Volvo Skid Steer Loaders MC115C Repair Service Manual

Make: 
Model: 
Price: US$ 59.00

Complete service repair manual with Electrical Wiring Diagrams for Volvo Skid Steer Loaders MC115C, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Volvo Skid Steer Loaders MC115C workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Volvo Skid Steer Loaders MC115C Service Repair Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,243 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
0 - GENERAL....2
  00 - DESCRIPTION; COMPLETE MACHINE....3
    Description; complete machine_{48-24}....4
    Description; complete machine_{48-03}....7
  03 - SPECIFICATIONS....9
    Tightening torque; specifications_{47-26}....10
    Tightening torque; specifications_{47-07}....15
    Conversion tables....19
    Thread locking compound; application_specifications_{45-21}....27
    Thread locking compound; application_specifications_{45-02}....29
    Quick release couplings....31
    Radio; specifications ....35
    Transmission pump; specifications....37
    Main valve; specifications ....38
    Boom suspension system (BSS) valve block; specifications....39
    Servo cut off manifold; specifications ....40
    Self levelling valve; specifications ....41
    Loader pump; specifications ....42
    Charge pump; specifications ....43
    Hydraulic connections; tightening torques_{40-41}....44
    Hydraulic connections; tightening torques_{40-16}....51
    Positional adapters....54
    Push lock fittings....56
    Rapid assembly fittings....58
  07 - STANDARD TIME....60
    Operation numbers for additional work....61
1 - STANDARD PARTS; SERVICE....63
  16 - LUBRICANT; FUEL; OTHER FLUID....64
    Fuel; lubricant and filling capacities_{37-23}....65
    Fuel; lubricant and filling capacities_{37-04}....67
    Fuel; lubricant and filling capacities_{36-45}....69
  17 - SERVICE....71
    Arrival Inspection; according to Inspection Programme....75
    Delivery Inspection; according to Inspection Programme....76
    Maintenance of Stored Machines; according to Inspection Programme....77
    Maintenance service; daily_{32-11}....78
    Maintenance service; daily_{31-52}....80
    Maintenance service; every 50 hours_{31-23}....82
    Maintenance service; every 50 hours_{31-04}....84
    Maintenance service; every 500 hours_{30-35}....85
    Maintenance service; every 500 hours_{30-17}....87
    Maintenance service; every 1000 hours_{29-48}....89
    Maintenance service; every 1000 hours_{29-29}....91
    Maintenance service; every 1500 hours....92
    Maintenance service; every 2000 hours_{28-39}....94
    Maintenance service; every 2000 hours_{28-20}....96
    Valves; adjusting-....97
    Cleaning of the machine....105
    Battery condition; check....106
    Greasing; daily_{26-28}....108
    Greasing; daily_{26-09}....109
    Greasing; 50 hours....112
    Greasing; 500 hours_{24-59}....114
    Greasing; 500 hours_{24-40}....115
    Battery; maintenance....116
    Valves; checking and adjusting....119
    Coolant level; checking_{22-44}....122
    Coolant level; checking_{22-23}....124
    Engine oil and filter; changing....126
    Coolant; changing_{21-17}....128
    Coolant; changing_{20-35}....131
    Coolant; changing_{19-51}....133
    Engine oil level; checking_{18-50}....135
    Engine oil level; checking_{18-18}....137
    Engine oil; changing_{17-36}....139
    Engine oil; changing_{17-09}....142
    Engine oil filter; replacing_{16-18}....144
    Engine oil filter; replacing_{15-38}....147
    Closed crankcase ventilation filter; cleaning....150
    Radiator and coolers; cleaning_{14-13}....152
    Radiator and coolers; cleaning_{13-54}....154
    Air cleaner outer element; replacing....155
    Air cleaner outer element; changing_{12-33}....157
    Air cleaner outer element; changing_{12-01}....159
    Air cleaner inner element; replacing....161
    Air cleaner inner element; changing_{10-38}....164
    Air cleaner inner element; changing_{10-10}....166
    Air cleaner inner element; changing_{09-39}....168
    Front end accessory drive (FEAD) belt condition; checking_{09-04}....170
    Front end accessory drive (FEAD) belt condition; checking_{08-19}....173
    Front end accessory drive (FEAD) belt; replacing....175
    Fuel_water separator; draining_{06-30}....178
    Fuel_water separator; draining_{05-51}....181
    Fuel_water separator; draining_{05-20}....183
    Water separator; replacing_{04-46}....184
    Water separator; replacing_{04-19}....186
    Fuel filter element; replacing_{03-39}....188
    Fuel filter element; replacing_{03-11}....190
