Volvo L35G Compact Wheel Loaders Parts Manual
Complete service parts manual for Volvo L35G Compact Wheel Loaders.
20684 - Volvo Constructions L35G Compact Wheel Loaders Parts Manual.pdf
PRODUCT DETAILS:
Total Pages: 871 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL....2
03 - SPECIFICATIONS....3
Product identification plate....4
2 - ENGINE WITH MOUNTING AND EQUIPMENT....5
20 - GENERAL....6
Repair kits for engine 15215679; 15215677-[5837]....8
Repair kits for engine; upper gaskets 17451704; 17451705; 17500687....10
Repair kits for engine 17500687....12
Repair kits for engine 15215679; 15215677....14
Repair kits for engine; lower gaskets 17451704; 17451705....16
Repair kits for engine; lower gaskets 17500687....18
Accessories and service parts for engine 17451704; 17451705....20
Accessories and service parts for engine 17500687....22
Engine 11391908; 11391909....24
Engine 11392335; 11392336; 11392604....25
Cylinder head 15215679; 15215677....27
Cylinder head 17451704; 17451705....29
Cylinder head 17500687....31
Valve cover 15215679; 15215677....33
Valve cover 17451704; 17451705; 17500687....35
Cylinder block 15215679; 15215677....37
Cylinder block 17451704; 17451705; 17500687....39
Piston 15215679; 15215677; 17500687....41
Piston 17451704; 17451705....43
Rocker arm shaft 15215679; 15215677 ; 17451704 ; 17451705; 17500687....45
Valve mechanism 17451704; 17451705....47
Valve mechanism 17500687....49
Camshaft 15215679; 15215677 ; 17451704 ; 17451705; 17500687....51
Crankshaft and related parts 15215679; 15215677....53
Crankshaft and related parts 17451704; 17451705....55
Crankshaft and related parts 17500687....57
Flywheel 15215679; 15215677 ;17451704;17451705....59
Flywheel 17500687....61
Oil sump 15215679; 15215677....63
Oil sump 17451704; 17451705; 17500687....65
Oil dipstick 15215679; 15215677 ; 17451704 ; 17451705. 17500687....67
Engine mounting....69
22 - LUBRICATING SYSTEM....71
Front cover 15215679; 15215677....72
Front cover 17451704; 17451705....74
Front cover 17500687....76
Oil pipe 15215679; 15215677 ;17451704 ; 17451705....78
Oil pipe 17500687....80
Oil cooler 15215679; 15215677....82
Oil cooler 17451704; 17451705; 17500687....84
23 - FUEL SYSTEM....86
Fuel filter 15215679; 15215677 ;17451704;17451705....87
Fuel filter 17500687....89
Fuel pump....90
Water separator 11391872; 11391918....92
Fuel tank....94
Fuel pipes....95
Fuel cooler 11391872; 11391918....97
Injection pump 15215679; 15215677 ; 17451704 ; 17451705....98
Injection pump 17500687....100
Common Rail 15215679; 15215677....102
Common Rail 17451704; 17451705....104
Common Rail 17500687....106
Fuel pipes-injector 15215679; 15215677....108
Fuel pipes-injector 17451704; 17451705....110
Fuel pipes-injector 17500687....112
25 - INLET & EXHAUST SYSTEM....114
Inlet manifold 15215679; 15215677....116
Inlet manifold 17451704; 17451705; 17500687....118
Exhaust manifold 15215679; 15215677....120
Exhaust manifold 17451704; 17451705....122
Exhaust manifold 17500687....124
Throttle valve 15215679; 15215677....126
Air Cleaner Flange 17451704; 17451705....128
Air Cleaner Flange 17500687....129
Inlet system 15215679; 15215677; 17500687....130
Inlet system 17451704; 17451705....132
Exhaust system S_N - 3321500; - 3421500; - 3621500....133
Exhaust system 11392334....135
Exhaust system 11391910....137
Diesel Particulate Filter 15215679; 15215677-[4610]....139
Diesel Particulate Filter installation 17451704; 17451705....141
