KOBELCO CK1600, CKE1350 Crawler Cranes OPERATION & MAINTENANCE Manual
Complete OPERATION & MAINTENANCE manual with Parts Manual for KOBELCO CK1600, CKE1350 Crawler Cranes.
KOBELCO CK1600, CKE1350 Electrical Circuit Chart.pdf
S2GN00003ZE10 - KOBELCO CK1600 Crawler Crane OPERATION & MAINTENANCE MANUAL.pdf
S2GN10002ZE08 - KOBELCO CK1600 (LUFFING) Crawler Crane OPERATION & MAINTENANCE MANUAL.pdf
S3GN12003ZO01 - KOBELCO CK1600 Crawler Crane Parts Manual.pdf
S5GN00003ZE08 - KOBELCO CK1600, CKE1350 Crawler Crane OPERATION & MAINTENANCE MANUAL.pdf
PRODUCT DETAILS:
Total Pages: 2,322 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KOBELCO CK1600, CKE1350 Electrical Circuit Chart....1
S2GN00003ZE10 - KOBELCO CK1600 Crawler Crane OPERATION & MAINTENANCE MANUAL....33
COVER....33
TABLE OF CONTENTS....35
IMPORTANT INFORMATION....41
1. SAFE OPERATING PRACTICES FOR MOBILE CRANES....49
2. OPERATION....69
2.1 TERMINOLOGY OF MACHINE EACH PART....69
2.2 LOCATIONS AND TERMS OF OPERATING CONTROLS....70
2.2.1 OPERATING SWITCHES....74
2.2.2 GAUGE CLUSTER CONFIGURATION....84
2.2.3 OPERATING THE AIR CONDITIONER....98
2.2.4 AM/FM RADIO (OPTION)....100
2.3 CRANE OPERATION....102
2.3.1 ADJUSTING THE OPERATOR'S SEAT....102
2.3.2 ADJUSTING THE CONTROL LEVER DIRECTION....102
2.3.3 STARTING AND STOPPING THE ENGINE....103
2.3.4 FUNCTION LOCK LEVER....106
2.3.5 PROPELLING OPERATION....107
2.3.6 SWINGING OPERATION....109
2.3.7 BOOM RAISING/LOWERING OPERATION....112
2.3.8 HOOK RAISING/LOWERING OPERATION....114
2.4 FREE FALL OPERATION....117
2.5 HANDLING OF REEVING WINCH (OPTION)....120
3. LOAD SAFETY DEVICE....123
3.1 ARRANGEMENT OF EQUIPMENTS....123
3.2 TYPE AND FUNCTIONS OF EQUIPMENTS....126
3.3 CONNECTING PROCEDURE OF WIRING....132
3.3.1 CRANE ATTACHMENT....132
3.4 FUNCTION OF CONTROLLER/MONITOR....137
3.5 OPERATING PROCEDURE OF CONTROLLER....141
3.5.1 SETTING SCREEN....142
3.5.2 SETTING OF THE CRANE CONFIGURATION....147
3.5.3 SELECTION OF MAIN/AUX. LIFTING....152
3.5.4 SETTING OF WORKING AREA LIMIT VALUE....153
3.5.5 SETTING OF THE TIME....157
3.6 WARNING ALARM AND AUTOMATIC STOP....159
3.6.1 ITEMS OF WARNING ALARM AND AUTOMATIC STOP....159
3.6.2 CONTENTS OF AUTOMATIC STOP....160
3.6.3 RELEASE OF AUTOMATIC STOP....162
3.7 INSPECTION....168
3.7.1 INSPECTION BEFORE RAISING THE BOOM AFTER ASSEMBLY OF ATTACHMENT IS COMPLETED....168
3.7.2 INSPECTION AFTER ERECTING THE ATTACHMENT....171
3.8 CAUTION FOR HANDLING THE LOAD SAFETY DEVICE....172
3.9 INDICATION OF ERRORS AND REMEDY....173
3.10 INDICATION OF MESSAGE AND ALARM....174
3.11 CONFIRMATION OF FUNCTION FOR LOAD SAFETY DEVICE....176
4. ASSEMBLY OF THE MACHINE....177
4.1 STABILITY IN SWINGING AND TRAVELING....177
4.1.1 WITHOUT BOOM BASE....177
4.1.2 WITH BOOM BASE....179
4.2 TRANSLIFTER....180
4.2.1 COMPOSITION OF TRANSLIFTER....180
4.2.2 HANDLING TRANSLIFTERS (1) - (4)....181
4.3 UNLOADING BASE MACHINE....184
4.3.1 ERECTING GANTRY....185
4.3.2 SETTING TRANSLIFTERS....187
4.3.3 UNLOADING BASE MACHINE FROM TRAILER....191
4.4 INSTALLATION OF THE CARBODY WEIGHT (OPTION)....193
4.5 INSTALLATION OF CRAWLER....195
4.5.1 INSTALLATION OF THE FIRST CRAWLER....195
4.5.2 INSTALLATION OF THE SECOND CRAWLER....200
4.6 INSTALLATION OF THE COUNTERWEIGHT....202
4.6.1 ASSEMBLING THE COUNTERWEIGHTS....202
4.6.2 REMOVING THE HOOK BLOCK FROM THE BASE BOOM....206
4.6.3 SETTING THE COUNTER-WEIGHT LINK....206
4.6.4 INSTALLATION OF COUNTERWEIGHTS TO MACHINE....207
4.7 ASSEMBLING ATTACHMENTS....212
4.7.1 ASSEMBLY OF BOOM AND FIXED JIB....212
4.7.2 ASSEMBLY OF THE JIB....227
4.7.3 INSTALLATION OF THE AUXILIARY SHEAVE....232
4.8 REEVING THE WIRE ROPE FOR CRANE AND AUXILIARY SHEAVE....233
4.8.1 REEVING THE FRONT DRUM WIRE ROPE FOR CRANE....233
4.8.2 REEVING THE REAR DRUM WIRE ROPE TO THE AUXILIARY SHEAVE....235
4.8.3 REEVING OF REAR DRUM WIRE ROPE....236
4.9 ERECTING THE ATTACHMENT....238
4.9.1 CONNECTING THE SAFETY DEVICE....238
4.9.2 CHECK THE SAFETY DEVICE....238
4.9.3 CONFIRMATION BEFORE ERECTING THE ATTACHMENT....238
4.9.4 ERECTING THE ATTACHMENT....239
4.9.5 CHECK BEFORE STARTING THE WORK....239
5. ASSEMBLY/DISASSEMBLY OF DISASSEMBLY OF THE MACHINE....241
5.1 LOWERING THE ATTACHMENT....243
5.1.1 LOWERING THE ATTACHMENT....243
5.2 DISCONNECTING THE WIRING FOR SAFETY DEVICE....244
5.3 REMOVING THE BOOM GUY LINE....245
5.3.1 INSTALLATION OF THE UPPER SPREADER TO THE BOOM BASE....245
5.3.2 REMOVE THE BOOM GUY LINE....245
