Volvo EW180B Excavators Repair Service Manual

Make: 
Model: 
Price: US$ 65.00

Complete service repair manual with Electrical Wiring Diagrams for Volvo EW180B Excavators, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Volvo Constructions EW180B Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Volvo EW180B Excavators Service Repair Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,911 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
0 - Foreword....2
0 - GENERAL....3
  00 - DESCRIPTION; COMPLETE MACHINE....4
    Machine EW180B; description....5
    Component locations....6
    Product plates....8
  03 - SPECIFICATIONS....9
    Tightening torques....11
    Conversion tables....17
    Capacities....25
    Engine; specifications-57....26
    Engine; weights-29....27
    Cylinder head; specifications-59....28
    Cylinder block; specifications-31....29
    Cylinder liner; specifications-02....30
    Pistons; specifications-37....31
    Piston rings; specifications-04....32
    Valve mechanism; specifications-37....33
    Camshaft; specifications-14....35
    Crankshaft; specifications-51....36
    Connecting rods; specifications-14....38
    Flywheel; specifications-00....40
    Flywheel; weight-37....41
    Lubrication system; specifications-14....42
    Oil pump; specifications-51....43
    Fuel system; specifications-29....44
    Fuel feed pump; specifications-06....45
    Fuel filter; specifications-43....46
    Unit pumps; specifications-18....47
    Injectors; specifications-50....48
    Turbocharger; specifications-26....49
    Cooling system; specifications-03....50
    Coolant pump; thermostat; specifications-40....51
    Electrical system; specifications-17....52
    Battery; specifications-54....53
    Alternator; specifications....54
    Starter motor; specifications-07....55
    Preheating; specifications-38....56
    Travel motor; specifications-14....57
    Slew motor; specifications_{42-48}....58
    Slew motor; specifications_{42-29}....59
    Lighting; specifications-03....60
    Electric horn; specifications-41....61
    Upper wiper motor; specifications-13....62
    Lower wiper motor; specifications-46....63
    Brake discs; specifications-24....64
    Preheating; specifications-54....65
    Upper wiper motor; specifications-30....66
    Lower wiper motor; specifications-07....67
    Steering axle; specifications-44....68
    Undercarriage; specifications-22....69
    Slew system for superstructure; specifications-46....70
    Hydraulic oil; specifications-18....71
    Servo _ fan and brake _ steering pump; specifications-55....72
    Cylinder data-32....73
    Hydraulic pressure; specifications-09....74
    Working pump; specifications-46....76
    Digging equipment bearings; specifications-23....77
    Cylinder data-59....78
  05 - TRANSPOET INSTRUCTION; STORAGE INSTRUCTION; OPERATIONG INSTRUCTION....79
    Lifting instructions....80
  07 - STANDARD TIME....82
    Operation numbers for additional work....83
  08 - TOOL....85
    E-tools; NET 00024 Guide pin for slew ring....86
    E-tool; NET 00025 Lifting eye for superstructure....87
    E-tool; 1802 Extractor for pressure limiting valve....89
  09 - MISCELLANEOUS....90
    Service positions....91
    Welding on the machine....93
    Hydraulic cylinders; dieseling....95
1 - STANDARD PARTS; SERVICE....97
  16 - LUBRICANT; FUEL; OTHER FLUID....98
    Recommended lubricants....99
    Alternative fuels....102
  17 - SERVICE....105
    Elimination of trapped hydraulic pressure....106
    Arrival Inspection; according to Inspection Programme....108
    Delivery Inspection; according to Inspection Programme....113
    Maintenance of Stored Machines; according to Inspection Programme....115
    Warranty inspection 1000 hours....117
    Maintenance service; daily....145
    Maintenance service; every 50 hours....149
    Maintenance service; every 250 hours....156
    Maintenance service; every 500 hours....167
    Maintenance service; every 1000 hours....184
    Maintenance service; every 2000 hours....206
    Maintenance service; every 4000 hours....234
    CareTrack backup battery; replacing....264
    Secondary lowering of digging equipment....267
    Starting engine with booster cables....269
  19 - GENERAL....271
    Safety concerns everybody!....272
