Caterpillar D6R Track-Type Tractors Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar D6R Track-Type Tractors, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar D6R Track-Type Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SENR1729 - Schematic (D6R Tractor (Diff Steer) Electrical System).pdf
SENR8353 - Disassembly and Assembly (D6R Track-Type Tractor 3306B Engine Supplement).pdf
SENR9459 - Disassembly and Assembly (D6R and D7R Track-Type Tractors Differential Steering Electronic Tiller).pdf
SENR9488 - Disassembly and Assembly (D6R Track-Type Tractor Machine Systems).pdf
SENR9493 - Specifications (D6R Track-Type Tractor Power Train).pdf
SENR9494 - Systems Operation (D6R Track-Type Tractor Power Train).pdf
SENR9495 - Testing and Adjusting (D6R Track-Type Tractor Power Train).pdf
SENR9496 - Disassembly and Assembly (D6R TRACK-TYPE TRACTOR POWER TRAIN).pdf
SENR9497 - Specifications (D6R Track-Type Tractor Hydraulic System).pdf
SENR9498 - Systems Operation (D6R Track-Type Tractor Hydraulic).pdf
SENR9498 - Testing and Adjusting (D6R Track-Type Tractor Hydraulic).pdf
SENR9499 - Schematic (D6R TRACK-TYPE TRACTOR HYDRAULICS DIFFERENTIAL STEERING).pdf
PRODUCT DETAILS:
Total Pages: 1,153 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
SENR1729 - Schematic (D6R Tractor (Diff Steer) Electrical System)....2
Features....2
Cover Page....3
Information....0
Component Location....4
Connector Location....5
CID / MID / FMI....6
Specifications And Related Manuals....7
Standard Electrical....8
Schematic....9
Machine View....0
Machine Component Locations....10
SENR9499 - Schematic (D6R TRACK-TYPE TRACTOR HYDRAULICS DIFFERENTIAL STEERING)....11
SENR8353 - Disassembly and Assembly (D6R Track-Type Tractor 3306B Engine Supplement)....13
Alternator - Remove and Install SMCS - 1405-010....14
Electric Starting Motor - Remove and Install SMCS - 1453-010....17
Precleaner - Remove and Install SMCS - 1055-010....21
Air Cleaner - Remove and Install SMCS - 1051-010-HG....24
Muffler - Remove and Install SMCS - 1062-010....29
Hood - Remove and Install SMCS - 7251-010....33
Fuel Transfer Pump - Remove and Install SMCS - 1256-010....39
Fuel Filter and Base - Remove and Install SMCS - 1261-010; 1262-010....42
Engine Oil Filter and Base - Remove and Install SMCS - 1306-010; 1308-010....45
Turbocharger - Remove and Install SMCS - 1052-010....48
Fan and Fan Drive - Remove and Install SMCS - 1356-010; 1359-010....52
Fan Drive - Disassemble SMCS - 1359-015....58
Fan Drive - Assemble SMCS - 1359-016....62
Water Temperature Regulator - Remove and Install SMCS - 1355-010....66
Radiator Core - Remove and Install SMCS - 1353-010....70
Radiator Guard - Tilt SMCS - 1381-084....77
Radiator Guard - Remove and Install SMCS - 1381-010....86
Engine - Remove SMCS - 1000-011....92
Engine - Install SMCS - 1000-012....102
SENR9459 - Disassembly and Assembly (D6R and D7R Track-Type Tractors Differential Steering Electronic Tiller)....110
Electronic Tiller (Steering and Transmission Control) - Remove SMCS - 4343-011....111
Electronic Tiller (Steering and Transmission Control) - Disassemble SMCS - 4343-015....116
Electronic Tiller (Steering and Transmission Control) - Assemble SMCS - 4343-016....127
