208
DIAGNOSIS PROCEDURE........3208
Check that the blower motor operation when the blower switch is moved to the "HI" position.........3208
Inspection Procedure 2: Outside/Inside Air Selection is not possible.........3209
DIAGNOSIS PROCEDURE........3209
STEP 1. Check the rear window defogger and A/C operations.........3209
STEP 2. Voltage measurement at the C-311 outside/inside air selection damper control motor connector.........3209
STEP 3. Connector check: C-311 outside/inside air selection damper control motor connector........3210
STEP 4. Check the wiring harness between C-311 outside/inside air selection damper control motor connector terminal No.7 and the ignition switch (IG2).........3210
STEP 5. Check the outside/inside air selection damper control motor........3210
STEP 6. Connector check: C-311 outside/inside air selection damper control motor connector and C-06 A/C-ECU........3211
STEP 7. Check the wiring harness between C-311 outside/inside air selection damper control motor connector (terminals 6 and 4) and A/C-ECU C-06 (terminals 2 and 3).........3211
Inspection Procedure 3: When the A/C is Operating, Temperature Inside the Passenger Compartment does not Decrease (Cool Air is not Emitted).........3212
DIAGNOSIS PROCEDURE........3213
STEP 1. Check the rear window defogger and outside/inside air selection damper control motor operation.........3213
STEP 2. Check the blower motor operation.........3213
STEP 3. Check the A/C compressor.........3213
STEP 4. Voltage measurement at the B-27 A/C compressor connector.........3213
STEP 5. Check the A/C compressor relay continuity.........3214
STEP 6. Voltage measurement at B-18X A/C compressor relay connector.........3214
STEP 7. Connector check: B-18X A/C compressor relay connector........3215
STEP 8. Check the wiring harness between B-18X A/C compressor relay connector terminal No.3 and the ignition switch (IG2).........3215
STEP 9. Voltage measurement at B-18X A/C compressor relay connector.........3216
STEP 10. Connector check: B-18X A/C compressor relay connector........3216
STEP 11. Check the wiring harness between B-18X A/C compressor relay connector terminal No.4 and the battery.........3217
STEP 12. Connector check: B-18X A/C compressor relay connector and B-27 A/C compressor connector........3217
STEP 13. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and B-27 A/C compressor connector terminal No.1.........3218
STEP 14. Connector check: C-134 engine-ECU connector and B-18X A/C compressor relay connector........3218
STEP 15. Check the wiring harness between C-134 engine-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2.........3219
STEP 16. Connector check: C-139 engine-ECU or engine-A/T-ECU connector and B-18X A/C compressor relay connector........3219
STEP 17. Check the wiring harness between C-139 engine-ECU or engine-A/T-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2.........3220
STEP 18. Voltage measurement at C-06 A/C-ECU connector.........3220
STEP 19. Connector check: B-18X A/C compressor relay connector and C-06 A/C-ECU connector........3221
STEP 20. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and C-06 A/C-ECU connector terminal No.7.........3222
STEP 21. Voltage measurement at C-06 A/C-ECU connector.........3222
STEP 22. Connector check: C-11 resistor connector and C-06 A/C-ECU connector........3223
STEP 23. Check the wiring harness between C-11 resistor connector terminal No.4 and C-06 A/C-ECU connector terminal No.8.........3223
STEP 24. Check the magnetic clutch operation.........3223
STEP 25. Check the refrigerant temperature switch.........3223
STEP 26. Check the air thermo sensor.........3223
STEP 27. Connector check: C-10 intermediate connector and C-06 A/C-ECU connector........3224
STEP 28. Check the wiring harness between C-10 air thermo sensor connector (terminals 1, 3, 4 and 5) and C-06 A/C-ECU connector (terminals 14, 16 and 13).........3224
STEP 29. Check the refrigerant level.........3224
STEP 30. Check the A/C pressure sensor operation.........3224
STEP 31. Connector check: A-02 A/C pressure sensor connector and C-06 A/C-ECU connector........3225
STEP 32. Check the wiring harness between A-02 A/C pressure sensor connector terminal No.2 and C-06 A/C-ECU connector terminal No.15.........3225
STEP 33. Connector check: C-134, C-135 engine-ECU connector and C-06 A/C-ECU connector........3226
STEP 34. Check the wiring harness between C-134 engine-ECU connector terminal No.24 and C-06 A/C-ECU connector terminal No.5.........3226
STEP 35. Check the wiring harness between C-135 engine-ECU connector terminal No.45 and C-06 A/C-ECU connector terminal No.4.........3227
STEP 36. Connector check: C-141 engine-ECU or engine-A/T-ECU connector and C-06 A/C-ECU connector........3227
STEP 37. Check the wiring harness between C-141 engine-ECU or engine-A/T-ECU connector terminal No.78 and C-06 A/C-ECU connector terminal No.5.........3228
STEP 38. Check the wiring harness between C-141 engine-ECU or engine-A/T-ECU connector terminal No.69 and C-06 A/C-ECU connector terminal No.4.........3228
Inspection Procedure 4: Blower Fan and Motor do not Turn.........3229
DIAGNOSIS PROCEDURE........3229
STEP 1. Check that the blower motor operates when the blower switch is moved to the "4 (HI) " position.........3229
STEP 2. Resistance measurement at the C-12 blower motor connector.........3230
STEP 3. Connector check: C-12 blower motor connector........3230
STEP 4. Check the wiring harness between C-12 blower motor connector terminal No.2 and body earth.........3230
STEP 5. Voltage measurement at C-12 blower motor connector.........3231
STEP 6. Check the blower relay continuity.........3231
STEP 7. Voltage measurement at C-207 blower relay connector.........3231
STEP 8. Connector check: C-207 blower relay connector........3231
STEP 9. Check the wiring harness between C-207 blower relay connector terminal No.1 and the ignition switch (IG2).........3232
STEP 10. Resistance measurement at C-207 blower relay connector.........3232
STEP 11. Connector check: C-207 blower relay connector.........3232
STEP 12. Check the wiring harness between C-207 blower relay connector terminal No.3 and earth.........3233
STEP 13. Voltage measurement at C-207 blower relay connector.........3233
STEP 14. Connector check: C-207 blower relay connector........3233
STEP 15. Check the wiring harness between C-207 blower relay connector terminal No.5 and fusible link (1).........3234
STEP 16. Check the blower switch continuity.........3234
STEP 17. Connector check: C-08 blower switch connector and C-207 blower relay connector........3234
STEP 18. Check the wiring harness between C-08 blower switch connector terminal No.2 and C-207 blower relay connector terminal No.4.........3235
STEP 19. Connector check: C-12 blower motor connector and C-08 blower switch connector........3235
STEP 20. Check the wiring harness between C-12 blower motor connector terminal No.1 and C-08 blower switch connector terminal No.6.........3236
STEP 21. Check the blower fan and motor operation.........3236
Inspection Procedure 5: Blower Air Amount cannot be Changed.........3237
DIAGNOSIS PROCEDURE........3237
STEP 1. Check that the blower motor operates when the blower switch is moved to the "4 (HI)" position.........3237
STEP 2. Check the blower switch continuity.........3237
STEP 3. Check the resistor resistance value.........3238
STEP 4. Connector check: C-08 blower switch connector and C-11 resistor connector........3238
STEP 5. Check the wiring harness between C-08 blower switch connector (terminals 1, 4 and 5) and C-11 resistor connector (terminals 4, 1 and 3).........3238
STEP 6. Connector check: C-11 resistor connector and C-12 blower motor connector........3239
STEP 7. Check the wiring harness between C-12 blower motor connector (terminal 1) and C-11 resistor connector (terminal 2).........3239
Inspection Procedure 6: The A/C Indicator Flashes.........3240
DIAGNOSIS PROCEDURE........3240
STEP 1. Check the A/C pressure sensor operation.........3240
STEP 2. Check the air thermo sensor.........3240
STEP 3. Check the refrigerant level.........3240
Inspection Procedure 7: Rear Window Defogger Function does not Operate.........3241
DIAGNOSIS PROCEDURE........3241
STEP 1. Check the A/C and outside/inside air selection damper control motor operation.........3241
STEP 2. Voltage measurement at rear window defogger connector F-04.........3242
STEP 3. Check the rear window defogger relay continuity.........3242
STEP 4. Voltage measurement at rear window defogger relay connector C-206.........3242
STEP 5. Connector check: C-206 rear window defogger relay connector........3242
STEP 6. Check the wiring harness between C-206 rear window defogger relay connector terminal No.5 and the fusible link (1).........3243
STEP 7. Voltage measurement at rear window defogger relay connector C-206.........3243
STEP 8. Connector check: C-206 rear window defogger relay connector........3244
STEP 9. Check the wiring harness between C-206 rear window defogger relay connector terminal No.1 and ignition switch (IG2).........3244
STEP 10. Connector check: C-206 rear window defogger relay connector and C-06 A/C-ECU connector.........3244
STEP 11. Check the wiring harness between C-206 rear window defogger relay connector terminal No.3 and C-06 A/C-ECU connector terminal No.1.........3245
STEP 12. Connector check: C-206 rear window defogger relay connector and F-04 rear window defogger connector........3245
STEP 13. Check the wiring harness between C-206 rear window defogger relay connector terminal No.4 and F-04 rear window defogger connector terminal No.1.........3246
STEP 14. Resistance measurement at rear window defogger connector F-01.........3246
STEP 15. Connector check: F-01 rear window defogger connector........3246
STEP 16. Check the wiring harness between F-01 rear window defogger connector terminal No.1 and earth.........3247
STEP 17. Check the rear window defogger.........3247
Inspection Procedure 8: Defogger Timer Function does not Operate.........3247
DIAGNOSIS PROCEDURE........3247
Check the performance of the rear window defogger timer operations.........3247
Inspection Procedure 9: Malfunction of the A/C-ECU Power Supply System.........3248
DIAGNOSIS PROCEDURE........3248
STEP 1. Voltage measurement at A/C-ECU connector C-06.........3248
STEP 2. Connector check: C-06 A/C-ECU connector........3249
STEP 3. Check the wiring harness between C-06 A/C-ECU connector terminal No.10 and the ignition switch (IG2).........3249
STEP 4. Resistance measurement at the C-06 A/C-ECU connector.........3250
STEP 5. Connector check: C-06 A/C-ECU connector........3250
STEP 6. Check the wiring harness between C-06 A/C-ECU connector terminal No.12 and the earth.........3250
CHECK AT ECU TERMINAL........3251
ON-VEHICLE SERVICE........3252
SIGHT GLASS REFRIGERANT LEVEL TEST........3252
MAGNETIC CLUTCH TEST........3252
COMPRESSOR DRIVE BELT ADJUSTMENT........3252
SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR........3253
CHARGING........3253
CORRECTING LOW REFRIGERANT LEVEL IN CASE THE SERVICE CAN IN USED........3255
DISCHARGING SYSTEM........3256
REFILLING OF OIL IN THE A/C SYSTEM........3256
PERFORMANCE TEST........3256
REFRIGERANT LEAK REPAIR PROCEDURE........3257
LOST CHARGE........3257
LOW CHARGE........3257
HANDLING TUBING AND FITTINGS........3257
COMPRESSOR NOISE CHECK........3258
ADJUSTMENT........3258
POWER RELAY CHECK........3258
BLOWER RELAY CONTINUITY CHECK........3258
A/C COMPRESSOR RELAY CONTINUITY CHECK........3259
FAN CONTROL RELAY CONTINUITY CHECK........3259
IDLE-UP OPERATION CHECK........3260
CLEAN AIR FILTER REPLACEMENT PROCEDURE........3260
HEATER CONTROL ASSEMBLY AND A/C SWITCH........3261
REMOVAL AND INSTALLATION........3261
INSTALLATION SERVICE POINT........3262
INSPECTION........3262
BLOWER SWITCH CONTINUITY CHECK........3262
DISASSEMBLY AND REASSEMBLY........3263
DISASSEMBLY SERVICE POINT........3263
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT........3264
REMOVAL AND INSTALLATION........3264
REMOVAL SERVICE POINT........3265
HEATER UNIT........3266
DISASSEMBLY AND REASSEMBLY........3266
BLOWER ASSEMBLY........3267
DISASSEMBLY AND REASSEMBLY........3267
BLOWER MOTOR, RESISTOR AND OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR........3268
REMOVAL AND INSTALLATION........3268
INSPECTION........3269
EVAPORATOR ASSEMBLY........3270
REMOVAL AND INSTALLATION........3270
REMOVAL SERVICE POINT........3271
INSPECTION........3271
AIR THERMO SENSOR INSPECTION........3271
COMPRESSOR ASSEMBLY AND TENSION PULLEY........3272
REMOVAL AND INSTALLATION........3272
REMOVAL SERVICE POINTS........3273
INSTALLATION SERVICE POINT........3273
INSPECTION........3273
COMPRESSOR MAGNETIC CLUTCH OPERATION CHECK........3273
DISASSEMBLY AND REASSEMBLY........3274
