Volvo Wheeled Milling Equipment MW500 Service Repair Manual
Complete repair service manual for Volvo Wheeled Milling Equipment MW500, with workshop information to maintain, diagnose, and repair like professional mechanics.
Volvo MW500 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo Wheeled Milling Equipment MW500 Service Repair Manual.pdf
Volvo Wheeled Milling Equipment MW500 Parts Manual.pdf
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
...
Volvo Wheeled Milling Equipment MW500 Parts Manual...1
2 - ENGINE WITH MOUNTING AND EQUIPMENT...2
21 - ENGINE...3
Basic Engine 80718729...4
Diesel engine 80718299; BF4M2012C...7
Belt Cover 80817117...9
Basic Cover 80819121...10
Basic Engine 80813793-[1806]...11
Basic Engine 80813793-[1741]...13
Basic Engine 80813793-[1717]...15
Basic Engine 80813793-[1652]...17
Basic Engine 80813793...19
Diesel engine 80800147...22
Equipment for high temperatures 80880727...24
23 - FUEL SYSTEM...25
Pre Fuel Filter 54627120...26
Fuel Pre-cleaner 80670672...27
Fuel Pre-cleaner 80765845...28
Fuel filter...29
Fuel Tank Kit 80714538...30
Tank Cap 58824145...32
26 - COOLING SYSTEM...33
Combi-cooler 80728165...34
Equalizing Reservoir 80752199...35
Combi-cooler 80825490...36
Drain Hose - Cooler 80808777...38
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...39
31 - BATTERY...40
Electric Basics 80732936...41
Battery unit 80752926...43
Electrics Deflector 80769789...44
35 - LIGHTING...46
Lights 80874985...47
Lights 80732951...49
Mounting clamps 80826472...51
Addition. work lights 80785629...53
Public traffic lights for machine 80760309...55
Public traffic lights for conveyor 80772445...57
Public traffic lights for conveyor 80792799...58
Public traffic lights for conveyor 80880818...60
public traffic lights 80880248...62
Public traffic lights for conveyor 80880255...64
Bracket Stop-block 80871585...66
Public traffic milling 80880826...67
36 - OTHER ELECTRICAL EQUIPMENT...69
Rotating Beacon kit 80786890...70
Horn 80761398...71
Back-up alarm 80768765...72
Rotating Beacon 80770852...73
Rotating Beacon 80840101...74
Ignition Switch 54765102...76
Switch cabinet 80746266...77
Battery Switch 58864307...79
Switch cabinet 80822836...80
main distributor 80734700-[0303]...82
main distributor 80734700-[0239]...84
main distributor 80734700; 80822828...86
main distributor 80734700-[0155]...87
main distributor 80734700-[0130]...89
main distributor 80734700...91
37 - CABLE; FUSE; RELAY...94
Cable kit machine 80756414...95
Cable kit machine 80830136...97
Cable kit wheel support 80865108; LH...99
Cable kit wheel support 80865090; RH...100
Cable kit front axle 80865082...101
Main junction box 80822828-[5856]...102
Main junction box 80822828-[5831]...104
Main junction box 80822828-[5806]...106
Main junction box 80822828-[5742]...108
Main junction box 80822828...110
Assembly kit for switch cabinet 80766074...112
Junction box levelling system...113
Junction Box 80834658...114
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...116
Fuel Level Indicator 80729494...117
Temperature Sensor 87985305; NI1000...118
Angle Sensor Assembly 80720352...119
Depth Gauge 80801889...120
Angle sensor 80730351...121
Sensor with plug 80765456...122
Inclinometer 80795990...123
4 - POWER TRANSMISSION...125
42 - TRANSMISSION; HYDRAULIC CONTROL...126
Double Gear Pump 80722077...127
Double Gear Pump 80722085...128
Double gear pump 80820079...129
Double Gear Pump 80820061...130
43 - GEARBOX...131
Fitting with Nozzle 14324545...132
distributor 80767973...133
44 - HYDROSTATIC DRIVE...135
Variable displacement motor 80703069; A6VE28EP2...136
Flush & Feed Pressure valve 80872492...137
Rear Drive Motor 80771157...138
Drive Unit 80718323...139
Drive Unit 80813785...141
Hydraulics for 4-wheel 80791924...143
46 - FRONT AXLE; REAR AXLE...145
4-Wheel Axle Assembly 80727126...146
Front Axle Assembly 80719958...148
Axle Assembly 80719966...150
Pin 80720196...151
Cylinder Pin Assembly 80720162...152
4-Wheel Axle Assembly 80851595...153
