Caterpillar PR-450C COLD PLANER Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar PR-450C COLD PLANER, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar PR450C COLD PLANER workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR2461 - Schematic (PR-450 Cold Planer Hydraulic System)
KENR2474 - Schematic (Caterpillar PR-450 Electrical Panel)
KENR1285 - Disassembly and Assembly (PR-450 PAVEMENT PROFILER VEHICLE SYSTEMS).pdf
KENR1311 - System Operation, Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CUTTER).pdf
KENR1568 - Specifications (PR-450 PAVEMENT PROFILER AUXILIARY HYDRAULIC SYSTEMS).pdf
KENR1569 - Systems Operation (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS).pdf
KENR1569 - Testing and Adjusting (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS).pdf
KENR1597 - System Operation, Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CONVEYER SYSTEMS).pdf
KENR1599 - Systems Operation (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES).pdf
KENR1599 - Testing and Adjusting (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES).pdf
KENR1600 - Specifications (PR-450 COLD PLANER TRACK DRIVE & BRAKES).pdf
KENR1601 - Specifications (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS).pdf
KENR1601 - Systems Operation (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS).pdf
KENR1602 - Disassembly and Assembly (3408B ENGINE SUPPLEMENT FOR PR-450C COLD PLANER).pdf
KENR1672 - Specifications (PR-450C COLD PLANER TRACK DRIVE AND BRAKES).pdf
KENR1673 - Systems Operation (PR-450C COLD PLANER TRACK DRIVE AND BRAKES).pdf
KENR1673 - Testing and Adjusting (PR-450C COLD PLANER TRACK DRIVE AND BRAKES).pdf
KENR1674 - Specifications (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTEM).pdf
KENR1675 - Systems Operation (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTMES).pdf
KENR1675 - Testing and Adjusting (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTMES).pdf
KENR1677 - Specifications (PR-450C COLD PLANER CONVEYOR SYSTEMS).pdf
KENR1677 - Systems Operation (PR-450C COLD PLANER CONVEYOR SYSTEMS).pdf
KENR1677 - Testing And Adjusting (PR-450C COLD PLANER CONVEYOR SYSTEMS).pdf
KENR1682 - Specifications (PR-450C COLD PLANER AIR AND WATER SYSTEMS).pdf
KENR1682 - Systems Operation (PR-450C COLD PLANER AIR AND WATER SYSTEMS).pdf
KENR1683 - Disassembly and Assembly (PR-450C COLD PLANER MACHINE SYSTEMS).pdf
PRODUCT DETAILS:
Total Pages: 1,012 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR1285 - Disassembly and Assembly (PR-450 PAVEMENT PROFILER VEHICLE SYSTEMS)....3
Air Cleaner Assembly....5
Air Compressor....7
Air Reservoir....9
Hydraulic Oil Cooler....10
Radiator....12
Engine....16
Fan And Fan Drive....27
Conveyor Pump....30
Auxiliary Pump....31
Track Drive Pump....32
Pump Gearbox....35
Fuel Tank....40
Water Tank....42
Water Spray Pump....44
Cutter Belts....46
Power Take-Off Assembly....47
Cutter Belt Idler Assembly....58
Cutter Drive Sheave And Cutter Drive Shaft....61
Cutter Drive Shaft....63
Cutter Spindle....65
Planetary Gear Reducer (Cutter)....67
Cutter Drum....82
Cutter Shaft And Bearing....85
Cutter Slide Plate Skid....87
Moldboard Cylinder....88
Control Valve Bank....90
Hydramation Sensor....93
Elevation Cylinder....96
Leg Yoke And Steering Assembly....100
Track Assembly....104
Track....107
Track Idler Assembly....111
Track Adjuster....118
Track Roller....120
Track Pads....125
Track Drive Motor....126
Parking Brake....128
Planetary Gear Reducer (Track Drive)....130
Drive Sprocket....139
Upper Conveyor....140
