Caterpillar 814F Wheel Tractor, 815F Soil Compactor, 816F Landfill Compactor Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 814F Wheel Tractor, 815F Soil Compactor, 816F Landfill Compactor, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 814F Wheel Tractors, 815F Soil Compactors, 816F Landfill Compactors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR2372 - Troubleshooting (3176C; 3406E & 3456 Engines for 816F; 826G Series II; 836G Landfill Compactors; 815F, 825G Series II Soil Compactors; 814F; 824G Series II; 834G Wheel Dozers; 988G Wheel Loaders).pdf
RENR6090 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Power Train).pdf
RENR6091 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Power Train).pdf
RENR6092 - Testing and Adjusting (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Power Train).pdf
RENR6092 - Troubleshooting (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Power Train).pdf
RENR6093 - Disassembly and Assembly (816F Landfill Compactor; 815F Soil Compactor and 814F Wheel Dozer).pdf
RENR6094 - Disassembly and Assembly (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Engine Supplement).pdf
RENR6095 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Steering System).pdf
RENR6096 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Steering System).pdf
RENR6097 - Testing and Adjusting (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Steering System).pdf
RENR6098 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Braking System).pdf
RENR6099 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Braking System).pdf
RENR6100 - Testing and Adjusting (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Braking System).pdf
RENR6101 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Hydraulic System).pdf
RENR6102 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Hydraulic System).pdf
RENR6103 - Testing and Adjusting (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Hydraulic System).pdf
RENR6104 - Schematic (814F WHEEL TRACTOR HYDRAULIC SYSTEM).pdf
RENR6105 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Machine Systems).pdf
RENR6106 - Disassembly and Assembly (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Machine Systems).pdf
RENR6107 - Schematic (814F Wheel Tractor; 815F Soil Compactor & 816F Landfill Compactor Electrical System).pdf
PRODUCT DETAILS:
Total Pages: 1,912 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
RENR2372 - Troubleshooting (3176C; 3406E & 3456 Engines for 816F; 826G Series II; 836G Landfill Compactors; 815F, 825G Series II Soil Compactors; 814F; 824G Series II; 834G Wheel Dozers; 988G Wheel Loaders)....1
System Overview....6
Electronic Service Tools....8
Electronic Display Module - If Equipped....18
Replacing the ECM....19
Self-Diagnostics....22
Sensors and Electrical Connectors....24
Engine Wiring Information....29
Programming Parameters....32
Factory Passwords....34
Factory Passwords Worksheet....35
Flash Programming....36
System Configuration Parameters....38
Alternator - Noisy Operation....43
Can Not Reach Top Engine RPM....44
Coolant in Engine Oil....47
Coolant Temperature Is Too High....50
ECM Will Not Accept Factory Passwords....54
ECM Will Not Communicate with Other Systems or Display Modules....56
Electronic Service Tool Will Not Communicate with ECM....57
Elevated Idle....61
Engine Cranks but Will Not Start....63
Engine Has Early Wear....66
Engine Misfires; Runs Rough or Is Unstable....69
Engine Oil in Cooling System....73
Engine Oil Temperature Is Too High....75
Engine Stalls at Low RPM....77
