Caterpillar PM310, PM312, PM313 Cold Planers Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar PM310, PM312, PM313 Cold Planers, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar PM310, PM312, PM313 Cold Planers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M0068306 - Systems Operation, Testing and Adjusting & Troubleshooting (PM310; PM312; PM313; PM620; PM622; PM820; PM822; PM825 Cold Planer Monitoring System_Grade & Slope).pdf
M0072000 - Specifications (PM310; PM312 and PM313 Cold Planer Power Train).pdf
M0072002 - Specifications (PM310; PM312 and PM313 Cold Planer Machine Systems).pdf
M0072004 - Systems Operation & Testing and Adjusting (PM310; PM312 and PM313 Cold Planer Propel Systems).pdf
M0072006 - Systems Operation & Testing and Adjusting (PM310; PM312 and PM313 Cold Planer Machine Systems).pdf
M0080042 - Systems Operation & Testing and Adjusting (PM310; PM312; and PM313 Cold Planers Electronic System).pdf
M0093725 - Schematic (PM310; PM312 and PM313 Cold Planer Electrical System (PDB) 482-9640 (Main) 381-6469 (Engine) 396-0609-01).pdf
M0095585 - Disassembly and Assembly (PM310 PM312 PM313 Cold Planer Tier 4 Engine Supplement).pdf
M0095609 - Disassembly and Assembly (PM310; PM312; and PM313 Cold Planer Machine systems).pdf
PRODUCT DETAILS:
Total Pages: 1,782 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
PM310 COLD PLANER KWA
PM310 COLD PLANER NM9
PM310 COLD PLANER NMA
PM310 COLD PLANER RH8
PM312 COLD PLANER LJ9
PM312 COLD PLANER NA9
PM312 COLD PLANER NJ9
PM312 COLD PLANER NJX
PM313 COLD PLANER DK9
PM313 COLD PLANER J63
PM313 COLD PLANER JH9
PM313 COLD PLANER JHZ
TABLE OF CONTENTS
M0068306 - Systems Operation, Testing and Adjusting & Troubleshooting (PM310; PM312; PM313; PM620; PM622; PM820; PM822; PM825 Cold Planer Monitoring System_Grade & Slope).......1
Systems Operation.......2
Display Navigation.......3
Left Hand Buttons.......15
Grade and Slope.......28
Display Settings.......83
Menu Navigation.......96
Machine Settings Menu.......113
Service Test Menu.......127
Pop-Up Messages.......149
Testing and Adjusting.......157
Troubleshooting.......164
General Information.......165
Service Tools.......166
Diagnostic Capabilities.......168
Determining Diagnostic Trouble Codes.......172
Diagnostic Trouble Codes.......177
Event Codes.......178
CAN Data Link - Test.......182
M0072000 - Specifications (PM310; PM312 and PM313 Cold Planer Power Train).......192
Propel Lines.......193
Track.......195
Idlers (Track).......197
Auxiliary Drive Motor Mounting.......199
Belt Tensioner.......201
M0072002 - Specifications (PM310; PM312 and PM313 Cold Planer Machine Systems).......203
Hydraulic Tank.......205
Hydraulic Oil Filter.......206
Lines (Conveyor).......208
Hydraulic Fan Motor and Mounting.......211
Suction Fan.......212
Bank Valve - Two.......214
Moldboard.......216
Moldboard Cylinder and Mounting.......218
Hydraulic Cylinder (Conveyor Lift).......219
Hydraulic Cylinder (Conveyor Swing).......220
Hydraulic Cylinder.......224
Hydraulic Cylinder - Belt Tensioner.......229
Conveyor Cable.......230
Water Spray Group.......231
Fuel Tank.......235
Radiator Mounting.......237
Electrohydraulic Control and Mounting.......239
Operator Console.......240
Conveyor System.......247
Solenoid Valve.......254
Hydraulic Cylinder (Steering) - Mounting.......256
Access Door.......259
Frame.......267
Undercarriage Frame.......273
Swing Cylinder Lines.......278
Position Sensor - Proximity.......280
Hydraulic Lines.......281
Pump Lines.......282
Steering Lines.......284
Hydraulic Pump and Mounting.......286
Track Roller (Single Flange).......288