    Fuel system; bleeding....192
    Tyres; checking air pressure....194
    Wheel nuts torque; checking....196
    Drive chain case oil level; checking_{00-07}....197
    Drive chain case oil level; checking_{59-39}....199
    Drive chain case oil; changing_{58-55}....201
    Drive chain case oil; changing_{58-29}....203
    Hydraulic oil level; checking_{57-54}....205
    Hydraulic oil level; checking_{57-12}....207
    Hydraulic oil; changing_{56-35}....208
    Hydraulic oil; changing_{56-16}....210
    Hydraulic oil tank; draining_{55-42}....211
    Hydraulic oil tank; draining_{55-15}....213
    Hydraulic oil tank; draining_{54-50}....215
    Hydraulic oil tank; filling_{54-09}....217
    Hydraulic oil tank; filling_{53-42}....219
    Hydraulic oil tank; filling_{53-16}....221
    Hydraulic oil charge filter; replacing....222
    Hydraulic oil return filter; replacing_{52-04}....224
    Hydraulic oil return filter; replacing_{51-37}....226
    Hydraulic oil tank breather filter; replacing....228
    Hydraulic screen filter adapter; replacing....230
    Drain line screen filter adapter; replacing....231
    ROPS_FOPS structure; check....233
    Primary fuel filter; changing....235
    Fuel_water separator; changing....236
    Tyres; wear and air pressure; checking....237
    Air cleaner dust valve; changing....239
    Air conditioning filters; changing_{45-38}....240
    Air conditioning filters; changing_{44-53}....243
    Hydraulic hoses; inspecting....245
    Engine air cleaner system integrity; checking....246
    Hydraulic oil suction strainer; replacing....247
    Crankcase ventilation separator element; replacing....249
    Tyre wear and air pressure; checking....251
  19 - GENERAL....253
    Safety concerns everybody!....254
    Service position_{39-07}....258
    Service position 2_{38-03}....268
    Service position 1_{37-35}....272
    Some simple rules regarding tyre handling....275
    Safety when handling the machine....277
    A few simple safety rules....281
    Before operating....285
    Before service; read....289
    General....293
    Cleanliness....298
    Electrical system....302
    Safety when handling oil and fuel....306
    Safety when working with batteries....308
    Charging batteries....311
    Safety when lifting and supporting the machine....315
    Environment....318
    Environmental handling for the future....323
    Decontamination....325
2 - ENGINE WITH MOUNTING AND EQUIPMENT....329
  20 - GENERAL....330
    E-ECU; replacing....331
  21 - ENGINE....333
    Engine; specifications_{28-33}....334
    Engine; specifications_{28-14}....336
    Valves; adjusting....338
  23 - FUEL SYSTEM....346
    Fuel; specifications....347
  26 - COOLING SYSTEM....350
    Fan motor; replacing....351
  27 - ENGINE CONTROL....354
    Engine control unit (E-ECU); description....355
    Throttle control....358
    Throttle actuator; replacing....363
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....366
  30 - GENERAL....367
    Engine hour meter; replacing....368
    Jump starting....370
    Fault code list....372
    Troubleshooting; general_{19-58}....377
    Troubleshooting; general_{19-39}....380
    Collection of basic data....382
    Lead and connector checks_{18-51}....385
    Lead and connector checks_{18-17}....390
    Multimeter....395
    Fault code list_{16-59}....397
    Fault code list_{16-40}....403
    Fault code list_{16-21}....411
    Fault code list_{16-02}....418
    Logic control_{15-25}....424
    Logic control_{15-04}....430
    Logic control_{14-13}....438
    Error codes....442
  31 - BATTERY....446
    Battery maintenance....447
    Battery; description....449
    Battery; specification_{11-23}....451
    Battery; specification_{11-05}....452
  32 - ALTERNATOR; CHARGE REGULATOR....453
    Alternator; specifications....454
    Alternator; description....455
    Alternator removing; inspecting and installing_{09-24}....457
    Alternator removing; inspecting and installing_{09-03}....459
    Alternator; removing....464
    Alternator; installing....466
    Alternator; disassembling and assembling_{07-41}....468
    Alternator; disassembling and assembling_{07-21}....470
    Voltage regulator and brushes; replacing....473
    Drive pulley; replacing....475
  33 - STARTING SYSTEM....477
    Starter motor; specifications....478
    Starter motor removing; inspecting and installing_{05-06}....479
    Starter motor removing; inspecting and installing_{04-46}....481
    Starter motor; disassembling and assembling_{04-04}....486
    Starter motor; disassembling and assembling_{03-43}....489
