Caterpillar 558 Forest Machine Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 558 Forest Machine, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 558 Forestry Log Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M66266 - Troubleshooting (538; 548 and 558 Forest Machine).pdf
M73206 - Specifications (558 Forest Machine Machine System).pdf
M73207 - Systems Operation (558 Forest Machine Machine Systems).pdf
M73208 - Testing and Adjusting (558 Forest Machine Machine Systems).pdf.pdf
M78237 - Disassembly and Assembly (558 Forestry Machine Machine Systems).pdf
UENR5455 - Schematic (558 Forest Machine Hydraulic System).pdf
UENR5456 - Schematic (558 Forest Machine Electrical System; Chassis 491-7460-01; Cab 491-7459-01; Engine 375-7821-01; DEF 491-6343 and Rear Entry Cab 526-9043-01).pdf
PRODUCT DETAILS:
Total Pages: 1,502 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
UENR5456 - Schematic (558 Forest Machine Electrical System; Chassis 491-7460-01; Cab 491-7459-01; Engine 375-7821-01; DEF 491-6343 and Rear Entry Cab 526-9043-01)...2
Feature...2
Cover Page...4
Information...0
Component Location...0
Volume 1 of 5 - Chassis Wiring...5
Volume 2 of 5 - Cab Wiring...6
Volume 3 of 5 - Cab Wiring...7
Volume 4 of 5 - Engine and DEF Wiring...8
Connector Location...0
Volume 1 of 5 - Chassis Wiring...9
Volume 2 of 5 - Cab Wiring...10
Volume 3 of 5 - Cab Wiring...11
Volume 4 of 5 - Engine and DEF Wiring...12
Schematics...0
Volume 1 of 5 - Chassis Wiring...13
Volume 2 of 5 - Cab Wiring...14
Volume 3 of 5 - Cab Wiring...15
Volume 4 of 5 - Engine and DEF Wiring...16
Volume 5 of 5 - Rear Entry Cab (For Reference Only)...17
Machine Views...0
Volume 1 of 5 - Chassis Wiring...0
Cab - Right Side...18
Engine View - Left Side (Machine Rear)...19
Engine View - Right Side (Machine Front)...20
Machine View - Left Side Behind Cab...21
Machine View - Right Side Front...22
Machine View - Right Side Rear...23
Main Control Valve...24
Relay Panel View - Behind Cab...25
Stick Wiring...26
Volume 2 of 5 - Cab Wiring...0
Cab View - Left Side...27
Cab View - Right Side (Console)...28
Machine View - Left Side Behind Cab...29
Machine View - Left Side Under Cab...30
Machine View - Under Cab (Front)...31
Relay Panel View - Behind Cab...32
Volume 3 of 5 - Cab Wiring...0
Cab View - Left Side...33
Cab View - Right Side...34
Machine View - Center (Frame Harness)...35
SATCO Felling Harness View...36
Volume 4 of 5 - Engine and DEF Wiring...0
Engine View - Left Side...37
Engine View - Right Side...38
PETU - Rear View...40
PETU - Front View...39
UENR5455 - Schematic (558 Forest Machine Hydraulic System)...41
Features...41
Cover Page...43
Information...0
Component Location...44
Tap Location...45
Schematic...46
Machine Views...0
Cab - Top View...47
Heel Tilt Cylinder...48
Machine View - Right Rear...49
Machine View - Right Side...50
Main Valve - Rear View...51
M0078237 - Disassembly and Assembly (558 Forestry Machine Machine Systems)...52
Duo-Cone Conventional Seals - Install...56
System Pressure - Release...68
Grapple - Remove and Install...70
Heel - Remove and Install...74
Heel Cylinder - Remove and Install...77
Drift Reduction Valve (Stick) - Remove and Install...88
Drift Reduction Valve (Stick) - Disassemble...91
Drift Reduction Valve (Stick) - Assemble...95
Stick Cylinder - Remove and Install...99
Stick - Remove and Install...113
Stick Bearings and Seals - Remove and Install...120
Drift Reduction Valve (Boom) - Remove and Install...126
Drift Reduction Valve (Boom) - Disassemble...129
Drift Reduction Valve (Boom) - Assemble...133
Boom Cylinder - Remove and Install...137
Boom - Remove and Install...151
