Volvo L35B Compact Wheel Loaders Service Parts Manual
Complete Parts Manua for Volvo Construction L35B Compact Wheel Loaders.
20040 - Volvo L35B Compact Wheel Loaders (1863000-1869999; 1873000-...) Parts Manual.pdf
07518 - Volvo L35B Compact Wheel Loaders (1862201-1862999; 1872201-...) Parts Manual.pdf
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Total Pages: 1,112 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
07518 - Volvo L35B Compact Wheel Loaders (1862201-1862999; 1872201-...) Parts Manual...1
0 - GENERAL...2
03 - SPECIFICATIONS...3
Product identification plate...4
2 - ENGINE WITH MOUNTING AND EQUIPMENT...5
21 - ENGINE...6
Cylinder head; timing gears...7
Engine casing; Ventilation...9
Cylinder bush and piston...12
Camshaft...13
Timing gear housing (front cover)...15
Crankshaft...17
Oil sump...19
Engine assy...20
22 - LUBRICATING SYSTEM...22
Oil pump; oil filter...23
Engine - oil cooler...25
23 - FUEL SYSTEM...26
Fuel filter - Feed pump...27
Filter - Water separator...29
Fuel tank...31
Fuel pipes...33
Speed adjustment - Fuel injection pump...35
Injection pipes; Injection valve...38
25 - INLET & EXHAUST SYSTEM...41
Exhaust system -...42
Exhaust turbo - super charger...44
Suction system; filter...46
Prefilter - Oil bath air filter...48
Pre-filter - Turbo II...51
Pre-filter with ejector...54
26 - COOLING SYSTEM...57
Fan; Blower casing...58
Motor oil preheating...60
27 - ENGINE CONTROL...62
Speed control...63
Hand throttle...65
Engine stop device...67
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...68
31 - BATTERY...69
Battery - Relay-group...70
32 - ALTERNATOR; CHARGE REGULATOR...72
Alternator...73
33 - STARTING SYSTEM...75
Starter...76
35 - LIGHTING...78
Lighting; front...79
Attachment light 2815903...81
Additional lighting - Swiss...82
Lighting; rear...84
Number plate illumination...86
Cabin lighting...87
36 - OTHER ELECTRICAL EQUIPMENT...88
Signal horn...89
All-round side lamp...90
Back-up warning...92
Wiper installation...94
Windscreen washer system...96
37 - CABLE; FUSE; RELAY...98
Electric installation-[1609]...99
Electric installation...101
Electrical system for control pressure valve 11390713...103
Cable tree; front...105
Electric wires - Cabin...107
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...109
Instruments panel...110
Central computer...112
Option - Salt de-icer application...115
39 - MISCELLANEOUS...117
Radio...118
4 - POWER TRANSMISSION...119
43 - GEARBOX...120
Gearbox assy...121
44 - HYDROSTATIC DRIVE...123
Variable displacement motor...124
Variable displacement pump-[1336]...130
Variable displacement pump...133
Valves - Variable displacement pump-[1310]...136
Valves - Variable displacement pump...140
Inch control...143
Hand inching control...145
Lines - Hydrostatic drive-[1223]...147
Lines - hydrostatic drive...149
45 - PROPELLER SHAFT...151
Cardan shaft...152
46 - FRONT AXLE; REAR AXLE...153
Assembly - front axle...154
Differential - front axle...156
Final drive - portal-front axle...159
Housing - front axle...162
Assembly - rear axle...165
Differential carrier - assy rear axle...167
Final drive - Portal-rear axle...170
Housing - rear axle...173
Differential lock...176
49 - MISCELLANEOUS...178
Temperature-regulator...179
5 - BRAKE...181
51 - WHEEL BRAKE...182
Central brake-[0928]...183
Central brake...185
52 - HYDRAULIC BRAKE SYSTEM...187
Brake cylinder...188
Brake lines -...190
Brake lines...192
55 - PARKING BRAKE...194
Parking brake...195
Hand brake...197
59 - MISCELLANEOUS...198
Engine brake...199
6 - STEERING...201
64 - STEERING...202
Steering assembly...203
Steering cylinder...205
Steering pump-[0709]...207
Steering pump...208
Steering valve-[0643]...210
Steering valve...211
Steering-hydraulic equipment - front vehicle-[0618]...212
Steering-hydraulic equipment - front vehicle...214
Steering-hydraulic equipment - rear vehicle-[0553]...216
