Caterpillar 3114, 3116 & 3126 Series Engines Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 3114, 3116 & 3126 Series Engines, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 3114, 3116 & 3126 Series Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR9511 - Schematic - Marine Multi-Station Control System II Electrical System - Typical Dual Engine Installation.pdf
RENR1377 - Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines).pdf
RENR1377 - Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines).pdf
RENR7651 - Systems Operation (Marine Multi-Station Control System).pdf
RENR7651 - Testing & Adjusting (Marine Multi-Station Control System).pdf
RENR7651 - Troubleshooting (Marine Multi-Station Control System).pdf
RENR7893 - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation.pdf
RENR7893 - Schematic - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation.pdf
RENR7929 - Schematic - Marine Multi-Station Control System Electrical System - Typical Dual Engine Installation.pdf
SEBF9050 - Applied Failure Analysis - Engine Valve Failure Modes{1100, 1105}.pdf
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display).pdf
SEGV3008 - Systems Operation (Fundamentals Electrical System for All Caterpillar Products).pdf
SENR2995 - Product Safety.pdf
SENR3130 - Specifications (Torque Specifications for All Caterpillar Products).pdf
SENR3130 - Torque Specifications.pdf
SENR3581 - Disassembly & Assembly (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Specifications (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Systems Operation (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Testing & Adjusting (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3581 - Troubleshooting (37-MT, 41-MT, 42-MT Series Starting Motors).pdf
SENR3611 - Disassembly and Assembly (3114, 3116, and 3126 Engines for Caterpillar Built Machines).pdf
SENR3947 - Disassembly & Assembly (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3947 - Specifications (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3947 - Systems Operation (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3947 - Testing & Adjusting (Supplement for 3116 & 3126 Marine Engine).pdf
SENR3981 - Schematic - Fluid Power & Electrical Graphic Symbols.pdf
SENR4695 - Disassembly & Assembly (Model MG 5050 Marine Transmission).pdf
SENR4695 - General Service Information - Marine Transmission (Model MG 5050 Marine Transmission).pdf
SENR4695 - Systems Operation (Model MG 5050 Marine Transmission).pdf
SENR4695 - Troubleshooting - Introduction (Model MG 5050 Marine Transmission).pdf
SENR6454 - Disassembly and Assembly (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6454 - Specifications (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6454 - Systems Operation (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6454 - Testing and Adjusting (3114, 3116 and 3126 MUI Engine Governors).pdf
SENR6502 - Troubleshooting (3114, 3116 & 3126 Engines).pdf
SENR7508 - Disassembly & Assembly (30SI Series & 34SI Series Alternator).pdf
SENR7508 - Specifications (30SI Series & 34SI Series Alternator).pdf
SENR7508 - Systems Operation (30SI Series & 34SI Series Alternator).pdf
SENR7508 - Testing & Adjusting (30SI Series & 34SI Series Alternator).pdf
SENR9518 - Disassembly and Assembly (3114, 3116 & 3126 Engines).pdf
SENR9557 - Specifications (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines).pdf
SENR9558 - Systems Operation (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines).pdf
SENR9558 - Testing & Adjusting (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines).pdf
