Caterpillar 416C, 426C, 428C, 436C, 438C BACKHOE LOADERS Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 416C, 426C, 428C, 436C, 438C BACKHOE LOADERS, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar 416C, 426C, 428C, 436C, 438C BACKHOE LOADERS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
416C BACKHOE LOADER 1WR
416C BACKHOE LOADER 1XR
416C BACKHOE LOADER 4ZN
416C BACKHOE LOADER 5YN
426C BACKHOE LOADER 1CR
426C BACKHOE LOADER 1ER
426C BACKHOE LOADER 1MR
426C BACKHOE LOADER 1NR
426C BACKHOE LOADER 1YR
426C BACKHOE LOADER 1ZR
426C BACKHOE LOADER 6XN
426C BACKHOE LOADER 7WN
436C BACKHOE LOADER 1FR
436C BACKHOE LOADER 1PR
436C BACKHOE LOADER 1RR
436C BACKHOE LOADER 2AR
436C BACKHOE LOADER 2BR
436C BACKHOE LOADER 8TN
436C BACKHOE LOADER 9JN
428C BACKHOE LOADER 1SR
428C BACKHOE LOADER 2CR
428C BACKHOE LOADER 8RN
438C BACKHOE LOADER 1JR
438C BACKHOE LOADER 1TR
438C BACKHOE LOADER 2DR
438C BACKHOE LOADER 9KN
PRODUCT DETAILS:
Total Pages: 1,372 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
SENR1204 - Specifications (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).pdf
SENR1213 - Schematic (416C; 426C; and 436C Backhoe Loader Hydraulic and Steering System).pdf
SENR1273 - Specifications (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).pdf
SENR1204 - Testing And Adjusting(416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).pdf
SENR1273 - Testing & Adjusting (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).pdf
SENR1212 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).pdf
SENR1276 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).pdf
SENR1204 - Systems Operation (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).pdf
SENR1272 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).pdf
SENR1273 - Systems Operation (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).pdf
RENR2855 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).pdf
SENR1203 - Disassembly and Assembly (3054 ENGINE SUPPLEMENT FOR 416C; 426C; 428C; 436C & 438C BACK.).pdf
SENR1259 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).pdf
SENR1205 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).pdf
SENR1259 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).pdf
SENR1207 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).pdf
SENR1206 - Disassembly and Assembly (416C; 426C; 428C; 436C; & 438C BACKHOE LOADERS POWER TRAIN).pdf
SENR1209 - Disassembly and Assembly (416C; 426C; 428C; 436C AND 438C BACKHOE LOADERS MACHINE SYST.).pdf
SENR1208 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).pdf
TABLE OF CONTENTS
SENR1213 - Schematic (416C; 426C; and 436C Backhoe Loader Hydraulic and Steering System).........2
SENR1273 - Systems Operation (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).........4
SENR1273 - Testing & Adjusting (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).........52
SENR1204 - Systems Operation (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).........72
SENR1204 - Testing And Adjusting(416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).........111
RENR2855 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).........132
Collage.........133
Main.........163
SENR1203 - Disassembly and Assembly (3054 ENGINE SUPPLEMENT FOR 416C; 426C; 428C; 436C & 438C BACK.).........165
Air Conditioner Compressor Group.........166
Air Conditioner V-Belt.........170
Alternator V-Belts.........171
Alternator.........172
Cab.........174
Counterweight.........182
Crankshaft Pulley.........184
Engine & Transmission.........185
Engine, Torque Converter, Transmission & Implement Pump.........186
Fan Drive Housing.........196
Fan Guard.........197
Fan.........198
Fuel Filter.........200
Hood.........202
Introduction.........204
Left Engine Panel.........205
Muffler.........206
Oil Filter & Oil Filter Base.........208
