Caterpillar D6D Tractors Repair Service Manual

Model: 
Price: US$ 49.00

Complete service repair manual for Caterpillar D6D Tractors, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Caterpillar D6D Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

SENR7439 - Testing and Adjusting (D6D TRACTOR POWER TRAIN).pdf
SENR7442 - Service Manual (153 & 163 HYDRAULIC CONTROL).pdf
SENR2782 - Systems Operation (3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL).pdf
SENR7438 - Specifications (D6D TRACTOR POWER TRAIN).pdf
SENR7443 - Disassembly and Assembly (D4E; D5B & D6D TRACTORS OPERATOR'S STATION).pdf
SENR2781 - Specifications (3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL).pdf
SENR2226 - Systems Operation (3306 VEHICULAR ENGINE FOR D5B; D6D & D7G TRACTORS).pdf
SENR7439 - Systems Operation (D6D TRACTOR POWER TRAIN).pdf
SENR2225 - Specifications (3306 VEHICULAR ENGINE FOR D5B; D6D & D7G TRACTORS).pdf
SENR2782 - Testing and Adjusting (3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL).pdf
SENR7437 - Disassembly and Assembly (3306 VEHICULAR ENGINE FOR D6D TRACTORS).pdf
SENR2226 - Testing and Adjusting (3306 VEHICULAR ENGINE FOR D5B; D6D & D7G TRACTORS).pdf
SENR7441 - Disassembly and Assembly (D6D TRACTOR POWER TRAIN).pdf

PRODUCT DETAILS:
Total Pages: 1,572 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
SENR2225 - Specifications (3306 VEHICULAR ENGINE FOR D5B; D6D & D7G TRACTORS)....1
  Introduction....4
  Engine Design....5
  Fuel Injection Equipment....6
  Fuel Transfer Pump....15
  Fuel Ratio Control....16
  Governor Control....18
  Fuel Ratio Control ....22
  Fuel Transfer Pump ....24
  Injection Nozzle (7N449)....25
  Governor Control ....27
  Water Separator....35
  Timing Gears....37
  Fuel Injection Equipment ....40
  Governor....51
  Fuel Transfer Pump (4N4864)....54
  Timing Gears ....56
  Fuel Ratio Control (4N5063; 8S8951)....58
  Governor and Decelerator Control....60
  Fuel Injection....61
  Governor Housing....66
  Injection Nozzle (7N449) ....68
  Fuel Injection Pump Housing....70
  Governor ....72
  Fuel Transfer Pump.....75
  Timing Gears.....77
  Governor Control.....79
  Camshaft....91
  Valve Rocker Arms And Lifters....93
  VALVES (PC)....94
  Valves (DI)....98
  Cylinder Head....101
  Valve Cover....102
  Glow Plug Positioning....103
  Exhaust Manifold....105
  Exhaust Pipe And Muffler....106
  Air Cleaner....107
  Dust Ejector....108
  Turbocharger Impeller Installation....109
  Turbocharger....110
  Oil Pump....114
  Engine Oil Pressure....116
  Oil Filter....117
  Oil Breather Cap....119
  V-Belt Tension Chart....120
  Radiator....121
  Water Pump....125
  Water Temperature Regulator....127
  Coolant Flow Switch....128
  Cylinder Block....129
  Cylinder Liner....135
  Cylinder Liner Projection....136
  Pistons And Rings....141
  Connecting Rod....145
  Crankshaft....147
  Bearing Surface (Journal) For Main Bearings....149
  Bearing Surface (Journal) For Connecting Rods....151
  Main Bearings And Connecting Rod Bearings....153
  Crankshaft Hub And Damper....154
  Fan Drive....155
  Timing Gear Cover....156
  Engine Mounting Bolts....157
  Rear Accessory Drive Gears....158
  Flywheel Ring Gear....162
  Flywheel Housing Tightening....164
  Flywheel....165
  Flywheel Housing....168
  Flywheel Housing Bore....170
  Alternators....174
