Volvo L60E, L60F, L60G, L60H Wheeled Loader Parts Manual
Complete official Parts Catalog for Volvo L60E, L60F, L60G, L60H Wheeled Loaders.
MAIN SECTIONS:
0 - GENERAL
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
0 - GENERAL.......2
03 - SPECIFICATIONS.......3
Product identification plate.......4
2 - ENGINE WITH MOUNTING AND EQUIPMENT.......6
21 - ENGINE.......7
Crankcase ventilation.......8
Crankshaft and related parts.......10
Cylinder block.......12
Cylinder head.......14
Cylinder liner and piston.......16
Drain line, oil sump.......17
Engine mounting 11172410.......21
Engine mounting.......23
Engine.......25
Flywheel housing.......27
Oil sump.......29
Repair kits for engine.......31
Timing gear casing and gears.......33
Valve mechanism.......34
22 - LUBRICATING SYSTEM.......36
Lubricating oil system.......37
Oil cooler.......40
Oil filter.......42
23 - FUEL SYSTEM.......44
Fuel lines and injectors.......45
Fuel pipes, fuel tank - injection pump STD, OPEN ROPS.......47
Fuel pump.......50
Fuel tank with fitting parts STD, OPEN ROPS.......52
Water separator.......54
Water trap with hoses 83077.......56
25 - INLET & EXHAUST SYSTEM.......58
Air filter 80945.......59
Air filter STD, OPEN ROPS.......62
Air filter with fitting parts 33750, 33759, 80945, 80946, 82281.......63
Exhaust system, silencer STD, OPEN ROPS.......65
Inlet manifold and exhaust manifold.......67
Intercooler STD, OPEN ROPS.......69
Oil bath filter 80945.......71
Turbocharger with fitting parts.......73
26 - COOLING SYSTEM.......75
Coolant drainage STD, OPEN ROPS.......76
Coolant filter 82123.......78
Cooling system STD, OPEN ROPS.......80
Engine heater .......82
Engine heater.......84
Expansion tank with fitting parts STD, OPEN ROPS.......86
Fan and fan housing STD, OPEN ROPS.......88
Fan and fan shroud STD, OPEN ROPS.......92
Fan shroud STD, OPEN ROPS.......94
Hoses to fan drive 82646.......96
Hoses to fan drive STD, OPEN ROPS.......98
Hydraulic motor STD, OPEN ROPS.......100
Pump drive power take-off.......102
Radiator with fitting parts.......104
Valve 82646, SER NO 2419 -.......106
Water pump and thermostat housing.......108
27 - ENGINE CONTROL.......110
Accelerator pedal STD, OPEN ROPS.......111
Hand throttle control 80520.......113
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.......115
31 - BATTERY.......116
Battery box with fitting parts STD, OPEN ROPS.......117
32 - ALTERNATOR; CHARGE REGULATOR.......119
Alternator with assembling details.......120
Alternator, 55A S_N - 2260, STD, OPEN ROPS.......122
Alternator, 80A. 80317.......124
33 - STARTING SYSTEM.......126
Pre-heater with fitting parts STD, OPEN ROPS.......127
Pre-heater with fitting parts.......129
Starter motor E PROD.......131
Starter motor with assembling details E PROD.......132
Starter motor with assembling details L PROD.......133
35 - LIGHTING.......135
License plate lamp 80884,83039.......136
Lighting, cab.......138
Lighting, front.......140
Lighting, rear STD, OPEN ROPS.......142
Work lights, front.......144
Work lights, rear.......148
36 - OTHER ELECTRICAL EQUIPMENT.......150
Back-up warning unit 80883.......151
Revolving warning light. 82199.......152
Revolving warning light. 93799.......155
Rotating beacon. 93799.......158
Windshield washer with air cleaner. 83085.......161
Windshield washer.......163
Windshield wiper, front STD, 82790, 33755, 33756.......165
Windshield wiper, rear STD, 82790, 33755, 33756.......167
37 - CABLE; FUSE; RELAY.......170
Battery cable and main switch.......172
Battery main switch 82257.......174
Cable harness Adjustableflow from hydraulic function 3. 82062.......176
Cable harness Double Work light 82344.......178
Cable harness air cleaner, cab 83085.......180
Cable harness battery disconnector in cab 82257.......182
Cable harness for central lubrication 82531, 83380, 83484.......184
Cable harness for monitor. 82178, 82781.......186
Cable harness for transmission.......188
Cable harness reversible fan 82646.......190
Cable harness, 4th function. lock valve. 82063, 83488.......192
Cable harness, CDC - steering. 82057.......194
Cable harness, air-suspension seat 80506, 80572, 94909.......197
Cable harness, air-suspension seat.......199
Cable harness, alternator S_N - 2260, STD, OPEN ROPS.......201
Cable harness, alternator S_N 2261 -, STD, OPEN ROPS.......203
Cable harness, automatic back-up light 82307.......205
