Caterpillar M325D Series Material Handlers Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar M325D L MH and M325D MH Material Handlers, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar M325D L MH and M325D MH Material Handlers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR8249 - Service Manual (325D; 330D; 345C; M325C and M330D Excavators and M325D L MH and M325D MH Material Handlers Magnet Controller).pdf
RENR9593 - Specifications (M325D L MH and M325D MH Material Handlers Machine System).pdf
RENR9594 - Systems Operation (M325D L MH and M325D MH Material Handlers Hydraulic System).pdf
RENR9595 - Testing and Adjusting (M325D L MH and M325D MH Material Handlers Hydraulic System).pdf
RENR9718 - Disassembly and Assembly (M325D Material Handler Engine Supplement).pdf
RENR9719 - Disassembly and Assembly (M325D Material Handler Machine Systems).pdf
RENR9720 - Disassembly and Assembly (M325D Material Handler Power Train).pdf
RENR9850 - Service Manual (M325D and M330D Excavators Machine Electronic Control System).pdf
RENR9864 - Schematic (M330D Material Handler Hydraulic System).pdf
RENR9875 - Service Manual (M325D and M330D Excavators Power Train Electronic Control System).pdf
UENR6652 - Schematic (M325D Material Handler Hydraulic System 349-4228-01).pdf
UENR6653 - Schematic (M325D Material Handler Electrical System; Cab 269-4248-06; Chassis and Engine 351-2032).pdf
PRODUCT DETAILS:
Total Pages: 2,712 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR8249 - Service Manual (325D; 330D; 345C; M325C and M330D Excavators and M325D L MH and M325D MH Material Handlers Magnet Controller)....1
Systems Operation....2
General Information....3
Magnet Controls....15
Monitoring System....22
Hydraulic Operation....25
Troubleshooting....29
General Information....31
Service Tools....32
Connector Locations....34
Diagnostic Capabilities....38
Diagnostic Trouble Code List....42
Using Caterpillar Electronic Technician to Determine Diagnostic Codes....44
Magnet Control; SPN 5000 - FMI 11....47
Magnet Control; SPN 5001 - FMI 11....48
Magnet Control; SPN 5004 - FMI 3....49
Magnet Control; SPN 5004 - FMI 5....52
Magnet Control; SPN 5004 - FMI 6....56
Magnet Control; SPN 5005 - FMI 3....60
Magnet Control; SPN 5005 - FMI 5....63
Magnet Control; SPN 5005 - FMI 6....67
Magnet Control; SPN 5006 - FMI 3....71
Magnet Control; SPN 5006 - FMI 6....74
Magnet Control; SPN 5007 - FMI 0....78
Magnet Control; SPN 5008 - FMI 3....79
Magnet Control; SPN 5009 - FMI 3....84
Magnet Control; SPN 5010 - FMI 3....89
Magnet Control; SPN 5011 - FMI 3....93
Magnet Control; SPN 5012 - FMI 3....97
Magnet Control; SPN 5012 - FMI 6....101
Magnet Control; SPN 5013 - FMI 3....105
Magnet Control; SPN 5013 - FMI 5....111
Magnet Control; SPN 5013 - FMI 6....117
Magnet Control; SPN 5014 - FMI 3....123
Magnet Control; SPN 5014 - FMI 5....129
Magnet Control; SPN 5014 - FMI 6....136
Indicator for Volts Fault....143
Indicator for Over 75 Duty Cycle....152
Indicator for Generator Hot....154
Indicator for Positive Ground Fault....166
Indicator for Negative Ground Fault....173
Magnet Does Not Lift Material....181
Magnet Does Not Drop Material....207
Material Is Dropped Sporadically....214
Material Does Not Drop Cleanly....216
Testing and Adjusting....223
Generator Set - Test and Adjust....224