Rotor - Plate.......289
Rotor.......292
Steering Control Group.......296
Steering Guide.......300
Check Valve.......302
Control Valve and Mounting.......307
Steering Cylinder.......308
Sensor Mounting.......312
Antislab and Mounting.......314
Flood Lamp.......316
Hood.......318
Hydraulic Cylinder (Canopy).......319
Swing Cylinder.......320
Flow Divider Valve.......321
Piston Pump (Auxiliary).......323
Gear Pump (Fan).......324
Clutch.......325
Seat Mounting.......330
Flushing Valve.......333
Protection Guard.......334
Mixing Chamber.......337
M0072004 - Systems Operation & Testing and Adjusting (PM310; PM312 and PM313 Cold Planer Propel Systems).......339
Systems Operation.......340
Graphic Color Codes.......341
Propel System.......343
Operator Controls (Propel System).......344
Undercarriage Components.......349
Location of Electrical Components.......351
Location of Components (Propel System).......352
Charge Pump.......354
Charge Filter.......356
Piston Pump (Propel).......357
Piston Motor (Propel).......363
Electrical Schematic (Propel System).......366
Hydraulic Schematic (Propel System).......375
Brake Valve.......385
Flow Divider Valve.......386
Flushing Valve.......387
Testing and Adjusting.......388
Machine Preparation for Troubleshooting.......389
System Pressure - Release.......392
Hydraulic Oil Contamination - Test.......399
Travel Speed - Test.......407
Pressure Limiter Valve (Propel Pump) - Test and Adjust.......416
Propel Current - Calibrate.......427
Parking Brake - Test.......437
Charge Relief Valve - Test and Adjust.......444
Flow Divider Valve - Test and Adjust.......454
Case Drain Flow for Piston Motor (Propel) - Test.......463
M0072006 - Systems Operation & Testing and Adjusting (PM310; PM312 and PM313 Cold Planer Machine Systems).......477
Systems Operation.......478
Graphic Color Codes.......480
General Information (Auxiliary Hydraulic System).......482
Operator Controls (Auxiliary Hydraulic System).......484
Location of Components (Auxiliary Hydraulic System).......493
Location of Components (Auxiliary Hydraulic System) - Electrical Components.......495
Piston Pump (Auxiliary).......499
Rear Valve.......502
Center Valve.......506
Front Valve.......508
Hydraulic Cylinder.......511
Electrical Schematic (Auxiliary Hydraulic System).......521
Hydraulic Schematic (Auxiliary Hydraulic System).......538
General Information (Rotor Drive System).......560
Operator Controls (Rotor Drive System).......561
Location Of Components (Rotor Drive System).......563
Rotor Clutch.......571
Electrical Schematic (Rotor Drive System).......574
Hydraulic Schematic (Rotor Drive System).......579
General Information (Conveyor System).......582
Operator Controls (Conveyor System).......584
Piston Pump (Conveyor System).......586
Gerotor Motor (Conveyor System).......590
Electrical Schematic (Conveyor System).......592
Hydraulic Schematic (Conveyor System).......596
General Information (Fan Drive Hydraulic System).......602
Electrical System (Cooling).......604
Cooling Package (Cooling System).......607
Gear Pump (Fan Drive).......608
Piston Motor (Fan Drive).......609
Electrical Schematic (Hydraulic Fan).......610
Hydraulic Schematic (Hydraulic Fan).......613
General Information (Water Spray System).......615
Location of Components (Water Spray System).......616
Operator Controls (Water Spray System).......624
Electrical Schematic (Water Spray System).......627
Hydraulic Schematic (Water Spray System).......633
General Information (Steering System).......635
Location of Components (Steering System).......638