Planet gear 80709447...155
6 - STEERING...156
64 - STEERING...157
Sensor Rod 80720378...158
Tie Rod 80720311; LH...159
Tie Rod 80720295; RH...160
Front Steering Assembly 80850100...161
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...163
71 - FRAME...164
Milling Machine 80739170; MW500 BM STD...165
74 - FRAME LINK...166
swivel unit 80739725...167
Swivel Unit 80855646...168
76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL _ SIDE CONTROL...169
Hydraulic wheel support 80758204; LH...170
Hydraulic wheel support 80758204; RH...172
Hydraulic wheel support 80760275; RH...174
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...176
Wheel Assembly 80720394; LH...177
Wheel Assembly 80720402; RH...179
Wheel Support Assembly 80728983; LH...181
Wheel Support 80714686; LH...183
Inner Tube Assembly...185
Wheel Support Assembly 80728991; RH...187
Wheel Stabilizer 80709157...189
Drum Drive 80709439...191
Device for drum 80740772...192
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...193
81 - CAB; NAKED; CANOPY...194
Operator's Platform 80760671...195
Operator's Platform 80720741...197
Lock 80786239...199
Operator's Platform 80760655...200
Operator's Platform 80760663...203
Canopy 80778020...204
Canopy 80832140...206
Canopy Guide 80832124...208
Lock 80832843...209
Operator's Plattform 80833049...210
Operator's Platform 80858137...212
Operator's Platform 80858145...214
Operator's Platform 80861289...216
Canopy kit 80840077...217
Canopy...219
Canopy Guide 80840077...221
Lock Device...222
Lock 80741051...223
Lock 80741002...224
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...225
lever unit 80810013...226
Lever Unit 80835416...228
Cover 80774573...229
Cover 80828619...230
Housing 80786569...231
Housing 80835366...233
Superstructure 80714124-[2945]...234
Superstructure 80714124-[2921]...236
Superstructure 80714124...238
Railing 80747405...241
Railing 80886179...243
Clamp 80740988...245
83 - DOORS; HATCH; COVER PLATE; (all)...247
Door 80734387...248
Key kit 80739634...250
Side Wing 80714215; LH...251
Grip 80807159; RH...253
Side hatch 80719107; RH...254
Grip 80807142; LH...256
Snap Lock 80796055...257
Lock 80801103...259
Snap Lock 80807514...260
Guide Part 80727209...262
Snap Lock 80797343...264
Flap 80726649...266
Flap 80857980; RH...267
Snap Lock 80858079...268
Flap 80858012; LH...269
Guide kit 80840259...271
Snap Lock 80839665...272
Flap 80797301...274
Flap 80806078-[2140]...275
Flap 80806078...276
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...277
Kit of Mirrors 80772205...278
85 - CAB INTERIOR; UPHOLSTERY...280
Armrest 80722739...281
Seat kit 80810682...283
Armrest 80853518...285
86 - PROTECTIVE EQUIPMENT...286
Sound Insulation 80735244...287
88 - INTERIOR EQUIPMENT...288
Control panel 80723687...289
Control panel 80849896...291
control panel kit 80732944...293
Control panel 80740269; MCU 540...295
Housing 80746134; MCU 540...297
Mounting kit For Control Panel 80785165...298
Control Panel Kit 80860232...299
Support For Control Panel 80859465...301
Control panel 80870165; MCU...303
Housing 80870173; MCU...305
Control panel levelling system...306
Joystick conveyor 80802614...307
Bottom Plate Part 80726375...308
89 - MISCELLANEOUS...309
Tool kit 80728488...310
Funnel Assembly 13916721...312
Tool for Belt Replacing 80806003...313
Signs - Mw500 80737562; 80918139...314
Signs - Conveyor 80812332...317
Signs - USA 80821408...319
Signs - Conveyor USA 80821416...322
Serial Number Plates 80879521...324
Signs 80880305...325
Signs Conveyor 80802796...326
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...328
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...329
Hydraulic diagram 80738412...332
Hydraulic diagram 80826498...334
Hydraulic diagram 80738420...336
Hydraulic diagram 80826506...338
Hydraulic diagram 80738438...340
Hydraulic diagram 80826514...342
Hydraulic diagram 80738446...344
Hydraulic Tank kit 80720899...345
Hydraulic tank 80720881...346
Filter Return Line 80728173...348