Engine Vibration....80
Engine Will Not Crank....82
Excessive Black Smoke....86
Excessive Engine Oil Consumption....90
Excessive Fuel Consumption....92
Excessive Valve Lash....95
Excessive White Smoke....97
Exhaust Temperature Is Too High....101
Fuel in Cooling System....103
Fuel Dilution of Engine Oil....105
Intermittent Engine Shutdown....107
Intermittent Low Power or Power Cutout....110
Low Engine Oil Pressure....114
Low Power_Poor or No Response to Throttle....117
Mechanical Noise (Knock) in Engine....121
Noise Coming from Cylinder....124
Poor Acceleration or Response....127
Valve Rotator or Spring Lock Is Free....130
Diagnostic Codes....131
CID 0001 FMI 11 Cylinder #1 Injector fault....134
CID 0002 FMI 11 Cylinder #2 Injector fault....135
CID 0003 FMI 11 Cylinder #3 Injector fault....136
CID 0004 FMI 11 Cylinder #4 Injector fault....137
CID 0005 FMI 11 Cylinder #5 Injector fault....138
CID 0006 FMI 11 Cylinder #6 Injector fault....139
CID 0041 FMI 03 8 Volt DC Supply short to +batt....140
CID 0041 FMI 04 8 Volt DC Supply short to ground....141
CID 0091 FMI 08 Throttle Position signal abnormal....142
CID 0094 FMI 03 Fuel Pressure open_short to +batt....143
CID 0094 FMI 04 Fuel Pressure short to ground....144
CID 0100 FMI 03 Engine Oil Pressure open_short to +batt....145
CID 0100 FMI 04 Engine Oil Pressure short to ground....146
CID 0110 FMI 03 Engine Coolant Temperature open_short to +batt....147
CID 0110 FMI 04 Engine Coolant Temperature short to ground....148
CID 0168 FMI 00 System Voltage High....149
CID 0168 FMI 01 System Voltage Low....150
CID 0168 FMI 02 System Voltage intermittent_erratic....151
CID 0172 FMI 03 Intake Manifold Air Temp open_short to +batt....152
CID 0172 FMI 04 Intake Manifold Air Temp short to ground....153
CID 0174 FMI 03 Fuel Temperature open_short to +batt....154
CID 0174 FMI 04 Fuel Temperature short to ground....155
CID 0190 FMI 02 Loss of Engine Speed Signal....156
CID 0190 FMI 11 Engine Speed Sensor mechanical failure....157
CID 0248 FMI 09 Cat Data Link not communicating....158
CID 0253 FMI 02 Personality Module mismatch....159
CID 0254 FMI 12 Electronic Control Module Error....161
CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to +batt....162
CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to ground....163
CID 0267 FMI 02 Incorrect Engine Shutdown Switch inputs....164
CID 0268 FMI 02 Check Programmable Parameters....165
CID 0273 FMI 03 Turbo Outlet Pressure open_short to +batt....166
CID 0273 FMI 04 Turbo Outlet Pressure short to ground....167
CID 0274 FMI 03 Atmospheric Pressure open_short to +battCID 0274 FMI 03 Atmospheric Pressure open_short to +batt....168
CID 0274 FMI 04 Atmospheric Pressure short to ground....169
CID 0291 FMI 05 Engine Cooling Fan Solenoid open circuit....170
CID 0291 FMI 06 Engine Cooling Fan Solenoid short to ground....171
CID 0296 FMI 09 Unable to communicate with Transmission ECM....172
CID 0320 FMI 02 Speed_Timing Sensor Loss of Signal....173
CID 0320 FMI 11 Speed_Timing Sensor mechanical failure....174
CID 0342 FMI 11 Secondary Engine Speed Sensor mechanical failure....175
CID 0485 FMI 05 Engine Fan Rev Solenoid open circuit....176
CID 0485 FMI 06 Engine Fan Rev Solenoid short to groundCID 0485 FMI 06 Engine Fan Rev Solenoid short to ground....177
CID 0486 FMI 02 Engine Fan Reverse Switch inputs incorrect....178
CID 0545 FMI 05 Ether Start Relay open_short to +batt....179
CID 0545 FMI 06 Ether Start Relay short to ground....180
CID 0562 FMI 09 Unable to Communicate with Cat Monitoring System....181
CID 1582 FMI 03 Trans Lube Oil Temp Sensor open_short to +batt....182
