Volvo L110F Wheel Loaders Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo L110F Wheel Loaders, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Volvo Construction Equipments L110F Wheel Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo L110F Wheel Loaders Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - Foreword...2
0 - GENERAL...3
03 - SPECIFICATIONS...4
Tightening torques...7
Oil sump; tightening torque-...18
Lubrication system; specifications-...20
Fuel system; tightening torques-...21
Thermostat; specifications ...23
Engine; specifications ...24
Speed sensor; specifications...25
Valve system specifications-...26
Engine; capacities ...27
Fuel system; specifications-...28
Fuel tank; volume-...29
Fuel feed pump; specifications-...30
Thermostat; specifications-...31
Cooling system; volume ...32
Reversible cooling fan; tightening torques-...33
Temperature limits for cooling fan speed; specifications...34
Cooling fan rpm; specifications-...35
Engine; specifications-...36
Speed sensor; tightening torque...38
Turbocharger; tightening torques...39
Battery; specifications ...40
Battery; weight ...41
Electrical system; specifications-...42
Preheating; specifications ...43
Alternator 80 A; specification ...44
Front and rear axles; tightening torque ...45
Front and rear axles; specifications_{02-02}...46
Front and rear axles; specifications_{01-44}...47
Front and rear axles; volume ...48
Hydraulic transmission; volume_{00-57}...49
Hydraulic transmission; volume_{00-39}...50
Hydraulic transmission; specifications ...51
Hydraulic transmission; tightening torques_{59-37}...53
Hydraulic transmission; tightening torques_{59-19}...54
Propeller shaft; tightening torque ...55
Parking brake; specifications_{58-32}...56
Parking brake; specifications_{58-14}...57
Brake valve; tightening torques ...58
Wheel brake; tightening torques ...59
Wheel brake; specification...60
Brake system; specifications ...61
Brake accumulator; specifications ...62
Steering cylinder; tightening torque ...63
Steering; specifications ...64
Secondary steering pump; specifications ...65
Control valve; lever steering (CDC); specifications ...66
Lever steering (CDC); specifications ...67
Rear axle mounting; volume...68
Frame joint; tightening torques ...69
Frame; tightening torque ...70
Wheels; specifications ...71
Wheel; tightening torque ...72
Cab; tightening torque ...73
Air conditioning; refrigerant; weight_{52-55}...74
Air conditioning; refrigerant; weight_{52-37}...75
Air conditioning; tightening torques ...76
Hydraulic system; volume ...77
Control valve; specifications ...78
Hydraulic pump (P1); specifications ...79
Hydraulic pump (P2); specifications ...80
Hydraulic pump (P3); specifications-...81
Servo system; specifications ...82
Boom Suspension System; specifications...83
Cooling fan rpm; specifications ...84
Boom Suspension System; tightening torques ...85
3rd_4th hydraulic function; specifications ...86
Lift cylinder; tightening torques ...87
Tilt cylinder; tightening torques ...89
Conversion tables ...91
Hydraulic connections; tightening torques ...95
Conversion tables...98
07 - STANDARD TIME...102
Operation numbers for additional work...103
08 - TOOL...105
E1706...106
E 1708; Checking point...107
E-2000...109
E-2001...111
E-2015...113
E-2017...115
Infrared Thermometer...116
09 - MISCELLANEOUS...120
Basic checks...121
1 - STANDARD PARTS; SERVICE...123
16 - LUBRICANT; FUEL; OTHER FLUID...124
Recommended lubricants; oils...125
Coolant...127
Alternative fuels...132
17 - SERVICE...135
Working on the electrical system of the machine...137
Repairing hydraulic system...138
Cleanliness; brake and hydraulic systems...139
Electric welding-...140
Charging of batteries...142
Arrival Inspection; according to Inspection Programme...143
Delivery Inspection; according to Inspection Programme...144
Maintenance of Stored Machines; according to Inspection Programme...145
Steering system working pressure; checking and adjusting-...146
Transmission oil pressure; checking_{35-04}...149
Transmission oil pressure; checking_{34-43}...154
Transmission oil pressure; checking_{34-13}...159
Transmission oil pressure; checking_{33-51}...164
Hydraulic pump; max working pressure; checking and adjusting-...169
Maintenance service; first 1000 hours_{32-49}...171
Maintenance service; first 1000 hours_{32-08}...181
Maintenance service; first 1000 hours_{31-22}...191
Maintenance service; first 1000 hours_{30-47}...201
Maintenance service; every 4000 hours_{29-48}...211
Maintenance service; every 4000 hours_{28-46}...241
Maintenance service; every 4000 hours_{27-42}...271
Brake discs; measuring wear-...301
Service position 2_{26-06}...303
Service position 1_{25-46}...305
