Caterpillar 416F2, 420F2 and 430F2 Backhoe Loaders Operation and Maintenance Manual (SEBU9215)

Complete service Operation and Maintenance manual for Caterpillar 416F2, 420F2 and 430F2 Backhoe Loaders.

SEBU9215 - Operation and Maintenance Manual (416F2; 420F2 and 430F2 Backhoe Loaders).pdf

PRODUCT DETAILS:
Total Pages: 528 pages
File Format: PDF (Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
1 FOREWORD....2
2 SAFETY....6
  Safety Messages....7
  Additional Messages....21
  General Hazard Information....28
  Crushing Prevention and Cutting Prevention....34
  Burn Prevention....35
  Fire Prevention and Explosion Prevention....37
  Fire Safety....44
  Fire Extinguisher Location....46
  Tire Information....48
  Electrical Storm Injury Prevention....50
  Before Starting Engine....51
  Engine Starting....52
  Visibility Information....53
  Restricted Visibility....54
  Before Operation....56
  Operation....57
  Engine Stopping....62
  High Pressure Fuel Lines....63
  Work Tools....65
  Parking....66
  Slope Operation....67
  Equipment Lowering with Engine Stopped....69
  Sound Information and Vibration Information....70
  Operator Station....73
3 PRODUCT INFORMATION....74
  Specifications....75
  Rated Load....80
  Plate Locations and Film Locations....111
  Emissions Certification Film....120
  Declaration of Conformity....121
4 OPERATION....123
  Mounting and Dismounting....125
  Daily Inspection....127
  Alternate Exit....130
  Seat....132
  Seat Belt....135
  Selective Catalytic Reduction Warning System....140
  Operator Controls....144
  Battery Disconnect....175
  Backup Alarm....178
  Monitoring System....179
  Operation Information....186
  Quick Coupler Operation - Hydraulic Pin Grabber Quick Coupler (If Equipped)....188
  Quick Coupler Operation (Backhoe) - Pin Grabber Quick Coupler (If Equipped)....201
  Quick Coupler Operation (Backhoe) - Mechanical Dual Locking Quick Coupler (If Equipped)....209
  Lift Fork Operation....216
  Changing Direction and Speed....218
  Product Link....219
  Mirror - If Equipped....221
  Stabilizer Control....225
  Joystick Control - Loader....228
  Joystick Control - Backhoe....237
  Extendable Stick Lock Control - If Equipped....246
  Backhoe Auxiliary Control (Foot Operated) - If Equipped....248
  Swing Lock Pin Control....249
  Work Tool Flow Control - If Equipped....251
  Engine Starting....257
  Engine Starting with Starting Aid....258
  Engine and Machine Warm-Up....260
  Stopping the Machine....262
  Stopping the Engine....263
  Stopping the Engine if an Electrical Malfunction Occurs....264
  Equipment Lowering with Engine Stopped....266
  Leaving the Machine....270
  Transport Position....272
  Shipping the Machine....275
  Roading the Machine....277
  Lifting and Tying Down the Machine....278
  Towing the Machine....280
  Engine Starting with Jump Start Cables....284
5 MAINTENANCE....287
  Tire Inflation with Air....291
  Tire Shipping Pressure....292
  Tire Inflation Pressure Adjustment....294
  Lubricant Viscosities - Fluids Recommendations....295
  Capacities (Refill)....306
  S·O·S Information....308
  System Pressure Release....309
  Welding on Machines and Engines with Electronic Controls....311
  Lift Cylinder Brace - Connect and Disconnect....312
  Severe Service Application....315
  Maintenance Interval Schedule....317
  Air Cleaner Dust Valve - Clean_Inspect....321
  Axle Breathers - Clean_Replace....322
  Backhoe Boom; Stick; Bucket; and Cylinder Bearings - Lubricate....324
  Backup Alarm - Test....327
  Battery or Battery Cable - Inspect_Replace....328
  Belts - Inspect_Adjust....329
  Belts - Replace....332
  Braking System - Test....334
  Bucket Cutting Edges - Inspect_Replace....337
  Bucket Tips - Inspect_Replace....338
  Cab Filter (Fresh Air) - Clean_Inspect....341