Boom Bearings and Seals - Remove and Install...155
Upper Frame and Undercarriage Frame - Separate...158
Upper Frame and Undercarriage Frame - Connect...167
Brush Guard-Remove and Install...176
Cab and Cab Riser - Remove and Install...180
Window Wiper Motor - Remove and Install...186
Counterweight - Remove and Install...193
Fuel Tank - Remove and Install...196
Hydraulic Lockout Control - Remove and Install...201
Seat - Remove and Install...203
Heating and Air Conditioning Unit - Remove and Install...209
Blower Motor (Air Conditioner; Heater) - Remove and Install...215
Refrigerant Receiver-Dryer - Remove and Install...216
Actuator Motor (Air Distributor) - Remove and Install...219
Water Valve (Cab Heater) - Remove and Install...221
Heater Core - Remove and Install...223
Evaporator Coil - Remove and Install...226
Pressure Switch (Refrigerant Pressure Cutoff) - Remove and Install...229
Track Carrier Roller - Remove and Install...231
Track Roller - Remove and Install...233
Track - Separate - Standard and Heavy Duty...241
Track - Connect - Standard and Heavy Duty...244
Front Idler and Recoil Spring - Remove and Install...246
Recoil Spring - Disassemble...248
Recoil Spring - Assemble...254
Hydraulic Track Adjusters - Remove and Install...260
Hydraulic Track Adjusters - Disassemble...262
Hydraulic Track Adjusters - Assemble...264
Sprocket - Remove and Install...267
Travel Motor - Remove and Install...269
Travel Motor - Disassemble...272
Travel Motor - Assemble...284
Final Drive - Remove and Install...298
Final Drive - Disassemble...301
Final Drive - Assemble...314
Brakes - Disassemble - Parking Brake...327
Brakes - Assemble - Parking Brake...331
Swivel - Remove and Install...334
Swivel - Disassemble...339
Swivel - Assemble...345
Swing Motor - Remove and Install...351
Swing Motor - Disassemble...355
Swing Motor - Assemble...366
Swing Drive - Remove and Install...375
Swing Drive - Disassemble...379
Swing Drive - Assemble...389
Swing Gear and Bearing - Remove and Install...401
Hydraulic Tank - Remove and Install...408
Relief Valve (Pilot) - Remove and Install...412
Gear Pump (Pilot) - Remove and Install...414
Gear Pump (Pilot) - Disassemble...416
Gear Pump (Pilot) - Assemble...419
Main Hydraulic Pump - Remove and Install...423
Main Hydraulic Pump - Disassemble...429
Main Hydraulic Pump - Assemble...450
Gear Pump (Auxiliary) - Remove and Install...472
Gear Pump (Auxiliary) - Disassemble...474
Gear Pump (Auxiliary) - Assemble...478
Pump and Motor (Cab Tilt) - Remove and Install...482
Cab Tilt Cylinder - Remove and Install...485
Pilot Valve (Joystick) - Remove and Install...489
Pilot Valve (Joystick) - Disassemble...493
Pilot Valve (Joystick) - Assemble...498
Control Manifold (Pilot Oil) - Remove and Install - Hydraulic Lockout; Swing Brake; Travel...504
Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout; Swing Brake; Travel with a Steel Valve Body...507
Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout; Swing Brake; Travel with Aluminium Valve Body...510
Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout; Swing Brake; Travel with a Steel Valve Body...513
Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout; Swing Brake; Travel with Aluminium Valve Body...516
Pilot Valve (Travel) - Remove and Install...521
Pilot Valve (Travel) - Disassemble...528
Pilot Valve (Travel) - Assemble...539
Main Control Valve - Remove and Install...551
Main Control Valve - Disassemble...554
Main Control Valve - Assemble...571
M0073206 - Specifications (558 Forest Machine Machine System)...589
Main Hydraulic Pump...592
Auxiliary Pump Drive and Mounting...597