Steering-hydraulic equipment - rear vehicle...218
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...220
71 - FRAME...221
Frame...222
Protecting plate 11390663...224
74 - FRAME LINK...226
Articulation point...227
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...229
Wheels...230
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...232
81 - CAB; NAKED; CANOPY...233
Cab frame...234
Driver's cabin...235
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...237
Engine hood...238
Front mudguard...242
83 - DOORS; HATCH; COVER PLATE; (all)...243
Doors 1862201-; 1872201-; 1882201-; 1892201-...244
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...247
Rear view mirror...248
Rear-view mirror; to be heated...249
Window pane...250
85 - CAB INTERIOR; UPHOLSTERY...252
Interior equipment...253
Isolation - Cabine...255
Driver's seat...258
Driver's seat; to be heated...260
Operator's seat; air suspensioned with fitting parts...262
Operator's seat; air suspensioned with fitting parts 2878593...264
86 - PROTECTIVE EQUIPMENT...266
Noise screening...267
87 - AIR CONDITIONING UNIT...268
Air guide...269
Option - Breather filter...271
Heater...273
Air-conditioning system...276
Compressor...278
Condenser...280
Dryer...282
Pipes - Air-conditioning system...283
Heater - Assembly; D1...285
Heater; D1...288
Heater - Assembly; D2...290
Heater; D2...292
88 - INTERIOR EQUIPMENT...294
Dash board...295
Dash board-canopy...296
89 - MISCELLANEOUS...298
Stop block for wheel...299
Tools...300
Plates...302
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...304
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...305
Hydraulic oil tank...306
Hydraulic lines - tilt hydraulic-[5723]...308
Hydraulic lines - tilt hydraulic...310
Hydraulic lines - lift hydraulic-[5658]...312
Hydraulic lines - lift hydraulic...314
Lines - rear vehicle...316
Radiateur - Installation-[5622]...318
Radiateur - Installation...320
Blower motor...322
Suction recoil filter...324
Control valve...326
Control valve - Boom suspension system (BSS)...328
Line fracture safety - Lift...330
Line fracture safety - Tilt-[5505]...333
Line fracture safety - Tilt...335
Leakage line - Option-[5439]...337
Leakage line - Option...339
Pump - working hydraulic...341
Servo valve - Installation...343
Lines - servo control...345
Servo control valve...347
Blocking valve 11390713...349
Lines to attachment mounting plate...351
Lines to attachment mounting plate - TPZ...353
Hammer hydraulics...354
Lines to attachment mounting plate - TPV...356
Boom suspension system (BSS)...358
Hydraulic function - Nr. 3...360
Hydraulic function - Nr. 4-[5221]...362
Hydraulic function - Nr. 4...364
92 - MECHANICAL EQUIPMENT_ATTACHMENT...366
Attachment mounting plate - Quick change; hydraulic...367
Attachment mounting plate - Quick change; hydraulic - TPZ...370
Attachment mounting plate - Quick change; hydraulic - TPV...373
Tipping bucket...375
Tipping bucket - TPV...378
Tipping bucket - TPZ...381
Bucket without teeth - Z-Cinematic...384
Bucket without teeth - TPZ...386
Bucket without teeth - TPV...387
Bucket with teeth - Z-Cinematic...389
Bucket with teeth - TPZ...391
Bucket with teeth - TPV...393
Combined bucket...395
Combined bucket; 0.8 m³ - 1800 mm broad without teeth...398
Combined bucket; 1.0 m³ - 2000 mm broad without teeth...401
Combined bucket 11391559...404
Combined bucket - TPZ without teeth...407
Combined bucket - TPV...410
Scrap bucket; 1.0 m³ - 2000 mm broad...413
Bolt-on cutting edge...416
Tree clamp-[4822]...418
Tree clamp...421
Shovel for tree planting...424
Fork lift attachment support...425
Fork tines...426
Fork lift attachment support with grab...428
Load hook...431
Load hook; telescopically...432
Load hook; slewing...434
94 - UNIT; LOAD HANDLING...437
Lift frame-[4638]...438
Lift frame...440
Lift cylinder-[4613]...443