5.4 REMOVING THE COUNTERWEIGHT....246
5.4.1 DISCONNECT THE BOOM BASE FROM THE INSERT BOOM....246
5.4.2 REMOVE THE COUNTER-WEIGHTS FROM THE MACHINE....246
5.4.3 INSTALLATION OF THE HOOK BLOCK TO THE BOOM BASE....251
5.4.4 DISASSEMBLY OF THE COUNTERWEIGHT....251
5.5 DISASSEMBLING THE ATTACHMENT....253
5.5.1 REMOVING UPPER AND INSERT BOOMS....253
5.6 REMOVAL OF THE CRAWLERS....254
5.6.1 SETTING THE TRANSLIFTER (Refer to 4.3.2)....254
5.6.2 REMOVAL OF THE CRAWLERS....255
5.7 REMOVAL OF THE CARBODY WEIGHTS....261
5.8 LOADING THE BASE MACHINE....262
5.8.1 LOADING THE BASE MACHINE ON THE TRAILER....262
5.8.2 LOWERING THE BOOM BASE....264
5.8.3 LOWERING THE GANTRY....265
5.8.4 FOLDING THE TRANSLIFTER....266
5.8.5 CAUTION WHEN TRANSPORTING THE BASE MACHINE....267
5.8.6 HANDLING OF TRAVELING KIT (OPTION)....268
6. WIRE ROPE....269
6.1 HANDLING OF WIRE ROPE....269
6.1.1 UNREELING METHOD OF WIRE ROPE....269
6.1.2 WINDING WIRE ROPE ONTO THE DRUM....270
6.1.3 INSTALLING THE ROPE SOCKET....272
6.1.4 SPECIFICATION OF WIRE ROPE....272
6.1.5 WIRE ROPE LENGTH....273
7. MAINTENANCE....275
7.1 CHECKS....280
7.1.1 CHECKS OF THE UPPER....281
7.1.1.1 UPPER STRUCTURE INSPECTIONS-DAILY OR EVERY 8 HOURS....282
7.1.1.2 UPPER STRUCTURE INSPECTIONS-MONTHLY OR EVERY 100 HOURS....287
7.1.1.3 CHECK OF UPPER SEMI-ANNUALLY OR EVERY 600 HOURS....291
7.1.1.4 CHECK OF UPPER WEEKLY OR EVERY 50 HOURS....292
7.1.2 CHECK OF LOWER....294
7.1.2.1 CHECK OF LOWER DAILY OR EVERY 8 HOURS....296
7.1.2.2 CHECK OF LOWER MONTHLY OR EVERY 100 HOURS....297
7.1.2.3 CHECK OF LOWER QUARTERLY EVERY 3 MONTHS OR EVERY 250 HOURS....299
7.1.2.4 CHECK OF LOWER SEMI-ANNUALLY OR EVERY 600 HOURS....299
7.1.3 CHECK OF ATTACHMENT....300
7.1.3.1 CHECK OF ATTACHMENT DAILY OR EVERY 5 HOURS....302
7.2 OIL/GREASE SUPPLY AND WATER SERVICE....309
7.2.1 UPPER LUBRICATION (INCL. WATER SUPPLY)....312
7.2.2 LOWER LUBRICATION....314
7.2.3 ATTACHMENT LUBRICATION....316
7.2.4 GREASE....318
7.2.5 ENGINE OIL....324
7.2.6 FUEL....325
7.2.7 COOLANT....326
7.2.8 HYDRAULIC OIL....328
7.2.9 GEAR OIL....330
7.3 CLEANING/WASHING/CHANGING FILTER ELEMENT AND STRAINER....336
7.4 BATTERY INSPECTION....347
7.5 LOCATION AND USE OF FUSE....350
7.6 OPERATION UNDER UNUSUAL CONDITIONS....352
7.7 MACHINE STORAGE....354
7.8 TIGHTENING TORQUE VALUES....355
7.9 SECURITY PARTS TO BE REPLACED PERIODICALLY....357
7.10 ADJUSTMENT....358
7.10.1 ADJUSTMENT OF FRONT AND REAR DRUM LOCKS....358
7.10.2 ADJUSTMENT OF BOOM DRUM LOCK....359
7.10.3 ADJUSTMENT OF THIRD DRUM LOCK....360
7.10.4 CRAWLER SHOES ADJUSTMENT....361
7.11 CONSUMABLE PARTS LIST....362
8. REFERENCE MATERIALS....367
8.1 SPECIFICATION....367
8.1.1 PERFORMANCE....367
8.1.2 OUTSIDE DIMENSIONS....367
8.2 DIMENSIONS AND WEIGHT OF EACH PARTS....369
8.2.1 BASE MACHINE....369
8.2.2 COUNTERWEIGHT....371
8.2.3 ATTACHMENT....372
8.3 SYSTEM SCHEMATIC....375
8.3.1 HYDRAULIC SCHEMATIC....375
8.3.2 ELECTRIC SYSTEM SCHEMATIC....378
9. INITIAL ASSEMBLY OF THE MACHINE....393
9.1 UPPER STRUCTURE (WITH CARBODY) LIFTING PROCEDURES....394
9.1.1 INSTALLATION....394
9.2 LOADING/UNLOADING OF THE MACHINE FROM/ONTO A TRAILER....395
9.2.1 LOADING ONTO A TRAILER....395
9.2.2 UNLOADING FROM A TRAILER....395
9.3 INSTALLATION OF THE CARBODY WEIGHT (OPTION)....399
9.4 INSTALLATION OF THE CRAWLER....400
9.4.1 INSTALLATION OF THE FIRST CRAWLER....400
9.4.2 INSTALLATION OF THE SECOND CRAWLER....404
9.5 INSTALLATION OF THE GANTRY TO THE SWING FRAME....405
9.6 INSTALLATION OF THE BOOM BASE....409
9.6.1 INSTALLATION OF THE BOOM BASE....409
9.7 INSTALLATION OF THE BACKSTOP....410
9.8 INSTALLING THE UPPER AND LOWER SPREADER....411
S2GN10002ZE08 - KOBELCO CK1600 (LUFFING) Crawler Crane OPERATION & MAINTENANCE MANUAL....419
COVER....419
TABLE OF CONTENTS....421
IMPORTANT INFORMATION....427
1. SAFE OPERATING PRACTICES FOR MOBILE CRANES....437
2. OPERATION....457
2.1 TERMINOLOGY OF MACHINE EACH PART....457
2.1.1 LUFFING UPPER BOOM ATTACHMENT....457
2.1.2 LUFFING JIB ATTACHMENT....458
2.2 LOCATIONS AND TERMS OF OPERATING CONTROLS....459
2.2.1 OPERATING SWITCHES....463
2.2.2 GAUGE CLUSTER CONFIGURATION....473
2.2.3 OPERATING THE AIR CONDITIONER....487
2.2.4 AM/FM RADIO (OPTION)....489
2.3 CRANE OPERATION....491
2.3.1 ADJUSTING THE OPERATOR'S SEAT....491
2.3.2 ADJUSTING THE CONTROL LEVER DIRECTION....491
2.3.3 STARTING AND STOPPING THE ENGINE....492
2.3.4 FUNCTION LOCK LEVER....495