Brake discs; measuring wear ...307
Wheel brake; specification_{24-49}...309
Wheel brake; specification_{24-31}...310
Boom suspension accumulator; checking and adjusting ...311
Hydraulic pump P1 and P2; checking ...315
Maintenance service; daily...317
Maintenance service; every 50 hours...319
Maintenance service; every 250 hours...323
Maintenance service; every 500 hours...330
Maintenance service; every 1000 hours_{19-54}...345
Maintenance service; every 1000 hours_{19-07}...363
Maintenance service; every 2000 hours_{18-03}...381
Maintenance service; every 2000 hours_{17-06}...409
Maintenance service; every 2000 hours_{16-04}...437
Maintenance service; every 6000 hours...465
Hydraulic oil level; checking...467
Hydraulic oil; changing...468
Hydraulic oil return filter; replacing_{13-42}...470
Hydraulic oil return filter; replacing_{13-21}...472
Engine oil level; checking...473
Engine oil filter; replacing...474
Hydraulic pump; max working pressure; checking and adjusting ...476
Transmission oil pressure; checking_{11-31}...478
Transmission oil pressure; checking_{11-09}...483
Steering system working pressure; checking and adjusting ...488
Parking brake; manually releasing_{09-54}...491
Parking brake; manually releasing_{09-34}...493
Towing...496
Electric welding...498
19 - GENERAL...499
CE-marking; EMC-directive...500
Safety concerns everybody!_{06-39}...504
Safety concerns everybody!_{06-19}...508
Checking function...510
Safety when handling the machine...511
Safety rules when servicing...516
Service position 2_{04-18}...519
Service position 1_{03-58}...521
Working under raised boom...523
Fire prevention measures...525
Some simple rules regarding tyre handling-0232...529
Some simple rules regarding tyre handling...531
Safety when lifting and supporting complete machine...533
Safety when working with batteries...537
Starting with booster batteries...540
Safety when handling oils and fuel...542
Safety when handling accumulators...544
Safety when working on hydraulic systems ...546
Safety when using lifting equipment...549
Checklist after a fire or heat exposure...551
Health hazards with paint; plastics and rubber...554
Environmental handling for the future...557
Waste handling...560
Environmentally safe handling...564
Environmentally hazardous fluids...567
Safety when working with air conditioning refrigerant...570
Working in environmentally contaminated areas...573
Decontamination...576
2 - ENGINE WITH MOUNTING AND EQUIPMENT...580
21 - ENGINE...581
Engine; description...582
E-ECU MID 128 pre-programmed; replacing...590
E-ECU MID 128 non-programmed; replacing...592
Engine; specifications-...594
Engine; capacities...595
Cylinder compression; VCADS Pro...596
Stall speed; VCADS Pro...597
Stall speed; checking...598
Idle; VCADS Pro...600
Engine rotation speed sensor; replacing...601
Engine; removing_{49-29}...603
Engine; removing_{49-04}...614
VCADS Pro; central systems updating; replace component...625
VCADS Pro; MID 128; programming E-ECU...626
Engine; installing_{47-48}...627
Engine; installing_{47-24}...637
Engine; specifications...648
Cylinder compression; testing_{46-30}...650
Cylinder compression; testing_{46-10}...654
Valve system specifications...659
Valve system specifications_{45-00}...660
Valves; adjusting_{44-42}...661
Internal Exhaust Gas Recirculation (IEGR); description...669
Crankshaft seal; front; changing...675
Oil sump; tightening torque...682
22 - LUBRICATING SYSTEM...685
Lubricating system; description...686
Lubrication system; specifications...690
Lubrication oil pressure; checking with pressure gauge...691
23 - FUEL SYSTEM...693
Fuel system; description...694
Fuel system; tightening torques...696
Instructions for working with electronic fuel injection...698
Fuel system; bleeding...701
Carbon dioxide in fuel system; checking...703
Fuel feed pump; specifications...709
Fuel feed pump; description...710
Fuel filter; description...711
Feed pump pressure; checking...713
Fuel filter; checking...715
Fuel tank; volume...717
Fuel tank; removing...718
Fuel tank; installing...722
Fuel system; specifications...726
Injectors; description...727
Injectors; replacing_{31-53}...730
Injectors; replacing_{31-33}...732
High pressure fuel pump; checking...735
Fuel rail; description...739
Cylinder compression; VCADS Pro_{30-05}...741
Fuel rail pressure sensor; replacing_{29-48}...742
High pressure fuel pump; replacing...744
Fuel control valve (FCV); description...752
Fuel control valve (FCV); checking...754
Fuel control valve (FCV); replacing...758
Pressure relief valve (PRV); inspecting...761
High pressure fuel pump; description...764
Pressure relief valve (PRV); replacing...766
25 - INLET & EXHAUST SYSTEM...769