SENR9628 - Schematic (3126 Truck Engine Electrical System).pdf
UENR3262 - Disassembly & Assembly - Seal Installation.pdf
PRODUCT DETAILS:
Total Pages: 3,041 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR9511 - Schematic - Marine Multi-Station Control System II Electrical System - Typical Dual Engine Installation....4
Collage....5
Main....15
RENR1377 - Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)....17
Abbreviations and Symbols....18
ETR Component Descriptions....27
ETR Introduction....40
ETR Junction Box-Switchgear Not Required (OP,WT)....42
ETR Junction Box-Switchgear Not Required (OP,WT,OS)....59
ETR Junction Box-Switchgear Required (OP,WT,OS)....84
Junction Box and Enclosure Group....108
RENR1377 - Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial & Marine Diesel Engines)....113
Crank Terminate Speed Calibration....114
Diode Test....116
Electric Protection System Functional Test....117
Engine Oil Pressure Switch Test....120
General Testing and Adjusting Information....122
General Troubleshooting Information....125
Magnetic Pickup Test....126
Oil Step Speed Calibration....129
Overspeed Calibration....131
Overspeed Verification Test....133
Slave Relay Test....135
Troubleshooting the ETR Full Protective System (OP, WT, OS)....137
Troubleshooting the ETR Partial Protection System (OP, WT)....151
Water Temperature Contactor Switch Test....160
RENR7651 - Systems Operation (Marine Multi-Station Control System)....162
Data Link....163
General Information....164
Junction Box....168
Marine Power Display....170
Operator Controls....178
RENR7651 - Testing & Adjusting (Marine Multi-Station Control System)....187
Electrical Connector - Inspect....188
Glossary of Terms....204
Parameter - Program....211
RENR7651 - Troubleshooting (Marine Multi-Station Control System)....212
Active Station - Test....214
Button Panel - Test....216
Connector Locations....222
Control Head - Calibrate....229
Control Panel - Test....231
Data Link (Engine Monitoring System and Engine Vision) - Test....234
Data Link (Marine Power Display) - Test....241
Diagnostic Code List....252
E881 Multiple Stations on Master Control Data Link....254
ECM CID 0091 - FMI 08....255
ECM CID 0091 - FMI 13....260
ECM CID 0116 - FMI 00....261
ECM CID 0168 - FMI 00....269
ECM CID 0168 - FMI 01....272
ECM CID 0168 - FMI 02....275
ECM CID 1383 - FMI 11....284
Electronic Service Tool Will Not Communicate with PCP....292
Engine Cranks but Will Not Start....298
Gear Lockout - Test....304
General Information....306
PCP CID 0369 - FMI 07....307
PCP CID 0700 - FMI 02....311
PCP CID 0718 - FMI 07....315
PCP CID 1326 - FMI 09....322
PCP CID 1440 - FMI 03....333
PCP CID 1440 - FMI 04....336
PCP CID 1440 - FMI 07....339
PCP CID 1440 - FMI 08....343
PCP CID 1815 - FMI 04....346
PCP CID 1815 - FMI 12....350
PCP CID 1815 - FMI 13....351
PCP CID 1816 - FMI 09....352
PCP CID 1817 - FMI 09....364
PCP CID 1821 - FMI 09....371
PCP CID 1822 - FMI 09....377
Service Tools....388
Slow Vessel Mode - Test....397
Station Does Not Transfer....399
Switch Inputs Not Working....402
Troll Does Not Function....408
Using Caterpillar Electronic Technician (ET) to Determine Diagnostic Codes....418
RENR7893 - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation....420
Collage....421
Main....436
RENR7893 - Schematic - Marine Multi-Station Control System Electrical System - Typical Single Engine Installation....438
Collage....439
Main....454
RENR7929 - Schematic - Marine Multi-Station Control System Electrical System - Typical Dual Engine Installation....456
Collage....457
Main....472