Controller - Set....230
Magnet - Check....235
Electronic Control Module (ECM) - Replace....237
System Schematic....238
RENR9593 - Specifications (M325D L MH and M325D MH Material Handlers Machine System)....241
Main Hydraulic Pump....242
Control Valve (Main)....247
Pump Coupling - Auxiliary Pump....265
Front Lines....267
Boom Cylinder Lines - Material Handler-Right Hand....269
Boom Cylinder Lines - Material Handler-Left Hand....270
Boom Cylinder - Material Handler....271
Control Valve (Boom Lowering)....273
Boom - Material Handler....275
Stick....277
Stick Cylinder - Material Handler....281
Hydraulic Tank and Filter....283
Return and Oil Filter Lines....286
Check Valve (Return Lines)....287
Swing Cushion Valve - Fine Swing....289
Oil Filter (Return)....290
Shuttle Valve (Pilot Lines)....292
Pilot Control Valve (Implement and Swing)....295
Swing Motor....297
Solenoid Valve (Swing Motor)....299
Swing Drive....300
Swing Gear and Bearing....303
Control Valve (Brake)....306
Steering Cylinder....308
Universal Joints....309
Fuel Lines....310
Fuel Tank....312
Upper Frame....314
Stabilizer Cylinders....316
Air Conditioner Lines....318
RENR9594 - Systems Operation (M325D L MH and M325D MH Material Handlers Hydraulic System)....321
General Information....323
Main Hydraulic System....324
Return Hydraulic System....328
Check Valve (Return Makeup) - Slow Return Check Valve....331
Bypass Valve (Return) - Bypass Check Valve....334
Hydraulic Tank and Filter....337
Oil Filter (Return) - Case Drain Filter....340
Hydraulic Oil Cooler....342
Pilot Hydraulic System....344
Gear Pump (Pilot)....350
Hydraulic Filter (Pilot)....352
Pilot Valve (Pilot Manifold)....354
Relief Valve (Pilot)....357
Accumulator (Pilot)....360
Pilot Valve (Joystick)....362
Solenoid Valve (Pump Control)....366
Solenoid Valve (Oscillating Axle)....370
Pressure Reducing Valve - Boom Shock....373
Main Hydraulic Pump....376
Pump Control (Main Hydraulic) - Main Pump Regulator....380
Main Control Valve....392
Negative Flow Control System....403
Relief Valve (Main)....411
Relief Valve (Line)....416
Check Valve (Load)....419
Boom Hydraulic System....423
SmartBoom Hydraulic System....435
Boom Dampening System....439
Control Valve (Boom Lowering) - Manual....441
Control Valve (Boom Lowering)....443
Stick Hydraulic System....447
Control Valve (Stick Lowering)....457
Stabilizer System....463
Cylinder (Boom; Stick and Grapple)....467
Swing Hydraulic System....470
Swing Motor....481
Pilot Valve (Swing Parking Brake)....485
Relief Valve (Swing)....490
Oil Makeup (Swing System)....494
Relief Valve (Cushion Crossover) - Anti-Reaction Valves....498
Swing Drive....508
Swivel....513
Travel Motor....518
Travel Brake Valve....525
Oil Makeup (Travel System)....530
Transmission....534
Oscillating Axle....543
Steering Hydraulic System....545
Control Valve (Steering)....550
Steering Cylinder....556
Accumulator (Brake Control Valve)....558
Service Brake Control Valve....560
Service Brake (Disc)....564
Grapple Hydraulic System....568
Generator Set Control....573
Cab Riser Hydraulic System....575
Graphic Color Codes....579
RENR9595 - Testing and Adjusting (M325D L MH and M325D MH Material Handlers Hydraulic System)....581
General Testing and Adjusting Information....583
Visual Inspection....584