2.3.5 PROPELLING OPERATION....496
2.3.6 SWINGING OPERATION....498
2.3.7 BOOM RAISING/LOWERING OPERATION....501
2.3.8 HOOK RAISING/LOWERING OPERATION....503
2.4 LUFFING JIB OPERATION....506
2.4.1 JIB RAISING/LOWERING OPERATION....507
2.4.2 HOOK HOIST DRUM CONTROL....509
2.5 FREE FALL OPERATION....510
2.6 HANDLING OF REEVING WINCH (OPTION)....513
3. LOAD SAFETY DEVICE....515
3.1 ARRANGEMENT OF EQUIPMENTS....515
3.2 TYPE AND FUNCTIONS OF EQUIPMENTS....519
3.3 CONNECTING PROCEDURE OF WIRING....527
3.3.1 CRANE ATTACHMENT....527
3.3.2 LUFFING ATTACHMENT....531
3.4 FUNCTION OF CONTROLLER/MONITOR....536
3.5 OPERATING PROCEDURE OF CONTROLLER....540
3.5.1 SETTING SCREEN....541
3.5.2 SETTING OF THE CRANE CONFIGURATION....546
3.5.3 SELECTION OF MAIN/JIB/AUX. LIFTING....551
3.5.4 SETTING OF WORKING AREA LIMIT VALUE....552
3.5.5 SETTING OF THE TIME....556
3.6 WARNING ALARM AND AUTOMATIC STOP....558
3.6.1 ITEMS OF WARNING ALARM AND AUTOMATIC STOP....558
3.6.2 CONTENTS OF AUTOMATIC STOP....560
3.6.3 RELEASE OF AUTOMATIC STOP....564
3.7 INSPECTION....570
3.7.1 INSPECTION BEFORE RAISING THE BOOM AFTER ASSEMBLY OF ATTACHMENT IS COMPLETED....570
3.7.2 INSPECTION AFTER ERECTING THE ATTACHMENT....576
3.8 CAUTION FOR HANDLING THE LOAD SAFETY DEVICE....577
3.9 INDICATION OF ERRORS AND REMEDY....578
3.10 INDICATION OF MESSAGE AND ALARM....579
3.11 CONFIRMATION OF FUNCTION FOR LOAD SAFETY DEVICE....581
4. ASSEMBLY OF THE MACHINE....583
4.1 STABILITY IN SWINGING AND TRAVELING....583
4.1.1 WITHOUT BOOM BASE....583
4.1.2 WITH BOOM BASE....585
4.2 TRANSLIFTER....586
4.2.1 COMPOSITION OF TRANSLIFTER....586
4.2.2 HANDLING TRANSLIFTERS (1) - (4)....587
4.3 UNLOADING BASE MACHINE....590
4.3.1 ERECTING GANTRY....591
4.3.2 SETTING TRANSLIFTERS....593
4.3.3 UNLOADING BASE MACHINE FROM TRAILER....597
4.4 INSTALLATION OF THE CARBODY WEIGHT (OPTION)....599
4.5 INSTALLATION OF CRAWLER....601
4.5.1 INSTALLATION OF THE FIRST CRAWLER....601
4.5.2 INSTALLATION OF THE SECOND CRAWLER....605
4.6 INSTALLATION OF THE COUNTERWEIGHT....607
4.6.1 ASSEMBLING THE COUNTERWEIGHTS....607
4.6.2 REMOVING THE HOOK BLOCK FROM THE BASE BOOM....611
4.6.3 SETTING THE COUNTER-WEIGHT LINK....611
4.6.4 INSTALLATION OF COUNTERWEIGHTS TO MACHINE....612
4.7 ASSEMBLING CRANE WITH LUFFING BOOM TIP ATTACHMENTS....617
4.7.1 ASSEMBLY OF BOOM/GUY LINE....617
4.7.2 ASSEMBLING OF BOOM/GUY LINE (Using an assisting crane)....623
4.7.3 ASSEMBLING OF BOOM/GUY LINE (Self-erection with boom base on the base machine)....631
4.7.4 INSTALLATION OF AUXILIARY SHEAVE....636
4.7.5 REEVING FRONT DRUM WIRE ROPE FOR CRANE....637
4.7.6 REEVING REAR DRUM WIRE ROPE TO AUXILIARY SHEAVE....639
4.8 ASSEMBLING THE LUFFING ATTACHMENTS....640
4.8.1 ARRANGEMENT OF BOOM/JIB/GUY LINE....640
4.8.2 ASSEMBLING OF BOOM/JIB/GUY LINE (Using an assisting crane)....645
4.8.3 ASSEMBLING OF BOOM/JIB/GUY LINE (Self-election with boom base on the base machine)....659
4.8.4 REEVING FRONT DRUM WIRE ROPE FOR CRANE....673
4.9 ERECTING ATTACHMENT....676
4.9.1 CONNECTING SAFETY DEVICE....676
4.9.2 CHECKING SAFETY DEVICE....676
4.9.3 CONFIRMATION BEFORE ERECTING ATTACHMENT....676
4.9.4 ERECTING THE CRANE ATTACHMENT....677
4.9.5 CHECK BEFORE STARTING WORK....678
4.9.6 ERECTING THE LUFFING ATTACHMENT....679
4.9.7 CHECK BEFORE STARTING THE WORK....683
5. DISASSEMBLY OF THE MACHINE....685
5.1 LOWERING THE ATTACHMENT....687
5.1.1 LOWERING THE ATTACHMENT....687
5.2 LOWERING THE LUFFING ATTACHMENT....688
5.2.1 LOWERING THE ATTACHMENT....689
5.3 WINDING UP THE FRONT DRUM/REAR DRUM WIRE ROPES....692
5.4 DISCONNECTING THE WIRING FOR SAFETY DEVICE....692
5.5 WINDING UP THE JIB DRUM WIRE ROPE....693
5.6 REMOVING BOOM GUY LINE....693
5.6.1 INSTALLATION OF UPPER SPREADER TO BOOM BASE....693
5.6.2 DISCONNECT BOOM BASE FROM INSERT BOOM....693
5.7 COUNTERWEIGHT REMOVAL....695
5.7.1 REMOVAL OF COUNTERWEIGHTS....695
5.7.2 INSTALLATION OF THE HOOK BLOCK TO THE BOOM BASE....700
5.7.3 DISASSEMBLY OF THE COUNTERWEIGHT....700
5.8 DISASSEMBLING CRANE WITH LUFFING BOOM TIP ATTACHMENT....702
5.8.1 REMOVING THE AUXILIARY SHEAVE....702
5.8.2 REMOVAL OF BOOM GUY LINE....702
5.8.3 REMOVING UPPER AND INSERT BOOMS....703
5.9 DISASSEMBLY OF LUFFING ATTACHMENT....704
5.9.1 DISASSEMBLING THE LUFFING JIB....704
5.9.2 DISASSEMBLING THE LUFFING BOOM TIP ASSEMBLY....705
5.10 REMOVAL OF THE CRAWLERS....706
5.10.1 SETTING THE TRANSLIFTER....706
5.10.2 REMOVAL OF THE CRAWLERS....707