SEBF9050 - Applied Failure Analysis - Engine Valve Failure Modes{1100, 1105}....474
SEBU6875 - Owner's Manual (Caterpillar Driver Information Display)....488
SEGV3008 - Systems Operation (Fundamentals Electrical System for All Caterpillar Products)....572
Basic Circuit Theory....573
Basic Electrical Components....584
Battery....613
Charging System....632
Circuit Voltage....659
Electrical Measurement....667
Electrical Schematic....680
Electricity - How It Works....687
Magnetism....701
Ohms Law....710
Solid State Electrical Components....718
Starting System....734
SENR2995 - Product Safety....753
SENR3130 - Specifications (Torque Specifications for All Caterpillar Products)....761
SENR3130 - Torque Specifications....781
Air Brake Fittings....782
Air Conditioning Fittings....784
Bulkhead Nuts....786
English (SAE) Fasteners....789
Flare Fittings....794
General Information....798
Ground Engaging Tool (G.E.T.) Fasteners....801
Hose Clamps....803
Installation of Fittings....806
Metric (ISO) Fasteners....810
Miscellaneous Fittings....816
O-Ring Face Seal Fittings....818
Plugs....820
Straight Thread O-Ring Fittings....824
Tapered Pipe Thread Fittings....829
SENR3581 - Disassembly & Assembly (37-MT, 41-MT, 42-MT Series Starting Motors)....831
General Information....832
Starting Motor - Assemble - 37-MT and 41-MT....835
Starting Motor - Assemble - 42-MT....843
Starting Motor - Disassemble - 37-MT and 41-MT....849
Starting Motor - Disassemble - 42-MT....856
SENR3581 - Specifications (37-MT, 41-MT, 42-MT Series Starting Motors)....862
SENR3581 - Systems Operation (37-MT, 41-MT, 42-MT Series Starting Motors)....879
Component Description....880
General Information....886
Normal Operation....888
SENR3581 - Testing & Adjusting (37-MT, 41-MT, 42-MT Series Starting Motors)....899
Brush and Brush Holder - Check....900
No Load - Test....903
Pinion Clearance - Adjust....906
Starting Motor Solenoid - Test....921
SENR3581 - Troubleshooting (37-MT, 41-MT, 42-MT Series Starting Motors)....927
Engine Does Not Crank with Starting Motor On and Pinion Engaging Ring Gear....928
General Information....932
Service Tools....935
Starting Motor Does Not Turn or Turns Slowly....936
SENR3611 - Disassembly and Assembly (3114, 3116, and 3126 Engines for Caterpillar Built Machines)....941
Aftercooler - Install....945
Aftercooler - Remove....948
Air Compressor - Remove and Install....952
Air Compressor Drive Gear - Remove and Install....955
Alternator - Remove and Install....960
Bearing Clearance - Check....962
Belt Tensioner - Remove and Install....965
Belt Tightener - Install....967
Belt Tightener - Remove....968
Camshaft - Install....969
Camshaft - Remove....971
Camshaft Bearings - Remove and Install....974
Camshaft Gear - Remove and Install....977
Crankcase Breather - Remove and Install....979
Crankshaft - Install....981
Crankshaft - Remove....985
Crankshaft Front Seal - Install....988
Crankshaft Front Seal - Remove....990
Crankshaft Gear - Remove and Install....992
Crankshaft Main Bearings - Install....994
Crankshaft Main Bearings - Remove....998
Crankshaft Rear Seal - Install....1000
Crankshaft Rear Seal - Remove....1002
Crankshaft Rear Seal Carrier - Remove and Install....1004
Crankshaft Wear Sleeve (Rear) - Install....1008
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped....1010
Cylinder Head - Install....1012
Cylinder Head - Remove....1016
Electric Starting Motor - Remove and Install....1019
Engine Balancer Shaft - Remove and Install....1021
Engine Lifting Bracket - Remove and Install....1024
Engine Oil Cooler - Install....1026
Engine Oil Cooler - Remove....1028
Engine Oil Cooler Bypass Valve - Remove and Install....1030