Main Control Valve...599
Pump Lines...611
Check Valve...612
Relief Valve (Main) - Heavy Lift...614
Relief Valve (Line)...616
Control Lines...619
Bank Valve...621
Boom Cylinder...623
Boom Cylinder Lines...625
Manifold and Reducing Valve (Pilot Oil)...626
Drift Reduction Valve...627
Drift Reduction Valve - Boom Lowering...629
Position Sensor and Mounting...631
Boom - Log Loader...633
Stick...637
Stick Lines...639
Stick Cylinder...641
Cylinder Guard...643
Bucket Cylinder...645
Hydraulic Rotator...647
Hydraulic Tank and Mounting...649
Cab Tilt Control...650
Pilot Oil Filter and Relief Valve...652
Control Manifold (Pilot Oil)...654
Swing Cushion Valve - Fine Swing...656
Relief Valve (Pilot)...658
Pilot Valve (Travel)...660
Accumulator (Pilot)...662
Pilot Lines...663
Shuttle Valve (Pilot Lines)...668
Hoist Solenoid Valve...670
Solenoid Valve - Load Sensing...672
Solenoid Valve (Work Tool; 4-Function)...673
Control Valve (Auxiliary)...675
Pilot Valve (Auxiliary)...677
Swivel - Guard...680
Swing Motor...681
Solenoid Valve (Swing Motor)...686
Fasteners - Swing Drive...688
Swing Drive...692
Swing Gear and Bearing...694
Sprocket...697
Travel Motor...698
Travel Motor Guard...700
Travel Counterbalance Valve...702
Travel Motor Lines...703
Final Drive...705
Front Idler...707
Track Adjuster...709
Track Roller Mounting...711
Track Guide Guard...713
Track...715
Upper Frame...718
Control Valve - Regeneration...720
Solenoid Valve (Quick Coupler)...724
Relief Valve (Negative Flow Control)...725
Lines (Heel Cylinder) - Under_Under...728
Lines (Heel Cylinder) - Over_Under Heel Boom...730
Heel Cylinder...731
Heel (Grapple) - Over_Under...733
Heel (Grapple) - Under_Under...736
Grease Lines...739
Air Conditioner...741
Air Conditioner Lines...742
Refrigerant Compressor...744
Wiring (Cab)...748
Joystick Control...751
Pilot Operated Hydraulic Control...753
Cab Mounting...755
Cab Riser Mounting...757
Cab Trim...762
Window Wiper...764
M0073207 - Systems Operation (558 Forest Machine Machine Systems)...768
General Information (Machine System)...771
Electronic Control (Machine System)...772
Machine System...799
Engine Control...806
General Information (Pilot System)...818
Electronic Control (Pilot System)...819
Pilot System...831
Gear Pump (Pilot)...841
Hydraulic Filter (Pilot)...842
Relief Valve (Pilot)...844
Accumulator (Pilot)...846
Solenoid Valve (Hydraulic Lockout)...850
Pilot Valve (Joystick)...857
Solenoid Valve (Proportional Reducing) - Power Shift System...860
General Information (Main Pump System)...865
Electronic Control (Main Pump System)...866
Main Hydraulic Pump...873
Pump Control (Main Hydraulic) - Main Pump Regulator...878
Main Control Valve...888
Negative Flow Control System...899
Relief Valve (Main) - Heavy Lift...910
Relief Valve (Main)...915
Relief Valve (Line)...919
Check Valve (Load)...922
General Information (Boom System)...925
Electronic Control (Boom System)...926
Boom System...940
Boom Drift Reduction Valve...949
General Information (Stick System)...953
Electronic Control (Stick System)...954
Stick System...964
Stick Drift Reduction Valve...974
General Information (Bucket System)...977
Electronic Control (Bucket System)...978
Cylinder (Boom; Stick and Heel)...988
General Information (Swing System)...991
Electronic Control (Swing System)...993
Swing System...1004
Swing Motor...1016
Pilot Valve (Swing Parking Brake)...1020
Relief Valve (Swing)...1025
Relief Valve (Cushion Crossover) - Anti-Reaction Valves...1029
Solenoid Valve (Fine Swing) - If Equipped...1037
Swing Drive...1039
General Information (Travel System)...1044
Electronic Control (Travel System)...1045