Lift cylinder...445
Tilt cylinder-[4548]...447
Tilt cylinder...449
Fly back bracke equipment-[4522]...451
Fly back bracke equipment...453
Lift end disconnection-[4457]...455
Lift end disconnection...457
Automatic loading position...459
20040 - Volvo L35B Compact Wheel Loaders (1863000-1869999; 1873000-...) Parts Manual...461
0 - GENERAL...462
03 - SPECIFICATIONS...463
Product identification plate...464
2 - ENGINE WITH MOUNTING AND EQUIPMENT...465
21 - ENGINE...466
Repair kits for engine...467
Cylinder head; timing gears...468
Engine casing; Ventilation...470
Cylinder bush and piston...473
Camshaft...474
Timing gear housing (front cover)...476
Crankshaft...478
Oil sump...480
Engine assy...482
22 - LUBRICATING SYSTEM...484
Oil pump; oil filter...485
Oil pump...487
Oil filter...489
Engine - oil cooler...491
23 - FUEL SYSTEM...492
Fuel filter - Feed pump...493
Filter - Water separator...495
Fuel heater. 2878995...497
Fuel tank...499
Fuel pipes...501
Speed adjustment - Fuel injection pump...503
Injection pipes; Injection valve...507
Delivery pipe - injector 11308624; 15211728; 15216364...509
25 - INLET & EXHAUST SYSTEM...511
Exhaust system...512
Exhaust turbo - super charger...514
Suction system; filter...516
Prefilter - Oil bath air filter...518
Pre-filter - Turbo II...521
Pre-filter with ejector...524
26 - COOLING SYSTEM...527
Fan; Blower casing...528
Engine oil preheating...530
27 - ENGINE CONTROL...531
Speed control-[1858]...532
Speed control...534
Hand throttle-[1832]...536
Hand throttle...538
Engine stop device...540
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...541
31 - BATTERY...542
Battery...543
32 - ALTERNATOR; CHARGE REGULATOR...545
Alternator...546
33 - STARTING SYSTEM...548
Starter...549
Starter 11306228;11309261;11308624;15211728;15216364...551
Starter ENGINE 15211728...553
35 - LIGHTING...554
Lighting; front...555
Attachment light 2815903...558
Additional lighting - Swiss...559
Lighting; rear...561
Number plate illumination-[1547]...563
Number plate illumination...565
Cabin lighting...567
36 - OTHER ELECTRICAL EQUIPMENT...568
Signal horn...569
All-round side lamp...571
Back-up warning...573
Wiper installation...575
Windscreen washer system...577
Electrical system Attachment locking S_N 1866140-; 1876028-; 1886054-...579
Electrical system Attachment locking 11391180...581
Electrical system; tool holder 11390790...583
37 - CABLE; FUSE; RELAY...585
Electric installation-[1332]...586
Electric installation...588
Battery cut-out-[1306]...591
Battery cut-out...592
Cable tree; front-[1240]...593
Cable tree; front...595
Electric wires - Cabin...597
Cable harness to fuel heater. 2878995...599
Electrical system for control pressure valve 11390713...601
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...603
Instruments panel...604
Central computer-[1125]...606
Central computer...608
Conversion kit...610
Option - Salt de-icer application...612
39 - MISCELLANEOUS...614
Radio...615
4 - POWER TRANSMISSION...616
43 - GEARBOX...617
Gearbox assy...618
Gearbox assy 15209845; 15209847...621
Gearbox assy 15226451; 15226453...623
44 - HYDROSTATIC DRIVE...625
Variable displacement motor-[0928]...626
Variable displacement motor-[0913]...628
Variable displacement motor...632
Variable displacement motor 11308278...634
Variable displacement pump-[0836]...636
Variable displacement pump-[0820]...639
Variable displacement pump...642
Valves - Variable displacement pump-[0754]...644
Valves - Variable displacement pump-[0739]...647
Valves - Variable displacement pump...650
Inch control-[0712]...652
Inch control-[0657]...654
Inch control...656
Hand inching control...658
Lines - Hydrostatic drive-[0620]...660
Lines - hydrostatic drive...662
45 - PROPELLER SHAFT...665
Cardan shaft...666
Cardan shaft S_N 1896495 -...667
46 - FRONT AXLE; REAR AXLE...668
Assembly - front axle...669