  Cab Filter (Fresh Air) - Replace....343
  Cab Filter (Recirculation) - Clean_Inspect....345
  Cab Filter (Recirculation) - Replace....346
  Cab Interior - Clean....347
  Cooling System Coolant (ELC) - Change....348
  Cooling System Coolant Extender (ELC) - Add....352
  Cooling System Coolant Level - Check....353
  Cooling System Coolant Sample (Level 1) - Obtain....355
  Cooling System Coolant Sample (Level 2) - Obtain....357
  Diesel Exhaust Fluid - Fill....359
  Diesel Exhaust Fluid Filter - Replace....361
  Differential Oil (Front) - Change....364
  Differential Oil (Rear) - Change....365
  Differential Oil Level (Front) - Check....366
  Differential Oil Level (Rear) - Check....367
  Differential Oil Sample (Front) - Obtain....368
  Differential Oil Sample (Rear) - Obtain....369
  Drive Shaft Spline - Lubricate....370
  Engine Air Filter Secondary Element - Inspect....372
  Engine Air Filter Secondary Element - Replace....373
  Engine Air Filter Primary Element - Clean....375
  Engine Air Filter Primary Element - Inspect....379
  Engine Air Filter Primary Element - Replace....381
  Engine Air Precleaner - Clean....383
  Engine Compartment - Clean....385
  Engine Crankcase Breather Element - Replace....386
  Engine Oil Level - Check....391
  Engine Oil Sample - Obtain....392
  Engine Oil and Filter - Change....393
  Extendable Stick Pads - Inspect_Adjust - If Equipped....396
  Film (Product Identification) - Clean....406
  Filter Screen (DEF) - Replace....409
  Final Drive Oil (Front) - Change....412
  Final Drive Oil (Rear) - Change....414
  Final Drive Oil Level (Front) - Check....416
  Final Drive Oil Level (Rear) - Check....417
  Final Drive Oil Sample (Front) - Obtain....419
  Final Drive Oil Sample (Rear) - Obtain....420
  Fuel System - Prime....421
  Fuel System Primary Filter (Water Separator) - Replace....424
  Fuel System Secondary Filter - Replace....426
  Fuel System Water Separator - Drain....428
  Fuel Tank Strainer - Replace....430
  Fuel Tank Water and Sediment - Drain....433
  Fuses - Replace....435
  Hydraulic Coupling Quick Disconnect - Clean_Inspect....439
  Hydraulic Fork Carriage - Inspect_Replace....440
  Hydraulic Fork Frame - Check....441
  Hydraulic Fork Frame - Inspect_Replace....442
  Hydraulic Fork Frame - Lubricate....443
  Hydraulic Oil Sample - Obtain....444
  Hydraulic System Oil - Change....446
  Hydraulic System Oil Filter - Replace....450
  Hydraulic System Oil Level - Check....453
  Loader Bucket; Cylinder; and Linkage Bearings - Lubricate....455
  Locks - Lubricate....461
  Oil Filter - Inspect....465
  Parking Brake - Check_Adjust....467
  Quick Coupler - Clean....470
  Quick Coupler - Lubricate - Hydraulic Pin Grabber Quick Coupler (If Equipped)....472
  Quick Coupler - Lubricate - If Equipped....474
  Radiator Core - Clean....477
  Rollover Protective Structure (ROPS) - Inspect....480
  Seat Belt - Inspect....481
  Seat Belt - Replace....482
  Stabilizer and Cylinder Bearings - Lubricate....484
  Swing Frame and Cylinder Bearings - Lubricate....485
  Tire Inflation - Check....487
  Transmission Magnetic Screen - Clean....488
  Transmission Oil - Change....490
  Transmission Oil Filter - Replace....494
  Transmission Oil Level - Check....497
  Transmission Oil Sample - Obtain....499
  Wheel Bearings (Front) - Lubricate - Two-Wheel Drive....501
  Wheel Nut Torque - Check....503
  Window Washer Reservoir - Fill....504
  Window Wipers - Inspect_Replace....506
  Windows - Clean....507
  Work Tool - Inspect_Replace....509
6 WARRANTY....515
7 REFERENCE....517
  Reference Material....518
  Decommissioning and Disposal....519
  Caterpillar Approved Work Tools....520

Caterpillar 416F2, 420F2 and 430F2 Backhoe Loaders Operation and Maintenance Manual (SEBU9215)