CID 1582 FMI 04 Trans Lube Oil Temp Sensor short to ground....183
CID 1589 FMI 03 Turbo Inlet Air Pressure Sensor open_shrt to +bat....184
CID 1589 FMI 04 Turbo Inlet Air Pressure Sensor short to ground....185
E015 High Engine Coolant Temperature Derate....186
E017 High Engine Coolant Temperature Warning....188
E025 High Inlet Air Temperature Derate....190
E027 High Inlet Air Temperature Warning....192
E039 Low Engine Oil Pressure Derate....194
E053 Low Fuel Pressure Warning....202
E096 High Fuel Pressure....208
E100 Low Engine Oil Pressure Warning....214
E190 Engine Overspeed Warning....221
E265 User Defined Shutdown....222
E272 Inlet Air Restriction Warning....223
5 Volt Engine Pressure Sensor Supply Circuit - Test....227
Cat Data Link Circuit - Test....234
Compression Brake Solenoid Circuit - Test....238
Digital Sensor Supply Circuit - Test....247
Electrical Connectors - Inspect....252
Electrical Power Supply Circuit - Test....262
Engine Fan Control Solenoid Circuit - Test....268
Engine Fan Reversing Solenoid Circuit - Test....272
Engine Pressure Sensor Open or Short Circuit - Test....278
Engine Shutdown Switch Circuit - Test....287
Engine Speed_Timing Sensor Circuit - Test....292
Engine Temperature Sensor Open or Short Circuit - Test....303
Ether Injection System - Test....311
Injector Solenoid Circuit - Test....323
Throttle Position Sensor Circuit - Test....339
Engine Speed_Timing Sensor - Calibrate....345
Injector Code - Calibrate....353
RENR6090 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Power Train)....355
Torque Converter and Pump Drive Housing....356
Torque Converter....359
Speed Sensor (Torque Converter Output)....361
Temperature Sensor (Torque Converter Oil)....362
Transmission Oil Pump....363
Oil Filter (Power Train)....366
Bypass Switch (Power Train Oil Filter)....369
Pinout Specifications for Electronic Control (Power Train)....370
Transmission Hydraulic Control....375
Relief Valve (Transmission Hydraulic Control)....377
Relief Valve (Torque Converter Inlet)....379
Relief Valve (Torque Converter Outlet)....380
Modulating Valve (Transmission Clutch)....381
Temperature Sensor (Transmission Oil)....383
Transmission Planetary....384
Output Transfer Gears....389
Speed Sensor (Transmission Output)....391
Engine and Transmission Mounting....392
Drive Shaft....394
Bevel Gear and Pinion....396
Differential....399
NoSPIN Differential....400
Fixed Axle Housing....402
Oscillating Axle Housing....404
Brake and Planetary....407
Rim Mounting....410
RENR6091 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Power Train)....412
General Information....413
Power Train Electronic Control System....416
Electronic Control Module (Power Train)....425
Switches....430
Sensors....435
Start Relay....440
Data Link....442
Monitoring System (Power Train Functions)....446
Torque Converter and Pump Drive Housing....448
Torque Converter....451
Transmission Hydraulic System....454
Transmission Oil Pump....457
Oil Filter (Power Train)....460
Transmission Lubrication....463
Transmission Hydraulic Control....466
Modulating Valve (Transmission Clutch)....469
Transmission Hydraulic Control Operation....472
Transmission Planetary....481
Output Transfer Gears....492
Differential....496
NoSPIN Differential....499
Fixed Axle and Oscillating Axle....509
RENR6092 - Testing and Adjusting (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Power Train)....511
Wiring Harness (Open Circuit) - Test....512
Wiring Harness (Short Circuit) - Test....513
Electrical Connector - Inspect....514