    CE marking and declaration of conformity....274
    Environment....276
    Safety rules for service....278
    Fire prevention measures....281
    Health hazards with paint; plastics and rubber....284
    Checklist after a fire or heat exposure....286
    Safety when lifting and supporting the machine....287
    Safety when handling oils and fuel....288
    Safety when working with batteries....289
    Safety when working with air conditioning refrigerant....291
    Some simple rules regarding tyre handling....293
    Safety when working with hydraulic systems....295
2 - ENGINE WITH MOUNTING AND EQUIPMENT....297
  20 - GENERAL....298
    E-ECU MID 128 pre-programmed; replacing....299
    E-ECU MID 128 non-programmed; replacing....302
    Description D6D....305
    Component position; engine D6D....306
    Engine; weights ....309
  21 - ENGINE....310
    Engine; specifications....311
    Engine; removal....312
    Engine; installation....320
    Engine; weights....328
    Cylinder head; description....329
    Cylinder head; specifications....330
    Cylinder block; specifications....331
    Cylinder liner; specifications....332
    Pistons; specifications....333
    Pistons; description....334
    Piston rings; specifications....336
    Valve mechanism; description....337
    Valve mechanism; specifications....338
    Valve mechanism; tightening torques....340
    Valves; adjusting....341
    Engine timing gear; description....347
    Camshaft; description....348
    Camshaft; specifications....350
    Flywheel; weight....351
    Crankshaft; description....352
    Vibration damper; description....355
    Crankshaft; specifications....358
    Connecting rod; description....360
    Connecting rods; specifications....363
    Flywheel; specifications....365
    Crankshaft front oil seal; replacing....366
    Crankshaft rear oil seal; replacing....375
    Oil sump; replacing....381
    Engine mount front; replacement....387
    Engine mount rear; replacement....390
  22 - LUBRICATING SYSTEM....393
    Lubrication system; description....394
    Lubrication system; specifications....396
    Oil pump; description....397
    Oil pump; specifications....398
    Oil pump; replacing....399
    Lubrication oil pressure; checking....415
    Oil pressure relief valve; replacing....417
  23 - FUEL SYSTEM....422
    Fuel system; specifications....423
    Fuel system; description....424
    Fuel feed pump; description....426
    Fuel feed pump; specifications....427
    Feed pump pressure; checking....428
    Feed pump; replacing....430
    Fuel filter; description....433
    Fuel filter; specifications....434
    Fuel system; bleeding....435
    Fuel tank; removal....437
    Fuel tank; installation....441
    Fuel filling pump; replacement....446
    Injectors; description....448
    Injectors; specifications....449
    Injector; replacing....450
    Unit pump; description....456
    Unit pumps; specifications....461
    Pump unit; replacing....462
  25 - INLET & EXHAUST SYSTEM....468
    Silencer; replacing....469
    Turbocharger; description....472
    Turbocharger; specifications....475
  26 - COOLING SYSTEM....476
    Cooling system; specifications....477
    Radiator; removal....478
    Radiator; installation....483
    Expansion tank; replacement....489
    Coolant pump; thermostat; specifications....492
    Coolant pump; replacing....493
    Thermostat; replacing....496
    Fan belt; replacement....498
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....503
  30 - GENERAL....504
    Electrical system; special instructions for servicing....508
    Electrical system; description....510
    Electronic control system; description....511
    Communication with data buses....513
    Data buses; function....515
    Service connection and programming connection....519
    Data links; fault tracing with Oscilloscope....521
    Electrical system; specifications....531
    Troubleshooting strategy....532
    Troubleshooting; general....534
    Collection of basic data....536
    Electrical cables and connectors; checking....538
    Troubleshooting tools....543
    Special tools for troubleshooting....544
    VCADS Pro service tool....545
    Troubleshooting using alarm and error codes....549
    999 8699 Multi-pin breaker box....550
    999 0062 Extension cable....551