System Pressure - Release....585
Main Hydraulic Pump Air - Purge....590
Brake System Air - Purge....593
Axle Oscillation Lock Cylinder Air - Purge....595
Accumulator - Test and Charge....597
Overload Warning - Set - If Equipped....604
Operational Checks....615
Engine Performance - Test - Engine Speed....616
Travel on Level Ground - Test....618
Travel on Level Ground - Test - Optional Test....621
Machine Drift on a Slope - Check....625
Swing Speed and Overswing on Level Ground - Check....628
Swing Speed and Swing Drift on a Slope - Check....631
Cylinder Drift - Check - Empty Bucket - If Equipped....636
Cylinder Drift - Check - Loaded Bucket - If Equipped....639
Cylinder Speed - Check....641
Relief Valve (Medium Pressure_Cab Riser Function) - Test and Adjust....646
Flow (Medium Pressure_Cab Riser Function) - Adjust....648
Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control....654
Solenoid Valve (Proportional Reducing) - Calibrate....667
Relief Valve (Pilot) - Test and Adjust....679
Accumulator (Pilot) - Test and Charge....681
Relief Valve (Main) - Test and Adjust....690
Relief Valve (Line) - Test and Adjust....696
Swing Motor - Test - Measurement of Case Drain Oil....710
Swing Brake Pressure - Test....716
Relief Valve (Swing) - Test and Adjust....718
Swing Bearing Movement - Measure....721
Travel Motor (Destroke Point) - Test and Adjust....728
Travel Motor (Upstroke Point) - Test and Adjust....735
Relief Valve (Travel Motor) - Test and Adjust....745
Transmission (Shift Pressure) - Test....749
Accumulator (Wheel Brake Charge Pressure) - Test and Adjust....752
Brake Control Valve (Service) - Adjust....755
Position Switch (Service Brake Pedal) - Adjust....757
Relief Valve (Steering) - Test....760
Main Pump (Flow) - Test - Constant Horsepower Flow Control....762
Pump Control (Output Flow) - Adjust....785
Pump Control (Negative Flow) - Test....788
Pump Control (Negative Flow) - Adjust....806
Gear Pump (Pilot) - Test....810
Specifications....817
RENR9718 - Disassembly and Assembly (M325D Material Handler Engine Supplement)....822
System Pressure - Release....824
Battery - Remove and Install....829
Alternator - Remove and Install - Engine in Machine....832
Electric Starting Motor - Remove and Install - Engine in Machine....837
Electronic Control Module - Remove and Install....841
Fuel Priming Pump and Primary Filter (Water Separator) - Remove and Install....843
Unit Injector Hydraulic Pump - Remove....847
Unit Injector Hydraulic Pump - Install....854
Fuel Transfer Pump - Remove and Install....860
Hydraulic Oil Cooler and Radiator - Remove and Install....864
Refrigerant Condenser - Remove and Install....882
Fuel Filter and Water Separator Base - Remove and Install....887
Engine Oil Filter and Oil Filter Base - Remove - Engine in Machine....890
Engine Oil Filter and Oil Filter Base - Install - Engine in Machine....893
Engine Oil Cooler - Remove and Install....895
Hydraulic Oil Cooler - Remove....898
Hydraulic Oil Cooler - Install....903
Air Cleaner - Remove and Install....908
Aftercooler - Remove and Install....911
Muffler - Remove and Install....916
Turbocharger - Remove - Engine in Machine....922
Turbocharger - Install - Engine in Machine....924
Water Temperature Regulator - Remove and Install - Engine in Machine....926