5.11 REMOVAL OF THE CARBODY WEIGHTS (OPTION)....713
5.12 LOADING THE BASE MACHINE....714
5.12.1 LOADING THE BASE MACHINE ON THE TRAILER....714
5.12.2 LOWERING THE BOOM BASE....716
5.12.3 LOWERING THE GANTRY....717
5.12.4 FOLDING THE TRANSLIFTER....718
5.12.5 CAUTION WHEN TRANSPORTING THE BASE MACHINE....719
5.12.6 HANDLING OF TRAVELING KIT (OPTION)....720
5.13 LOWERING THE ATTACHMENT (JIB INSIDE HOLDING STYLE)....721
6. WIRE ROPE....727
6.1 HANDLING OF WIRE ROPE....727
6.1.1 UNREELING METHOD OF WIRE ROPE....727
6.1.2 WINDING WIRE ROPE ONTO THE DRUM....728
6.1.3 INSTALLING THE ROPE SOCKET....730
6.1.4 SPECIFICATION OF WIRE ROPE....730
6.1.5 WIRE ROPE LENGTH....731
7. MAINTENANCE....733
7.1 CHECKS....738
7.1.1 CHECKS OF THE UPPER....739
7.1.1.1 UPPER STRUCTURE INSPECTIONS-DAILY OR EVERY 8 HOURS....740
7.1.1.2 UPPER STRUCTURE INSPECTIONS-MONTHLY OR EVERY 100 HOURS....745
7.1.1.3 CHECK OF UPPER SEMI-ANNUALLY OR EVERY 600 HOURS....749
7.1.1.4 CHECK OF UPPER WEEKLY OR EVERY 50 HOURS....750
7.1.2 CHECK OF LOWER....752
7.1.2.1 CHECK OF LOWER DAILY OR EVERY 8 HOURS....754
7.1.2.2 CHECK OF LOWER MONTHLY OR EVERY 100 HOURS....755
7.1.2.3 CHECK OF LOWER QUARTERLY EVERY 3 MONTHS OR EVERY 250 HOURS....757
7.1.2.4 CHECK OF LOWER SEMI-ANNUALLY OR EVERY 600 HOURS....757
7.1.3 CHECK OF ATTACHMENT....758
7.1.3.1 CHECK OF ATTACHMENT DAILY OR EVERY 5 HOURS....760
7.2 OIL/GREASE SUPPLY AND WATER SERVICE....768
7.2.1 UPPER LUBRICATION (INCL. WATER SUPPLY)....772
7.2.2 LOWER LUBRICATION....774
7.2.3 ATTACHMENT LUBRICATION....776
7.2.4 GREASE....778
7.2.5 ENGINE OIL....784
7.2.6 FUEL....785
7.2.7 COOLANT....786
7.2.8 HYDRAULIC OIL....788
7.2.9 GEAR OIL....790
7.3 CLEANING/WASHING/CHANGING FILTER ELEMENT AND STRAINER....796
7.4 BATTERY INSPECTION....807
7.5 LOCATION AND USE OF FUSE....810
7.6 OPERATION UNDER UNUSUAL CONDITIONS....812
7.7 MACHINE STORAGE....814
7.8 TIGHTENING TORQUE VALUES....815
7.9 SECURITY PARTS TO BE REPLACED PERIODICALLY....817
7.10 ADJUSTMENT....818
7.10.1 ADJUSTMENT OF FRONT AND REAR DRUM LOCKS....818
7.10.2 ADJUSTMENT OF BOOM DRUM LOCK....819
7.10.3 ADJUSTMENT OF THIRD DRUM LOCK....820
7.10.4 CRAWLER SHOES ADJUSTMENT....821
7.11 CONSUMABLE PARTS LIST....822
8. REFERENCE MATERIALS....827
8.1 SPECIFICATION....827
8.1.1 PERFORMANCE....827
8.1.2 PERFORMANCE OF LUFFING JIB....827
8.1.3 OUTSIDE DIMENSIONS....828
8.2 DIMENSIONS AND WEIGHT OF EACH PARTS....831
8.2.1 BASE MACHINE....831
8.2.2 COUNTERWEIGHT....833
8.2.3 ATTACHMENT....834
8.3 SYSTEM SCHEMATIC....838
8.3.1 HYDRAULIC SCHEMATIC....838
8.3.2 ELECTRIC SYSTEM SCHEMATIC....840
9. INITIAL ASSEMBLY OF THE MACHINE....855
9.1 UPPER STRUCTURE (WITH CARBODY) LIFTING PROCEDURES....856
9.1.1 INSTALLATION....856
9.2 LOADING/UNLOADING OF THE MACHINE FROM/ONTO A TRAILER....857
9.2.1 LOADING ONTO A TRAILER....857
9.2.2 UNLOADING FROM A TRAILER....857
9.3 INSTALLATION OF THE CARBODY WEIGHT (OPTION)....861
9.4 INSTALLATION OF THE CRAWLER....862
9.4.1 INSTALLATION OF THE FIRST CRAWLER....862
9.4.2 INSTALLATION OF THE SECOND CRAWLER....866
9.5 INSTALLATION OF THE GANTRY TO THE SWING FRAME....867
9.6 INSTALLATION OF THE BOOM BASE....871
9.6.1 INSTALLATION OF THE BOOM BASE....871
9.7 INSTALLATION OF THE BACKSTOP....872
9.8 INSTALLING THE UPPER AND LOWER SPREADER....873
S3GN12003ZO01 - KOBELCO CK1600 Crawler Crane Parts Manual....881
COVER....881
CONTENTS....886
CONTROL SYSTEM....0
CONTROL ASSY....898
CONTROL LEVER ASSY (BOOM / MAIN / AUX.)....902
CONTROL LEVER ASSY (SWING)....906
CONTROL LEVER ASSY (PROPEL)....910
REMOTE CONTROL V.INSTAL (BOOM / FRONT / REAR)....912
SWING LOCK ASSY....914
GRIP ASSY (OPTION)....916
FLOOR PLATE ASSY....918
GRIP ASSY (BOOM)....920
PANEL ASSY....922
PANEL ASSY (LEFT STAND / WITHOUT FREE FALL)(LEFT STAND / WITH FREE FALL)....924
LABEL ASSY....926
PANEL ASSY (LEFT STAND)....928
PANEL ASSY....930
PANEL ASSY (BYPASS SWITCH)....932
TRIMMER INSTAL (FOR LUFFING)....934
DRUM LOCK ASSY (FRONT / REAR)....936
DRUM LOCK ASSY (BOOM)....938
LUB.LINES (FRONT / REAR)....942
LUB. LINES (BOOM)....944
MONITOR INSTAL ....946
RADIO INSTAL (OPTION)(COVER INSTAL)....948
WINCH SYSTEM (WITHOUT BRAKE)....0
WINCH INSTAL ASSY (WITHOUT FREE FALL)....950
WINCH ASSY (FRONT)....954
WINCH ASSY (REAR)....958
REDUCTION ASSY SWING (FRONT)(REAR)....962
WINCH SYSTEM (WITH BRAKE)....0
WINCH INSTAL ASSY (WITHOUT FREE FALL)....950
WINCH ASSY (FRONT)....954