    999 3893 Adapter cable....552
    999 3894 Template....553
    11 666 140 Multimeter....554
    951 1355 Adapter cable....555
    999 8505 Adapter cable....556
    999 3721 Service display unit....557
    11 668 006 Extension cable....558
    Error texts and troubleshooting information; general....559
    SAE error codes; translation to error messages; general....560
    Error codes; overview....561
    128 PID45....564
    128 PID91....566
    128 PID100....567
    128 PID102....569
    128 PID105....571
    128 PID106....573
    128 PID107....575
    128 PID108....577
    128 PID110....578
    128 PID111....580
    128 PID172....582
    128 PID174....584
    128 SID1 - 6....586
    128 SID21....588
    128 SID22....590
    128 SID70....592
    128 SID231....594
    128 SID240....596
    128 SID250....598
    128 SID251....600
    128 SID253....602
    128 SID254....604
    130 PID84....606
    130 PID190....607
    130 PPID1092....609
    130 PPID1193....611
    130 PPID1194....613
    130 PPID1283....615
    130 PPID1284....617
    130 PPID1285....619
    130 PPID1286....621
    130 PPID1287....623
    130 PPID1288....625
    130 PPID1289....627
    130 PPID1290....629
    130 PPID1291....631
    130 PPID1292....633
    130 PPID1293....635
    130 PPID1294....637
    130 PPID1295....639
    130 PPID1310....641
    130 SID231....643
    130 SID240....645
    130 SID250....647
    130 SID251....649
    130 SID253....651
    130 SID254....653
    140 SID231....655
    140 SID240....656
    140 SID250....657
    140 SID253....658
    140 SID254....659
    187 PID96....660
    187 PPID1110_3....662
    187 PPID1110_4....664
    187 PPID1110_7....666
    187 PPID1114....668
    187 PPID1115....670
    187 PPID1116....672
    187 PPID1117....674
    187 PPID1121....676
    187 PPID1127....678
    187 PPID1128....679
    187 PPID1129....681
    187 PPID1130....683
    187 PPID1131....685
    187 PPID1132....687
    187 PPID1150_1....689
    187 PPID1156....691
    187 PPID1191....693
    187 PPID1309....695
    187 SID231....697
    187 SID240....699
    187 SID250....701
    187 SID251....703
    187 SID253....705
    187 SID254....707
    E-ECU (MID128) Engine control unit; active measuring conditions....709
    E-ECU (MID128) Engine control unit; passive measuring conditions....713
    T-ECU (MID 130) Transmission control unit; active measuring; conditions....716
    T-ECU (MID 130) Transmission control unit; passive measuring; conditions....719
    V-ECU (MID187) Vehicle control unit; active measuring conditions....722
    V-ECU (MID187) Vehicle control unit; passive measuring conditions....727
    Pressure switch test with VCADS Pro....731
    Fan motor control test with VCADS Pro....735
    Brake system test with VCADS Pro....737
  31 - BATTERY....740
    Battery; storage-01....741
    Battery; storage....742
    Battery; description....744
    Battery; specifications....746
    Battery; charging....747
    Batteries; replacing....749
  32 - ALTERNATOR; CHARGE REGULATOR....751
    Charging; description....752
    Alternator; description....753
    Alternator; replacing incl function checking....755
  33 - STARTING SYSTEM....759
    Start circuit; description....760
    Starter motor; specifications....762
    Preheating; description....763
    Preheating; specifications....764
  35 - LIGHTING....765
    Lighting; specifications....766
  36 - OTHER ELECTRICAL EQUIPMENT....767
    Electric horn; description....770
    Electric horn; specifications....771
    Windscreen wiper; description....772
    Windscreen wiper; components location....773
    Wiper controller; description....775
    Upper wiper motor; description....777
    Upper wiper motor; specifications....778
    Lower wiper motor; description....779
    Lower wiper motor; specifications....781
    Window limit switch; description....782
    Battery disconnect switch; description....784
    SW2704 Emergency engine speed control switch; description....786
    SW2704 Emergency engine speed control switch; specifications....788
    SW2706 Auto_manual select switch; description....789
    SW2706 Auto_manual select switch; specifications....791
    SW3101 Main switch; description....792
    SW3101 Main switch; specifications....793
    SW3301 Start switch; description....794
    SW3301 Start switch; specifications....796