Coolant Tank (Expansion) - Remove and Install....930
Radiator - Remove....932
Radiator - Install....938
Fan Guard - Remove and Install - Engine in Machine....944
Fan - Remove and Install....948
Fan Drive - Remove....952
Fan Drive - Disassemble....954
Fan Drive - Assemble....957
Fan Drive - Install....961
Water Pump - Remove - Engine in Machine....963
Water Pump - Install - Engine in Machine....966
Crankshaft Vibration Damper and Pulley - Remove and Install....969
Oil Pan - Remove and Install - Engine in Machine....972
Engine Front Mount - Remove....979
Engine Front Mount - Install....981
Engine Rear Mount - Remove....983
Engine Rear Mount - Install....985
Refrigerant Compressor - Remove and Install....987
Hood - Remove and Install....989
Engine - Remove....991
Engine - Install....1004
RENR9719 - Disassembly and Assembly (M325D Material Handler Machine Systems)....1017
Duo-Cone Conventional Seals - Install....1021
System Pressure - Release....1034
Stick Cylinder - Remove and Install....1038
Stick - Remove....1044
Stick Bearings and Seals - Remove....1052
Stick Bearings and Seals - Install....1054
Stick - Install....1058
Boom Cylinder - Remove and Install....1065
Boom - Remove....1074
Boom Bearings and Seals - Remove....1086
Boom Bearings and Seals - Install....1089
Boom - Install....1095
Stabilizer Cylinder - Remove and Install....1106
Stabilizer - Remove and Install....1117
Solenoid Valve (Stabilizer) - Remove and Install....1124
Steering Cylinder - Remove and Install....1127
Steering Wheel - Remove and Install....1134
Steering Column - Remove....1136
Steering Column - Install....1139
Metering Pump (Steering) - Remove....1142
Metering Pump (Steering) - Install....1144
Window Wiper Motor - Remove and Install....1146
Cab Riser Cylinder - Remove and Install....1151
Cab - Remove....1160
Cab - Install....1171
Cab Riser and Frame - Remove and Install....1181
Counterweight - Remove and Install....1211
Fuel Tank - Remove....1214
Fuel Tank - Install....1221
Check Valve (Cooler Bypass) - Remove....1228
Check Valve (Cooler Bypass) - Disassemble....1232
Check Valve (Cooler Bypass) - Assemble....1234
Check Valve (Cooler Bypass) - Install....1237
Pilot Valve (Joystick) - Remove....1241
Pilot Valve (Joystick) - Disassemble....1246
Pilot Valve (Joystick) - Assemble....1254
Pilot Valve (Joystick) - Install....1257
Pilot Valve (Travel) - Remove....1261
Pilot Valve (Travel) - Disassemble....1264
Pilot Valve (Travel) - Assemble....1267
Pilot Valve (Travel) - Install....1270
Hydraulic Hand Control - Remove - Stabilizer and Blade....1272
Hydraulic Hand Control - Disassemble - Stabilizer and Blade....1276
Hydraulic Hand Control - Assemble - Stabilizer and Blade....1279
Hydraulic Hand Control - Install - Stabilizer and Blade....1282
Seat - Remove and Install....1285
Storage Box and Covers (Cab) - Remove and Install....1295
Refrigerant Condenser - Remove and Install....1301
Heating and Air Conditioning Unit - Remove....1309
Heating and Air Conditioning Unit - Install....1313
Blower Motor (Air Conditioner and Heater) - Remove and Install....1317
Receiver Dryer (Refrigerant) - Remove and Install....1321
Heater Core - Remove....1324
Heater Core - Install....1328
Evaporator Coil - Remove....1332
Evaporator Coil - Install....1334
Swivel - Remove....1337