Radiator, Oil Cooler & Condenser.........210
Right Engine Panel.........216
Starter.........217
Tire Explosion Prevention.........219
Turbocharger.........221
Water Pump.........223
Water Separator.........225
Water Temperature Regulator.........229
SENR1204 - Specifications (416C; 426C; 428C; 436C & 438C BACKHOE LOADERS TRANSMISSION).........231
Introduction.........232
Torque Converter 111-7808.........233
Transmission.........235
SENR1212 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).........247
Collage.........248
Main.........272
SENR1272 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).........274
416C Backhoe Loader Center Pivot, Single Tilt 4ZN00001-16043 (MACHINE) POWERED BY 3054 Engine(SEBP2388 - 65) - Documentation.........275
Hydraulic Oil Contamination - Test.........277
Hydraulic Pump - Test and Adjust.........280
Hydraulic System Pressure - Release.........294
Hydraulic System Troubleshooting.........295
Line Relief Valve - Test and Adjust.........304
Machine Preparation for Troubleshooting.........335
Operational Checks.........337
Pump Flow - Test.........348
Ride Control - Test.........351
Ride Control Accumulator - Test and Charge.........353
Signal Resolver Network - Check.........359
Steering Priority Valve - Test and Adjust.........364
Steering System Troubleshooting.........366
Visual Inspection.........373
SENR1273 - Specifications (416C; 426C; 428C; 436C; AND 438C BACKHOE LOADERS POWERSHIFT).........375
Introduction.........376
Torque Converter 140-7393.........377
Transmission.........379
SENR1276 - Schematic (416C; 426C; and 436C Backhoe Loader Electrical System).........392
Collage.........393
Main.........408
SENR1209 - Disassembly and Assembly (416C; 426C; 428C; 436C AND 438C BACKHOE LOADERS MACHINE SYST.).........410
Tire Explosion Prevention.........412
Loader Implement Control Group.........414
Backhoe & Stabilizer Implement Control Valve.........448
Implement Pump.........506
Brake Control Valve.........518
Steering Valve.........520
Bucket Tilt Cylinder.........527
Bucket Positioner & Kickdown Assembly.........536
Loader Bucket.........537
Bucket Tilt Cylinders.........540
Coupler Assembly.........542
Loader Lift Cylinders.........544
Upper Link Assembly.........553
Lower Link Assembly.........555
Loader Lift Arms.........557
Multi-purpose Loader Bucket.........561
Multi-purpose Bucket Cylinder.........564
Backhoe Bucket & Linkage.........566
Backhoe Bucket Cylinder.........568
Swing Cylinders.........570
Stabilizer Cylinders.........576
Stabilizers.........582
Boom Cylinder.........583
Boom.........590
Hydraulic Tank.........592
Sideshift Assembly.........596
Stabilizer Cylinders (428B).........599
Stick Cylinder.........602
Stick; Extendible Stick; Extendible Stick Cylinder.........605
Extendible Stick Cylinder & Backhoe Bucket Cylinder.........607
Swing Frame.........613
Steering Cylinder.........616
Air Conditioner Compressor Group.........618
Air Conditioner Filter.........630
Air Conditioner.........631
Cab.........634
Counterweight.........639
SENR1206 - Disassembly and Assembly (416C; 426C; 428C; 436C; & 438C BACKHOE LOADERS POWER TRAIN).........640
Introduction.........641
Tires & Wheels (Rear).........643
Axle Group (Rear).........645
Differential (Rear).........659
Pinion Assembly (Rear).........666
Wheel Stud.........671
Final Drive Planetary Carrier Hub.........673
Final Drive And Axle Housing (Rear) (All Wheel Steer).........676
Brakes (Rear) (All Wheel Steer).........699
Differential (Rear) (All Wheel Steer).........711
Differential (Front).........737
Tie Rod.........747
Steering Cylinder (Rear) (All Wheel Steer).........750
Drive Pinion.........761
Steering Cylinder (Front).........766
Drive Shaft (Main).........769
Drive Shaft (Front).........770
Solenoid Valve (Transmission).........772
