Caterpillar 416F2, 420F2 and 430F2 Backhoe Loaders Operation and Maintenance Manual (SEBU9215)
Complete service Operation and Maintenance manual for Caterpillar 416F2, 420F2 and 430F2 Backhoe Loaders.
SEBU9215 - Operation and Maintenance Manual (416F2; 420F2 and 430F2 Backhoe Loaders).pdf
PRODUCT DETAILS:
Total Pages: 528 pages
File Format: PDF (Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
1 FOREWORD....2
2 SAFETY....6
Safety Messages....7
Additional Messages....21
General Hazard Information....28
Crushing Prevention and Cutting Prevention....34
Burn Prevention....35
Fire Prevention and Explosion Prevention....37
Fire Safety....44
Fire Extinguisher Location....46
Tire Information....48
Electrical Storm Injury Prevention....50
Before Starting Engine....51
Engine Starting....52
Visibility Information....53
Restricted Visibility....54
Before Operation....56
Operation....57
Engine Stopping....62
High Pressure Fuel Lines....63
Work Tools....65
Parking....66
Slope Operation....67
Equipment Lowering with Engine Stopped....69
Sound Information and Vibration Information....70
Operator Station....73
3 PRODUCT INFORMATION....74
Specifications....75
Rated Load....80
Plate Locations and Film Locations....111
Emissions Certification Film....120
Declaration of Conformity....121
4 OPERATION....123
Mounting and Dismounting....125
Daily Inspection....127
Alternate Exit....130
Seat....132
Seat Belt....135
Selective Catalytic Reduction Warning System....140
Operator Controls....144
Battery Disconnect....175
Backup Alarm....178
Monitoring System....179
Operation Information....186
Quick Coupler Operation - Hydraulic Pin Grabber Quick Coupler (If Equipped)....188
Quick Coupler Operation (Backhoe) - Pin Grabber Quick Coupler (If Equipped)....201
Quick Coupler Operation (Backhoe) - Mechanical Dual Locking Quick Coupler (If Equipped)....209
Lift Fork Operation....216
Changing Direction and Speed....218
Product Link....219
Mirror - If Equipped....221
Stabilizer Control....225
Joystick Control - Loader....228
Joystick Control - Backhoe....237
Extendable Stick Lock Control - If Equipped....246
Backhoe Auxiliary Control (Foot Operated) - If Equipped....248
Swing Lock Pin Control....249
Work Tool Flow Control - If Equipped....251
Engine Starting....257
Engine Starting with Starting Aid....258
Engine and Machine Warm-Up....260
Stopping the Machine....262
Stopping the Engine....263
Stopping the Engine if an Electrical Malfunction Occurs....264
Equipment Lowering with Engine Stopped....266
Leaving the Machine....270
Transport Position....272
Shipping the Machine....275
Roading the Machine....277
Lifting and Tying Down the Machine....278
Towing the Machine....280
Engine Starting with Jump Start Cables....284
5 MAINTENANCE....287
Tire Inflation with Air....291
Tire Shipping Pressure....292
Tire Inflation Pressure Adjustment....294
Lubricant Viscosities - Fluids Recommendations....295
Capacities (Refill)....306
S·O·S Information....308
System Pressure Release....309
Welding on Machines and Engines with Electronic Controls....311
Lift Cylinder Brace - Connect and Disconnect....312
Severe Service Application....315
Maintenance Interval Schedule....317
Air Cleaner Dust Valve - Clean_Inspect....321
Axle Breathers - Clean_Replace....322
Backhoe Boom; Stick; Bucket; and Cylinder Bearings - Lubricate....324
Backup Alarm - Test....327
Battery or Battery Cable - Inspect_Replace....328
Belts - Inspect_Adjust....329
Belts - Replace....332
Braking System - Test....334
Bucket Cutting Edges - Inspect_Replace....337
Bucket Tips - Inspect_Replace....338
Cab Filter (Fresh Air) - Clean_Inspect....341