Cable harness, automatic temperature control. 80868, 82772, 82773.......207
Cable harness, boom suspension system. 82058.......209
Cable harness, ceiling.......211
Cable harness, compressor 80868, 82323, 82772, 82773.......213
Cable harness, electr. heated rear-view mirror 80830.......215
Cable harness, electricaldistrib. unit - engine E-ECU STD, OPEN ROPS.......217
Cable harness, engine.......220
Cable harness, fire extinguishing system, cab 82231.......226
Cable harness, front STD, OPEN ROPS.......230
Cable harness, heating fuel filter 83077.......233
Cable harness, radiator STD, OPEN ROPS.......235
Cable harness, rear.......237
Cable harness, secondary steering system. 82033.......240
Cable harness, under cab STD, OPEN ROPS.......243
Cable harnesses, cab.......246
Cable harnesses, instrument panel OPEN ROPS.......252
Cable harnesses, instrument panel STD 33755, 33756.......254
Cable harnesses, servo valve. OPEN ROPS.......257
Cable harnesses, servo valve.......259
Cable harnesses, single lever control. 82325, 82326, 83316, 83317.......261
Cable terminal.......263
Circuit board STD, OPEN ROPS.......265
Connectors.......267
Electrical distribut.unit and cable harness.......270
Electrical distribution box STD, OPEN ROPS.......273
Electrical system, parking brake alarm 80348.......275
Front cable harness with assembly parts STD, OPEN ROPS.......277
Hose and manifold.......279
Housings for timers and tabs.......283
Humidity-proof connections.......285
Insulator for spade terminal.......287
Pin insulator.......289
Pin.......291
Rear cable harness with assembly parts.......294
Spade terminal.......296
Wire harness, single-acting lift function 82075.......299
Wires.......301
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.......306
Instrument panel OPEN ROPS.......307
Instrument panel STD, 94638.......311
Relays, sensors and solenoid valves, reference list.......313
Sensors, reference list.......315
Side panel.......318
Switch.......320
39 - MISCELLANEOUS.......323
Camera inclusive monitor. 82178.......324
Camera inclusive monitor. 82781.......326
Voltage converter and cable harness for radio. 83089.......328
Voltage converter and cable harness for radio.......331
4 - POWER TRANSMISSION.......333
41 - CLUTCH; TORQUE CONVERTER.......334
Torque converter 22532.......335
42 - TRANSMISSION; HYDRAULIC CONTROL.......337
3rd speeds 22532.......338
4th speeds 22532.......341
Clutch housing. 4 - speed. 22532.......343
Converter housing with fitting parts 22532.......346
Hydraulic clutch 1st and 2nd speeds 22532.......348
Hydraulic transmission with fitting parts.......351
Oil filler and dipstick STD, OPEN ROPS.......353
Oil reservoir and strainer HT93.......355
Pressure limiting valve 22532.......358
Pump drive 22532.......360
Range selector valve, pressure limiting valve and pump.......362
Range selector valve.......364
Repair kit for transmission 22532, HT93.......367
Ventilation for transmission. 22532, OPEN ROPS.......370
43 - GEARBOX.......372
Gear box housing with fitting parts 22532, OPEN ROPS.......373
45 - PROPELLER SHAFT.......374
Power shaft front STD, OPEN ROPS.......375
Propeller shaft middle STD, OPEN ROPS.......377
Propeller shafts with fitting parts STD, OPEN ROPS.......378
Propellershaft rear STD, OPEN ROPS.......380
46 - FRONT AXLE; REAR AXLE.......381
Controls, differential lock 82698.......382
Differential lock, hydraulic line STD, OPEN ROPS,.......384
Differential lock.......386
Final drive, front 23929.......388
Final drive, rear 23930.......390
Final drive, rear 23932 (80952).......392
Planet axles with fitting parts.......394
Planet shaft, rear.......396
Planetary axle, front 23929.......398
Planetary axle, rear 23930.......402
Planetary axle, rear 23932 (80952).......404
Venting, planetary gear STD, OPEN ROPS.......406
49 - MISCELLANEOUS.......408
Oil cooler STD, OPEN ROPS.......409
5 - BRAKE.......411
51 - WHEEL BRAKE.......412
Multi-disc brake, front 23929.......413
Multi-disc brake, rear.......415
52 - HYDRAULIC BRAKE SYSTEM.......417
Brake line, valve body - accumulators - accumulator - footbrake valve STD, OPEN ROPS.......418
Brake lines, footbrake valve - axles STD, OPEN ROPS.......421
Brake pipes, front axle and rear axle STD, OPEN ROPS.......423
Dual brake pedals STD, OPEN ROPS.......425
Footbrake valve.......427
German version 82084.......429