Diesel Particulate Filter installation 17500687....143
Diesel Particulate Filter 15215679; 15215677....145
Diesel Particulate Filter 17451704; 17451705....147
Diesel Particulate Filter 17500687-[4506]....149
Diesel Particulate Filter 17500687....151
Pressure valve 15215679; 15215677....152
Pressure valve 17500687....154
Turbocharger with fitting parts 15215679; 15215677....156
Turbocharger with fitting parts 17451704; 17451705....158
Turbocharger with fitting parts 17500687....160
Oil pipe 15215679; 15215677; 17500687....162
Oil pipe 17451704; 17451705....164
Crankcase ventilation; breather; assembly 15215679; 15215677....166
Crankcase ventilation; breather; assembly 17451704; 17451705....168
Crankcase ventilation; breather; assembly 17500687....170
Oil Separator 15215679; 15215677....172
Oil Separator 17500687....174
Air filter with fitting parts....176
Air filter....178
Cooling system. Radiator and charge air cooler. 11392334....180
26 - COOLING SYSTEM....182
Radiator 11391910-[4141]....183
Radiator 11392334....185
Radiator 11391910-[4114]....187
Radiator 11391910....188
Cooling system S_N - 3321500; - 3421500; - 3621500....189
Cooling system 11391910....191
Cooling system 11392334....193
Water pump 15215679; 15215677....195
Water pump 17500687....197
Cooling system 15215679; 15215677 ; 17451704; 17451705; 17500687....198
Cooling system 17451704; 17451705....200
Belt transmission 15215679; 15215677....202
Belt transmission 17451704; 17451705....204
Belt transmission 17500687....206
Belt transmission; pulley 15215679; 15215677....208
Belt transmission; pulley 17451704; 17451705; 17500687....210
Engine block heater....212
27 - ENGINE CONTROL....214
Accelerator pedal S_N -3321500; S_N -3421500; S_N -3621500....215
Accelerator pedal S_N 3321501-; S_N 3421501-; S_N 3621501-....216
28 - IGNITION AND CONTROL SYSTEM....218
Ecu 15215679; 15215677....219
Ecu 17451704; 17451705....221
Ecu 17500687....222
Cable harness; engine 15215679; 15215677-[3722]....223
Cable harness; engine 17451704; 17451705....224
Cable harness; engine 17500687....225
Cable harness; engine 15215679; 15215677....226
Fastenings for Cable Harness 17451704; 17451705....228
Fastenings for Cable Harness 17500687....230
Sensor 15215679; 15215677....232
Sensor 17451704; 17451705....234
Sensor 17500687....236
29 - MISCELLANEOUS....238
EGR - warm side 15215679; 15215677....239
EGR - warm side 17451704; 17451705....241
EGR - warm side 17500687-[3513]....243
EGR - warm side 15215679; 15215677 ; 17451704 ; 17451704....245
EGR - warm side 17500687....247
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....248
31 - BATTERY....249
Battery with assembling details 11390036; 11390038; 11390039....250
32 - ALTERNATOR; CHARGE REGULATOR....252
Alternator 15215679; 15215677....253
Alternator 17451704 ; 17451705....255
Alternator 17500687....257
33 - STARTING SYSTEM....259
Starter motor 15215679; 15215677 ; 17451704; 17451705....260
Starter motor 17500687-[3318]....262
Starter motor 15215679; 15215677 ; 17451704 ; 17451705....264
Starter motor 17500687....266
Ignition starter switch 11391804....268
35 - LIGHTING....269
Lighting; front-[3224]....270
Lighting; front 2878805....273
Protection for lighting 2815903....274
Additional lighting - Swiss....276
Lighting; front....278
Lighting; rear 11390036; 11390038; 11390039....280
Protection for lighting 11391973....282
Interior lamp 11391804....283
Work lights 11391804; HALOGEN....284