Travel Hydraulic System...1056
Pilot Valve (Travel)...1066
Travel Motor...1069
Travel Parking Brake...1074
Displacement Change Valve...1076
Oil Makeup (Travel System)...1079
Control Valve (Straight Travel)...1082
Final Drive...1087
Swivel...1092
General Information (Return System)...1094
Return Hydraulic System...1095
Check Valve (Return Makeup) - Slow Return Check Valve...1098
Bypass Valve (Return) - Bypass Check Valve...1100
Hydraulic Tank and Filter...1102
Oil Filter (Return) - Case Drain Filter...1104
Hydraulic Oil Cooler...1107
General Information (Fan Hydraulic System)...1109
Electronic Control (Fan Hydraulic System)...1110
Grapple Hydraulic System...1115
Auxiliary Pump...1120
Graphic Color Codes...1121
M0073208 - Testing and Adjusting (558 Forest Machine Machine Systems).pdf...1124
General Testing and Adjusting Information...1126
Visual Inspection...1127
Hydraulic System Pressure - Release...1128
Main Hydraulic Pump Air - Purge...1133
Overload Warning - Set - If Equipped...1136
Operational Checks...1147
Engine Performance - Test - Engine Speed...1149
Travel on Level Ground - Test...1152
Travel on Level Ground - Test - Optional Test...1156
Machine Drift on a Slope - Check...1159
Swing Speed and Overswing on Level Ground - Check...1161
Swing Speed and Swing Drift on a Slope - Check...1164
Cylinder Drift - Check - Empty Bucket...1168
Cylinder Drift - Check - Loaded Bucket...1171
Cylinder Speed - Check...1173
Relief Valve (Pilot) - Test and Adjust...1177
Accumulator (Pilot) - Test and Charge...1180
Solenoid Valve (Proportional Reducing) - Calibrate - Boom Down Regeneration...1186
Solenoid Valve (Proportional Reducing) - Calibrate - Negative Flow Control...1193
Solenoid Valve (Proportional Reducing) - Calibrate - Power Shift Pressure...1201
Relief Valve (Main) - Test and Adjust...1208
Relief Valve (Line) - Test and Adjust...1217
Swing Motor - Test - Measurement of Case Drain Oil...1231
Relief Valve (Swing) - Test and Adjust...1237
Swing Bearing Movement - Measure...1242
Travel Motor - Test - Measurement of Case Drain Oil...1248
Relief Valve (Crossover) - Test and Adjust...1253
Process for Setting Up the Work Tool...1261
Work Tool - Select...1278
Work Tool Parameter - Program...1282
Work Tool Parameter - Default Values...1301
Joystick Control - Calibrate - Slide Control...1304
Main Pump (Flow) - Test - Hydraulic Power...1321
Pump Control (Output Flow) - Test - One Pump Calibration...1333
Pump Control (Output Flow) - Test - Two Pump Calibration...1345
Pump Control (Output Flow) - Adjust...1355
Pump Control (Negative Flow) - Test...1360
Pump Control (Negative Flow) - Adjust...1372
Gear Pump (Pilot) - Test...1376
Specifications...1381
M0066266 - Troubleshooting (538; 548 and 558 Forest Machine)...1384
General Information...1385
Service Tools...1387
Connector Locations...1389
Diagnostic Capabilities...1390
Diagnostic Trouble Codes...1394
Determining Diagnostic Trouble Codes...1400
Event Codes...1410
Alarm - Test...1416
CAN Data Link - Test...1422
Electrical Connector - Inspect...1431
Electrical Power Supply - Test...1439
Relay - Test...1443
Sensor Signal (Analog; Passive) - Test...1449
Sensor Signal (PWM) - Test...1453
Sensor Supply - Test...1463
Solenoid Valve - Test...1472
Solenoid Valve (Switch Controlled) - Test...1483
Switch Circuits - Test...1489
Window Wiper Delay - Test...1494
Wiring Harness (Open Circuit) - Test...1500
Wiring Harness (Short Circuit) - Test...1502
ECM Software - Install...1504
ECM - Configure...1506
ECM - Replace...1508
Connector Contact Description...1510
System Schematic...1516
Caterpillar 558 Forest Machine Repair Service Manual
