Volvo Soil Compactors SD105 Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Volvo Soil Compactors SD105, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Volvo Constructions Soil Compactors SD105 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo Soil Compactors SD105 Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 887 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - Foreword.....2
1 - STANDARD PARTS; SERVICE.....3
16 - LUBRICANT; FUEL; OTHER FLUID.....4
Fuel; lubricant and filling capacities_{01-34}.....5
Fuel; lubricant and filling capacities_{01-16}.....6
Recommended lubricants_{00-39}.....7
Recommended lubricants_{00-20}.....11
Diesel fuels - quality and function.....15
Lubricant recommendation.....16
Oil and filtration .....17
Alternative fuels.....19
Hydraulic oil; specifications.....22
Coolant mixture.....24
17 - SERVICE.....25
Arrival Inspection; according to Inspection Programme.....27
Delivery Inspection; according to Inspection Programme.....28
Maintenance of Stored Machines; according to Inspection Programme.....29
Maintenance service; first 100 hours.....30
Maintenance service; every 10 hours.....31
Maintenance service; every 50 hours.....32
Maintenance service; every 500 hours.....34
Maintenance service; every 1000 hours.....35
Maintenance service; every 2000 hours.....36
Maintenance service; every 3000 hours.....37
Maintenance service; every 6000 hours.....38
Service position.....39
Lubrication; every 50 hours.....41
Lubrication; every 500 hours.....46
Engine belt tension; checking.....48
Engine belt condition; checking.....49
Valves; adjusting-.....51
Engine oil level; checking.....52
Engine oil and filter; changing.....53
Water separator; checking.....57
Fuel filter; replacing.....59
Water separator filter; replacing.....61
Engine air cleaner system integrity; checking.....63
Engine air cleaner primary filter; cleaning.....64
Engine air cleaner primary filter; replacing.....67
Engine air cleaner secondary filter; replacing.....69
Engine pre cleaner cyclone type; cleaning.....72
Coolant level; checking.....73
Coolant; changing.....74
Coolant freezing point; checking.....77
Cooling system integrity; checking.....79
Battery system integrity; checking.....81
Emergency stop switch; testing.....83
Planetary drive oil level; checking.....84
Planetary drive oil; changing.....86
Axle oil; changing.....88
Axle hub oil; changing.....90
Axle breather filter; cleaning.....92
Parking brake function; checking.....94
Articulation pin torque; checking.....96
Oscillation pin torque; checking.....98
Tyre wear and air pressure; checking.....101
Wheel nuts torque; checking.....103
Drum shock mounts; checking.....104
Drum eccentric oil level; checking.....105
Drum eccentric oil; changing.....107
Drum carrier oil level; checking.....109
Drum carrier oil; changing.....111
Drum carrier breather; cleaning.....113
Cab main filter; replacing.....115
Hydraulic oil level; checking.....118
Hydraulic oil; changing.....119
Hydraulic oil suction strainer; cleaning.....121
Hydraulic oil filters; replacing.....123
Hydraulic oil tank breather filter; replacing.....125
Levelling blade hydraulic oil filter; replacing.....126
Towing a disabled machine.....128
Starting with booster batteries.....129
Parking brake; manually releasing.....131
Hydraulic oil tank; vacuum-pumping; connecting and disconnecting pump .....132
19 - GENERAL.....134
Safety concerns everybody!.....136
Safety when handling the machine.....140
Safe operation of the machine.....143
Stopping.....147
Safety when servicing.....148
Service position 1.....151
Fire prevention measures.....155
Health hazards with paint; plastics and rubber .....158
Check list after fire or heat exposure.....160
Some simple rules regarding tyre handling.....162
Safety when lifting and supporting complete machine.....164
Transporting the machine.....168
Safety when working on the electrical system.....171
Safety when working with air conditioning refrigerant.....173
Safety when working on hydraulic systems.....176
Environmental handling for the future-19.....178
Environmental requirements.....180
Waste handling.....181
Environmentally safe handling.....182
Environmentally hazardous fluids.....185
Working in environmentally contaminated areas.....186
Handling hazardous materials.....187
Decontamination-38.....190
A few simple safety rules.....192
Before operating.....196
Before service; read.....200
General.....204
Cleanliness.....209
Electrical system.....213
Checklist after a fire or heat exposure.....217
Health hazards with paint; plastics and rubber.....220
Safety when handling oil and fuel.....224
Safety when working with batteries.....227
Charging batteries.....230
Environment.....234
Environmental handling for the future.....239
Decontamination.....242
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....246
20 - GENERAL.....247
Engine; description.....248
Engine; symptom troubleshooting.....249
Engine difficult to start.....251