Valve and accumulators STD, OPEN ROPS.......433
55 - PARKING BRAKE.......435
Parking brake 22532, STD, OPEN ROPS.......436
Parking brake system STD, OPEN ROPS.......440
6 - STEERING.......442
64 - STEERING.......443
Adjustable steering wheel. 80322, OPEN ROPS, 33756.......444
Adjustable steering wheel. 80322, OPEN ROPS.......446
Hydraulic cylinder S_N - 1627 SWE, - 60296 USA, - 70145 BRA.......448
Hydraulic cylinder S_N 1628 - SWE, 60297 - USA, 70146 - BRA.......450
Hydraulic cylinder S_N 2385 - SWE, 60721 - USA, 70294 - BRA.......452
Hydraulic cylinder with fitting parts STD, OPEN ROPS.......454
Pressure monitor. 82033.......456
Pump unit. 82033.......458
Secondary steering system. 82033.......461
Shift valve STD, OPEN ROPS.......463
Shift valve with fitting parts STD, OPEN ROPS.......465
Steering column with fitting parts.......468
Steering system, pressure and return lines S_N - 1627 SWE, - 60296 USA, - 70145 BRA.......470
Steering system, pressure and return lines S_N 1628 - SWE, 60297 - USA, 70146 - BRA.......473
Steering unit STD, OPEN ROPS.......476
Steering unit S_N 3160-, S_N 70485 -.......478
Valve housing STD, OPEN ROPS.......480
66 - LEVEL STEERING.......482
CDC - steering 82057.......483
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.......486
71 - FRAME.......487
Belly guard, front.......488
Belly guard, rear.......491
Bottom-guard plates STD, OPEN ROPS.......493
Frame.......495
Protecting plates 80403.......497
Protecting plates 82278.......499
Protecting plates 82304.......500
Protection for lighting.......502
Radiator, kylare. 82273.......504
Rear hitch and counterweight STD, OPEN ROPS.......506
74 - FRAME LINK.......508
Frame link STD, OPEN ROPS.......509
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.......511
Wheel 82620.......512
Wheel.......514
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.......516
81 - CAB, NAKED; CANOPY.......517
Cab body roof and floor panel. OPEN ROPS,STD.......518
Cab body roof and floor panel.......520
Cab mounting block STD, OPEN ROPS.......522
Drivers cab.......524
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.......526
Engine cover STD, OPEN ROPS.......527
Fender, rear 80902.......530
Fender, rear 82539.......532
Fender, rear 82543.......534
Fenders, front and rear. STD, OPEN ROPS.......536
Fenders, front and rear.......538
Foot step 82232.......540
Protecting plates 82292.......542
Radiator casing STD, OPEN ROPS.......544
Radiator casing, support STD, OPEN ROPS.......546
Running board.......548
Side hatches, front STD, OPEN ROPS.......550
Swing out rear mudguard 82238.......552
Swing out rear mudguard STD, OPEN ROPS.......554
Top plate, side hatches, rear 82173.......556
Top plate, side hatches, rear S_N - 1913.......558
Top plate, side hatches, rear S_N 1914 -.......561
83 - DOORS; HATCH; COVER PLATE, (all).......564
Coverplates 82204.......565
Door with fitting parts.......567
Door.......569
Filter cover.......572
84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING.......574
Glass panes.......575
Rear view mirror 80945.......577
Rear view mirror.......578
Sliding window.......580
Windows.......583
85 - CAB INTERIOR; UPHOLSTERY.......585
Driver's seat. 80572.......586
Driver's seat. 94909.......588
Instructor's seat 80556.......590
Insulating matting.......592
Operator seat with fitting parts 83070.......596
Operator seat with fitting parts OPEN ROPS.......597
Operator seat with fitting parts.......599
Operator's seat, ISRI. 80504, 80505.......601
Operator's seat, heated, air suspensioned. 80506.......603
Operator's seat, heated, air suspensioned.......605
Operator's seat. 80503, 80504, 80505, 33760.......607
Operator's seat. 80503.......609
86 - PROTECTIVE EQUIPMENT.......611
Noise reduction. 82553.......612
Window guards, side and rear windows. 80144,82719.......614
Windshild guard for windshield. 82492.......616
87 - AIR CONDITIONING UNIT.......618
Air compressor 80868, 82323, 82772, 82773.......619
Air conditioning. 80868.......621
Air distribution.......622
Air ducts.......624
Air filter 83085.......625
Air filter.......627
Assembly of hose evaparator, receiver drier and condenser. 80868, 82323, 82772, 82773.......629
Automatic temperature control.......632
Compressor for cooling agent R134a with fitting parts. 80868, 82323, 82772, 82773.......634