Swivel - Disassemble....1344
Swivel - Assemble....1354
Swivel - Install....1362
Swing Motor - Remove....1367
Swing Motor - Disassemble....1372
Swing Motor - Assemble....1384
Swing Motor - Install....1394
Swing Drive - Remove....1398
Swing Drive - Disassemble....1400
Swing Drive - Assemble....1409
Swing Drive - Install....1418
Upper Frame and Undercarriage Frame - Separate....1420
Upper Frame and Undercarriage Frame - Connect....1425
Swing Gear and Bearing - Remove....1430
Swing Gear and Bearing - Install....1432
Oil Filter and Base - Remove and Install....1436
Hydraulic Tank - Remove....1442
Hydraulic Tank - Install....1448
Hydraulic Oil Cooler - Remove....1453
Hydraulic Oil Cooler - Install....1458
Accumulator - Remove and Install....1463
Relief Valve (Pilot) - Remove and Install....1465
Pump Control - Remove....1468
Pump Control - Disassemble....1476
Pump Control - Assemble....1484
Pump Control - Install....1495
Main Hydraulic Pump - Remove....1504
Main Hydraulic Pump - Disassemble....1513
Main Hydraulic Pump - Assemble....1533
Main Hydraulic Pump - Install....1554
Gear Pump (Auxiliary) - Remove....1563
Gear Pump (Auxiliary) - Disassemble....1566
Gear Pump (Auxiliary) - Assemble....1572
Gear Pump (Auxiliary) - Install....1579
Pump Drive Group - Remove - Auxiliary....1581
Pump Drive Group - Disassemble - Auxiliary....1583
Pump Drive Group - Assemble - Auxiliary....1588
Pump Drive Group - Install - Auxiliary....1593
Control Manifold (Pilot Oil) - Remove....1595
Control Manifold (Pilot Oil) - Disassemble....1598
Control Manifold (Pilot Oil) - Assemble....1601
Control Manifold (Pilot Oil) - Install....1604
Shuttle Valve - Remove - Pilot Oil....1607
Shuttle Valve - Disassemble - Pilot Oil....1610
Shuttle Valve - Assemble - Pilot Oil....1612
Shuttle Valve - Install - Pilot Oil....1614
Main Control Valve - Remove....1617
Main Control Valve - Disassemble....1625
Main Control Valve - Assemble....1639
Main Control Valve - Install....1654
Control Valve (Auxiliary) - Remove....1662
Control Valve (Auxiliary) - Disassemble....1664
Control Valve (Auxiliary) - Assemble....1669
Control Valve (Auxiliary) - Install....1674
Accumulator (Brake) - Remove and Install....1676
Generator - Remove....1678
Generator - Install....1682
Piston Motor (Hydraulic Generator) - Remove....1686
Piston Motor (Hydraulic Generator) - Install....1689
Control Valve (Hydraulic Generator) - Remove....1691
Control Valve (Hydraulic Generator) - Disassemble....1693
Control Valve (Hydraulic Generator) - Assemble....1695
Control Valve (Hydraulic Generator) - Install....1698
RENR9720 - Disassembly and Assembly (M325D Material Handler Power Train)....1700
System Pressure - Release....1702
Brake Control Valve - Remove....1708
Brake Control Valve - Disassemble....1711
Brake Control Valve - Assemble....1713
Brake Control Valve - Install....1715
Wheel Hub - Remove - Fixed Axle....1717
Wheel Hub - Remove - Steering Axle....1722
Wheel Hub - Install - Fixed Axle....1730
Wheel Hub - Install - Steering Axle....1735
Service Brakes - Remove....1739
Service Brakes - Install....1742
Axle Shaft - Remove - Fixed Axle....1746
Axle Shaft - Remove - Steering Axle....1750
Axle Shaft - Install - Fixed Axle....1757
Axle Shaft - Install - Steering Axle....1761
Final Drive - Remove - Fixed Axle....1767