Intake and exhaust system; description_{26-01}...770
Intake and exhaust system; description_{25-41}...773
Turbocharger; description...776
Turbocharger; inspecting...778
Air cleaner; description...780
Preheating; description...782
Intercooler; description...784
26 - COOLING SYSTEM...785
Cooling system; description...786
Carbon dioxide in coolant system; checking...789
Cooling system; volume...795
Radiator; removing...796
Radiator; installing...802
Thermostat; specifications...807
Cooling fan; component location...808
Cooling fan; description...810
Reversible cooling fan; description...817
Cooling fan motor; description...821
Hydraulic pump (P3); specifications...823
Cooling fan rpm; specifications...824
Temperature limits for cooling fan speed; specifications...825
Reversible cooling fan; tightening torques ...826
Cooling fan hydraulics; function check...827
Pump 3 (P3) standby pressure; checking and adjusting (LS-line removed)...828
Pump 3 (P3); max pressure and fan speed; checking and adjusting...831
Cooling fan motor; replacing...835
Fan control valve; removing...843
Fan control valve; seal replacing...845
Fan control valve; installing...847
Reversible cooling fan; tightening torques...849
27 - ENGINE CONTROL...850
Accelerator Pedal_{09-41}...851
Accelerator Pedal_{09-23}...853
Hand Throttle...854
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...856
30 - GENERAL...857
Electrical system; work instructions...863
Electrical system; description...865
Software; description...867
Electronic control system; description...868
Communication with data buses-...870
VCADS Pro; Operations...872
Electrical system; specifications...874
Software parameters; description...875
General fault diagnosis information...890
Troubleshooting strategy...892
Collection of basic data...894
Information display; check ...897
SAE error codes; translation to error messages; general...899
Communication with data buses...902
Bus communication supervision...904
Conditions when checking...906
Lead and connector checks...909
Troubleshooting tools...914
Special tools for troubleshooting...916
VCADS Pro; Error codes...918
VCADS Pro service tool...921
CU6601; description and measuring...925
CU9901; description and measuring...930
E-ECU PID158; description and measuring...933
HE2501; description and measuring...935
MA2301-MA2306; description and measuring...937
MA2504; description and measuring...940
MA2601; description and measuring...942
MA2602; description and measuring...944
MA4603; description and measuring_{52-07}...946
MA4603; description and measuring_{51-44}...948
MA4603; description and measuring_{51-21}...950
MA5501; description and measuring_{50-50}...952
MA5501; description and measuring_{50-26}...955
MA5502; description and measuring...957
MA9101; description and measuring_{49-19}...959
MA9101; description and measuring_{48-56}...961
MA9106; description and measuring_{48-23}...963
MA9106; description and measuring_{48-00}...965
MA9141; description and measuring...967
MA9142; description and measuring...969
MO3301; description and measuring...971
MO6401; description and measuring...973
MO8707; description and measuring...975
Power supply ECC; description and measuring...978
Power supply E-ECU; description and measuring...980
Power supply I-ECU; description and measuring...982
Power supply V-ECU; description and measuring...984
Power supply V2-ECU; description and measuring...986
Power supply W-ECU; description and measuring...988
PWM2303; description and measuring...990
PWM2601; description and measuring...992
PWM6601; description and measuring_{40-04}...994
PWM6601; description and measuring_{39-43}...996
PWM6602; description and measuring_{39-11}...998
PWM6602; description and measuring_{38-49}...1000
PWM9101; description and measuring_{30-31}...1002
PWM9101; description and measuring_{28-48}...1004
PWM9102; description and measuring_{26-49}...1006
PWM9102; description and measuring_{25-00}...1008
PWM9103; description and measuring_{23-00}...1010
PWM9103; description and measuring_{21-08}...1012
PWM9104; description and measuring_{19-18}...1014
PWM9104; description and measuring_{17-57}...1016
PWM9105; description and measuring...1018
PWM9106; description and measuring...1020
PWM9107; description and measuring...1022
PWM9108; description and measuring-0828...1024
PWM9133; description and measuring...1026
PWM9108; description and measuring-0314...1028
PWM9108; description and measuring-0037...1030
PWM9108; description and measuring-5800...1032
PWM9108; description and measuring-5516...1034
PWM9108; description and measuring-5222...1036
PWM9108; description and measuring-4957...1038
PWM9108; description and measuring-4736...1040