DISASSEMBLY SERVICE POINT........3275
REASSEMBLY SERVICE POINTS........3275
INSPECTION........3276
A/C REFRIGERANT TEMPERATURE SWITCH........3276
CONDENSER AND CONDENSER FAN MOTOR........3277
REMOVAL AND INSTALLATION........3277
REMOVAL SERVICE POINT........3279
INSTALLATION SERVICE POINT........3279
INSPECTION........3279
CONDENSER FAN MOTOR CHECK........3279
REFRIGERANT LINE........3280
REMOVAL AND INSTALLATION........3280
REMOVAL SERVICE POINT........3281
INSTALLATION SERVICE POINT........3281
VENTILATORS........3282
REMOVAL AND INSTALLATION........3282
GR00005000-55B........3284
WORKSHOP MANUAL........0
AUTOMATIC AIR CONDITIONER........3284
GENERAL INFORMATION........3286
SERVICE SPECIFICATIONS........3286
SPECIAL TOOL........3287
TROUBLESHOOTING........3289
DIAGNOSIS TROUBLESHOOTING FLOW........3289
DIAGNOSIS FUNCTION........3289
How to read diagnosis code........3289
How to erase diagnosis code........3289
DIAGNOSIS CODE CHART........3289
DIAGNOSTIC TROUBLE CODE PROCEDURES........3290
Code No.11, 12: Interior Temperature Sensor System........3290
DIAGNOSIS PROCEDURE........3290
STEP 1. Check the interior temperature sensor.........3290
STEP 2. Connector check: C-27 A/C-ECU connector and C-127 interior temperature sensor connector........3291
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 1 and 20) and C-127 interior temperature sensor connector (terminals 2 and 1).........3291
Code No.13, 14: Outside Thermo Sensor System........3292
DIAGNOSIS PROCEDURE........3292
STEP 1. Check the outside thermo sensor.........3292
STEP 2. Connector check: A-18 outside thermo sensor connector and C-27 A/C-ECU connector........3293
STEP 3. Check the wiring harness between A-18 outside thermo sensor connector (terminals 1 and 2) and C-27 A/C-ECU connector (terminals 20 and 7).........3293
Code No.15, 16: Heater Water Temperature Sensor System........3294
DIAGNOSIS PROCEDURE........3294
STEP 1. Check the heater water temperature sensor.........3294
STEP 2. Connector check: C-27 A/C-ECU connector and C-314 heater water temperature connector........3295
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 4 and 20) and C-314 heater water temperature sensor connector (terminals 2 and 1).........3295
Code No.21, 22: Air Thermo Sensor System........3296
DIAGNOSIS PROCEDURE........3296
STEP 1. Check the air thermo sensor.........3296
STEP 2. Connector check: C-27 A/C-ECU connector and C-316 air thermo sensor connector........3296
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 8 and 20) and C-316 air thermo sensor connector (terminals 1 and 2).........3297
Code No.31: Air Mixing Damper Control Motor Potentiometer System........3298
DIAGNOSIS PROCEDURE........3298
STEP 1. Check the air mixing damper control motor and potentiometer.........3298
STEP 2. Connector check: C-27 A/C-ECU connector and C-313 air mixing damper control motor and potentiometer connector........3298
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 10, 5 and 20) and C-313 air mixing damper control motor and potentiometer connector (terminals 2, 5 and 6).........3299
Code No.32: Mode Selection Damper Control Motor Potentiometer System........3300
DIAGNOSIS PROCEDURE........3300
STEP 1. Check the mode selection damper control motor and potentiometer.........3300
STEP 2. Connector check: C-27 A/C-ECU connector and C-315 mode selection damper control motor and potentiometer connector........3300
STEP 3. Check the wiring harness between C-27 A/C-ECU connector (terminals 10, 6 and 20) and C-315 mode selection damper control motor and potentiometer connector (terminals 2, 5 and 6).........3301
Code No.41: Air Mixing Damper Control Motor System........3302
DIAGNOSIS PROCEDURE........3302
STEP 1. Check the air mixing damper control motor and potentiometer.........3302
STEP 2. Connector check: C-26 A/C-ECU connector and C-313 air mixing damper control motor and potentiometer connector........3302
STEP 3. Check the wiring harness between C-26 A/C-ECU connector (terminals 22 and 25) and C-313 air mixing damper control motor and potentiometer connector (terminals 3 and 1).........3303
Code No.42: Mode Selection Damper Control Motor and Potentiometer Activating System........3304
DIAGNOSIS PROCEDURE........3304
STEP 1. Check the mode selection damper control motor and potentiometer.........3304
STEP 2. Connector check: C-26 A/C-ECU connector and C-315 mode selection damper control motor and potentiometer connector........3304
STEP 3. Check the wiring harness between C-26 A/C-ECU connector (terminals 21 and 24) and C-315 mode selection damper control motor and potentiometer connector (terminals 3 and 1).........3305
TROUBLE SYMPTOM CHART........3306
SYMPTOM PROCEDURES........3307
Inspection Procedure 1: Communication with the M.U.T.-II/III is not Possible.........3307
DIAGNOSIS PROCEDURE........3307
STEP 1. Check the communication with other systems.........3307
STEP 2. Check operations of the A/C, rear window defogger and outside/inside air selection damper control motor.........3307
STEP 3. Connector check: C-27 A/C-ECU connector and C-24 diagnosis connector........3308
STEP 4. Check the wiring harness between C-27 A/C-ECU connector (terminal 17 and 18) and C-24 diagnosis connector (terminal 11 and 1).........3308
Inspection Procedure 2: The A/C does not Work at all. '2000-Non-turbo'........3309
DIAGNOSIS PROCEDURE........3310
STEP 1. M.U.T.-II/III diagnosis code........3310
STEP 2. Check the blower operation.........3310
STEP 3. Check the rear window defogger and outside/inside air selection damper control motor operation.........3310
STEP 4. Check the A/C compressor.........3310
STEP 5. Voltage measurement at B-27 A/C compressor connector.........3310
STEP 6. Check the A/C compressor relay continuity.........3310
STEP 7. Voltage measurement at B-18X A/C compressor relay connector.........3311
STEP 8. Connector check: B-18X A/C compressor relay connector.........3311
STEP 9. Check the wiring harness between B-18X A/C compressor relay connector terminal No.3 and the ignition switch (IG2).........3311
STEP 10. Voltage measurement at B-18X A/C compressor relay connector.........3312
STEP 11. Connector check: B-18X A/C compressor relay connector........3313
STEP 12. Check the wiring harness between B-18X A/C compressor relay connector terminal No.4 and the battery.........3313
STEP 13. Connector check: B-18X A/C compressor relay connector and B-27 A/C compressor connector........3314
STEP 14. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and B-27 A/C compressor connector terminal No.1.........3314
STEP 15. Connector check: C-134 engine-ECU connector and B-18X A/C compressor relay connector........3315
STEP 16. Check the wiring harness between C-134 engine-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2.........3315
STEP 17. Voltage measurement at C-26 A/C-ECU connector.........3316
STEP 18. Connector check: B-18X A/C compressor relay connector and C-26 A/C-ECU connector........3317
STEP 19. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and C-26 A/C-ECU connector terminal No.33.........3317
STEP 20. Check the magnetic clutch operation.........3318
STEP 21. Check the refrigerant temperature switch.........3318
STEP 22. Check the refrigerant level.........3318
STEP 23. Check the A/C pressure sensor operation.........3318
STEP 24. Connector check: A-02 A/C pressure sensor connector and C-27 A/C-ECU connector........3318
STEP 25. Check the wiring harness between A-02 A/C pressure sensor connector terminal No.2 and C-27 A/C-ECU connector terminal No.11.........3319
STEP 26. Connector check: C-134 engine-ECU connector and C-26 A/C-ECU connector........3319
STEP 27. Check the wiring harness between C-134 engine-ECU connector terminal No.24 and C-26 A/C-ECU connector terminal No.32.........3320
STEP 28. Connector check: C-135 engine-ECU connector........3320
STEP 29. Check the wiring harness between C-135 engine-ECU connector terminal No.45 and C-26 A/C-ECU connector terminal No.34.........3320
Inspection Procedure 2: The A/C does not Work at all. '2000-Turbo, 2400'........3321
DIAGNOSIS PROCEDURE........3322
STEP 1. M.U.T.-II/III diagnosis code.........3322
STEP 2. Check the blower operation.........3322
STEP 3. Check the rear window defogger and outside/inside air selection damper control motor operation.........3322
STEP 4. Check the A/C compressor.........3322
STEP 5. Voltage measurement at B-27 A/C compressor connector.........3322
STEP 6. Check the A/C compressor relay continuity.........3323
STEP 7. Voltage measurement at B-18X A/C compressor relay connector.........3323
STEP 8. Connector check: B-18X A/C compressor relay connector.........3323
STEP 9. Check the wiring harness between B-18X A/C compressor relay connector terminal No.3 and the ignition switch (IG2).........3324
STEP 10. Voltage measurement at B-18X A/C compressor relay connector.........3325
STEP 11. Connector check: B-18X A/C compressor relay connector........3325
STEP 12. Check the wiring harness between B-18X A/C compressor relay connector terminal No.4 and the battery.........3326
STEP 13. Connector check: B-18X A/C compressor relay connector and B-27 A/C compressor connector........3326
STEP 14. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and B-27 A/C compressor connector terminal No.1.........3327
STEP 15. Connector check: C-139 engine-ECU connector and B-18X A/C compressor relay connector........3327
STEP 16. Check the wiring harness between C-139 engine-ECU connector terminal No.8 and B-18X A/C compressor relay connector terminal No.2.........3328
STEP 17. Voltage measurement at C-26 A/C-ECU connector.........3328
STEP 18. Connector check: B-18X A/C compressor relay connector and C-26 A/C-ECU connector........3329
STEP 19. Check the wiring harness between B-18X A/C compressor relay connector terminal No.1 and C-26 A/C-ECU connector terminal No.33.........3330
STEP 20. Check the magnetic clutch operation.........3330
STEP 21. Check the refrigerant temperature switch.........3330
STEP 22. Check the refrigerant level.........3330
STEP 23. Check the A/C pressure sensor operation.........3330
STEP 24. Connector check: A-02 A/C pressure sensor connector and C-27 A/C-ECU connector........3331
STEP 25. Check the wiring harness between A-02 A/C pressure sensor connector terminal No.2 and C-27 A/C-ECU connector terminal No.11.........3331
STEP 26. Connector check: C-141 engine-ECU 'M/T' or engine-A/T-ECU 'A/T' connector and C-26 A/C-ECU connector........3332
STEP 27. Check the wiring harness between C-141 engine-ECU 'M/T' or engine-A/T-ECU 'A/T' connector terminal No.78 and C-26 A/C-ECU connector terminal No.32.........3332
STEP 28. Check the wiring harness between C-141 engine-ECU 'M/T' or engine-A/T-ECU 'A/T' connector terminal No.69 and C-26 A/C-ECU connector terminal No.34.........3333
Inspection Procedure 3: A/C Outlet Air Temperature cannot be set.........3333
DIAGNOSIS PROCEDURE........3333
M.U.T.-II/III diagnosis code........3333
Inspection Procedure 4: The Blower does not work.........3334
DIAGNOSIS PROCEDURE........3335
STEP 1. M.U.T.-II/III actuator test........3335
STEP 2. Voltage measurement at the C-32 blower linear controller connector.........3335
STEP 3. Check the blower relay.........3335
STEP 4. Voltage measurement at C-207 blower relay connector.........3335
STEP 5. Connector check: C-207 blower relay connector........3335
STEP 6. Check the wiring harness between C-207 blower relay connector terminal No.1 and the ignition switch (IG2).........3336
STEP 7. Measure the voltage at C-207 blower relay connector.........3336
STEP 8. Connector check: C-207 blower relay connector........3336
STEP 9. Check the wiring harness between C-207 blower relay connector terminal No.5 and fusible link (1).........3337
STEP 10. Resistance measurement at C-207 blower relay connector.........3338
STEP 11. Connector check: C-207 blower relay connector........3338
STEP 12. Check the wiring harness between C-207 blower relay connector terminal No.3 and body earth.........3338
STEP 13. Connector check: C-207 blower relay connector and C-32 blower linear controller connector........3339
STEP 14. Check the wiring harness between C-207 blower relay connector terminal No.4 and C-32 blower linear controller connector terminal No.6.........3339
STEP 15. Resistance measurement at the C-32 blower linear controller connector.........3340
STEP 16. Connector check: C-32 blower liner controller........3340
STEP 17. Check the wiring harness between C-32 blower linear controller connector terminal No.3 and body earth.........3340
STEP 18. Connector check: C-27 A/C-ECU connector and C-32 blower linear controller connector........3340
STEP 19. Check the wiring harness between C-27 A/C-ECU connector terminal No.2 and C-32 blower linear controller connector terminal No.5.........3341