Final Drive - Remove - Steering Axle....1780
Final Drive - Disassemble....1795
Final Drive - Assemble....1802
Final Drive - Install - Fixed Axle....1808
Final Drive - Install - Steering Axle....1823
Drive Shaft - Remove and Install - Rear....1839
Drive Shaft - Remove and Install - Front....1843
Travel Motor - Remove....1846
Travel Motor - Disassemble....1849
Travel Motor - Assemble....1863
Travel Motor - Install....1877
Transmission Oil Pump - Remove....1880
Transmission Oil Pump - Disassemble - Transmission Lubrication....1882
Transmission Oil Pump - Assemble - Transmission Lubrication....1888
Transmission Oil Pump - Install....1893
Transmission - Remove....1895
Transmission - Disassemble....1899
Transmission - Assemble....1920
Transmission - Install....1946
Differential and Bevel Gear - Remove - Fixed Axle....1950
Differential and Bevel Gear - Remove - Steering Axle....1952
Differential and Bevel Gear - Install - Fixed Axle....1954
Differential and Bevel Gear - Install - Steering Axle....1956
Differential - Disassemble....1958
Differential - Assemble....1968
Tie Rods - Remove....1986
Tie Rods - Install....1987
Axle - Remove - Front Axle....1988
Axle - Remove - Rear Axle....1991
Axle - Install - Front Axle....1994
Axle - Install - Rear Axle....1996
Tire and Rim - Remove....1998
Tire and Rim - Install....2001
RENR9850 - Service Manual (M325D and M330D Excavators Machine Electronic Control System)....2004
Systems Operation....2005
General Information....2006
System Operation....2010
Diagnostic Operation....2026
Electronic Control Module (Machine)....2036
Switches....2045
Sensors....2052
Solenoids....2054
Related Components....2059
Troubleshooting....2062
General Information....2066
Service Tools....2067
Electrical Component and Connector Locations....2068
Diagnostic Capabilities....2069
Symptom Troubleshooting....2073
Emerging Symptom Information....2075
Event Code List....2077
Diagnostic Code List....2082
Using the Operator Monitor to Determine Diagnostic Codes....2087
Using Caterpillar Electronic Technician to Determine Diagnostic Codes....2092
MID 039 - CID 0041 - FMI 06....2095
MID 039 - CID 0096 - FMI 04....2099
MID 039 - CID 0096 - FMI 05....2102
MID 039 - CID 0110 - FMI 04....2106
MID 039 - CID 0110 - FMI 09....2109
MID 039 - CID 0167 - FMI 12....2114
MID 039 - CID 0168 - FMI 05....2119
MID 039 - CID 0171 - FMI 03....2122
MID 039 - CID 0171 - FMI 04....2126
MID 039 - CID 0190 - FMI 08....2129
MID 039 - CID 0246 - FMI 12....2133
MID 039 - CID 0247 - FMI 12....2137
MID 039 - CID 0248 - FMI 12....2138
MID 039 - CID 0254 - FMI 12....2142
MID 039 - CID 0262 - FMI 06....2143
MID 039 - CID 0271 - FMI 06....2147
MID 039 - CID 0362 - FMI 03....2150
MID 039 - CID 0362 - FMI 05....2153
MID 039 - CID 0362 - FMI 06....2156
MID 039 - CID 0374 - FMI 03....2159
MID 039 - CID 0374 - FMI 05....2163
MID 039 - CID 0374 - FMI 06....2169
MID 039 - CID 0544 - FMI 08....2173
MID 039 - CID 0581 - FMI 03....2177
MID 039 - CID 0581 - FMI 05....2180
MID 039 - CID 0581 - FMI 06....2184
MID 039 - CID 0586 - FMI 05....2188
MID 039 - CID 0586 - FMI 12....2192
MID 039 - CID 0588 - FMI 09....2197
MID 039 - CID 0588 - FMI 12....2202
MID 039 - CID 0600 - FMI 04....2204
MID 039 - CID 0735 - FMI 03....2207
MID 039 - CID 0735 - FMI 05....2210