Engine Oil Filter Base - Assemble....1034
Engine Oil Filter Base - Disassemble....1036
Engine Oil Filter Base - Install....1038
Engine Oil Filter Base - Remove....1041
Engine Oil Filter Bypass Valve - Remove and Install....1043
Engine Oil Pan - Remove and Install....1047
Engine Oil Pressure Sensor - Remove and Install....1050
Engine Oil Pump - Assemble....1053
Engine Oil Pump - Disassemble....1057
Engine Oil Pump - Install....1061
Engine Oil Pump - Remove....1063
Ether Atomizer - Remove and Install....1065
Exhaust Manifold - Remove and Install....1067
Flywheel - Install....1071
Flywheel - Remove....1073
Flywheel Housing - Remove and Install....1075
Front Cover - Install....1078
Front Cover - Remove....1080
Fuel Filter Base - Remove and Install 01_03_2019....1081
Fuel Filter Base - Remove and Install....1087
Fuel Injection Control Linkage - Install....1091
Fuel Injection Control Linkage - Remove....1095
Fuel Priming Pump and Primary Fuel Filter - Remove and Install....1098
Fuel Shutoff Solenoid - Remove and Install....1103
Fuel Transfer Pump - Install....1106
Fuel Transfer Pump - Remove....1110
Gear Group (Front) - Install....1114
Gear Group (Front) - Remove....1119
Governor - Install....1121
Governor - Remove....1126
Housing (Front) - Install....1131
Housing (Front) - Remove....1134
Inlet Manifold - Install....1136
Inlet Manifold - Remove....1138
Inlet and Exhaust Valve Guides - Remove and Install....1140
Inlet and Exhaust Valve Seat Inserts - Remove and Install....1144
Inlet and Exhaust Valves - Remove and Install....1148
Lifter Group - Remove and Install....1153
Piston Cooling Jets - Remove and Install....1156
Pistons and Connecting Rods - Assemble....1159
Pistons and Connecting Rods - Disassemble....1164
Pistons and Connecting Rods - Install....1167
Pistons and Connecting Rods - Remove....1172
Rocker Shaft - Assemble....1176
Rocker Shaft - Disassemble....1178
Rocker Shaft and Pushrod - Install....1180
Rocker Shaft and Pushrod - Remove....1182
Turbocharger - Install....1184
Turbocharger - Remove....1186
Unit Injector - Install....1188
Unit Injector - Remove....1191
Unit Injector Sleeve - Install....1194
Unit Injector Sleeve - Remove....1196
Valve Mechanism Cover - Remove and Install....1198
Vibration Damper and Pulley - Remove and Install....1202
Water Pump - Assemble....1206
Water Pump - Disassemble....1210
Water Pump - Install....1213
Water Pump - Remove....1215
Water Temperature Regulator - Remove and Install....1217
Water Temperature Regulator Housing - Remove and Install....1220
SENR3947 - Disassembly & Assembly (Supplement for 3116 & 3126 Marine Engine)....1223
Alternator....1224
Expansion Tank....1226
Heat Exchanger....1228
Oil Cooler (Marine Transmission Gear)....1231
Raw Water Pump....1233
Water Temperature Regulator Housing-....1240
Water Temperature Regulator Housing....1242
Water Temperature Regulator....1244
Watercooled Turbocharger-....1246
Watercooled Turbocharger....1249
SENR3947 - Specifications (Supplement for 3116 & 3126 Marine Engine)....1252
Air Inlet Heater Group....1253
Alternator....1257
Auxiliary Water Pump....1261
Circuit Breaker....1262
Contactor Group....1264
Control Relay....1269
Electric Starting Motor Solenoid....1271
Electric Starting Motor....1273
Heat Exchanger Group (Sea Water)....1278
Hydraulic Pump Drive Mounting Group (Front)....1279
Instrument Panel Group....1280
Introduction....1282
Jacket Water Heater....1283
Junction Box....1284
Magnetic Starter Switch Assembly....1286
Oil Pressure Sender....1289
Power Take-Off Group (Front)....1292
Regulator....1294
Sensors _Low Coolant Level....1296