Work lights 11392446....285
Protection for lighting....286
License plate lamp 11391903....288
Cable harness; rear 11391903....290
36 - OTHER ELECTRICAL EQUIPMENT....292
Horn 11390036; 11390038; 11390039....293
Magnetic fastening for rotating beacon 11391975....295
Rotating beacon 2878964....297
Rotating beacon 11391974....298
Rotating beacon 11391885....300
Back-up warning unit 11391887; 11391888....302
Back-up alarm 11391886; 11391888....304
Back-up warning unit 11391976; 11391886....306
Wiper installation 11391804....308
Windshield washer 11391804....310
Switch-[2808]....312
Control lever 11391804....314
Switch....315
Switch 11391910....317
Switch 11391989....318
Switch 11391985....319
Switch 11391990....320
Electronic unit 11390036; 11390038; 11390039....322
37 - CABLE; FUSE; RELAY....324
Battery cable and main switch 11390036; 11390038; 11390039....326
Cable harness; front 11390036; 11390038; 11390039-[2622]....328
Cable harness; front 11390036; 11390038; 11390039-[2607]....330
Cable harness; front 11390036; 11390038; 11390039....333
Cable harness; rear 11390036; 11390038; 11390039-[2541]....336
Cable harness; rear 11390036; 11390038; 11390039....338
Cable harness; roof 11391804-[2515]....342
Cable harness; roof 11391804....343
Cable harness; attachment locking 11391898; 11391986....345
Preparation for sweeper unit 11391906; 11392272....347
Cable harness; roof 11391990....349
Cable harness; electrical distribution unit 11390036; 11390038; 11390039....351
Cable harness; dual lever control. 11391982; 11391896....353
Cable harnesses; single lever control. 11392021; 11392130....354
Cable harnesses; single lever control. 11391982; 11391896....356
Cable harnesses; cab 11391804....358
Cable harnesses; cab 11391804; 11391990-[2325]....360
Cable harnesses; cab 11391804; 11391990....364
Reversible fan 11391997; 113911912....370
Cable Harness and Power Socket- Tool Mounting....371
Cable harness for air conditioning 11391878; 11392391....373
Cable harness for air conditioning 11392391....375
Cable harness; swiss equipment 11391993; 11391994; 11391995....376
Cable harness for lamp bracket....378
Cable harness; 4th function 11391988; 11391982; 11391896....380
Cable harness; 4th function 11391896; 11391982; 11392021; 11392130....382
Cable harness for central lubrication 2878721....384
Cable harnesses; telematics 11392375....385
Electrical distribution box 11390036; 11390038; 11390039....387
Circuit board 11390036; 11390038; 11390039....389
Relay and fuse 11390036; 11390038; 11390039-[2053]....391
Relay and fuse 11390036; 11390038; 11390039....393
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....395
Induction sensor with cable....396
Speed Sensor 11391875....398
Fuel level sensor 11390036; 11390038; 11390039 S_N -3321570; -3324119....400
Fuel level sensor 11390036; 11390038; 11390039 S_N -3421526; -3424092....401
Fuel level sensor 11390036; 11390038; 11390039 S_N -3621510; -3624127....402
Fuel level sensor 11390036; 11390038; 11390039 S_N 3321571-; 3324120-....403
Fuel level sensor 11390036; 11390038; 11390039 S_N 3421527-; 3424093-....405
Fuel level sensor 11390036; 11390038; 11390039 S_N 3621511-; 3624128-....407
Sensor- Stop Control....409
Sensor- Bucket Leveler 11391981....411
Sensor- Bucket Leveler 11391980....413
Instrument panel; warning unit and information unit 11391804....415
Display panel 2878721....416
39 - MISCELLANEOUS....417
Power outlet 2878973....418