Hydraulic cylinder 80725286...349
Hydraulic cylinder 80717721...350
Planox clutch 80712847...351
Hose Kit For Power Unit 80797822...353
Hose kit for Power Unit 80821143...355
Hydraulics for basic range 80739626...357
hose lines 80739691...358
line filter 80743230...360
Line Filter 80728124...361
Hose Kit For basic range 80739717...362
Hydraulic Side Skirts 80790405-[0356]...365
Hydraulic Side Skirts 80790405...367
Hose Kit for Side Skirts 80790397...369
Hydraulic diagram 80738453...371
Omr-motor 80732472...373
Hydraulic cylinder 80761273...374
Hydraulic cylinder 80725765...375
Hose Kit For Conveyor_moldboard 80790470...376
Adjustment 80872476...378
Adapter plate with valves 80825433...379
Control unit 80825458...380
Valve Block Brake 80612880...381
Distributor brake 80762198...382
Distributor Block 80771132...384
Pressure Sequence Valve 80829377...385
hydraulic valves 80739709...387
Valve Support For Swivelling 80783459-[5844]...390
Valve Support For Swivelling 80783459...392
valve block wheel support 80755887...394
Valve block 80722101...396
Pressure Relief Valve 80872708...398
4_2 dir.ctrl.valve 14233860; 4WE6...399
Spacer 80872781...400
Counter-balance valve 80872773...401
4_3-Way Valve 80872609...402
4_3-Way Valve 80872617...403
Pressure Reducing Valve 80872922...404
Spacer 80872799...405
Pressure Reducing Valve 80872732...406
4_2-Way Valve 80872633...407
Valve Block Drive 80801129...408
Valve block 80797590...410
3_2-Way valve 80873151...411
Flush valve 80873219...412
valve block propel drive 80832173...413
Valve block 80836216...415
Flush valve 80873177...416
Pressure Relief Valve 80873169...417
circulation valve 80788250...418
Valve Block for Side Skirt Holder 80781453...420
Control block 80771819...421
2_2-way Valve 80873110...422
3_2-Way valve 80873128...423
Pressure Control Valve 80873102...424
3_2-Way valve 80873136...425
Valve block 80782584...426
Way valve 80844319...427
Relief valve 80844327...428
Flow control valve 80844335...429
Valve block 80729742...430
Pressure Reducing Valve 80872989...432
4_3-Way Valve 80872955...433
4_3-Way Valve 80872963...434
Pressure Reducing Valve 80872971...435
Valve Block Conveyor 80782113...436
Valve block for push plate_conveyor 80766926...437
Variable displacement pump 80699614; A10VG28EP4...438
Gear motor 80767387...439
Gear pump 80722093...440
Limit switch with cable gland 80698046...441
94 - UNIT; LOAD HANDLING...442
Hydraulic cylinder 80721590...443
Hydraulic cylinder 80730096...444
Hydraulic cylinder 80880982...445
Hydraulic cylinder 12788474...446
98 - FUNCTION FOR ROAD CONSTRUCTION...447
Cylinder Moldboard 80790652...449
Electrics mold board 80772171...450
Level sensor LH...452
Leveling system 80871684; BASIC MW500...454
Leveling controler...456
Level sensor RH...457
pressure gauge - tow 80840333...459
Direction indicator 80717408...460
Intermediate Shaft kit 80719990...462
Intermediate shaft 80764632...464
Cylinder intermediate shaft 80753635...466
cylinder side skirt 80737778...467
screw fitting with nozzle 80878796...469
cylinder side skirt 80811391; FRONT...470
cylinder side skirt 80753627; LH...471
Conveyor kit 80732407...472
push plate kit 80742364...474
Push Plate 80767668...476
Pin Assembly 80740178...478
Cylinder for conveyor swivelling 80740418...479
Screw fitting with nozzle 80830581...480
Crossover 80758410...481
Crossover 80861032...482
Lift Cylinder For Conveyor 80790520...483
Push Plate kit 80854698...484
Push Plate 80853153...486
Conveyor 80720568-[3433]...488
Conveyor 80720568-[3409]...490
Conveyor 80720568-[3345]...492
Conveyor 80720568...494
Charging Belt Head 80721913...497
Drive 80742570...499
Carrier Roller 80741689...501
Strap 80747983...502
Safety Cable 80778079...504
Conveyor Tarpaulin 80779374...505
Electrics conveyor 80767395...506
Gas Pressure Spring 80842016...508
Conveyor Belt Pump Assembling 80755358...509
Conveyor Belt Drive 80718539...511
Hydraulic Conveyor 80782865-[1948]...513
Hydraulic Conveyor 80782865...515