Condenser for cooling agent R134a with fitting parts. 80868, 82323, 82772, 82773.......636
Evaporator for cooling agent R134a with fitting parts.......638
Fan.......640
Fresh air inlet, air filter and fan housing.......641
Heating system.......643
Radiator and control.......645
88 - INTERIOR EQUIPMENT.......647
Anti-theft 83315.......648
Arm rest. 82057.......649
Armrest 33755, 33756, 33760.......652
Armrest.......654
CDC - steering, sheet metal parts. 82057.......656
CDC - steering. Arm rest with fitting parts. 82057.......658
Cover for servo valves.......660
Instrument panel.......662
Interior components, sun blinds. 80307, 80308.......664
Interior components.......666
Radio bracket.......668
89 - MISCELLANEOUS.......670
German version 82084.......671
Illustrations of sign plates and decals STD, OPEN ROPS.......673
Illustrations of sign plates and decals.......676
Pump 93988.......678
Sign plates and decals STD, OPEN ROPS.......680
Sign plates and decals.......683
Slow moving vehicle sign.......685
Tool box 82555.......687
Tools oil test.......689
Tools.......691
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.......693
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.......694
Boom suspension system.......696
Control lines STD, OPEN ROPS.......699
Control valve 82060, 83466.......701
Control valve with fitting parts. STD, OPEN ROPS.......703
Control valve. 82325, 83317.......705
Control valve.......707
Drainage line, control valve STD, OPEN ROPS.......709
Feed line, pump - central block STD, OPEN ROPS.......711
Hydraulic Control 3rd-4th.......713
Hydraulic oil tank STD, OPEN ROPS.......715
Hydraulic oil tank, with fitting parts STD, OPEN ROPS.......717
Hydraulic pump 83278, 83380.......719
Hydraulic pump STD, OPEN ROPS.......721
Hydraulic pump with fitting parts STD, OPEN ROPS.......725
Hydraulic system, 3rd and 4th function. Feed and return lines.......727
Hydraulic system, attachment bracket. 82059.......729
Hydraulic system, attachment bracket. 82586.......732
Hydraulic system, feed line STD, OPEN ROPS.......735
Hydraulic system, lift function STD, OPEN ROPS.......737
Hydraulic system, return line STD, OPEN ROPS.......739
Hydraulic system, tilt function STD, OPEN ROPS.......743
Oil cooler with hoses.......745
Relief valve. 82058.......747
Servo - hydraulic STD, OPEN ROPS.......749
Servo hydraulic Control and valves 82062.......751
Servo hydraulic hydraulic lines 82062.......753
Servo valve with fitting parts STD, OPEN ROPS.......755
Servo valve with fitting parts.......757
Servo valve, single levercontrol.......759
Servo valve.......761
Suction line, tank - pump STD, OPEN ROPS.......766
Valve 82586, 83472.......768
Valve body Central block STD, OPEN ROPS.......770
Valve, circuit body and return valve 82058, 82075.......772
92 - MECHANICAL EQUIPMENT_ATTACHMENT.......773
Attachment bracket 80856.......774
Attachment bracket, rotary.......776
Bucket tooth protection 80581.......779
Hydraulic cylinder.......780
Hydraulic system rotary hook-on attachment bracket.......782
Hydraulic system rotary pin-on attachment bracket 83168.......784
94 - UNIT, LOAD HANDLING.......786
Assemble attachment bracket. STD, OPEN ROPS.......787
Bucket positioner and boom kickout STD, OPEN ROPS.......789
Extended lube points for lift arm system 33750, 33759.......791
Forward links with fitting parts 33751.......793
Hose protection, lift cylinder 82212.......795
Hydraulic cylinder, lifting. STD, OPEN ROPS.......797
Hydraulic cylinder, tilt STD, OPEN ROPS.......799
Lifting frame work with assembly parts.......801
Lifting- and tilt cylinder with assembly parts. STD, OPEN ROPS, 82532.......803
Loading unit.......805
Rear links with assembly parts 33751.......807
99 - MISCELLANEOUS.......809
Central lubrication 82531, 83380.......810
Central lubrication with fitting parts. B1 82531, 83380.......812
Central lubrication with fitting parts. B2 82531, 83380.......815
Central lubrication with fitting parts. B3 82531, 83380.......817
Central lubrication, tool bar 82529, 83380.......819
Central lubrication, tool bar. 82933.......821
Distribution block, B1 82531, 83380.......823
Distribution block, B2 82531, 83380.......826
Distribution block, B3 82531, 83380.......829
Fire suppression system 82231.......831
Pumpcentral lubrication 82531, 83380.......837
Tank with fitting parts 82231.......839
Volvo L60E, L60F, L60G, L60H Wheeled Loader Parts Manual