Caterpillar PM565 and PM565B Cold Planers Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar PM565 and PM565B Cold Planers, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar PM-565 and PM-565B Cold Planers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR3079 - Schematic (PM-565 Cold Planer Electrical System; 140-1082-10)
KENR3077 - Schematic (PM-565 and PM-565B Cold Planers Hydraulic System (s_n# 3TK119-UP all other s_n's 1-UP)
KENR3079 - Schematic (PM-565 Cold Planer Electrical System; 140-1082-10).pdf
KENR3077 - Schematic (PM-565 and PM-565B Cold Planers Hydraulic System (s_n# 3TK119-UP all other s_n's 1-UP).pdf
KENR3075 - Disassembly and Assembly (PM-565 & PM-565B COLD PLANER PROPEL SYSTEM).pdf
KENR3031 - Testing and Adjusting (PM-565 & PM-565B COLD PLANERS PROPEL AND BRAKE SYSTEMS).pdf
KENR3031 - Systems Operation (PM-565 & PM-565B COLD PLANERS PROPEL AND BRAKE SYSTEMS).pdf
KENR3030 - Specifications (PM-565 & PM-565B COLD PLANERS PROPEL SYSTEM).pdf
KENR3029 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM).pdf
KENR3029 - System Operations (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM).pdf
KENR3029 - Specifications (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM).pdf
KENR3028 - Schematic (PM-565 COLD PLANER HYDRAULIC SYSTEM).pdf
KENR3027 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS).pdf
KENR3027 - Systems Operation (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS).pdf
KENR3027 - Specifications (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS).pdf
KENR3026 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM).pdf
KENR3026 - Systems Operation (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM).pdf
KENR3026 - Specifications (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM).pdf
KENR3025 - Disassembly and Assembly (PM-565 & PM-565B COLD PLANER MACHINE SYSTEMS).pdf
KENR3024 - Testing and Adjusting (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS).pdf
KENR3024 - System Operation (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS).pdf
KENR3023 - Specifications (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEM).pdf
KENR3022 - Disassembly and Assembly (3408E ENGINE SUPPLEMENT FOR PM-565 & PM-565B COLD PLANER).pdf
KENR2951 - Troubleshooting (PM-565 and PM-565B Cold Planers Machine Electronic Control System).pdf
KENR2951 - Testing and Adjusting (PM-565 and PM-565B Cold Planers Machine Electronic Control System).pdf
KENR2951 - Systems Operation (PM-565 and PM-565B Cold Planers Machine Electronic Control System).pdf
KENR2522 - Disassembly and Assembly (PM-565 COLD PLANER MACHINE SYSTEMS).pdf
KENR2508 - Testing and Adjusting (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM).pdf
KENR2508 - Systems Operation (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM).pdf
PRODUCT DETAILS:
Total Pages: 1,201 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR2508 - Systems Operation (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM)...1
KENR2508 - Testing and Adjusting (PM-565 COLD PLANER GRADE AND SLOPE ELECTRONIC CONTROL SYSTEM)...12
KENR2522 - Disassembly and Assembly (PM-565 COLD PLANER MACHINE SYSTEMS)...23
Assembly & Installation Of Conventional Duo-Cone Seals...27
Powered Hood Assembly...34
Powered Hood Assembly Lift Cylinder...36
Powered Hood Assembly Motor...37
Hood Support...38
Engine Cowling (Rear)...39
Hydraulic Oil Tank...40
Clutch Pump...42
Clutch Filter...46
Auxiliary Rotor Drive Motor...47
Clutch Pump; Auxiliary Pump & Track Drive Propel Pump...51
Auxiliary Pump...55
Fan Drive Pump...61
Fan Drive Motor...68
Front Manifold Valve...72
Rotor Drive Clutch...73
Rotor Drive Shaft...81
Rotor Clutch Valve...83
Rotor Clutch Oil Filter...91
Rotor Clutch Suction Strainer...92
Rotor Clutch Filler...93
Rotor Brake Disc...94
Brake Caliper...96
Rotor Drive V-Belt Cover Plates...99
Rotor Drive V-Belt...100
Rotor Drive Sheave Pulley (Upper)...101