Conveyor Elevation Cylinder....142
Conveyor Swing Cylinder....144
Upper Conveyor Motor....145
Upper Conveyor Head Pulley....147
Upper Conveyor Tail Pulley....150
Upper Conveyor Idlers....152
Upper Conveyor Return Idler....153
Upper Conveyor Belt....154
Lower Conveyor....156
Lower Conveyor Head Pulley....159
Lower Conveyor Motor....162
Lower Conveyor Tail Pulley....163
Lower Conveyor Belt....165
Lower Conveyor Return Idler....167
KENR1311 - System Operation; Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CUTTER)....168
System Operation....169
Testing And Adjusting....173
Specifications....176
KENR1568 - Specifications (PR-450 PAVEMENT PROFILER AUXILIARY HYDRAULIC SYSTEMS)....177
Introduction SMCS - 6625-010-LCV....178
Auxiliary Pump SMCS - 6625-010-LCV....179
Auxiliary Pump Pressure Filter SMCS - 6625-010-LCV....181
Vacuum Indicator (Supply) SMCS - 6625-010-LCV....182
Double Cylinder Lock Valve SMCS - 6625-010-LCV....183
Elevation Locking Valves (7DC204-7DC314) SMCS - 6625-010-LCV....184
Elevation Locking Valves (7DC315-Up) SMCS - 6625-010-LCV....185
Elevation Check Valve (7DC315-Up) SMCS - 6625-010-LCV....186
Check Valve SMCS - 6625-010-LCV....187
Moldboard Pressure Reducing Valve SMCS - 6625-010-LCV....188
Moldboard Relief Valve SMCS - 6625-010-LCV....189
Parking Brake SMCS - 6625-010-LCV....190
KENR1597 - System Operation; Testing and Adjusting & Specifications (PR-450 PAVEMENT PROFILER CONVEYER SYSTEMS)....191
Systems Operation....192
Testing And Adjusting....209
Specifications....215
Introduction SMCS - 6625-010-LCV....216
Dual Section Conveyor Pump SMCS - 6625-010-LCV....217
Lower Conveyor Motor (7DC204-7DC314) SMCS - 6625-010-LCV....218
Lower Conveyor Motor (7DC315-Up) SMCS - 6625-010-LCV....220
Upper Conveyor Motor SMCS - 6625-010-LCV....221
Conveyor Drive Relief Valve SMCS - 6625-010-LCV....223
Check Valve SMCS - 6625-010-LCV....224
Return Filter SMCS - 6625-010-LCV....225
Differential Pressure Indicator SMCS - 6625-010-LCV....226
Thermostat Valve (Hydraulic Oil) SMCS - 6625-010-LCV....227
KENR1600 - Specifications (PR-450 COLD PLANER TRACK DRIVE & BRAKES)....228
Introduction SMCS - 6625-010-LCV....229
Track Drive Pump SMCS - 6625-010-LCV....230
Charge Pump SMCS - 6625-010-LCV....232
Track Motors (7DC204-7DC314) SMCS - 6625-010-LCV....234
Track Motor; Front (7DC315-Up) SMCS - 6625-010-LCV....236
Track Motors; Rear (7DC315-Up) SMCS - 6625-010-LCV....237
Differential Planetary (7DC204-7DC314) SMCS - 6625-010-LCV....238
Double Planetary Gear Reducer (7DC315-Up) SMCS - 6625-010-LCV....239
Parking Brake SMCS - 6625-010-LCV....241
Supply Filter SMCS - 6625-010-LCV....242
Track Idler SMCS - 6625-010-LCV....243
Track Roller SMCS - 6625-010-LCV....244
Track Sprocket SMCS - 6625-010-LCV....246
Track SMCS - 6625-010-LCV....247
KENR1569 - Systems Operation (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS)....252
KENR1569 - Testing and Adjusting (PR-450 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS)....375
KENR1599 - Systems Operation (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES)....395
KENR1599 - Testing and Adjusting (PR-450 PAVEMENT PROFILER TRACK DRIVE AND BRAKES)....421
KENR1601 - Systems Operation (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS)....429
KENR1601 - Specifications (PR-450 PAVEMENT PROFILER AIR AND WATER SYSTEMS)....450
Introduction SMCS - 6625-010-LCV....451
Air System SMCS - 6625-010-LCV....452
Water System (Cutter Spray) SMCS - 6625-010-LCV....456
Water System (High Pressure Spray System) SMCS - 6625-010-LCV....459