Electronic Control Module (ECM) - Replace....520
Electronic Control Module (ECM) - Flash Program....521
Calibration and Programming....522
Forward High Speed Lockout - Program....524
Reverse High Speed Lockout - Program....525
Fill Time for the Transmission Clutch (Electronic Technician) - Calibrate....526
Position Sensor (Left Brake Pedal) (Decelerator) (Electronic Technician) - Calibrate....530
Fill Time for the Transmission Clutch (Caterpillar Monitoring System) - Calibrate....534
Position Sensor (Left Brake Pedal) (Decelerator) (Caterpillar Monitoring System) - Calibrate....539
Transmission Control (Shift Lever) - Test....543
Speed Sensor - Adjust....547
Torque Converter Stall - Test....548
Transmission Pressures - Test and Adjust....551
Output Transfer Gears - Adjust....566
Differential Pinion Preload - Adjust....569
Differential Backlash and Bearings - Adjust....573
NoSPIN Differential - Test....580
Axle Housing and Bearing Preload - Adjust....582
Glossary of Electrical Terms....588
System Schematic....594
RENR6092 - Troubleshooting (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Power Train)....596
General Information....599
Service Tools....601
Connector Locations....604
Diagnostic Capabilities....606
Machine Preparation for Troubleshooting....610
Visual Inspection....612
Torque Converter Troubleshooting....615
Transmission Troubleshooting....620
Differential and Final Drive Troubleshooting....633
Diagnostic Code List....639
Using Caterpillar Monitoring System to Determine Diagnostic Codes....648
Using Caterpillar Electronic Technician to Determine Diagnostic Codes....650
MID 081 - CID 0041 - FMI 03....655
MID 081 - CID 0041 - FMI 04....658
MID 081 - CID 0168 - FMI 00....661
MID 081 - CID 0168 - FMI 01....664
MID 081 - CID 0177 - FMI 03....666
MID 081 - CID 0177 - FMI 04....671
MID 081 - CID 0190 - FMI 02....674
MID 081 - CID 0254 - FMI 12....677
MID 081 - CID 0444 - FMI 03....678
MID 081 - CID 0444 - FMI 05....681
MID 081 - CID 0444 - FMI 06....684
MID 081 - CID 0562 - FMI 09....687
MID 081 - CID 0585 - FMI 02....692
MID 081 - CID 0590 - FMI 09....696
MID 081 - CID 0627 - FMI 03....701
MID 081 - CID 0627 - FMI 04....706
MID 081 - CID 0650 - FMI 09....710
MID 081 - CID 0650 - FMI 12....715
MID 081 - CID 0668 - FMI 02....718
MID 081 - CID 0672 - FMI 02....723
MID 081 - CID 0673 - FMI 02....727
MID 081 - CID 1401 - FMI 03....730
MID 081 - CID 1401 - FMI 05....733
MID 081 - CID 1401 - FMI 06....736
MID 081 - CID 1401 - FMI 13....739
MID 081 - CID 1402 - FMI 03....741
MID 081 - CID 1402 - FMI 05....744
MID 081 - CID 1402 - FMI 06....747
MID 081 - CID 1402 - FMI 13....750
MID 081 - CID 1403 - FMI 03....752
MID 081 - CID 1403 - FMI 05....755
MID 081 - CID 1403 - FMI 06....758
MID 081 - CID 1403 - FMI 13....761
MID 081 - CID 1404 - FMI 03....763
MID 081 - CID 1404 - FMI 05....766
MID 081 - CID 1404 - FMI 06....769
MID 081 - CID 1404 - FMI 13....772
MID 081 - CID 1405 - FMI 03....774
MID 081 - CID 1405 - FMI 05....777
MID 081 - CID 1405 - FMI 06....780
MID 081 - CID 1405 - FMI 13....783
MID 081 - CID 1406 - FMI 03....785
MID 081 - CID 1406 - FMI 05....788
MID 081 - CID 1406 - FMI 06....791
MID 081 - CID 1406 - FMI 13....794
MID 081 - CID 1693 - FMI 00....796
MID 081 - CID 1693 - FMI 01....802
MID 081 - CID 1693 - FMI 03....808
MID 081 - CID 1693 - FMI 04....812
MID 081 - CID 1693 - FMI 13....815
MID 081 - CID 1711 - FMI 03....817
MID 081 - CID 1711 - FMI 04....822
MID 081 - CID 1757 - FMI 03....826
MID 081 - CID 1757 - FMI 04....831
Backup Alarm Always On....835
Backup Alarm Always Off....837