WINCH ASSY (REAR)....958
REDUCTION ASSY SWING (FRONT)(REAR)....962
WINCH INSTAL ASSY (WITH FREE FALL)....966
WINCH ASSY (FRONT)(WITH FREE FALL)....970
WINCH ASSY (REAR)(WITH FREE FALL)....972
WINCH ASSY (WITH FREE FALL)....974
BRAKE PEDAL ASSY....976
LAMP ASSY, INSTAL (WITH FREE FALL)....980
BRAKE INSTAL (WITH FREE FALL)....982
3-SECTION VALVE HYD. LINES....984
4-SECTION VALVE INSTAL (WITH FREE FALL)....986
HYD LINES. RETURN (WITH FREE FALL)....988
CONTROL LINES, FLOOR (WITH FREE FALL)....990
BOOM HOIST SYSTEM....0
WINCH INSTAL ASSY (BOOM)....992
WINCH INSTAL (BOOM HOIST)....996
SWING SYSTEM....0
SWING REDUCT INSTAL....1000
SWING REDUCT INSTAL....1002
SWING BEARING INSTAL....1004
SWING REDUCTION ASSY....1006
SWING BEARING LUB. LINES....1010
LINES....0
PUMP HYD. LINES (SUCTION)....1012
PUMP HYD. LINES (CONTROL)....1016
PUMP HYD. LINES (DELIVERY)....1020
RIGHT DECK HYD. LINES....1022
MAIN VALVE HYD. LINES....1028
ACCUMLATOR INSTAL....1030
FLOOR CONTROL HYD. LINES....1032
RETURN ･ DRAIN HYD. LINES....1038
CONTROL HYD. LINES (FOR WITHOUT FREE FALL)....1042
RETURN HYD. LINES....1044
RETURN BLOCK HYD. LINES....1046
SWING MOTOR HYD. LINES....1048
SWING MOTOR HYD. LINES....1050
2-SECTION VALVE....1054
2-SECTION VALVE....1058
4-SECTION VALVE (MOTOR BRAKE)....1060
5-SECTION VALVE (LIMIT STOP)....1062
8-SECTION VALVE (WITH SHUTTLE VALVE)....1064
WINCH HYD. LINES (FOR FRONT & REAR DRUM)....1066
WINCH HYD. LINES (FOR BOOM)....1070
OIL COOLER HYD. LINES....1072
GANTRY VALVE LINES....1074
CLAMP ASSY....1078
LOW. HYD. LINES....1082
SWIVEL JOINT INSTAL....1086
SWIVEL JOINT....1088
HYD. OIL TANK ASSY....1090
HYD. OIL COOLING LINES ....1094
CONNECTOR ASSY....1098
CONNECTOR ASSY....1100
POWER PLANT....0
POWER PLANT ASSY....1102
PUMP INSTAL (WITH FREE FALL)....1108
POWER DIVIDER....1110
MUFFLER INSTAL....1114
FUEL LINES....1116
RADIATOR INSTAL....1118
AIR CLEANER INSTAL ....1120
FUEL TANK ASSY....1122
ELECTRIC SYSTEM....0
ELEC ASSY (R.H. DECK)....1126
ELEC ASSY (REV. FRAME)....1132
ELEC ASSY (FLOOR PLATE)....1136
RELAY BOX ASSY....1140
ELEC ASSY (L.H. GUARD)....1142
ELEC ASSY (CAB)....1144
ELEC ASSY (L.H. DECK)....1148
WASHER TANK ASSY....1154
WASHER TANK INSTAL....1156
BATTERY INSTAL....1158
JUNCTION BOX ASSY....1160
RELAY ASSY....1162
HARNESS ASSY (FOR HEAT UP / OPTION)....1164
CAB / GUARD / PLATFORM....0
CAB INSTAL....1166
CAB ASSY....1170
DOOR ASSY....1178
RUBBER SHEET INSTAL (OPERATOR’S ROOM)....1184
LOCK ASSY....1186
WIPER INSTAL (FOR FRONT LOWER WINDOW / OPTION)....1188
SUN VISOR ASSY....1190
ROLL BLIND....1192
SASH ASSY....1194
R.H. GUARD INSTAL....1196
R.H. GUARD ASSY....1200
L.H. GUARD INSTAL....1204
L.H. GUARD ASSY....1208
L.H. GUARD ASSY....1212
GUARD ASSY (FRONT GUARD)....1214
INSULATION ASSY....1216
DRUM GUARD ASSY (FRONT / REAR)....1220
SWING BEARING COVER....1224
COVER INSTAL (SWING FRAME)....1226
UNDER COVER ASSY....1230
R.H. DECK INSTAL....1232
R.H. DECK INSTAL (UNDER OF CAB)....1236
L.H. DECK INSTAL....1240
BOOM DRUM COVER INSTAL....1244
STEP ASSY....1246
COVER ASSY (REV.FRAME)....1248
COVER ASSY....1250
LOWER SYSTEM....0
PROPEL MOTOR ASSY....1252
IDLER ASSY....1254
IDLER ADJUST ASSY....1256
ROLLER ASSY (UPPER / LOWER)....1258
ROLLER ASSY, TRACL....1260
ROLLER ASSY, UPP....1262
FRAME COVER ASSY....1264
CRAWLER FRAME CONNECT PIN....1266
SHOE ASSY....1270
TRANSLIFTER ASSY....1272
TRANSLIFTER HYD. LINES....1274
CRAWLER REMOVAL DEVICE....1278
HOOK OVER HOIST L/S (CRAWLER REMOVAL DEVICE)....1280
ROLLER ASSY....1282
CRANE ATTACHMENT....0
LOW. BOOM ASSY....1284
UPP. BOOM ASSY....1286
INSERT BOOM....1288
INSERT BOOM....1290
INSERT BOOM....1292
INSERT BOOM....1294
BOOM POINT SHEAVE ASSY....1296
IDLER SHEAVE ASSY....1300
GUIDE ASSY....1302
GUY CABLE....1304
GUY CABLE....1306
GUIDE ROLLER ASSY (FOR INSERT BOOM)....1308
LONG BOOM TIP....1310
JIB ASSY....1312
INSERT JIB ASSY....1314
GUY CABLE....1316
STRUT ASSY....1318
JIB POINT SHEAVE ASSY....1320
CABLE ROLLER ASSY (FOR INSERT JIB)....1322
UPPER SPREADER ASSY....1324
BOOM BACK STOP ASSY....1326
BACKSTOP....1328
AUX. SHEAVE ASSY....1330
WIRE ROPE ASSY....1332
TOWER ASSY....1336
LOWER SPREADER ASSY....1340
UPPER SPREADER ASSY....1342
AUX. SHEAVE ASSY....1344
GUIDE ROLLER / GUIDE SHEAVE ASSY....1346
TRAVELING KIT....1348
RAIL ASSY....1350
LUFFING BOOM TIP....1352
BOOM POINT SHEAVE ASSY....1354
BOOM IDLER SHEAVE ASSY....1356
STRUT BACKSTOP ASSY....1358
BACKSTOP ARM INSTAL....1360