KENR1602 - Disassembly and Assembly (3408B ENGINE SUPPLEMENT FOR PR-450C COLD PLANER)....463
Air Cleaner SMCS - 1051-010....465
Air Cleaner Indicator SMCS - 7452-010....466
Air Inlet Hood Assembly SMCS - 1055-010....467
Air Compressor SMCS - 1803-010....468
Governor Cutoff SMCS - 1804-010....470
Alternator SMCS - 1405-010....471
Alternator V-Belts SMCS - 1357-010....473
Auxiliary Drive SMCS - 1390-010....474
Coolant Filter SMCS - 1352-010....475
Coupling Group-Torque SMCS - 3279-010; 3279-017....476
Crankshaft Front Seal & Wear Sleeve SMCS - 1160-011; 1160-012....480
Crankshaft Rear Seal & Wear Sleeve SMCS - 1161-011; 1161-012....483
Dipstick Assembly SMCS - 1326-010....486
Engine SMCS - 1000-010....487
Engine Oil Cooler SMCS - 1378-010....499
Engine Separation From The Power Take-Off SMCS - 1007-029....501
Exhaust Pipe & Guard SMCS - 1061-010....503
Fan SMCS - 1356-010....504
Fan Drive SMCS - 1359-010; 1359-017....505
Fan Guard SMCS - 1360-010....509
Fan Drive Idler SMCS - 1358-010; 1358-017....511
Fan Drive V-Belts SMCS - 1357-010....514
Flywheel SMCS - 1156-011; 1156-012....515
Fuel Filter (Primary) SMCS - 1260-010....517
Fuel Filter (Secondary) SMCS - 1261-010....519
Fuel Priming Pump SMCS - 1260-010....520
Fuel Transfer Pump SMCS - 1256-010; 1256-015; 1256-016....521
Governor Solenoid SMCS - 1259-010....526
Hour Meter SMCS - 7480-010....527
Muffler SMCS - 1062-010....528
Oil Cooler SMCS - 5071-010....530
Oil Filter Base SMCS - 1306-010....533
Oil Bypass Valves SMCS - 1314-010....534
Oil Pressure Sensor SMCS - 7485-010....536
Top Engine Cowling SMCS - 7263-010....537
Turbocharger SMCS - 1052-010; 1052-015; 1052-016....539
Power Take-Off Access Doors SMCS - 7267-010....550
Rear Engine Cowling Cover SMCS - 7267-010....551
Right Side Engine Cowling SMCS - 7263-010....552
Radiator SMCS - 1353-010....553
Radiator & Oil Cooler Cowling SMCS - 7272-010....557
Speed Sensor SMCS - 1907-010....561
Starter SMCS - 1518-010....562
Oil Cooler Thermostatic Valve SMCS - 1355-010-VLV....564
Throttle Linkage SMCS - 1265-010....566
Vibration Damper SMCS - 1205-010....569
Water Pump SMCS - 1361-011; 1361-012; 1361-015; 1361-016....571
Water Temperature Regulator SMCS - 1355-010....578
KENR1683 - Disassembly and Assembly (PR-450C COLD PLANER MACHINE SYSTEMS)....580
Air Control Valve....583
Air Lubricator....585
Air Regulator....587
Air Filter....588
Air Reservoir....589
Water Tank....591
Water Spray Pump V-Belt....594
Water Spray Pump....596
Water Spray Filter Assembly....600
High Pressure Water Spray Pump & Motor....602
Batteries....603
Battery Disconnect....605
Power Take-Off Access Doors....606
Rear Engine Cowling Cover....607
Hydraulic Tank....608
Check Valve (Replenishing Tank)....612
Replenishing Pump....613
Return Filter....614
Flow Control Valve....616
Auxiliary Filter....618
Supply Filter....620
Auxiliary Pump....622
Pump Gearbox V-Belts....629
Pump Gearbox....631
Fuel Tank....638
Cutter V-Belts....640
Cutter Air Valve....641
Cutter Bit....643
Cutter Bit Holder....645
Cutter V-Belt Guard....647
Power Take-Off Assembly....649
Power Take-Off Sheave....660
Cutter V-Belt Idler Assembly....662
Cutter Drive Sheave & Cutter Drive Shaft....665
Cutter Drive Shaft....667
Cutter Spindle....669
Planetary Gear Reducer (Cutter)....672
Cutter Drum....687
Cutter Shaft & Bearing....690
Cutter Slide Plate Skid....693
Cutter Sensor....694
Moldboard Blade....695
Moldboard Cylinder....697
Control Valve Bank (Left Side)....699
Control Valve Bank (Right Side)....701
Hydramation Sensor....703
Elevation Cylinder (Front)....706