Assembly - front axle 15209844; 15209846...671
Assembly - front axle 15226450; 15226452...673
Differential - front axle-[0447]...675
Differential - front axle-[0431]...678
Differential - front axle 15209844; 15209846...681
Differential - front axle...684
Final drive - portal-front axle-[0354]...687
Final drive - portal-front axle-[0339]...690
Final drive - portal-front axle 15209844; 15209846...692
Final drive - portal-front axle...694
Housing - front axle-[0302]...696
Housing - front axle-[0246]...700
Housing - front axle...702
Assembly - rear axle...705
Assembly - rear axle 15209845; 15209847...707
Assembly - rear axle 15226451; 15226453...709
Differential carrier - assy rear axle-[0148]...711
Differential carrier - assy rear axle-[0133]...714
Differential carrier - assy rear axle 15209845; 15209847...717
Differential carrier - assy rear axle...720
Final drive - Portal-rear axle-[0056]...723
Final drive - Portal-rear axle-[0040]...726
Final drive - Portal-rear axle 15209845; 15209847...728
Final drive - Portal-rear axle...730
Housing - rear axle...733
Housing - rear axle 15209845; 15209847...736
Housing - rear axle 15226451; 15226453...738
Differential lock...741
49 - MISCELLANEOUS...743
Temperature-regulator...744
5 - BRAKE...746
51 - WHEEL BRAKE...747
Front wheel brake 15209846...748
Central brake-[5841]...749
Central brake 15209845...751
Central brake-[5815]...753
Central brake-[5800]...755
Central brake...757
52 - HYDRAULIC BRAKE SYSTEM...759
Brake cylinder...760
Brake lines -...762
Brake lines...764
55 - PARKING BRAKE...766
Parking brake...767
Hand brake-[5640]...769
Hand brake...770
59 - MISCELLANEOUS...772
Engine brake...773
6 - STEERING...775
64 - STEERING...776
Steering assembly...777
Steering cylinder...779
Steering pump...781
Steering valve-[5513]...782
Steering valve...783
Steering-hydraulic equipment - front vehicle-[5448]...784
Steering-hydraulic equipment - front vehicle...786
Steering-hydraulic equipment - rear vehicle-[5422]...788
Steering-hydraulic equipment - rear vehicle...790
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...792
71 - FRAME...793
Frame...794
Protecting plates 11390669...797
Protecting plate 11390663...798
Counterweight 11390673...800
74 - FRAME LINK...801
Articulation point...802
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...804
Wheels 11390709...805
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...807
81 - CAB; NAKED; CANOPY...808
Cab frame...809
Driver's cabin...810
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...812
Engine hood...813
Front mudguard...818
83 - DOORS; HATCH; COVER PLATE; (all)...819
Doors 1863000-; 1873000-; 1883000-; 1893000-...820
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...823
Rear view mirror...824
Rear-view mirror; to be heated...825
Window pane...827
85 - CAB INTERIOR; UPHOLSTERY...829
Interior equipment...830
Isolation - Cabine...832
Driver's seat-[5005]...835
Driver's seat; to be heated...837
Operator's seat; air suspensioned with fitting parts...839
Operator's seat; air suspensioned with fitting parts 2878809; 11391876...841
Operator seat with fitting parts 11391876...843
Driver's seat...845
Operator's seat; air suspensioned with fitting parts 2878593...848
Seat kit...850
86 - PROTECTIVE EQUIPMENT...851
Windshield protection 11390532...852
Windshield protection 11390667...854
Noise screening...856
87 - AIR CONDITIONING UNIT...857
Air guide...858
Option - Breather filter...860
Heater...862
Air-conditioning system...865
Compressor...867
Condenser...869
Dryer...871
Pipes - Air-conditioning system...872
Heater - Assembly; D1...874
Heater; D1...877
Heater - Assembly; D2...879
Heater; D2...882
88 - INTERIOR EQUIPMENT...884
Dash board...885
Dash board-canopy...886
89 - MISCELLANEOUS...888
Stop block for wheel...889
Protective brace 11390673...890
Tools...892
Plates...894