BUSHING ASSY....1362
GUIDE ROLLER ASSY....1364
STRUT ASSY....1366
INSERT BOOM ASSY....1368
GUIDE SHEAVE ASSY....1370
STEP ASSY....1372
UPPER JIB ASSY....1374
JIB TIP ASSY....1376
JIB POINT SHEAVE ASSY....1378
JIB IDLER SHEAVE ASSY....1380
JIB GUIDE ROLLER ASSY....1382
LINK ASSY....1384
LOW JIB ASSY....1386
JIB BACKSTOP ASSY....1388
TAPER INSERT JIB....1390
INSERT JIB....1392
INSERT JIB....1394
INSERT JIB....1396
INSERT JIB....1398
GUIDE ROLLER ASSY....1400
GUY CABLE ASSY....1402
GUY CABLE ASSY....1404
GANTRY....0
GANTRY ASSY....1406
LOWER SPREADER ASSY....1410
SUB GANTRY ASSY....1412
GANTRY LUB. LINES....1416
TAGLINE (OPTION)....0
TAGLINE HYD. LINES....1420
TAGLINE ASSY....1424
TAGLINE GUIDE SHEAVE....1426
TAGLINE SHEAVE ASSY....1428
ELEC. ASSY....1430
BOOM FOOT PIN & REEVING WINCH (OPTION)....0
BOOM FOOT PIN / REEVING WINCH HYD. LINES (OPTION)....1432
REEVING WINCH ASSY (OPTION)....1438
WINCH ASSY....1440
ROLLER INSTAL....1442
LABEL ASSY....1444
THIRD (OPTION)....0
WINCH INSTAL (THIRD)....1446
WINCH ASSY....1450
CONTROL LEVER ASSY....1452
TRIMMER INSTAL....1454
MAIN HYD. LINES ASSY....1456
CONTROL HYD. LINES....1458
PLUG ASSY (FREE LESS)(WITH FREE)....1460
ACCUMLATOR INSTAL....1464
WINCH HYD. LINES....1466
WINCH HYD. LINES....1470
DRUM LOCK ASSY....1472
DRUM LOCK LUB. LINES....1474
4-SECTION VALVE (MOTOR BRAKE)....1476
8-SECTION VALVE (WITH SHUTTLE VALVE)....1478
5-SECTION VALVE (LIMIT STOP)....1480
DRUM COVER ASSY....1482
IDLER SHEAVE ASSY....1484
HARNESS ASSY....1486
SHEAVE ASSY (FOR THIRD)....1488
SAFETY DEVICE....0
SAFETY DEVICE HARNESS (FOR GANTRY)....1492
SAFETY DEVICE HARNESS (FOR BASE)....1496
SAFETY DEVICE HARNESS (FOR LOWER BOOM)(FOR LONG BOOM)(FOR UPPER BOOM)....1498
SAFETY DEVICE HARNESS (BOOM ANGLE SENSOR INSTAL)....1502
SAFETY DEVICE HARNESS (FOR JIB)....1504
ELECTRIC PARTS INSTAL....1506
ANGLE SENSOR INSTAL....1510
BOOM OVERHOIST L/S....1512
HOOK OVERHOIST L/S (FOR CRANE)....1514
HOOK OVERHOIST LIMIT SWITCH (FOR AUX. SHEAVE & JIB)....1516
LIMIT SWITCH ASSY....1518
COUNTERWEIGHT / FRAME....0
COUNTERWEIGHT ASSY....1520
COUNTERWEIGHT ASSY (OPTION)....1522
CARBODY WEIGHT ASSY (OPTION)....1524
SWING ALARM LAMP ASSY....1528
C/W REMOVAL DEVICE (LINE IN)(LINE OUT)....1530
REMOTE CONTROL ASSY....1534
C/W REMOVAL DEVICE....1536
REV. FRAME ASSY....1540
RUBBER INSTAL....1542
LABEL....0
LABEL ASSY (BASE / WITHOUT FREE FALL)....1546
LABEL ASSY (BASE / WITH FREE FALL)....1554
LABEL ASSY....1562
LABEL (FOR LOW. BOOM)(FOR UPP.BOOM)(FOR UPP.BOOM / ROPE SOCKET)....1566
LABEL (CRANE)....1568
LABEL ASSY (JIB)....1569
LABEL ASSY (FOR LUFFING)....1570
OTHERS....0
AIR CONDITIONER (INDOOR UNIT)....1572
AIR CONDITIONER (OUTDOOR UNIT)....1576
AIR CONDITIONER UNIT....1580
UPPER FINAL....1584
UPPER FINAL (ENGINE CONTROL)....1586
UPPER FINAL....1588
UPPER FINAL (BASE)....1590
UPPER FINAL (ANTI SLIP)....1592
TOOL ASSY....1594
TOOL ASSY (BOOM CONNECTION PIN STORING / OPTION)....1596
SPARE PART KIT....1600
TOOL ASSY....1602
WIRE ROPE (FOR COUNTERWEIGHT / OPTION)....1604
SLIG ASSY (OPTION)....1606
SEAT ASSY....1608
STEP ASSY (FOR INSERT BOOM / OPTION)(FOR TAPER BOOM / OPTION)....1610
SEAT ASSY, BOOM (OPTION)....1612
MONITOR INSTAL (OPTION)....1618
DRUM TURN SENSOR INSTAL (OPTION)....1622
FOOT ACCELERATOR (RIGHT)(RIGHT & LEFT / OPTION)(LEFT / OPTION)....1624
CALL ASSY / ONE-WAY CALL (OPTION)....1628
AUX. PLATFORM (OPTION)....1630
TRAVELING KIT....1634
DRUM TURN SENSOR INSTAL....1636
SWITCH INSTAL (FOR DRUM TURN SENSOR)....1638
DRUM TURN SENSOR GRIP INSTAL....1639
GRIP ASSY....1640
BOOM GUARD ASSY (FOR BOOM TIP / OPTION)....1642
HANDRAIL ASSY (OPTION ･FOR BOOM BASE)(OPTION ･FOR INSERT BOOM)(OPTION ･FOR INSERT BOOM)....1644
HOLDER ASSY....1646
WIND SENSOR (STD./ OPTION)(CRANE UPP.BOOM / OPTION)(ADD.HARNESS / OPTION)(CRANE LONG / OPTION)(CRANE & LUFFING / OPTION)(LUFFING / OPTION)....1648
LAMP ASSY, MARKER (OPTION)....1656
BOOM NESTING (OPTION)....1658
TRAVELING KIT (GUY CABLE / OPTION)....1660
TRAVELING KIT (GUY CABLE / OPTION)....1662
BOOM FOOT PIN ASSY (OPTION)....1664
WINCH HYD. LINES (HEAT SYSTEM / OPTION)....1666
SWITCH PANEL ASSY (HEAT SYSTEM / OPTION)....1670
PLATE ASSY (OPTION)....1672
HEAD GUARD ASSY (OPTION)....1674
ALARM ASSY (OPTION)....1676
EXTINGUISHER INSTAL (OPTION)....1678
HANDRAIL INSTAL (L.H.GUARD FRONT)....1680
GUARD INSTAL (LEFT WINDOW)....1682
CONTROL PEDAL ASSY (BOOM / THIRD / OPTION)....1684