Elevation Cylinder (Rear)....710
Leg Yoke & Steering Assembly....713
Track Assembly....717
Track....720
Track Idler Assembly....724
Track Adjuster....730
Track Roller....732
Track Pads....737
Track Drive Motor (Rear)....739
Track Drive Motor (Front)....741
Charge Pump....755
Track Drive Pump....757
Parking Brake....780
Planetary Gear Reducer (Track Drive)....785
Drive Sprocket....795
Conveyor Pumps....796
Conveyor Relief Valve (Lower)....801
Conveyor Relief Valve (Upper)....803
Upper Conveyor Anti-Swing Link....805
Upper Conveyor....806
Upper Conveyor Remote Swing Control Valve....808
Swing Pivot Arm....809
Conveyor Elevation Cylinder....815
Conveyor Swing Cylinder....817
Upper Conveyor Motor....819
Upper Conveyor Head Pulley....821
Upper Conveyor Tail Pulley....825
Upper Conveyor Idlers....827
Upper Conveyor Return Idler....829
Upper Conveyor Speed Control Valve....830
Upper Conveyor Belt....831
Lower Conveyor....834
Lower Conveyor Head Pulley....838
Lower Conveyor Motor....841
Lower Conveyor Tail Pulley....845
Lower Conveyor Water Nozzle....847
Lower Conveyor Belt....848
Lower Conveyor Return Idler....850
Propel Linkage....851
Lock Valve....853
KENR1677 - Specifications (PR-450C COLD PLANER CONVEYOR SYSTEMS)....854
Introduction SMCS - 1405; 1410....855
Dual Section Conveyor Pump SMCS - 1405; 1410....856
Lower Conveyor Motor SMCS - 1405; 1410....857
Upper Conveyor Motor SMCS - 1405; 1410....858
Pilot Operated Relief Valve SMCS - 1405; 1410....860
Bypass Valve Group (Hydraulic Oil) SMCS - 1405; 1410....861
KENR1677 - Systems Operation (PR-450C COLD PLANER CONVEYOR SYSTEMS)....862
KENR1677 - Testing And Adjusting (PR-450C COLD PLANER CONVEYOR SYSTEMS)....879
KENR1682 - Specifications (PR-450C COLD PLANER AIR AND WATER SYSTEMS)....885
Introduction SMCS - 1405; 1410....886
Air System SMCS - 1405; 1410....887
Water Spray System SMCS - 1405; 1410....892
High Pressure Water Spray System SMCS - 1405; 1410....895
KENR1682 - Systems Operation (PR-450C COLD PLANER AIR AND WATER SYSTEMS)....898
KENR1672 - Specifications (PR-450C COLD PLANER TRACK DRIVE AND BRAKES)....919
Introduction SMCS - 1405; 1410....920
Track Drive Pump SMCS - 1405; 1410....921
Charge Pump SMCS - 1405; 1410....923
Track Motor; Front SMCS - 1405; 1410....925
Track Motors; Rear SMCS - 1405; 1410....926
Torque Hub Assembly SMCS - 1405; 1410....927
Parking Brake SMCS - 1405; 1410....928
Supply Filter SMCS - 1405; 1410....929
Track Idler SMCS - 1405; 1410....930
Track Roller SMCS - 1405; 1410....931
Track Sprocket SMCS - 1405; 1410....933
Track SMCS - 1405; 1410....934
KENR1674 - Specifications (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTEM)....938
Introduction SMCS - 1405; 1410....939
Auxiliary Pump SMCS - 1405; 1410....940
Auxiliary Pump Pressure Filter SMCS - 1405; 1410....942
Elevation Locking Valves SMCS - 1405; 1410....943
Moldboard Pressure Reducing Valve SMCS - 1405; 1410....944
Moldboard Relief Valve SMCS - 1405; 1410....945
Parking Brake SMCS - 1405; 1410....946
Gearbox Drive Sheave Mounting SMCS - 1405; 1410....947
Hydraulic Cylinders SMCS - 1405; 1410....948
Hydraulic Sensor Assembly SMCS - 1405; 1410....950
KENR1675 - Systems Operation (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTMES)....951
KENR1675 - Testing and Adjusting (PR-450C COLD PLANER AUXILIARY HYDRAULIC SYSTMES)....995
KENR1673 - Systems Operation (PR-450C COLD PLANER TRACK DRIVE AND BRAKES)....1013
KENR1673 - Testing and Adjusting (PR-450C COLD PLANER TRACK DRIVE AND BRAKES)....1036
Caterpillar PR-450C COLD PLANER Repair Service Manual