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...897
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...898
Hydraulic oil tank...900
Hydraulic lines - tilt hydraulic-[4408]...902
Hydraulic lines - tilt hydraulic...904
Hydraulic lines - lift hydraulic-[4343]...906
Hydraulic lines - lift hydraulic...908
Lines - rear vehicle...910
Radiateur - Installation-[4307]...912
Radiateur - Installation...914
Blower motor...916
Suction recoil filter...918
Control valve -1863051 _ -1873010 _ -1883010 _ -1893023...920
Control valve -1863600 _ -1873600 _ -1883600 _ -1893600...922
Control valve 1863601- _ 1873601- _ 1883601- _ 1893601-...924
Control valve...926
Control valve - Boom suspension system (BSS)-[4139]...928
Control valve - Boom suspension system (BSS)...930
Line fracture safety - Lift...932
Line fracture safety - Tilt-[4103]...935
Line fracture safety - Tilt...937
Leakage line - Option-[4037]...939
Leakage line - Option...941
Pump - working hydraulic...943
Gear pump 11391844 EXTRA...945
Servo valve - Installation...946
Lines - servo control...948
Lines - servo control 11391560; 11391561...950
Servo control valve-[3920]...952
Servo control valve-[3905]...954
Servo control valve...956
Blocking valve 11390713...958
Lines to attachment mounting plate...960
Lines to attachment mounting plate - TPZ...962
Hammer hydraulics...963
Lines to attachment mounting plate - TPV...965
Hydraulic function; tool mounting 11390790...967
Boom suspension system (BSS)-[3738]...970
Boom suspension system (BSS)...972
Hydraulic function - Nr. 3...975
Hydraulic function - Nr. 4-[3702]...977
Hydraulic function - Nr. 4...980
Auxil. pomp with lines-[3637]...982
Auxil. pomp with lines...985
Auxil. pomp with lines 2878831 S_N 1886100 -; 1896177 -...988
Auxil. pomp with lines 2878763 S_N 1886100 -; 1896177 -...991
92 - MECHANICAL EQUIPMENT_ATTACHMENT...994
Attachment mounting plate - Quick change; hydraulic...996
Attachment mounting plate - Quick change; hydraulic - TPZ S_N 1893000 - 1896098...999
Attachment mounting plate - Quick change; hydraulic - TPZ S_N 1896099 -...1002
Attachment mounting plate - Quick change; hydraulic - TPV...1004
Tipping bucket...1006
Tipping bucket - TPV...1009
Tipping bucket - TPZ...1012
Bucket without teeth - Z-Cinematic...1015
Bucket without teeth - TPZ...1017
Bucket without teeth - TPV...1018
Bucket with teeth - Z-Cinematic...1020
Bucket with teeth - TPZ...1022
Bucket with teeth - TPV...1024
Combined bucket...1026
Combined bucket; 0.8 m³ - 1800 mm broad without teeth...1029
Combined bucket; 1.0 m³ - 2000 mm broad without teeth...1032
Combined bucket - TPZ without teeth...1035
Combined bucket - TPV...1038
Combined bucket 11391559...1041
Scrap bucket; 1.0 m³ - 2000 mm broad...1044
Grab bucket...1047
Grab bucket - TPZ...1050
Grab bucket - TPV...1052
Side tip bucket...1054
Side tip bucket; TPV...1057
Waste grab bucket - TPZ...1060
Side tip bucket - 0;9 m³...1062
Bolt-on cutting edge...1065
Bucket; straight with teeth 11391114...1067
Bucket; straight lip without teeth 11391119...1068
Tree clamp-[3030]...1069
Tree clamp...1072
Shovel for tree planting...1075
Fork lift attachment support...1076
Fork tines...1077
Fork lift attachment support with grab...1079
Load hook...1082
Load hook; telescopically...1083
Load hook; slewing...1085
94 - UNIT; LOAD HANDLING...1088
Lift frame-[2846]...1089
Lift frame...1091
Lift cylinder...1094
Lift cylinder S_N -1896485...1096
Lift cylinder S_N 1896486-...1098
Tilt cylinder-[2750]...1100
Tilt cylinder...1102
Tilt cylinder 189300...1104
Fly back bracke equipment-[2715]...1105
Fly back bracke equipment...1107
Lift end disconnection-[2649]...1109
Lift end disconnection...1111
Lift end disconnection 11391563...1113
Automatic loading position...1115
99 - MISCELLANEOUS...1117
Sweeper BEMA 3 ROBUST...1118
Volvo L35B Compact Wheel Loaders Service Parts Manual