    Multi-function lever switch; description....798
    Multi-function lever switch; specifications....800
    MA4201 Cruise control solenoid valve; description....801
    MA4201 Cruise control solenoid valve; specifications....802
    MA4202 Travel solenoid valve; description....803
    MA4202 Travel solenoid valve; specifications....804
    MA4203 Gear select solenoid valve; description....805
    MA4203 Gear select solenoid valve; specifications....806
    MA4204 Q-max solenoid valve; description....807
    MA4204 Q-max solenoid valve; specifications....808
    MA5501 Parking brake solenoid valve; description....809
    MA5501 Parking brake solenoid valve; specifications....810
    MA9104 Hammer solenoid valve; description....811
    MA9104 Hammer solenoid valve; specifications....812
    MA9107 Power boost solenoid valve; description....813
    MA9108 Control lockout solenoid valve; description....814
    MA9107 Power boost solenoid valve; specifications....815
    MA9108 control lockout solenoid valve; specifications....816
    MA9109 Quickfit solenoid valve; description....817
    MA9109 Quickfit solenoid valve; specifications....819
    MA9119 Boom float solenoid valve; description....820
    MA9110 9111 Rotator left_right solenoid valve; description....822
    MA9119 Boom float solenoid valve; specifications....823
    MA9110 9111 Rotator left_right solenoid valve; specifications....824
    MA9152 Axle locking solenoid valve; description....825
    MA9152 Axle locking solenoid valve; specifications....826
    MA9153 9154 9155 9156 Outrigger solenoid valve; description....827
    MA9153 9154 9155 9156 Outrigger solenoid valve; specifications....829
    PWM4201 Cruise flow control proportional solenoid valve; description....830
    PWM4201 Cruise flow control proportional solenoid valve; specifications....831
    PWM9101 Pump control proportional solenoid valve; description....832
    PWM9101 Pump control proportional solenoid valve; specifications....834
    PWM9102 Fan motor proportional solenoid valve; description....835
    PWM9102 Fan motor proportional solenoid valve; specifications....837
    PWM9103 Hammer flow control proportional solenoid valve; description....838
    PWM9103 Hammer flow control proportional solenoid valve; specifications....839
    PWM9104 Anti cavitation proportional solenoid valve; description....840
    PWM9104 Anti cavitation proportional solenoid valve; specifications....841
    Connectors....842
    Engine control unit E-ECU; function description....846
    Instrument control unit I-ECU; functional description....847
    Transmission control unit T-ECU; functional description....849
    Vehicle control unit V-ECU; functional description....850
    Engine control unit E-ECU; specifications....851
    Instrument control unit I-ECU; specifications....853
    Transmission control unit T-ECU; specifications....855
    Vehicle control unit V-ECU; specifications....857
    Control units changing; precaution....860
    I-ECU MID 140 non-programmed; replacing....861
    I-ECU MID 140 pre-programmed; replacing....863
    T-ECU; MID 130; changing non-programmed ECU....865
    T-ECU; MID 130; changing pre-programmed ECU....867
    V-ECU MID 187 non-programmed; replacing....869
    V-ECU MID 187 pre-programmed; replacing....872
  37 - CABLE; FUSE; RELAY....875
    Wiring diagram 9 - Image....878
      Page 1....878
    Wiring diagram 8 - Image....879
      Page 1....879
    Wiring diagram 7 - Image....880
      Page 1....880
    Wiring diagram 6 - Image....881
      Page 1....881
    Wiring diagram 5 - Image B....882
      Page 1....882
    Wiring diagram 5 - Image A....883
      Page 1....883
    Wiring diagram 4 - Image B....884
      Page 1....884
    Wiring diagram 4 - Image A....885
      Page 1....885
    Wiring diagram 3 - Image B....886
      Page 1....886
    Wiring diagram 3 - Image A....887
      Page 1....887
    Wiring diagram 2 - Image B....888
      Page 1....888
    Wiring diagram 2 - Image A....889
      Page 1....889
    Wiring diagram 25 - Image....890
      Page 1....890
    Wiring diagram 24 - Image B....891
      Page 1....891
    Wiring diagram 24 - Image A....892
      Page 1....892
    Wiring diagram 23 - Image....893
      Page 1....893
    Wiring diagram 22 - Image....894