PWM9108; description and measuring...1042
R2701; description and measuring...1044
RE01; description and measuring...1046
RE02; description and measuring...1048
RE05; description and measuring...1050
RE06; description and measuring...1052
RE08; description and measuring...1054
RE09; description and measuring...1056
RE10; description and measuring...1058
RE15; description and measuring...1060
RE2501; description and measuring...1062
RE6401; description and measuring...1064
RE8701; description and measuring...1066
SAE J1708_1587 Information link; description and measuring...1068
SAE J1939_CAN1 Control link; description and measuring...1071
SAE J1939_CAN2 Control link; description and measuring...1074
SA-SF; description and measuring...1077
SE2202; description and measuring...1080
SE2203; description and measuring...1082
SE2205; description and measuring...1084
SE2301; description and measuring...1086
SE2302; description and measuring...1088
SE2303; description and measuring...1090
SE2309; description and measuring...1092
SE2501; description and measuring...1094
SE2502; description and measuring_{30-56}...1096
SE2502; description and measuring_{29-28}...1098
SE2507; description and measuring...1100
SE2508; description and measuring...1102
SE2601; description and measuring...1104
SE2602; description and measuring...1106
SE2603; description and measuring...1108
SE2606; description and measuring...1110
SE2701; description and measuring...1112
SE2702; description and measuring...1114
SE2703; description and measuring...1117
SE2704; description and measuring...1119
SE4213; description and measuring...1121
SE4307; description and measuring...1123
SE4608; description and measuring_{00-13}...1125
SE4608; description and measuring_{59-14}...1127
SE4901; description and measuring...1129
SE4903; description and measuring...1131
SE4904; description and measuring...1133
SE5201; description and measuring...1135
SE5202; description and measuring...1137
SE5205; description and measuring...1139
SE5218; description and measuring...1141
SE5503; description and measuring_{42-58}...1144
SE5503; description and measuring_{41-43}...1146
SE6401; description and measuring...1148
SE6403; description and measuring...1151
SE6407; description and measuring_{34-56}...1153
SE6407; description and measuring_{33-24}...1155
SE6601; description and measuring_{31-50}...1157
SE6601; description and measuring_{29-51}...1160
SE8503; description and measuring...1163
SE8702; description and measuring...1165
SE8706; description and measuring...1167
SE8708; description and measuring...1169
SE8709; description and measuring...1171
SE9101_SE9102; description and measuring...1174
SE9104; description and measuring...1177
SE9105; description and measuring...1179
SE9107; description and measuring...1181
SE9145; description and measuring...1183
SE9146; description and measuring...1185
SE9147; description and measuring...1187
SE9148; description and measuring...1189
SW3801; description and measuring...1191
SW4205_SW4206; description and measuring_{58-41}...1194
SW4205_SW4206; description and measuring_{57-27}...1197
SW4205_SW4206; description and measuring_{56-26}...1201
SW4208; description and measuring...1204
SW4209; description and measuring...1206
SW4210; description and measuring...1208
SW4211; description and measuring...1210
SW4212; description and measuring...1212
SW4217; description and measuring...1215
SW4220; description and measuring...1217
SW4221; description and measuring...1219
SW4222; description and measuring...1221
SW5501; description and measuring...1223
SW8701; description and measuring...1225
SW9143; description and measuring...1227
SW9148; description and measuring...1229
SAE error codes MID 128 Engine control unit (E-ECU)...1231
SAE error codes MID 140 Instrument control unit (I-ECU)...1232
SAE error codes MID 146 Electronic climate control unit (ECC)...1233
SAE error codes MID 187 Vehicle control unit (V-ECU)...1234
SAE error codes MID 249 Vehicle control unit 2 (V2-ECU)...1235
31 - BATTERY...1236
System voltage...1237
Key feed...1239
Battery; description...1241
Battery; weight...1242
Battery; specifications...1243
Battery condition; checking...1244
Battery; charging...1247
Batteries; replacing...1248
32 - ALTERNATOR; CHARGE REGULATOR...1250
Alternator 80 A; specification...1251
Alternator 80 A; description...1252
33 - STARTING SYSTEM...1253
Booting sequence...1254
Preheating; specifications...1256
Starter lock; replacing...1257
35 - LIGHTING...1259
Lighting; specifications...1260
Lighting; description...1261
36 - OTHER ELECTRICAL EQUIPMENT...1263
Reduced computer communication...1264
Interruption in computer communication...1266