Inspection Procedure 5: The Blower Air Volume cannot be changed.........3342
DIAGNOSIS PROCEDURE........3342
STEP 1. M.U.T.-II/III actuator test........3342
STEP 2. Connector check: C-27 A/C-ECU connector and C-32 blower linear controller connector........3342
STEP 3. Check the wiring harness between C-27 A/C-ECU connector terminal No.2 and C-32 blower linear controller connector terminal No.5.........3343
Inspection Procedure 6: When sunlight intensity changes, blower air temperature does not Change.........3344
DIAGNOSIS PROCEDURE........3344
STEP 1. Check the rear window defogger and outside/inside air selection damper control motor operation.........3344
STEP 2. M.U.T.-II/III diagnosis code........3344
STEP 3. M.U.T.-II/III data list........3344
STEP 4. Connector check: C-27 A/C-ECU connector and C-123 photo sensor connector.........3345
STEP 5. Check the wiring harness between C-123 photo sensor connector (terminal 1, 2) and C-27 A/C-ECU connector (terminal 19, 9).........3345
Inspection Procedure 7: The A/C indicator flashes.........3346
DIAGNOSIS PROCEDURE........3346
STEP 1. Check the A/C pressure sensor operation.........3346
STEP 2. Check the outside thermo sensor.........3346
STEP 3. Check the refrigerant level.........3346
Inspection Procedure 8: The inside/outside air changeover is impossible.........3347
DIAGNOSIS PROCEDURE........3347
STEP 1. M.U.T.-II/III actuator test........3347
STEP 2. Measure the voltage at C-311 outside/inside air selection damper control motor connector.........3347
STEP 3. Connector check: C-311 outside/inside air selection damper control motor connector........3348
STEP 4. Check the wiring harness between C-311 outside/inside air selection damper control motor connector terminal No.7 and the ignition switch (IG2).........3348
STEP 5. Check the outside/inside air selection damper control motor........3348
STEP 6. Connector check: C-26 A/C-ECU connector and C-311 outside/inside air selection damper control motor connector........3349
STEP 7. Check the wiring harness between C-26 A/C-ECU connector (terminals 23 and 26) and C-311 outside/inside air selection damper control motor connector (terminals 6 and 4).........3349
Inspection Procedure 9: Rear Window Defogger function does not operate.........3350
DIAGNOSIS PROCEDURE........3350
STEP 1. Check the A/C and outside/inside air selection damper control motor operation.........3350
STEP 2. Voltage measurement at F-04 rear window defogger connector.........3351
STEP 3. Check the rear window defogger relay continuity.........3351
STEP 4. Voltage measurement at C-206 rear window defogger relay connector.........3351
STEP 5. Connector check: C-206 rear window defogger relay connector........3351
STEP 6. Check the wiring harness between C-206 rear window defogger relay connector terminal No.5 and the fusible link (1).........3352
STEP 7. Voltage measurement at C-206 rear window defogger relay connector.........3353
STEP 8. Connector check: C-206 rear window defogger relay connector........3353
STEP 9. Check the wiring harness between C-206 rear window defogger relay connector No.1 and ignition switch (IG2).........3353
STEP 10. Connector check: C-206 rear window defogger relay connector and C-27 A/C-ECU connector........3354
STEP 11. Check the wiring harness between rear window defogger relay connector C-206 No.3 and A/C-ECU connector C-27 No.16.........3354
STEP 12. Connector check: C-206 rear window defogger relay connector and F-04 rear window defogger connector........3355
STEP 13. Check the wiring harness between C-206 rear window defogger relay connector terminal No.4 and F-04 rear window defogger connector terminal No.1.........3355
STEP 14. Resistance measurement at F-01 rear window defogger connector.........3356
STEP 15. Connector check: F-01 rear window defogger connector........3356
STEP 16. Check the wiring harness between F-01 rear window defogger connector terminal No.1 and earth.........3356
STEP 17. Check the rear window defogger.........3356
Inspection Procedure 10: Malfunction of the A/C-ECU power supply system.........3357
DIAGNOSIS PROCEDURE........3358
STEP 1. Voltage measurement at A/C-ECU connector C-26.........3358
STEP 2. Connector check: C-26 A/C-ECU connector........3358
STEP 3. Check the wiring harness between C-26 A/C-ECU connector terminal No.28 and the ignition switch (IG2).........3358
STEP 4. Resistance measurement at C-26 A/C-ECU connector.........3359
STEP 5. Connector check: C-26 A/C-ECU connector........3359
STEP 6. Check the wiring harness between C-26 A/C-ECU connector terminal No.27 and the earth.........3359
STEP 7. Voltage measurement at C-27 A/C-ECU connector.........3359
STEP 8. Connector check: C-27 A/C-ECU connector........3360
STEP 9. Check the wiring harness between C-27 A/C-ECU connector terminal No.3 and relay box fuse No.22.........3360
DATA LIST REFERENCE TABLE........3361
ACTUATOR TEST TABLE........3362
CHECK AT ENGINE-A/T ECU TERMINALS........3363
'2000-NON-TURBO'........3363
'2000-TURBO OR 2400'........3363
CHECK AT A/C-ECU TERMINALS........3364
ON-VEHICLE SERVICE........3366
IDLE-UP OPERATION CHECK........3366
AUTOMATIC A/C CONTROL PANEL (A/C-ECU)........3367
REMOVAL AND INSTALLATION........3367
HEATER UNIT........3367
REMOVAL AND INSTALLATION '2000-TURBO'........3367
REMOVAL SERVICE POINT........3369
DISASSEMBLY AND REASSEMBLY........3369
AIR MIXING DOOR MOTOR, AIR OUTLET CHANGEOVER DAMPER MOTOR AND BLOWER MOTOR........3370
REMOVAL AND INSTALLATION........3370
INSPECTION........3371
CHECK THE AIR MIXING DAMPER CONTROL MOTOR AND POTENTIOMETER........3371
MODE SELECTION DAMPER CONTROL MOTOR AND POTENTIOMETER CHECK........3371
BLOWER MOTOR CHECK........3371
SENSORS........3372
REMOVAL AND INSTALLATION........3372
REMOVAL SERVICE POINT........3373
INSTALLATION SERVICE POINTS........3373
INSPECTION........3373
INTERIOR TEMPERATURE SENSOR CHECK........3373
HEATER WATER TEMPERATURE SENSOR CHECK........3373
PHOTO SENSOR CHECK........3373
EVAPORATOR ASSEMBLY........3374
REMOVAL AND INSTALLATION........3374
REMOVAL SERVICE POINT........3375
INSPECTION........3375
AIR THERMO SENSOR CHECK........3375
AMBIENT TEMPERATURE SENSOR........3375
INSPECTION........3375
COMPRESSOR ASSEMBLY AND TENSION PULLEY........3376
REMOVAL AND INSTALLATION '2000-TURBO'........3376
REMOVAL SERVICE POINTS........3377
INSTALLATION SERVICE POINT........3377
INSPECTION........3377
COMPRESSOR MAGNETIC CLUTCH OPERATION CHECK........3377
DISASSEMBLY AND REASSEMBLY........3378
DISASSEMBLY SERVICE POINT........3379
REASSEMBLY SERVICE POINTS........3379
INSPECTION........3380
A/C REFRIGERANT TEMPERATURE SWITCH........3380
CONDENSER AND CONDENSER FAN MOTOR........3381
REMOVAL AND INSTALLATION '2000-TURBO'........3381
REMOVAL SERVICE POINT........3382
INSTALLATION SERVICE POINT........3382
INSPECTION........3382
CONDENSER FAN MOTOR CHECK........3382
REFRIGERANT LINE........3383
REMOVAL AND INSTALLATION '2000-TURBO'........3383
REMOVAL SERVICE POINT........3384
INSTALLATION SERVICE POINT........3384
OTHER PARTS........3385
OTHER PARTS........3385
GR00005200-11D........3386
WORKSHOP MANUAL........0
ENGINE OVERHAUL '4G63-Turbo'........3386
GENERAL INFORMATION........3387
GENERAL SPECIFICATIONS........3387
SERVICE SPECIFICATIONS........3388
REWORK DIMENSIONS........3390
TORQUE SPECIFICATIONS........3390
SEALANTS........3393
SPECIAL TOOLS........3394
ALTERNATOR AND IGNITION SYSTEM........3397
REMOVAL AND INSTALLATION........3397
SOLENOID AND VACUUM HOSE........3398
REMOVAL AND INSTALLATION........3398
TIMING BELT........3399
REMOVAL AND INSTALLATION........3399
REMOVAL SERVICE POINTS........3400
INSTALLATION SERVICE POINTS........3402
INSPECTION........3409
FUEL AND EMISSION PARTS........3411
REMOVAL AND INSTALLATION........3411
INSTALLATION SERVICE POINTS........3412
INLET MANIFOLD........3413
REMOVAL AND INSTALLATION........3413
INSTALLATION SERVICE POINTS........3413
EXHAUST MANIFOLD........3414
REMOVAL AND INSTALLATION........3414
INSTALLATION SERVICE POINT........3415
WATER PUMP AND WATER HOSE........3416
REMOVAL AND INSTALLATION........3416
INSTALLATION SERVICE POINTS........3416
ROCKER ARMS AND CAMSHAFT........3418
REMOVAL AND INSTALLATION........3418
SERVICE POINTS FOR REMOVAL........3418
INSTALLATION SERVICE POINTS........3419
INSPECTION........3420
CYLINDER HEAD AND VALVES........3423
REMOVAL AND INSTALLATION........3423
REMOVAL SERVICE POINTS........3424
INSTALLATION SERVICE POINTS........3424
INSPECTION........3426
VALVE SEAT RECONDITIONING........3427
VALVE SEAT REPLACEMENT........3428
VALVE GUIDE REPLACEMENT........3428
OIL PAN AND OIL PUMP........3429
REMOVAL AND INSTALLATION........3429
REMOVAL SERVICE POINTS........3430
INSTALLATION SERVICE POINTS........3431
INSPECTION........3437
PISTON AND CONNECTING ROD........3438
REMOVAL AND INSTALLATION........3438
REMOVAL SERVICE POINTS........3439
INSTALLATION SERVICE POINTS........3440
INSPECTION........3444
CRANKSHAFT AND CYLINDER BLOCK........3445
REMOVAL AND INSTALLATION........3445
REMOVAL SERVICE POINTS........3446
INSTALLATION SERVICE POINTS........3446
INSPECTION........3449
GR00005400-00........3452
WORKSHOP MANUAL........0
GENERAL........3452
HOW TO USE THIS MANUAL........3453
SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS........3453
DEFINITION OF TERMS........3453
INDICATION OF TIGHTENING TORQUE........3453
MODEL INDICATIONS........3453
EXPLANATION OF MANUAL CONTENTS........3455
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS........3457
Diagnosis method........3457
DIAGNOSIS FUNCTION........3458
HOW TO USE THE INSPECTION PROCEDURES........3461
CONNECTOR MEASUREMENT SERVICE POINTS........3462
CONNECTOR INSPECTION SERVICE POINTS........3464
INSPECTION SERVICE POINTS FOR A BLOWN FUSE........3465
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS........3466
VEHICLE IDENTIFICATION........3467
VEHICLE IDENTIFICATION CODE PLATE........3467
MODEL CODE........3468
CHASSIS NUMBER........3469
ENGINE MODEL STAMPING........3470
GENERAL DATA AND SPECIFICATIONS........3471
PRECAUTIONS BEFORE SERVICE........3472
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)........3472
INITIALIZATION PROCEDURE FOR LEARNING VALUE IN MPI ENGINE........3473
LEARNING PROCEDURE FOR IDLING IN MPI ENGINE........3473
SERVICING ELECTRICAL SYSTEM........3473
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS........3473
PRE-INSPECTION CONDITION........3474
VEHICLE WASHING........3474
M.U.T.-II/III........3475
IN ORDER TO PREVENT VEHICLES FROM FIRE........3476
ENGINE OILS........3476
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)........3477
SRS SERVICE PRECAUTIONS........3478
SUPPORT LOCATIONS FOR LIFTING AND JACKING........3481
STANDARD PART/TIGHTENING-TORQUE TABLE........3483
GR00005500-52........3484
WORKSHOP MANUAL........0
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM(SRS)........3484
GR00005600-52A........3486
WORKSHOP MANUAL........0
INTERIOR........3486
SPECIAL TOOL........3487
SERVICE SPECIFICATIONS........3487
INSTRUMENT PANEL ASSEMBLY........3487
REMOVAL AND INSTALLATION........3487
CLIP AND CLAW POSITIONS........3490
REMOVAL SERVICE POINT........3491
INSTALLATION SERVICE POINT........3491
DISASSEMBLY AND REASSEMBLY........3492
FLOOR CONSOLE ASSEMBLY........3493
REMOVAL AND INSTALLATION........3493
DISASSEMBLY AND REASSEMBLY........3494
TRIMS........3495
REMOVAL AND INSTALLATION........3495
CLIP AND CLAW POSITION........3496
REMOVAL SERVICE POINT........3497
DOOR TRIM........3498
REMOVAL AND INSTALLATION........3498
REMOVAL SERVICE POINT........3500
DISASSEMBLY AND REASSEMBLY........3501
TAILGATE TRIM........3502
REMOVAL AND INSTALLATION........3502
CLIP AND CLAW POSITION........3503
HEADLINING........3504
REMOVAL AND INSTALLATION........3504
REMOVAL SERVICE POINT........3504
INSIDE REAR VIEW MIRROR........3505
REMOVAL SERVICE POINT........3505
FRONT SEAT ASSEMBLY........3506
REMOVAL AND INSTALLATION........3506
INSTALLATION SERVICE POINT........3507
INSPECTION........3507
HEATED SEAT SWITCH CHECK........3507
SEAT CUSHION HEATER CHECK........3508
SEATBACK HEATER CHECK........3508
HEATED SEAT RELAY CONTINUITY CHECK........3508
DISASSEMBLY AND REASSEMBLY........3509
REMOVAL SERVISE POINT........3510
REAR SEAT ASSEMBLY........3511
REMOVAL AND INSTALLATION........3511
INSTALLATION SERVICE POINT........3511
DISASSEMBLY AND REASSEMBLY........3512
REMOVAL SERVICE POINT........3513
FRONT SEAT BELT........3514
REMOVAL AND INSTALLATION........3514
REAR SEAT BELT........3515
REMOVAL AND INSTALLATION........3515
GR00005800-52B........3516
WORKSHOP MANUAL........0
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)........3516
GENERAL INFORMATION........3518
SERVICE PRECAUTIONS........3519
SERVICE SPECIFICATIONS........3522
SPECIAL TOOLS........3522
TEST EQUIPMENTS........3524