      Page 1....894
    Wiring diagram 21 - Image....895
      Page 1....895
    Wiring diagram 20 - Image....896
      Page 1....896
    Wiring diagram 1 - Image B....897
      Page 1....897
    Wiring diagram 1 - Image A....898
      Page 1....898
    Wiring diagram 19 - Image....899
      Page 1....899
    Wiring diagram 18 - Image....900
      Page 1....900
    Wiring diagram 17 - Image....901
      Page 1....901
    Wiring diagram 16 - Image....902
      Page 1....902
    Wiring diagram 15 - Image....903
      Page 1....903
    Wiring diagram 14 - Image....904
      Page 1....904
    Wiring diagram 13 - Image....905
      Page 1....905
    Wiring diagram 12 - Image....906
      Page 1....906
    Wiring diagram 11 - Image....907
      Page 1....907
    Wiring diagram 10 - Image....908
      Page 1....908
    Electrical symbols and designations....909
    Cable and component marking explanations....912
    Component designations....914
    Wiring diagrams; component list and index....915
    Wiring diagram 1-59....924
    Wiring diagram 1....927
    Wiring diagram 2-02....930
    Wiring diagram 2....933
    Wiring diagram 3-09....936
    Wiring diagram 3....939
    Wiring diagram 4-06....942
    Wiring diagram 4....945
    Wiring diagram 5-14....948
    Wiring diagram 5....951
    Wiring diagram 6....954
    Wiring diagram 7....957
    Wiring diagram 8....960
    Wiring diagram 9....963
    Wiring diagram 10....966
    Wiring diagram 11....969
    Wiring diagram 12....972
    Wiring diagram 13....975
    Wiring diagram 14....978
    Wiring diagram 15....981
    Wiring diagram 16....984
    Wiring diagram 17....987
    Wiring diagram 18....990
    Wiring diagram 19....993
    Wiring diagram 20....996
    Wiring diagram 21....999
    Wiring diagram 22....1002
    Wiring diagram 23....1005
    Wiring diagram 24....1008
    Wiring diagram 25....1013
    Electrical distribution box; fuses and relays....1016
    FU02 FU08 Battery fuse; specifications....1019
    Grounding points; position....1021
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM....1024
    IM3812 Hour counter; description....1026
    SE2203 Engine oil pressure sensor; specifications....1028
    SE2203 Engine oil pressure sensor; description....1030
    SE2303 Fuel level sensor; description....1032
    SE2303 Fuel level sensor; specifications....1034
    SE2306 Fuel_SE2601 Coolant temperature sensor; description....1035
    SE2306 Fuel_SE2601 Coolant temperature sensor; specifications....1037
    SE2501 2502 Air inlet vacuum and temperature switch; description....1038
    SE2501 2502 Air inlet vacuum and temperature switch; specifications....1040
    SE2507 Boost air temperature sensor; description....1041
    SE2507 Boost air temperature sensor; specifications....1043
    SE2507_2508 Boost air pressure_temperature sensor; description....1044
    SE2507_2508 Boost air pressure_temperature sensor; specifications....1046
    SE2508 Boost air pressure sensor; description....1047
    SE2508 Boost air pressure sensor; specifications....1049
    SE2603 Coolant level sensor; specifications....1050
    SE2701 Engine speed sensor (crankshaft); description....1051
    SE2701 Engine speed sensor (crankshaft); specifications....1053
    SE2702 Engine speed sensor (ring gear 129 teeth); description....1054
    SE2702 Engine speed sensor (ring gear 129 teeth); specifications....1056
    SE2703 Engine speed sensor (camshaft); description....1057
    SE2703 Engine speed sensor (camshaft); specifications....1059
    SE4201 Travel pedal pressure sensor; description....1060
    SE4201 Travel pedal pressure sensor; specifications....1062
    SE4203 Travel backward pressure switch; description....1063
    SE4203 Travel backward pressure switch; specifications....1065
    SE4901 Slew position sensor; specfications....1066
    SE5201 Brake pressure switch (5 bar); description....1067
    SE5201 Brake pressure switch (5 bar); specifications....1069
    SE5202 Brake pressure switch (50 bar); description....1070
    SE5202 Brake pressure switch (50 bar); specifications....1072
    SE5203 Brake pressure failure switch (80 bar); description....1073
    SE5203 Brake pressure failure switch (80 bar); specifications....1075
    SE6401 Steering pressure sensor; specifications....1076
    SE9101 Auto idle pressure switch; description....1077