RENR6093 - Disassembly and Assembly (816F Landfill Compactor; 815F Soil Compactor and 814F Wheel Dozer)....840
Steering Frame Lock - Separate and Connect....842
System Pressure - Release....845
Crankcase Guard - Remove and Install....847
Power Train Guard (Transmission) - Remove and Install....850
Fender (Front) - Remove and Install....853
Fender and Walkway - Remove....855
Fender and Walkway - Install....857
Relief Valve (Torque Converter Outlet) - Remove....858
Relief Valve (Torque Converter Outlet) - Disassemble....860
Relief Valve (Torque Converter Outlet) - Assemble....862
Relief Valve (Torque Converter Outlet) - Install....864
Transmission Oil Pump - Remove....866
Transmission Oil Pump - Disassemble....868
Transmission Oil Pump - Assemble....871
Transmission Oil Pump - Install....877
Relief Valve (Transmission Hydraulic Control) - Remove....879
Relief Valve (Transmission Hydraulic Control) - Disassemble....881
Relief Valve (Transmission Hydraulic Control) - Assemble....885
Relief Valve (Transmission Hydraulic Control) - Install....889
Modulating Valve (Transmission Clutch) - Remove....891
Modulating Valve (Transmission Clutch) - Disassemble....892
Modulating Valve (Transmission Clutch) - Assemble....894
Modulating Valve (Transmission Clutch) - Install....896
Torque Converter from Transmission; Output Transfer Gears - Separate....897
Torque Converter - Disassemble....901
Torque Converter - Assemble....912
Transmission from Output Transfer Gears - Separate....921
Transmission Planetary - Disassemble....924
Transmission Planetary - Assemble....950
Output Transfer Gears - Disassemble....978
Output Transfer Gears - Assemble....988
Transmission to Output Transfer Gears - Connect....1000
Torque Converter to Transmission; Output Transfer Gears - Connect....1003
Parking Brake - Remove....1007
Parking Brake - Install....1010
Drive Shaft (Front) - Remove and Install....1013
Carrier Bearing (Drive Shaft) - Remove and Install....1017
Drive Shaft (Center) - Remove and Install....1023
Drive Shaft (Rear) - Remove and Install....1026
Tire and Rim (Front) - Remove and Install....1028
Tire and Rim (Rear) - Remove and Install....1031
Fixed Axle (Front) - Remove....1035
Fixed Axle (Front) - Install....1037
Oscillating Axle (Rear) - Remove....1039
Trunnion Support (Oscillating Axle; Front) - Remove and Install....1042
Trunnion Support (Oscillating Axle; Rear) - Remove and Install....1046
Axle Housing - Disassemble....1051
Duo-Cone Conventional Seals - Install....1058
Axle Housing - Assemble....1065
Service Brake - Remove....1075
Service Brake - Install....1078
Differential and Bevel Gear - Remove....1081
Differential and Bevel Gear - Disassemble....1088
Differential Pinion - Disassemble....1091
Differential Pinion - Assemble....1096
Differential and Bevel Gear - Assemble....1103
Differential and Bevel Gear - Install....1106
NoSPIN Differential - Disassemble....1117
NoSPIN Differential - Assemble....1120
Oscillating Axle (Rear) - Install....1123
RENR6094 - Disassembly and Assembly (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Engine Supplement)....1125
Steering Frame Lock - Separate and Connect....1127
System Pressure - Release....1130
Hood - Remove....1132
Hood - Install....1134
Alternator - Remove and Install....1136
Belt Tensioner - Remove and Install....1139
Electric Starting Motor - Remove - Engine in Chassis....1142
Electric Starting Motor - Install - Engine in Chassis....1145
Fuel Priming Pump and Primary Filter (Water Separator) - Remove and Install - Engine in Chassis....1148
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install - Engine in Chassis....1150