Electronic Tiller (Steering and Transmission Control) - Install SMCS - 4343-012....139
Control Shaft - Remove SMCS - 4343-011....144
Control Shaft - Install SMCS - 4343-012....147
SENR9488 - Disassembly and Assembly (D6R Track-Type Tractor Machine Systems)....150
Bulldozer Blade - Remove and Install SMCS - 6060-010....153
Bulldozer Lift Cylinder - Remove SMCS - 5102-011....159
Bulldozer Lift Cylinder - Disassemble SMCS - 5102-015....162
Bulldozer Lift Cylinder - Assemble SMCS - 5102-016....165
Bulldozer Lift Cylinder - Install SMCS - 5102-012....168
Quick-Drop Valve - Remove SMCS - 5110-011....171
Quick-Drop Valve - Disassemble SMCS - 5110-015....174
Quick-Drop Valve - Assemble SMCS - 5110-016....178
Quick-Drop Valve - Install SMCS - 5110-012....183
Bulldozer Tilt Cylinder - Disassemble SMCS - 5104-015....185
Bulldozer Tilt Cylinder - Assemble SMCS - 5104-016....187
Ripper Lift Cylinder - Disassemble SMCS - 5352-015....190
Ripper Lift Cylinder - Assemble SMCS - 5352....193
Fuel Tank - Remove and Install SMCS - 1273-010....196
Hydraulic Filter - Remove and Install SMCS - 5068-010....205
Hydraulic Tank - Remove and Install SMCS - 5056-010....207
Hydraulic Oil Cooler Bypass Valve - Remove and Install SMCS - 5071-010....210
Brake Control Valve - Remove SMCS - 4265-011....212
Brake Control Valve - Disassemble SMCS - 4265-015....214
Brake Control Valve - Assemble SMCS - 4265-016....224
Brake Control Valve - Install SMCS - 4265-012....234
Counterbalance Valve - Remove SMCS - 4340-011....236
Counterbalance Valve - Disassemble SMCS - 4340-015....239
Counterbalance Valve - Assemble SMCS - 4340-016....241
Counterbalance Valve - Install SMCS - 4340-012....243
Steering and Implement Pump - Remove SMCS - 4306-011; 5084-011....245
Steering and Implement Pump - Disassemble SMCS - 4306-015; 5084-015....249
Steering and Implement Pump - Assemble SMCS - 4306-016; 5084-016....262
Steering and Implement Pump - Install SMCS - 4306-012; 5084-012....275
Steering Motor - Remove SMCS - 5058-011....279
Steering Motor - Disassemble SMCS - 5058-015....281
Steering Motor - Assemble SMCS - 5058-016....291
Steering Motor - Install SMCS - 5058-012....309
Steering Differential and Brake - Disassemble SMCS - 4131-015....311
Steering Differential and Brake - Assemble SMCS - 4131-016....322
Brake (Left) - Disassemble SMCS - 4115-015....334
Brake (Left) - Assemble SMCS - 4115-016....337
Parking Brake Control Valve - Remove and Install SMCS - 4282-010....340
Hydraulic Control Linkage - Remove and Install SMCS - 5051....342
Hydraulic Control Valve - Remove SMCS - 5051-011....347
Hydraulic Control Valve - Install SMCS - 5051-012....353
Inlet Flow Control and Relief Valve - Disassemble SMCS - 5069-015; 5137-015....358
Inlet Flow Control and Relief Valve - Assemble SMCS - 5069-016; 5137-016....365
Steering Control Valve - Disassemble SMCS - 4343-015....373
Steering Control Valve - Assemble SMCS - 4343-016....379
Bulldozer Lift Control Valve - Disassemble SMCS - 5136-015....385
Bulldozer Lift Control Valve - Assemble SMCS - 5136-016....393
Bulldozer Tilt Control Valve - Disassemble SMCS - 5123-015....400
Bulldozer Tilt Control Valve - Assemble SMCS - 5123-016....408
Ripper Control Valve - Disassemble SMCS - 5351-015....415