    SE9101 Auto idle pressure switch; specifications....1079
    SE9102 Hammer pedal pressure sensor; specifications....1080
    SE9151 Safety lever limit switch; description....1081
    SE9151 Safety lever limit switch; specifications....1083
    SE9152 Hydraulic oil temperature sensor; description....1084
    SE9152 Hydraulic oil temperature sensor; specifications....1086
    SE9153 Hydraulic oil filter pressure switch; description....1087
    SE9153 Hydraulic oil filter pressure switch; specifications....1089
    SE9154 Boom_9155 Arm automatic idle pressure sensor; specifications....1090
    SE9160 Left control panel limit switch; description....1091
    SE9160 Left control panel limit switch; specifications....1093
    SE9401 Overload pressure switch; description....1094
    SE9401 Overload pressure switch; specifications....1096
    Service display unit; description....1097
    Service display unit; general information....1100
    Service display unit; engine....1103
    Service display unit; electrical system....1105
    Service display unit; hydraulics....1112
    Service display unit; self-diagnostics....1116
  39 - MISCELLANEOUS....1126
    Radio with tape player; description....1127
    Radio with tape player; specifications....1128
    DC–DC converter; description....1129
    DC–DC converter; specifications....1131
4 - POWER TRANSMISSION....1132
  40 - GENERAL....1133
    Power transmission; description....1134
  43 - GEARBOX....1135
    Travel gearbox; removal....1136
    Travel gearbox; installation....1139
    Travel gearbox; description....1143
    Travel gearbox; designation....1150
  44 - HYDROSTATIC DRIVE....1151
    Travel motor; description....1152
    Travel motor; specifications....1160
    Shock valve removed; checking ....1161
    Travel motor; removal....1164
    Travel motor; installation....1167
    Slew motor; specifications_{11-59}....1170
    Slew motor; specifications_{11-42}....1171
    Slew unit; description....1172
    Swing motor; replacing plate (brake)....1182
    Centre passage; description....1186
    Centre passage; removing....1190
    Centre passage; installing....1195
    Center passage; disassembling and assembling....1201
  45 - PROPELLER SHAFT....1209
    Propeller shaft; replacement of spider....1210
  46 - FRONT AXLE; REAR AXLE....1217
    Front axle; removing....1218
    Front axle; installing....1223
    Front axle; replacement of bushing and king pin....1227
  49 - MISCELLANEOUS....1228
    Slew system for superstructure; specifications....1229
    Slew ring; measurement of axial clearance....1230
    Slew ring; axial clearance....1233
    Slew system for superstructure; measurement of rotational clearance....1234
    Slew ring; rotational clearance....1237
5 - BRAKE....1238
  51 - WHEEL BRAKE....1239
    Wheel brake; description....1240
    Brake discs; specifications....1244
    Brake discs; removal and installation....1245
    Brake discs; measurement of wear....1246
  52 - HYDRAULIC BRAKE SYSTEM....1248
    Brake system bleeding....1249
    Foot brake valve; replacement....1252
    Discarded accumulators....1259
  55 - PARKING BRAKE....1261
    Parking brake; description....1262
    Parking brake; mechanical release....1265
  59 - MISCELLANEOUS....1267
    Retardation valve; description....1268
    Retardation valve; removing....1269
    Retardation valve; installation....1271
6 - STEERING....1273
  62 - STEERING AXLE....1274
    Steering axle; specifications....1275
    Steering axle; description....1276
    King pin bearing; removal and installation of bearing....1277
  64 - STEERING....1278
    Steering system; description....1279
    Steering system; adjustment....1284
    Steering valve; removal....1287
    Steering valve; installation....1290
    Steering cylinder; repacking in machine....1293
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT....1301
  71 - FRAME....1302
    Counterweight; removal....1303
    Counterweight; installation....1305
    Undercarriage; specifications....1306
    Undercarriage; description....1307
  76 - SHOCK ABSORBER; AXLE LOCKING; ANTI ROLL BAR; LEVEL _ SIDE CONTROL....1308
    Pivot axle lock cylinder; description....1309
    Pivot axle lock cylinder; removal....1311
    Pivot axle lock cylinder; installation....1313