Limp Home...1267
Intermittent wiper and washer...1268
Theft protection...1271
Connectors; overview...1273
Electronic climate control unit ECC; description...1277
Instrument control unit I-ECU; functional description...1279
Vehicle control unit V-ECU; description...1281
Vehicle control unit V2-ECU; description...1283
Engine control unit E-ECU; description...1285
I-ECU MID 140 non-programmed; replacing...1287
I-ECU MID 140 pre-programmed; replacing...1289
V-ECU MID 187 non-programmed; replacing...1291
V-ECU MID 187 pre-programmed; replacing...1293
37 - CABLE; FUSE; RELAY...1295
Electrical symbols and designations...1299
Cable and component designations...1303
Cable and component marking explanations...1305
Component list Alternator; batteries; capacitors; electronic units; voltage outlet...1307
Component list; diodes...1311
Component list Fuses...1314
Component list Heating coils; instruments; service socket...1321
Component list Lights_{12-04}...1323
Component list Lights_{11-40}...1326
Component list Motors; resistors; monitoring system...1329
Component list PWM valves...1332
Component list Relays...1334
Component list Sensors...1337
Component list Signals; shift solenoids...1341
Component list Solenoid valves...1343
Component list Switches...1345
ECC; I_O list...1350
E-ECU; I_O list...1353
I-ECU; I_O list...1357
V-ECU; I_O list...1361
V2-ECU; I_O list...1365
Table of contents; wiring diagrams...1369
Wiring diagram 201...1371
Wiring diagram 202...1373
Wiring diagram 203...1376
Wiring diagram 204...1379
Wiring diagram 205...1382
Wiring diagram 206...1384
Wiring diagram 301_{01-32}...1387
Wiring diagram 301_{01-09}...1390
Wiring diagram 302_{00-35}...1393
Wiring diagram 302_{00-11}...1396
Wiring diagram 303...1399
Wiring diagram 304_{58-59}...1402
Wiring diagram 304_{58-34}...1405
Wiring diagram 305...1408
Wiring diagram 306_{57-14}...1411
Wiring diagram 306_{56-49}...1414
Wiring diagram 306_{56-23}...1417
Wiring diagram 308...1420
Wiring diagram 309...1423
Wiring diagram 310...1426
Wiring diagram 311_{53-45}...1429
Wiring diagram 311_{53-23}...1432
Wiring diagram 311_{52-58}...1435
Wiring diagram 312...1438
Wiring diagram 313...1441
Wiring diagram 314_{51-09}...1444
Wiring diagram 314_{50-47}...1446
Wiring diagram 315_{50-16}...1448
Wiring diagram 315_{49-50}...1451
Wiring diagram 315_{49-26}...1454
Wiring diagram 316...1457
Wiring diagram 317...1460
Wiring diagram 319...1464
Wiring diagram 401_{46-57}...1468
Wiring diagram 401_{46-35}...1471
Wiring diagram 402...1474
Wiring diagram 403_{45-28}...1476
Wiring diagram 403_{45-04}...1479
Wiring diagram 404...1482
Wiring diagram 407...1485
Wiring diagram 408_{43-24}...1487
Wiring diagram 408_{43-02}...1490
Wiring diagram 501_{42-31}...1493
Wiring diagram 501_{42-09}...1496
Wiring diagram 601_{41-37}...1499
Wiring diagram 601_{41-15}...1502
Wiring diagram 602_{40-34}...1505
Wiring diagram 602_{39-59}...1507
Wiring diagram 604_{39-28}...1509
Wiring diagram 604_{39-04}...1512
Wiring diagram 801...1515
Wiring diagram 802...1518
Wiring diagram 804_{37-07}...1521
Wiring diagram 804_{36-39}...1524
Wiring diagram 805_{36-06}...1527
Wiring diagram 805_{35-45}...1530
Wiring diagram 806_{35-12}...1533
Wiring diagram 806_{34-49}...1536
Wiring diagram 807...1539
Wiring diagram 901_{33-47}...1541
Wiring diagram 901_{33-25}...1544
Wiring diagram 902_{32-55}...1546
Wiring diagram 902_{32-32}...1549
Wiring diagram 903...1552
Wiring diagram 904_{31-21}...1555
Wiring diagram 904_{31-00}...1558
Wiring diagram 908...1561
Wiring diagram 909...1563
Wiring diagram 910...1566
Wiring diagram 911_{28-57}...1569
Wiring diagram 911_{28-33}...1572
Wiring diagram 912_{27-56}...1575
Wiring diagram 912_{27-34}...1578
Wiring diagram 913...1581
Wiring diagram 915...1583
Battery disconnect switch; description...1586
Chassis connection...1587
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...1588
Instrument panels...1589
Middle instrument panel with warning lights...1591
Washer fluid level...1593
Fuel consumption...1594
Travelling speed...1597
Machine hours...1598
Information display; general...1599
Information display; start lockout...1602
Information display; operating display...1604
Information display; engine...1606
Information display; transmission...1609
Information display; hydraulics_{14-39}...1611
Information display; hydraulics_{14-01}...1614
Information display; axles _ brakes_{13-19}...1616
Information display; axles _ brakes_{12-38}...1618
Information display; electrical system_{11-55}...1620
Information display; electrical system_{11-32}...1622
Information display; vehicle info...1623
Information display; vehicle messages...1626
Information display; service_{09-43}...1627