Water Temperature Regulator....1298
Water Temperature Sender....1304
SENR3947 - Systems Operation (Supplement for 3116 & 3126 Marine Engine)....1306
SENR3947 - Testing & Adjusting (Supplement for 3116 & 3126 Marine Engine)....1333
SENR3981 - Schematic - Fluid Power & Electrical Graphic Symbols....1349
Electrical Power Graphic Symbols....1350
Fluid Power Graphic Symbols....1358
SENR4695 - Disassembly & Assembly (Model MG 5050 Marine Transmission)....1379
Alignment....1380
Assembly Of Forward Clutch....1388
Assembly Of Front Half Housing....1396
Assembly Of Selector Valve Assembly....1397
Assembly Of Trolling Valve Unit....1398
Cleaning And Inspection of Clutch Assembly....1400
Clutch And Output Shaft Groups....1401
Disassembly And Assembly....1415
Disassembly Of Forward Or Reverse Clutch....1421
Disassembly Of Front Half Housing....1429
Disassembly Of Rear Half Housing....1430
Disassembly Of Selector Valve....1431
Disassembly Of Trolling Valve Unit....1433
Disassembly of Reverse Clutch....1434
General....1435
Installing Forward And Reverse Clutch Assemblies....1436
Introduction....1443
Prior To Installation....1444
Removal Of Transmission Unit....1445
Transmission Installation....1447
Unit Assembly And Installation....1452
SENR4695 - General Service Information - Marine Transmission (Model MG 5050 Marine Transmission)....1457
SENR4695 - Systems Operation (Model MG 5050 Marine Transmission)....1460
SENR4695 - Troubleshooting - Introduction (Model MG 5050 Marine Transmission)....1486
SENR6454 - Disassembly and Assembly (3114, 3116 and 3126 MUI Engine Governors)....1490
Governor (Type I) - Assemble....1491
Governor (Type I) - Disassemble....1525
Governor (Type II) - Assemble....1556
Governor (Type II) - Disassemble....1585
Governor (Type III) - Assemble....1611
Governor (Type III) - Disassemble....1645
Governor (Type IV) - Assemble....1676
Governor (Type IV) - Disassemble....1711
Governor (Type V) - Assemble....1740
Governor (Type V) - Disassemble....1774
Governor (Type VI) - Assemble....1806
Governor (Type VI) - Disassemble....1842
Governor (Type VII) - Assemble....1876
Governor (Type VII) - Disassemble....1913
SENR6454 - Specifications (3114, 3116 and 3126 MUI Engine Governors)....1947
Governor (Type I)....1948
Governor (Type II)....1950
Governor (Type III)....1952
Governor (Type IV)....1954
Governor (Type V)....1955
Governor (Type VI)....1956
Governor (Type VII)....1957
Governor Identification - Introduction....1958
Governor Performance Data....1960
Specification....1967
SENR6454 - Systems Operation (3114, 3116 and 3126 MUI Engine Governors)....1968
Dashpot (Types I, III, IV, V, VI, and VII)....1969
Dual Horsepower (Type VI)....1971
Dual Horsepower (Type VII)....1974
Fuel Ratio Control (Types I and IV)....1976
Fuel Ratio Control (Types V, VI, and VII)....1980
Fuel Shutoff Solenoid....1982
Fuel Transfer Pump....1984
Governor Bias Spring (Most Types IV, V, and VI)....1986
Governor Bumper Spring (Some Type IV)....1988
Governor Limiting Circuit (Types I, II, III, and IV)....1990
Governor Limiting Circuit (Types V, VI, and VII)....1993
Governor Servo (Types I, III, IV, V, VI, and VII)....1995
Governor Speed Circuit....2000
Torque Limiter Device (Some Type V)....2007
SENR6454 - Testing and Adjusting (3114, 3116 and 3126 MUI Engine Governors)....2010
Governor (Type III) - Check....2011
Governor (Type V) - Adjust....2013
Governor (Type VI) - Adjust....2022
Governor (Type VI) - Check....2026
Governor (Type VII) - Adjust....2028
Governor (Type VII) - Check....2032
Governor (Types I, II, IV, and V) - Check....2034
Governor (Types I, II, and Some III) - Adjust....2039