Transmission (Direct Drive) (If Equipped).........775
Torque Converter.........795
Transmission (Powershift) (If Equipped).........796
Axle (Front) (Standard).........851
Axle Housing (Front) (All Wheel Drive).........857
Engine; Torque Converter & Transmission.........873
Engine & Transmission.........877
SENR1207 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).........879
Hydraulic Tank.........881
Hydraulic Tank and Mounting.........883
Piston Pump (Implement and Steering).........885
Pressure and Flow Compensator Valve.........892
Metering Pump (Steering).........894
Priority Valve.........906
Hydraulic Hand Control (Loader).........912
Bank Valve (Loader Control).........916
Control Valve (Lift).........926
Control Valve (Tilt).........928
Control Valve (Auxiliary).........933
Hydraulic Hand Control (Backhoe and Stabilizer).........938
Bank Valve (Backhoe and Stabilizer).........944
Control Valve (Extendable Stick).........958
Control Valve (Stick).........960
Control Valve (Backhoe Bucket).........963
Control Valve (Stabilizer).........966
Control Valve (Swing).........970
Control Valve (Boom).........972
Lift Cylinder.........979
Tilt Cylinder.........983
Multipurpose Bucket Cylinder.........987
Pin Coupler Cylinder.........988
Stabilizer Cylinders.........989
Boom Cylinder.........1001
Swing Cylinders.........1006
Bucket Cylinder (Backhoe).........1010
Stick Cylinder.........1014
Stick Cylinder (Extendable).........1018
Bucket Cylinder (Extendable Stick).........1024
Lift Arm Group.........1028
Backhoe and Stabilizer Linkages.........1036
Bucket Positioner and Lift Kickout.........1045
Transport Lock.........1049
Ride Control Accumulator.........1051
Solenoid Valve (Ride Control).........1053
Steering Cylinder (2WD).........1055
SENR1205 - Specifications (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).........1059
Axle (Front).........1060
Drive and Steering Axle (Front).........1066
Wheel and Tire (Front).........1085
Axle (Rear).........1087
Wheel and Tire (Rear).........1095
Drive Shaft (Rear).........1097
Parking Brake Control.........1098
Service Brake Control (Two-Wheel Steer).........1108
SENR1208 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Hydraulic and Steering System).........1116
General Information (Hydraulic System).........1117
Hydraulic Tank and Filter.........1125
Signal Resolver Network.........1127
Piston Pump (Implement and Steering).........1131
Bank Valve (Loader).........1151
Control Valve (Loader).........1160
Relief Valve (Line).........1195
Makeup and Relief Valve.........1199
Load Control Valve (Lift).........1204
Bank Valve (Backhoe).........1206
Control Valve (Backhoe).........1210
Load Control Valve (Boom or Stick).........1257
Ride Control System.........1261
General Information (Steering).........1265
Metering Pump (Steering).........1273
SENR1259 - Systems Operation (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).........1277
Axle (Front).........1278
Drive and Steering Axle (Front).........1282
Axle (Rear).........1292
Parking Brake Control.........1295
Service Brake Control (Two-Wheel Steer).........1298
Differential (Limited Slip).........1302
Differential (Standard).........1310
Differential Lock.........1313
SENR1259 - Testing and Adjusting (416C; 426C; 428C; 436C and 438C Backhoe Loaders Axles; Differential and Brakes).........1317
General Information.........1318
Visual Inspection.........1321
Axle; Differential and Brake Troubleshooting.........1323
Axle (Front) - Adjust.........1329
Brake System Air - Purge.........1337
Drive and Steering Axle (Front) - Adjust.........1344
Differential Lock - Adjust.........1352
Parking Brake Control - Adjust.........1354
Service Brake Control - Adjust.........1368
Caterpillar 416C, 426C, 428C, 436C, 438C BACKHOE LOADERS Repair Service Manual