Information display; service_{09-19}...1630
Information display; service mode_{08-49}...1632
Information display; service mode_{08-22}...1636
Information display; settings...1639
Information display; check...1641
Alarm; description...1643
Central warning...1645
39 - MISCELLANEOUS...1646
CareTrack W-ECU; description...1647
4 - POWER TRANSMISSION...1649
42 - TRANSMISSION; HYDRAULIC CONTROL...1650
Hydraulic transmission; volume_{03-02}...1651
Hydraulic transmission; volume_{02-44}...1652
Hydraulic transmission; tightening torques_{02-16}...1653
Hydraulic transmission; tightening torques_{01-58}...1654
Hydraulic transmission; specifications...1655
Transmission; component location_{01-03}...1657
Transmission; component location_{00-30}...1665
Hydraulic transmission; description...1669
Transmission; removing...1676
Transmission; installing...1687
Hydraulic diagram transmission...1698
Transmission solenoid; replacing...1700
Transmission pressure sensor; replacing...1703
Transmission oil pressure; checking_{56-28}...1705
Transmission oil pressure; checking_{56-04}...1710
Transmission; functional check...1715
Seal for front output shaft; replacing_{55-02}...1716
Seal for front output shaft; replacing_{54-41}...1719
Seal for rear output shaft; replacing...1723
Transmission; calibration...1726
45 - PROPELLER SHAFT...1728
Propeller shaft; tightening torque...1729
46 - FRONT AXLE; REAR AXLE...1730
Drive axles; description...1731
Front and rear axles; tightening torque...1736
Front and rear axles; specifications...1737
Front and rear axles; volume...1738
Hub seal; replacing ...1739
Hub reduction; installing ...1756
Axle; removing...1758
Axle; installing...1761
Automatic differential brake; Limited Slip; description...1764
Hub reduction; removing...1766
Hub reduction; installing...1768
Hub seal; replacing...1770
Differential lock; description_{41-16}...1787
Differential lock; description_{40-56}...1789
Differential lock; adjusting...1791
Differential lock; function check...1797
49 - MISCELLANEOUS...1799
Heat exchanger; replacing...1800
5 - BRAKE...1805
50 - GENERAL...1806
Brake system; component location...1807
Braking system; description...1809
51 - WHEEL BRAKE...1815
Wheel brake; specification_{35-21}...1816
Wheel brake; specification_{35-03}...1817
Wheel brake; tightening torques...1818
Brake discs; measuring wear-3419...1819
Brake discs; measuring wear...1821
Brake discs; replacing_{32-19}...1823
Brake discs; replacing_{31-57}...1829
Brake piston seals; replacing_{31-16}...1835
Brake piston seals; replacing_{30-55}...1840
Brake disc; replacing_{29-22}...1843
Brake disc; replacing_{28-59}...1849
Brake piston seals; replacing_{28-17}...1854
Brake piston seals; replacing_{27-52}...1859
52 - HYDRAULIC BRAKE SYSTEM...1862
Brake system; specifications...1863
Brake system hydraulic function; checking...1864
Brake system circuit pressure; checking and adjusting...1868
Brake system; bleeding...1871
Brake system retardation function; checking...1873
Foot brake valve; description...1874
Brake valve; tightening torques...1876
Brake pedal; adjusting angle...1877
Foot brake valve; removing...1878
Foot brake valve removed; reconditioning...1881
Foot brake valve; installing...1884
Brake accumulator; description...1888
Brake accumulator; specifications...1890
Accumulator; checking...1891
Accumulator (removed) charging pressure; checking...1893
55 - PARKING BRAKE...1895
Parking brake; specifications_{18-13}...1896
Parking brake; specifications_{17-55}...1897
Tightening torque...1898
Parking brake; component location...1899
Parking brake; component description...1901
Parking brake assembly; removing...1903
Parking brake; function description_{15-47}...1907
Parking brake; description_{15-26}...1912
Parking brake; adjusting...1916
Parking brake pads; checking...1919
Parking brake brake pads; replacing...1920
Parking brake; disassembling...1923
Parking brake; assembling...1925
Parking brake; installing...1928
Parking brake discs and seals; replacing...1931
Parking brake function; checking_{11-59}...1937
Parking brake function; checking_{11-41}...1938
6 - STEERING...1940
60 - GENERAL...1941
Steering system; component location...1942
Steering system; description...1945
Steering system function; checking...1951
64 - STEERING...1952
Steering; specifications...1953
Steering cylinder; description...1954
Steering valve; description...1956
Steering cylinder; tightening torque...1958
Shift valve; description...1960
Steering system working pressure; checking and adjusting...1962
Shift valve; removing...1965
Shift valve; installing...1967
Steering cylinder; removing...1969
Steering cylinder removed; reconditioning excl replacing bearings...1973