Governor (Types IV and Some III) - Adjust....2047
Installation of Governor on 1U7326 Governor Calibration Bench....2056
Prepare Calibration Bench for Test Procedure....2064
Setting the Governor Load Stop Dimension for More Than 9.00 mm....2066
Throttle Lever (Types IV, V, VI, VII, and Some III) - Install....2069
Throttle Lever (Types IV, V, VI, VII, and Some III) - Remove....2074
Throttle Lever Orientation (Types IV, V, VI, VII, and Some III) - Check....2076
SENR6502 - Troubleshooting (3114, 3116 & 3126 Engines)....2079
Air Inlet Heater - If Equipped....2081
Air in Fuel....2087
Alternator Charge Rate Is High....2091
Alternator Charge Rate Is Low....2092
Alternator Noise....2094
Alternator Will Not Charge....2096
Coolant Temperature Above Normal....2098
Coolant Temperature Below Normal....2103
Coolant in Engine Oil....2105
Engine Cranks but Will Not Start....2107
Engine Has Early Wear....2111
Engine Misfires, Knocks, or Is Unstable (at Idle Only)....2113
Engine Misfires, Runs Rough or Is Unstable....2115
Engine Oil in Cooling System....2117
Engine Overspeeds on Start....2118
Engine Stalls at Low RPM....2120
Engine Vibration....2122
Engine Will Not Crank....2124
Excessive Black Smoke....2127
Excessive Blue Smoke....2129
Excessive Engine Oil Consumption....2131
Excessive Fuel Consumption....2133
Excessive Valve Lash....2135
Excessive White Smoke....2137
Exhaust Temperature Is Too High....2140
Fuel Injection Control Linkage....2142
Fuel Quality....2146
Fuel Ratio Control....2147
Fuel Transfer Pump....2150
Fuel in Cooling System....2152
Fuel in Engine Oil....2153
Governor Instability....2155
Little or No Valve Lash....2158
Loss of Coolant....2159
Low Engine Oil Pressure....2162
Low Power....2164
Mechanical Noise (Knock) in Engine....2168
Noise Coming from Cylinder....2170
Soot in Inlet Manifold....2172
Unit Injector Cranking Rack Position....2173
Unit Injector Misfire....2175
Unit Injector....2177
Valve Train Noise....2181
SENR7508 - Disassembly & Assembly (30SI Series & 34SI Series Alternator)....2183
Alternator - Assemble....2184
Alternator - Disassemble....2197
SENR7508 - Specifications (30SI Series & 34SI Series Alternator)....2210
SENR7508 - Systems Operation (30SI Series & 34SI Series Alternator)....2224
Component Description....2225
General Information....2228
Normal Operation....2230
SENR7508 - Testing & Adjusting (30SI Series & 34SI Series Alternator)....2233
Component - Test....2234
General Information....2238
Initial Troubleshooting Procedure....2239
T1 Alternator Output - Test....2241
T2 Electrical System Current - Test....2243
T3 Charging System - Test....2245
T4 Alternator Drive System - Check....2247
T5 Alternator Current - Test....2248
T6 Residual Magnetism Restoration....2250
T7 Identifying Source of Current Draw - Test....2252
T8 Alternator Overcharging - Test....2253
SENR9518 - Disassembly and Assembly (3114, 3116 & 3126 Engines)....2255
Fuel Filter Base - Remove and Install....2259
Fuel Priming Pump and Primary Fuel Filter - Remove and Install....2263
Fuel Transfer Pump - Remove....2268
Fuel Transfer Pump - Install....2272
Fuel Shutoff Solenoid - Remove and Install....2276
Governor - Remove....2279
Governor - Install....2284
Fuel Injection Control Linkage - Remove....2289
Fuel Injection Control Linkage - Install....2292
Unit Injector - Remove....2296
Unit Injector - Install....2299
Unit Injector Sleeve - Remove....2302
Unit Injector Sleeve - Install....2304
Turbocharger - Remove....2306
Turbocharger - Install....2308
Exhaust Manifold - Remove and Install....2310
Inlet Manifold - Remove....2314
Inlet Manifold - Install....2316