    Pivot axle lock cylinder; releasing for towing....1315
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM....1318
    Wheel; removal....1319
    Wheel; installation....1321
    Stone protection rings; description....1324
    Stone protection ring; removing....1325
    Stone protection ring; installing....1327
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE....1329
  80 - GENERAL....1330
    Superstructure covering; description....1331
  81 - CAB; NAKED; CANOPY....1332
    Cab; removal....1333
    Cab; installation....1337
  83 - DOORS; HATCH; COVER PLATE; (all)....1341
    Cab door; removal of door catch....1342
    Cab door; installation of door catch....1344
  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING....1346
    Window pane; replacement....1347
    Window pane with locking strip; replacing....1353
    Upper windshield; removing....1354
    Upper windshield; installing....1356
  85 - CAB INTERIOR; UPHOLSTERY....1358
    Operator's seat; removal....1359
    Operator's seat; installation....1361
  87 - AIR CONDITIONING UNIT....1363
    Electrical circuit; air conditioner_heater - Image....1365
      Page 1....1365
    Air conditioning unit; specifications....1366
    Air conditioning unit; description....1368
    Air conditioning switch....1374
    Control system; description....1377
    Manual air conditioning; description....1381
    Function of manual air conditioning switch....1382
    Expansion valve; description....1386
    Evaporator; description....1389
    Compressor; description....1390
    Condenser; description....1392
    Drying filter; description....1393
    Receiver drier; changing....1395
    Refrigerant hoses....1397
    Blower motor....1399
    Ceramic resistor....1400
    Three point relay....1402
    Actuator; foot_face driver....1404
    Actuator; air mix door driver....1406
    Water temperature sensor....1408
    Duct temperature sensor....1410
    In-car temperature sensor....1412
    Ambient temperature sensor....1414
    Air conditioning unit; maintenance....1416
    Air conditioning unit; refrigerant check and recharging....1419
    Electrical circuit; air conditioner_heater ....1427
    Heating system; description....1429
    Heater fan; changing....1430
    Heating coil; removal....1436
    Heating coil; installation....1443
    Diesel coolant heater (5kw); description....1449
    Electrical circuit; air conditioner_heater....1452
    Diesel heater; description....1454
    Diesel heater; principles....1457
    Diesel heater; specifications....1462
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS....1463
  90 - GENERAL....1464
    Hydraulic diagram - Image....1465
      Page 1....1465
    Hydraulic system; cleanliness when handling hydraulic components....1466
    Hydraulic diagram; component list....1468
    Hydraulic system; position of main components....1471
    Hydraulic diagram-....1473
    Hydraulic diagram....1474
    X2 (adjustable boom); hydraulic diagram....1477
    Description; general....1478
    Hydraulic oil; description....1479
    Hydraulic oil; specifications....1483
    Hydraulic system; repair of hydraulic components in workshop....1484
    Hydraulic oil; storage and handling....1489
    Hydraulic oil; filtering....1490
    Hydraulic components; storing and transporting....1491
    Vacuum pump; connection ....1492
    Vacuum pump; connection....1494
    Vacuum pump; disconnection....1496
    Troubleshooting tips....1498
  91 - WORKING HYDRAULIC; SERVO HYDRAULICS....1502
    Hydraulic system; work instructions....1505
    Hydraulic system; description....1510
    Hydraulic pressure; specifications....1512
    Hydraulic pressure; adjusting....1514
    Working hydraulic system; description....1560
    Main valve block (MCV); description....1567
    Blocking valve; description....1572
    Anti-cavitation valve; description....1574
    Main control valve; removing....1576
    Main control valve; installing....1578
    Pressure-limiting valve; description....1581
    Pressure limiting valve (DA-valve); replacement....1586
    Pressure limiting valve (PV-valve); replacement....1590
    Shock valve; description....1594
    Shock valve; changing....1595
    Adjustable restricting valve on valve block MCV; description....1597
    Restriction in directional valve; description....1601