  Alternator Regulator....178
  Starter Magnetic Switch....179
  Starter Motors....180
  Starter Solenoids....183
  Oil Pressure Indicator....186
  Converter Oil Temperature Indicator....188
  Fuel Pressure Indicator....190
  Water Temperature Indicator....192
SENR2226 - Systems Operation (3306 VEHICULAR ENGINE FOR D5B; D6D & D7G TRACTORS)....194
SENR2226 - Testing and Adjusting (3306 VEHICULAR ENGINE FOR D5B; D6D & D7G TRACTORS)....253
SENR2781 - Specifications (3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL)....396
  Introduction SMCS - 1201....398
  Engine Design SMCS - 1201....399
  Fuel Injection SMCS - 1201....400
  Fuel Injection Pump SMCS - 1201....401
  Fuel Injection Pump Housing SMCS - 1201....403
  Automatic Timing Advance SMCS - 1201....406
  Governor Control SMCS - 1201....408
  Governor SMCS - 1201....414
  Fuel Transfer Pump SMCS - 1201....418
  Fuel Ratio Control SMCS - 1201....420
  Fuel Injection Nozzle SMCS - 1201....422
  Primary Fuel Filter SMCS - 1201....423
  Fuel Priming Pump And Primary Fuel Filter SMCS - 1201....424
  Fuel Injection Lines SMCS - 1201....425
  Ether Starting Aid SMCS - 1201....426
  Timing Gears SMCS - 1201....428
  Camshaft SMCS - 1201....431
  Valve Rocker Arms And Lifters SMCS - 1201....433
  Valves SMCS - 1201....435
  Cylinder Head SMCS - 1201....439
  Valve Cover SMCS - 1201....440
  Exhaust Manifold SMCS - 1201....441
  Exhaust Pipe And Muffler SMCS - 1201....442
  Air Cleaner SMCS - 1201....443
  Turbochargers SMCS - 1201....444
  Oil Pump 2P1785 & 4W2448....452
  Oil Filter SMCS - 1201....455
  Oil Breather Cap SMCS - 1201....456
  Engine Oil Pressure SMCS - 1201....457
  Water Pump SMCS - 1201....458
  V-Belt Tension Chart SMCS - 1201....460
  Radiator SMCS - 1201....461
  Water Temerature Regulator 6N1848; 7N208; Or 4W1987....464
  Cylinder Block SMCS - 1201....465
  Camshaft Bearings SMCS - 1201....468
  Cylinder Liner SMCS - 1201....469
  Cylinder Liner Projection SMCS - 1201....470
  Connecting Rod SMCS - 1201....473
  Pistons And Rings SMCS - 1201....475
  Crankshaft SMCS - 1201....477
  Bearing Surface (Journal) For Main Bearings SMCS - 1201....480
  Bearing Surface (Journal) For Connecting Rods SMCS - 1201....482
  Connecting Rod And Main Bearings SMCS - 1201....484
  Crankshaft Hub And Damper SMCS - 1201....486
  Trunnion SMCS - 1201....487
  Timing Gear Cover SMCS - 1201....488
  Flywheel SMCS - 1201....489
  Flywheel Housing SMCS - 1201....490
  Rear Accessory Drive Gear SMCS - 1201....491
  Flywheel Runout SMCS - 1201....493
  Flywheel Housing Runout SMCS - 1201....496
  Flywheel Housing Bore SMCS - 1201....498
  Alternator And Regulator SMCS - 1201....501
  Starter Motor SMCS - 1201....513
  Starter Solenoid SMCS - 1201....519
SENR2782 - Systems Operation (3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL)....522
SENR2782 - Testing and Adjusting (3306 DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL)....557
SENR7437 - Disassembly and Assembly (3306 VEHICULAR ENGINE FOR D6D TRACTORS)....650
  Fuel Filter And Base SMCS - 1261; 1262-10....653
  Fuel Priming Pump SMCS - 1258-11; 1258-12....655
  Oil Filter And Base SMCS - 1306-10; 1306-15; 1306-16; 1318....657
  Fuel Injection Pump Housing And Governor SMCS - 1286-11; 1286-12....660
  Fuel Transfer Pump SMCS - 1256-11; 1256-12....666