  35 - LIGHTING....492
    Work lights; description_{02-21}....493
    Work lights; description_{02-00}....496
    Road lights; description_{01-25}....499
    Road lights; description_{01-04}....501
  36 - OTHER ELECTRICAL EQUIPMENT....503
    Radio; specifications_{59-45}....504
    Radio; specifications_{59-26}....506
    Electronic throttle control; description....510
    White noise_reverse alarm; description_{57-44}....513
    White noise_reverse alarm; description_{57-25}....514
    Electronic control unit (ECU); description_{56-03}....515
    Electronic control unit (ECU); description_{55-16}....518
  37 - CABLE; FUSE; RELAY....520
    Explanation of wiring diagrams_{54-42}....523
    Explanation of wiring diagrams_{54-24}....524
    Explanation of wiring diagrams_{54-04}....530
    Explanation of wiring diagrams_{53-40}....535
    Explanation of wiring diagrams_{53-22}....536
    Explanation of wiring diagrams_{53-02}....542
    Wire and harness identification....547
    Component list; fuses_{51-59}....550
    Component list; fuses_{51-41}....552
    Component list; lights_{51-13}....554
    Component list; lights_{50-55}....556
    Component list; Miscellaneous_{50-27}....558
    Component list; Miscellaneous_{50-08}....559
    Component list; motors....561
    Component list; relays_{49-14}....562
    Component list; relays_{48-56}....563
    Component list; sensors_{48-28}....565
    Component list; sensors_{48-09}....566
    Component list; Solenoid valves_{47-41}....568
    Component list; Solenoid valves_{47-23}....570
    Component list; Switches_{46-50}....572
    Component list; Switches_{46-31}....574
    Wiring diagram index....576
    Wiring diagram 1_{45-41}....577
    Wiring diagram 1_{45-20}....579
    Wiring diagram 1_{44-59}....581
    Wiring diagram 2_{44-20}....583
    Wiring diagram 2_{43-59}....585
    Wiring diagram 2_{43-38}....587
    Wiring diagram 3_{43-07}....589
    Wiring diagram 3_{42-46}....591
    Wiring diagram 3_{42-26}....593
    Wiring diagram 4_{41-55}....595
    Wiring diagram 4_{41-34}....597
    Wiring diagram 4_{41-13}....599
    Wiring diagram 5_{40-37}....601
    Wiring diagram 5_{40-17}....603
    Wiring diagram 5_{39-56}....605
    Wiring diagram 6_{39-25}....607
    Wiring diagram 6_{39-04}....609
    Wiring diagram 6_{38-43}....611
    Wiring diagram 7_{38-08}....613
    Wiring diagram 7_{37-47}....615
    Wiring diagram 7_{37-26}....617
    Wiring diagram 8_{36-56}....619
    Wiring diagram 8_{36-35}....621
    Wiring diagram 8_{36-14}....623
    Wiring diagram 9_{35-43}....625
    Wiring diagram 9_{35-23}....627
    Wiring diagram 9_{35-02}....629
    Wiring diagram 10_{34-27}....631
    Wiring diagram 10_{34-06}....633
    Wiring diagram 11_{33-35}....635
    Wiring diagram 11_{33-14}....637
    Wiring diagram 12....639
    Wiring diagram 14....641
    Battery isolator_{30-52}....644
    Battery isolator_{30-31}....646
    Fuses and relays....647
    Fuses....654
    Relays....659
  39 - MISCELLANEOUS....662
    Radio; specifications....663
4 - POWER TRANSMISSION....665
  44 - HYDROSTATIC DRIVE....666
    Driveline; description....668
    Drive motor; description ....676
    Drive motor; removing_{24-16}....682
    Drive motor; removing_{23-55}....685
    Drive motor; installing_{23-25}....687
    Drive motor; installing_{23-04}....689
    Transmission circuit; description....691
    No drive circuit; description....695
    Forwards drive; description....697
    Reverse drive; description....699
    Left spin turn; description....701
    High speed; description....703
    Transmission pumps; description....704
    Pump_engine coupling; description_{19-33}....709
    Pump_engine coupling; description_{19-12}....712
    Transmission pump; specifications_{18-42}....714
    Transmission pump; specifications_{18-24}....716
    Transmission pump; specifications_{18-05}....717
    Transmission pump; replacing....718
    Transmission pump; adjusting_{16-58}....720
    Transmission pump; adjusting_{16-38}....725
    Transmission pump; adjusting_{16-12}....729
    Transmission pump; disassembling and assembling_{15-42}....735
    Transmission pump; disassembling and assembling_{15-21}....741
    Transmission pump; disassembling and assembling_{14-24}....747
    Transmission pump start-up procedure....751
    Transmission pump; description....753
    Drive chain; description....755
    Pump coupling; installing....757
    Pump coupling; removing....759
    Transmission pump; removing_{10-43}....761
    Transmission pump; removing_{10-22}....763
