Volvo EC45 Compact Excavators Parts Manual
Complete parts catalog manual for Volvo EC45 Compact Excavators.
Volvo EC45 Compact Excavators Parts Manual.pdf
PRODUCT DETAILS:
Total Pages: 634 pages
File Format: PDF
Language: English
TABLE OF CONTENTS
0 - Foreword.......2
0 - GENERAL.......3
03 - SPECIFICATIONS.......4
Product identification plate.......5
2 - ENGINE WITH MOUNTING AND EQUIPMENT.......6
21 - ENGINE.......7
Engine K4N-D61ES.......8
Engine K4N-Y1D61ES _ K4N-Z2D61ES.......9
Engine.......11
Repair kits for engine-[0419].......13
Repair kits for engine.......14
Cylinder head-[0342].......16
Cylinder head.......18
Cylinder block-[0306].......20
Cylinder block.......22
Flywheel housing.......24
Pistons.......26
Rocker arm shaft.......29
Valve mechanism-[0141].......32
Timing gear casing.......34
Timing gear casing and gears.......36
Timing gears.......38
Valve mechanism.......40
Camshaft.......42
Connecting rods.......44
Crankshaft and related parts.......46
Oil sump-[5929].......48
Oil sump.......50
Engine mounts-[5853].......52
Engine mounts.......54
22 - LUBRICATING SYSTEM.......56
Lubricating oil system-[5806].......57
Lubricating oil pump.......59
Lubricating oil system.......61
Oil filter.......63
23 - FUEL SYSTEM.......64
Fuel pump-[5647].......65
Fuel pump.......67
Fuel filter.......68
Sediment bowl-[5555].......69
Sediment bowl.......72
Gas-oil tank-[5518].......74
Gas-oil tank.......75
Fuel circuit-[5441].......77
Fuel circuit-[5421].......79
Fuel circuit injection pump.......81
Fuel circuit-[5344].......83
Fuel circuit.......85
Injection pump-[5308].......87
Injection pump.......89
Injector.......91
Fuel lines and injectors.......95
Engine injection pump control K4N-D61ES.......97
Engine injection pump control K4N-Y1D61ES _ K4N-Z2D61ES.......99
25 - INLET & EXHAUST SYSTEM.......101
Exhaust manifold.......102
Inlet manifold and exhaust manifold.......103
Intake manifold K4N-D61ES.......105
Intake manifold K4N-Y1D61ES _ K4N-Z2D61ES.......106
Muffler-[5014].......107
Muffler.......109
Muffler with catalytic exhaust.......111
Intake _ air filter K4N-D61ES.......112
Intake _ air filter K4N-Y1D61ES _ K4N-Z2D61ES.......114
Intake _ air filter.......116
Air filter.......118
Preheating coil K4N-D61ES.......120
Pre-heater K4N-Y1D61ES _ K4N-Z2D61ES.......121
Pre-cleaner.......122
26 - COOLING SYSTEM.......124
Radiator ( water ) _ oil cooler.......125
Radiator ( water ).......126
Expansion tank-[4649].......128
Expansion tank.......130
Cooling circuit-[4613].......132
Cooling circuit.......133
Radiator installation-[4536].......135
Radiator installation.......137
Water pump-[4500].......139
Water pump.......141
Thermostat.......143
27 - ENGINE CONTROL.......144
Engine stop electromagnet.......145
Engine acceleration control-[4341].......146
Engine acceleration control.......147
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......149
31 - BATTERY.......150
Battery-[4243].......151
Battery.......152
32 - ALTERNATOR; CHARGE REGULATOR.......153
Alternator with assembling details-[4156].......154
Alternator with assembling details.......155
Alternator 12 V - 40 A.......157
33 - STARTING SYSTEM.......159
Starter motor; mounting-[4053].......160
Starter motor; mounting.......162
Starter motor 12 V - 2 KW.......163
Electrical system _ Air preheater (us).......164
Electrical equipment _ Air preheater (us).......166
Starting and preheating switch-[3928].......168
Starting and preheating switch.......169
Coded keypad ( anti-start ).......171
35 - LIGHTING.......172
Front headlight on canopy-[3826].......173
Front headlight on canopy.......174
Front headlight on cab-[3750].......176
Front headlight on cab.......178
Rear headlight-[3713].......181
Rear headlight-[3652].......183
Rear headlight.......184
Work light on boom.......186
36 - OTHER ELECTRICAL EQUIPMENT.......188
Horn.......189
Flashing light-[3533].......190
Flashing light.......191
Back-up warning unit.......193
Cleaning system-[3442].......195
Cleaning system.......197
Oil pressure switch.......199
Clogging indicator.......200
Thermal switch-[3334].......203
Thermal switch.......204
Operator's station instrument panel ( right )-[3258].......205
Operator's station instrument panel ( left )-[3237].......207
Inspection light socket-[3216].......209
Inspection light socket.......210
Control panel.......211
37 - CABLE; FUSE; RELAY.......212
Electrical system (front) _ with Puma-[3114].......213
Electrical system (front) _ with Puma-[3054].......214
Electrical system (front) _ with Puma-[3034].......216
Electrical system (front) _ with Puma.......218
Electrical system _ Canopy-[2957].......220