TROUBLESHOOTING........3524
DIAGNOSIS TROUBLESHOOTING FLOW........3524
DIAGNOSIS FUNCTION........3524
DIAGNOSIS CODES CHECK........3524
ERASING DIAGNOSIS CODE........3524
SRS WARNING LAMP CHECK........3524
CHECK CHART FOR DIAGNOSIS CODES........3525
DIAGNOSTIC TROUBLE CODE PROCEDURES........3528
Code No.1A : Front impact sensor LH (Short circuit in the sensor) Code No.1B : Front impact sensor LH (Open circuit in the senso.........3528
DIAGNOSIS PROCEDURE........3529
STEP 1. Check the front impact sensor.........3529
STEP 2. Resistance measurement and voltage measurement at SRS-ECU connector C-115.........3530
STEP 3. Connector check: SRS-ECU connector C-115, front impact sensor (LH) connector A-17, intermediate connector C-116, front impact sensor (RH) connector A-28 and intermediate connector C-14........3531
STEP 4. Check whether the diagnosis code is reset.........3531
Code No.11: Front impact sensor short-circuited Code No.12: One front impact sensor open-circuit Code No.13: Two front impact sensor open-circuit........3532
DIAGNOSIS PROCEDURE........3533
STEP 1. Check the front impact sensor.........3533
STEP 2. Resistance measurement at SRS-ECU connector C-115.........3533
STEP 3. Connector check: SRS-ECU connector C-115, front impact sensor (LH) connector A-17 and intermediate connector C-116........3534
STEP 4. Resistance measurement at SRS-ECU connector C-115.........3534
STEP 5. Connector check: SRS-ECU connector C-115, front impact sensor (RH) connector A-28 and intermediate connector C-14........3535
STEP 6. Check whether the diagnosis code is reset.........3535
Code No.14: Analog G-sensor malfunction Code No.15: Safing G-sensor (for frontal collision) short-circuited Code No.16: Safing G.........3536
Code No.21: Driver's air bag module (squib) system (short-circuited between terminals of the squib circuit)........3538
STEP 1. M.U.T.-II/III diagnosis code........3539
STEP 2. Connector check: SRS-ECU connector C-115........3539
STEP 3. Connector check: SRS-ECU connector C-115, clock spring connector C-307 and driver’s air bag module connector C-306 (Ch........3539
STEP 4. Check the driver's air bag module. (Check whether the diagnosis code is reset.)........3540
STEP 5. Check the clock spring. (Check whether the diagnosis code is reset.)........3540
STEP 6. Resistance measurement at the SRS-ECU connector C-115.........3541
STEP 7. Check whether the diagnosis code is reset.........3541
Code No.22: Driver's air bag module (squib) system (open-circuited in the squib circuit)........3542
STEP 1. Check the driver's air bag module. (Check whether the diagnosis code is reset.)........3543
STEP 2. Check the clock spring. (Check whether the diagnosis code is reset.)........3543
STEP 3. Resistance measurement between the SRS-ECU connector C-115 (terminal No.11 and 12) and the clock spring connector C-307 (terminal No.3 and 4).........3544
STEP 4. Check whether the diagnosis code is reset.........3544
Code No.24: Passenger's (front) air bag module (squib) system (short-circuited between terminals of the squib circuit)........3545
STEP 1. M.U.T.-II/III diagnosis code........3545
STEP 2. Connector check: SRS-ECU connector C-115........3546
STEP 3. Connector check: SRS-ECU connector C-115 and passenger’s air bag module connector C-09 (Check whether the diagnosis co........3546
STEP 4. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)........3546
STEP 5. Resistance measurement at SRS-ECU connector C-115.........3547
STEP 6. Check whether the diagnosis code is reset.........3547
Code No.25: Passenger's (front) air bag module (squib) system (open-circuited in the squib circuit)........3548
STEP 1. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)........3548
STEP 2. Resistance measurement between SRS-ECU connector C-115 (terminal No.9 and 10) and the passenger's air bag module connector C-09 (terminal No.1 and 2).........3549
STEP 3. Check whether the diagnosis code is reset.........3550
Code No.26: Driver's pre-tensioner (squib) system (short-circuited between terminals of the squib circuit)........3550
STEP 1. M.U.T.-II/III diagnosis code........3551
STEP 2. Connector check: SRS-ECU connector C-114........3551
STEP 3. Connector check: SRS-ECU connector C-114 and driver’s seat belt pre-tensioner connector D-29. (Check whether the diagn........3551
STEP 4. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3552
STEP 5. Resistance measurement at the SRS-ECU connector C-114.........3552
STEP 6. Connector check: SRS-ECU connector C-114, driver’s seat belt pre-tensioner connector D-29 and intermediate connector D........3553
STEP 7. Check whether the diagnosis code is reset.........3554
Code No.27: Driver's seat belt pre-tensioner (squib) system (open-circuited in the squib circuit)........3554
STEP 1. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3555
STEP 2. Resistance measurement between SRS-ECU connector C-114 (terminal No.29 and 30) and the driver's seat belt pre-tensioner D-29 (terminal No.1 and 2).........3555
STEP 3. Connector check: SRS-ECU connector C-114, driver’s seat belt pre-tensioner connector D-29 and intermediate connector D........3556
STEP 4. Check whether the diagnosis code is reset.........3557
Code No.28: Passenger's (front) seat belt pre-tensioner (squib) system (short-circuit between terminals of the squib circuit)........3557
STEP 1. M.U.T.-II/III diagnosis code........3558
STEP 2. Connector check: SRS-ECU connector C-114........3558
STEP 3. Connector check: SRS-ECU connector C-114 and passenger’s seat belt pre-tensioner connector D-43 (Check whether the dia........3558
STEP 4. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3559
STEP 5. Resistance measurement at the SRS-ECU connector C-114.........3559
STEP 6. Connector check: SRS-ECU connector C-114 and passenger’s seat belt pre-tensioner connector D-43........3560
STEP 7. Check whether the diagnosis code is reset.........3560
Code No.29: Passenger's (front) seat belt pre-tensioner (squib) system (open-circuited in the squib circuit)........3561
STEP 1. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3562
STEP 2. Resistance measurement between SRS-ECU connector C-114 (terminal No.27 and 28) and the passenger's seat belt pre-tensioner connector D-43 (terminal No.1 and 2).........3562
STEP 3. Connector check: SRS-ECU connector C-114 and passenger’s seat belt pre-tensioner connector D-43........3563
STEP 4. Check whether the diagnosis code is reset.........3563
Code No.34: SRS-ECU connector lock out of order........3564
STEP 1. Connector check: SRS-ECU connector C-114 and C-115........3564
STEP 2. Check whether the diagnosis code is reset.........3564
Code No.35: Ignition of the air bag completed........3564
Code No.41: Power supply voltage (IG1 (A) voltage) drops abnormally.........3565
STEP 1. Check junction block fuse number 2.........3566
STEP 2. Voltage measurement at the SRS-ECU connector C-115.........3566
STEP 3. Connector check: SRS-ECU connector C-115, ignition switch connector C-303, junction block connector C-203 and C-205........3567
STEP 4. Check a burned-out fuse.........3567
STEP 5. Resistance measurement at the junction block connector C-205.........3567
STEP 6. Resistance measurement at the SRS-ECU connector C-115.........3568
STEP 7. Connector check: SRS-ECU connector C-115 and junction block connector C-205........3568
STEP 8. Check whether the diagnosis code is reset.........3568
Code No.42: Power supply voltage (IG1 (B) voltage) drops abnormally.........3569
STEP 1. Check junction block fuse number 3.........3570
STEP 2. Voltage measurement at SRS-ECU connector C-115.........3570
STEP 3. Connector check: SRS-ECU connector C-115, ignition switch connector C-303, junction block connector C-203 and C-205........3571
STEP 4. Check a burned-out fuse.........3571
STEP 5. Resistance measurement at the junction block connector C-205.........3571
STEP 6. Resistance measurement at the SRS-ECU connector C-115.........3572
STEP 7. Connector check: SRS-ECU connector C-115 and junction block connector C-205........3572
STEP 8. Check whether the diagnosis code is reset.........3572
Code No.43: SRS warning lamp circuit open-circuited (Lamp does not Illuminate).........3573
STEP 1. Check the SRS warning lamp.........3574
STEP 2. Resistance measurement at the SRS-ECU connector C-115.........3574
STEP 3. Check the harness for open circuit between ignition switch connector C-303 (terminal No.2) and combination meter C-04 (terminal No.42), and between combination meter C-05 (terminal No.11) and SRS-ECU connector C-115 (terminal No.8).........3575
STEP 4. Connector check: SRS-ECU connector C-115 and earth........3576
STEP 5. Check whether the diagnosis code is reset.........3576
Code No.43: SRS warning lamp circuit open-circuited (Lamp does not Switch Off).........3577
STEP 1. Connector check: SRS-ECU connector C-115........3578
STEP 2. Check the SRS warning lamp.........3578
STEP 3. Check the harness for short circuit to earth between SRS-ECU connector C-115 (terminal No.8) and combination meter connector C-05 (terminal No.11).........3578
STEP 4. Check whether the diagnosis code is reset.........3578
Code No.44: SRS warning lamp circuit malfunction........3579
Code No.61: Driver's air bag module (squib) system (short-circuited to the power supply)........3580
STEP 1. Check the driver's air bag module. (Check whether the diagnosis code is reset.)........3581
STEP 2. Check the clock spring. (Check whether the diagnosis code is reset.)........3581
STEP 3. Voltage measurement at the SRS-ECU connector C-115.........3582
STEP 4. Check whether the diagnosis code is reset.........3582
Code No.62: Driver's air bag module (squib) system (short-circuited to the earth)........3583
STEP 1. Check the driver's air bag module.........3584
STEP 2. Check the clock spring.........3584
STEP 3. Check the driver’s air bag module circuit at the SRS-ECU connector C-115.........3585
STEP 4. Check whether the diagnosis code is reset.........3585
Code No.64: Passenger's (front) air bag module (squib) system (short-circuited to the power supply)........3586
STEP1. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)........3587
STEP 2. Voltage measurement at the SRS-ECU connector C-115.........3587
STEP 3. Check whether the diagnosis code is reset.........3588
Code No.65: Passenger's (front) air bag module (squib) system (short-circuited to the earth)........3588
STEP 1. Check the passenger's air bag module. (Check whether the diagnosis code is reset.)........3589
STEP 2. Resistance measurement at the SRS-ECU connector C-115.........3589
STEP 3. Check whether the diagnosis code is reset.........3590
Code No.66: Driver's seat belt pre-tensioner (squib) system (short-circuited to the power supply)........3590
STEP 1. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3591
STEP 2. Voltage measurement at the SRS-ECU connector C-114.........3591
STEP 3. Connector check: SRS-ECU connector C-114, driver's seat belt pre-tensioner connector D-29 and intermediate connector D-31........3592
STEP 4. Check whether the diagnosis code is reset.........3592
Code No.67: Driver's seat belt pre-tensioner (squib) system (short-circuited to the earth)........3593
STEP 1. Check the driver's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3594
STEP 2. Resistance measurement at the SRS-ECU connector C-114.........3594
STEP 3. Connector check: SRS-ECU connector C-114, driver's seat belt pre-tensioner connector D-29 and intermediate connector D-31........3595
STEP 4. Check whether the diagnosis code is reset.........3595
Code No.68: Passenger's (front) seat belt pre-tensioner (squib) system (short-circuited to the power supply)........3596
STEP 1. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3597
STEP 2. Voltage measurement at the SRS-ECU connector C-114.........3597
STEP 3. Connector check: SRS-ECU connector C-114 and passenger's seat belt pre-tensioner connector D-43........3598
STEP 4. Check whether the diagnosis code is reset.........3598
Code No.69: Passenger's (front) seat belt pre-tensioner (squib) system (short-circuited to the earth)........3599
STEP 1. Check the passenger's seat belt pre-tensioner. (Check whether the diagnosis code is reset.)........3600
STEP 2. Resistance measurement at the SRS-ECU connector C-114.........3600
STEP 3. Connector check: SRS-ECU connector C-114 and passenger's seat belt pre-tensioner connector D-43........3601
STEP 4. Check whether the diagnosis code is reset.........3601
Code No.71: Side air bag module (squib) (RH) system (short-circuited between terminals of the squib circuit)........3602
STEP 1. M.U.T.-II/III diagnosis code........3602
STEP 2. Connector check: SRS-ECU connector C-114........3603
STEP 3. Connector check: SRS-ECU connector C-114 and side air bag module (RH) connector D-40 (Check whether the diagnosis code is reset.)........3603