Electronic Unit Injector - Remove....1153
Electronic Unit Injector Sleeve - Remove....1156
Electronic Unit Injector Sleeve - Install....1158
Electronic Unit Injector - Install....1161
Fuel Transfer Pump - Remove and Install....1166
Engine Oil Pump - Remove - Engine in Chassis....1168
Engine Oil Pump - Install - Engine in Chassis....1171
Fuel Tank - Remove....1173
Fuel Tank - Install....1176
Water Temperature Regulator - Remove and Install - Engine in Chassis....1179
Water Pump - Remove....1184
Water Pump - Install - Engine in Chassis....1187
Crankshaft Front Seal - Remove - Engine in Chassis....1189
Crankshaft Front Seal - Install - Engine in Chassis....1191
Refrigerant Condenser - Remove and Install....1193
Hydraulic Oil Cooler - Remove and Install....1197
Radiator Guard - Remove and Install....1201
Radiator Top Tank - Remove and Install....1203
Radiator Core - Remove and Install....1208
Aftercooler Core - Remove and Install....1211
Radiator Bottom Tank - Remove and Install....1217
Fan - Remove and Install....1220
Fan Drive - Remove....1225
Fan Drive - Disassemble....1228
Fan Drive - Assemble....1232
Fan Drive - Install....1236
Transmission Oil Cooler - Remove - Engine in Chassis....1239
Transmission Oil Cooler - Install - Engine in Chassis....1242
Engine Oil Cooler - Remove - Engine in Chassis....1244
Engine Oil Cooler - Install - Engine in Chassis....1247
Turbocharger - Remove - Engine in Chassis....1249
Turbocharger - Install - Engine in Chassis....1252
Air Cleaner - Remove and Install....1254
Muffler - Remove and Install....1259
Refrigerant Compressor - Remove and Install - Engine in Chassis....1262
Engine; Torque Converter; Transmission and Output Transfer Gears - Remove....1266
Engine from Torque Converter; Transmission; Output Transfer Gears - Separate....1279
Engine to Torque Converter; Transmission; Output Transfer Gears - Connect....1282
Engine; Torque Converter; Transmission and Output Transfer Gears - Install....1284
RENR6095 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Steering System)....1296
Hydraulic Tank and Filter....1297
Breaker Relief Valve....1301
Liquid Level Switch (Hydraulic Tank)....1302
Temperature Sensor (Hydraulic Oil)....1304
Vane Pump (Steering; Implement; Pilot; and Braking)....1305
Pressure Reducing Valve (Steering Pilot)....1311
Steering Control....1312
Metering Pump (HMU Steering)....1314
Steering Control Valve....1317
Steering Neutralizer Valve....1319
Steering Cylinder....1320
Articulated Hitch....1322
RENR6096 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Steering System)....1324
General Information (Steering)....1325
Vane Pump (Steering; Implement; Pilot; and Braking)....1329
Pressure Reducing Valve (Steering Pilot)....1333
Metering Pump (Steering)....1336
Steering Control Valve....1339
RENR6097 - Testing and Adjusting (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Steering System)....1344
Machine Preparation for Troubleshooting....1345
Visual Inspection....1347
Steering System Troubleshooting....1350
System Pressure - Release....1355
Hydraulic Oil Contamination - Test....1357
Pump Performance (Steering) - Test....1360
Steering Pilot Pressure - Test and Adjust....1362
Steering System Pressure - Test and Adjust....1366
Steering Time - Check....1370
Steering Neutralizer Valve - Check and Adjust....1372
Articulated Hitch - Adjust....1373
RENR6098 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Braking System)....1377
Hydraulic Tank and Filter....1378
Breaker Relief Valve....1380
Liquid Level Switch (Hydraulic Tank)....1381