Electrical system _ Canopy.......221
Electrical system _ cab-[2921].......223
Electrical system _ cab.......225
Electrical system (rear) _ with Puma-[2845].......227
Electrical system (rear) _ with Puma-[2825].......229
Electrical system (rear) _ with Puma-[2805].......231
Electrical system (rear) _ with Puma.......233
Cables; battery-[2728].......235
Cables; battery.......237
Electric installation on driver's seat-[2653].......239
Electric installation on driver's seat.......241
Battery cut-out-[2616].......243
Battery cut-out.......245
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.......247
Transmitter.......248
39 - MISCELLANEOUS.......249
Radio kit-[2503].......250
Radio kit.......251
4 - POWER TRANSMISSION.......253
41 - CLUTCH; TORQUE CONVERTER.......254
Engine coupling _ hydraulic pump-[2406].......255
Engine coupling _ hydraulic pump.......257
44 - HYDROSTATIC DRIVE.......259
Hydraulic travelling motor.......260
Travelling gear motor assy _ with brake.......262
Control valve.......264
Balancing valve ( travelling ).......266
Slewing gear motor installation-[2215].......268
Slewing gear motor installation-[2155].......269
Slewing gear motor installation.......270
Slewing gear motor-[2119].......272
Slewing gear motor.......274
Swivel joint equipment-[2043].......276
Swivel joint equipment.......277
Swivel joint-[2006].......279
Swivel joint.......281
49 - MISCELLANEOUS.......283
Slewing ring.......284
Lubrication ( slewing ring ).......286
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.......287
71 - FRAME.......288
Counterweight-[1828].......289
Counterweight-[1807].......291
Counterweight.......293
Lower frame-[1731].......295
Lower frame.......297
Platform-[1655].......299
Platform.......301
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.......303
Track tensioning ( steel and rubber tracks ).......304
Travelling gear motor assy _ sprocket.......306
Steel tracks.......307
Rubber tracks.......308
Upper roller ( steel and rubber tracks ).......309
Lower roller ( steel and rubber tracks ).......311
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.......312
81 - CAB; NAKED; CANOPY.......313
Equipped cabin.......314
Cab sliding window ( front )-[1357].......316
Cab sliding window ( front ).......318
Canopy.......320
Wind protector.......322
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.......323
Engine coverage.......324
Lock ( engine coverage ).......326
83 - DOORS; HATCH; COVER PLATE; (all).......328
Cab door-[1157].......329
Cab door.......331
Cabin floor ( standard and canopy ).......333
Right coverage.......334
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.......336
Cab glass-[1038].......337
Cab glass.......338
Cab windshield-[1003].......339
Cab windshield.......341
Cab sliding window ( right ).......343
85 - CAB INTERIOR; UPHOLSTERY.......345
Cab accessories-[0901].......346
Cab accessories.......348
Suspended seat.......350
Suspension seat assembly.......352
Operator's seat 284.10151;284.17150;284.17151;284.17298;284.17799-[0753].......354
Operator's seat 284.10151;284.17150;284.17151;284.17298;284.17799-[0732].......356
Operator's seat 284.10151;284.17150;284.17151;284.17298;284.17799.......358
Operator's station plating.......360
87 - AIR CONDITIONING UNIT.......362
Cab heating installation.......363
Heater.......365
88 - INTERIOR EQUIPMENT.......367
Operator's station instrument panel ( right ).......368
Operator's station instrument panel ( left )-[0532].......370
Operator's station instrument panel ( left ).......372
Cab console-[0455].......374
Cab console.......376
Document compartment-[0419].......378
Document compartment.......380
Safety belt STD.......382
Safety belt 2 .......385
Safety belt 3 .......387
89 - MISCELLANEOUS.......389
Glue Kit for cab-[0247].......390
Glue Kit for cab.......393
Tools.......394
Transfer.......396
Transfer cab STD ; USA-[0708].......397
Transfer cab STD ; USA.......399
Transfer canopy STD ; USA-[0632].......401
Transfer canopy STD ; USA.......403
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.......405
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.......406
Seals suitcase for union ; elbow ; fitting ........409
Hydraulic tank-[0519].......412
Hydraulic tank.......414
Hydraulic system feed-and suction line-[0442].......416
Hydraulic system feed-and suction line.......418
Hydr. circuit. ( Oil cooler ).......420
Cooling system oil cooler.......422
Hydraulic oil filter.......424
Lubrication oil filler and breather.......426
Main valve assembly with fitting parts.......428
Control valve 9 spools-[0247].......431
Control valve 9 spools-[0227].......434