STEP 4. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)........3603
STEP 5. Resistance measurement at the SRS-ECU connector C-114.........3604
STEP 6. Check whether the diagnosis code is reset.........3604
Code No.72: Side air bag module (squib) (RH) system (open-circuited in the squib circuit)........3605
STEP 1. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)........3606
STEP 2. Resistance measurement between SRS-ECU connector C-114 (terminal No.23 and 24) and the side air bag module (RH) connector D-40 (terminal No.2 and 1).........3606
STEP 3. Check whether the diagnosis code is reset.........3607
Code No.75: Side air bag module (squib) (RH) system (short-circuited to the power supply)........3607
STEP 1. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)........3608
STEP 2. Voltage measurement at the SRS-ECU connector C-114.........3608
STEP 3. Check whether the diagnosis code is reset.........3609
Code No.76: Side air bag module (squib) (RH) system (short-circuited to the earth)........3610
STEP 1. Check the side air bag module (RH). (Check whether the diagnosis code is reset.)........3611
STEP 2. Resistance measurement at the SRS-ECU connector C-114.........3611
STEP 3. Check whether the diagnosis code is reset.........3612
Code No.79: Side impact sensor (LH) communication error Code No.93: Side impact sensor (LH) communication impossible........3612
STEP 1. Check the side impact sensor (LH). (Check whether the diagnosis code is reset.)........3613
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.34 and 36) and side impact sensor (LH) connector D-27 (terminal No.1 and 2).........3613
STEP 3. Check whether the diagnosis code is reset.........3613
Code No.81: Side air bag module (squib) (LH) system (short-circuited between terminals of the squib circuit)........3614
STEP 1. M.U.T.-II/III diagnosis code........3614
STEP 2. Connector check: SRS-ECU connector C-114........3615
STEP 3. Connector check: SRS-ECU connector C-114 and side air bag module (LH) connector D-08 (Check whether the diagnosis code is reset.)........3615
STEP 4. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)........3615
STEP 5. Resistance measurement at the SRS-ECU connector C-114.........3616
STEP 6. Check whether the diagnosis code is reset.........3616
Code No.82: Side air bag module (squib) (LH) system (open-circuited in the squib circuit)........3617
STEP 1. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)........3618
STEP 2. Resistance measurement between the SRS-ECU connector C-114 (terminal No.21 and 22) and the side air bag module (LH) connector D-08 (terminal No.1 and 2).........3618
STEP 3. Check whether the diagnosis code is reset.........3619
Code No.85: Side air bag module (squib) (LH) system (short-circuited to the power supply)........3619
STEP 1. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)........3620
STEP 2. Voltage measurement at the SRS-ECU connector C-114.........3620
STEP 3. Check whether the diagnosis code is reset.........3621
Code No.86: Side air bag module (squib) (LH) system (short-circuited to the earth)........3622
STEP 1. Check the side air bag module (LH). (Check whether the diagnosis code is reset.)........3622
STEP 2. Resistance measurement at the SRS-ECU connector C-114.........3623
STEP 3. Check whether the diagnosis code is reset.........3623
Code No.89: Side impact sensor (RH) communication error Code No.96: Side impact sensor (RH) communication impossible........3624
STEP 1. Check the side impact sensor (RH). (M.U.T.-II/III diagnosis code)........3624
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.40 and 42) and side impact sensor (RH) connector D-41 (terminal No.1 and 2).........3625
STEP 3. Check whether the diagnosis code is reset.........3625
Code No.91: Side impact sensor (LH) voltage error........3626
STEP 1. Measure the voltage at the side impact sensor (LH) connector D-27.........3627
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.34 and 36) and side impact sensor (LH) connector D-27 (terminal No.1 and 2).........3627
STEP 3. Check whether the diagnosis code is reset.........3628
Code No.92: G-sensor of side impact sensor (LH) failure Code No.95: G-sensor of side impact sensor (RH) failure........3628
Code No.94: Side Impact Sensor (RH) voltage error........3629
STEP 1. Voltage measurement at the side impact sensor (RH) connector D-41.........3630
STEP 2. Check the harness wires for open circuit or short circuit between SRS-ECU connector C-114 (terminal No.40 and 42) and side impact sensor (RH) connector D-41 (terminal No.1 and 2).........3630
STEP 3. Check whether the diagnosis code is reset.........3630
CHECK CHART FOR TROUBLE SYMPTOMS........3631
SYMPTOM PROCEDURES........3632
Inspection Procedure 1: Communication with M.U.T.-II/III is not possible. (Communication is not possible with SRS).........3632
DIAGNOSIS PROCEDURE........3633
STEP 1. Check that the M.U.T.-II/III can communicate with the other systems.........3633
STEP 2. Resistance measurement between SRS-ECU connector C-115 (terminal No.20) and diagnosis connector C-24 (terminal No.7)........3633
STEP 3. Check the earth circuit to the SRS-ECU.........3634
STEP 4. Check the power supply circuit to the SRS-ECU.........3634
STEP 5. Connector check: SRS-ECU connector C-115, diagnosis connector C-24 and joint connector (3) C-02........3635
STEP 6. Connector check: SRS-ECU connector C-115 and earth........3635
STEP 7. Connector check: SRS-ECU connector C-115, ignition switch connector C-303, junction block connector C-203 and C-205........3636
STEP 8. Retest the system.........3636
SRS MAINTENANCE........3637
SRS WARNING LAMP CHECK........3637
SRS COMPONENT VISUAL CHECK........3637
FRONT IMPACT SENSORS........3637
SIDE IMPACT SENSOR........3637
SRS CONTROL UNIT (SRS-ECU)........3638
AIR BAG MODULES, STEERING WHEEL AND CLOCK SPRING........3638
FRONT SEATBACK ASSEMBLY WITH SIDE AIR BAG MODULE........3639
SEAT BELT WITH PRE-TENSIONER........3639
INSTRUMENT PANEL WIRING HARNESS/FRONT WIRING HARNESS/FLOOR WIRING HARNESS........3640
POST-INSTALLATION INSPECTION........3641
POST-COLLISION DIAGNOSIS........3642
SRS-ECU MEMORY CHECK........3642
REPAIR PROCEDURE........3643
INDIVIDUAL COMPONENT SERVICE........3645
WARNING/CAUTION LABELS........3646
FRONT IMPACT SENSORS........3647
REMOVAL AND INSTALLATION........3647
INSTALLATION SERVICE POINTS........3648
INSPECTION........3648
SRS CONTROL UNIT (SRS-ECU)........3649
REMOVAL AND INSTALLATION........3649
INSTALLATION SERVICE POINTS........3650
INSPECTION........3650
AIR BAG MODULES AND CLOCK SPRING........3651
REMOVAL AND INSTALLATION........3651
'AIR BAG MODULE (DRIVER'S SIDE) AND CLOCK SPRING'........3652
'AIR BAG MODULE (FRONT PASSENGER'S SIDE)'........3653
REMOVAL SERVICE POINTS........3654
INSTALLATION SERVICE POINTS........3654
INSPECTION........3656
SIDE IMPACT SENSOR........3658
REMOVAL AND INSTALLATION........3658
INSTALLATION SERVICE POINTS........3659
INSPECTION........3659
SEAT BELTS WITH PRE-TENSIONER........3660
REMOVAL AND INSTALLATION........3660
REMOVAL SERVICE POINTS........3662
INSTALLATION SERVICE POINTS........3662
INSPECTION........3662
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES........3663
UNDEPLOYED AIR BAG MODULE DISPOSAL........3663
DEPLOYED AIR BAG MODULE AND OPERATED SEAT BELT PRE-TENSIONER DISPOSAL........3674
GR00005900-42........3676
WORKSHOP MANUAL........0
BODY........3676
HOOD........3678
ON-VEHICLE SERVICE........3678
ADJUSTMENT OF CLEARANCE AROUND HOOD........3678
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER........3678
ADJUSTMENT OF HOOD HEIGHT........3678
SPECIAL TOOL........3678
HOOD........3679
REMOVAL AND INSTALLATION........3679
FENDER........3681
SPECIAL TOOL........3681
FENDER........3681
REMOVAL AND INSTALLATION........3681
REMOVAL SERVICE POINT........3682
INSTALLATION SERVICE POINT........3682
FUEL FILLER LID........3683
REMOVAL AND INSTALLATION........3683
WINDOW GLASS........3684
ADHESIVE........3684
SPECIAL TOOL........3684
GENERAL........3684
WINDOW GLASS INSTALLATION........3685
WINDSHIELD........3686
REMOVAL AND INSTALLATION........3686
REMOVAL SERVICE POINT........3687
INSTALLATION SERVICE POINTS........3689
QUARTER WINDOW GLASS........3691
REMOVAL AND INSTALLATION........3691
REMOVAL SERVICE POINT........3692
INSTALLATION SERVICE POINTS........3693
TAILGATE WINDOW GLASS........3694
REMOVAL AND INSTALLATION........3694
REMOVAL SERVICE POINT........3696
INSTALLATION SERVICE POINTS........3697
ROOF WINDOW GLASS........3698
REMOVAL AND INSTALLATION........3698
REMOVAL SERVICE POINT........3699
INSTALLATION SERVICE POINT........3699
DOOR........3699
SERVICE SPECIFICATIONS........3699
SEALANT........3699
SPECIAL TOOLS........3700
TROUBLESHOOTING........3700
ON-VEHICLE SERVICE........3701
DOOR FIT ADJUSTMENT........3701
DOOR WINDOW GLASS ADJUSTMENT........3702
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT........3702
POWER WINDOW SAFETY MECHANISM CHECK........3702
POWER WINDOW OPERATING CURRENT CHECK........3703
POWER WINDOW RELAY CHECK........3703
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION........3703
POWER WINDOW CHECK........3703
CENTRAL DOOR LOCKING SYSTEM INSPECTION........3704
CHECK OF KEY LOCK PREVENTION FUNCTION........3704
DOOR OUTSIDE HANDLE PLAY CHECK........3704
DOOR INSIDE HANDLE PLAY ADJUSTMENT........3704
DOOR INSIDE HANDLE KNOB PLAY CHECK........3704
DOOR INSIDE HANDLE LOCK KNOB STROKE CHECK........3705
DOOR ASSEMBLY........3706
REMOVAL AND INSTALLATION........3706
INSTALLATION SERVICE POINT........3707
INSPECTION........3707
DOOR SWITCH CHECK........3707
DOOR GLASS AND REGULATOR........3708
REMOVAL AND INSTALLATION........3708
REMOVAL SERVICE POINT........3709
INSTALLATION SERVICE POINTS........3709
INSPECTION........3710
How to make the power window switch learn the fully closed position of the power window........3710
DOOR HANDLE AND LATCH........3711
REMOVAL AND INSTALLATION........3711
INSTALLATION SERVICE POINTS........3712
INSPECTION........3712
FRONT DOOR LOCK ACTUATOR CHECK........3712
REAR DOOR LOCK ACTUATOR CHECK........3713
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP........3714
REMOVAL AND INSTALLATION........3714
DOUBLE-SIDED TAPE POSITION........3715
DOUBLE-SIDED TAPE POSITION........3717
REMOVAL SERVICE POINT........3718
INSTALLATION SERVICE POINTS........3718
TAILGATE........3719
SERVICE SPECIFICATIONS........3719
SEALANT........3719
SPECIAL TOOL........3719
TROUBLESHOOTING........3719
ON-VEHICLE SERVICE........3720
TAILGATE FIT ADJUSTMENT........3720
TAILGATE HANDLE PLAY CHECK........3720
ADJUSTMENT OF TAILGATE HEIGHT........3720
TAILGATE........3721
REMOVAL AND INSTALLATION........3721
REMOVAL SERVICE POINT........3722
INSTALLATION SERVICE POINTS........3722
TAILGATE HANDLE AND LATCH........3723
REMOVAL AND INSTALLATION........3723
INSTALLATION SERVICE POINT........3724
INSPECTION........3724
TAILGATE LOCK ACTUATOR CHECK........3724
TAILGATE LATCH SWITCH CHECK 'VEHICLES WITH KEYLESS ENTRY SYSTEM'........3724
KEYLESS ENTRY SYSTEM........3725
SERVICE SPECIFICATIONS........3725
SPECIAL TOOLS........3725
TROUBLESHOOTING........3726
ON-VEHICLE SERVICE........3727
KEYLESS ENTRY SYSTEM CHECK........3727
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION........3727
ENABLING/DISABLING THE ANSWERBACK FUNCTION........3727
ENABLING/DISABLING THE HAZARD ANSWERBACK FUNCTION........3727
HOW TO REGISTER SECRET CODE........3729
When special tool diagnosis code check harness MB991529 is used........3729
When the M.U.T.-II is used........3730
When the special tool V. C. I. MB991824 is used........3731
TRANSMITTER........3733
DISASSEMBLY AND REASSEMBLY........3733
DISASSEMBLY SERVICE POINT........3734
REASSEMBLY SERVICE POINT........3734
INSPECTION........3734
TRANSMITTER BATTERY CHECK........3734
SUNROOF ASSEMBLY........3735
SERVICE SPECIFICATIONS........3735
TROUBLESHOOTING........3735
CHECK CHART FOR TROUBLE SYMPTOMS........3735
INSPECTION PROCEDURE 1: The sunroof does not work at all.........3736
DIAGNOSTIC PROCEDURE........3737
STEP 1. Connector check: D-06 sunroof switch connector........3737
STEP 2. Check the sunroof switch.........3737
STEP 3. Resistance measurement at the D-06 sunroof switch connector.........3737
STEP 4. Check the wiring harness between D-06 sunroof switch connector terminal No.4 and body earth.........3737
STEP 5. Connector check: D-09 sunroof motor assembly connector........3738
STEP 6. Voltage measurement at the D-09 sunroof motor assembly connector.........3738
STEP 7. Check the wiring harness between D-09 sunroof motor assembly connector (terminal Nos. 1 and 2) and the battery.........3739
STEP 8. Resistance measurement at the D-09 sunroof motor assembly connector.........3740