    Transmission pump; installing_{09-53}....765
    Transmission pump; installing_{09-32}....767
    Drive chain; removing_{09-02}....769
    Drive chain; removing_{08-41}....772
    Drive chain; installing_{08-11}....774
    Drive chain; installing_{07-51}....776
    Gear pump; removing....778
    Gear pump; installing....780
    Transmission pump; installing....782
    Axle hub; removing....784
    Axle hub; installing....785
  46 - FRONT AXLE; REAR AXLE....786
    Drive motor; description....787
    Transmission motor; description....789
    Drive motor; replacing....791
    Drive motor; disassembling and assembling_{03-09}....795
    Drive motor; disassembling and assembling_{02-49}....797
    Park brake; disassembling and assembling....799
    Front casing; disassembling and assembling....802
    Rear casing; disassembling and assembling....804
    Flushing valve; disassembly and assembly....808
    Two speed spool; disassembling and assembling....810
    Wheel hub assembly; replacing_{59-52}....812
    Wheel hub assembly; replacing_{59-34}....814
    Wheel hub assembly; disassembling and assembling....817
5 - BRAKE....822
  55 - PARKING BRAKE....823
    Parking brake; description and operation....824
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....827
  71 - FRAME....828
    Stop pad; adjusting_{55-54}....829
    Stop pad; adjusting_{55-33}....831
    Stop pad; removing....833
    Stop pad; installing....835
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM....837
    Tyre; specifications....838
    Tyre; replacing....839
    Roadwheels; replacing_{53-08}....841
    Roadwheels; replacing_{52-48}....843
    Drive chains; replacing....845
    Wheel; description....848
    Rubber track; removing....849
    Rubber track; installing....852
    Drive sprocket; removing....853
    Drive sprocket; installing....856
    Track frame; removing....857
    Track frame; installing....859
    Rear idler wheel; removing....861
    Rear idler wheel; installing....863
    Guide roller; removing....865
    Guide roller; installing....867
    Front idler wheel; removing....869
    Front idler wheel; installing....871
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....873
  81 - CAB; NAKED; CANOPY....874
    Cab; removing_{44-14}....875
    Cab; removing_{43-54}....879
    Cab; installing_{43-14}....883
    Cab; installing_{42-53}....886
    Rear demolition guard; description....889
    Operator's platform; raising....891
    Operator's platform; lowering....894
    Window pane; removing....896
    Window pane; installing....900
  83 - DOORS; HATCH; COVER PLATE; (all)....906
    Cabin door; description....907
    Cab door; removing_{39-12}....909
    Cab door; removing_{38-51}....912
    Cab door; removing_{38-30}....915
    Cab door; installing_{38-00}....918
    Cab door; installing_{37-40}....920
    Cab door; installing_{37-19}....923
    Rear door; removing....926
    Rear door; installing....928
    Cab door hinge; removing....930
    Cab door hinge; installing....932
    Door handle; replacing_{33-59}....934
    Door handle; replacing_{33-39}....937
    Door handle; replacing_{33-18}....940
  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....943
    Side mirror; removing....944
    Side mirror; installing....946
    Windows; general....948
    Window pane; removing_{30-53}....950
    Window pane; removing_{30-33}....954
    Window pane; installing_{30-03}....958
    Window pane; installing_{29-42}....965
  87 - AIR CONDITIONING UNIT....972
    Air conditioning; specifications....973
    Air conditioning unit; general....975
    Expansion valve; description....978
    Compressor; description....980
    Water valve; description....982
    Air conditioning; component location....984
    Air conditioning; description....987
    Wiring diagram; HVAC....989
    Fault tracing; HVAC....992
    HVAC; discharging and pressurizing....994
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....998
  90 - GENERAL....999
    Explanations to hydraulic diagram_{23-00}....1000
    Explanations to hydraulic diagram_{22-30}....1009
    Hydraulic diagram 1_{21-50}....1018
    Hydraulic diagram 1_{21-30}....1021
    Hydraulic diagram 1_{21-09}....1024
    Hydraulic diagram 2....1027
    Hydraulic system; description....1031
    Hydraulic system; bleeding ....1033
    Fault tracing on hydraulic system_{19-22}....1035
    Fault tracing on hydraulic system_{19-04}....1037
    Boom suspension system (BSS) valve block; specifications_{18-37}....1039
    Boom suspension system (BSS) valve block; specifications_{18-19}....1040