Heavy exhaust smoke development.....252
Engine overheated.....253
WARNING Low Engine Oil Pressure.....254
21 - ENGINE.....255
Engine; removing.....256
Engine; installing.....261
Engine; tightening torques.....266
Valves; adjusting.....268
Engine mounting; front; replacing......269
Engine mounting rear; changing.....270
23 - FUEL SYSTEM.....272
Fuel tank; description.....273
Fuel tank; replacing.....276
25 - INLET & EXHAUST SYSTEM.....279
Silencer; replacing.....280
Exhaust pipe; changing pipe between silencer and turbocharger.....282
Air cleaner; removing.....285
Air cleaner; installing.....287
Air cleaner; description.....289
Charge air cooler; description.....292
Charge air cooler; removing.....294
Charge air cooler; installing.....297
Charge air cooler connection (hose; tube); replacing.....299
26 - COOLING SYSTEM.....301
Cooling system; description.....302
Radiator; removing.....303
Radiator; installing.....307
Fan shroud; replacing.....311
Cooling fan; replacing.....313
Fan belt and_or alternator belt; replacing.....315
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....319
30 - GENERAL.....320
Electrical system; component overview_{54-09}.....321
Electrical system; component overview_{53-43}.....323
Electrical system; component overview_{53-23}.....326
Electrical system; component overview_{53-03}.....329
Electrical system; component overview_{52-42}.....332
Electrical system; specifications.....334
Troubleshooting; general.....335
Engine does not start.....337
INFO Low Voltage.....338
Electrical troubleshooting.....339
Troubleshooting; electrical control box.....341
Variable vibration control.....344
Traction control.....347
31 - BATTERY.....351
Battery; specifications.....352
Batteries; replacing.....353
32 - ALTERNATOR; CHARGE REGULATOR.....356
Alternator; description.....357
Alternator; replacing incl function checking.....358
33 - STARTING SYSTEM.....361
Starter motor; description.....362
Starter motor; replacing.....363
Starter switch (engine start switch); replacing.....365
36 - OTHER ELECTRICAL EQUIPMENT.....368
Reverse alarm; replacing.....369
Windscreen wiper front motor; replacing.....371
Windscreen wiper rear; replacing motor.....374
37 - CABLE; FUSE; RELAY.....377
Wiring diagram 1 Main diagram - Image.....378
Wiring diagram 2 - Image.....379
Wiring diagram 3 - Image.....380
Wiring diagram 4 - Image.....381
Wiring diagram 5 - Image.....382
Colour codes.....383
Component list; Diodes.....385
Wiring diagram index.....386
Wiring diagram 1 Main diagram.....387
Wiring diagram 2.....390
Wiring diagram 3.....393
Wiring diagram 4.....396
Wiring diagram 5.....399
Cable; Battery isolation switch.....402
Component list; fuses.....404
Component list; relays.....406
38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM.....408
Instruments and controls; overview.....409
Control unit; description.....412
Engine oil pressure sensor; replacing.....414
Hydraulic oil temperature sensor; replacing.....416
Fuel level sender; replacing.....418
4 - POWER TRANSMISSION.....420
40 - GENERAL.....421
Power Transmission; Propulsion.....422
Power train; related components.....426
Travel hydraulics; troubleshooting.....428
42 - TRANSMISSION; HYDRAULIC CONTROL.....430
Two speed valve and solenoid; description.....431
Two speed valve solenoid and cartridge; replacing.....433
Pump de-stroke valve and solenoid; description.....435
Pump de-stroke valve solenoid and cartridge; replacing.....437
Propulsion control lever; replacing.....439
44 - HYDROSTATIC DRIVE.....447
Hydrostatic controller; removing .....448
Hydrostatic controller; removing.....452
Hydrostatic controller; installing.....456
Rear axle drive motor; description.....461
Drum drive motor; description.....464
Hydraulic hose routing and fitting orientation diagrams.....467
Travel motor; replacing.....470
Rear axle motor speed sensor; replacing.....473
Drive motor; removing.....475
Drive motor; installing.....478
Drum drive motor speed sensor; replacing.....482
Thermal bypass valve; description.....484
Thermal bypass valve; replacing.....486
Hydrostatic pump; description.....488
Loop flushing valve; description.....491
Loop flushing valve; replacing.....494
Loop flushing valve cartridge; replacing.....496
Hydrostatic pump; removing.....498
Hydrostatic pump; installing.....502
Pump coupling; removing.....505
Pump coupling; installing.....507
Traction control valve; description_{18-02}.....509
Traction control valve; description_{17-41}.....512
Traction valve; solenoid and cartridge; replacing.....515
46 - FRONT AXLE; REAR AXLE.....518
Rear axle; description.....519
Axle; removing.....521
Axle; installing.....524
5 - BRAKE.....527
52 - HYDRAULIC BRAKE SYSTEM.....528
Hydraulic brake system; description.....529
55 - PARKING BRAKE.....530
Parking brake; description.....531
Multi function brake valve solenoid and cartridge; replacing.....532
Parking brake pressure switch; replacing.....534
6 - STEERING.....536
64 - STEERING.....537
Steering system; description.....538