Pin 80792146...518
Safety Cover kit 80762131...519
Spraying 80734650...521
Water Tank kit 80714330...523
Water tank 80789589...524
Water Tank 80790157...526
C-coupling for Water tank 80823313...527
Protective cover pre-assembly 80720774...528
Waterspray System 80725849...530
Nozzle Fitting with holder 80803380...532
Nozzle Fitting pre-assembly 80803372...534
Rotor...535
milling unit kit 80720030...537
Cutter unit 80736903-[1456]...538
Cutter unit 80736903...540
Deflector 80734544; LH...542
Hinge part pre-assembled 80734510...543
99 - MISCELLANEOUS...544
Service kit 80819501; MW500...545
Customer Service kit 80819519; MW500...547
customer service kit 80844822; MW500...549
Junior timer plug 80681612...551
Biodegradable Oil Panolin 87939328...552
Volvo Wheeled Milling Equipment MW500 Service Repair Manual...553
0 - GENERAL...554
00 - DESCRIPTION; COMPLETE MACHINE...555
Description...556
03 - SPECIFICATIONS...558
Volvo standard tightening torques...559
Component locations...562
Note...564
Engine; specifications...565
Engine; capacities_08-44...566
Cooling system; specification_08-19...567
Fuel tank; capacities_07-54...568
Electrical system; specifications_07-29...569
Instruments and operating controls; specifications_07-04...570
Power transmission; specifications_06-39...572
Brake; specifications_06-14...574
Steering unit; specification_05-49...575
Battery; specifications_05-24...576
Hydraulic system; capacities...577
Front axle; weight_04-38...578
Frame; weight_04-13...579
Conversion tables...580
05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION...584
Machine; transporting...585
Loading the machine with crane...588
07 - STANDARD TIME...590
Operation numbers for additional work...591
1 - STANDARD PARTS; SERVICE...593
16 - LUBRICANT; FUEL; OTHER FLUID...594
Fuel; lubricant and filling capacities...595
Alternative fuels...596
17 - SERVICE...599
Environmental concern...601
Cleanliness; braking and hydraulic system...602
Electric welding ...603
Arrival Inspection; according to Inspection Programme...604
Delivery Inspection; according to Inspection Programme...605
Maintenance of Stored Machines; according to Inspection Programme...606
Warranty inspection 100 hours...607
Maintenance service; as required...608
Maintenance service; every 10 hours...609
Maintenance service; every 100 hours...610
Maintenance service; every 500 hours...611
Maintenance service; every 1000 hours...612
Maintenance service; every 2000 hours...613
Service position 3_{53-14}...614
Service position 2_{52-49}...616
Service position 1_{52-24}...618
Service positions; overview_{52-00}...620
Safety locking system...622
Air cleaner; primary filter replacing...624
Air cleaner; secondary filter replacing...625
Fuel line; water separator; check and drain...626
Fuel filter; replacing...627
Fuel system; bleeding_...629
Wearing strip on mouldboard; removing ...631
Rubber flap; replacing_47-41...632
Cover rubber; replacing_47-10...634
Conveyor drive pump belt; replacing_{46-37}...636
Conveyor drive pump belt; replacing_{46-13}...638
Conveyor belt tension; adjusting_45-39...641
Cutting drum tooth; replacing_45-08...643
Scraper; replacing_44-38...645
Transmission; changing oil...647
Engine oil and filter; changing...649
Hydraulic oil filter; replacing...651
Oil return filter; replacing...652
Hydraulic oil; changing...653
Track motor gearbox; changing oil...655
Hydraulic oil tank breather filter; replacing...657
V-belts; removing...658
V-belts; installing...660
Coolant; changing...662
Lubrication; every 500 hours_{38-57}...664
Lubrication; every 100 hours_{38-32}...666
Greasing; daily_{38-08}...669
Lubrication_{37-43}...671
Lubrication; every 500 hours_{37-16}...672
Lubrication; every 100 hours_{36-51}...674
Greasing; daily_{36-27}...677
Lubrication_{36-02}...679
Washing; external cleaning...680
Bolted joints; check tightening torque...681
Water strainer; cleaning...682
Towing; measures...683
19 - GENERAL...687
CE-marking; EMC-directive...688