Rotor Drive Sheave Support Group (Upper)...103
Rotor Drive Idler Sheave...108
Rotor Drive Idler Assembly...110
Rotor Drive Idler Cylinder (Tensioner)...113
Rotor Drive Sheave (Lower)...115
Rotor Drive Sheave Support Group (Lower)...117
Rotor Bearing...122
Rotor Shaft...124
Rotor Assembly...127
Moldboard Cutting Edge...132
Rotor Drive Gear Reducer...134
Rotor Chamber Group...147
Rotor Chamber Wear Plate...151
Rotor Bit...152
Rotor Bit Holder...154
Moldboard Cylinder...156
Moldboard Cylinder (Upper)...158
Moldboard Pressure Valve...160
Rear Manifold Valve...162
Steering Wheel...164
Steering Valve...166
Steering Linkage...175
Steering Cylinder (Front)...177
Steering Cylinder (Rear)...178
Elevation Arm...179
Telescoping Frame Group...182
Elevation Cylinder...184
Sensor...186
Sensor Support...187
Support Group (Service)...188
Hinge...189
Control Group-Backup...191
Charge Oil Filter...192
Track Drive Pump...193
Track Drive Motor...204
Track Assembly...211
Track Separation & Connection...213
Track Drive Gear Reducer...216
Track Drive Sprocket...226
Track Roller Assembly...227
Track Recoil Spring Assembly...234
Track Idler...238
Track Pad...243
2nd Stage Conveyor Assembly...244
2nd Stage Conveyor Assembly Belt...247
2nd Stage Conveyor Assembly Motor...251
2nd Stage Conveyor Assembly Swing Cylinder...255
2nd Stage Conveyor Assembly Lift Cylinder...256
2nd Stage Conveyor Assembly Head Pulley...257
2nd Stage Conveyor Assembly Tail Pulley...258
2nd Stage Conveyor Assembly Tail Pulley Bearing...259
2nd Stage Conveyor Assembly Pivot Frame Bearings...261
2nd Stage Conveyor Assembly Troughing Idler Rollers...265
1st & 2nd Stage Conveyor Assembly Pumps & Fan Drive Pump...267
1st & 2nd Stage Conveyor Assembly Pumps...270
Solenoid Valve (1st & 2nd Stage Conveyor Assembly)...275
1st Stage Conveyor Assembly...277
1st Stage Conveyor Assembly Belt...281
1st Stage Conveyor Assembly Motor...283
1st Stage Conveyor Assembly Troughing Idler Rollers...288
1st Stage Conveyor Assembly Drive...290
1st Stage Conveyor Assembly Tail Pulley...291
Water & Fuel Tank...294
Water Spray Pump...296
Water Spray Pump Plunger & Motor...299
Water System Gauge Group...300
Center Manifold Valve...301
KENR2951 - Systems Operation (PM-565 and PM-565B Cold Planers Machine Electronic Control System)...302
General Information...303
Propel Control...306
Load Control...308
Steering Control...310
Rotor Control...312
Water Spray Control...314
Diagnostic Operation...315
Electronic Control Module (ECM)...320
Switches...325
Sensors...333
Solenoids...338
Relays...341
Backup Alarm...344
Cat Data Link...345
Computerized Monitoring System...347
KENR2951 - Testing and Adjusting (PM-565 and PM-565B Cold Planers Machine Electronic Control System)...349
Calibration...350
Propel Lever - Calibrate...354
Steering Mode Switch - Calibrate...358
Rotor Mode Switch - Calibrate...363
Front Steering Sensor - Calibrate...367
Rear Steering Sensor - Calibrate...371
Propel Current Minimum - Calibrate...375
Speed Sensor - Adjust...379
Electrical Connector - Inspect...380
Wiring Harness (Open Circuit) - Test...388
Wiring Harness (Short Circuit) - Test...389
Electronic Control Module (ECM) - Replace...390
Glossary of Terms...392
System Schematic...395
KENR2951 - Troubleshooting (PM-565 and PM-565B Cold Planers Machine Electronic Control System)...397
General Information...400
Service Tools...401
Connector Locations...402
Diagnostic Code List...405
Determining Diagnostic Codes...409
CID 041 FMI F03...412
CID 041 FMI F04...414
CID 070 FMI F02...417
CID 168 FMI F03...422
CID 168 FMI F04...424
CID 190 FMI F08...427
CID 322 FMI F03...432
CID 322 FMI F05...435
CID 322 FMI F06...439
CID 390 FMI F03...442
CID 390 FMI F05...445
CID 390 FMI F06...449
CID 391 FMI F03...453
CID 391 FMI F05...456
CID 391 FMI F06...459
CID 623 FMI F02...462
CID 637 FMI F03...467
CID 637 FMI F05...470
CID 637 FMI F06...473
CID 726 FMI F03...476
CID 726 FMI F05...479