STEP 9. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.5 and body earth.........3740
STEP 10. Retest the system.........3740
INSPECTION PROCEDURE 2: Any of the sunroof switch positions is defective.........3741
Diagnostic procedure........3741
STEP 1. Connector check: D-06 sunroof switch connector........3741
STEP 2. Check the sunroof switch.........3742
STEP 3. Connector check: D-09 sunroof motor assembly connector........3742
STEP 4. Retest the system.........3742
STEP 5. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.7 and D-06 sunroof switch connector terminal No.3.........3742
STEP 6. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.8 and D-06 sunroof switch connector terminal No.5.........3743
STEP 7. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.6 and D-06 sunroof switch connector terminal No.6.........3743
INSPECTION PROCEDURE 3: Sunroof anti-trap function does not work normally.........3744
Diagnostic procedure........3744
Retest the system.........3744
ON-VEHICLE SERVICE........3744
WATER TEST........3744
SUNROOF FIT ADJUSTMENT........3744
SUNROOF CHECK........3744
SUNROOF SAFETY FUNCTION CHECK........3745
ROOF LID GLASS OPERATION CURRENT CHECK........3745
SUNROOF INITIALIZATION........3745
SUNROOF ASSEMBLY........3746
REMOVAL AND INSTALLATION........3746
INSTALLATION SERVICE POINTS........3747
INSPECTION........3747
SUNROOF SWITCH CONTINUITY CHECK........3747
DISASSEMBLY AND REASSEMBLY........3748
INSTALLATION SERVICE POINT........3749
GR00006000-23........3750
WORKSHOP MANUAL........0
AUTOMATIC TRANSMISSION (FF)........3750
GR00006100-21A........3752
WORKSHOP MANUAL........0
CLUTCH........3752
GENERAL INFORMATION........3753
SERVICE SPECIFICATIONS........3753
LUBRICANTS........3753
ON-VEHICLE SERVICE........3754
CLUTCH PEDAL CHECK AND ADJUSTMENT........3754
CLUTCH BLEEDING........3755
CLUTCH MASTER CYLINDER BLEEDING........3755
CLUTCH RELEASE CYLINDER BLEEDING........3755
CLUTCH PEDAL........3756
REMOVAL AND INSTALLATION........3756
CLUTCH CONTROL........3757
REMOVAL AND INSTALLATION........3757
REMOVAL SERVICE POINT........3758
INSPECTION........3758
DISASSEMBLY AND REASSEMBLY........3759
REASSEMBLY SERVICE POINT........3760
INSPECTION........3760
GR00006200-22A........3762
WORKSHOP MANUAL........0
MANUAL TRANSMISSION (FF)........3762
GENERAL INFORMATION........3763
LUBRICANT........3763
SPECIAL TOOLS........3764
TROUBLESHOOTING........3765
INTRODUCTION........3765
TROUBLESHOOTING STRATEGY........3765
SYMPTOM CHART........3765
SYMPTOM PROCEDURES........3765
Inspection Procedure 1: Noise, Vibration........3765
DIAGNOSIS PROCEDURE........3765
STEP 1. Check the idle speed.........3765
STEP 2. Check whether the transmission and engine mount is loose or damaged.........3765
STEP 3. Check that the oil level is up to the lower edge of the filler plug hole.........3765
STEP 4. Check for the specified oil.........3766
STEP 5. Remove the transmission. Check the axial play of the input and output shafts.........3766
STEP 6. Disassemble the transmission. Check the gears for wear and damage.........3766
STEP 7. Retest the systems.........3766
Inspection Procedure 2: Oil Leaks........3766
DIAGNOSIS PROCEDURE........3766
STEP 1. Visual check.........3766
STEP 2. Visual check at the clutch housing.........3766
STEP 3. Check the oil seal or O-ring for damage.........3766
STEP 4. Retest the system.........3766
Inspection Procedure 3: Hard Shifting........3767
DIAGNOSIS PROCEDURE........3767
STEP 1. Check the transmission control........3767
STEP 2. Check the transmission oil.........3767
STEP 3. Check the clutch system.........3767
STEP 4. Remove and disassemble the transmission. Check the control housing.........3767
STEP 5. Check for poor meshing of worn synchronizer ring and gear cone.........3767
STEP 6. Check the synchronizer spring for weakness.........3767
STEP 7. Retest the system.........3767
Inspection Procedure 4: Jumps Out of Gear........3768
DIAGNOSIS PROCEDURE........3768
STEP 1. Check the transmission control........3768
STEP 2. Remove and disassemble the transmission. Check the poppet spring for breakage.........3768
STEP 3. Check the control housing.........3768
STEP 4. Check the gear shift forks for wear.........3768
STEP 5. Check the clearance.........3768
STEP 6. Retest the system.........3768
ON-VEHICLE SERVICE........3769
TRANSMISSION OIL LEVEL CHECK........3769
TRANSMISSION OIL REPLACEMENT........3769
TRANSFER OIL CHECK........3769
TRANSFER OIL REPLACEMENT........3769
TRANSMISSION CONTROL........3770
REMOVAL AND INSTALLATION........3770
REMOVAL SERVICE POINTS........3771
INSTALLATION SERVICE POINTS........3771
SHIFT LEVER ASSEMBLY........3772
DISASSEMBLY AND REASSEMBLY........3772
TRANSFER ASSEMBLY........3773
REMOVAL AND INSTALLATION........3773
REMOVAL SERVICE POINT........3774
TRANSMISSION ASSEMBLY........3775
REMOVAL AND INSTALLATION........3775
REMOVAL SERVICE POINTS........3778
INSTALLATION SERVICE POINTS........3779
GR00006300-23A........3780
WORKSHOP MANUAL........0
AUTOMATIC TRANSMISSION (FF)........3780
SERVICE SPECIFICATIONS........3782
LUBRICANTS........3782
SPECIAL TOOLS........3783
TROUBLESHOOTING 'A/T'........3786
STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING........3786
DIAGNOSIS FUNCTION........3787
N RANGE LAMP SYSTEM........3787
METHOD OF READING THE DIAGNOSIS CODE........3787
METHOD OF ERASING THE DIAGNOSIS CODE........3787
ROAD TEST........3788
SHIFT PATTERN........3795
UPSHIFT PATTERN........3795
DOWNSHIFT PATTERN........3795
DAMPER CLUTCH CONTROL........3796
In 4th range........3796
In 3rd range........3796
INSPECTION CHART FOR DIAGNOSIS CODE........3797
DIAGNOSTIC TROUBLE CODE PROCEDURES........3798
Code No.15: A/T Fluid Temperature Sensor System........3798
DIAGNOSIS PROCEDURE........3798
STEP 1. M.U.T.-II/III data list........3798
STEP 2. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3799
STEP 3. Connector check: B-34 A/T control solenoid valve assembly........3799
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3799
STEP 5. Measure the voltage at engine-A/T-ECU connector C-142.........3799
STEP 6. Connector check: C-142 engine-A/T-ECU connector........3800
STEP 7. M.U.T.-II/III data list........3800
STEP 8. Connector check: C-142 engine-A/T-ECU connector........3800
STEP 9. Measure the voltage at A/T control solenoid valve assembly connector B-34.........3800
STEP 10. Measure the voltage at engine-A/T-ECU connector C-142.........3801
STEP 11. Connector check: C-142 engine-A/T-ECU connector........3801
STEP 12. Connector check: C-142 engine-A/T-ECU connector........3802
STEP 13. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.1 and engine-A/T-ECU connector C-142 terminal No.119.........3802
STEP 14. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.2 and engine-A/T-ECU connector C-142 terminal No.96.........3803
Code No.16: A/T Fluid Temperature Sensor System (Short Circuit)........3804
DIAGNOSIS PROCEDURE........3804
STEP 1. M.U.T.-II/III data list........3804
STEP 2. Connector check: B-34 A/T control solenoid valve assembly........3804
STEP 3. Measure the voltage at A/T control solenoid valve assembly connector B-34.........3804
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3804
STEP 5. M.U.T.-II/III data list........3805
STEP 6. Measure the voltage at engine-A/T-ECU connector C-142.........3805
STEP 7. Connector check: C-142 engine-A/T-ECU connector........3805
STEP 8. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.1 and engine-A/T-ECU connector C-142 terminal No.119.........3806
Code No.22: Input Shaft Speed Sensor System........3807
DIAGNOSIS PROCEDURE........3808
STEP 1. M.U.T.-II/III data list........3808
STEP 2. Connector check: B-36 input shaft speed sensor connector........3808
STEP 3. Measure the resistance at input shaft speed sensor connector B-36.........3808
STEP 4. Measure the voltage at engine-A/T-ECU connector C-141.........3809
STEP 5. Connector check: C-141 engine-A/T-ECU connector........3809
STEP 6. M.U.T.-II/III data list........3809
STEP 7. Connector check: C-141 engine-A/T-ECU connector, C-16 J/C (1)........3810
STEP 8. Check the harness between input shaft speed sensor connector B-36 terminal No.1 and engine-A/T-ECU connector C-141 terminal No.88.........3810
STEP 9. Measure the voltage at input shaft speed sensor connector B-36.........3811
STEP 10. Connectors check: C-202 J/B connector, C-106 intermediate connector, C-16 J/C (1)........3811
STEP 11. Check the harness between input shaft speed sensor connector B-36 terminal No.3 and junction block connector C-202 terminal No.12.........3812
STEP 12. Measure the voltage at input shaft speed sensor connector B-36.........3812
STEP 13. Measure the voltage at engine-A/T-ECU connector C-141.........3812
STEP 14. Connector check: C-141 engine-A/T-ECU connector........3813
STEP 15. Check the harness between input shaft speed sensor connector B-36 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.64.........3813
STEP 16. Connector check: C-141 engine-A/T-ECU connector........3814
STEP 17. Check the harness between input shaft speed sensor connector B-36 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.64.........3814
STEP 18. Measure the output wave pattern of the input shaft speed sensor at engine-A/T-ECU connector C-141 (using an oscilloscope).........3815
STEP 19. Connector check: C-141 engine-A/T-ECU connector........3815
STEP 20. Replace the input shaft speed sensor and then recheck the diagnosis code.........3815
STEP 21. Underdrive clutch retainer inspection........3815
Code No.23: Output Shaft Speed Sensor System........3816
DIAGNOSIS PROCEDURE........3817
STEP 1. M.U.T.-II/III data list........3817
STEP 2. Connector check: B-33 output shaft speed sensor connector........3817
STEP 3. Measure the resistance at output shaft speed sensor connector B-33.........3817
STEP 4. Measure the voltage at engine-A/T-ECU connector C-141.........3818
STEP 5. Connector check: C-141 engine-A/T-ECU connector........3818
STEP 6. M.U.T.-II/III data list........3818
STEP 7. Connector check: C-141 engine-A/T-ECU connector, C-16 J/C (1)........3819
STEP 8. Check the harness between output shaft speed sensor connector B-33 terminal No.1 and engine-A/T-ECU connector C-141 terminal No.88.........3819
STEP 9. Measure the voltage at output shaft speed sensor connector B-33.........3820
STEP 10. Connectors check: C-202 J/B connector, C-106 intermediate connector, C-16 J/C (1)........3820
STEP 11. Check the harness between output shaft speed sensor connector B-33 terminal No.3 and junction block connector C-202 terminal No.12.........3821
STEP 12. Measure the voltage at output shaft speed sensor connector B-33.........3821
STEP 13. Measure the voltage at engine-A/T-ECU connector C-141.........3821
STEP 14. Connector check: C-141 engine-A/T-ECU connector........3822
STEP 15. Check the harness between output shaft speed sensor connector B-33 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.73.........3822
STEP 16. Connector check: C-141 engine-A/T-ECU connector........3823
STEP 17. Check the harness between output shaft speed sensor connector B-33 terminal No.2 and engine-A/T-ECU connector C-141 terminal No.73.........3823
STEP 18. Measure the output wave pattern of the output shaft speed sensor at engine-A/T-ECU connector C-141 (using an oscilloscope).........3824
STEP 19. Connector check: C-141 engine-A/T-ECU connector........3824
STEP 20. Replace the output shaft speed sensor and then recheck the diagnosis code.........3824
STEP 21. Check the transfer drive gear and driven gear.........3824
Code No.26: Stop Lamp Switch System........3825
DIAGNOSIS PROCEDURE........3825
STEP 1. Check that the stop lamps illuminate and extinguish normally.........3825
STEP 2. Check the brake pedal height.........3826
STEP 3. Check the stop lamp switch.........3826
STEP 4. M.U.T.-II/lll data list........3826
STEP 5. Connector check: C-101 stop lamp switch connector........3826
STEP 6. Measure the voltage at stop lamp switch connector C-101.........3826
STEP 7. Measure the voltage at engine-A/T-ECU connector C-140.........3826
STEP 8. Connector check: C-140 engine-A/T-ECU connector........3827
STEP 9. M.U.T.-II/lll data list........3827
STEP 10. Connectors check: C-104 intermediate connector, C-16 J/C (1), C-140 engine-A/T-ECU connector........3827
STEP 11. Check the harness between stop lamp switch connector C-101 terminal No.1 and engine-A/T-ECU connector C-140 terminal No.39.........3828
STEP 12. Connector check: C-116 intermediate connector........3828
STEP 13. Check the harness between stop lamp switch connector C-101 terminal No.2 and battery.........3828
Code No.27: Inhibitor Switch System........3829
DIAGNOSIS PROCEDURE........3830
STEP 1. M.U.T.-II/III data list........3830
STEP 2. Check the inhibitor switch.........3830