Temperature Sensor (Hydraulic Oil)....1383
Vane Pump (Steering; Implement; Pilot; and Braking)....1384
Pressure Reducing Valve (Braking)....1390
Brake Accumulator....1391
Accumulator Charging Valve (Brake)....1393
Foot Brake Control....1395
Position Sensor (Left Brake Pedal) (Decelerator)....1398
Limit Switch (Stop Light) (Left Brake Pedal)....1400
Limit Switch (Throttle Lock Deactivation) (Right Brake Pedal)....1401
Brake Control Valve (Service)....1403
Pressure Switch (Service Brake Oil)....1406
Brake Control Valve (Parking)....1408
Pressure Switch (Parking Brake Oil)....1409
Parking Brake Control Cable....1410
Parking Brake Actuator....1411
Service Brakes....1412
Parking Brake....1415
RENR6099 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Braking System)....1417
General Information (Braking)....1418
Monitoring System (Braking Functions)....1422
Vane Pump (Steering; Implement; Pilot; and Braking)....1426
Brake Accumulator....1430
Accumulator Charging Valve (Brake)....1433
Brake Control Valve (Service)....1436
Position Sensor (Left Brake Pedal) (Decelerator)....1439
Brake Control Valve (Parking)....1441
Service Brakes....1444
Parking Brake....1448
RENR6100 - Testing and Adjusting (814F Wheel Dozer; 815F Soil Compactor and 816F Landfill Compactor Braking System)....1450
Machine Preparation for Troubleshooting....1451
Visual Inspection....1454
Braking System Troubleshooting....1457
System Pressure - Release....1462
Hydraulic Oil Contamination - Test....1464
Pump Performance (Pilot and Braking) - Test....1468
Brake Accumulator - Test and Charge....1474
Accumulator Charging Valve (Brake) - Test and Adjust....1483
Limit Switch (Stop Light) - Adjust....1489
Limit Switch (Throttle Lock Deactivation) (Electronic Technician) - Adjust....1492
Service Brakes - Test....1499
Brake System Air - Purge....1501
Service Brake Discs - Check....1504
Parking Brake - Test....1509
Parking Brake - Manual Release....1511
Parking Brake Control Cable - Adjust....1514
Parking Brake Actuator - Adjust....1518
RENR6101 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Hydraulic System)....1523
Hydraulic Tank and Filter....1524
Breaker Relief Valve....1528
Liquid Level Switch (Hydraulic Tank)....1529
Temperature Sensor (Hydraulic Oil)....1531
Vane Pump (Steering; Implement; Pilot; and Braking)....1532
Selector and Pressure Control Valve (Pilot)....1538
Pilot Operated Hydraulic Control....1540
Pilot Valve - 190-6720 Pilot Valve....1542
Main Control Valve....1547
Relief Valve (Main)....1551
Lift Cylinder....1553
Lift Cylinder Mounting....1556
Tip Cylinder....1558
Tilt Cylinder....1560
Check Valve (Tilt and Tip Cylinder)....1563
Bulldozer Trunnion....1565
Push Arm....1567
Push Arm Pins....1570
Bulldozer Stabilizer....1571
Stabilizer Link....1572
Ground Engaging Tool Torques....1573
RENR6102 - Systems Operation (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Hydraulic System)....1575
General Information....1576
814F Wheel Tractor Hydraulic System....1580
Vane Pump (Steering; Implement; Pilot; and Braking)....1587
Selector and Pressure Control Valve (Pilot)....1591
Pilot Valve....1594
Main Control Valve....1604
Relief Valve (Main)....1614
RENR6103 - Testing and Adjusting (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Hydraulic System)....1619
Machine Preparation for Troubleshooting....1620
Visual Inspection....1623
Hydraulic System Troubleshooting....1625
System Pressure - Release....1634
Hydraulic Oil Contamination - Test....1636
Pump Performance (Pilot and Braking) - Test....1639
Pump Performance (Implement) - Test....1644