Safety concerns everybody!_{32-11}...690
Safety concerns everybody!_{31-46}...694
Safety rules when servicing...696
Working on the electrical system of the machine...699
Safety when handling oils and fuel_30-24...701
Safety when working on hydraulic systems_29-58...703
Checklist after a fire or heat exposure...705
Environmentally safe handling...707
2 - ENGINE WITH MOUNTING AND EQUIPMENT...709
20 - GENERAL...710
Engine; capacities ...711
Engine; capacities...712
Engine; description...713
Protective plate; removing...717
Protective plate; installing...718
21 - ENGINE...719
Engine; specifications_{24-40}...720
Engine; specifications_{24-19}...721
Engine; removing...722
Engine; installing...739
22 - LUBRICATING SYSTEM...755
Lubrication system; description...756
23 - FUEL SYSTEM...758
Fuel tank; capacities ...759
Fuel system; bleeding...760
Fuel tank; capacities...762
Fuel lines; replacing...763
25 - INLET & EXHAUST SYSTEM...767
Air cleaner; description...768
Air cleaner; specification...769
Air cleaner; secondary filter replacing_{15-38}...770
Air cleaner; primary filter replacing_{15-13}...771
Charge air cooler; replacing...772
26 - COOLING SYSTEM...776
Cooling system; description...777
Cooling system; specification...778
Cooling package; removing...779
Cooling package; installing...783
Radiator; removing...788
Radiator; installing...792
Fan motor; removing...796
Fan motor; installing...798
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...800
30 - GENERAL...801
Electrical system; instructions...807
Electric welding...808
Instruments and operating controls; specifications...809
Instruments and controls; overview...811
Electrical system; description...822
Communication with data buses ...824
Electronic unit (ECU)_{02-14}...826
Electronic unit (ECU)_{01-49}...827
Electrical system; specifications...828
Software parameters; description...829
Menu tree...843
Status messages from control units_{59-26}...848
Check keys and LED of the control panel_{59-00}...859
Check drive lever and joystick of the conveyor_{58-36}...860
Menu “Diagnosis” - start display_{58-12}...863
Control panel; parameter setting...866
Wheel support sensor; Calibrating...868
Machine; Calibration_{56-40}...869
Machine; Calibration_{56-15}...873
Machine; Calibration_{55-51}...875
Machine; Calibration_{55-26}...877
Pre-programmed ECU; replacing...879
Control unit; software update...881
Control panel; software update...883
Communication with data buses...887
EPM II Service Tool...889
Error codes; build-up...892
2 Control panel was stopped by operator!...895
3 Control no. [x] reports Fault!...896
5 Errors when reading the parameters...897
6 Error when writing the parameters...898
7 Retransmit parameters in ECU [x]!...899
9 Control panel was stopped by internal error!...900
10 Message database too large - automatically saved...901
11 Internal database Error...902
13 Error when reading the retain values...903
14 Error when writing the retain values...904
15 Error in CAN connection to control panel...905
16 Error when reading the machine no...906
17 Error when writing the machine no...907
20 Control panel started...908
4001 Error; direction signal from rear RH drive motor...909
4002 Error; direction signal from rear LH drive motor...910
4003 Error; direction signal from front RH drive motor...911
4004 Error; direction signal from front LH drive motor...912
4011 Error; rear RH drive motor sensor...913
4012 Error; rear LH drive motor sensor...914
4013 Error; front RH drive motor sensor...915
4014 Error; front LH drive motor sensor...916
4020 Saftey stop caused by reverse travel...917
4050 Error; wheel support swivel sensor...918
4060 Error; LH wheel support height sensor...919
4061 Error; RH wheel support height sensor...920
4070 Error; steering sensor...921
5001 Diesel engine; coolant level too low [x] °C!...922
5002 Diesel engine; oil pressure too low [x] bar...924
5003 Diesel engine; coolant temperature too high [x] °C!...926