Steering cylinder; installing...1977
Steering valve; replacing...1982
Steering cylinder; repacking...1985
Secondary steering pump; specifications...1988
Pressure monitor; description...1989
Secondary steering pump working pressure; checking and adjusting...1990
66 - LEVEL STEERING...1992
CDC valve; lever steering; description...1993
Control valve; lever steering (CDC); specifications...1996
Lever steering (CDC); specifications...1997
Comfort drive control (CDC) angle sensor; changing...1998
Comfort Drive Control; servo pressure; checking...2001
Error codes when calibrating-5755...2003
Comfort drive control (CDC) solenoid valve; changing...2007
Lever steering (CDC) function; checking...2009
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...2011
70 - GENERAL...2012
Frame; description...2013
71 - FRAME...2017
Frame; specifications...2018
Frame; tightening torque...2019
Counterweight; tightening torques...2020
74 - FRAME LINK...2021
Frame joint; tightening torques...2022
Frame joint; description...2023
75 - AXLE SUSPENSION...2025
Axle suspension; replacing bushes and seals...2026
Axle suspension; tightening torque...2035
77 - WHEELS; TRACKS; TYRE; HUB; DRUM...2036
Wheels; specifications-5135...2037
Wheels; specifications...2038
Wheel; tightening torque...2039
Rear wheel; removing_{50-32}...2040
Rear wheel; removing_{50-11}...2042
Rear wheel; installing...2044
Front wheel; removing...2046
Front wheel; installing...2048
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...2050
81 - CAB; NAKED; CANOPY...2051
Cab; tightening torque...2052
Cab; removing_{47-23}...2053
Cab; removing_{46-59}...2059
Cab; removing_{46-34}...2067
Cab; installing_{46-01}...2075
Cab; installing_{45-37}...2081
Cab; installing_{45-12}...2088
Cabin; tightening torques...2096
Viscous cab suspension; description...2097
Viscous cab suspension; changing one unit...2100
82 - ENGINE HOOD; MUDGUARD; FOOT STEP...2105
Engine hood; removing...2106
Engine hood; installing...2111
Engine hood; manually operating...2115
83 - DOORS; HATCH; COVER PLATE; (all)...2118
Door lock; replacing...2119
Door lock cylinder; replacing_{40-28}...2120
Door lock cylinder; replacing_{40-08}...2128
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...2136
Windows; general...2137
Side window; replacing_{38-59}...2139
Windscreen; replacing_{38-33}...2149
85 - CAB INTERIOR; UPHOLSTERY...2159
Operator's seat; securing...2160
87 - AIR CONDITIONING UNIT...2162
Air conditioning; description...2163
ECC MID 146 non-programmed ECU; replacing...2168
ECC MID 146 pre-programmed ECU; replacing...2170
Troubleshooting; air conditioning unit (AC)...2172
Climate unit; removing...2176
Climate unit; installing...2184
Pause heater; description_{33-41}...2191
Pause heater; description_{33-21}...2193
Fan motor; replacing...2195
Air mix door actuator; replacing...2198
Heater core; replacing...2204
Heat control valve; replacing...2207
ECC (Electronic Climate Control); replacing...2209
Air conditioning; specifications...2214
Air conditioning; tightening torques...2216
Air conditioning; refrigerant; weight_{28-48}...2217
Air conditioning; refrigerant; weight_{28-30}...2218
Compressor; replacing incl draining and filling...2220
Receiver; replacing incl draining and filling_{27-31}...2224
Receiver; replacing incl draining and filling_{27-13}...2226
Evaporator; replacing incl draining and filling_{26-43}...2228
Evaporator; replacing incl draining and filling_{26-23}...2232
Expansion valve; replacing incl draining and filling...2239
Temperature sensor cooling system; replacing...2242
Condenser; replacing incl draining and filling...2248
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...2251
90 - GENERAL...2252
Hydraulic diagram; complete 4 - Image...2253
Hydraulic diagram; complete 3 - Image...2255
Hydraulic diagram; complete 2 - Image...2257
Hydraulic diagram; complete 1 - Image...2259
Explanations to hydraulic diagram...2261
Safety when working on hydraulic systems...2270
Hydraulic components; cleanliness when handling...2273
Hydraulic system and component positions...2276
Hydraulic diagram; complete_{17-50}...2279
Hydraulic diagram; complete_{17-29}...2285
Hydraulic diagram; complete_{17-08}...2291
Hydraulic system; volume...2296
Hydraulic system; description...2297
Hydraulic system; bleeding...2300
V2-ECU; MID 249; changing non-programmed ECU...2303
V2-ECU; MID 249; changing pre-programmed ECU...2305
Accumulator; discarding-1440...2307
91 - WORKING HYDRAULIC; SERVO HYDRAULICS...2310
Working hydraulic system; function description...2313
Error codes when calibrating...2317
Hydraulic oil tank; description...2321
Hydraulic oil tank; vacuum-pumping; connecting and disconnecting pump...2323