Torque Converter Stall and Implement Pump Double Stall - Test....1652
Lift Cylinder - Isolation and Drift Check....1656
Tilt and Tip Cylinder - Isolation and Drift Check....1661
Pilot System Pressure - Test and Adjust....1668
Relief Valve (Main) - Test and Adjust....1673
RENR6104 - Schematic (814F WHEEL TRACTOR HYDRAULIC SYSTEM)....1678
RENR6105 - Specifications (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Machine Systems)....1680
Cab Mounting....1681
Window Wiper and Wiper Motor....1682
Governor Pedal....1684
Position Sensor (Throttle)....1686
Fuel Level Sender....1687
RENR6106 - Disassembly and Assembly (814F Wheel Tractor; 815F Soil Compactor and 816F Landfill Compactor Machine Systems)....1688
Steering Frame Lock - Separate and Connect....1691
System Pressure - Release....1694
Hydraulic Tank - Remove....1696
Hydraulic Tank - Disassemble....1699
Hydraulic Tank - Assemble....1706
Hydraulic Tank - Install....1713
Metering Pump (Steering) - Remove....1715
Metering Pump (Steering) - Disassemble....1717
Metering Pump (Steering) - Assemble....1722
Metering Pump (Steering) - Install....1728
Steering Shaft - Remove and Install....1730
Steering Wheel - Remove and Install....1736
Steering Control Valve - Remove....1740
Steering Control Valve - Disassemble....1743
Steering Control Valve - Assemble....1749
Steering Control Valve - Install....1754
Steering Neutralizer Valve - Remove and Install....1757
Steering Cylinder - Remove....1760
Steering Cylinder - Install....1762
Brake Accumulator - Remove and Install....1764
Accumulator Charging Valve (Brake) - Remove and Install....1767
Brake Control Valve (Service) - Remove and Install....1770
Brake Control Valve (Parking) - Remove and Install....1773
Parking Brake Actuator - Remove and Install....1776
Parking Brake - Remove....1779
Parking Brake - Install....1782
Vane Pump (Steering; Implement; and Pilot) - Remove....1785
Vane Pump (Steering; Implement; and Pilot) - Install....1786
Main Control Valve - Remove....1787
Main Control Valve - Disassemble....1790
Main Control Valve - Assemble....1796
Main Control Valve - Install....1802
Pilot Valve (Lift and Tilt) - Remove....1804
Pilot Valve (Lift and Tilt) - Disassemble....1807
Pilot Valve (Lift and Tilt) - Assemble....1809
Pilot Valve (Lift and Tilt) - Install....1812
Push Arms and Blade - Remove....1815
Push Arms and Blade - Install....1819
Stabilizer Link - Remove and Install....1823
Bulldozer Stabilizer - Remove....1825
Bulldozer Stabilizer - Install....1827
Lift Cylinder - Remove....1828
Lift Cylinder - Install....1831
Tilt and Tip Cylinder - Remove....1833
Tilt and Tip Cylinder - Install....1835
Cab - Remove....1837
Cab - Install....1842
Operator Platform - Remove....1847
Operator Platform - Install....1849
Instrument Panel (Front) - Remove....1851
Instrument Panel (Front) - Install....1853
Instrument Panel (Side) - Remove....1855
Instrument Panel (Side) - Install....1858
Window Wiper and Wiper Motor (Front) - Remove....1861
Window Wiper and Wiper Motor (Front) - Install....1865
Window Wiper and Wiper Motor (Rear) - Remove....1869
Window Wiper and Wiper Motor (Rear) - Install....1872
Seat - Remove and Install....1875
Evaporator Coil - Remove and Install....1877
Heater Coil - Remove and Install....1882
Front Frame from Rear Frame - Separate....1885
Front Frame to Rear Frame - Connect....1899
RENR6107 - Schematic (814F Wheel Tractor; 815F Soil Compactor & 816F Landfill Compactor Electrical System)....1915
Main....1916
Collage....1918
Caterpillar 814F Wheel Tractor, 815F Soil Compactor, 816F Landfill Compactor Repair Service Manual