5004 Diesel engine; charging air temperature too high [x] °C!...928
5005 Diesel engine; error on speed sensor [x] 1_min!...930
5006 Diesel engine; faulty charge air pressure sensor [x] bar!...932
5007 Diesel engine; faulty oil pressure sensor [x] bar!...934
5008 Diesel engine; faulty coolant temperature sensor [x] °C!...936
5009 Diesel engine; faulty charge air temperature sensor [x] °C!...938
5010 Fuel low pressure Beyond specified range...940
5011 Fuel low pressure sensor Cable break or short circuit...942
5012 Air filter differential pressure sensor Voltage outside the target range...944
5013 Battery Voltage below specified range...946
5014 Battery Above specified range...947
5015 Fuel temperature Above specified range...948
5016 Fuel temperature sensor Cable break or short circuit...949
5017 Oil temperature Above the target range...951
5018 Oil temperature sensor Cable break or short circuit...953
5019 Engine stop request ignored by operator...955
5020 Diesel fuel on reserve level!...956
5021 Diagnosing Lamp Error EMS...957
5023 EMR Main Control Relay Short Circuit...958
5024 Main relay Short circuit or emergency STOP...959
5025 Main Control Relay Short Circuit 24 Volt...960
5030 Fault fuel level sensor...961
5040 EMR connection interrupted...962
5050 EMR; CAN Bus Controller...964
5051 EMR; CAN Interface...965
5052 EMR; Bus error...966
5053 EMR; write EEPROM...967
5054 EMR; Programme Test...968
5055 EMR; RAM Test...969
5056 EMR; internal electric power supply...970
5057 EMR; internal temperature...971
5058 EMR; Atmospheric pressure...972
5059 EMR; Read EEPROM...973
5060 EMR; Batch overflow...974
5061 EMR; Internal error...975
5070 Engine message SPN _ FMI...976
5100 Generator is not charging [x] V!...977
5120 Engine started externally!...979
6001 Fault return filter Error value!...980
6002 Fault feed pressure filter Error value!...981
6003 Hydraulic oil temperature too high [x] °C!...982
6004 Error; hydraulic oil temperature sensor!...984
6010 Fault sensor water tank...986
6011 Fault diesel particulate filter...987
6012 Air filter dirty!...988
6013 Fault diesel filter...990
6014 Error; water saparator sensor...991
6020 Sprinkler pump switched off...993
6050 Fault sensor swivel loading belt...994
6060 Fault slope sensor...995
7002 Magnet pump drive forwards...996
7003 Magnet pump drive backwards...998
7005 Magnet engine drive rear right...999
7006 Magnet engine drive rear left...1001
7007 Magnet engine drive front right...1002
7008 Magnet engine drive front left...1003
7010 Magnet engine switch-over on right flapped in...1004
7011 Magnet engine switch-over on right flapped out...1006
7020 Magnet wheel support swivelling retract left...1007
7021 Magnet wheel support swivelling extend left...1009
7022 Magnet wheel support swivelling retract right...1010
7023 Magnet wheel support swivelling extend right...1011
7030 Magnet raise wheel support right...1012
7031 Magnet lower wheel support right...1014
7032 Magnet raise wheel support left...1015
7033 Magnet lower wheel support left...1016
7040 Magnet unlock side skirt left...1017
7041 Magnet unlock side skirt right...1019
7042 Magnet unlock front skirt...1020
7045 Magnet raise side skirt left...1022
7046 Magnet raise side skirt right...1024
7047 Magnet raise front skirt...1026
7050 Magnet lower skirts...1028
7060 Magnet unlock mouldboard...1030
7061 Magnet lower mouldboard...1032
7062 Magnet relieve mouldboard...1034
7100 Magnet coupling milling unit...1036
7110 Magnet loading belt speed...1038
7111 Magnet loading belt forwards...1040
7112 Magnet loading belt backwards...1042
7113 Magnet raise loading belt...1043
7114 Magnet lower loading belt...1045
7115 Magnet swivel loading belt right...1046
7116 Magnet swivel loading belt left...1048
7130 Magnet sprinkler system bypass...1049
7135 Relay sprinkler system pump...1051
7150 [Open circuit _ short-circuit _ surge] Magnet circulation valve...1052
7160 [Open circuit _ short-circuit _ surge] Solenoid; brake...1054