MID 039 - CID 0735 - FMI 06....2213
MID 039 - CID 1178 - FMI 03....2216
MID 039 - CID 1178 - FMI 04....2219
MID 039 - CID 1178 - FMI 08....2222
MID 039 - CID 1522 - FMI 03....2225
MID 039 - CID 1522 - FMI 05....2228
MID 039 - CID 1522 - FMI 06....2231
MID 039 - CID 1523 - FMI 03....2234
MID 039 - CID 1523 - FMI 05....2237
MID 039 - CID 1523 - FMI 06....2240
MID 039 - CID 1590 - FMI 03....2243
MID 039 - CID 1590 - FMI 05....2246
MID 039 - CID 1590 - FMI 06....2249
MID 039 - CID 1593 - FMI 03....2252
MID 039 - CID 1593 - FMI 05....2255
MID 039 - CID 1593 - FMI 06....2258
MID 039 - CID 1594 - FMI 03....2261
MID 039 - CID 1594 - FMI 05....2264
MID 039 - CID 1594 - FMI 06....2267
MID 039 - CID 1595 - FMI 03....2270
MID 039 - CID 1595 - FMI 05....2273
MID 039 - CID 1595 - FMI 06....2276
MID 039 - CID 1596 - FMI 03....2279
MID 039 - CID 1596 - FMI 05....2282
MID 039 - CID 1596 - FMI 06....2285
MID 039 - CID 1597 - FMI 03....2288
MID 039 - CID 1597 - FMI 05....2291
MID 039 - CID 1597 - FMI 06....2294
MID 039 - CID 1598 - FMI 03....2297
MID 039 - CID 1598 - FMI 05....2300
MID 039 - CID 1598 - FMI 06....2303
MID 039 - CID 1609 - FMI 03....2306
MID 039 - CID 1609 - FMI 04....2309
MID 039 - CID 1609 - FMI 08....2312
MID 039 - CID 1657 - FMI 03....2315
MID 039 - CID 1657 - FMI 04....2320
MID 039 - CID 1657 - FMI 08....2323
MID 039 - CID 1658 - FMI 03....2328
MID 039 - CID 1658 - FMI 04....2333
MID 039 - CID 1658 - FMI 08....2336
MID 039 - CID 1665 - FMI 03....2341
MID 039 - CID 1665 - FMI 05....2344
MID 039 - CID 1665 - FMI 06....2347
MID 039 - CID 1666 - FMI 03....2350
MID 039 - CID 1666 - FMI 05....2353
MID 039 - CID 1666 - FMI 06....2356
MID 039 - CID 1931 - FMI 03....2359
MID 039 - CID 1931 - FMI 05....2362
MID 039 - CID 1931 - FMI 06....2365
MID 039 - CID 2265 - FMI 03....2368
MID 039 - CID 2265 - FMI 04....2372
MID 039 - CID 2265 - FMI 08....2374
MID 039 - CID 2266 - FMI 03....2377
MID 039 - CID 2266 - FMI 04....2381
MID 039 - CID 2266 - FMI 08....2383
MID 039 - CID 3060 - FMI 13....2386
Testing and Adjusting....2388
Calibration....2389
Charging System - Test....2401
Electrical Connector - Inspect....2416
Wiring Harness (Open Circuit) - Test....2422
Wiring Harness (Short Circuit) - Test....2423
Electronic Control Module (ECM) - Flash Program....2424
Electronic Control Module (ECM) - Configure....2425
Electronic Control Module (ECM) - Replace....2428
Glossary of Electrical Terms....2429
System Schematic....2434
RENR9864 - Schematic (M330D Material Handler Hydraulic System)....2437
Collage....2438
Main....2463
Features....2463
Cover Page....2464
Information....0
Component Location....2465
Tap Location....2466
Fluid Power Symbols....2467
Electrical Symbols....2468
Schematic....2469
Machine Views....0
Cab....2470
Chassis - RH View....2471
Chassis - Top Rear View....2472
RENR9875 - Service Manual (M325D and M330D Excavators Power Train Electronic Control System)....2473
Systems Operation....2474
General Information....2475
Creeper Speed Function....2477
Engine Start Function....2478
Hydraulic Lockout Function....2479
Limp Home Function....2480
Monitoring Function....2481
Oscillating Axle Lock Function....2484
Parking Brake Function....2485
Powerup and Powerdown....2486
Travel Activation Function....2487
Travel Alarm Function....2488
Travel Command Function....2489