Ripper Control Valve - Assemble SMCS - 5351-016....422
Governor Control Linkage and Decelerator - Remove SMCS - 1265-011; 1276-011....429
Governor Control Linkage and Decelerator - Disassemble SMCS - 1265-015; 1276-015....432
Governor Control Linkage and Decelerator - Assemble SMCS - 1265-016; 1276-016....439
Governor Control Linkage and Decelerator - Install SMCS - 1265-012; 1276-012....446
Rollover Protective Structure (ROPS) - Remove and Install SMCS - 7323-010....449
Seat - Remove and Install SMCS - 7312-010....452
Cab - Remove and Install SMCS - 7301-010....454
Instrument Panel - Remove and Install SMCS - 7451-010....461
Air Conditioner and Heater Fan Motor - Remove and Install SMCS - 7311-010....469
Refrigerant Evaporator Core - Remove and Install SMCS - 7320-010....474
Air Conditioner Dryer - Remove and Install SMCS - 7320-010....480
Refrigerant Compressor - Remove and Install SMCS - 1802-010....482
Refrigerant Condenser - Remove and Install SMCS - 1805-010....488
SENR9493 - Specifications (D6R Track-Type Tractor Power Train)....492
Torque Divider SMCS - 3113; 3114....493
Transmission and Torque Converter Pump SMCS - 3066....496
Relief Valve (Torque Converter Outlet) SMCS - 3133....499
Transmission Hydraulic Control SMCS - 3073....501
Main Relief Valve SMCS - 5069....503
Modulating Valve (Transmission) SMCS - 3139....505
Priority Valve SMCS - 3180....506
Transmission Oil Filter SMCS - 3067....509
Magnetic Screen SMCS - 3067....511
Transmission SMCS - 3030; 3155; 3160; 3169; 3190....512
Transmission Mounting SMCS - 3030....515
Bevel and Transfer Gears SMCS - 3011; 3256; 3281....516
Drive Shaft SMCS - 3253....520
Brake Control Valve SMCS - 4265....521
Governor and Decelerator Linkage SMCS - 1265; 1276....523
Steering Differential and Brakes SMCS - 4129; 4130....525
Final Drive SMCS - 4003; 4050; 4059; 4084....527
Equalizer Bar SMCS - 7206; 7207....530
Track Roller Frames SMCS - 4151....532
Pivot Shaft SMCS - 4153....536
Recoil Group SMCS - 4151; 4157; 4158....538
Track Carrier Roller SMCS - 4154....540
Track Roller SMCS - 4180....542
Idlers (Track) SMCS - 4159....545
Tracks SMCS - 4170....548
Cab Mounting SMCS - 7301....552
Platform SMCS - 7253....554
Fender SMCS - 7252....555
Rollover Protective Structure (ROPS) SMCS - 7122; 7264; 7266; 7323; 7325....557
Drawbar SMCS - 7105; 7119....559
SENR9494 - Systems Operation (D6R Track-Type Tractor Power Train)....560
General Information SMCS - 3000; 4000....561
Power Train Hydraulic System SMCS - 3000; 4000....564
Electronic Control System Components SMCS - 3000; 4000....567
Magnetic Screen SMCS - 3050....570
Power Train Oil Pump SMCS - 3066....572
Power Train Oil Cooler SMCS - 1375....576
Check Valve SMCS - 5067....578
Main Relief Valve SMCS - 3182....581
Priority Valve SMCS - 3180....583
Torque Converter SMCS - 3101....588
Relief Valve (Torque Converter Inlet) SMCS - 3133....592
Relief Valve (Torque Converter Outlet) SMCS - 3133....594
Transmission SMCS - 3030; 3155; 3160; 3169; 3190....596
Transmission Hydraulic Control SMCS - 3073....607
Transmission Lubrication SMCS - 3030....613
Transmission Oil Filter SMCS - 3067....615
Transfer and Bevel Gears SMCS - 3011; 3256; 3281....618
Brake Control Valve SMCS - 4262....620