Hydraulic connections; tightening torques...2325
Control valve; description_{11-06}...2327
Control valve; description_{10-45}...2331
Central valve; description...2335
Lift function; description_{09-06}...2337
Lift function; description_{08-45}...2341
Tilt function; description...2345
Floating position; description...2349
Control valve; specifications...2351
Back-up valve; checking and adjusting...2352
Shock valve lift function; checking_{06-30}...2355
Shock valve lift function; checking_{06-12}...2358
Shock valve; tilt function; checking...2361
Control valve; removing...2364
Control valve; installing...2368
Central valve; removing...2372
Central valve; installing...2374
Back-up valve; replacing...2377
Lift; solenoid valve; changing...2379
Lower; solenoid valve; changing...2381
Tilt in; solenoid valve; changing...2383
Tilt out; solenoid valve; changing...2385
Lift_lower; angle sensor; changing_{01-45}...2387
Lift_lower; angle sensor; changing_{01-25}...2390
Tilt in_out; angle sensor; changing...2393
Lift; functional check...2397
Tilt; checking...2398
Hydraulic pumps; description-5958...2399
Hydraulic pumps; description...2401
Hydraulic pump flow regulation; description...2403
Hydraulic pump (P1); specifications...2410
Hydraulic pump (P2); specifications...2411
Function times; specifications...2412
Lifting time; checking_{57-31}...2413
Lifting time; checking_{57-13}...2415
Hydraulic pump; standby pressure and working pressure; checking and adjusting...2416
Hydraulic pump P1 and P2; checking...2420
Hydraulic pump; standby pressure; checking and adjusting...2422
Hydraulic pump; max working pressure; checking and adjusting...2426
Hydraulic pump; power control; checking...2428
Hydraulic power control valve; replacing...2431
Hydraulic pump P1; removing...2433
Hydraulic pump P1; installing...2436
Hydraulic pump P2; removing...2439
Hydraulic pump P2; installing...2442
Hydraulic pump P3; removing...2445
Hydraulic pump P3; installing...2448
Servo system; specifications...2451
Servo pressure; checking and adjusting...2452
Servo pressure; at the spool in control valve; checking_{50-53}...2455
Servo pressure; at the spool in control valve; checking_{50-33}...2459
Servo valve; control; adjusting...2461
Accumulator; checking (pressure back-up for servo circuit)...2464
Servo accumulator; removing...2466
Accumulator removed; checking...2468
Servo accumulator; installing...2470
Servo valve; removing...2472
Servo valve; installing...2476
Accumulator; discarding...2480
Boom Suspension System; component description...2482
Boom Suspension System; description...2485
Boom Suspension System; tightening torques...2491
3rd_4th hydraulic function; specifications...2492
Boom suspension accumulator; checking and adjusting...2493
Boom suspension system; hydraulic oil pressure in accumulators; depressurizing...2497
Boom suspension system; pressure reduction; safety valve; checking and adjusting...2500
Boom suspension system; test drive with load...2502
Accumulator; boom suspension system; discarding...2504
Boom suspension accumulator; reconditioning...2506
3rd; alternatively 3rd_4th hydraulic function; description...2509
3rd_4th hydraulic function; pressure; checking and adjusting...2510
3rd_4th hydraulic function; solenoid valve; replacing...2512
3rd_4th hydraulic function; shock valve; checking...2514
92 - MECHANICAL EQUIPMENT_ATTACHMENT...2517
Hydraulic attachment bracket; description...2518
Attachment locking; checking...2523
94 - UNIT; LOAD HANDLING...2524
Lift cylinder; tightening torques...2525
Tilt cylinder; tightening torques...2527
Lift cylinder; repacking in machine...2529
Tilt cylinder; repacking in machine...2536
99 - MISCELLANEOUS...2541
Central lubrication system; description_{54-15}...2542
Central lubrication system; description_{53-55}...2547
Pump unit; description...2550
Shift valve; description...2553
Pressure monitor; description...2555
Dosage valves; description...2557
Automatic lubrication system; specifications...2561
Recommended lubricants...2563
TP-Linkage's bearing points...2565
Diagnostic tools; description...2567
Parameter settings...2569
Software; parameter settings and read-outs...2571
Automatic lubrication pump unit; reconditioning...2578
Filling lubricant...2600
Bleeding air...2602
Change of lubrication interval...2608
System test...2610
Update of automatic lubrication system...2612
Fire suppression system; specification...2614
Fire suppression system; component location...2615
Fire suppression system; functional description...2617
Fire suppression system; component description...2621
Fire suppression system; actions after manual activation...2628
0 - Foreword...2646
Volvo L110F Wheel Loaders Repair Service Manual