    Boom suspension system accumulator (BSS); specifications....1041
    Servo cut off manifold; specifications-1736....1043
    Self levelling valve; specifications....1044
    Loader pump; specifications-1653....1045
    Charge pump; specifications_{16-25}....1046
    Charge pump; specifications_{16-07}....1047
    Hydraulic service procedures_{15-40}....1048
    Hydraulic service procedures_{15-20}....1051
    Hydraulic system; flushing....1054
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS....1056
    Hydraulic tank; description....1058
    Hydraulic return line filter; specification_{13-17}....1060
    Hydraulic return line filter; specification_{12-59}....1062
    Hydraulic tank; specifications_{12-31}....1063
    Hydraulic tank; specifications_{12-13}....1064
    Hydraulic cylinders; specifications_{11-45}....1065
    Hydraulic cylinders; specifications_{11-27}....1066
    Return line filter; replacing_{10-46}....1067
    Return line filter; replacing_{10-29}....1069
    Return line filter (high flow); replacing....1071
    Hydraulic oil tank; replacing_{09-37}....1073
    Hydraulic oil tank; replacing_{09-17}....1076
    Hydraulic oil tank; replacing_{08-57}....1079
    Hydraulic contamination....1081
    Auxiliary hydraulic pressure; releasing_{08-10}....1083
    Auxiliary hydraulic pressure; releasing_{07-50}....1085
    Hydraulic cylinder; description....1087
    Main valve block; specifications....1090
    Main valve block; description....1091
    Main valve block; replacing....1095
    Boom suspension system valve; description....1097
    Boom suspension system valve; replacing_{05-12}....1099
    Boom suspension system valve; replacing_{04-55}....1101
    Boom suspension system accumulator; charging and discharging_{04-27}....1103
    Boom suspension system accumulator; charging and discharging_{04-07}....1106
    Combination valve; description....1109
    Combination valve; replacing ....1115
    Self level valve; description_{02-45}....1117
    Self level valve; description_{02-25}....1120
    Self level valve; replacing_{01-55}....1123
    Self level valve; replacing_{01-37}....1125
    Self level valve; specifications_{01-10}....1127
    Self level valve; specifications_{00-52}....1128
    Gear pump; specifications_{59-44}....1129
    Gear pump; specifications_{59-26}....1130
    Main valve; specifications....1131
    Main valve; replacing....1132
    Combination valve; replacing....1134
    Self levelling valve; replacing....1136
    Gear pump; description_{57-33}....1138
    Gear pump; description_{57-12}....1140
    Gear pump; replacing_{56-42}....1142
    Gear pump; replacing_{56-22}....1144
    Gear pump; disassembling and assembling_{55-43}....1146
    Gear pump; disassembling and assembling_{55-23}....1150
    Loader pump; specifications....1154
    Charge pump; specifications....1155
    Hydraulic fan motor; replacing....1156
    Fault tracing on hydraulic system_{53-47}....1159
    Fault tracing on hydraulic system_{53-29}....1161
    Accumulator; description....1164
    Servo cut off manifold; specifications....1166
    Control lever; removing....1167
    Control lever; installing....1169
  92 - MECHANICAL EQUIPMENT_ATTACHMENT....1171
    Loader Arm; Inspection....1172
    Loader arm lift ram; removing_{50-07}....1173
    Loader arm lift ram; removing_{49-46}....1177
    Loader arm lift ram; installing_{49-14}....1181
    Loader arm lift ram; installing_{48-54}....1185
    Attachment bracket cylinder; removing_{48-24}....1189
    Attachment bracket cylinder; removing_{48-04}....1193
    Attachment bracket cylinder; installing_{47-29}....1197
    Attachment bracket cylinder; installing_{47-08}....1200
  94 - UNIT; LOAD HANDLING....1203
    Loader arm; removing_{45-07}....1204
    Loader arm; removing_{44-47}....1207
    Loader arm; installing_{44-12}....1210
    Loader arm; installing_{43-54}....1211
    Loader arm; replacing....1212
    Stop pad; adjusting....1216
    Hydraulic cylinders; precautions during use....1218
    Loader arm lift cylinder; vertical lift; replacing....1220
    Quickhitch tilt cylinder; vertical lift; replacing....1223
    Loader arm lift cylinder; radial lift; replacing....1225
    Quickhitch tilt cylinder; radial lift; replacing....1228
    Cylinder; disassembling and assembling....1230
    Cylinder; sealing....1234
    Positional type hydraulic adapters; fitting....1238
    Hydraulic pressure; testing....1241
    Hydraulic system; bleeding....1242

Volvo Skid Steer Loaders MC115C Repair Service Manual

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