Inlet and Exhaust Valves - Remove and Install....2318
Inlet and Exhaust Valve Guides - Remove and Install....2323
Inlet and Exhaust Valve Seat Inserts - Remove and Install....2327
Engine Oil Filter Base - Remove....2331
Engine Oil Filter Base - Disassemble....2333
Engine Oil Filter Base - Assemble....2335
Engine Oil Filter Base - Install....2337
Engine Oil Filter Bypass Valve - Remove and Install....2340
Engine Oil Cooler Bypass Valve - Remove and Install....2344
Engine Oil Cooler - Remove....2348
Engine Oil Cooler - Install....2350
Engine Oil Pump - Remove....2352
Engine Oil Pump - Disassemble....2354
Engine Oil Pump - Assemble....2358
Engine Oil Pump - Install....2362
Water Pump - Remove....2364
Water Pump - Disassemble....2366
Water Pump - Assemble....2369
Water Pump - Install....2373
Water Temperature Regulator Housing - Remove and Install....2375
Water Temperature Regulator - Remove and Install....2378
Auxiliary Water Pump - Remove....2381
Auxiliary Water Pump - Disassemble - Type 2....2383
Auxiliary Water Pump - Assemble - Type 2....2389
Auxiliary Water Pump - Install....2396
Aftercooler - Remove....2398
Aftercooler - Install....2402
Engine Lifting Bracket - Remove and Install....2405
Flywheel - Remove....2407
Flywheel - Install....2409
Crankshaft Rear Seal - Remove....2411
Crankshaft Rear Seal - Install....2413
Crankshaft Rear Seal Carrier - Remove and Install....2415
Flywheel Housing - Remove and Install....2419
Vibration Damper and Pulley - Remove and Install....2423
Crankshaft Front Seal - Remove....2427
Crankshaft Front Seal - Install....2429
Front Cover - Remove....2431
Front Cover - Install....2432
Gear Group (Front) - Remove....2434
Gear Group (Front) - Install....2436
Housing (Front) - Remove....2441
Housing (Front) - Install....2443
Crankcase Breather - Remove and Install....2446
Valve Mechanism Cover - Remove and Install....2448
Rocker Shaft and Pushrod - Remove....2452
Rocker Shaft - Disassemble....2454
Rocker Shaft - Assemble....2456
Rocker Shaft and Pushrod - Install....2458
Cylinder Head - Remove....2460
Cylinder Head - Install....2463
Lifter Group - Remove and Install....2468
Camshaft - Remove....2471
Camshaft - Install....2474
Camshaft Gear - Remove and Install....2477
Camshaft Bearings - Remove and Install....2479
Engine Balancer Shaft - Remove and Install....2482
Piston Cooling Jets - Remove and Install....2485
Pistons and Connecting Rods - Remove....2488
Pistons and Connecting Rods - Disassemble....2495
Pistons and Connecting Rods - Assemble....2498
Pistons and Connecting Rods - Install....2503
Crankshaft Main Bearings - Remove....2512
Crankshaft Main Bearings - Install....2514
Crankshaft - Remove....2518
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped....2521
Crankshaft Wear Sleeve (Rear) - Install....2523
Crankshaft - Install....2525
Crankshaft Gear - Remove and Install....2529
Bearing Clearance - Check....2531
Engine Oil Pressure Sensor - Remove and Install....2535
Ether Atomizer - Remove and Install....2538
Belt Tensioner - Remove and Install....2540
Belt Tightener - Remove....2542
Belt Tightener - Install....2543
Alternator - Remove and Install....2544
Electric Starting Motor - Remove and Install....2546
Air Compressor - Remove and Install....2548
Air Compressor Drive Gear - Install....2551
SENR9557 - Specifications (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines)....2553
Accessory Drive - Splined....2555
Aftercooler....2557
Air Inlet Heater....2559
Alternator and Regulator....2562
Balancer Group - 3114 Engine Only....2582
Belt Tension Chart....2586
Belt Tensioner-....2589
Belt Tensioner....2591