Steering Differential and Brake SMCS - 4129; 4130....626
Final Drive SMCS - 4003; 4050; 4059; 4084....637
Undercarriage SMCS - 4150....639
Pivot Shaft SMCS - 4153....642
Equalizer Bar SMCS - 7206; 7207....644
Track Roller Frame SMCS - 4151....646
Tracks SMCS - 4170....649
Track Carrier Roller SMCS - 4154....653
Track Idler SMCS - 4159....655
Track Roller SMCS - 4180....657
SENR9495 - Testing and Adjusting (D6R Track-Type Tractor Power Train)....659
Schematic SMCS - 3030....660
References SMCS - 3030....663
Machine Preparation SMCS - 7000....664
Pressure Charts SMCS - 3030....667
Pressure Taps SMCS - 3030....669
Transmission Controls SMCS - 3030....673
Bench Test Specifications SMCS - 3030....675
Main Relief Valve - Adjust SMCS - 5069-025....677
Priority Valve - Adjust SMCS - 3180-025....679
Relief Valve (Torque Converter Inlet) Pressure - Test and Adjust SMCS - 3133; 3182....682
Relief Valve (Torque Converter Outlet) Pressure - Test and Adjust SMCS - 3133; 3182....685
Track - Adjust SMCS - 4197-025....689
Transmission Speed Sensor - Adjust SMCS - 3175-025....693
Symptom List SMCS - 3030....698
Troubleshooting Procedures SMCS - 3030....700
Visual Inspection SMCS - 3030....703
Brake Troubleshooting SMCS - 4250....708
Hour Meter Troubleshooting SMCS - 7480....713
Machine Troubleshooting SMCS - 7000....714
Oil (Air in Oil) Troubleshooting SMCS - 3030....721
Oil Pressure Troubleshooting SMCS - 3030....724
Oil Temperature Troubleshooting SMCS - 3030....729
Software Troubleshooting SMCS - 7620....737
Torque Converter Troubleshooting SMCS - 3101....738
Transmission Clutch Troubleshooting SMCS - 3155....739
Transmission Troubleshooting SMCS - 3030....746
SENR9496 - Disassembly and Assembly (D6R TRACK-TYPE TRACTOR POWER TRAIN)....780
Duo-Cone Floating Seals SMCS - 1000-012....782
Bottom Guards SMCS - 7153-010....785
Track Rollers SMCS - 4180-010; 4180-015; 4180-016....787
Track SMCS - 4170-076; 4170-077....795
Track Adjustment SMCS - 4170-010; 4170-015; 4170-016....801
Field Repair for Dry Joints in Rotating Bushing Track (RBT) SMCS - 4170-010; 4170-015; 4170-016....811
D7R Tractors Equipped with Rotating Bushing Track (RBT) SMCS - 4170-010; 4170-015; 4170-016....812
Sprocket Segments SMCS - 4155-010....816
Front Track Roller Frames SMCS - 4151-011; 4151-012....817
Recoil Springs SMCS - 4158-011; 4158-012....822
Track Adjuster SMCS - 4157-010; 4157-017....832
Track Roller Frames SMCS - 4151-011; 4151-012....835
Idlers SMCS - 4159-010; 4159-015; 4159-016....844
Equalizer Bar SMCS - 7206-011; 7206-012; 7206-017....852
Pivot Shaft (Stub Shaft) SMCS - 4153-010....859
Final Drive Planetary Carriers (In Chassis) SMCS - 4092-011; 4092-012....860
Final Drives SMCS - 4050-011; 4050-012; 4050-015; 4050-016....865
Power Train Oil Filter SMCS - 3004-010; 3004-017....877
Power Train Oil Pump SMCS - 3066-010; 3066-015; 3066-016....880
Priority Valve SMCS - 3180-010; 3180-017....891
Torque Converter Outlet Relief Valve SMCS - 3133-010; 3133-017....895
Transmission Hydraulic Control Valves SMCS - 3073-017; 3167-011....898
Main Drive Shaft (Power Shift) SMCS - 3253-010....903
Drive Shaft (Pump Coupling) SMCS - 3253-010....904
Torque Divider SMCS - 3113-015; 3113-016; 3113-010....906