Cab Filter (Fresh Air) - Replace....343
Cab Filter (Recirculation) - Clean_Inspect....345
Cab Filter (Recirculation) - Replace....346
Cab Interior - Clean....347
Cooling System Coolant (ELC) - Change....348
Cooling System Coolant Extender (ELC) - Add....352
Cooling System Coolant Level - Check....353
Cooling System Coolant Sample (Level 1) - Obtain....355
Cooling System Coolant Sample (Level 2) - Obtain....357
Diesel Exhaust Fluid - Fill....359
Diesel Exhaust Fluid Filter - Replace....361
Differential Oil (Front) - Change....364
Differential Oil (Rear) - Change....365
Differential Oil Level (Front) - Check....366
Differential Oil Level (Rear) - Check....367
Differential Oil Sample (Front) - Obtain....368
Differential Oil Sample (Rear) - Obtain....369
Drive Shaft Spline - Lubricate....370
Engine Air Filter Secondary Element - Inspect....372
Engine Air Filter Secondary Element - Replace....373
Engine Air Filter Primary Element - Clean....375
Engine Air Filter Primary Element - Inspect....379
Engine Air Filter Primary Element - Replace....381
Engine Air Precleaner - Clean....383
Engine Compartment - Clean....385
Engine Crankcase Breather Element - Replace....386
Engine Oil Level - Check....391
Engine Oil Sample - Obtain....392
Engine Oil and Filter - Change....393
Extendable Stick Pads - Inspect_Adjust - If Equipped....396
Film (Product Identification) - Clean....406
Filter Screen (DEF) - Replace....409
Final Drive Oil (Front) - Change....412
Final Drive Oil (Rear) - Change....414
Final Drive Oil Level (Front) - Check....416
Final Drive Oil Level (Rear) - Check....417
Final Drive Oil Sample (Front) - Obtain....419
Final Drive Oil Sample (Rear) - Obtain....420
Fuel System - Prime....421
Fuel System Primary Filter (Water Separator) - Replace....424
Fuel System Secondary Filter - Replace....426
Fuel System Water Separator - Drain....428
Fuel Tank Strainer - Replace....430
Fuel Tank Water and Sediment - Drain....433
Fuses - Replace....435
Hydraulic Coupling Quick Disconnect - Clean_Inspect....439
Hydraulic Fork Carriage - Inspect_Replace....440
Hydraulic Fork Frame - Check....441
Hydraulic Fork Frame - Inspect_Replace....442
Hydraulic Fork Frame - Lubricate....443
Hydraulic Oil Sample - Obtain....444
Hydraulic System Oil - Change....446
Hydraulic System Oil Filter - Replace....450
Hydraulic System Oil Level - Check....453
Loader Bucket; Cylinder; and Linkage Bearings - Lubricate....455
Locks - Lubricate....461
Oil Filter - Inspect....465
Parking Brake - Check_Adjust....467
Quick Coupler - Clean....470
Quick Coupler - Lubricate - Hydraulic Pin Grabber Quick Coupler (If Equipped)....472
Quick Coupler - Lubricate - If Equipped....474
Radiator Core - Clean....477
Rollover Protective Structure (ROPS) - Inspect....480
Seat Belt - Inspect....481
Seat Belt - Replace....482
Stabilizer and Cylinder Bearings - Lubricate....484
Swing Frame and Cylinder Bearings - Lubricate....485
Tire Inflation - Check....487
Transmission Magnetic Screen - Clean....488
Transmission Oil - Change....490
Transmission Oil Filter - Replace....494
Transmission Oil Level - Check....497
Transmission Oil Sample - Obtain....499
Wheel Bearings (Front) - Lubricate - Two-Wheel Drive....501
Wheel Nut Torque - Check....503
Window Washer Reservoir - Fill....504
Window Wipers - Inspect_Replace....506
Windows - Clean....507
Work Tool - Inspect_Replace....509
6 WARRANTY....515
7 REFERENCE....517
Reference Material....518
Decommissioning and Disposal....519
Caterpillar Approved Work Tools....520
Caterpillar 416F2, 420F2 and 430F2 Backhoe Loaders Operation and Maintenance Manual (SEBU9215)