Power outlet 11391891....419
Radio with CD player....420
Radio installation 11391804; 2892690....421
System for wireless electronic controlled communication (telematics) 3G....423
System for wireless electronic controlled communication (telematics) 3G+SAT....425
System for wireless electronic controlled communication (telematics) AT&T....427
System for wireless electronic controlled communication (telematics) AT&T+SAT....429
4 - POWER TRANSMISSION....431
43 - GEARBOX....432
Gearbox assy....433
44 - HYDROSTATIC DRIVE....435
Lines - hydrostatic drive....436
Travel motor-[1554]....438
Travel motor....440
Travel motor 11390036....442
Variable displacement pump....444
Hydraulic pump-[1507]....447
Inch control....449
Hand inching control 2878599....451
45 - PROPELLER SHAFT....453
Cardan shaft....454
46 - FRONT AXLE; REAR AXLE....456
Assembly - front axle-[1408]....457
Assembly - front axle....459
Mounting kit FORW....461
Differential - front axle....463
Final drive - portal-front axle....466
Housing - front axle....468
Assembly - rear axle....471
Mounting kit REAR....473
Differential carrier - assy rear axle....475
Final drive - Portal-rear axle....478
Housing - rear axle 15226451; 15226453....480
Differential lock....483
5 - BRAKE....485
51 - WHEEL BRAKE....486
Central brake-[1144]....487
Central brake....489
52 - HYDRAULIC BRAKE SYSTEM....491
Brake cylinder-[1113]....492
Brake cylinder....494
Brake lines....496
55 - PARKING BRAKE....498
Hand brake....499
59 - MISCELLANEOUS....500
Engine brake 11391871-[1014]....501
Engine brake 11391871-[0959]....503
Engine brake 11391871....505
6 - STEERING....507
64 - STEERING....508
Steering assembly....509
Steering wheel and column S_N 3321501-....511
Steering column with fitting parts 11390036; 11390038; 11390039; 11391804....513
Steering cylinder 11390036; 11390038; 11390039....515
Steering valve 11390036....517
Steering system 11390036....518
Steering system 11390038; 11390039....520
Steering system....522
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....524
71 - FRAME....525
Frame-[0746]....526
Frame....528
Rear frame....530
Trailer Hitch 11392167; 11392168....532
Protecting plate 11391890....534
Counterweight....536
Counterweight 11392172....538
74 - FRAME LINK....539
Frame link....540
Frame link 11390668....542
77 - WHEELS; TRACKS; TYRE; HUB; DRUM....544
Wheel and tire-[0555]....545
Wheel and tire-[0541]....547
Wheel and tire-[0526]....549
Wheel and tire....551
Stop block for wheel 2813293....553
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....555
81 - CAB; NAKED; CANOPY....556
Cab 11391804....557
Cab 11391990....559
Cab framework 11391804; S_N 33_34_3621501-; 33_34_3624001-....560
Cab framework 11391990....562
Insulation; drivers cab 11391990-[0356]....564
Cab mounting block....565
82 - ENGINE HOOD; MUDGUARD; FOOT STEP....566
Engine hood STD; 11392431; 11392432-[0324]....567
Engine hood STD; 11392431; 11392432....572
Front mudguard....574
Foot step S_N 33_34_3621501-; 33_34_3624001-....576
Foot step 11391878....578
Tool box; step 11392344....580
83 - DOORS; HATCH; COVER PLATE; (all)....582
Door; operator's cab 11391804....583
Door; sliding window 2892664....586
Door stopper 11391804; S_N 33_34_3621501-; 33_34_3624001-....587
Coverplates 11391804....588
Insulation; drivers cab 11391990....590
Heat Shield Installation 11391990....592
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....594
Rear view mirror....595