Travel Motor Control Function....2490
Travel Speed Range Function....2491
Data Link....2492
Electronic Control Module (ECM)....2493
Soft Switch Panel....2495
Switches....2500
Sensors....2502
Solenoid Valves....2504
Relays....2506
Troubleshooting....2507
General Information....2509
Service Tools....2510
Electrical Component and Connector Locations....2512
Diagnostic Capabilities....2513
Event Code List....2518
Diagnostic Code List....2522
Using the Operator Monitor to Determine Diagnostic Codes....2525
Using Caterpillar Electronic Technician to Determine Diagnostic Codes....2531
MID 027 - CID 0127 - FMI 03....2534
MID 027 - CID 0127 - FMI 04....2539
MID 027 - CID 0191 - FMI 02....2542
MID 027 - CID 0191 - FMI 11....2545
MID 027 - CID 0262 - FMI 03....2549
MID 027 - CID 0262 - FMI 04....2551
MID 027 - CID 0298 - FMI 03....2554
MID 027 - CID 0298 - FMI 04....2559
MID 027 - CID 0376 - FMI 06....2564
MID 027 - CID 0444 - FMI 03....2567
MID 027 - CID 0444 - FMI 05....2570
MID 027 - CID 0444 - FMI 06....2573
MID 027 - CID 0590 - FMI 09....2576
MID 027 - CID 0590 - FMI 14....2580
MID 027 - CID 0882 - FMI 03....2582
MID 027 - CID 0882 - FMI 05....2585
MID 027 - CID 0882 - FMI 06....2588
MID 027 - CID 1401 - FMI 03....2591
MID 027 - CID 1401 - FMI 05....2594
MID 027 - CID 1401 - FMI 06....2597
MID 027 - CID 1402 - FMI 03....2600
MID 027 - CID 1402 - FMI 05....2603
MID 027 - CID 1402 - FMI 06....2606
MID 027 - CID 1603 - FMI 09....2609
MID 027 - CID 1603 - FMI 14....2614
MID 027 - CID 1617 - FMI 03....2616
MID 027 - CID 1617 - FMI 05....2619
MID 027 - CID 1617 - FMI 06....2622
MID 027 - CID 1628 - FMI 03....2625
MID 027 - CID 1628 - FMI 04....2628
MID 027 - CID 2104 - FMI 03....2633
MID 027 - CID 2104 - FMI 05....2635
MID 027 - CID 2104 - FMI 06....2638
MID 027 - CID 2142 - FMI 03....2641
MID 027 - CID 2142 - FMI 04....2646
MID 027 - CID 2149 - FMI 03....2649
MID 027 - CID 2149 - FMI 05....2652
MID 027 - CID 2149 - FMI 06....2655
Testing and Adjusting....2658
Calibration....2659
Electrical Connector - Inspect....2674
Wiring Harness (Open Circuit) - Test....2680
Wiring Harness (Short Circuit) - Test....2681
Electronic Control Module (ECM) - Flash Program....2682
Electronic Control Module (ECM) - Configure....2683
Electronic Control Module (ECM) - Replace....2685
Connector Contact Description....2686
Glossary of Terms....2688
System Schematic....2701
UENR6652 - Schematic (M325D Material Handler Hydraulic System 349-4228-01)....2703
Collage....2704
Main....2719
UENR6653 - Schematic (M325D Material Handler Electrical System; Cab 269-4248-06; Chassis and Engine 351-2032)....2721
Feature....2721
Cover Page....2722
Information....0
Component Location....0
Volume 1 of 2 - Cab....2724
Volume 2 of 2 - Chassis and Engine....2725
Connector Location....0
Volume 1 of 2 - Cab....2726
Volume 2 of 2 - Chassis and Engine....2727
Specifications and Related Manuals....0
Volume 1 of 2 - Cab....2728
Volume 2 of 2 - Chassis and Engine....2729
Schematics....0
Volume 1 of 2 - Cab....2730
Volume 2 of 2 - Chassis and Engine....2731
Machine Views....0
Machine Harness Connector And Component Locations - 1....2732
Machine Harness Connector And Component Locations - 2....2733
Engine....2734
Caterpillar M325D Series Material Handlers Repair Service Manual