  Fuel Injection Pump Housing And Governor; Separation And Connection SMCS - 1286-29....673
  Fuel Injection Pump Housing SMCS - 1253-15; 1253-16....680
  Governor SMCS - 1264-15; 1264-16....683
  Fuel Check Valve And Bypass Valve SMCS - 1264-15; 1264-16....690
  Fuel Injection Pumps SMCS - 1251-10; 1251-15; 1251-16....692
  Alternator SMCS - 1405-10....696
  Electric Starting Motor SMCS - 1453-10....698
  Air Conditioner Compressor SMCS - 1357-11; 1357-12....699
  Oil Pan SMCS - 1302-11; 1302-12....702
  Oil Pan Plate SMCS - 1302-10....704
  Oil Pump SMCS - 1304-10; 1304-15; 1304-16....705
  Crankshaft Main Bearings SMCS - 1219-10....713
  Connecting Rod Bearings SMCS - 1219-10....717
  Water Pump SMCS - 1361-11; 1361-12; 1361-15; 1361-16....720
  Engine Oil Cooler SMCS - 1378-11; 1378-12....729
  Transmission Oil Cooler SMCS - 1375-11; 1375-12....731
  Water Temperature Regulator SMCS - 1355-11; 1355-12....733
  Turbocharger SMCS - 1052-11; 1052-12; 1052-15; 1052-16....735
  Fuel Injection Lines SMCS - 1152-11; 1152-12....746
  (Precombustion)....748
  Fuel Injection Nozzles (Direct Injection) SMCS - 1254-11; 1254-12....750
  Glow Plugs SMCS - 1412-11; 1412-12....753
  Precombustion Chambers SMCS - 1106-11; 1106-12....755
  Valve Cover SMCS - 1107-11; 1107-12....757
  Rocker Shaft And Push Rods SMCS - 1102; 1208-11; 1208-12....759
  Rocker Shaft (Earlier) SMCS - 1102-15; 1102-16....762
  Rocker Shaft (Later) SMCS - 1102-15; 1102-16....764
  Exhaust Manifold SMCS - 1059-11; 1059-12....767
  Cylinder Head (Earlier) SMCS - 1101-11; 1101-12....769
  Cylinder Head (Later) SMCS - 1101-11; 1101-12....774
  Spacer Plate SMCS - 1221-11; 1221-12....780
  Valve Lifters SMCS - 1209-10....782
  Valves SMCS - 1105-11; 1105-12....783
  Valve Seat Inserts SMCS - 1103-10....786
  Water Directors SMCS - 1115-10....788
  Valve Guides SMCS - 1104-10....789
  Pistons SMCS - 1214-11; 1214-12....791
  Pistons (Earlier) SMCS - 1214-15; 1214-16....795
  Pistons (Later) SMCS - 1214-15; 1214-16....799
  Cylinder Liners (Earlier) SMCS - 1216-11; 1216-12....803
  Cylinder Liners (Later) SMCS - 1216-11; 1216-12....807
  Fan Drive And Fan SMCS - 1356-11; 1356-12; 1359....811
  Fan Drive SMCS - 1359-15; 1359-16....815
  Radiator SMCS - 1353-11; 1353-12....819
  Radiator (Later-Folded Core) SMCS - 1353-11; 1353-12; 1353-15; 1353-16....824
  (Power Shift [Earlier])....837
  (Direct Drive; Special App. And Power Shift [Later])....841
  Vibration Damper And Pulley SMCS - 1205-11; 1205-12....845
  Crankshaft Front Seal And Wear Sleeve SMCS - 1160-11; 1160-12....849
  Engine Front Support (Earlier) SMCS - 1153-11; 1153-12....853
  Engine Front Support (Later) SMCS - 1153-10....855
  Timing Gear Cover SMCS - 1166-11; 1166-12....857
  Camshaft SMCS - 1210-11; 1210-12....861
  Timing Gears And Plate SMCS - 1162-11; 1162; 1206-12; 1206....863
  Engines (Power Shift; Direct Drive And Special Application) SMCS - 1003; 1007-11; 1007-12....868
  Flywheel SMCS - 1156-11; 1156-12....882
  Crankshaft Rear Seal And Wear Sleeve SMCS - 1161-11; 1161-12....885
  Flywheel Housing SMCS - 1157-11; 1157-12....890
  Camshaft Bearings SMCS - 1211-11; 1211-12....893
  Crankshaft SMCS - 1201-11; 1202-12....896
  Piston Cooling Orifices SMCS - 1307-11; 1307-12....901
SENR7438 - Specifications (D6D TRACTOR POWER TRAIN)....903
  Introduction SMCS - 1201....905