Operator Controls (Steering System).......641
Electrical Schematic (Steering System).......644
Hydraulic Schematic (Steering System).......647
Hydraulic Cylinder (Steering).......650
Testing and Adjusting.......652
Machine Preparation for Troubleshooting.......653
System Pressure - Release.......656
Hydraulic Oil Contamination - Test.......663
Relief Valve (Auxiliary) - Test and Adjust - Pump.......671
Relief Valve (Auxiliary) - Test and Adjust - Auxiliary Power Unit.......681
Relief Valve (Auxiliary) - Test and Adjust - Track Tension High Pressure.......692
Gear Pump Flow (Cooling Fan) - Test.......703
Fan Drive Motor - Test.......713
Fan Speed (Ventilation) - Test.......721
Fan Speed - Calibrate.......731
Control Valve (Moldboard) - Test and Adjust - Downward Pressure.......741
Pressure Reducing Valve - Test and Adjust - Moldboard Lower.......752
Pressure Reducing Valve - Test and Adjust - Side Plate.......763
Pressure Reducing Valve - Test and Adjust - Anti-Slab.......773
Pressure Reducing Valve - Test and Adjust - Rotor Clutch.......784
Pressure Reducing Valve - Test and Adjust - Rotor Belt Tension.......795
Pressure Reducing Valve - Test and Adjust - Track Tension.......805
Pressure Reducing Valve - Test and Adjust - Side Plate Rear Cylinder.......815
Conveyor Current - Calibrate.......824
Flushing Valve (Conveyor) - Test.......833
Relief Valve (First Stage Conveyor) - Test and Adjust.......842
Gear Motor Case Drain Flow - Test - First Stage Conveyor.......851
Gear Motor Case Drain Flow - Test - Second Stage Conveyor.......860
Track Alignment (Front and Rear) - Check and Adjust.......869
Leg Lift Solenoid Current - Calibrate.......886
Rear Leg Leveling - Calibrate.......895
M0080042 - Systems Operation & Testing and Adjusting (PM310; PM312; and PM313 Cold Planers Electronic System).......909
Systems Operation.......910
General Information.......911
Features.......915
Location of Electrical Components.......921
Electrical Input Components.......928
Electronic Control Module (ECM).......935
Electrical Output Components.......945
Troubleshooting.......950
General Information.......951
Service Tools.......953
Connector Locations.......956
Diagnostic Capabilities.......960
Determining Diagnostic Trouble Codes.......963
Diagnostic Trouble Codes.......967
Event Codes.......976
Symptom Troubleshooting.......983
Emerging Symptom Information.......985
CAN Data Link - Test.......986
Electrical Connector - Inspect.......997
Electrical Power Supply - Test.......1004
Sensor Signal (Analog; Active) - Test.......1011
Sensor Signal (Analog; Passive) - Test.......1017
Sensor Signal (PWM) - Test.......1023
Sensor Supply - Test.......1046
Solenoid Return - Test.......1055
Solenoid Valve - Test.......1059
Speed Sensor - Test.......1077
Speed Sensor (Dual Signal) - Test.......1081
Switch (Data Link Type) - Test.......1086
Wiring Harness (Open Circuit) - Test.......1094
Wiring Harness (Short Circuit) - Test.......1095
ECM Software - Install.......1096
ECM - Configure.......1098
ECM - Replace.......1100
Connector Contact Description.......1102
System Schematic.......1110
M0093725 - Schematic (PM310; PM312 and PM313 Cold Planer Electrical System (PDB) 482-9640 (Main) 381-6469 (Engine) 396-0609-01).......1114
M0095585 - Disassembly and Assembly (PM310 PM312 PM313 Cold Planer Tier 4 Engine Supplement).......1122
Alternator - Remove and Install.......1123
Belt Tensioner - Remove and Install.......1126
Electric Starting Motor - Remove and Install.......1129
Engine Enclosure (Hood) - Remove and Install.......1132
Air Cleaner - Remove and Install.......1137