STEP 3. Connector check: B-35 Inhibitor switch connector, C-202 J/B connector, C-106 intermediate connector, C-16 J/C (1)........3830
STEP 4. Check the harness between inhibitor switch connector B-35 terminal No.8 and J/B connector C-202 terminal No.12.........3831
STEP 5. M.U.T.-II/III data list........3831
STEP 6. Check the inhibitor switch.........3831
STEP 7. Connector check: B-35 inhibitor switch connector, C-141 engine-A/T-ECU connector........3831
STEP 8. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4, 1 and engine-A/T-ECU connector C-141 terminal No.66, 67, 75, 76.........3832
STEP 9. Connector check: C-105 intermediate connector, C-02 J/C (3), C-05 combination meter connector........3832
STEP 10. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4 and combination meter connector C-05 terminal No.4, 3, 2.........3833
STEP 11. Connector check: C-143 shift switch assembly connector.........3833
STEP 12. Check the harness between inhibitor switch connector B-35 terminal No.1, C-143 terminal No.1.........3833
Code No.28: Inhibitor Switch System........3834
DIAGNOSIS PROCEDURE........3834
STEP 1. Check the inhibitor switch.........3834
STEP 2. Connector check: B-35 Inhibitor switch connector, C-141 engine-A/T-ECU connector........3834
STEP 3. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4, 1 and engine-A/T-ECU connector C-141 terminal No.66, 67, 75, 76.........3835
STEP 4. Connector check: C-105 intermediate connector, C-02 J/C (3), C-05 combination meter connector........3835
STEP 5. Check the harness between inhibitor switch connector B-35 terminal No.3, 7, 4 and combination meter connector C-05 terminal No.4, 3, 2.........3836
STEP 6. Connector check: C-143 shift switch assembly connector.........3836
STEP 7. Check the harness between inhibitor switch connector B-35 terminal No.1, C-143 terminal No.1.........3836
STEP 8. M.U.T.-II/III data list........3836
Code No.31: Low-reverse Solenoid Valve System........3837
DIAGNOSIS PROCEDURE........3838
STEP 1. M.U.T.-II/III diagnosis code........3838
STEP 2. M.U.T.-II/III actuator test........3838
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector........3838
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3838
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138.........3839
STEP 6. Connector check: C-138 engine-A/T-ECU connector........3839
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.6 and engine-A/T-ECU connector C-138 terminal No.128.........3840
STEP 8. M.U.T.-II/III actuator test........3840
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector........3840
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3840
STEP 11. Connector check: B-16X A/T control relay connector........3841
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.10 and A/T control relay connector B-16X terminal No.1.........3841
Code No.32: Underdrive Solenoid Valve System........3841
DIAGNOSIS PROCEDURE........3841
STEP 1. M.U.T.-II/III diagnosis code........3841
STEP 2. M.U.T.-II/III actuator test........3842
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector........3842
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3842
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138.........3842
STEP 6. Connector check: C-138 engine-A/T-ECU connector........3843
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.3 and engine-A/T-ECU connector C-138 terminal No.137.........3843
STEP 8. M.U.T.-II/III actuator test........3843
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector........3844
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3844
STEP 11. Connector check: B-16X A/T control relay connector........3844
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.9 and A/T control relay connector B-16X terminal No.1.........3844
Code No.33: Second Solenoid Valve System........3845
DIAGNOSIS PROCEDURE........3845
STEP 1. M.U.T.-II/III diagnosis code.........3845
STEP 2. M.U.T.-II/III actuator test........3845
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector........3845
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3845
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138.........3846
STEP 6. Connector check: C-138 engine-A/T-ECU connector........3846
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.4 and engine-A/T-ECU connector C-138 terminal No.136.........3847
STEP 8. M.U.T.-II/III actuator test........3847
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector........3847
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3847
STEP 11. Connector check: B-16X A/T control relay connector........3848
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.9 and A/T control relay connector B-16X terminal No.1.........3848
Code No.34: Overdrive Solenoid Valve System........3848
DIAGNOSIS PROCEDURE........3848
STEP 1. M.U.T.-II/III diagnosis code........3848
STEP 2. M.U.T.-II/III actuator test........3849
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector........3849
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3849
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138.........3849
STEP 6. Connector check: C-138 engine-A/T-ECU connector........3850
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.5 and engine-A/T-ECU connector C-138 terminal No.138.........3850
STEP 8. M.U.T.-II/III actuator test........3850
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector........3851
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3851
STEP 11. Connector check: B-16X A/T control relay connector........3851
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.9 and A/T control relay connector B-16X terminal No.1.........3851
Code No.36: DCC Solenoid Valve System........3852
DIAGNOSIS PROCEDURE........3852
STEP 1. M.U.T.-II/III diagnosis code........3852
STEP 2. M.U.T.-II/III actuator test........3852
STEP 3. Connector check: B-34 A/T control solenoid valve assembly connector........3852
STEP 4. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3852
STEP 5. Measure the voltage at engine-A/T-ECU connector C-138.........3853
STEP 6. Connector check: C-138 engine-A/T-ECU connector........3853
STEP 7. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.7 and engine-A/T-ECU connector C-138 terminal No.130.........3854
STEP 8. M.U.T.-II/III actuator test........3854
STEP 9. Connector check: B-34 A/T control solenoid valve assembly connector........3854
STEP 10. Measure the resistance at A/T control solenoid valve assembly connector B-34.........3854
STEP 11. Connector check: B-16X A/T control relay connector........3855
STEP 12. Check the harness between A/T control solenoid valve assembly connector B-34 terminal No.10 and A/T control relay connector B-16X terminal No.1.........3855
Code No.41 (1st), 42 (2nd), 43 (3rd), 44 (4th), 46 (reverse): Gear Incorrect Ratio........3856
DIAGNOSIS PROCEDURE........3856
STEP 1. M.U.T.-II/III diagnosis code........3856
STEP 2. M.U.T.-II/III diagnosis code........3856
STEP 3. Hydraulic pressure test........3856
STEP 4. Adjust the line pressure and recheck the diagnosis code.........3856
STEP 5. Disassemble, clean and assemble the valve body and recheck the diagnosis code.........3857
STEP 6. Replace the engine-A/T-ECU and then recheck the diagnosis code.........3857
STEP 7. Check the A/T internal clutch and brake, and then recheck the diagnosis code.........3857
Code No.52: Damper Clutch System........3858
DIAGNOSIS PROCEDURE........3858
STEP 1. M.U.T.-II/III diagnosis code........3858
STEP 2. M.U.T.-II/III diagnosis code........3858
STEP 3. M.U.T.-II/III data list........3858
STEP 4. Hydraulic pressure test........3858
STEP 5. Adjust the line pressure and recheck the diagnosis code.........3858
STEP 6. Replace the engine-A/T-ECU and then recheck the diagnosis code.........3858
STEP 7. Disassemble, clean and assemble the valve body and recheck the diagnosis code.........3858
Code No.54: A/T Control Relay System........3859
DIAGNOSIS PROCEDURE........3859
STEP 1. M.U.T.-II/III data list........3859
STEP 2. Check the A/T control relay connector........3860
STEP 3. Connector check: B-16X A/T control relay connector........3860
STEP 4. Measure the voltage at A/T control relay connector B-16X.........3860
STEP 5. Connector check: A-14 intermediate connector........3860
STEP 6. Check the harness between A/T control relay connector B-16X terminal No.4 and battery.........3860
STEP 7. M.U.T.-II/III data list........3860
STEP 8. Measure the voltage at the A/T control relay connector B-16X.........3861
STEP 9. Connectors check: C-16 J/C (1), C-106 intermediate connector, C-202 J/B connector........3861
STEP 10. Check the wiring harness between A/T control relay connector B-16X terminal No.3 and junction block connector C-202 terminal No.12.........3862
STEP 11. Measure the voltage at engine-A/T-ECU connector C-138.........3862
STEP 12. Connector check: C-138 engine-A/T-ECU connector........3863
STEP 13. Check the harness between A/T control relay connector B-16X terminal No.1 and engine-A/T-ECU connector C-138 terminal No.123, 124.........3863
STEP 14. Connector check: C-138 engine-A/T-ECU connector........3864
STEP 15. Check the harness between A/T control relay connector B-16X terminal No.2 and engine-A/T-ECU connector C-138 terminal No.127.........3864
Code No.56: N Range Lamp System........3865
DIAGNOSIS PROCEDURE........3865
STEP 1. M.U.T.-II/III diagnosis code.........3865
STEP 2. Check the N range lamp.........3865
STEP 3. Check the N range lamp valve.........3866
STEP 4. Connector check: C-05 combination meter connector........3866
STEP 5. Measure the resistance at combination meter connector C-05.........3866
STEP 6. Check the harness between combination meter connector C-05 terminal No.12 and body earth.........3866
STEP 7. Measure the voltage at combination meter connector C-05.........3866
STEP 8. Connector check: C-105 intermediate connector........3867
STEP 9. Check the harness between combination meter connector C-05 terminal No.2 and inhibitor switch connector B-35 terminal No.4.........3867
STEP 10. Connector check: C-141 engine A/T-ECU connector........3867
INSPECTION CHART FOR TROUBLE SYMPTOMS........3868
SYMPTOM PROCEDURES........3869
Inspection Procedure 2: Engine Does not Start........3869
DIAGNOSIS PROCEDURE........3869
STEP 1. M.U.T.-II/III diagnosis code........3869
STEP 2. Transmission control cable check........3869
STEP 3. Engine system check........3869
STEP 4. Engine-A/T-ECU replacement........3869
STEP 5. Torque converter check........3869
Inspection Procedure 3: Does not Move Forward........3870
DIAGNOSIS PROCEDURE........3870
STEP 1. M.U.T.-II/III actuator test........3870
STEP 2. M.U.T.-II/III diagnosis code........3870
STEP 3. Underdrive solenoid valve check........3870
STEP 4. Hydraulic pressure test........3870
STEP 5. Engine-A/T-ECU replacement........3870
STEP 6. Valve body disassembly clean and assembly........3870
STEP 7. Oil pump check........3870
STEP 8. Underdrive clutch check........3871
Inspection Procedure 4: Does not Move Backward........3871
DIAGNOSIS PROCEDURE........3871
STEP 1. M.U.T.-II/III actuator test........3871
STEP 2. Hydraulic pressure test........3871
STEP 3. Engine-A/T-ECU replacement........3871
STEP 4. Valve body disassembly clean and assembly........3871
STEP 5. Reverse clutch and low-reverse brake check........3871
Inspection Procedure 5: Does not Move (Forward or Backward)........3872
DIAGNOSIS PROCEDURE........3872
STEP 1. Hydraulic pressure test........3872
STEP 2. Valve body disassembly clean and assembly........3872
STEP 3. Torque converter check........3872
STEP 4. Power train components check........3872
Inspection Procedure 6: Engine Stalls During Shifting........3873
DIAGNOSIS PROCEDURE........3873
STEP 1. M.U.T.-II/III actuator test........3873
STEP 2. Valve body disassembly clean and assembly........3873
STEP 3. Torque converter check........3873
STEP 4. Engine system check........3873
Inspection Procedure 7: Shift Shock when Shifting from N to D and Long Delay........3874
DIAGNOSIS PROCEDURE........3874
STEP 1. M.U.T.-II/III actuator test........3874
STEP 2. M.U.T.-II/III data list........3874
STEP 3. M.U.T.-II/III data list........3874
STEP 4. Check when shift shock occurs.........3874
STEP 5. Hydraulic pressure test........3874
STEP 6. Check when shift shock occurs.........3874
STEP 7. M.U.T.-II/III data list........3874
STEP 8. Valve body disassembly clean and assembly........3874
STEP 9. Underdrive clutch check........3874
Inspection Procedure 8: Shift Shock when Shifting from N to R and Long Delay........3875
DIAGNOSIS PROCEDURE........3875
STEP 1. M.U.T.-II/III actuator test........3875
STEP 2. M.U.T.-II/III data list........3875
STEP 3. M.U.T.-II/III diagnosis code........3875
STEP 4. M.U.T.-II/III data list........3875