7180 [Open circuit _ short-circuit _ surge] Solenoid; cooling fan drive...1056
7200 [Open circuit _ short-circuit _ surge] Solenoid; warning horn...1058
7202 Activation back up alarm...1060
7205 Magnet additional consumer...1061
7250 Output warning light right front...1063
7251 Output warning light right rear...1064
7252 Output warning light left rear...1065
8001 Error; drive lever...1066
8010 Internal fault drive lever...1067
21001 Fault EEPROM check sum control unit...1068
21005 Fault flash check sum control unit...1069
21100 Voltage control unit too low...1070
21105 Voltage control unit too high...1071
21200 Fault CAN communication...1072
22001 Perform brake test...1073
22002 Brake test succesfull...1074
22003 BRAKE TEST NOT SUCCESFULL!...1075
22010 Back up alarm was tested...1076
31 - BATTERY...1077
Battery; description...1078
Battery; specifications ...1080
Battery; specifications...1081
Battery; charging...1082
35 - LIGHTING...1084
Lighting; specifications...1085
37 - CABLE; FUSE; RELAY...1087
Wiring diagram - Image...1088
Wiring diagram 1 - Image...1091
Wiring diagram 2 - Image...1092
Wiring diagram 3 - Image...1093
Wiring diagram 4 - Image...1098
Wiring diagram 5 - Image...1103
Wiring diagram 6 - Image...1108
Wiring diagram 7 - Image...1113
Wiring diagram 8 - Image...1114
Wiring diagram 9 - Image...1115
Wiring diagram 10 - Image...1116
Cable markings...1117
Component list; sensors...1118
Wiring diagrams...1121
Wiring diagram 1...1129
Wiring diagram 2...1132
Wiring diagram 3...1135
Wiring diagram 4...1146
Wiring diagram 5...1157
Wiring diagram 6...1168
Wiring diagram 7...1179
Wiring diagram 8...1182
Wiring diagram 9...1185
Wiring diagram 10...1188
Battery disconnect switch; description...1191
Electrical distribution box; fuses and relays...1192
Central ground connections...1195
4 - POWER TRANSMISSION...1197
40 - GENERAL...1198
Power transmission; specifications...1199
Description ...1201
44 - HYDROSTATIC DRIVE...1204
Power transmission; specifications...1205
Track motor; removing_{47-22}...1207
Track motor; removing_{46-57}...1209
Track motor; installing_{46-21}...1211
Track motor; installing_{46-00}...1212
Propulsion pump; removing...1213
Propulsion pump; installing...1216
5 - BRAKE...1219
50 - GENERAL...1220
Brake system; description...1221
Brake; specifications...1223
6 - STEERING...1224
60 - GENERAL...1225
Steering description...1226
Steering cylinders; specification_{40-33}...1227
Steering unit; specification_{40-12}...1228
Steering unit; specification...1229
64 - STEERING...1230
Steering control unit; removing...1231
Steering control unit; installing...1234
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...1237
71 - FRAME...1238
Frame; weight...1239
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...1240
Tie bar; installing...1241
Tie bar; removing...1242
Wheels; specifications...1243
Wheel; tightening torque...1244
Wheel; removing...1245
Wheel; installing...1247
Cylinder; specifications ...1249
Support leg cylinder right; replacing_{34-10}...1250
Support leg cylinder left; replacing_{33-46}...1252
Sliding plates; replacing...1254
Slewing cylinder; replacing...1257
Front axle; weight...1261
Front axle cylinder; replacing_{31-45}...1262
Front axle; installing_{31-23}...1264
Front axle; removing_{31-02}...1266
Front axle; description_{30-40}...1267
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...1270
81 - CAB; NAKED; CANOPY...1271
Ascent; removing...1272
Ascent; installing...1273
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...1274
Engine hood; removing...1275
Engine hood; installing...1277
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...1279
90 - GENERAL...1280
Hydraulic diagram 1 - Image...1281
Hydraulic diagram 2 - Image...1282
Hydraulic diagram 3 - Image...1283
Hydraulic diagram 4 - Image...1284
Hydraulic diagram 5 - Image...1285
Safety when working on hydraulic systems...1286
Safety when handling oils and fuel...1287
Cleanliness in hydraulic systems...1288