Rear-view mirror; to be heated 11391881....597
Glass panes 11391804....599
85 - CAB INTERIOR; UPHOLSTERY....601
Cab frame....602
Floor mat 15222721....603
Floor mat 16286298....605
Interior equipment 11391990....606
Insulation; upholstery 11391990-[5944]....608
Insulation; upholstery 11391990-[5929]....610
Insulation; upholstery 11391990-[5914]....612
Insulation; upholstery 11391990....614
Operator seat with fitting parts 11391990; 11392163; 11391876....616
Operator's seat 11392163-[5838]....618
Operator's seat 11392163....620
Operator seat with fitting parts 11391876....622
Seatbelt Installation 2815606....624
Seatbelt Installation 11391907....625
Seat Belt 11391879....626
86 - PROTECTIVE EQUIPMENT....627
Windshield protection 11390532....628
Windshield protection 11390667....630
Protective brace 11392133....632
Sound Insulation S_N - 320051; S_N - 420048; S_N - 620066....634
87 - AIR CONDITIONING UNIT....636
Air conditioning line; cooling and heater....637
Air conditioning line; cooling and heater 11392391....639
Compressor 11391878....641
Compressor 11392391....643
Condenser 11391878....645
Condenser 11392391....646
Receiver drier 11391878....648
Air filter 02815617....649
Air distribution 11392391....651
Air distribution 11391878; S_N 33_34_3621501-; 33_34_3624001-....653
Air distribution 11391877; S_N 33_34_3621501-; 33_34_3624001-....655
Circulation Flap 11391878; 11391877; S_N 33_34_3621501-; 33_34_3624001-....657
Circulation Flap 11392391....659
Heater 11391877; S_N -33_34_3624000; -33_34_3621500....661
Heater 11391877; S_N 33_34_3624001-; 33_34_3621501-....663
Auxiliary Heater 11391880....665
88 - INTERIOR EQUIPMENT....667
Mouldings_trim; roof; headliner 11391804; S_N -33_34_361500; -33_34_3624000....668
Mouldings_trim; roof; headliner 11391804; S_N 33_34_3621501-; 33_34_3624001-....670
Instruments panel 11391804; S_N -33_34_3621500; -33_34_3624000....671
Instruments panel 11391804; S_N 33_34_3621501-; 33_34_3624001-....673
Cover; steering column 11391990....675
Cover; steering column 80491804....677
Cab. Coverplates and panels 11391804....679
Control panel 11391804....681
Control panel 11391990....683
Front cover 11391804....685
Cup holder 11391878; S_N 33_34_3621501-; 33_34_3624001-....687
Cup holder 11392391....689
Cup holder 11391877; S_N 33_34_3621501-; 33_34_3624001-....691
89 - MISCELLANEOUS....692
License plate 2879051....693
Tools 11390449....694
Sign plates and decals-[5104]....695
Sign plates and decals-[5049]....697
Sign plates and decals 2813293....699
Sign plates and decals-[5024]....700
Sign plates and decals-[5009]....702
Slow moving vehicle sign. 11391432....704
Sign plates and decals....706
Emblem....708
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....709
91 - WORKING HYDRAULIC; SERVO HYDRAULICS....710
Hydraulic oil tank; with fitting parts....712
Suction recoil filter....714
Lines - rear vehicle....716
Hydraulic lines - tilt hydraulic S_N -3320265; -3420213; -3620205....718
Hydraulic lines - tilt hydraulic S_N 3320266-; 3420214-; 3620206-....720
Hydraulic lines - tilt hydraulic 11392224....722
Hydraulic lines - lift hydraulic....723
Hydraulic motor; fan 11391779 S_N -3321527; -3421517; -3621508....725
Hydraulic motor; fan 11391779 S_N -3324051; -3424057; -3624082....727
Hydraulic motor; fan 11391779 S_N 3321528-; 3421518-; 3621509-....729
Hydraulic motor; fan 11391779 S_N 3324052-; 3424058-; 3624083-....731
Hydraulic motor; fan 11391997 S_N -3321529; -3421517; -3621509....733