STEP 5. Check when shift shock occurs.........3875
STEP 6. Hydraulic pressure test........3875
STEP 7. Check when shift shock occurs.........3875
STEP 8. M.U.T.-II/III data list........3875
STEP 9. Valve body disassembly clean and assembly........3876
STEP 10. Reverse clutch and low-reverse brake check........3876
Inspection Procedure 9: Shift Shock when Shifting from N to D, N to R and Long Delay........3876
DIAGNOSIS PROCEDURE........3876
STEP 1. Hydraulic pressure test........3876
STEP 2. Line pressure adjustment........3876
STEP 3. Check when shift shock occurs.........3876
STEP 4. Check when shift shock occurs.........3876
STEP 5. M.U.T.-II/III data list........3876
STEP 6. Engine-A/T-ECU replacement........3876
STEP 7. Valve body disassembly clean and assembly........3877
Inspection Procedure 10: Shift Shock and Slipping........3877
DIAGNOSIS PROCEDURE........3877
STEP 1. M.U.T.-II/III actuator test........3877
STEP 2. M.U.T.-II/III data list........3877
STEP 3. Hydraulic pressure test........3877
STEP 4. Line pressure adjustment........3877
STEP 5. Valve body disassembly clean and assembly........3877
STEP 6. Each clutch and brake check........3878
Inspection Procedure 11: Does not Shift Properly (all Points)........3878
DIAGNOSIS PROCEDURE........3878
STEP 1. M.U.T.-II/III data list........3878
STEP 2. M.U.T.-II/III data list........3878
STEP 3. M.U.T.-II/III actuator test........3878
Inspection Procedure 12: Does not Shift Properly (some Point)........3879
DIAGNOSIS PROCEDURE........3879
STEP 1. Check when the shift points early or late.........3879
STEP 2. M.U.T.-II/III actuator test........3879
Inspection Procedure 13: Does not Shift (no Diagnosis Code)........3879
DIAGNOSIS PROCEDURE........3879
STEP 1. M.U.T.-II/III data list........3879
STEP 2. M.U.T.-II/III data list........3879
Inspection Procedure 14: Poor Acceleration........3880
DIAGNOSIS PROCEDURE........3880
STEP 1. Engine system check........3880
STEP 2. Engine-A/T-ECU replacement........3880
Inspection Procedure 15: Vibration........3880
DIAGNOSIS PROCEDURE........3880
STEP 1. Check when the vibration occurs.........3880
STEP 2. Engine system check........3880
STEP 3. Engine-A/T-ECU replacement........3880
STEP 4. Torque converter check........3880
STEP 5. Valve body disassembly clean and assembly........3880
Inspection Procedure 16: Shift Switch Assembly System........3881
DIAGNOSIS PROCEDURE........3882
STEP 1. M.U.T.-II/III diagnosis code........3882
STEP 2. M.U.T.-II/III data list........3882
STEP 3. Connectors check: C-143 shift switch assembly connector, C-141 engine-A/T-ECU connector.........3882
STEP 4. M.U.T.-II/III data list........3882
STEP 5. Check the shift switch assembly.........3883
STEP 6. Connector check: C-143 shift switch assembly connector........3883
STEP 7. Measure the voltage at shift switch assembly connector C-143.........3883
STEP 8. Connectors check: C-202 J/B connector, C-16 J/C (1)........3883
STEP 9. Check the harness between shift switch assembly connector C-143 terminal No.3 and J/B connector C-202 terminal No.12.........3884
STEP 10. Check the shift switch assembly.........3884
STEP 11. Connector check: C-143 shift switch assembly connector........3884
STEP 12. Measure the voltage at shift switch assembly connector C-143........3884
STEP 13. Connectors check: C-141 engine-A/T-ECU connector........3884
STEP 14. Check the harness between shift switch assembly connector C-143 terminal No.4 and engine-A/T-ECU connector C-141 terminal No.85.........3885
STEP 15. Connector check: C-05 combination meter connector, C-106 intermediate connector........3885
STEP 16. Checkt the harness between shift switch assembly connector C-143 terminal No.2 and combination meter connector C-05 terminal No.1.........3886
STEP 17. Connector check: C-105 intermediate connector........3886
STEP 18. Check the harness between shift switch assembly connector C-143 terminal No.1 and inhibitor switch connector B-35 terminal No.1.........3886
STEP 19. Check the shift switch assembly.........3886
STEP 20. Connectors check: C-143 shift switch assembly connector, C-141 engine-A/T-ECU connector........3887
STEP 21. Check the harness between shift switch assembly connector C-143 terminal No.6 and engine-A/T-ECU connector C-141 terminal No.77.........3887
STEP 22. Check the shift switch assembly.........3887
STEP 23. Connectors check: C-143 shift switch assembly connector, C-141 engine-A/T-ECU connector........3888
STEP 24. Check the harness between shift switch assembly connector C-143 terminal No.5 and engine-A/T-ECU connector C-141 terminal No.68.........3888
Inspection Procedure 17: Abnormal Shift Indicator Display........3889
DIAGNOSIS PROCEDURE........3889
STEP 1. M.U.T.-II/III data list........3889
STEP 2. Measure the voltage at engine-A/T-ECU connector C-138.........3890
STEP 3. Connectors check: C-138 engine-A/T-ECU connector, C-105 intermediate connector, C-04 combination connector........3890
STEP 4. Measure the voltage at combination meter connector C-04.........3891
STEP 5. Connectors check: C-04 combination meter connector, C-105 intermediate connector, C-138 engine-A/T-ECU connector........3891
STEP 6. Check the harness between combination meter connector C-04 terminal No.50, 51, 52 and engine-A/T-ECU connector C-138 terminal No.134, 125, 121.........3892
STEP 7. Connector check: C-04 combination meter connector........3892
DATA LIST REFERENCE TABLE........3893
ACTUATOR TEST JUDGMENT VALUE........3895
INVECS-II CANCEL COMMAND........3895
CHECK AT ENGINE-A/T-ECU TERMINALS........3896
OSCILLOSCOPE INSPECTION PROCEDURE........3899
TROUBLESHOOTING 'A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS'........3900
TROUBLE SYMPTOM CHART........3900
SYMPTOM PROCEDURES........3901
INSPECTION PROCEDURE 1: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever can be moved from the P to the R position even though the brake pedal is not depressed.........3901
DIAGNOSIS........3901
INSPECTION PROCEDURE 2: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever cannot be moved from the P to the R position even though the brake pedal is being depressed.........3901
DIAGNOSIS........3901
INSPECTION PROCEDURE 3: The ignition key is at the LOCK (OFF) position, but the selector lever can be moved from the P to the R position when the brake pedal is depressed.........3901
DIAGNOSIS........3901
INSPECTION PROCEDURE 4: The selector lever cannot be easily moved from the P to the R position.........3902
DIAGNOSIS........3902
INSPECTION PROCEDURE 5: The selector lever cannot be moved from the R to the P position.........3902
DIAGNOSIS........3902
INSPECTION PROCEDURE 6: The ignition key cannot be turned to the LOCK (OFF) position when the selector lever is at the P position.........3902
DIAGNOSIS........3902
INSPECTION PROCEDURE 7: The ignition key can be turned to the LOCK (OFF) position when the selector lever is at a position other than the P position.........3902
DIAGNOSIS........3902
ON-VEHICLE SERVICE........3903
ESSENTIAL SERVICE........3903
AUTOMATIC TRANSMISSION FLUID (ATF) CHECK........3903
AUTOMATIC TRANSMISSION FLUID (ATF) REPLACEMENT........3903
AUTOMATIC TRANSMISSION FLUID COOLER LINE FLUSHING........3905
INHIBITOR SWITCH CONTINUITY CHECK........3905
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT........3906
TRANSFER OIL LEVEL CHECK........3906
TRANSFER OIL REPLACEMENT........3907
A/T CONTROL COMPONENT LOCATION........3907
A/T CONTROL COMPONENT CHECK........3907
INHIBITOR SWITCH CHECK........3907
CRANK ANGLE SENSOR CHECK........3907
STOP LAMP SWITCH CHECK........3907
A/T CONTROL RELAY CHECK........3908
A/T CONTROL SOLENOID VALVE ASSEMBLY CHECK........3908
A/T FLUID TEMPERATURE SENSOR CHECK........3909
TORQUE CONVERTER STALL TEST........3910
TORQUE CONVERTER STALL TEST JUDGMENT RESULTS........3910
HYDRAULIC PRESSURE TESTS........3911
STANDARD HYDRAULIC PRESSURE TABLE........3912
OIL SEAL LAYOUT........3915
HYDRAULIC CIRCUIT........3916
LINE PRESSURE ADJUSTMENT........3917
SELECTOR LEVER OPERATION CHECK........3917
KEY INTERLOCK AND SHIFT LOCK MECHANISM CHECK........3918
TRANSMISSION CONTROL........3920
REMOVAL AND INSTALLATION........3920
INSTALLATION SERVICE POINTS........3921
DISASSEMBLY AND REASSEMBLY........3922
INSPECTION........3923
A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS........3924
REMOVAL AND INSTALLATION........3924
INSTALLATION SERVICE POINT........3925
TRANSMISSION ASSEMBLY........3926
REMOVAL AND INSTALLATION........3926
REMOVAL SERVICE POINTS........3928
INSTALLATION SERVICE POINTS........3929
TRANSFER ASSEMBLY........3931
REMOVAL AND INSTALLATION........3931
REMOVAL SERVICE POINT........3932
A/T FLUID COOLER........3933
REMOVAL AND INSTALLATION........3933
GR00006500-00........3934
WORKSHOP MANUAL........0
GENERAL........3934
GR00006900-11F........3936
WORKSHOP MANUAL........0
ENGINE OVERHAUL '4G69'........3936
GENERAL INFORMATION........3937
GENERAL SPECIFICATIONS........3937
SERVICE SPECIFICATIONS........3938
REWORK DIMENSIONS........3940
TORQUE SPECIFICATIONS........3940
SEALANTS........3943
SPECIAL TOOLS........3944
ALTERNATOR AND IGNITION SYSTEM........3948
REMOVAL AND INSTALLATION........3948
REMOVAL SERVICE POINT........3949
INSTALLATION SERVICE POINT........3949
EXHAUST MANIFOLD........3951
REMOVAL AND INSTALLATION........3951
REMOVAL SERVICE POINT........3952
INSTALLATION SERVICE POINT........3952
TIMING BELT........3953
REMOVAL AND INSTALLATION........3953
REMOVAL SERVICE POINTS........3954
INSTALLATION SERVICE POINTS........3956
INSPECTION........3961
FUEL AND EMISSION PARTS........3963
REMOVAL AND INSTALLATION........3963
INSTALLATION SERVICE POINTS........3964
INLET MANIFOLD AND WATER PUMP........3965
REMOVAL AND INSTALLATION........3965
REMOVAL SERVICE POINT........3966
INSTALLATION SERVICE POINTS........3966
ROCKER ARMS AND CAMSHAFT........3969
REMOVAL AND INSTALLATION........3969
REMOVAL SERVICE POINT........3970
INSTALLATION SERVICE POINTS........3970
INSPECTION........3971
CYLINDER HEAD AND VALVES........3972
REMOVAL AND INSTALLATION........3972
REMOVAL SERVICE POINTS........3973
INSTALLATION SERVICE POINTS........3973
INSPECTION........3975
VALVE SEAT RECONDITIONING PROCEDURE........3976
VALVE SEAT REPLACEMENT PROCEDURE........3977
VALVE GUIDE REPLACEMENT PROCEDURE........3977
OIL PAN AND OIL PUMP........3978
REMOVAL AND INSTALLATION........3978
'M/T'........3978
'A/T'........3979
REMOVAL SERVICE POINTS........3980
INSTALLATION SERVICE POINTS........3981
INSPECTION........3986
PISTON AND CONNECTING ROD........3988
REMOVAL AND INSTALLATION........3988
REMOVAL SERVICE POINTS........3989
INSTALLATION SERVICE POINTS........3990
INSPECTION........3993
CRANKSHAFT AND CYLINDER BLOCK........3995
REMOVAL AND INSTALLATION........3995
REMOVE SERVICE POINTS........3996
INSTALLATION SERVICE POINTS........3996
INSPECTION........3999
GR00007000-11B........4002
WORKSHOP MANUAL........0
ENGINE OVERHAUL '4G63-Non-Turbo'........4002
GENERAL INFORMATION........4003
GENERAL SPECIFICATIONS........4003
SERVICE SPECIFICATIONS........4004
REWORK DIMENSIONS........4005
TORQUE SPECIFICATIONS........4006
SEALANTS........4008
SPECIAL TOOLS........4010
ALTERNATOR AND IGNITION SYSTEM........4013
REMOVAL AND INSTALLATION........4013
TIMING BELT........4014
REMOVAL AND INSTALLATION........4014
REMOVAL SERVICE POINTS........4015
INSTALLATION SERVICE POINTS........4017
INSPECTION........4024
FUEL AND EMISSION PARTS........4026
REMOVAL AND INSTALLATION........4026
INSTALLATION SERVICE POINTS........4027
INLET MANIFOLD........4028
REMOVAL AND INSTALLATION........4028
INSTALLATION SERVICE POINTS........4028
EXHAUST MANIFOLD........4029
REMOVAL AND INSTALLATION........4029
WATER PUMP AND WATER HOSE........4030
REMOVAL AND INSTALLATION........4030
INSTALLATION SERVICE POINTS........4030
ROCKER ARMS AND CAMSHAFT........4032
REMOVAL AND INSTALLATION........4032
SERVICE POINTS FOR REMOVAL........4033
INSTALLATION SERVICE POINTS........4033
INSPECTION........4034
CYLINDER HEAD AND VALVES........4037
REMOVAL AND INSTALLATION........4037
REMOVAL SERVICE POINTS........4038
INSTALLATION SERVICE POINTS........4038
INSPECTION........4040
VALVE SEAT RECONDITIONING........4042
VALVE SEAT REPLACEMENT........4042
VALVE GUIDE REPLACEMENT........4042
OIL PAN AND OIL PUMP........4043
REMOVAL AND INSTALLATION........4043
REMOVAL SERVICE POINTS........4044
INSTALLATION SERVICE POINTS........4046
INSPECTION........4052
PISTON AND CONNECTING ROD........4053
REMOVAL AND INSTALLATION........4053
REMOVAL SERVICE POINTS........4054
INSTALLATION SERVICE POINTS........4055
INSPECTION........4059
CRANKSHAFT AND CYLINDER BLOCK........4060
REMOVAL AND INSTALLATION........4060
INSTALLATION SERVICE POINTS........4061
INSPECTION........4064
...
Mitsubishi RVR Sport Repair Service Manual 2010-2016