CID 726 FMI F06...482
CID 727 FMI F03...485
CID 727 FMI F05...488
CID 727 FMI F06...491
CID 743 FMI F00...494
CID 743 FMI F01...499
CID 743 FMI F13...502
CID 744 FMI F00...504
CID 744 FMI F01...509
CID 744 FMI F13...512
CID 745 FMI F00...514
CID 745 FMI F01...519
CID 745 FMI F13...522
CID 746 FMI F00...524
CID 746 FMI F01...529
CID 746 FMI F13...532
CID 747 FMI F00...534
CID 747 FMI F01...539
CID 747 FMI F13...542
CID 748 FMI F02...544
CID 749 FMI F02...550
CID 750 FMI F02...556
CID 751 FMI F02...561
CID 752 FMI F03...565
CID 752 FMI F05...568
CID 752 FMI F06...571
CID 753 FMI F03...574
CID 753 FMI F05...577
CID 753 FMI F06...580
CID 754 FMI F03...583
CID 754 FMI F05...586
CID 754 FMI F06...589
CID 755 FMI F03...592
CID 755 FMI F05...595
CID 755 FMI F06...599
Power Supply Circuit of Electronic Control Module...603
KENR3022 - Disassembly and Assembly (3408E ENGINE SUPPLEMENT FOR PM-565 & PM-565B COLD PLANER)...605
Air Cleaner SMCS - 1051-010...606
Alternator SMCS - 1405-010...608
Alternator V-Belt SMCS - 1405-010...610
Batteries SMCS - 1401-010...611
Engine SMCS - 5602-010...612
Engine Support (Front) SMCS - 1154-010...617
Engine Supports (Rear) SMCS - 1154-010...619
Gear Drive SMCS - 1206-010; 1206-017...621
Hood Assembly (Powered) SMCS - 7263-010...626
Hood Support SMCS - 7251-010...628
Muffler SMCS - 1062-010...629
Pulley Group-Alternator SMCS - 1205-010...630
Radiator & Oil Cooler SMCS - 1353; 1374-010; 1374-029...631
Rotor Clutch Separation From The Engine SMCS - 5602-029...637
Starter SMCS - 1453-010...639
KENR3023 - Specifications (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEM)...640
Introduction SMCS - 1907; 1912...641
Auxiliary Pump SMCS - 1907; 1912...642
Center Manifold SMCS - 1907; 1912...645
Rear Manifold SMCS - 1907; 1912...646
Moldboard Control Valve SMCS - 1907; 1912...647
Steering Dual Relief Valve SMCS - 1907; 1912...649
Front Elevation Cylinders SMCS - 1907; 1912...650
Engine Hood Cylinders SMCS - 1907; 1912...651
Auxiliary Rotor Drive Motor (Option) SMCS - 1907; 1912...652
Steering Control Unit SMCS - 1907; 1912...653
KENR3024 - System Operation (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS)...654
KENR3024 - Testing and Adjusting (PM-565 & PM-565B COLD PLANERS AUXILIARY HYDRAULIC SYSTEMS)...698
KENR3025 - Disassembly and Assembly (PM-565 & PM-565B COLD PLANER MACHINE SYSTEMS)...711
Introduction...714
Powered Hood Assembly...721
Powered Hood Assembly Lift Cylinder...723
Powered Hood Assembly Motor...724
Hood Support...725
Engine Cowling (Rear)...726
Hydraulic Oil Tank...727
Clutch Pump...729
High Pressure Filter For Auxiliary System...733
Auxiliary Rotor Drive Motor...734
Auxiliary Pump...738
Fan Drive Motor...744
Front Manifold Valve...748
Rotor Drive Clutch...749
Rotor Drive Shaft...757
Rotor Clutch Valve...759
Rotor Clutch Oil Filter...767
Rotor Clutch Suction Strainer...768
Rotor Clutch Filler...769
Rotor Brake Disc...770
Brake Caliper...772
Rotor Drive V-Belt Cover Plates...775
Rotor Drive V-Belt...776
Rotor Drive Sheave Pulley (Upper)...777
Rotor Drive Sheave Support Group (Upper)...779
Rotor Drive Idler Sheave...784
Rotor Drive Idler Assembly...786
Rotor Drive Idler Cylinder (Tensioner)...789
Rotor Drive Sheave (Lower)...791
Rotor Drive Sheave Support Group (Lower)...793
Rotor Bearing...798
Rotor Shaft...800
Rotor Assembly...803
Moldboard Cutting Edge...808
Rotor Drive Gear Reducer...810
Rotor Chamber Group...822
Rotor Chamber Wear Plate...826
Rotor Bit...827
Rotor Bit Holder...829
Moldboard Cylinder...831
Moldboard Cylinder (Upper)...833
Moldboard Pressure Valve...835
Rear Manifold Valve...837
Steering Wheel...839
Steering Control Valve...841
Steering Linkage...850
Steering Cylinder (Front)...851
Steering Cylinder (Rear)...852
Elevation Arm...853
Telescoping Frame Group...857
Elevation Cylinder...859
Sonic Sensor...861
Sonic Sensor Support...862
Support Group (Service)...863
Hinge...864
Control Group-Backup...866