GUARD LEVEL INSTAL....1690
LIFE HAMMER INSTAL (OPTION)....1692
INDEX OF PART NO.....1695
S5GN00003ZE08 - KOBELCO CK1600, CKE1350 Crawler Crane OPERATION & MAINTENANCE MANUAL....1719
COVER....1719
TABLE OF CONTENTS....1721
SAFETY....1729
1. SPECIFICATION....1741
1.1 CKE1350 SPECIFICATION....1743
1.1.1 PERFORMANCE....1743
1.1.2 PERFORMANCE OF LUFFING JIB....1743
1.1.3 OUTSIDE DIMENSIONS....1744
1.1.4 DIMENSIONS AND WEIGHT OF EACH PARTS....1749
1.1.5 CKE1350 STABILITY IN SWINGING AND TRAVELING....1758
1.2 CK1600 SPECIFICATION....1761
1.2.1 PERFORMANCE....1761
1.2.2 PERFORMANCE OF LUFFING JIB....1761
1.2.3 OUTSIDE DIMENSIONS....1762
1.3 DIMENSIONS AND WEIGHT OF EACH PARTS....1767
1.3.1 BASE MACHINE....1767
1.3.2 COUNTERWEIGHT....1769
1.3.3 ATTACHMENT....1770
1.3.4 STABILITY IN SWINGING AND TRAVELING....1773
2. MAINTENANCE STANDARDSTEST PROCEDURES....1777
2.1 MAINTENANCE STANDARD....1779
2.1.1 PIN, BUSHING, SPRING, LINING AND SHEAVE....1779
2.1.2 PROPEL DEVICE....1786
2.1.3 PROPEL BRAKE PLATE....1794
2.2 PERFORMANCE STANDARD AND TEST PROCEDURE....1795
2.2.1 OPERATING SPEED....1795
2.2.2 POINT AND METHOD OF MEASURING PRESSURE....1796
2.2.3 SLEWING RING....1801
3. GENERAL WORK STANDARD....1803
3.1 TIGHTENING TORQUE OF CAPSCREWS AND NUTS....1805
3.1.1 METRIC COARSE THREADS....1805
3.1.2 METRIC FINE THREADS....1805
3.1.3 COARSE THREDS UNC....1806
3.1.4 FINE THREADS UNF....1806
3.1.5 TIGHTENING TORQUE OF HYDRAULIC FITTINGS....1807
3.2 STANDARD PARTS....1809
3.2.1 BOLT....1809
3.2.2 O-RING....1810
3.2.3 BACK-UP RING....1811
3.2.4 BITE FITTING....1812
3.3 CONVERSION TABLE....1814
3.3.1 UNIT CONVERSION....1814
3.3.2 MILLIMETER : INCH CONVERSION TABLE....1815
3.3.3 METER-FOOT CONVERSION TABLE....1817
3.3.4 GRADIENT CONVERSION TABLE....1818
3.4 TABLE OF UNIT WEIGHT....1819
4. POWER TRAIN....1821
4.1 INTRODUCTION....1823
4.2 ENGINE....1825
4.2.1 INTRODUCTION....1825
4.2.2 REMOVAL....1825
4.2.3 REPAIR AND MAINTENANCE....1826
4.2.4 RE-INSTALLATION....1827
4.3 PUMP DRIVE ASSEMBLY....1830
4.3.1 INTRODUCTION....1830
4.3.2 REMOVAL....1830
4.3.3 DISASSEMBLING THE POWER DIVIDER....1832
4.3.4 CHECK AND REPAIR OF THE POWER DIVIDER....1833
4.3.5 ASSEMBLING THE POWER DIVIDER....1834
4.3.6 RE-INSTALLATION....1835
5. HYDRAULIC SYSTEM....1841
5.1 LOCATION OF MAIN HYDRAULIC COMPONENTS....1843
5.2 HYDRAULIC CIRCUITS AND COMPONENTS....1844
5.2.1 HYDRAULIC CIRCUIT....1844
5.2.2 COMPONENT SPECIFICATIONS....1848
5.2.3 LOCATION OF HYDRAULIC COMPONENTS....1852
5.3 HYDRAULIC SYSTEM....1863
5.3.1 PREFACE....1863
5.3.2 OUTLINE....1863
5.3.3 OIL FLOW FROM No.1 and No. 2 PUMPS....1864
5.3.4 OIL FLOW FROM No.3 AND No.4 PUMPS....1866
5.3.5 OIL FLOW FROM No.5 PUMP (CONTROL PUMP)....1868
5.3.6 OIL FLOW FROM No.6 PUMP (FOR AUXILIARY ACTUATOR CIRCUIT)....1871
5.4 VALVES....1874
6. HOIST SYSTEM....1881
6.1 APPARATUS AND LOCATION OF COMPONENTS....1883
6.2 CONSTRUCTION AND FUNCTION....1884
6.2.1 HYDRAULIC SCHEMATIC....1884
6.2.2 LIFTING A LOAD....1886
6.2.3 HOLDING A RAISED LOAD....1888
6.2.4 LOWERING A LOAD (POWERED LOWERING)....1890
6.2.5 FREE FALL OPERATION....1892
6.2.6 FREE FALL ACCELERATION....1896
6.3 DRUM LOCK....1898
6.3.1 ASEEMBLY DRAWING....1898
6.3.2 ADJUSTMENT OF DRUM LOCK....1899
6.4 WINCH ASSEMBLY....1900
6.4.1 WINCH INSTAL....1900
6.4.2 WINCH ASSEMBLY / REDUCTION UNIT WITHOUT FREE FALL (STD.)....1901
6.4.3 WINCH ASSEMBLY WITH FREE FALL (OPT.)....1903
6.5 BRAKE PEDAL....1904
6.5.1 ASSEMBLY DRAWING....1904
6.5.2 ADJUSTING THE BRAKE PEDAL....1906
6.6 BLEEDING AIR FROM BRAKE CIRCUIT....1907
7. BOOM HOIST SYSTEM....1909
7.1 APPARATUS AND LOCATION OF COMPONENTS....1911
7.2 CONSTRUCTION AND FUNCTION....1913
7.2.1 HYDRAULIC SCHEMATIC....1913
7.2.2 RAISING THE BOOM....1914
7.2.3 NEUTRAL(MAINTAINING THE BOOM POSITION)....1916
7.2.4 LOWERING THE BOOM....1918
7.3 BOOM DRUM LOCK....1920
7.3.1 ASSEMBLY DRAWING....1920
7.3.2 ADJUSTING THE BOOM DRUM LOCK....1921
7.4 DRUM AND REDUCTION UNIT....1922
7.4.1 BOOM WINCH ASSEMBLY....1922
7.4.2 BOOM DRUM AND REDUCTION UNIT ASSEMBLY....1924
8. SWING SYSTEM....1927
8.1 APPARATUS AND LOCATION OF COMPONENTS....1929
8.2 CONSTRUCTION AND FUNCTION....1930
8.2.1 HYDRAULIC SCHEMATIC....1930
8.2.2 SWING....1932
8.2.3 STOPPING....1935
8.3 SWING REDUCTION UNIT....1938
8.4 SWING BEARING....1940
8.5 SWING LOCK....1942
9. PROPEL SYSTEM....1943
9.1 LOCATION OF THE MAJOR COMPONENTS....1945
9.2 CONSTRUCTION AND FUNCTION....1946