Transmission Planetary (Power Shift) SMCS - 3176-010....923
Transmission & Bevel Gears (Power Shift) SMCS - 3159-029; 3176-011; 3176-012; 3256....927
Bevel And Transfer Gears SMCS - 3159; 3256-015; 3256-016....934
Bevel And Transfer Gears SMCS - 3159-082; 3254....947
Transmission (Power Shift) SMCS - 3150-016; 3150-015....951
Final Drive; Differential And Brake (Left Side) SMCS - 4050; 4131-010....981
Final Drive; Planetary And Brake (Right Side) SMCS - 4132-010....987
Right Planetary And Brake SMCS - 4132-016; 4132-015....991
SENR9497 - Specifications (D6R Track-Type Tractor Hydraulic System)....999
Hydraulic Tank and Filter SMCS - 5056; 5068....1000
Implement and Steering Pump SMCS - 4306; 5084....1002
Pressure and Flow Compensator Valve SMCS - 5086....1006
Implement and Steering Control Valve Group SMCS - 4307; 5137....1009
Steering Control Valve SMCS - 4307; 5051....1011
Main Relief Valve SMCS - 5069; 5117....1013
Charging Valve SMCS - 5051....1014
Check Valve - Bulldozer - Ripper SMCS - 5067....1015
Bulldozer Lift Control Valve SMCS - 5051; 5115; 5136....1016
Bulldozer Tilt Control Valve SMCS - 5051; 5115; 5123....1019
Ripper Control Valve SMCS - 5351....1022
Quick-Drop Valve SMCS - 5110....1025
Cooler Bypass Valve SMCS - 1374....1027
Bulldozer Lift Cylinder SMCS - 5102....1028
Cylinder Mounting SMCS - 5102....1030
Bulldozer Tilt Cylinder SMCS - 5104....1032
Ripper Lift Cylinder SMCS - 5352....1035
Bulldozer Lift and Tilt Control Linkage SMCS - 5063....1037
Ripper Control Linkage SMCS - 5063....1040
Push Arm SMCS - 6061....1043
Bulldozer Blade SMCS - 6060....1044
Bulldozer Brace SMCS - 6060; 6074....1045
Bulldozer Trunnion SMCS - 6069....1047
Ripper Mounting SMCS - 6324....1048
SENR9498 - Systems Operation (D6R Track-Type Tractor Hydraulic)....1049
General Information SMCS - 5050....1050
Hydraulic Tank and Filter SMCS - 5056; 5068....1055
Hydraulic Pump - Piston SMCS - 5070....1057
Main Relief Valve SMCS - 5069; 5117....1066
Oil Cooler and Bypass Valve SMCS - 5071....1068
Charging Valve SMCS - 5051....1070
Equipment Control Valve SMCS - 5051; 5115; 5123; 5136; 5140....1072
Steering Control Valve SMCS - 4135; 4307; 4343....1074
Bulldozer Lift Control Valve SMCS - 5051; 5115; 5136....1078
Bulldozer Tilt Control Valve SMCS - 5051; 5115; 5123....1082
Ripper Control Valve SMCS - 5351....1086
Signal Resolver Network SMCS - 5079....1090
Counterbalance Valve SMCS - 5051; 5420....1092
Quick-Drop Valve SMCS - 5110....1094
Steering Motor SMCS - 4136; 5058....1101
SENR9498 - Testing and Adjusting (D6R Track-Type Tractor Hydraulic)....1103
Machine Preparation SMCS - 7000....1104
Visual Inspection SMCS - 7000....1106
Operation Checks SMCS - 5050....1107
Steering Hydraulic Circuit - Test SMCS - 4300-081....1118
Implement and Steering Hydraulic System Troubleshooting SMCS - 4300; 5050....1122
Pump Discharge Pressure - Test SMCS - 5070-081....1127
Pressure and Flow Compensator Valve (Steering) - Adjust SMCS - 5086-025....1131
Pressure Limiter Valve - Test SMCS - 5051-081....1135
Main Relief Valve and Crossover Relief Valve - Test SMCS - 5069-081; 5111-081....1141
Steering Motor - Adjust SMCS - 5058-025....1145
Caterpillar D6R Track-Type Tractors Repair Service Manual