Camshaft....2593
Connecting Rod Bearing Journal....2598
Connecting Rod....2599
Crankcase Breather....2602
Crankshaft Pulley....2603
Crankshaft Seals....2604
Crankshaft....2607
Cylinder Block Cover Group....2609
Cylinder Block....2612
Cylinder Head Valves....2621
Cylinder Head....2640
Electric Starting Motor....2644
Engine Design....2668
Engine Oil Filter Base....2672
Engine Oil Pressure....2675
Engine Oil Pump....2678
Engine to Transmission Adapter....2680
Ether Starting Aid....2682
Exhaust Elbow....2684
Exhaust Manifold....2685
Fan Drive....2689
Flywheel Housing....2695
Flywheel and Flywheel Housing Runout....2696
Flywheel....2700
Front Housing and Covers....2703
Fuel Filter (Primary)....2706
Fuel Filter Base....2708
Fuel Filter Lines....2710
Fuel Filter and Water Separator....2713
Fuel Injection Control Linkage....2715
Fuel Shutoff Solenoid....2717
Fuel Transfer Pump....2722
Gear Group (Front)....2724
Governor....2732
Jacket Water Heater....2733
Magnetic Pickup....2737
Main Bearing Journal....2739
Piston Cooling Jet....2740
Piston and Rings....2742
Rear Power Take-Off (RPTO)....2751
Rear Seal Carrier - If Equipped....2754
Turbocharger....2756
Unit Injector Mechanism....2761
Unit Injector....2765
Valve Mechanism Cover....2767
Valve Rocker Arms and Lifters....2769
Vibration Damper and Pulley....2777
Water Pump....2779
Water Temperature Regulator....2782
SENR9558 - Systems Operation (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines)....2787
Air Inlet and Exhaust System....2788
Basic Engine....2798
Cooling System....2805
Electrical System....2813
Fuel System....2821
General Information....2838
Lubrication System....2843
SENR9558 - Testing & Adjusting (3114, 3116 & 3126 Industrial, Marine & Generator Set Engines)....2848
Air Inlet and Exhaust System - Inspect....2850
Air in Fuel - Test....2856
Battery - Test....2859
Charging System - Test....2862
Compression - Test....2866
Connecting Rod Bearings - Inspect....2867
Cooling System - Check - Overheating....2868
Cooling System - Inspect....2871
Cooling System - Test....2873
Cylinder Block - Inspect....2883
Electric Starting System - Test....2885
Engine Crankcase Pressure (Blowby) - Test....2888
Engine Oil Pressure - Test....2890
Engine Speed - Check....2896
Engine Valve Lash - InspectAdjust....2898
Excessive Bearing Wear - Inspect....2902
Excessive Engine Oil Consumption - Inspect....2903
Exhaust Temperature - Test....2904
Finding Top Center Position for No. 1 Piston....2905
Flywheel - Inspect....2909
Flywheel Housing - Inspect....2912
Fuel Quality - Test....2917
Fuel Ratio Control - Adjust....2919
Fuel System - Inspect....2922
Fuel System - Prime....2928
Fuel System Pressure - Test....2930
Fuel Timing Dimension - Adjust....2933
Gear Group (Front) - Time....2935
Governor - Adjust....2940
Increased Engine Oil Temperature - Inspect....2944
Inlet Manifold Pressure - Test....2945
Main Bearings - Inspect....2948
Pinion Clearance - Adjust-....2949
Pinion Clearance - Adjust....2953
Piston Ring Groove - Inspect....2955
Turbocharger - Inspect....2956
Unit Injector - Adjust....2961
Unit Injector - Test....2963
Unit Injector Synchronization - Adjust....2965
Vibration Damper - Check....2970
Water Pump - Test....2973
Water Temperature Regulator - Test....2975
SENR9628 - Schematic (3126 Truck Engine Electrical System)....2977
UENR3262 - Disassembly & Assembly - Seal Installation....2979
Duo-Cone Seals - Install....2980
Lip Type Seals - Install....3008
O-Ring Seals - Install - RADIAL, FITTING ASSEMBLY O-RINGS & OTHER O-RING APPLICATIONS....3017
Caterpillar 3114, 3116 & 3126 Series Engines Repair Service Manual