Fuel Priming Pump and Primary Filter (Water Separator) - Remove and Install.......1140
Fuel Manifold (ARD) - Remove and Install.......1143
Coolant Tank - Remove and Install.......1145
Fan - Remove and Install.......1148
Gear Motor (Hydraulic Fan) - Remove.......1152
Gear Motor (Hydraulic Fan) - Disassemble.......1154
Gear Motor (Hydraulic Fan) - Assemble.......1166
Cooling Package - Disassemble.......1179
Cooling Package - Assemble.......1183
Diesel Exhaust Fluid Module - Remove and Install.......1187
Air Compressor - Remove and Install.......1190
Pressure Sensor (ARD Combustion Air) - Remove and Install.......1196
Vibration Damper - Remove and Install.......1197
M0095609 - Disassembly and Assembly (PM310; PM312; and PM313 Cold Planer Machine systems).......1199
Canopy - Remove and Install.......1203
Hydraulic Cylinder (Canopy) - Remove and Install.......1206
Operator Console - Remove and Install.......1208
Seat - Remove and Install.......1211
Floor Plates - Remove and Install.......1214
Floor Mats - Remove and Install.......1216
Fuel Tank - Remove and Install.......1218
Hydraulic Oil Filter (High Pressure) - Remove and Install - Base.......1222
Hydraulic Oil Tank - Remove and Install.......1224
Piston Pump (Auxiliary) - Remove and Install.......1230
Piston Pump (Auxiliary) - Disassemble.......1233
Piston Pump (Auxiliary) - Assemble.......1242
Piston Pump (Hydraulic Fan) - Remove and Install.......1254
Gear Pump (Hydraulic Fan) - Disassemble.......1257
Gear Pump (Hydraulic Fan) - Assemble.......1264
Piston Motor (Hydraulic Fan) - Disassemble.......1271
Piston Motor (Hydraulic Fan) - Assemble.......1280
Gear Motor (Hydraulic Fan) - Remove and Install.......1289
Gear Motor (Hydraulic Fan) - Disassemble.......1294
Gear Motor (Hydraulic Fan) - Assemble.......1299
Control Valve (Front Auxiliary Manifold) - Remove and Install.......1305
Control Valve (Center Auxiliary Manifold) - Remove and Install.......1310
Control Valve (Center Auxiliary Manifold) - Disassemble.......1315
Control Valve (Center Auxiliary Manifold) - Assemble.......1317
Control Valve (Rear Auxiliary Manifold) - Remove and Install.......1320
Control Valve (Rear Auxiliary Manifold) - Disassemble.......1325
Control Valve (Rear Auxiliary Manifold) - Assemble.......1330
Control Valve (Brake Release) - Remove and Install.......1335
Control Valve (Track Tension) - Remove and Install.......1338
Flow Divider Valve - Remove and Install.......1341
Piston Pump (Propel) - Remove and Install.......1345
Piston Pump (Propel) - Disassemble.......1347
Piston Pump (Propel) - Assemble.......1363
Piston Motor (Propel) - Remove and Install.......1379
Piston Motor (Propel) - Disassemble.......1382
Piston Motor (Propel) - Assemble.......1391
Final Drive Planetary - Remove and Install.......1415
Final Drive Planetary - Disassemble.......1417
Final Drive Planetary - Assemble.......1445
Rotor Drive Clutch - Remove and Install.......1472
Rotor Drive Clutch - Disassemble.......1476
Rotor Drive Clutch - Assemble.......1487
Rotor Drive Planetary - Remove and Install.......1499
Sensor - Remove and Install - Rotor.......1502
Rotor Sensor - Remove and Install.......1505
Belt Guard (Rotor Drive) - Remove and Install.......1508
V-Belt (Rotor Drive) - Remove and Install - Lower.......1511
V-Belt (Rotor Drive) - Remove and Install - Upper.......1514
Rotor - Remove and Install.......1517
Lower Sheave (Rotor Drive) - Remove and Install.......1521
Rotor Bearing - Remove and Install.......1524
Rotor Bearing - Disassemble.......1528
Rotor Bearing - Assemble.......1532
Hydraulic Cylinder (Rotor Drive Idler Tensioner) - Remove and Install - Upper.......1536