Charge Oil Filter...867
2nd Stage Conveyor Assembly...868
2nd Stage Conveyor Assembly Belt...871
2nd Stage Conveyor Assembly Motor...875
2nd Stage Conveyor Assembly Swing Cylinder...880
2nd Stage Conveyor Assembly Lift Cylinder...881
2nd Stage Conveyor Assembly Head Pulley...882
2nd Stage Conveyor Assembly Tail Pulley...883
2nd Stage Conveyor Assembly Tail Pulley Bearing...884
2nd Stage Conveyor Assembly Pivot Frame Bearings...886
2nd Stage Conveyor Assembly Troughing Idler Rollers...889
1st & 2nd Stage Conveyor Assembly Pumps & Fan Drive Pump...891
1st Stage Conveyor Assembly...893
1st & 2nd Stage And Fan Drive Pump Group...896
First & Second Stage Conveyor And Fan Drive Pump Group...902
1st Stage Conveyor Assembly Motor...908
1st Stage Conveyor Assembly Belt...910
1st Stage Conveyor Assembly Troughing Idler Rollers...912
1st Stage Conveyor Assembly Drive...914
1st Stage Conveyor Assembly Tail Pulley...915
Water & Fuel Tanks...918
Water Spray Pump...920
Water System Gauge Group...924
Center Manifold Valve...925
KENR3026 - Specifications (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM)...926
Introduction SMCS - 1907; 1912...927
Clutch Control Valve SMCS - 1907; 1912...928
Clutch Relief Valve SMCS - 1907; 1912...931
Filter SMCS - 1907; 1912...933
Power Takeoff Clutch SMCS - 1907; 1912...935
Double Planetary Torque Hub SMCS - 1907; 1912...937
KENR3026 - Systems Operation (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM)...939
KENR3026 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS ROTOR SYSTEM)...951
KENR3027 - Specifications (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS)...960
Introduction SMCS - 1907; 1912...961
Conveyor_Fan Pumps SMCS - 1907; 1912...962
Conveyor Motors SMCS - 1907; 1912...965
Manifold SMCS - 1907; 1912...969
3TK113-UP; 8GS1-UP...972
Second Stage Conveyor Elevation Cylinder...973
Swing Cylinders SMCS - 1907; 1912...974
KENR3027 - Systems Operation (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS)...976
KENR3027 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS CONVEYOR AND FAN SYSTEMS)...999
KENR3028 - Schematic (PM-565 COLD PLANER HYDRAULIC SYSTEM)...1016
KENR3029 - Specifications (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM)...1019
Introduction SMCS - 1907; 1912...1020
Water Spray System SMCS - 1907; 1912...1021
Water Spray Filter SMCS - 1907; 1912...1023
Solenoid Control Valve SMCS - 1907; 1912...1024
High Pressure Water Spray System (Optional) SMCS - 1907; 1912...1025
KENR3029 - System Operations (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM)...1029
KENR3029 - Testing And Adjusting (PM-565 & PM-565B COLD PLANERS WATER SPRAY SYSTEM)...1040
KENR3030 - Specifications (PM-565 & PM-565B COLD PLANERS PROPEL SYSTEM)...1045
Introduction SMCS - 1907; 1912...1046
Propel Pump SMCS - 1907; 1912...1047
Propel Motors SMCS - 1907; 1912...1051
Torque Hub And Brake Assembly SMCS - 1907; 1912...1054
Supply Filter SMCS - 1907; 1912...1056
Track SMCS - 1907; 1912...1057
Track Recoil SMCS - 1907; 1912...1060
Track Roller SMCS - 1907; 1912...1062
KENR3031 - Systems Operation (PM-565 & PM-565B COLD PLANERS PROPEL AND BRAKE SYSTEMS)...1067
KENR3031 - Testing and Adjusting (PM-565 & PM-565B COLD PLANERS PROPEL AND BRAKE SYSTEMS)...1092
KENR3075 - Disassembly and Assembly (PM-565 & PM-565B COLD PLANER PROPEL SYSTEM)...1098
Propel Pump...1099
Propel Motor...1109
Track Assembly...1116
Track Separation & Connection...1118
Propel Gear Reducer...1121
Propel Sprocket...1136
Track Roller Assembly...1137
Track Recoil Spring Assembly...1145
Track Idler...1149
Track Pad...1154
KENR3077 - Schematic (PM-565 and PM-565B Cold Planers Hydraulic System (s_n# 3TK119-UP all other s_n's 1-UP)...1161
Main...1162
Collage...1164
KENR3079 - Schematic (PM-565 Cold Planer Electrical System; 140-1082-10)...1179
Main...1180
Collage...1182
Caterpillar PM565 and PM565B Cold Planers Repair Service Manual