Hydraulic motor; fan 11391997 S_N -3324114; -3424058; -3624087....735
Hydraulic motor; fan 11391997 S_N 3321530-; 3421518-; 3621510-....737
Hydraulic motor; fan 11391997 S_N 3324057-; 3424059-; 3624088-....739
Fan drive-[4629]....741
Fan drive-[4614]....743
Fan drive....745
Fan drive 11391911 S_N 3321528-; 3421518-; 3621509-....747
Fan drive 11391911 S_N 3324052-; 3424058-; 3624083-....749
Fan drive 11392022....751
Reversible fan 11391912 S_N -3321529; -3421517; -3621509....753
Reversible fan 11391912 S_N -3324056; -3424058; -3624087....755
Reversible fan 11391912 S_N 3321530-; 3421518-; 3621510-....757
Reversible fan 11391912 S_N 3324057-; 3424059-; 3624088-....759
Hydraulic system; oil cooling fan motor 11391779....761
Control valve with fitting parts. 11391556....763
Control valve 11391556....765
Control valve with fitting parts. 11392047....767
Control valve - Boom suspension system (BSS) 11391892; 11391893....769
Valve body 11391985....771
Control block 11391985....773
Control valve 11392169....774
Pump - working hydraulic....776
Hydraulic pump....777
Fan pump; oil cooler 11391911;11391779....778
Lines - servo control-[4244]....779
Lines - servo control....781
Servo valve....783
Blocking valve 11391987; 11392145....785
Lines - servo control 11392169....787
Lines to attachment mounting plate....789
Hydraulic system; brake valve 2878572 S_N - 3320265; - 3420213....791
Hydraulic system; brake valve 2878572 S_N 3320266 -; 3420214 -....793
Hose rupture valve; tilt cylinder 2878595 S_N - 3320265; - 3420213; 2879016....795
Hose rupture valve; tilt cylinder 2878595 S_N 3320266 -; 3420214 -....797
Boom suspension system (BSS) 11391892; 11391893....799
Hydraulic function; tool mounting 11391988....801
Hydraulic function; tool mounting 11391989....803
Auxil. pump with lines 11391897....806
Auxil. pump with lines 11392231....809
Line fracture safety - Lift 11391985-[4004]....812
Line fracture safety - Lift 11391985....814
Leakage line - Option 2878598....816
Leakage line - Option 2817559....818
Leakage line - Option 2816680....820
Hydraulic function - Nr. 3....822
Hydraulic function - Nr. 4....824
Hydraulic function - Nr. 4 11391896; 11392130....826
92 - MECHANICAL EQUIPMENT_ATTACHMENT....828
Attachment mounting plate - Quick change; hydraulic....829
Attachment mounting plate - Quick change; hydraulic - TPV 11391905....831
Attachment mounting plate - Quick change; hydraulic - TPZ 2812670....833
Hydraulic system for attachment bracket. 11391905....835
Extra Hydraulic Equipment Quick Coupling 11390331....838
Hydr. couplings for 3rd 4417985....839
94 - UNIT; LOAD HANDLING....840
Lifting framework with assembly parts-[3722]....841
Lifting framework with assembly parts....843
Hydraulic cylinder; tilt....845
Tilt cylinder S_N -3320265; -3420213....847
Hydraulic cylinder; lifting....849
Hydraulic cylinder; tilt S_N 3320266-; 3420214-....851
Hydraulic cylinder 11390036;11390038....853
Tilt cylinder 11390039 S_N -3620185....855
Tilt cylinder 11390039 S_N 3620186-....857
Lift cylinder 11390039 S_N -3620185....858
Lift cylinder 11390039 S_N 3620186-....860
99 - MISCELLANEOUS....862
Central lubrication 2878721....863
Pump 2878721....865
Central lubrication with fitting parts. B1 2878721....867
Distribution block; B1 2878721....869
Central lubrication with fitting parts. B2 2878721....871
Distribution block; B2 2878721....873
Volvo L35G Compact Wheel Loaders Parts Manual