    Venting cover on directional valve; description....1604
    Draining LS-pressure to tank; description....1607
    Shutting off LS-pressure from bucket – in via dipper arm – out; description....1609
    Regeneration boom – down; description....1612
    Regeneration dipper arm – in; description....1614
    Hydraulic oil tank; description....1616
    Hydraulic oil tank; replacing....1618
    Hydraulic oil cooler; description....1627
    Hydraulic oil cooler; removal....1629
    Hydraulic oil cooler; installation....1634
    Shock and anti-cavitation valve; description....1638
    Directional and hose rupture valve for boom cylinder; description....1640
    Directional and hose rupture valve for boom cylinder; replacement....1645
    Hose rupture valve for tilt cylinder; description....1648
    Checking and adjusting directional and hose rupture valve for boom cylinder....1649
    Hose rupture valve for dipper arm cylinder; description....1658
    Hose rupture valve for dipper arm cylinder; changing....1660
    Line rupture valve for tilt cylinder X2; description....1663
    Line rupture valve for tilt cylinder; replacement....1665
    Pivot axle lock cylinder; installation of hydraulic lock....1670
    Pivot axle lock cylinder; removal of hydraulic lock....1672
    Shock valve removed; checking....1674
    Working pump; removal....1677
    Working pump; specifications....1682
    Working pump; description....1683
    Working pump; installation....1687
    Servo _ fan and brake _ steering pump; specifications....1691
    Servo _ fan and brake _ steering pump; description....1692
    Control pressure valve; adjustment....1693
    Servo pump; removal....1695
    Servo pump; installing....1697
    Control pressure valve pedal; adjustment....1699
    Accumulator; description....1702
    Accumulator; installing....1704
    Accumulator; removal....1706
    Optional hydraulic equipment; index....1707
    Calibration of X1 hydraulic with flow control....1708
    X1 equipment; component positions....1711
    X3 (rotator _ slope (grading) bucket); description....1716
    X3 equipment; component position....1720
    Outrigger leg _ support blade; description ....1721
    Floating position; description....1722
    Cruise control; description....1724
    X1 hammer; description....1733
    X1 shears _ grab bucket; description....1744
  92 - MECHANICAL EQUIPMENT_ATTACHMENT....1754
    Hydraulic attachment bracket (quickfit); description....1755
    Attachment bracket cylinder; reconditioning....1759
  97 - UNIT; DIGGING....1765
    Cylinder; troubleshooting....1767
    Cylinder data....1769
    Digging equipment bearings; measuring radial clearance....1770
    Digging equipment bearings; specifications....1773
    Digging equipment bearings; bushing; removal....1774
    Digging equipment bearings; bushing; installation....1778
    Digging equipment bearings; shimming....1782
    Digging equipment sinking; measurement....1785
    Outrigger leg _ support blade; description....1787
    Outrigger; removal....1803
    Outrigger; installation....1807
    Outrigger; removal of hydraulic lock....1810
    Outrigger; installation of hydraulic lock....1811
    Outrigger; removal of hydraulic cylinder....1813
    Outrigger; installation of hydraulic cylinder....1818
    Support blade; removal....1822
    Support blade; installation....1825
    Support blade; removal of hydraulic lock....1828
    Support blade; installation of hydraulic lock....1830
    Support blade; removal of hydraulic cylinder....1832
    Support blade; installation of hydraulic cylinder....1835
    Boom; removal....1838
    Boom; installation....1844
    Boom; adjustable; removal....1853
    Boom; adjustable; installation....1861
    Boom cylinder; removal....1870
    Boom cylinder; installation....1875
    Dipper arm; removal....1880
    Dipper arm; installation....1883
    Dipper arm; replacement of pin between dipper arm and boom....1887
    Dipper arm cylinder; removal....1890
    Dipper arm cylinder; installation....1893
    Tilt cylinder adjustable boom; removal....1896
    Tilt cylinder adjustable boom; installation....1900
    Bucket cylinder; removal....1905
    Bucket cylinder; installation....1908

Volvo EW180B Excavators Repair Service Manual

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