Control valve 9 spools.......437
Handling boom-[0150].......439
Handling boom.......441
Hydraulic circuit ( safety valve _ dipper arm ).......444
Handling boom ; dipper.......446
Electrovalve installation.......449
Slewing-offset selector switch-[0027].......451
Slewing-offset selector switch.......452
Balancing valve ( slewing )-[5951].......453
Balancing valve ( slewing )-[5931].......455
Balancing valve ( slewing ).......456
Balancing valve ( offset cylinder )-[5855].......457
Balancing valve ( offset cylinder )-[5835].......459
Balancing valve ( offset cylinder ).......460
Safety valve ( boom cylinder )-[5759].......462
Safety valve ( boom cylinder )-[5739].......464
Safety valve ( boom cylinder )-[5719].......466
Safety valve ( boom cylinder ).......468
Safety valve ( dipper arm cylinder )-[5644].......470
Safety valve ( dipper arm cylinder ).......472
Control levers steel pedal.......474
Control levers plastic pedal.......476
Control lever dozer blade.......478
Control lock ( safety system ).......480
Pump installation.......481
Hydraulic pump-[5450].......483
Hydraulic pump-[5430].......485
Hydraulic pump.......487
Electrovalve installation _ Accumulator.......490
Accumulator _ electrovalve.......492
Electrovalve-[5323].......494
Electrovalve.......496
Accumulator.......498
Hydraulic circuit ( low pressure ) STD-[5232].......499
Hydraulic circuit ( low pressure ) STD.......501
Hydraulic circuit ( low pressure ) USA-[5157].......503
Hydraulic circuit ( low pressure ) USA.......505
Control stick installation LH.......507
Control lever dipper arm _ slewing ( left ) LH.......509
Control stick installation RH.......511
Control lever boom _ bucket ( right ) RH.......513
Control selector switch installation USA-[5019].......514
Control selector switch installation USA.......515
Std or Iso equipment control selector switch (us) USA.......517
Hydr. circuit. ( travelling ).......519
Hydraulic circuit ( lower frame ).......521
Hydr. circuit. ( dozer blade ).......523
Hydr. circuit. ( boom slewing _ offset ).......524
Hydraulic circuit ( platform ).......526
Hydraulic circuit ( platform_balancing valve_offset cylinder ).......528
Hydr. circuit.( boom _ dipper arm _ bucket ).......530
Hydraulic circuit ( boom ).......532
Hydraulic circuit ( accessories ).......534
Kit coupler ( accessories )-[4709].......536
Hydraulic circuit ( double-acting ).......538
Kit coupler ( double acting ).......540
Hydr. circuit. ( attachment ) ( grab jaw ).......542
Kit coupler ( grab jaw )-[4602].......544
Kit coupler ( grab jaw ).......546
Hydraulic circuit; double effect; gripper bucket equipment.......548
Two-way valve-[4511].......550
Two-way valve.......552
Kit coupler ( accessories ).......554
92 - MECHANICAL EQUIPMENT_ATTACHMENT.......556
Tool holder _ mechanical control-[4409].......558
Tool holder _ mechanical control-[4349].......560
Tool holder _ mechanical control-[4329].......562
Tool holder _ mechanical control.......564
Tool holder _ hydraulic control-[4253].......566
Tool holder _ hydraulic control-[4233].......568
Tool holder _ hydraulic control-[4213].......570
Tool holder _ hydraulic control.......572
Lever.......574
Hydraulic circuit ( snap-action attachment )-[4122].......575
Hydraulic circuit ( snap-action attachment )-[4101].......577
Hydraulic circuit ( snap-action attachment ).......579
Hyd. circuit (quickfit_double-acting)-[4026].......581
Hyd. circuit (quickfit_double-acting)-[4006].......583
Hyd. circuit (quickfit_double-acting).......585
Electrovalve (quickfit )-[3930].......587
Electrovalve (quickfit ).......588
Bucket-[3855].......589
Bucket.......591
Buckets for Quickfit-[3819].......593
Buckets for Quickfit-[3759].......595
Buckets for Quickfit.......597
Grading bucket.......599
Grading bucket for Quickfit-[3708].......601
Grading bucket for Quickfit.......603
Support frame 11839404.......604
Hammer-[3617].......605
Hammer-[3557].......607
Hammer for Quickfit-[3536].......609
Hammer for Quickfit.......611
Hydraulic system; hammer.......613
Hammer.......615
Bulk bag.......618
Dozer blade.......619
Dozer blade cylinder-[3359].......621
Dozer blade cylinder.......623
97 - UNIT; DIGGING.......625
Pivot pin.......626
Boom offset cylinder-[3258].......628
Boom offset cylinder.......630
Lubrication.......632
Boom.......633
Boom cylinder-[3151].......635
Boom cylinder.......637
Cylinder rod protection.......639
Dipper arm-[3100].......641
Dipper arm.......643
Dipper arm cylinder-[3025].......645
Dipper arm cylinder.......647
Bucket cylinder-[2949].......649
Bucket cylinder-[2929].......651
Bucket cylinder.......653
Volvo EC45 Compact Excavators Parts Manual