Steering system; component location.....540
Steering system; symptom troubleshooting.....542
Adjustable steering column; replacing.....544
Steering control unit; removing.....548
Steering control unit; installing.....551
Steering pump; removing.....553
Steering pump; installing.....555
Steering cylinder; removing.....557
Steering cylinder; installing.....561
Steering control unit; description and operation.....565
Steering pressure; checking and adjusting.....567
Steering pump; description.....569
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT.....572
71 - FRAME.....573
Frame; description.....574
74 - FRAME LINK.....576
Frame joint; Replacing the front pivot bearing with machine separated.....577
Frame joint; replacing the rear pivot bearing with machine separated.....592
77 - WHEELS; TRACKS; TYRE; HUB; DRUM.....599
Drum vibration; specifications.....600
Wheels; tightening torques.....601
Drum eccentric; description.....602
Vibration motor; description.....605
Vibration pump; description.....607
Vibration hydraulic circuit; description.....609
Vibration system; component location.....611
Wheel; removing and fitting one.....613
Drum; description.....616
Drum; removing.....619
Drum; installing.....625
Eccentric weight; removing.....630
Eccentric weight; installing.....633
Drum shock mount; replacing.....635
Vibration motor; removing.....637
Vibration motor; installing.....639
Vibration pump; removing.....642
Vibration pump; installing.....644
Eccentric weight; overhauling.....646
Eccentric shaft coupling; replacing.....648
Eccentric weight bearings; replacing.....650
Torque hub; removing.....652
Torque hub; installing.....655
Carrier bearings; replacing.....657
Drum bolt-on shell option; installing.....661
Smooth drum scrapers; replacing.....666
Padfoot drum scrapers; replacing.....668
Vibration frequency; checking.....670
Vibration system; troubleshooting.....671
Vibration speed sensor; replacing.....673
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE.....675
81 - CAB; NAKED; CANOPY.....676
Cab; component locations.....677
Operator's protective structure; description.....680
Operator's platform; raising.....683
Operator's platform; lowering.....687
Viscous cab suspension; changing all units.....692
82 - ENGINE HOOD; MUDGUARD; FOOT STEP.....698
Engine hood; opening.....699
Engine hood; removing.....702
Engine hood; installing.....705
Engine hood; changing spring.....707
Engine hood; operating.....710
85 - CAB INTERIOR; UPHOLSTERY.....712
Operator's seat; removing.....713
Operator's seat; installing.....715
87 - AIR CONDITIONING UNIT.....717
Climate control system; description .....719
Air conditioning; specifications.....725
Climate unit; tightening torques.....726
Climate control system; description.....728
Cooler and Heater assembly; removing.....729
Cooler and Heater assembly; installing.....733
Climate unit; removing.....737
Climate unit; installing.....744
Cab filter; replacing.....751
Fan motor; replacing .....753
Air mix door actuator; replacing.....755
Heater core; replacing .....760
Heat control valve; replacing .....762
Fan motor; replacing.....767
Heater core; replacing.....770
Heat control valve; replacing.....774
Heater unit relays; replacing.....777
Air conditioning performance; checking.....779
Cooling unit; leak detection.....781
Compressor; replacing incl draining and filling.....783
Compressor; replacing magnetic clutch (compressor removed).....786
Condenser; replacing incl draining and filling.....789
Receiver; replacing incl draining and filling.....792
Switch; replacing.....794
Evaporator; replacing incl draining and filling.....796
Thermostat; replacing.....800
HVAC control switch; replacing.....805
Evaporator; replacing.....807
Expansion valve; replacing.....815
Refrigerant; draining.....824
Refrigerant; filling incl vacuum pumping.....827
88 - INTERIOR EQUIPMENT.....831
Seat safety belt; replacing.....832
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS.....834
90 - GENERAL.....835
Hydraulic diagram; with option components - Image.....836
Hydraulic main diagram (Standard machine) - Image.....837
Hydraulic diagram 3 - Image.....838
Hydraulic diagram 2 - Image.....839
Explanations to hydraulic diagram.....840
Hydraulic diagram components list; standard.....847
Hydraulic diagram components list; with option.....849
Hydraulic diagram 1.....851
Hydraulic diagram 2.....853
Hydraulic diagram 3.....855
Hydraulic main diagram (Standard machine).....858
Hydraulic diagram; with option components.....862
Oil and filtration.....866
91 - WORKING HYDRAULIC; SERVO HYDRAULICS.....868
Working hydraulic system; description.....869
Hydraulic oil tank; description.....873
Hydraulic oil tank; removing.....876
Hydraulic oil tank; installing.....878
Hydraulic oil tank; vacuum-pumping; connecting and disconnecting pump.....880
Hydraulic oil cooler; removing.....882
Hydraulic oil cooler; installing.....885
Volvo Soil Compactors SD105 Repair Service Manual