9.2.1 HYDRAULIC SCHEMATIC....1946
9.2.2 PROPELLING (RIGHT SIDE FORWARD)....1948
9.2.3 STOPPING....1950
9.3 PROPEL REDUCTION UNIT....1952
9.3.1 MOTOR AND REDUCTION UNIT....1954
9.4 ADJUSTMENT....1956
10. ELECTRIC SYSTEM....1957
10.1 ELECTRICAL WIRING SCHEMATIC....1959
10.2 CONNECTOR LIST....1970
10.3 ARRANGEMENT OF ELECTRICAL PART....2022
10.3.1 ELECTRICAL PART OF CAB....2022
10.3.2 ELECTRICAL PART OF RIGHT DECK....2026
10.3.3 ELECTRICAL PART OF FLOOR PLATE & LEFT SIDE STAND PANEL....2034
10.3.4 ELECTRICAL PART OF REVOLVING FRAME....2039
10.3.5 ELECTRICAL PART OF LEFT DECK....2042
10.3.6 ELECTRICAL PART OF LEFT GUARD....2049
10.3.7 HARNESS PART NUMBER LIST (ALL MODELS)....2050
10.4 ELECTRICAL PART....2052
10.4.1 LOCATION AND USE OF FUSE....2052
10.4.2 FUSE BOX (GG73E00004F1)....2054
10.4.3 WIPER CONTROL UNIT (2480U306)....2056
10.4.4 SWING FLASHER UNIT (2480U306)....2057
10.4.5 PRESSURE SWITCH (CONTROL PRESSURE CUT & FREE FALL) (GG52S00006P1)....2058
10.4.6 PRESSURE SENSOR....2059
10.4.7 RELAY BOX (GG24E00024F1)....2061
10.4.8 LEFT SIDE STAND PANEL....2066
10.5 TROUBLESHOOTING OF EXHAUST GAS THIRD REGULATION ENGINE....2070
10.5.1 FAILURE DIAGNOSIS FUNCTION....2070
10.5.2 HOW TO CHECK THE FAILURE CONTENTS....2071
10.5.3 CHECKING OF DIAGNOSIS LAMP FUNCTION....2076
10.5.4 ENGINE ECU....2077
11. LOAD SAFETY DEVICE....2081
11.1 PART NAMES AND FUNCTIONS....2083
11.1.1 FRONT VIEW....2083
11.1.2 CONFIGURATION OF SCREENS....2088
11.1.3 DATA TRANSMISSION BETWEEN CONTROLLER AND CARDS....2093
11.1.4 DETAILS OF INDICATORS ON MAIN DISPLAY SCREEN....2095
11.1.5 REAR VIEW....2099
11.1.6 ITEMS REQUIRED TO BE EXECUTED FOR REPLACEMENT OF CONTROLLER OR DATA CARDAND INSTRUCTIONS(IN A SIMILAR MANNER TO UPGRADE OF PROGRAM)....2104
11.2 PREPARATION FOR USE....2105
11.3 TURN THE POWER ON....2106
11.4 UPGRADING PROGRAMS....2107
11.4.1 PROCEDURES....2107
11.4.2 UPGRADING OF INDICATION PROGRAMS....2109
11.4.3 UPGRADING OF CONTROL PROGRAMS....2112
11.5 STATUS CHECK....2114
11.5.1 SIGNAL CHECK....2115
11.5.2 OPERATION PROGRESS....2117
11.5.3 COMMUNICATION DATA....2120
11.5.4 INDICATION OF ADJUSTMENT VALUE....2121
11.5.5 TROUBLE RECORD....2130
11.5.6 CHOICE OF LANGUAGE (CKE SERIES ONLY)....2132
11.5.7 LOAD RECORD (LOAD RECORD IN THE MAIN MENU)....2133
11.6 ADJUSTMENTS....2134
11.6.1 REMOVING THE INNER PANEL....2134
11.6.2 ADJUSTMENT....2135
11.6.3 LOAD ADJUSTMENT....2156
11.6.4 ADJUSTMENT DATA COPY (INITIALIZATION)....2159
11.6.5 VERSION CHECK....2165
11.7 ERROR CODE (ABNORMALITY DETECTION) AND COUNTERMEASURES....2166
11.8 CONTROL OUTPUT....2170
11.9 RELEASES....2182
11.9.1 RELEASE FUNCTION....2182
11.10 MECHANICAL SPECIFICATION....2190
11.10.1 ENVIRONMENTAL PERFORMANCE PARAMETERS....2190
11.10.2 LOAD CELL (CRANE)....2191
11.10.3 ANGLE SENSOR....2192
11.10.4 CONTROLLER....2193
11.11 EXTERNAL DIMENSIONS....2197
11.12 ELECTRIC SCHEMATIC DIAGRAM....2198
11.12.1 CRANE TYPE....2198
11.12.2 LUFFING TYPE....2199
11.13 CONTROLLER MALFUNCTION EMERGENCY MEASURES....2200
11.14 LOAD SAFETY DEVICE CHECK PROCEDURES....2201
12. GAUGE CLUSTER....2203
12.1 CONFIGURATION OF DISPLAY....2205
12.2 PRIORITY....2206
12.3 STATUS DISPLAY....2208
12.4 FAULT LOG DISPLAY....2218
13. TOTAL CONTROLLER....2223
13.1 ARRANGEMENT OF TOTAL CONTROLLER....2225
13.2 COMPOSITION OF SYSTEM....2226
13.2.1 OUTPUT RELATION TO CONTROLLER....2227
13.3 FUNCTION OF TOTAL CONTROLLER....2228
13.4 TOTAL CONTROLLER (HARDWARE)....2253
13.4.1 OUTLINE....2253
13.4.2 SPECIFICATIONS OF TOTAL CONTROLLER OUTPUT....2254
13.4.3 DETAILS OF TOTAL CONTROLLER CONNECTOR....2258
13.4.4 ARRANGEMENT OF TOTAL CONTROLLER CONNECTOR PIN....2259
13.4.5 PROPORTIONAL SOLENOID VALVE MEASURING POSITION (VOLTAGE)....2266
13.5 ADJUSTMENT OF TOTAL CONTROLLER....2268
13.5.1 NECESSITY OF ADJUSTMENT....2268
13.5.2 ADJUSTMENT PROCEDURES OF TOTAL CONTROLLER....2268
13.6 CONTROLLER MALFUNCTION EMERGENCY MEASURES....2275
14. AIR CONDITIONER....2277
14.1 OPERATION ITEMS....2279
14.2 SAFETY MONITOR FUNCTIONS....2280
14.3 DISASSEMBLY AND ASSEMBLY PROCEDURE....2283
14.3.1 SPECIAL CONSIDERATIONS DURING REPLACEMENT....2283
14.3.2 INTERIOR UNIT....2285
14.4 OPERATIONAL PRECAUTIONS....2294
14.5 INSPECTION AND MAINTENANCE....2295
14.5.1 INSPECTION/MAINTENANCE LIST....2295
14.5.2 INSPECTION/MAINTENANCE PROCEDURES....2295
14.6 ELECTRIC SYSTEM SCHEMATIC....2299
KOBELCO CK1600, CKE1350 Crawler Cranes OPERATION & MAINTENANCE Manual