  Oil Pump for Transmission (Power Shift) (3P6816)....906
  Sequence Relief Valve (Power Shift) (9P1533)....908
  Lubrication Relief Valve For Power Shift Transmission SMCS - 1201....911
  Relief Valve for Converter Outlet (Power Shift) (2P3675)....912
  Hydraulic Control Group For Power Shift Transmission SMCS - 1201....914
  Valve Group for Transmission Pressure Control (Power Shift) (8P7791)....915
  Power Shift Transmission SMCS - 1201....917
  Oil Pump for the Flywheel Clutch (Direct Drive) (9S6590)....919
  Adjustment of Transmission Control Linkage (Direct Drive) (3X1211-Up); (19X844-Up)....920
  Adjustment of Transmission Control Linkage (Direct Drive) (3X535-3X1210); (19X531-19X843)....922
  Adjustment of Transmission Control Linkage (Direct Drive) (3X1-3X534); (19X1-19X530); (30X1-Up); (74W1-Up)....924
  Oil Pump for Transmissions (Direct Drive) (3P6814) (3P6816)....926
  Oil Filter (3S1741)....928
  Lubrication Regulation Valve For Direct Drive Transmission SMCS - 1201....929
  Relief Valve for the Hydraulic Controls for the Steering Clutches and Brakes(Direct Drive) (8P1672)....930
  Adjustment of the Control Linkage for the Steering Clutches (Power Shift 8P4366; Direct Drive 8P5200)....932
  Hydraulic Control Valve for the Steering Clutches (Power Shift 8P5199) (Direct Drive 8P4364)....934
  Hydraulic Control Mechanisms For The Brakes SMCS - 1201....936
  Steering Clutch And Bevel Gear Case SMCS - 1201....938
  Steering Clutches (Power Shift 5M7745) (Direct Drive 8S2557)....940
  Adjustment Procedures For The Brakes SMCS - 1201....942
  Torque Divider (Power Shift)....945
  Flywheel Clutch (Direct Drive)....955
  Adjustment For Final Drive Bearings SMCS - 1201....969
  Final Drives (D6D Tractors; Serial Nos. 3X; 4X; 19X; 20X; 30X; 31X; 74W; 75W; 6HC)....971
  Front Idlers And Recoil Springs SMCS - 1201....973
  Equalizer Bar SMCS - 1201....976
  Final Drives (D6D Low Ground Pressure Tractors; Serial Nos. 6X; 32X; 33X)....977
  Alignment Of Track Roller Frame SMCS - 1201....980
  Track Carrier Rollers SMCS - 1201....983
  Track Rollers (Single and Double Flange)....985
  Track SMCS - 1201....987
  Track Adjustment SMCS - 1201....989
  Mounting Group (ROPS) SMCS - 1201....993
  Sweep Group SMCS - 1201....995
SENR7439 - Systems Operation (D6D TRACTOR POWER TRAIN)....996
SENR7439 - Testing and Adjusting (D6D TRACTOR POWER TRAIN)....1063
SENR7441 - Disassembly and Assembly (D6D TRACTOR POWER TRAIN)....1079
  Sprocket Segments....1081
  Track Carrier Rollers....1083
  Track Rollers....1092
  Crankcase Guard....1100
  Equalizer Bar....1102
  Tracks....1106
  Front Idlers....1119
  Front Idler Yokes....1128
  Hydraulic Track Adjusters....1130
  Recoil Springs....1137
  Track Roller Frames....1141
  Sprocket Assemblies....1144
  Adjustment For Final Drive Bearings....1157
  Final Drive Cases....1160
  Final Drive Gears; Idler Pinions And Bearings....1162
  Sprocket Shafts....1172
  Fuel Tank....1178
  Support And Seat Group....1180
  Dash....1184
  Hydraulic Oil Tank....1187
  Steering Clutch Relief Valve (Direct Drive And Special Application)....1190
  Steering Clutch Hydraulic Control Valve (Direct Drive And Special Application)....1193
  Steering Clutch Hydraulic Control Valve (Power Shift)....1195
  Brake Hydraulic Controls And Actuating Mechanisms....1202
  Steering Clutches....1222