Cleanliness when working on hydraulic components...1289
Hydraulic diagram 1...1290
Hydraulic diagram 2...1293
Hydraulic diagram 3...1296
Hydraulic diagram 4...1299
Hydraulic diagram 5...1302
General information to note when working on the hydraulic system...1305
Hydraulic system; description...1307
Hydraulic system; work instructions...1309
Hydraulic system; repair of hydraulic components in workshop...1310
Hydraulic components; storing and transporting...1312
Hydraulic oil; storage and handling...1313
Hydraulic pressure; checking...1317
Hydraulic hoses; removal and installation...1321
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...1324
Load holding valve; description...1325
Hydraulic oil tank; component location...1327
Hydraulic oil cooler; removing...1329
Hydraulic oil cooler; installing...1332
Hydraulic filter; specification...1335
Location of components...1336
Valve block; drive travel; specifications...1338
Valve Block; conveyor_mouldboard; specifications...1339
Valve block; conveyor drive; specifications...1340
Valve block; deflectors; specifications...1341
Valve block; wheel support_cylinder control; specifications...1342
Valve block; removing_{13-10}...1344
Valve block; removing_{12-46}...1346
Valve block; removing_{12-24}...1349
Valve block; removing_{12-03}...1352
Valve block; installing_{11-30}...1355
Valve block; installing_{11-09}...1357
Valve block; installing_{10-47}...1360
Valve block; installing_{10-26}...1362
Gear pump; specifications...1364
Description_{08-39}...1366
Description_{08-17}...1368
Pump; installing_{07-44}...1372
Pump; installing_{07-23}...1374
Pump; removing_{07-01}...1376
Pump; removing_{06-40}...1378
98 - FUNCTION FOR ROAD CONSTRUCTION...1379
Clutch assembly; installing...1382
Specifications_...1384
Description_...1385
Cylinder; Specifications...1387
Conveyor belt; removing...1388
Conveyor belt; installing...1390
Conveyor; removing...1393
Conveyor; installing...1395
Conveyor head; removing...1397
Conveyor head; installing...1399
Top roller; removing...1401
Top roller; installing...1402
Rubber stripes; replacing...1403
Deflect pulley; replacing...1405
Top roller; replacing one...1407
Rubber flap; replacing...1409
Cover rubber; replacing...1411
Conveyor belt tension; adjusting...1413
Conveyor lift cylinder; removing...1415
Conveyor lift cylinder; installing...1416
Conveyor pump; removing...1417
Conveyor pump; installing...1421
Specification ...1425
Description...1427
Water tank; removing...1428
Water tank; installing...1430
Sprinkling pipe; removing...1432
Sprinkling pipe; installing...1435
Water pump; removing...1438
Water pump; installing...1439
Specifications...1440
Cutting drum tooth; replacing...1442
Scraper; replacing...1444
Cutting drum; removing...1446
Cutting drum; installing...1448
Description_{51-40}...1450
Description_{51-19}...1453
Description_{50-58}...1455
Cylinder; specifications...1457
Deflector front; removing...1458
Deflector front; installing...1459
Deflector left; removing...1460
Deflector left; installing...1462
Deflector right; removing...1465
Deflector right; installing...1467
Sliding device mouldboard; removing...1468
Sliding device mouldboard; installing...1470
Wearing strip on mouldboard; removing...1472
Wearing strip on mouldboard; installing...1473
Mouldboard cylinder; replacing...1474
Deflector cylinder; replacing...1476
Cutting drum housing door; removing...1477
Cutting drum housing door; installing...1479
Rear mouldboard; removing...1482
Rear mouldboard; installing...1484
Operating principle...1486
Specifications_{43-32}...1489
Specifications_{43-11}...1490
Intermediate shaft; removing...1491
Intermediate shaft; installing...1494
Intermidiate shaft; adjusting...1497
Drum drive belt down; replacing_{41-18}...1499
Drum drive belt top; replacing_{40-56}...1503
Milling gearbox; removing...1505
Milling gearbox; installing...1508
Clutch assembly; removing...1511
Volvo Wheeled Milling Equipment MW500 Service Repair Manual