Hydraulic Cylinder (Rotor Drive Idler Tensioner) - Remove and Install - Lower.......1540
Cutting Edge (Moldboard) - Remove and Install.......1544
Moldboard - Remove and Install.......1546
Wear Plate (Rotor Chamber) - Remove and Install.......1549
Side Plate - Remove and Install - Right-Hand.......1551
Side Plate - Remove and Install - Left-Hand.......1553
Antislab - Remove and Install.......1556
Hydraulic Cylinder - Remove and Install - Rear leg swing.......1559
Hydraulic Cylinder - Remove and Install - Antislab.......1563
Hydraulic Cylinder (Moldboard Lift) - Disassemble.......1566
Hydraulic Cylinder (Moldboard Lift) - Assemble.......1569
Hydraulic Cylinder (Left Rear Side Plate) - Remove and Install.......1572
Hydraulic Cylinder (Right Front Side Plate) - Remove and Install.......1575
Hydraulic Cylinder (Side Plate) - Disassemble.......1578
Hydraulic Cylinder (Side Plate) - Assemble.......1581
Hydraulic Cylinder (Moldboard Door) - Remove and Install.......1585
Belt Tensioner - Remove and Install.......1589
Belt Tensioner - Disassemble.......1594
Belt Tensioner - Assemble.......1605
Steering Linkage - Remove and Install.......1616
Hydraulic Cylinder (Front Steering) - Remove and Install.......1617
Hydraulic Cylinder (Elevation) - Remove and Install - Front.......1622
Hydraulic Cylinder (Elevation) - Remove and Install - Rear Left.......1627
Hydraulic Cylinder (Elevation) - Remove and Install - Rear Right.......1632
Conveyor Belt (First Stage) - Remove and Install.......1638
Conveyor Pulley (Tail; First Stage) - Remove and Install.......1641
Conveyor (First Stage) - Remove and Install.......1645
Conveyor Roller (Second Stage) - Remove and Install.......1652
Conveyor Pulley (Head; Second Stage) - Remove and Install.......1654
Conveyor Pulley (Tail; Second Stage) - Remove and Install.......1657
Conveyor Guide Roller (First Stage) - Remove and Install.......1659
Conveyor Guide Roller (Second Stage) - Remove and Install.......1661
Flashing (Conveyor) - Remove and Install - Pivot.......1663
Gerotor Motor (Second Stage Conveyor) - Remove and Install.......1666
Hydraulic Cylinder (Conveyor Swing) - Remove and Install.......1668
Hydraulic Cylinder (Conveyor Lift) - Remove and Install.......1673
Gerotor Motor (First Stage Conveyor) - Remove and Install.......1678
Gerotor Motor (First Stage Conveyor) - Disassemble.......1681
Gerotor Motor (First Stage Conveyor) - Assemble.......1685
Piston Pump (Conveyor) - Disassemble.......1689
Piston Pump (Conveyor) - Assemble.......1709
Undercarriage Support - Remove and Install - Left Rear.......1729
Undercarriage Support - Remove and Install - Front.......1732
Wheel - Remove and Install.......1738
Wheel - Remove and Install - Roller Frame.......1740
Track - Separate.......1743
Track - Connect.......1747
Track Roller Frame - Remove and Install - Front.......1750
Track Roller Frame - Remove and Install.......1753
Hydraulic Cylinder (Track_Belt Tension) - Remove and Install.......1756
Hydraulic Cylinder (Track_Belt Tension) - Disassemble.......1758
Hydraulic Cylinder (Track_Belt Tension) - Assemble.......1762
Drive Sprocket - Remove and Install.......1766
Water Spray Pump - Remove and Install.......1768
Water Spray Pump - Disassemble.......1770
Water Spray Pump Housing - Remove and Install.......1773
Washdown Hose Reel - Remove and Install.......1775
Spray Bar - Remove and Install.......1776
Blower Fan - Remove and Install.......1778
Engine Electronic Control - Remove and Install - Rear.......1782
Caterpillar PM310, PM312, PM313 Cold Planers Repair Service Manual