  Final Drive Pinion Shafts And Flanges....1228
  Steering Clutch Hubs....1235
  Bevel Gear And Shaft (Direct Drive And Special Application)....1240
  Bevel Gear And Shaft (Power Shift)....1244
  Bevel Gear And Pinion Shaft Settings (Direct Drive And Special Application)....1248
  Bevel Gear And Pinion Shaft Settings (Power Shift)....1251
  Universal Joint (Direct Drive And Special Application); Universal Joint (Power Shift)....1256
  Transmission Oil Pump....1258
  Lubrication Regulator Valve (Direct Drive and Special Application)....1263
  Flywheel Clutch Brake (Direct Drive And Special Application)....1265
  Flywheel Clutch Oil Pump (Direct Drive And Special Application)....1267
  Cooler Bypass Valve (Power Shift)....1271
  Torque Converter Outlet Relief Valve (Power Shift)....1273
  Sequence Relief Valve (Power Shift)....1276
  Lubrication Relief Valve (Power Shift)....1280
  Torque Divider Scavenge Pump (Power Shift)....1282
  Flywheel Clutch (Direct Drive and Special Application)....1287
  Transmission (Direct Drive And Special Application)....1307
  Torque Divider (Power Shift)....1340
  Transmission And Transfer Gear (Power Shift)....1364
  Transmission And Transfer Gears (Power Shift)....1371
  Duo-Cone Seals....1403
SENR7442 - Service Manual (153 & 163 HYDRAULIC CONTROL)....1411
  Systems Operation....1412
  Testing & Adjusting....1422
  Disassembly & Assembly....1428
    Tank And Valve SMCS - 5076-11; 5076-12....1429
    A Two Spool Control Valve SMCS - 5076-16; 5076-15....1432
    A One Spool Control Valve SMCS - 5076-16; 5076-15....1439
    Valve Tank SMCS - 5056-12; 5056-15; 5056-16; 5056-11; 5068-15; 5068-16....1445
    External Control Valve SMCS - 5054-15; 5054-16....1450
  Specifications....1455
    Hydraulic Oil Pump....1456
    Pressure Relief Valve....1460
    Control Valve....1461
    Make-Up Valve....1465
    Oil Filter....1466
    Cylinders....1467
    Control Linkage....1469
    Ripper Mounting Group....1471
SENR7443 - Disassembly and Assembly (D4E; D5B & D6D TRACTORS OPERATOR'S STATION)....1475
  CAB SMCS - 7325-11; 7325-12....1476
  Roll-Over Protective Structure SMCS - 7323-11; 7323-12....1498
  Support And Seat Group SMCS - 7323-11; 7323-12....1501
  Batteries SMCS - 1401-11; 1401-12....1507
  Cab Liners; Disconnect Switch SMCS - 1411; 7329-10....1510
  Air Conditioning And Heating Unit SMCS - 7304; 7320-11; 7320-12....1512
  Front Windshield Wiper Motor SMCS - 7305-11; 7305-12....1517
  Rear Windshield Wiper Motor And Linkage SMCS - 7305-11; 7305-12; 7305-15; 7305-16....1520
  Windshield Washer Group SMCS - 7306-10....1525
  Dash SMCS - 7451-11; 7451-12....1527
  Steering Clutch Linkage And Brake Linkage SMCS - 4106; 4111-11; 4111-12....1532
  Governor Control SMCS - 1265-11; 1265-12....1540
  Instrument Panel SMCS - 7451-11; 7451-12....1548
  Seat SMCS - 7312-10; 7312-15; 7312-16....1553
  Seat Belt SMCS - 7327-10....1557
  Cab Window Glass SMCS - 7310-11; 7310-12....1559
  Cab Door Latch And Striker SMCS - 7308-11; 7308-12....1562
  Cab Door SMCS - 7308-11....1565
  Cab Light Assembly SMCS - 7309-11; 7309-12....1566
  Back-Up Warning Alarm And Switch SMCS - 7406-11; 7406-12....1568
  Horn SMCS - 7303-10....1572
SENR7444 - Schematic (D6D TRACTOR ELECTRICAL SYSTEM)....1574

Caterpillar D6D Tractors Repair Service Manual

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